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Table of Contents
1. Overview........................................................................................................................................................................................ 4
1.1 About the TEQUATIC PLUS Fine Particle Filter.................................................................................................... 5
1.2 Filter Process..................................................................................................................................................................... 6
1.3 General Safety................................................................................................................................................................... 8
2. System Design............................................................................................................................................................................. 9
2.1 Process and Instrumentation.................................................................................................................................... 10
2.2 Pump and Sensor Options......................................................................................................................................... 15
2.3 Dimensional Drawings..................................................................................................................................................21
2.4 Skid Design......................................................................................................................................................................24
2.5 Sizing Guidelines and Controls................................................................................................................................. 29
3. Filter Details...............................................................................................................................................................................31
3.1 Specifications..................................................................................................................................................................32
3.2 Components................................................................................................................................................................... 33
3.3 Critical Measurements................................................................................................................................................ 36
4. Installation...................................................................................................................................................................................37
4.1 Receiving and Handling.............................................................................................................................................. 38
4.2 Installing Housing and Filter Assembly.................................................................................................................. 40
4.3 Installing Cleaning Assembly and Filter Adaptor.................................................................................................41
4.4 Securing Housing Lid....................................................................................................................................................42
4.5 Installing Piping and Recirculation Pump Connections................................................................................... 43
4.6 Installing Sensors...........................................................................................................................................................44
4.7 Installing Auto Actuated Valves.................................................................................................................................47
4.8 Installing Manual Valves...............................................................................................................................................47
5. Operation................................................................................................................................................................................... 48
5.1 Startup and Operation................................................................................................................................................. 49
5.2 Data Logging...................................................................................................................................................................51
5.3 Shutdown..........................................................................................................................................................................52
6. Maintenance.............................................................................................................................................................................. 53
6.1 Removing Filter and Cleaning Assemblies............................................................................................................54
6.2 Spare Parts...................................................................................................................................................................... 55
7. Troubleshooting........................................................................................................................................................................57
7.1 Problems, Causes, and Solutions............................................................................................................................ 58
Table 1. System component specifications.......................................................................................................................11
Table 2. Valve and pump status under different process conditions....................................................................... 13
Table 3. Recommended recirculation pumps for models F-50, F-75 and F-150............................................... 15
Table 4. Recommended pressure and rotational speed sensors.............................................................................. 18
