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INTRODUCTION
Earthwork is earthmoving, either in excavation or filling. Soils in earthwork may be
broadly classified into three categories: (i) coarse grained or non-cohesive, (ii) fine
grained or cohesive, and (iii) organic.
The topsoil is unsuitable for supporting foundations or substructures as the same
comprises mineral matter, organic matter, air, and water. Soils existing at a project site
should be classified before planning any earthwork.
Project work should be started with site development including: (i) replacement of
topsoil wherever marshy land exists, (ii) removal of water and slush from waterlogged
areas, (iii) uprooting and clearing of trees, bushes, and vegetation, (iv) dismantling and
removal of existing buildings/structures, (v) removal of loose/partly buried rocky or
waste materials, and (vi) leveling of uneven areas.
Setting out can be started only on developed sites so that survey grid pillars can be
established without any problem. Buildings or structures are laid out on the basis of grid
pillars and reference level.
Earthwork in most projects is voluminous and deployment of earthmoving
equipment is now very much a part of the construction in major projects. Earthwork in
excavation is beset with more problems compared to backfilling or embankment
formation.
Groundwater poses serious problem in executing excavation work under the water
table. There are both permanent and temporary solutions to this problem. Trenchless
technology is adopted for underground utility services in urban or developed areas
underneath existing buildings, streets, roads, railways, embankments, installations, or
wherever open excavation or trenching is not possible. Earthwork in grading is
necessary for proper and accurate finishes.
Dredging is the process of excavating underwater soil or rock (hard rock by blasting)
for deepening riverhea beds or land reclamation.
4.1
CLASSIFICATION OF SOILS
Soil is the result of disintegration and decomposition of the earths rocky crust.
Disintegration of earths crust could be caused by various factors-frost, rain,
Earthwork 45
temperature, gravity, wind, ice, and water. Factors like frost, rain, and temperature
variation disrupt the solid rock of earths crust; gravity disturbs balance of the earths
rocky mass; and wind, water as well as ice have inherent energy to transport
disintegrated rock particles all over. Some soil mass is mainly of organic origin.
The mineral particles differ in size and chemical composition, depending upon the
original rock mass or the nature of physical disintegration or chemical decomposition
the rock mass was subjected to. The organic matter may be dead or decaying plant and
animal remains including macro-organism like earthworms and micro-organisms like
bacteria. The pores in mineral particles include atmospheric gases plus gases produced
during biological and chemical activities.
Soils may be broadly classified into the following three categories:
0
0
Gravel
Sand
Further
classification
Coarse
Medium
Fine
Coarse
Medium
Fine
I
I
I
I
I
I
20-60
6-20
2-6
0.6-2
0.2-0.6
0.06-0.2
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Soil Investigation
Soil can be classified as outlined above or in more details on the basis of soil
investigation carried out at project sites. There are agencies that specialize on soil
investigation work. Soil investigation is carried out for obtaining data on the properties
and characteristics of soil by collecting disturbed and undisturbed samples at project
sites and testing the same at approved laboratories. Soil samples are obtained as
follows:
0 Trial pits
Exploratory boreholes
Earthwork 47
Trial pits are dug manually for visual inspection as well as collection of samples from
excavated pits. Only disturbed samples may be collected from trial pits. However,
undisturbed samples may be collected from the sides of excavated pits for laboratory
tests. Trial pits would be dug in accordance with the specification furnished for this
purpose .
Trial pits serve the useful purpose of examining the quality of weathered rocks for
shallow foundations. Trial pits extended to trenches provide means for investigation of
filled ground on the following three aspects:
0
The engineering characteristics like compressibility, permeability, and existence
of buried obstructions, if any
0
The effect of organic and mineral substances on the durability of foundations and
services
0
Whether contaminants that may be present in the fill materials or seeping water
are environment friendly or not
Boreholes are drilled for collection of both disturbed and undisturbed samples from
every stratum encountered in the boring process. The most common methods of
borehole exploration are wash borings and drilling using augers.
