Documente Academic
Documente Profesional
Documente Cultură
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Energy Division
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Dorman Smith Loadline Z Frame ACB is the result of an intensive market research program which
took into account the requirements of switchboard builders, consultants and end users. Loadline Z
Frame ACB is one of the smallest in the market with a 1 second rating (Icw).
Innovations
New design of built-in UVT that eliminates the need for the controller to be mounted on the side
of the ACB.
New Protection AGR-B Range Relay. The new AGR-B range relay will have an improved LCD
display, which will include additional features such as an Ammeter, Zone Interlocking and
Multi/Power Meter capabilities. This will also mean some changes to previous closing circuit
configurations.
Contents
Page
Features
Appearance and Internal Construction
2 - 10
11
Ratings
12 - 13
Types of Mounting
14 - 15
16
17 - 23
24 - 25
26 - 28
29 - 35
36 - 37
38 - 43
44 - 59
60 - 64
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Section 1
Features
The Ultimate in Compactness and
Operational Capability
Icw,1s = Ics for all Loadline Z Frame ACBs
Loadline Z Frame is the worlds first DoubleBreak ACB, having two breaking
contacts per phase. The expressly designed pole structure means that the short
time withstand rating (Icw, 1sec) is equal to the service short-circuit breaking
capacity (Ics) for all models. Full selectivity is warranted up to the full system fault
level. Loadline Z Frame ACBs have one of the worlds smallest depth resulting in
space saving in switchboards.
More than twenty design patents have been registered for the ACB.
The height and depth dimensions are identical in all sizes up to 3200A. There are
two common widths or frame size, from 800-2000A and from 2500-3200A for the
standard series. The panel cut-out size is the same for all types of Loadline Z
Frame, which makes it easy to arrange the ACBs in switchboards. Maximum power
from minimum volume was central to the design specification. With a depth of
290mm for the fixed type and 345mm for draw-out, it is one of the smallest ACBs
in the world. ACBs with front connections are available off-the-shelf.
Front connections are especially suitable for smaller-depth switchboards.
2500-3200A
1600-3200A
4000A
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Connection to the
main circuit (for
front connections)
Accessory fitting
(Removing the
front cover
enables
replacement of
internal parts)
Manual operation
Breaker fixing
bolts
(optional)
Draw-out
operation
No extra
arc
space
required
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Easy maintenance
Design of Loadline Z Frame incorporates its isolating clusters and main contacts
on the ACB body allowing for quick easy maintenance of the main electrical
contact points and for maintenance to be completed without having to isolate
the switchboard.
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Enhanced Selectivity
Protection relays have LSI characteristics as standard
This provides an adjustable time delay on overload (L) and also the l2t ramp
characteristic (S).
As shown, these are essential to provide selectivity when grading with other
protective devices such as downstream fuses and upstream relays.
The standard LSI curve provides more than five million combinations of time
current characteristics. Zone selective interlocking is available to provide zero time
delay selectivity. As the rated breaking capacity is identical to the rated short-time
withstand current, full selectivity can be achieved.
Z2
800A
1250A
1600A
2000A
Z2
1250A
1600A
2000A
Z3
2500A
3200A
Z3
1600A
2000A
2500A
3200A
Z4
4000A
Performance
Rated breaking
current (at AC440V)
65kA
(std)
80kA
(high)
85kA
(std)
100kA
(high)
100kA
(std)
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Overload protection
Adjustable from 40100% of rated current. True rms detection up to the 19th
harmonic. Neutral protection for all those Triple-N harmonics such as 3rd, 9th
and 15th. Also a thermal memory is available on the AGR21B/31B.
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Example of operation:
If a fault occurs in Zone 2, only Zone Interlock A will sense any fault current fault,
a no fault signal will be sent by Zone Interlock B & C, consequently Zone
Interlock A trips the ACB immediately, overriding its short time delay.
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Ensure that the ACB you specify suffers no loss of performance when tripped by
an external protection relay!
100kA
The Loadline Z Frame ACB suffers no loss in performance when tripped through
an external protection relay.
Some competitors ACBs have reduced breaking performance when an external
protection relay is used.
65kA
85kA 100kA
Inform
Inform Selectivity Analysis Software is shaped around the extensive range of Dorman
Smith circuit breakers, but also includes a large number of complimentary protective
devices such as high and low voltage fuses to BS88/IEC269, IDMT Relays to BS142/
IEC255. As a result, Inform can assist in protection device grading from the
transformer primary to the point of final distribution, giving the facility to produce
over-current and earth fault studies.