Table 5. Sizing guidelines for models F-50, F-75 and F-150.................................................................................... 29
Table 6. Control timers and set points................................................................................................................................ 30
Table 7. Technical specifications for models F-50, F-75 and F-150.......................................................................32
Table 8. Modes of operation.................................................................................................................................................. 49
Table 9. Model number and associated cleaning assembly speeds........................................................................ 49
Table 10. Spare parts and consumables for model F-50............................................................................................... 55
Table 11. Spare parts and consumables for model F-75............................................................................................... 55
Table 12. Spare parts and consumables for model F-150............................................................................................ 56
Table 13. Troubleshooting: problems, causes and solutions........................................................................................ 58
Questions?
If you have questions or need more information about the TEQUATIC PLUS filter, please contact:
Clean Filtration Technologies LLC
A Wholly Owned Subsidiary of The Dow Chemical Company
Call Direct: 1-800-648-9260 for North America or 650-800-7818 internationally
Customer Information Group by region: See last page of manual
Website: www.cleanfiltration.com
Address: 1215 Chrysler Drive, Menlo Park, CA 94025
1. Overview
Filtrate
Feedwater
3
Recirculation &
Solids Collection
Chamber
Recirculation
4
Concentrate
Slot
Width
(m)
Effective
Filtration
(m)
50
20
30
15
2. System Design
AIR BLEED
DP
Pressurized
Feedwater
CHECK
VALVE
DIAPHRAGM
VALVE (FLOW
CONTROL)
Zero DP Clean
AUTO
ACTUATED
VALVE
Frequency =
13 hours
(adjustable)
RPM
Rotational F-50: 500600 rpm
Speed F-75: 175250 rpm
BALL
VALVE
Concentrate to Drain
or Back to Source
RECIRCULATION PUMP
Optional: Concentrate
Continuous Flow Back to
Feedwater Source
10
Concentrate Purge
DIAPHRAGM
VALVE (FLOW
CONTROL)
BALL
VALVE
AUTO
ACTUATED
VALVE
Frequency =
515 minutes (adjustable)
To Drain
F-50
F-75
F-150
50 (11)
150 (34)
500 (114)
3040 (9.112)
3040 (9.112)
3040 (9.112)
0.330.5 (0.250.37)
1.53.0 (1.12.2)
5.07.5 (3.75.6)
500600
175-250
100150
05 (035)
05 (035)
05 (035)
0100 (06.9)
0100 (06.9)
0100 (06.9)
225 (0.55.7)
25100 (5.723)
60400 (1491)
0.751.0 (1.92.5)
1.52.0 (3.85.1)
3.04.0 (7.610)
2.0 (5.1)
3.0 (7.6)
6.0 (15)
0.50.75 (1.31.9)
0.751.0 (1.92.5)
2.03.0 (5.17.6)
0.751.0 (1.92.5)
1.52.0 (3.85.1)
3.04.0 (7.610)
Recirculation Pump
Flow, gpm (m3/h)
Head, ft (m)
Power Requirement, hp (kW)
Required Sensors
Rotational Speed, rpm
Differential Pressure, psi (bar)
Optional Sensors
Valves
Pipe Sizes
Feedwater, inches (cm)
Recirculation Loop, inches (cm)
11
Feedwater Header
Filtrate Header
Concentrate Header
12
Concentrate Header
Intermittent Flow to Drain
VALVE C
CHEMICAL
PUMPS
Optional
Chemically
Enhanced
Flush/CIP
Flush/CIP
Water
Filtrate
To Downstream
Process
Feedwater
VALVE A
FEEDWATER
PUMP
Raw Water
Concentrate
Concentrate
Normal
Standby
Shutdown
ON
ON
OFF
ON
ON
Valve A
OPEN
OPEN
CLOSED
CLOSED
CLOSED
Valve B (Optional)
OPEN
OPEN
CLOSED
OPEN
CLOSED
CLOSED
CLOSED
CLOSED
OPEN
OPEN
OFF
OFF
OFF
OFF
ON
Equipment
Feedwater Pump
Valve C
Chemical Pump
13
Normal: In normal operation, raw water can be pumped to parallel TEQUATIC Plus filters, with each filter connected as a manifold to the feed line. As filtrate is being produced, each individual filter will go into Zero DP Clean and Purge cycles as set up in the
controls on a time basis. Additional concentrate flow can be sent back to the raw water tank. This will provide higher flow at the
inlet and higher cleaning assembly rotational speed around the filter. It also allows the solids concentration to reach a steady state
vs. continually concentrating until purged.
Standby: If filtrate is no longer needed for the process (for example, filtrate tank is full or raw water tank is low), the feed pump
can continue to run. (Individual recirculation pumps should also continue to run.) With the individual auto actuated filtrate valves
closed, raw water will be pumped through the continuous concentrate line back to the raw water tank.
Shutdown: Shut down the system for maintenance or troubleshooting. Maintenance includes replacement of filter and cleaning
assembly. Avoid shutting down the system for brief disruptions in the process. Instead, operate in standby mode with the existing
water recirculating back to the raw water tank or with just the recirculation pumps running.
Flushing (Closed Loop): Similar to Standby mode, a flush system is recommended for processes where solids tend to build up on
the cleaning assembly or internal components in the housing or system. Flushing diverts filtered water through the system, which
can be sent back to the raw water source.
Cleaning (Open Loop with Purge): Clean in Place (CIP) loops are recommended for processes where solids tend to build up on
the cleaning assembly or internal components in the housing or system. Cleaning diverts filtered water through the system and
can be combined with chemical dosing to more effectively remove particle build-up. The chemically dosed filtered water can be
recirculated internally and periodically flushed to drain.
14
Table 3. Recommended recirculation pumps for models F-50, F-75 and F-150.
Filter Model
Pump Manufacturer
Pump Model
Website
F-50
Scot
51
http://www.scotpump.com
F-75
Scot
25
http://www.scotpump.com
F-150
Scot
59
http://www.scotpump.com
SCOT
ARDOX
51
J56
MOTOR DIMENSIONS
NEMA J56 FRAME 3500 RPM
ODP
HP
TEFC
3 PHASE
L
1 PHASE
AB
3 PHASE
AB
1 PHASE
AB
AB
9.06
8.37 3.25
9.43
7.04 5.43
9.43
8.10 5.31
9.56
8.37 3.25
9.43
7.04 5.43
9.43
8.10 5.31
9.81
8.37 3.25
9.43
9.43
2.0 8.87 6.50 3.25 10.31 8.37 3.25 10.61 7.04 5.43 11.77 8.10 5.31
DRAWING REPRESENTS APPROXIMATE PUMP DIMENSIONS. AUTOCAD DRAWING TO SCALE AVAILABLE FROM FACOTRY.