In wash borings, a casing (about 65 mm diameter) is driven into the soil with the
weight suspended from a tripod. A 25 mm wash pipe is inserted in the casing and water
is pumped through the wash pipe. Wash pipe is churned up and down to cut the bottom
soil loose. Soil sample in water is collected in a tub at the top, as the water comes out
through the annular space between casing and wash pipe. As the colour of water
changes, experienced driller stops pumping and takes the spoon sample of soil for
laboratory testing. Spoon samples are also taken at regular intervals of particular
driving depth like 1.5 metres or so.
Commonly used augers are of 100 mm diameter. If soil particles are of larger size,
then 200 or 250 mm augers may be used. An auger is bored into the soil and then
withdrawn to collect samples. The auger is re-inserted for further boring. If side
collapses in the process, the auger must be lined with casing. Soil is disturbed due to the
driving process, and spoon samples need to be collected for testing. Drilling in rock is
done by using a diamond drill bit as discussed in Chapter 5.
On completion of a bore/drill hole, it is necessary to record the groundwater levels
over a period of time. The upper surface of gravitational water that occurs at some depth
below the ground level is known as the water table.
The standard penetration test is a simple method of obtaining some information on
compactness of soil. N represents the number of blows required for driving the
sampling spoon by 1 ft (305 mm) with a fall of 2.5 ft (762 mm) by a weight of 140 lbs
(63.6 kg). N is regarded as penetration resistance.
Soil comprises three components: solid particles, water, and air. Specific gravity of
soil, expressed as percentage, is the ratio of the weight of solid per unit volume to the
weight of water per unit volume.
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Porosity is the ratio of the volume of voids to the total volume. The term volume of
voids means that portion of the volume not occupied by mineral grains. Porosity has a
powerful influence on the physical characteristics of materials, especially waterabsorbing capacity, water permeability, strength, and so on.
Void ratio is the ratio of the volume of the voids to the volume of solids. The pores
are minute interstices in solid rock filled with water or air, whereas the voids are airfilled openings formed among the fragments of bulk materials. Unit weight or density is
the ratio of the total weight to the total volume.
Moisture content
Moisture content is the ratio of the weight of water to the weight of solids in a given
volume. The moisture content is a measure of water saturation of soil. If a soil sample is
oven dry, its unit weight is called dry density. The unit weight with water content intact
is called bulk density.
Total volume = Volume of (air + water + solids)
Degree of saturation =
Void ratio =
Porosity =
Volume of water
x 100%
Volume of (air + water)
The term bulking of sand is used to describe the increase in volume that takes place
when water is added to dry sand. Water content of 6-8 % in sand often causes increase
in its volume by as much as 20-30 %. With addition of more water, however, the volume
reduces again. The low density due to bulking that is obtained at low water contents is
due to capillary forces resisting rearrangement of sand grains.
The angle of repose is the angle with the horizontal level at which a heap of dry loose
soil like sand will stand without support and without either impact or vibration.
Permeable material contains continuous voids. Because all kinds of soils including
stiffest clays contain such voids, all soils are permeable to some extent. Water exerts
pressure on the porous material through which it percolates. This pressure, known as
seepage pressure, is independent of the rate of percolation and, therefore, may be of
great magnitude even in a soil of very low permeability.
To resolve the following problems, it is necessary to be aware of the laws governing
the interaction between soils and percolating water:
0 ) Estimation of volume of water that would be collected by percolation in a
construction pit or volume of water that would be lost by percolation through a
dam or its subsoil,
(ii) Effect of seepage pressure on the stability of slopes or on foundations, and
(iii) Influence of the permeability on the rate at which the excess water drains from
loaded clay strata.
Earthwork 49
50 Construction Technology
more moisture is driven from the soil, it becomes possible for the soil to resist large
shearing stresses. Eventually, the soil exhibits no permanent deformation and simply
fractures with no plastic deformation-it acts as brittle solid.
The moisture content at which further loss of moisture does not cause a decrease in
the volume of soil is the shrinkage limit. Below the shrinkage limit, the volume of the
soil remains constant with further drying, but the weight of the soil decreases until the
soil is fully dried.
A measure of the range of moisture content over which a soil is plastic is the
plasticity index, which is the difference between the liquid and plastic limits,
1, = w,-w,. Soils having no cohesion have no plastic stage, that is, the liquid and plastic
limits may be said to coincide-plasticity index is zero. The finer the soil, the grater is
its plasticity index. The plasticity index is commonly used in strength correlations; the
liquid limit is also used primarily for consolidation estimates.