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Consultant
Restricted and unrestricted ground fault protection in one relay
LSI characteristic curves as standard
True rms protection
Integral reverse power protection and load shedding relay
End user
Self checking protection relay and tripping coil
Built in relay tester available on AGR21B/22B/31B can check on line without
tripping the ACB
Contact temperature monitoring
Fault diagnosis - type of fault, magnitude, tripping time and trip history
High making capacity for operator safety
Communication via BMS or SCADA system
Main contacts can be changed within around 15 minutes per pole
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Fault log
Cause
Fault current
Trip pickup time
Maintenance information
Data measurement
Tripping circuit
monitoring
Phase current
Line-to-line voltage
Active power
Demand active power
Accumulated power
Power factor
Frequency
Item
Modbus
Transmission standard
RS-485
Transmission method
2-wire half-duplex
Topology
Multi-drop bus
Transmission rate
Transmission distance
Data format
Modbus-RTU or ASCII
132
On-screen PC monitor
Communication network
Modbus
Up to 31 units can be connected per system
10
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Position switch
terminals (optional)
ON-OFF
cycle counter
(optional)
Auxiliary switch
terminals
Control
circuit
terminals
Draw-out
cradle
ON-OFF
indicator
OFF button
Breaking
fixing bolts
(optional)
Key lock
location
(optional)
Position
padlock
Spring
charge
indicator
Spring
charging
handle
ON button
Draw-out
handle
insertion
hole
Position
indicator
Internal Construction
11
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Ratings
Standard Series
Frame size
Z2
Ampere rating(A)
800
1250
Z3
1600
2000
2500
Z4
3200
4000
800
1250
1600
2000
2500
3200
4000
JIS
800
1250
1600
2000
2500
3200
3700
NEMA, ANSI
800
1250
1540
2000
2500
3200
3700
Marine
800
1250
1600
2000
2500
3200
4000
800
1250
1600
2000
2500
3200
4000
Number of poles
800
1250
1600
2000
2500
3200
4000
1000
690
1000
690
1000
690
1000
690
1000
690
1000
690
1000
690
50/105
65/143 6
42/96.6
50/115
65/149.5
50/105
65/143
65/143
40/40
40/40
50/115
65/153 6
50/115
65/153 6
50/105
65/143 6
42/96.6
50/115
65/149.5
50/105
65/143
65/143
40/40
40/40
50/115
65/153 6
50/115
65/153 6
50/105
65/143 6
42/96.6
50/115
65/149.5
50/105
65/143
65/143
40/40
40/40
50/115
65/153 6
50/115
65/153 6
50/105
65/143 6
42/96.6
50/115
65/149.5
50/105
65/143
65/143
40/40
40/40
50/115
65/153 6
50/115
65/153 6
65/143
85/187 6
50/115
65/149.5
85/195.5
65/143
85/195.5
85/195.5
40/40
40/40
65/153
85/201 6
65/153
85/201 6
65/143
85/187 6
50/115
65/149.5
85/195.5
65/143
85/195.5
85/195.5
40/40
40/40
65/153
85/201 6
65/153
85/201 6
75/165
100/220
65/149.5
75/172.5
100/230
75/165
100/230
100/230
40/40
40/40
75/179
100/245
75/179
100/245
12
65
50
65
0.03
12
65
50
65
0.03
12
65
50
65
0.03
12
65
50
65
0.03
12
85
65
85
0.03
12
85
65
85
0.03
12
100
85
100
0.03
10
10
10
10
10
10
0.08
0.08
0.08
0.08
0.08
0.08
0.08
30000
15000
30000
15000
30000
15000
25000
12000
20000
10000
20000
10000
15000
8000
12000
10000
12000
10000
12000
10000
10000
7000
7000
5000
7000
5000
5000
2500
73
76
JIS
NK
LR, AB
GL, BV
ac 690V
440V
ac 600V
480V
240V
ac 550V
460V
220V
dc 600V
250V
ac 690V
450V
ac 690V
450V
11
73
86
86
90
79
94
105
125
105
125
139 176
Draw-out type
10
a
b
c
d
a
b
c
d
360 445
460
290
75
354 439
460
345
40
360 445
460
290
75
354 439
460
345
40
12
631 801
460
375
53
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Z2
Ampere rating(A)
1250
2000
1600
2000
2500
3200
1250
1600
2000
1600
2000
2500
3200
JIS
1250
1600
2000
1600
2000
2500
3200
NEMA, ANSI
1250
1600
2000
1600
2000
2500
3200
Marine
1250
1600
2000
1600
2000
2500
3200
1250
Number of poles
1600
Z3
1600
4
2000
1600
2000
2500
4
3200
1250
1600
2000
1600
2000
2500
3200
1000
690
1000
690
1000
690
1000
690
1000
690
1000
690
1000
690
55/121
80/176
42/96.6
65/149.5
80/184
55/121
80/176
80/176
40/40
40/40
55/128
80/186
55/128
80/186
55/121
80/176
42/96.6
65/149.5
80/184
55/121
80/176
80/176
40/40
40/40
55/128
80/186
55/128
80/186
55/121
80/176
42/96.6
65/149.5
80/184
55/121
80/176
80/176
40/40
40/40
55/128
80/186
55/128
80/186
85/187
100/220
50/115
80/184
100/230
85/196
100/230
100/230
40/40
40/40
85/201
100/233
85/201
100/233
85/187
100/220
50/115
80/184
100/230
85/196
100/230
100/230
40/40
40/40
85/201
100/233
85/201
100/233
85/187
100/220
50/115
80/184
100/230
85/196
100/230
100/230
40/40
40/40
85/201
100/233
85/201
100/233
85/187
100/220
65/149.5
80/184
100/230
85/196
100/230
100/230
40/40
40/40
85/201
100/233
85/201
100/233
12
80
55
65
0.03
12
80
55
65
0.03
12
80
55
65
0.03
12
100
75
85
0.03
12
100
75
85
0.03
12
100
75
85
0.03
12
100
75
85
0.03
10
10
10
10
10
10
0.08
0.08
0.08
0.08
0.08
0.08
0.08
30000
15000
30000
15000
30000
15000
25000
12000
20000
10000
20000
10000
20000
10000
12000
10000
12000
10000
12000
1000
10000
7000
7000
5000
7000
5000
7000
5000
79
79
79
105
105
14
JIS
NK
10
11
LR, AB
GL, BV
10
11
ac 690V
440V
ac 600V
480V
240V
ac 550V
460V
220V
dc 600V
250V
ac 690V
450V
ac 690V
450V
94
94
94
125
125
105
125
105 125
13
a
b
c
d
354 439
460
345
40
354 439
460
345
40
354 439
460
345
40
460 580
460
345
40
11
460 580
460
345
40
460 580
460
345
40
460
460
345
40
When the ACB is used without Instantaneous trip function MCR should be set to work. The rated breaking capacity will reduce to the level of the latching current without
MCR function.