D1454
05107DP
51
J56
15
D051J56
0513500
0513500J56
81.001.124
E11
SCOT
ARDOX
25
JM
MOTOR DIMENSIONS
NEMA
HP
Type
Frame
AB
BG
MH
ODP
JM145
3.50
2.75
2.50
6.75
5.42
4.75
5.81
.34
ODP
JM182
4.50
3.75
2.25
8.31
6.12
5.00
5.73
.41
7.5
ODP
JM184
4.50
3.75
2.25
8.31
6.12
5.00
6.52
.41
10
ODP
JM213
5.25
4.25
2.75
9.84
6.86
6.00
7.50
.41
15
ODP
JM215
5.25
4.25
3.50
9.84
6.86
6.00
7.50
.41
TEFC
JM182
4.50
3.75
2.25
8.85
7.57
5.01
7.14
.41
5/7.5
TEFC
JM184
4.50
3.75
2.75
8.85
7.57
5.51
7.64
.41
10/15
TEFC
JM215
5.25
4.25
3.50
10.37
8.19
6.77
9.16
.41
01515TE
25
JM
DRAWING REPRESENTS APPROXIMATE PUMP DIMENSIONS. AUTOCAD DRAWINGS TO SCALE AVAILABLE FROM FACTORY
D025JM184
0253500
0253500JM
81.001.066
E11
16
SCOT
59
JM
ARDOX
MOTOR DIMENSIONS
NEMA
HP
Type
Frame
AB
BG
MH
ODP
JM182
4.50
3.75
2.25
6.75
5.42
4.75
5.27
.41
ODP
JM184
4.50
3.75
2.75
8.31
6.12
5.00
5.73
.41
7.5
ODP
JM213
5.25
4.25
2.25
9.84
6.12
5.00
6.52
.41
10
ODP
JM215
5.25
4.25
3.50
9.84
6.86
6.75
7.50
.41
TEFC
JM182
4.50
3.75
2.25
8.85
7.57
5.01
7.14
.41
TEFC
JM184
4.50
3.75
2.75
8.85
7.57
5.51
7.64
.41
7.5
TEFC
JM213
5.25
4.25
2.75
10.41
8.67
6.00
8.41
.41
10
TEFC
JM215
5.25
4.25
3.50
10.37
8.19
6.77
9.16
.41
05910TE
59
JM
DRAWING REPRESENTS APPROXIMATE PUMP DIMENSIONS. AUTOCAD DDRAWING TO SCALE AVAILABLE FROM FACTORY
D059JM213
0591750
0591750JM
81.001.172 J12
17
Table 4 lists recommended pressure and rotational speed sensors. Figure 10 gives pressure sensor details. Figures 11 through 13 give
details on the recommended rotational speed sensor (RPM sensor).
Sensor Manufacturer
Sensor Model
Website
Dwyer
629-02-CH-P2-E5-S1
http://www.dwyer-inst.com
Sensor Solutions
S12-EPPHS-R5SB5
http://www.sensorso.com
Sensor Solutions
DR-FAC4-DCTBCa
http://www.sensorso.com
Pressure Sensor
Programmed to 900-16-012
18
19
o
o
The EPPHS sensors provide one digital output that is normally OFF and turns ON when a magnetic field is present. Note that
OUTPUT ON means LOW for NPN sensors and HIGH for PNP sensors. The EPPHS is a programmable Hall Effect sensor which will
trigger from either magnetic pole at the programmed gap.
The distance between the sensor face and either pole of a magnet that operates the switch (turns the output transistor on) is referred to
as the 'Operate Air Gap'. This gap is determined by looking at the magnet's flux density vs. air gap curve. The distance that produces
the magnetic field equal to or less than 'Release Point' specified on this sheet is the Release air gap. The must operate air gap is the
distance at which the magnet produces a field equal to the MAX operate point of the Hall switch. The must release gap is the distance
the at which the magnet produces a field equal to the MIN release point. Note that magnets produce weaker fields as the temperature
increases.
In addition to the EPPHS, we offer a variety of South Pole and Either pole Hall Effect and Magnetoresistive sensors including multiple
programmable sensors, North and South Pole output sensors, latching sensors, and sensors with speed/count and direction outputs.
Check our website or contact us to discuss all of our magnetic speed, count, and position detection sensors.
The EPPHS sensors provide one digital output that is normally OFF and turns ON when a magnetic field is present. Note that
OUTPUT ON means LOW for NPN sensors and HIGH for PNP sensors. The EPPHS is a programmable Hall Effect sensor which will
trigger from either magnetic pole at the programmed gap.
The distance between the sensor face and either pole of a magnet that operates the switch (turns the output transistor on) is referred to
as the 'Operate Air Gap'. This gap is determined by looking at the magnet's flux density vs. air gap curve. The distance that produces
the magnetic field equal to or less than 'Release Point' specified on this sheet is the Release air gap. The must operate air gap is the
distance at which the magnet produces a field equal to the MAX operate point of the Hall switch. The must release gap is the distance
the at which the magnet produces a field equal to the MIN release point. Note that magnets produce weaker fields as the temperature
increases.
