Trio Engineered Products, Inc. 12823 Schabarum Ave.

Irwindale, CA 91706 Telephone 626-851-3966 Fax 626-851-9526

Parts Manual

CT Series
24 x36
Jaw Crusher

Size:

24 x 36

Serial Number:

CT2436 Jaw Crusher Manual

Crusher Component Weights (Lbs)

Complete
Crusher

Frame,
Cheek Plates,
Fixed Jaw
Die and
Rear. Front
Wedge For
Discharge
Adjustment

Fixed
Jaw
Die

Swing
Jaw
Die

Cheek
Plates
(Total)

Pitman

Eccentric
Shaft

Toggle
Plate

Flywheel
and Sheave
(Total)

Pitman,
Eccentric
Shaft,
Bearings and
Swing Jaw
Die

30,900

13,541

1892

1,597

981

5,236

1,309

312

5,801

10,943

Horsepower Requirements
Electric motors are available for special duty crusher applications and are recommended over
standard frame motors.
MODEL
CT24x36

POWER

OPERATING SPEED
(FULL LOAD RPM)

HP

KW

250

100

75

Flywheel Rotation Direction

CT2436 Jaw Crusher Manual

Parts: Tension Rod and Toggle Plate Assembly

Illustration
The following illustration identifies the essential parts comprising the tension rod and
toggle seat assembly.

CT2436 Jaw Crusher Parts Manual

Parts List
Item
18
19
20
21
25
26
27
30
31
32
33
34
35
36
37
38
39
22
23
40
41
42
43
44
45
46
47
48
49
50
51

Part #
GB5782/M12x35
GB93/12
T6090-11
T6090-12
GB878/20x50
T6090-14
T6090-15
T6090-15JC
T7510-38
GB91/8x90
T6090-18
GB5782/M16x45
GB93/16
T6090-19
GB5782/M24x80
GB7244/24
T6090-20
T6090-21
T6090-13
GB70/M20x65
T6090-22
T6090-23
T6090-24
T6090-25
GB5782/M12x40
GB93/12
T6090-26A
T6090-27
GB6170/M42
T6090-28
GB5782/M20x60
GB93/20

Description
Bolt For Rubber Dust Apron
Lock Washer For Rubber Dust Apron
Clamp Plate For Rubber Dust Apron
Buffer (Lower)
Screw Pin 20X50
Rubber Dust Apron
Toggle Plate
Longer Toggle Plate (Optional)
Pin For Tension Rod
Split Cotter For Tension Rod
Limit Plate
Bolt M16 X 45
Lock Washer 16
Upper Guider
Bolt M24X 80
Lock Washer 24
Lower Guider
Buffer (Upper)
Toggle Retainer For Buffer (Upper)
Bolt For Buffer (Upper)
Spring Keeper (Lower)
Spring
Rubber Dust Cover
Clamp Plate For Rubber Dust Cover
Bolt For Rubber Dust Cover
Lock Washer For Rubber Dust Cover
Spring Keeper (Upper)
Tension Rod
Nut For Tension Rod
Guard
Bolt For Guard
Lock Washer For Guard

QTY
4
4
1
1
1
1
1
1
2
2
2
2
2
2
8
8
2
1
2
2
2
2
1
1
4
4
2
2
4
2
4
4

For more information about toggle plate see Appendix C please.

CT2436 Jaw Crusher Parts Manual

Parts: Bearings and Eccentric Shaft Assembly

Illustration
The following illustrations identify the essential parts of the bearing and eccentric shaft
assembly.

CT2436 Jaw Crusher Parts Manual

Parts List
Item
17
62
65
(81)
66
67
68
69
70
71
72
73
74
75
76
77
78
79
80
81
82
83
84
85
86
87
88
89
90

Part #
T6090-10A
T6090.4
T6090-36
GB1095/12x25
23152 CA/W33
GB32.1/M20x65
GB7244/20
GB343/ 3mmX1500mm
T6090-37B
T6090-38
T6090-39
GB1152/M10X1
T6090.5
23148 CK/W33
GB6584/AH3148
T6090-40
T6090-41A/Tr210x4
GB858/210
T6090-43
GB1095/12x25
GB5867/Z2-180x235
T6090-44
GB32.1/M20x80
GB7244/20
GB343/ 3mmx2000mm
GB32.1/M36x125/GD12.9
T6090-45
T6090-51
T6090-52