13
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Types of Mounting
Draw-out type
This type of ACB consists of a breaker body and a draw-out cradle. The breaker body
can be moved within or removed from the draw-out cradle that is fixed in the
switchboard There are four breaker body positions: CONNECTED, TEST ISOLATED,
and WITHDRAWN. The switchboard panel door can be kept closed in the
CONNECTED, TEST, and ISOLATED positions (shut-in three positions).
Connected position
Both the main and control circuits are connected for normal service.
Test position
The main circuit is isolated and the control circuits are connected. This position
permits operation tests without the need for opening the switchboard panel door.
Isolated position
Both the main and control circuits are isolated. The switchboard panel door does
not need to be opened.
Withdrawn position
14
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Connection methods
Main circuit terminals
Three types of main circuit terminal arrangements are available: vertical terminals,
horizontal terminals and front connections. Different types of terminal
arrangements can be specified for the line and load sides.
Horizontal terminals
Vertical terminals
Front connections
15
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Rated voltage
(V)
AC 100
85-110
1.1
0.48
AC 110
94-121
1.1
0.39
AC 120
102-132
1.1
0.37
AC 200
170-220
0.7
0.24
AC 220
187-242
0.7
0.19
AC 240
204-264
0.7
0.18
DC 24
20-26
14
1.65
DC 48
41-53
10
1.6
0.86
DC 100
85-110
0.8
0.39
DC 110
94-121
0.8
0.37
DC 125
106-138
0.8
0.31
DC 200
170-220
0.5
0.19
DC 220
187-242
0.5
0.18
Note 1: For the ratings refer to the shunt trip device of page 30.
16
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Protective functions
1 Adjustable long time-delay trip function LT
RMS sensing is used to accurately read through distorted waveforms.
17
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Note 2:
Note 3:
Note 2:
The HOT start mode is available for AGR-21BL and AGR-31BL. The
operating time for the NP trip function is linked to that for the LT
trip function.
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2 Fail-safe feature
The OCR has a fail-safe mechanism in case protection functions are improperly set
to NON.
If the ST and INST trip pick up current functions are both set to NON, the failsafe mechanism will activate the INST trip function to trip the ACB when a fault
current equal to or more than 16 times the rated current [In] flows through
the ACB.
If the ST and MCR trip pick up current functions are both set to NON, the fail safe
mechanism will activate the ST delay trip function to trip the ACB when a fault
current equal to or more than 10 times (5 times for generator protection) the
rated current [In] flows through the ACB.
: status indication
: Not applicable
Protective characteristic
L characteristic
Function
LCD
Contact
LT NP
ST
INST/MCR
GF (Ground fault) or
ELT (Earth leakage)
OH (Contact
temperature monitoring)
NS (Reverse phase)
(Note 3)
(Note 3)
(Note 2)
O
O (note 4)
Trip indication *1
UV (Under-voltage alarm)
Spring charge indication
System alarm
19
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Voltage
(V)
Resistive load
AC
250
250
125
30
DC
Inductive
3
0.1
0.5
3
3
0.1
0.5
3
Current (A)
(V)
1 Single contact
2 Individual contacts
250
250
125
30
8
0.3
0.5
5
3
0.15
0.25
3
0.5
0.27
0.5
2
0.2
0.04
0.2
0.7
2 Gives the system alarm with number on the LCD for the following
abnormal function.
Trip function fail
MHT circuit break
20
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OCR specifications
Protection
characteristics
Protection relay
Over-current
releace (OCR)
Protection
Standard protection
Long
Short
Instantaneous
time
time
Functions
Ground fault
Unrestricted Restricted
UREF
REF
N-phase
N-phase
protection
NP
Protection
characteristics
Protection relay
Over-current
releace (OCR)
Available as standard
Available as option Not available
2 Only one function can be selected from OH, NS, REF or trip indication.
Selection of two or more functions involves manual connection of their control
circuits (special specification). Contact Tyco Electronics for details.
3 Only one function can be selected from UV or spring charge indication.
Selection of two or more functions involves manual connection of their control
circuits (special specification). Contact Tyco Electronics for details.
For full operational information see pages 17 to 20
If the control power is not supplied or is lost, each function operates as follows:
LT, ST, INST
GF
Operates normally
Operates normally
When the CT rated primary current [ICT] is less than 800A and the GF
pick up current is set to 10%, the GF becomes inoperative
MCR
Operates as INST
Is inoperative
ELT
Is inoperative
Is on momentarily or off
Is inoperative
LCD
No display
Is inoperative
21
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Protection functions
Adjustable long time-delay trip characteristics
LT
Pick up current [IR] (A)
Setting range
[In]X(0.80.850.90.951.0NON); 6 graduations
Non tripping when load current ([IR]X1.05).