In addition to the EPPHS, we offer a variety of South Pole and Either pole Hall Effect and Magnetoresistive sensors including multiple
Figure
Recommended
rotational
speed
to analog
converter).
programmable12.
sensors,
North and South Pole output
sensors, latching sensors,
and sensor
sensors with (frequency
speed/count and direction
outputs.
Check our website or contact us to discuss all of our magnetic speed, count, and position detection sensors.
DR-FACy-vvTBC
Din Rail
Frequency
to Analog
Converter, * Rev BCC
Sensor -Solutions
* V:Mountable
(970) 879-9900
F: (970) 879-9700
* www.sensorso.com
TERMINAL CONNECTIONS
AC POWER (FACy-AC)
DC POWER (FACy-DC)
TERMINAL
1
3
4
6
7
8
9
10
12
TYPE
1
3
4
6
7
8
9
10
12
20
TYPE
I+
IV+
VVcc
Vout
COM
~AC
~AC
DESCRIPTION
CURRENT OUTPUT
CURRENT COMMON
VOLTAGE OUTPUT
VOLTAGE COMMON
POWER TO SENSOR
SENSOR OUTPUT
SENSOR COMMON
FAC POWER (AC)
FAC POWER (AC)
TERMINAL
TYPE
DESCRIPTION
I+
1
CURRENT OUTPUT
I3
CURRENT COMMON
V+
4
VOLTAGE OUTPUT
VVOLTAGE COMMON
6
Vcc
10
POWER TO SENSOR
Vout
8
SENSOR OUTPUT
COM
9
SENSOR COMMON
Vcc+
10
FAC POWER (DC)
Vcc12
FAC POWER (DC)
CONNECT PIN 9 TO PIN 12
1
TYPE
DESCRIPTION
I+
1
CURRENT OUTPUT
I3
CURRENT COMMON
V+
VOLTAGE OUTPUT
4
VOLTAGE COMMON
V6
Vcc
POWER TO SENSOR
10
Vout
SENSOR OUTPUT
8
COM
SENSOR COMMON
9
Vcc+
FAC POWER (DC)
10
VccFAC POWER (DC)
12
CONNECT PIN 9 TO PIN 12
TERMINAL
TERMINAL
TERMINAL CONNECTIONS
AC POWER (FACy-AC)
DC POWER (FACy-DC)
CURRENT OUTPUT
CURRENT COMMON
VOLTAGE OUTPUT
VOLTAGE COMMON
POWER TO SENSOR
SENSOR OUTPUT
SENSOR COMMON
FAC POWER (AC)
FAC POWER (AC)
10
DESCRIPTION
I+
IV+
VVcc
Vout
COM
~AC
~AC
3
6
IN
IN
OUT
OUT
9
12
10
9
12
pg.1
REVISIONS
REV
EMP#
DESCRIPTION
EO#
DATE
APPROVED
16.00
4.25
10.89
C
8.13
3.50
2.25
17.88
5.00
9.75
3.00
4X
.44
4.50
4.00
4.00
NAME
A
NOTES (UNLESS OTHERWISE SPECIFIED):
1. DIMENSIONS ARE TO BE INTERPRETED PER ANSI Y14.5M
2. PART TO BE CLEAN AND FREE OF AND ALL CONTAMINANTS
3. MATERIAL:
4. FINISH:
5. DEBURR AND BREAK SHARP EDGES TO R .010 MIN
6. PART TO BE FABRICATED FROM ELECTRONIC PART FILE.
ELECTRONIC PART FILE SUPERCEDES DRAWING
8
21
INTERPRET GEOMETRIC
TOLERANCING PER:
MATERIAL
SEE NOTES
USED ON
NEXT ASSY
APPLICATION
DRAWN
TKRUEGER
DATE
2013-09-27
CHECKED
ENG APPR.
MFG APPR.
COMMENTS:
SIZE
FINISH
SEE NOTES
DO NOT SCALE DRAWING
Q.A.
DWG. NO.
SCALE: 1:10
2
REV
20-01-20024-00021-00020-00000
OVERALL DIMENSIONS
SHEET 1 OF 1
1 LBS
1
REVISIONS
REV
EMP#
DESCRIPTION
EO#
DATE
APPROVED
120
D
47.34
27.50
38.23
16.00
4.25
5.50
4X
31.50
.50
10.75
.75
17.00
6.50
9.31
NAME
A
NOTES (UNLESS OTHERWISE SPECIFIED):
1. DIMENSIONS ARE TO BE INTERPRETED PER ANSI Y14.5M
2. PART TO BE CLEAN AND FREE OF AND ALL CONTAMINANTS
3. MATERIAL:
4. FINISH:
5. DEBURR AND BREAK SHARP EDGES TO R .010 MIN
6. PART TO BE FABRICATED FROM ELECTRONIC PART FILE.
ELECTRONIC PART FILE SUPERCEDES DRAWING
8
22
INTERPRET GEOMETRIC
TOLERANCING PER:
MATERIAL
SEE NOTES
USED ON
NEXT ASSY
APPLICATION
DRAWN
TKRUEGER
DATE
2013-09-27
CHECKED
ENG APPR.