If existing ground is marshy, it may be necessary that the entire site topsoil be
replaced with approved soil. If any site is partly marshy, replacement may be
made with available soil from other areas of the site if found suitable for the
purpose .
If there are any waterlogged areas, water should be pumped out beyond the sites
boundary or drained out by digging narrow ditches. Slush in waterlogged areas
need to be replaced.
Trees, bushes, and vegetation should be uprooted and cleared to make a project
site ready for starting construction work. In case of big trees, stumps may have to
be removed by deploying construction equipment or by blasting with explosives
if manual efforts turn out to be ineffective or time consuming. If not cleared,
stumps may create problem during excavation for foundations or sub-structures.
Sometimes, special attachments are fitted to the power units of construction
equipment for effective and quick uprooting/clearing. If land is available, waste
materials should be buried at the site. The other option, apart from moving them
from the site, is to dispose them by burning. It is better to burn machine-cleared
vegetation immediately after being piled up.
In case of existing buildings or structures in any project site, the same should be
pulled down. One or more existing buildings may be used temporarily if project
implementation is not hampered by such use.
Earthwork 51
A site may be strewn with big loose or partially buried boulders. They should be
cleared by using earthmoving machines. If necessary, big boulders should be
blasted before removal.
If a project site is uneven in levels, the site is to be levelled manually or by
deploying construction equipment depending upon the quantum of work
involved.
If uneven site is rocky, a lot of blasting using explosives should be carried out.
Levelling of rocky site could be a time-consuming activity. To reduce blasting,
different levels may be formed by benching to the extent possible in accordance
with the project layouts.
All the spoils and unusable rubbish should be burned or removed and dumped in
the areas earmarked for the purpose.
Manual labour is used extensively in land clearing as a part of site development.
However, if the job involved in site development is large and/or difficult, construction
equipment like bulldozers, scrapers, shovels and backhoes are deployed.
4.3
SETTING OUT
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%=%%
tFig. 4. I
Earthwork 53
54 Construction Technology
Like the trimming of the final layers of soil as mentioned above, excavation work
need to be carried out with utmost care as the excavation reaches the final stages in
conformity with required dimensions, lines, and grades. Possibility of over-excavation
should be avoided. Where there is apprehension of upheaval, slips, and similar
deterioration; the final excavation should be done just before commencing the actual
concrete work in foundations/substructures. Causes of such deterioration may be the
quality of soil being excavated, rainfall and heavy movement of loaded vehicles or
heavy construction equipment by the side of excavation.
Earthwork in excavation involves the following operations:
0
Loosening of existing earth masdmaterials to put it in workable state
0
Excavating earth masdmaterials to start moving the spoil from the original
location
0
Hauling of the excavated spoil from the original location to the dumping point
0
Dumping the spoil at its place of deposit
0
Working on the spoil to put it into specified condition at its place of use
Considering different methods of excavation, the types of excavation/filling can be
as follows:
0
Confined excavation
Sloped excavation
0
Open or bulk excavation
0
Excavation in rock
0
Embankment formation
Confined Excavation
Confined excavation is related to excavation carried out for construction of individual
foundations and trenches. As already mentioned in Section 4.3, outline of the
foundations are marked with wooden pegs or lime powder before construction
equipment are deployed. Slewing (360") type backhoe excavators are suitable for
confined excavation. Excavated spoil is dumped alongside for later backfilling or
Fig. 4.2
Confined excavation
Earthwork 55
loaded on transport vehicles for disposal at areas earmarked for the purpose. Number of
transport vehicles to be deployed per excavator would depend on the cycle time of a
transport vehicle. This cycle time would include time for loading the transport, time for
travel both ways, and time for dumping. Travel time would depend on how far away the
disposal area is located. Number of excavators and transports is calculated on the basis
of cycle time and volume of excavation involved.