Tripping when ([IR]X1.05)< load current ([IR]X1.2)
(0.51.252.551015202530) at 600% of [IR]; 9 graduations
15% +150ms0ms
[ICT]X(0.10.20.30.40.60.81.0NON); 8 graduations
20%
Inst
[In]X(0.20.30.40.50.60.70.80.91.0); 9 graduations
10%
0.40.81.21.622.42.83.23.64; 10 graduations
20% +150ms0ms
[Vn]X(0.80.850.90.95); 4 graduations
[Vn]X(0.40.60.8); 3 graduations
0.10.51251015203036; 10 graduations
AC100120V
DC100125V
Common
Common
AC200240V
DC200250V
DC48V
Common
DC24V
Power consumption: 5 VA
22
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Z2
(STD)
Type
Applicable
[ICT]
(A)
[ICT]
X0.5
[ICT]
X0.63
[ICT]
X0.8
[ICT]
X1.0
800
1250
1600
400
630
800
500
800
1000
630
1000
1250
800
1250
1600
Applicable
[ICT]
(A)
[ICT]
X0.5
[ICT]
X0.63
[ICT]
X0.8
[ICT]
X1.0
Z2 (STD)
Z3 (STD)
Z3 (STD)
Z4 (STD)
2000
2500
3200
4000
1000
1250
1600
2000
1250
1600
2000
2500
1600
2000
2500
3200
2000
2500
3200
4000
Type
Applicable
[ICT]
(A)
[ICT]
X0.5
[ICT]
X0.63
[ICT]
X0.8
[ICT]
X1.0
1250
1600
2000
1600
2000
2500
3200
630
800
1000
800
1000
1250
1600
800
1000
1250
1000
1250
1600
2000
1000
1250
1600
1250
1600
2000
2500
1250
1600
2000
1600
2000
2500
3200
Z2
Z2
Z2
Z3
Z3
Z3
Z3
(HIGH)
(HIGH)
(HIGH)
(HIGH)
(HIGH)
(HIGH)
(HIGH)
Protection characteristics
23
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Z2 Frame
Z3 Frame
Z4 Frame
Fixed
Drawout
Fixed
Drawout
3-Pole
4-Pole
3-Pole
4-Pole
Drawout
3-Pole
4-Pole
Standard ACB
breaking capacity
High Series ACB
breaking capacity
21BL
11BL
31BL
No OCR
PG
(LSIG
+PT)
AC Control
voltage
200-240Vac
or none on 11BL
AC Control
voltage
110-120Vac
24
DC Control
voltage
200-250Vdc
DC Control
voltage
100-125Vdc
DC Control
voltage
48Vdc
DC Control
voltage
24Vdc
Example
Selected
Z2 Frame
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Example
Order Code
Z2
Order Codes
Frame Size
Z2 = Z2 Frame
Drawout
Z2D
Z3 = Z3 Frame
Body Type
D = Drawout
3-Pole
Z2D3
F = Fixed
Number of Poles
3 = 3-pole
Z2D3J
Z4 = Z4 Frame
4 = 4-pole
Breaking capacity
K = 80 - 85kA
J = 60 - 65kA
L = 100kA
65kA
Current rating
1600A
Z2D3J16
08 = 800A
12 = 1250A
16 = 1600A
20 = 2000A
25 = 2500A
32 = 3200A
HV
HF
VH
VF
FH
FV
Terminal type
Horz terms
Z2D3J16H
=
=
=
=
=
=
40 = 4000A
Charging type
Manual charging
Z2D3J16H0
0
1
2
3
=
=
=
=
4
5
6
7
Manual
240V ac
220V ac
200V ac
=
=
=
=
8 =
9 =
10 =
11 =
120V ac
110V ac
100V ac
24V dc
12 = 200V dc
13 = 220V dc
48V dc
100V dc
110V dc
125V dc
OCR type
21BL
Z2D3J16H0K
Order
Code
D
J
K
L
M
N
P
Q
R
S
T
U
No OCR
11BL
21BL
31BL
+Modbus
Comms
+Zone
Interlock
+Earth
Leakage
GF
NP
OCR functions
PG (LSIG+PT)
Z2D3J16H0KD
Order
Code
A
B
C
D
F
G
H
J
OCR
Function
Al
11BL
GL
21BL or
PS
31BL
PG
AL + NP
11BL
GL + NP
21BL or PS + NP
31BL
PG + NP
LT
ST
INST/
MCR
Type
PTA
Z2D3J16H0ADA
A = None on 11BL or
200-240V ac
B = 200-250V dc
C = 48V dc
D = 100-120V ac
E = 100-125V dc
F = 24V dc
Loosegear accessories
1. Shutter padlocking device (pair)
2. Fixing bolts (draw-out only)
3. Mal insertion device (draw-out only)
4. Test jumper cable 5 meters
5. ACB lifters
6. Spare draw-out handle
7. Terminal barrier
8. Cycle counter
9. Lifting plates
10. Control circuits terminal cover
11. IP55 cover
12. OCR checker
13. Motor step-down transformer
(220V ac motor to be specified)
14. Capacitor trip device
(48V dc shunt trip to be specified)
15. Mechanical interlock cables
25
5/9/07
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Page 29
Section 2
Draw-Out Accessories
(Fitted as standard)
Main circuit safety shutters
The main circuit safety shutters automatically conceal the main circuit contacts on
the draw-out cradle when the ACB is drawn out.