MFG APPR.
COMMENTS:
SIZE
FINISH
SEE NOTES
DO NOT SCALE DRAWING
Q.A.
DWG. NO.
SCALE: 1:50
2
REV
20-02-30020-00023-00021-00000
OVERALL DIMENSIONS
SHEET 1 OF 1
1 LBS
1
46.00
16.00
25.56
64.12
49.38
21.00
B
6.00
6X
15.00
.50 EQ SPACED
SIZE
33.00
8
23
DWG. NO.
SCALE: 1:50
4
55-04-00020
REV
SHEET 2 OF 2
1 LBS
1
Figure 16. Design for three F-75 filters, showing four views.
Filtrate
Manifold
Feedwater
Manifold
Concentrate
Manifolds
Filtrate
Feedwater and
Recirculation Loop
Concentrate
24
Figure 17. Design for three F-75 filters, showing feed and recirculation lines.
Feedwater Manifold
Recirculation
Loop
Feedwater Manifold
Recirculation Loop
25
Figure 18. Design for three F-75 filters, showing filtrate lines.
Filtrate Manifold
26
Figure 19. Design for three F-75 filters, showing concentrate lines.
Concentrate Manifolds
27
Figure 20. Design for six F-75 filters, showing four views.
Walkway/Service Access
Filtrate Manifold
Feedwater Manifold
Concentrate Manifolds
Filtrate
Feedwater and
Recirculation Loop
Concentrate
28
Low
TSS
F-75
F-150
Medium
TSS
High
TSS
Low
TSS
Medium
TSS
High
TSS
Low
TSS
Medium
TSS
High
TSS
35
(0.681.1)
13
(0.230.68)
1520
(3.44.5)
1025
(2.33.4)
5074
(1117)
3049
(6.811)
15 micron filter
610
(1.42.3)
35
(0.681.1)
13
(0.230.68)
2140
(4.89.1)
1520
(3.44.5)
1015
(2.33.4)
75125
(1728)
5074
(1117)
3049
(6.811)
20 micron filter
1115
(2.53.4)
610
(1.42.3)
35
(0.681.1)
4160
(9.314)
2140
(4.89.1)
1520
(3.44.5)
126250
(2957)
75125
(1728)
5074
(1117)
30 micron filter
1620
(3.64.5)
1115
(2.53.4)
610
(1.42.3)
6180
(1418)
4160
(9.314)
2140
(4.89.1)
251325
(5774)
126250
(2957)
75125
(1728)
50 micron filter
2125
(4.85.7)
1620
(3.64.5)
1115
(2.53.4)
81100
(1823)
6180
(1418)
4160
(9.314)
326400
(7491)
251325
(5774)
126250
(2957)
Recirculation
Flow, gpm
(m3/h)
50
(11)
50
(11)
50
(11)
150
(34)
150
(34)
150
(34)
500
(114)
500
(114)
500
(114)
300500
300500
300500
150250
150250
150250
50125
50125
50125
Zero DP Clean
Frequency,
minutes
3060
1530
515b
3060
1530
515b
3060
1530
515b
Concentrate
Purge
Frequency,
minutes
1020
510
35c
1020
510
35c
1020
510
35c
Rotational
Speed, rpm
Flow rates are guidelines only. Actual flows are based on fluid viscosity, solids characteristics and other factors.
Low 1001,000 mg/L; Medium 1,0005,000 mg/L; High 5,00010,000 mg/L.
29
Description
Range
Default
01440
30
030
0120
10
060
When this value is exceeded, an alarm message will appear and a Zero DP
Clean combined with a Concentrate Purge will occur after the set time delay.
To disable this set point, set to 0.
05 (00.3)
2.5 (0.2)
When this value drops below the set point an alarm message will appear and
a Zero DP Clean combined with a Concentrate Purge will occur after the set
time delay. To disable this set point, set to 0.
01000 rpm
50 rpm
Length of time that the value must be out of range before an alarm occurs.
060
If the differential pressure does not drop below the alarm set point after the
Zero DP Clean, or if the rotational speed does not rise back to the desired
set point, the system will attempt sequential Zero DP Cleans combined with
Concentrate Purges. If the DP or rotational speed values are still outside of
the acceptable range after the last attempt, the system will shut down.
