Part Cost Calculator Rev 7 This calculator uses freight rate

variables to factor into cost of

ownership. Freight values must be
input from the freight factors table
once freight weight is calculated. You
can use to evaluate make vs. buy /
Change values in yellow painted cells only offshore vs. on-shore / optimal
quantity buys This model does not
address the impact of inhouse factory
costs when part is outsourced.
PART NUMBEDrive Shaft DESCRIPTION: How offshore freight factors in lot size
QUOTED BY: decisions

STD. UNIT $ / ANNUAL ABC $ $88.0000 $1,144,000.00

CURRENT AWU / PROJ ANN. 250 13,000
COST OF OWNERSHIP: 24 %
HANDLNG HRS: 2
HANDLING $/HR. : $37.50
UNIT WT. FACTOR (LBS.) / 8 104000 Manual input from freight
FREIGHT METHOD: tables or from cell K47

QUANTITY QUANTITY UNIT COST ANNUAL $ ANNUAL $ DIFFERENTIALDIFFERENTIAL FREIGHT FREIGHT ANNUALIZED SHIPPING NET UNIT COST
IN WEEKS BREAKS (SET-UP INC.) ACTUAL SPENDSTD COST SPEND (ACT-STD.) (PROJ.-STD.) WEIGHT FACTORFREIGHT SPENDPER UNIT "IN THE DOOR"

1.0 250 $88.0000 $1,153,220.93 $1,144,000.00 $9,220.93 $0.00 2000 $ - $ - $ 88.7093

2.0 500 $79.0000 $1,204,903.49 $1,027,000.00 $60,903.49 ($117,000.00) 4000 $1.6000 $166,400.00 ### $ 105.4849 Cell J30 Note: The factor .153
would require both a 40' and a
8.0 2000 $50.0000 $702,649.55 $650,000.00 ($441,350.45) ($494,000.00) 16000 $0.2690 $ 27,976.00 $2.1520 $ 56.2020
20' foot container to ship
16.0 4000 $46.0000 $656,682.08 $598,000.00 ($487,317.92) ($546,000.00) 32000 $0.1340 $ 13,936.00 $1.0720 $ 51.5860 12,000 pcs, therefore the total
32.0 8000 $43.5000 $658,733.32 $565,500.00 ($485,266.68) ($578,500.00) 64000 $0.0860 $ 8,944.00 $0.6880 $ 51.3598 container charge would be
48.0 12000 $42.5000 $691,842.09 $552,500.00 ($452,157.91) ($591,500.00) 96000 $0.1530 $ 15,912.00 $1.2240 $ 54.4426 $9800.00 in this example

Freight Tables: Table of Rates Developed by Customer Pricing is $/LB Packing Info

Truck (LOCAL) Con Airfreight Seafreight UPS Shipment Qty 4000 1000 cartons
----- --------- -------- --- Units/Carton: 4
MIN 100 LBS $0.4000 $4.000 $4.000 Carton Filled Weight (lbs): 33 15 Kg
100<500 $0.1923 $3.000 Box Length (in): 20.00 508.00 mm
500-999 $0.1518 $2.000 Box Width (in): 8.00 203.20 mm
1000-1999 $0.1171 $1.750 Box Height (in): 4.00 101.60 mm
2000-4999 $0.0998 $1.600
5000-9999 $0.0885 Container Charges (size) Total Carton Space(cf): 370.37 10.49 cubic m
10000-19999 $0.0790 20 Foot = $4,300.00 Total Shipment (lbs) 33000 15000 kg
20000 & UP $0.0501 40 Foot = $5,500.00 container size / utilization: 20 32% space
rate: $4,300 $1.075 94% weight
$0.134
 Part Cost Calculator Rev 7

Change values in yellow painted cells only

PART NUMBER: DESCRIPTION:

QUOTED BY:

STD. UNIT $ / ANNUAL ABC $ $0.4500 $28,080.00

CURRENT AWU / PROJ ANN. 1200 62,400
COST OF OWNERSHIP: 15 %
HANDLNG HRS: 1
HANDLING $/HR. : $37.50
UNIT WT. FACTOR (LBS.) / 0.063 3931.2
FREIGHT METHOD: TRUCK

QUANTITY QUANTITY UNIT COST ANNUAL $ ANNUAL $ DIFFERENTIAL

IN WEEKS BREAKS (SET-UP INC.) ACTUAL SPENDSTD COST SPEND (ACT-STD.)

1.0 1200 $0.5000 $34,813.18 $31,200.00 $6,733.18

4.2 5000 $0.4500 $30,460.60 $28,080.00 $2,380.60
8.3 10000 $0.4000 $26,395.41 $24,960.00 ($1,684.59)
20.8 25000 $0.3750 $25,371.09 $23,400.00 ($2,708.91)
41.7 50000 $0.3500 $24,924.48 $21,840.00 ($3,155.52)
83.3 100000 $0.3400 $26,726.85 $21,216.00 ($1,353.15)

Freight Tables: Table of Rates Developed by Customer Pricing is $/LB

Truck (LOCAL) Con Airfreight Seafreight UPS

----- --------- -------- ---
MIN 100 LBS $0.4000 10# @ .34/#
100<500 $0.1923
500-999 $0.1518
1000-1999 $0.1171
2000-4999 $0.0998
5000-9999 $0.0885
10000-19999 $0.0790
20000 & UP $0.0501
 This calculator uses freight rate
variables to factor into cost of
ownership. Freight values must be
input from the freight factors table
once freight weight is calculated. You
can use to evaluate make vs. buy /
offshore vs. on-shore / optimal
quantity buys

DIFFERENTIAL FREIGHT FREIGHT ANNUALIZED SHIPPING NET UNIT COST

(PROJ.-STD.) WEIGHT FACTORFREIGHT SPENDPER UNIT "IN THE DOOR"

$3,120.00 75.6 $0.4000 $ 1,572.48 $0.0252 $ 0.5831

$0.00 315 $0.4000 $ 1,572.48 $0.0252 $ 0.5134
($3,120.00) 630 $0.1518 $ 596.76 $0.0096 $ 0.4326
($4,680.00) 1575 $0.1171 $ 460.34 $0.0074 $ 0.4140
($6,240.00) 3150 $0.0998 $ 392.33 $0.0063 $ 0.4057
($6,864.00) 6300 $0.0885 $ 347.91 $0.0056 $ 0.4339