CT2436 Jaw Crusher Parts Manual

Description
Eccentric Shaft
Flywheel Assembly
Spacer
Key 12x25
Pitman Bearing 23152 CA/W33
Bolt M20X65
Lock Washer 20
Steel Lock Wire 3mm, L=1500mm
Pitman Seal
Middle Labyrinth Seal
Bearing Housing
Grease Fitting
Sheave Assembly
Frame Bearing 23148 CK/W33
Adapter AH3148
Bearing Housing Seal
Round Nut Tr210x4
Lock Washer For Round Nut
Outer Labyrinth Seal
Key 12x25
Ringfeder Z2-180X235
Shaft Cover
Bolt For Shaft Cover
Lock Washer For Shaft Cover
Steel Lock Wire 3mm, L=2000mm
Bolt For Bearing Housing
Washer For Bearing Housing
Shim 444x534x0.2
Shim 406x506x0.2

QTY
1
1
2
2
2
32
32
4
2
2
2
4
1
2
2
2
2
2
2
2
2
2
6
6
2
12
12
2
2

Parts: Jaw Dies and Cheek Plates

Illustration
The following illustrations identify the essential components comprising the jaw dies and
cheek plates.

CT2436 Jaw Crusher Parts Manual

Parts List
Item
1
2
3
5
97
98
6
7
8
(3)
4
(5)
97
9
10
11
12
13
14
15
(3)
16
95

Part #
T6090.1A
T6090.3A
GB6170/M30
GB7244/30
GB1972/63x31x3.5
T6090-53
T6090-2
T6090-3
T6090-4
GB6170/M30
T6090-1
GB7244/30
GB1972/63x31x3.5
T6090-5
T6090-6B
T6090-7A
T6090-8
GB5782/M24x75
GB7244/24
T6090-9A
GB6170/M30
T6090-49B
GB1972/71x36x4

CT2436 Jaw Crusher Parts Manual

Description
Frame
Wedge For Fixed Jaw Die
Nut For Fixed Jaw Die Wedge
Lock Washer For Fixed Jaw Die Wedge
Belleville Washer For Fixed Jaw Die Wedge
Washer For Fixed Jaw Die Wedge
Fixed Jaw Die
Upper Cheek Plate (LH & RH Each)
Bolt For Cheek Plate
Nut M30 For Cheek Plate
Washer For Cheek Plate
Lock Washer For Cheek Plate
Belleville Washer For Cheek Plate
Lower Cheek Plate (LH & RH Each)
Swing Jaw Die
Wedge For Swing Jaw Die
Pitman Protection Plate
Bolt For Pitman Protection Plate
Lock washer For Pitman Protection Plate
Bolt For Swing Jaw Wedge
Nut For Swing Jaw Wedge
Pitman
Belleville Washer For Swing Jaw Wedge

QTY
1
2
4
2
4
2
1
Total 2
8
8
8
8
16
Total 2
1
2
1
4
4
4
8
1
16

Parts: Lubrication
Illustration
The following illustration identifies the location of each grease fittings on the jaw
crushers.

Parts List
Item
16
28
29
93

Part #
T6090-49B
Q/ZB220-77/M24x2
T6090-16
T6090.7A

CT2436 Jaw Crusher Parts Manual

Description
Pitman
Drain Plug M24X2
Rubber Washer
Lubrication System

QTY
1
2
2
1

Lubrication System

T6090.7A

Parts List
Item
1
2
3
4
5
6
7

Part #
T6090.7A
1380.7.1

T6090.7-2A
GB1152/M10X1
1380.7A-4
GB1235/11X1.9

CT2436 Jaw Crusher Parts Manual

Description
Lubrication System
Connector
Hose ID= 8mm 10MPa L=1040mm
Hose ID= 8mm 10Mpa L=700mm
Distributor
Grease Fitting M10X1
Connector
O Ring

QTY
1
4
2
2
1
4
4
8

10

Appendix A: Toggle Wedge System

CT2436 Jaw Crusher Parts Manual

11

Parts List
Item
52
53
54
55
56
57
58
59
60
61
63
64
92
94

Part #
T6090-29
T6090-30
GB5782/M16x45
GB7244/16
T6090-31
T6090-32
GB6170/M30

T6090-33
T6090-34
T6090-35
GB5867/Z2-90X130
T6090.8A

CT2436 Jaw Crusher Parts Manual

Description
Front Wedge For Discharge Adjustment
Guider (I)
Bolt M16X45
Lock Washer 16
Pin (I)
Washer
Nut M30
Hydra. Cylinder 404+162
Hydra. Cylinder 390+150
Guider (II)
Pin (II)
Rear Wedge For Discharge Adjustment
Ringfeder
Hydraulic System

QTY
1
1
12
12
2
4
4
1
1
1
2
1
2
1

12

Appendix B: Hydraulic Hose / Fitting

Hydraulic Control Connection Diagram

CT2436 Jaw Crusher Parts Manual

13