05
060
10
0 normally open
1 normally closed
0 U.S.
1 metric
060
Switch Select
Units Select
Length of time the pump will continue to run after a stop command.
01440
240
0300
60
30
3. Filter Details
31
3.1 Specifications
Table 7 lists the specifications for three models of the TEQUATIC PLUS filter. Figure 21 shows the location of
dimensional measurements.
Table 7. Technical specifications for models F-50, F-75 and F-150.
Parameter
F-50
F-75
F-150
25 (5.7)
100 (23)
400 (91)
211
211
211
140 (60)
140 (60)
140 (60)
100 (6.9)
100 (6.9)
100 (6.9)
2 (0.14)
2 (0.14)
2 (0.14)
2 (0.14)
2 (0.14)
2 (0.14)
39 (18)
16 (7)
23 (10)
197 (89)
83 (38)
114 (52)
984 (446)
370 (168)
614 (279)
55 (25)
260 (118)
1715 (778)
Fiberglass
Fiberglass
Fiberglass
Viton
Viton
Viton
16 (40.6)
27.5 (69.9)
46 (117)
18 (45.7)
31.5 (80)
64.5 (164)
Filter Cutoff, m
pH
Housing Material
Gasket and Seal Material
Dimensions (see Figure 21)
Flow capacity expected using clean water feed (filtered down to 5 m, less than 1 NTU, 77F (25C), pH = 8).
C
D
B
E
32
3.2 Components
Figure 22. Part diagrams for model F-50.
F-50 Top Level Assembly
2
3
5
8
9
10
Description
Restrictor
Housing Lid
Filter/Cleaning Assembly
Part Number
Description
Part Number
90-01-00073,74,75,76
90-00-00030
50-01-00020
Filter Adaptor
90-01-00025
90-00-00061
Water Insert
70-01-00032
Cleaning Assembly
40-01-00023
Vortex Plate
90-01-00116
Filter Bearing
90-01-00030
Housing Seal
90-01-00056
Filter Assembly
Housing Base
50-01-00021
90-00-00023
90-00-00026
10
Swing Bolt
90-01-00088
33
*Please contact your Dow sales representative for current part numbers.
2
3
4
5
6
7
8
9
10
11
12
1
14
Description
Restrictor
Housing Lid
Filter/Cleaning Assembly
13
Part Number
Description
Part Number
90-02-00060,61,62,63
90-00-00057
50-02-00022
Filter Adaptor
90-02-00068
90-00-00076
Water Insert
70-02-00028
Cleaning Assembly
Vortex Plate
90-02-00102
Filter Assembly
Housing Seal
90-02-00044
Housing Base
50-02-00021
90-02-00025
90-00-00049
10
90-00-00048
11
90-00-00041
12
90-00-00024
13
Swing Bolt
90-02-00132
14
Restrictor
90-02-00064,65,66,67
34
*Please contact your Dow sales representative for current part numbers.
7
8
9
1
10
11
Description
Part Number
Description
Part Number
Restrictor
90-04-00044,45,46,47
Eyebolt
90-00-00088
Housing Lid
50-04-00021
90-04-00083
Filter/Cleaning Assembly
Filter Adaptor
90-04-00082
Water Insert
70-04-00025
90-00-00076
Vortex Plate
90-04-00079
Cleaning Assembly
Housing Seal
90-04-00021
Filter Assembly
90-00-00093
90-00-00094
Swing Bolt
90-04-00092
10
Housing Base
50-04-00021
11
Restrictor
35
90-01-00048,49,50,51,52
*Please contact your Dow sales representative for current part numbers.
36
4. Installation
37
Cleaning Assembly
30 1012 2-00052
Serial Number
Mfg. Month Year
Filter Micron Rating
38
Important
Lift and handle the product carefully.
Use suitable lifting equipment.
Securely harness the product.
Observe all the accident prevention
regulations in force.
F-75
F-150
REV
EO#
REVISIONS
DESCRIPTION
EMP
CAUTION: Heavy Machinery - Damage, Injury, or Death Will Occur If Lifted Improperly
Lift ONLY With ALL 4 Lift Hooks Engaged - Violation Will Void Warranty
Distribute Weight Evenly Among ALL 4 Lift Hooks, Lift Slowly And Straight UP
a. See Equipment Manual For Additional Information
Weight Of Tequatic Plus F-150 (Base And Lid) Is Approximately 1100 lbs.
Always Engage And Tighten All Swing Bolts When Lifting Entire Tequatic Plus F-150
To Remove Tequatic Plus F-150 Lid:
a. Disengage Swing Bolts
b. Lift LID Straight UP Vertical 24" Minimum to Clear Internal Components
c. Lift Lid Slowly, Periodically Checking For Lid Binding On Guide Pins (One on Each Side)
d. Weight Of Tequatic Plus F-150 Lid Alone Is Approximately 500 lbs.
