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[A] SAFETY
Particular
YES NO
REMARKs
must be provided.
15. Guards of adequate design (based on point of
operation) and strength must be provided to every
moving part (couplings, belt drive, motor fans etc).
16. Proper and adequate storage space for storage and
handling of hazardous chemicals must be provided.
Separate space for storage of gas cylinders (which come
under Unfired Static Pressure Vessels as per Petroleum
Explosive Safety Organization (PESO) must be provided.
17. Provide adequate space for storage of PPE in the
operation area for employees of the area along with
change room and toilet for facilities. Separate & adequate
toilet & rest room facilities to be provided for ladies,
where applicable.
18. Adequate numbers of eye-bath / Safety shower with
water supply
19. Ensure separate enclosures are provided for tanks
storing hazardous solvents with dyke wall (including dyke
valve) as approved by PESO.
20. Ensure adequate enclosed space is provided for
storage of solvent in drums, fitted with exhaust fans and
sumps min. 250 lts. holding capacity. The floor should
direct the spillage / leakage, if any, towards the sump.
21. Adequate day time and night time lighting in all areas
of the plant
22. Nitrogen blanketing in all centrifuges with a Rota
meter to check the flow of gas.
30. For explosion release (especially in FBD) the explosion
vent should open outside in a safe area (with no or least
manpower movement). Such areas should not have NFLP
fittings.
31. The vents of the reactors should also be fitted with
flame arrestors and the vent should be above 3 mtr. of the
roof.
32. Entry and exit access to the plants must be clear of any
obstructions.
33. Line and equipments should be installed, as far as
possible, in such a way that they do not become head
knockers or trip hazard.
34. Illumination in the workplace should be maintained as
per the requirement (min. 30 Lux at floor level- in
workplace)
35. All staircases shall be provided with railing on both
sides. Railing heigh shall be min. 42 inch, with mid rail and
toe board at the bottom.
[B] Environment
1. Dust collector and exhaust hood at the point of solid
charging in the reactors must be provided. Dust collection
system to be connected to the scrubber system with
secondary containment around scrubbers.
2. Scrubber must be provided for scrubbing fugitive
emission of solvents from processes equipment such as
reactors, tanks, vessels, centrifuges, dryers etc. Scrubbers
to be connected to emergency power supply- so that in
case power is stopped to the individual plant the
scrubbers connected to this remains working.
9. Keep provision for greenery (Plantation) as per
guidelines of local Pollution Control Board/ Central
Pollution Control Board.
10. Provide a large underground reservoir (approx.
capacity 300M3) to store used fire water before pumping
it to ETP for treatment.
11. ETP of adequate capacity must be planned with a
provision to recycle the treated water for non process
use. Dust collector and exhaust hood at the point of solid
charging in the reactors
12. Tank Farm area (including day tank area) must be
provided with dikes (bunds) for containing the spillages,
with provision for collection and transfer arrangement.
[E] Buildings:
1. The building shall be earthquake resistant.
2.The floor to floor height shall be as per National Building
Code of India (issued by BIS).
7.The buildings shall have sufficient nos. of emergency
exits as per Factories act 1948 Rule 66 A(9) / OSHA CFR
1910. 36. All emergency exits doors shall open outside and
shall be maintained as per CFR 1910.37
8.The building shall have sufficient nos. of First aid fire
extinguishers fitted at appropriate locations.
9.The building shall have pressurized fresh air supply
connections for use with fresh air/ breathing air
hoods/masks (full face/half face). The air quality shall meet
recommendations of OSHA (as appended)
10.The building shall have provisions for flameproof
telephones (in areas where hazardous flammable area is
or likely to be present).
11. All floors where there is potential of falling, from higher
to lower levels, should have required fall protection
(parapet wall railing) measures.
[F] TRAINING:
1. Have training been provided for operation &
maintenance of the process / machinery / equipment
2. Is training provided to handle emergencies as envisaged
in project/ process/
3. Has competency been assessed before putting the
person on the job.