The top and bottom shutters operate independently and can be separately
padlocked in the closed position.
Up to three padlocks (with 6 hasp) can be installed on each side using
padlocking unit. (Padlock not supplied).
In the closed position, the shutters are locked to the extent that they cannot be
easily unlocked by hand. They can be unlocked and held open if required for the
purpose of inspection or maintenance.
26
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Page 30
Rated
Primary
Current (A)
Z2
Z3
800A
1250 A
1600 A
1600 A
Rated
Primary
Current (A)
Z2
Z3
Z4
2000 A
2000 A
2500 A
3200 A
4000 A
27
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Page 31
Door flange
A door flange can be used as a decoration panel that covers the cut-out on the
switchboard panel and provides IP31 protection.
28
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Page 32
Cylinder lock
The key lock is the lock-in OFF type that locks the ACB in the open position.
When the ACB is fitted with a key lock, the operator cannot operate the ACB
unless using a matched key, see following order code chart.
29
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Page 33
Padlockable device
Permits the ACB to be padlocked in the OFF position. Max. three padlocks with 6
hasp can be fitted. Padlocking is possible only when ON-OFF indicator shows OFF.
When the ACB is padlocked in the OFF position both manual and electrical closing
become inoperative, but the charging of the closing spring by manual or motor is
still possible.
Note 1: OFF padlock facility cannot be fitted with key lock or key interlock.
Order code
Description
Not fitted
Rated
voltage
(V)
Operational
voltage
(V)
Not fitted
AC240
AC168264
0.18
0.12
AC220
AC154242
0.19
0.13
AC200
AC140220
0.24
0.16
AC120
AC84132
0.37
0.24
AC110
AC77121
0.39
0.26
AC100
AC70110
0.48
0.32
DC24
DC16.826.4
1.65
1.140
DC48
DC33.6-52.8
0.86
0.57
DC125
DC87.5-137.5
0.31
0.21
DC100
DC70-110
0.39
0.26
DC110
DC77-121
0.37
0.25
DC200
DC140-220
0.19
0.13
DC220
DC154-242
0.18
0.12
DC30
DC21-33
30
Opening time
(max.)
(ms)
40
40
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Page 34
Ratings
Order code
Rated
Opening
voltage
voltage
Standard Delayed 50-60Hz (V)
(V)
Pick up
voltage
(V)
Coil excitation
current
(A)
Power
Consumption (VA)
Normal
Reset
Not fitted
240
84-168
220
77-154187
204
200
70-140
170
120
42-84
102
38.5-77
93.5
35-70
85
110
AC100
440
154-308
374
415
145-290
352
380
133-266
323
*DC24
8.4-16.8
20.4
*48
16.8-33.6
40.8
* 100
35-7085
0.1
10
31
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Page 35
Order code
For microload
0=Supplied as std
4c
4c
7c
7c
4c
3c
7c
10c
10c
7c
3c
10c
*
**
**
Total contacts
Note: 4c is the maximum arrangement when any one of the ground fault
protection on the line side, zone interlock, external display, or
communication function is incorporated or in the case of type AGR-31BL
OCR with the ground fault trip function incorporated.
Voltage
AC
100-250V
0.1
0.1
AC
251-500V
DC30V
0.1
0.1
DC
125-250V
DC5V
1mA
Note 1: The chattering of b-contacts due to ON-OFF operation of the ACB lasts for
less than 20 ms.
Note 2: Do not supply different voltages to contacts of a switch.
32
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Page 36
TEST
CONNECTED
a- contact ON
CONNECTED
position switch
a- contact ON
TEST
position switch
ISOLATED
position switch
a- contact ON
a- contact ON
INSERT
position switch
INSERT position means the breaker body is in any position between ISOLATED
and CONNECTED.
AC 100-250V
11
DC 250V
0.3
0.3
DC 125V
0.6
0.6
DC 30V
DC 8V
10
Order code
Type
Number of
contacts
Insert
Contact Arrangement
Isolated Test
Conn
None fitted
ALR-0101P
2c
ALR-1111P
4c
ALR-0211P
4c
ALR-0112P
4c
ALR-0202P
4c
33
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Page 37
A configuration
Mechanical Interlock
Mains 1
Mechanism Type
Mains 2
Generator
B configuration
A Configuration
Any one breaker can be closed out
of three. Each breaker to be ordered
separately with appropriate mech
type.
Example:Breaker reference Mains 1 requires
mech type. 1
Breaker reference Mains 2 requires
mech type. 2
Breaker reference Generator
requires mech type. 1
B Configuration
Any two breakers can be closed out
of three.
C configuration
C Configuration
Any one breaker can be closed out
of two.
This switch can be used to indicate that the closing springs have been fully charged.
For contact ratings of the switch, see table 3 -1 on page 20.