Always Drain All Water Before Lifting Tequatic Plus F-150
NAME
39
):
D PER ANSI Y14.5M
D ALL CONTAMINANTS
INTERPRET GEOMETRIC
TOLERANCING PER:
DRAWN
mjvosberg
CHECKED
ENG APPR.
MFG APPR.
Q.A.
COMMENTS:
DATE
2014-02-05
LABEL, LI
TEQUATIC
Bearing
Filter Assembly
Filter Assembly
d
Vortex Plate in
Housing Base
40
Bearing
Bayonet
Mounts
Adaptor
Cleaning
Assembly
Installed Filter
Assembly
41
Important
Do not attempt to assemble the
cleaning assembly, filter assembly
and filter adaptor without the filter
assembly being mounted on the
vortex plate (Section 4.2, Step 4).
Alignment Pins
1
8
Housing Seal
42
3
6
Swing Bolt
7
2
Important
Do not have more than 2 psi
back pressure across the filter.
Avoid static filtrate-side back
pressure at all times.
Filtrate
Pressurized
Feedwater
RECIRCULATION
PUMP
Concentrate
5. Connect the concentrate purge line to an open drain to prevent back pressure. In
some applications, the concentrate can be connected back to the source water to
increase system water recovery.
6. Make sure that the installation location allows for access to all swing bolts and takes
into consideration maintenance requirements, such as space for taking the lid on and
off (or using a lifting device to remove the lid) and installing replacement components.
7. Recommended: Use flexible hose connections to and from the TEQUATIC PLUS filter.
Do not install any rigid piping connections to the housing.
8. Connections to the TEQUATIC PLUS filter have a 0.030-inch tolerance for alignment.
9. Design interconnecting pipe to include piping supports. Support interconnecting
piping so that it is self-supporting. To avoid damaging the housing or connections, the
total weight of piping run and fittings supported by the housing should not exceed 5 lb.
43
Important
Piping must be independently
supported.
Do not exceed 5 lb load on the
housing.
Example of System
Controller or PLC
(not included)
Differential Pressure
Sensor
RPM Sensor
Filtrate
Low Pressure
(filtrate)
1. Install the RPM sensor into the mount provided on the outside of the lid.
See Figure 33 and Figure 34 for installation details.
2. Using 0.25-inch tubing, connect the low and high differential pressure lines from
a differential pressure sensor to the female quick connect fittings on the lid of the
housing. Verify that the high and low pressure lines are connected to the correct ports.
44
High Pressure
(feedwater)
Figure 33. L-bracket and RPM sensor installation for models F-50 and F-150.
45
Figure 34. L-bracket and RPM sensor installation for model F-75.
2.87
3.07
3.67
2.73
PLACE
SENSOR
AGAINST
HOUSING
DETAIL A
SCALE 1 : 5
DETAIL B
SCALE 1 : 5
46
47
5. Operation
48
Off
Standby
Normal
Zero DP Clean
Concentrate Purge
Recirculation Pump
OFF
ON
ON
ON
ON
Filtrate Auto
Actuated Valve
CLOSED
CLOSED
OPEN
CLOSED
OPEN or CLOSED
Concentrate Auto
Actuated Valve
CLOSED
CLOSED
CLOSED
OPEN or CLOSED
OPEN
4. With the filtrate valve closed, verify that the cleaning assembly is spinning at the
specified rotational speed. Allow system to reach steady state.
Table 9. Model number and associated cleaning assembly speeds.
Model
F-50
500600
F-75
175250
F-150
100150
5. Monitor the differential pressure and slowly open filtrate valve, which will allow
feedwater to flow into the system. System is now in Normal mode. The filtrate line
is open and producing water, the recirculation pump is on and the concentrate
purge valve is closed.
6. Verify differential pressure is not above specified range. Typical initial differential
pressure is between 0.25 and 0.45 psi.
49
Important
Perform Zero DP Clean combined
with purges if the differential
pressure exceeds 2.5 psi. If frequent
high differential pressure events
occur, reduce filtrate flow.
Operating with the cleaning
assembly rotational speed outside
of the specified range can result in
damage to the equipment, premature
failure or performance loss.
Operating with differential pressures
above the specified range can result in
damage to the equipment, premature
failure, or performance loss.
Do not start producing filtrate until
the cleaning assembly rotational
speed is verified.
Producing filtrate without proper
cleaning assembly rotation will result
in premature failure.
NOTES: Periodically purge the concentrate on a time basis (for example every 5 to 15 min for approximately 5 s). This is a
momentary opening and closing of the concentrate auto actuated valve. During the purge, a volume of water in the housing will
be displaced depending on the model in use (F-50 = 12 gal, F-75 = 812 gal, F-150 = 7090 gal).