1
2
3
34
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Page 38
1 = Fitted
35
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Page 39
Locks
Order Code
None
DS 1
Castell
Fitted
DS 2
Castell
Fitted
DS 3
Castell
Fitted
Castell
Provision
DS 4
Castell
Fitted
Cylinder
Lock Off
Padlock
Off
A
Castell
Fitted
B
Castell
Fitted
Shunt Trip
None
240V
AC
220V
AC
200V
AC
120V
AC
110V
AC
100V
AC
24V
DC
48V
DC
125V
DC
100V
DC
110V
DC
Order Code
UVT
None
240V
AC
220V
AC
200V
AC
120V
AC
110V
AC
100V
AC
440V
AC
415V
AC
380V
AC
24Vx2
DC
48Vx2
DC
Order Code
Auxiliary Switches
Order Code
None
7c SW's
10c SW's
4c SW's+3c (microload)
7c SW's+3c (microload)
Position Switches
None
0101
1111
0211
0112
0202
Order Code
Mechanical
Interlock
None
Interlock Mechanism
Type 1
Interlock Mechanism
Type 2
Interlock Mechanism
Type 3
Order Code
Auto Spring
Discharge Device
Order Code
Order Code
None
Undervoltage Alarm - UV
Fitted
None
Fitted
None
200V
DC
220V
DC
30V
DC
5/9/07
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Page 40
100Vx2
DC
240V AC
Delayed
220V AC
Delayed
200V AC
Delayed
120V AC
Delayed
110V AC
Delayed
100V AC
Delayed
440V AC
Delayed
415V AC
Delayed
380V AC
Delayed
AGR-31BL only
37
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Page 41
Section 3
Accessories Supplied Loose
Test Jumper
The test jumper is a plug-in type, and allows ON-OFF tests on all the Loadline Z
Frame series ACBs with the breaker body drawn out from the draw-out cradle.
The standard jumper cable is 5 m long.
Catalogue number
ZDTJC
Lifters
A special lifter is available to allow easy and safe transportation or
installation of the ACB. A drop prevention mechanism is standard.
Description
Z2 & Z3 Frames
Z4 Frame
ACB
Loader
Winch
handle
2300
Grip
95
927
38
Catalogue number
Z23DLIFT
Z4DLIFT
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Mal-insertion prevention
Interchangeability exists within the Loadline Z Frame series of ACBs.
Because of this feature, there is a possibility for an ACB of a different
specification being placed into the draw-out cradle. Using the mal-insertion
prevention device eliminates such a possibility.
This device is capable of distinguishing nine different breaker bodies.
Catalogue number
ZDMID
Catalogue number
Z23DSPD
Z4DSPD
Catalogue number
ZDH
ZDHS
Transformer
Capacity
Voltage ratio
Catalogue
no.
AC410-470V
300VA
450/220V
ZMT4522A
AC350-395V
300VA
380/220V
ZMT3822A
39
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Page 43
Rated voltage
Operational voltage
Rated frequency
Rated voltage of shunt trip used
Power consumption
Catalogue number
Control circuit
AC100-120V
Rated Voltage X 70 to 110%
50/60Hz
DC48V
100VA
ZSTCD
Outline dimensions
OCR Checker
The OCR checker allows easy checking of the long time-delay trip, short timedelay trip, instantaneous trip, ground fault trip functions and the pretrip alarm
function of the OCR in the field.
Ratings and specifications
Power supply
Power consumption
Dimensions
Weight
Catalogue number
40
AC100-110V, 50/60Hz
or
AC100-240V, 50/60Hz with type C plug
4 x AA alkaline cells
7VA
101(w) x 195(h) x 44(d) mm
400g
Z0CRC
5/9/07
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Page 44
Catalogue number
ZCC
Pitch X or Y
Cable length
500 or 600
700
800
900
1000
1100 or 1200
1120mm (pair)
1220mm (pair)
1320mm (pair)
1420mm (pair)
1520mm (pair)
1620mm (pair)
1720mm (pair)
1920mm (pair)
2120mm (pair)
2320mm (pair)
2520mm (pair)
2720mm (pair)
Catalogue
no.
ZMECHHC1120
ZMECHHC1220
ZMECHHC1320
ZMECHHC1420
ZMECHHC1520
ZMECHHC1620
ZMECHHC1720
ZMECHHC1920
ZMECHHC2120
ZMECHHC2320
ZMECHHC2520
ZMECHHC2720
Lifting Plate
Lifting plates are detachable tools that can be used to lift a breaker body out
of a draw-out cradle.
Catalogue number
ZLPLTS
41
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Page 45
Z2 frame 3-pole
Z3 frame 3-pole
Z4 frame 3-pole
Z2 frame 4-pole
Z3 frame 4-pole
Z4 frame 4-pole
Catalogue number
Z2D3CCTC
Z3D3CCTC
Z4D3CCTC
Z2D4CCTC
Z3D4CCTC
Z4D4CCTC
Terminal Barrier
An inter-pole barrier prevents a possible short-circuit due to foreign objects
entering between the poles of the main circuit terminals or between the line and
load ends, thus enhancing operational reliability of the ACB.
This barrier can be applied to the draw-out type ACB with vertical terminals or
horizontal terminals.
Z2 frame 3-pole
Z3 frame 3-pole
Z4 frame 3-pole
Z2 frame 4-pole
Z3 frame 4-pole
Z4 frame 4-pole
42
Catalogue number
Z2D3TB
Z3D3TB
Z4D3TB
Z2D4TB
Z3D4TB
Z4D4TB
5/9/07
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Page 46
IP Cover
An IP cover provides an IP55 grade of protection as defined in IEC 60529.
Even if the breaker body is on the ISOLATED position, IP cover can still be fitted
on the ACB.
Catalogue number
ZIP55
43
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Page 47
Section 4
Outline Dimensions
Z2 Draw-out
800A, 1250A, 1600A and 2000A standard series
1250A, 1600A & 2000A high series
CP: ACB Front cover centre line
Terminal size
t1
t2
t3
800A, STD
1250A, STD
1600A, STD
2000A, STD
1250A, HIGH
1600A, HIGH
2000A, HIGH
10
10
20
20
20
20
20
10
10
15
15
15
15
15
15
15
25
25
17.5
17.5
22.5
44
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Page 48
45
5/9/07
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Page 49
Outline Dimensions
Z2 Fixed
800A, 1250A, 1600A and 2000A standard series
CP: ACB Front cover centre line
Terminal size
800A, STD
1250A, STD
1600A, STD
2000A, STD
t1
t2
t3
10
10
20
20
10
10
15
15
15
15
25
25
17.5
17.5
22.5
46
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Page 50
47
5/9/07
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Page 51
Outline Dimensions
Z3 Draw-out
2500A and 3200A standard series
1600A, 2000A, 2500A and 3200A high series
CP: ACB Front cover centre line
48
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Page 52
49
5/9/07
12:15
Page 53
Outline Dimensions
Z3 Fixed
2500A and 3200A standard series
CP: ACB Front cover centre line
50
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Page 54
51
5/9/07
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Page 55
Outline Dimensions
Z4 Draw-out
4000A standard series
CP: ACB Front cover centre line
52
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Page 56
53
5/9/07
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Page 57
54
5/9/07
12:15
Page 58
55
5/9/07
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Page 59
40
31
56
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Page 60
33
57
5/9/07
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Page 61
40
31
58
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Page 62
33
59
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Page 63
Section 5
Technical Data and Applications
Dielectric strength
Rated impulse withstand
voltage Uimp
Circuit
Main circuit
12kV
6kV
Control circuits
4kV
Position switches
For microload
4kV
4kV
6kV
4kV
Other accessories
Note: The values shown above are those measured on phase connections and
cannot be applied to control terminals on the ACB.
Z2
Z3
Z4
800
1250
1600
2000
2500
3200
4000
0.033
0.033
0.028
0.024
0.014
0.014
0.014
200
350
350
490
600
780
1060
Z2
Z3
1250
1600
2000
1600
2000
2500
3200
0.024
0.024
0.024
0.014
0.014
0.014
0.014
260
350
490
310
430
600
780
Weight
Frame
Standard series current rating
Z2
800/1250A
Z3
1600A
2000A
Z4
2500/3200A
4000A
1600-2000A
1600-3200A
3P
4P
3P
4P
3P
4P
3P
4P
3P
4P
45
51
46
52
46
52
56
68
71
92
28
35
30
38
33
42
49
57
68
84
73
86
76
90
79
94
105
125
139
176
Fixed (Kg)
53
59
54
60
54
60
80
92
Note: The above weights are based on normal specifications with the OCR and
standard accessories.
60
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Page 64
Derating
Standard series
Frame
Based
standards
IEC60947-2
EN 60947-2
AS3947.2
NEMA,SG-3
ANSI C37.13
Ambient
temperature
(C)
40
Rated current
connecting
bar sizes
(Standard ambient
temperature)
Z3
Z4
800
2x50x5t
1250
2x80x5t
1600
2x100x5t
2000
3x100x5t
2500
2x100x10t
3200
4000
3x100x10t 4x150x6t
800
1250
1600
2000
2500
3200
4000
45
800
1250
1600
2000
2500
3200
4000
50
800
1250
1600
2000
2500
3200
4000
55
800
1200
1540
1820
2500
2990
3940
60
800
1150
1460
1740
2400
2850
3760
800
1250
1540
2000
2500
3200
3700
3580
40
(Standard ambient
temperature)
45
800
1190
1470
1960
2500
3010
50
800
1130
1390
1860
2440
2860
3470
55
790
1070
1310
1750
2300
2690
3350
740
1000
1230
1640
2150
2520
3140
800
1250
1600
2000
2500
3200
3700
45
800
1250
1600
1900
2500
2900
3580
50
800
1190
1540
1820
2500
2800
3470
55
800
1130
1460
1740
2400
2710
3350
60
800
1080
1390
1650
2280
2610
3230
60
JIS C8372
Z2
40
(Standard ambient
temperature)
Note: The values are applicable for both draw-out type and fixed type.
The values for 800A, 1250A and 1600A are for horizontal terminals on
both line and load side.
The values for 2000A, 2500A, 3200A and 4000A are for vertical
terminals on both line and load side.
Above figures are subject to the design of the enclosure and rating
of busbar.