If the feedwater has problematic or high concentration of solids, a continuous concentrate purge is recommended. The continuous
flow can return back to the feedwater tank. This will create a steady-state concentration within the housing and increase cleaning
assembly rotational speed (rpm).
If a continuous concentrate purge is implemented, make sure the continuous concentrate pipeline connects to the feedwater tank
at a point higher than the feedwater inlet and that the feedwater tank level is always higher than the feedwater inlet. If this is not
possible, an additional auto actuated valve will need to be installed on the continuous concentrate line and will close if there is no
feedwater being supplied to the system (Figure 6).
Perform periodic Zero DP Cleans on a time basis (for example every 1 to 3 h for approximately 60 s).
To prevent potential solids build-up inside the unit, it is recommended to keep the water moving through the system. Avoid
system shutdowns except in cases of filter replacement or maintenance. When the process does not require filtrate, run the system
in STANDBY mode where the recirculation pump continues to run and optionally the feed pump can continue to run with water
purging through the unit and returning to the feed source tank.
If the feedwater has problematic or high concentration of solids, combine Zero DP Clean and Concentrate Purges periodically into
one step so the filter is being cleaned while concentrate is being purged at the same time. The Concentrate Purge should occur at the
beginning of the Zero DP Clean cycle. Extending Concentrate Purge durations and Zero DP Clean durations will help clean the screen.
50
Date
Minimum Required
Measurements
Differential Pressure
(psi or bar)
Cleaning Assembly
Rotational Speed (rpm)
Temperature (F or C)
Zero DP Clean Frequency
(minutes)
Concentrate Purge
Frequency (minutes)
Optional Measurements
Filtrate Flow (gpm or m3/h)
Recirculation Flow
(gpm or m3/h)
Feedwater Pressure
(psi or bar)
Feedwater TSS (mg/L)
Filtrate TSS (mg/L)
51
Important
Maintain a log of all operation events
and parameters at all times.
5.3 Shutdown
1. Run the system with filtrate valve closed.
2. Shut off the feedwater supply.
3. Turn off the recirculation pump.
4. Verify the filtrate valve and concentrate purge valves are closed.
5. For long-term shutdown, flush with clean water and disinfect the
system, drain the water and remove the filter and cleaning assemblies.
52
6. Maintenance
53
Adaptor
Cleaning
Assembly
Installed Filter
Assembly
54
Important
Do not attempt to disassemble the
cleaning assembly, filter assembly
and filter adaptor without the filter
assembly being mounted on the
vortex plate.
Part Number*
Replacement Frequency
Cleaning Assembly
Every 1 to 3 months, depending on water quality
and type
20
Filter Element (SS-316)
30
50
O-ring Kit
95-01-00001
95-01-00002
Restrictor Kit
95-01-00003
Part Number*
Replacement Frequency
20
Filter Element (SS-316)
30
50
O-ring Kit
95-02-00001
95-02-00002
Restrictor Kit
95-02-00003
*If no part numbers are shown, please contact your Dow sales representative for current part numbers.
55
Part Number*
Replacement Frequency
Cleaning Assembly
Every 1 to 3 months, depending on water quality
and type
20
Filter Element (SS-316)
30
50
O-ring Kit
95-04-00001
95-04-00002
Restrictor Kit
95-04-00003
*If no part numbers are shown, please contact your Dow sales representative for current part numbers.
56
7. Troubleshooting
57
No filtrate flow
Possible Cause
Solution
Ensure cleaning assembly is spinning, and cleaning assembly rotational speed is adequate for water
quality. Increase recirculation flow rate.
Plugged filter. Should see high differential pressure if sensor is working properly.
Air in system.
58
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Also visit www.cleanfiltration.com or www.dowwaterandprocess.com.
Clean Filtration Technologies LLC
A Wholly Owned Subsidiary of The Dow Chemical Company
Notice: No freedom from infringement of any patent owned by Dow or others is to be inferred. Because use conditions and applicable laws may differ from one location to another and may change with time, Customer
is responsible for determining whether products and the information in this document are appropriate for Customers use and for ensuring that Customers workplace and disposal practices are in compliance with
applicable laws and other government enactments. The product shown in this literature may not be available for sale and/or available in all geographies where Dow is represented. The claims made may not have been
approved for use in all countries. Dow assumes no obligation or liability for the information in this document. References to Dow or the Company mean the Dow legal entity selling the products to Customer unless
otherwise expressly noted. Any claim for breach of warranty may only be brought against the Dow legal entity selling products to Customer. The applicable law governing this document shall be the law set forth in Dows
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