Ambient
temperature
(C)
Rated current
connecting
bar sizes
(Standard ambient
temperature)
Z2
Z3
1250
2x80x5t
1600
2x100x5t
2000
3x100x5t
1600
2x100x5t
2000
2500
3200
3x100x5t 2x100x10t 3x100x10t
1250
1600
2000
1600
2000
2500
3200
IEC60947-2
EN 60947-2
40
AS3947.2
45
1250
1600
2000
1600
2000
2500
3200
50
1250
1600
2000
1600
2000
2500
3200
55
1250
1600
1820
1600
2000
2500
2990
1250
1550
1740
1600
2000
2400
2850
*
*
*
*
*
1600
2000
*
*
*
*
*
2500
3200
60
NEMA,SG-3
ANSI C37.13
40
(Standard ambient
temperature)
45
50
55
60
JIS C8372
40
(Standard ambient
temperature)
1250
1600
1960
1600
1860
1510
1750
1420
1640
1600
2000
*
*
*
*
*
1600
2000
2500
3010
2440
2860
2300
2690
2150
2520
2500
3200
45
1250
1600
1900
1600
2000
2500
2900
50
1250
1600
1820
1600
2000
2500
2800
55
1250
1550
1740
1600
2000
2400
2710
60
1250
1480
1650
1600
1900
2280
2610
Note: The values are for vertical terminals on both line and load side.
Above figures are subject to the design of the enclosure and rating of busbar.
: Contact Tyco Electronics for details.
61
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Page 65
The maximum distance of the connection point of ACB to the first busbar support
30
50
65
80
100
Distance
Z2 frame
300
250
150
150
L (mm)
Z3 & Z4 frame
350
300
250
150
150
Application Data
What Is Discrimination?
Discrimination, also called selectivity, is the coordination of protective devices such
that a fault is cleared by the protective device installed immediately upstream of
the fault and by that device alone.
Total discrimination
Discrimination is said to be total if the downstream circuit breaker opens and the
upstream circuit breaker remains closed. This ensures maximum availability of
the system.
Partial discrimination
Discrimination is partial if the above condition is not fulfiled up to the prospective
short-circuit current, but to a lesser value, termed the selectivity limit current (Is).
Above this value both circuit breakers could open, resulting in loss of selectivity.
62
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Page 66
Discrimination Table
Loadline Z Frame
Upstream: Loadline Z Frame ACB with or without Integral Protection Relay
Downstream: Loadline YA Frame MCCB
Breaking capacity
Downstream MCCB
125A
1600A
2000A
2500A
3200A
2000A
STD series
& high series
2500A
STD series
& high series
3200A
STD series
& high series
65kA 80kA 65kA 80kA 65kA 80kA 65kA 80kA 85kA 100kA 85kA 100kA
25kA
YA2S
36kA
YA2J
65kA
160A/
YA3N
25kA
250A
YA3S
36kA
YA3J
65kA
YA3J-E
70kA
400A/
YA5N
25kA
360A
YA5S
36kA
YA5H
50kA
YA5J
70kA
YA5J-E
70kA
Y6H
65kA
Y6J-E
65kA
Y6K
100kA
Y6H-E
50kA
Y7J-E
65kA
Y8K-E
85kA
100kA
YA2N
800A
4000A
STD series
1250A
1600A
STD series
& high series
Model
800A
1250A
STD series
& high series
Frame
4000A
800A
STD series
& high series
Upstream ACB
T = Total selectivity
63
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Page 67
Transformer
kVA
F.L.C. (A)
Loadline Z Frame
(standard series)
Frame
C.T. (A)
In
IR
tR (sec)
Isd
tsd (mcec)
Z2
800
1
0.9
20
6
400
(Amps)*
(Amps)
Settings
(AGR-L)
Max. fuse rating with
standard ACB settings
Max. fuse rating with
maximum ACB settings
500
696
630
876
750
1043
800
1113
1000
1391
1250
1739
1600
2226
2000
2782
Z2
1250
0.8
0.9
20
6
400
Z2
1250
1
0.85
20
6
400
Z2
1250
1
0.9
20
6
400
Z2
1600
1
0.9
20
6
400
Z2
2000
1
0.9
20
6
400
Z3
2500
1
0.9
20
6
400
Z3
3200
1
0.9
20
6
400
355
400
500
500
500
630
800
1000
450
500
670
710
800
1000
1250
1250**
> The above In settings are based on 100% of Rated Current (Ict).
> Table Reference : Ir - Long Time Delay Pickup Current, tr - Long Time Delay Time Setting, Isd - Short Time
Delay Pickup Current, tsd - Short Time Delay Time Setting.
Notes:
*
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Page 1
Energy Division
All of the above information, including drawings, illustrations and graphic designs, reflects our present understanding and is to the best of our knowledge and belief
correct and reliable. Users, however, should independently evaluate the suitability of each product for the desired application. Under no circumstances does this
constitute an assurance of any particular quality or performance. Such an assurance is only provided in the context of our product specifications or explicit contractual
arrangements. Our liability for these products is set forth in our standard terms and conditions of sale. TE logo, Tyco Electronics, Dorman Smith are trademarks. Other
trademarks mentioned herein are the property of their respective owners.
Energy Division economical solutions for the electrical power industry: cable accessories, connectors & fittings, electrical
equipment, instruments, lighting controls, insulators & insulation enhancement and surge arresters.
With 4000 employees and more than 10,000 customers worldwide, the Energy Division represents a very significant part of
Tyco Electronics. Based in headquarters in Ottobrunn, near
Munich, Germany, the Energy Division is a global supplier to
power utilities and power industry customers, to equipment
manufacturers and transport systems. These customers are
served by dedicated R&D teams, sales representatives in more
than 80 countries, a professional marketing organization and
25 manufacturing sites in five continents.