Sloped Excavation
Sloped excavation is involved in case of relatively deeper excavation where the sides of
excavated pits or trenches need to be in slope to be stable. Side slopes would vary
depending on the type of soil in which earthwork in excavation is to be executed. The
advantage of this type of excavation is that it takes away the worry of supporting the
sides with sheet piles or props. And also, there is unrestricted access to the excavation
level via a ramp on one side. Compared to this advantage, the minus point is the volume
of excavation would be more covering more land. However, carrying out excavation, if
possible, in two stages could reduce the volume of excavation. Sloped excavation is to
be carried out up to a level wherefrom confined excavation could be done. If sloped
excavation is to be carried out in existing sloped ground, then setting out is to be done
after working out the dimensions of excavated sides and heights of excavation around.
After initial rough cutting, sides are to be trimmed carefully. Backhoe excavators may
also be deployed in combination with transport vehicles.
Fig. 4.3
Sloped excavation
Bulk Excavation
Bulk excavation can be carried out where quantum of excavation involved is
voluminous. Big versatile construction equipment can be deployed in such cases, as
there would be larger areas for manoeuvring plus massive earthmoving operation
involved. A number of scrapers may be deployed for earthmoving, a grader to maintain
haul roads and a dozer to supplement the efforts of both scrapers and graders. A 360"
slewing excavator is sometimes deployed for trimming the slopes and spreading topsoil.
If the required slope is steep, trimming is done either from the top or the bottom. Since
an excavator's hydraulic arm can reach a limited height, bulk excavation needs to be
56 Construction Technology
H J q=iJ
Trucks
/
\
Fig. 4.4
. . . . . . . . . . . . . . . . . . . . . .
Bulk excavation
Excavation in Rock
Excavation in rock by deploying construction equipment is possible if the rock is weak.
However, rock excavation in confined spaces is not possible by fitting rippers with
earthmoving equipment. In open areas, weak rocks like siltstone or mudstone can be
excavated with common earthmoving equipment. Relatively hard rocks like slate and
sandstone can be excavated using rippers or pneumatic breakers. Very hard rocks like
limestone or granite are required to be blasted for excavation purposes. Rock blasting is
covered in Chapter 5 , and ripping is covered in Chapter 13, Section 13.4.
Embankment Formation
Embankment formation by earth filling is not just dumping earth, as slope of the
embankment is an important factor here. The extent of the edge of the slope is to be
marked so that the top dimensions would be as required if slope conforms to the
drawings and specification. Correct setting out of the embankment is the pre-requisite
for determining the edges of the proposed embankment. Construction equipment for
compaction and grading are deployed for embankment formation along with hauling
operation. For trimming of the sloped sides, slewing (360") backhoe excavators are
deployed. For that, slope should be such as to allow excavators to reach the top of
embankment. Otherwise, trimming is to be done from both top and bottom.
Embankment formation is covered in more details in Chapter 12, item 12.1 and
Chapter 13, item 13.4.
Earthwork 57
The different ways of controlling groundwater are given in the following table.
Te m po rary
Permanent
exclusion
exclusion
Sump pumping
Sheet piling
Cofferdams
Well point system
Deep bored wells
Horizontal drains
Electro-osmosis
Ground freezing
0
0
0
0
0
0
0
0
Drainagehand drains
Sheet piling
Diaphragm walls
Contiguous piling
Secant piled walls
Slurry trench cut-off
Thin grouted membrane
Pressure grouting
Caissons
Temporary Exclusion
Temporary exclusion can be achived by the following: (a) Sump pumping, (b) Sheet
piling, (c) Cofferdams, (d) Well point system, (e) Deep bored wells, (0Horizontal
drains, (8) Electro-osmosis, and (h) Ground freezing.
Sump pumping
Sump pumping is a temporary solution where excavation is carried out to a level below
the water table or where water gets into the excavated pit. The sump is excavated at one
58 Construction Technology
or more corners of the excavated pit below the required formation level so that the
excavated pit remains free of water. Small ditches filled with gravels may be dug along
the perimeter of the excavation pit leading to sumps. Open sump pumping is limited by
the suction lift of the pump. The disadvantage of sump pumping is related to the
stability of side slopes and is only suitable in soils whose stability is not affected by the
action of seepage, for example, stiff clay or soil having high percentage of gravel or
boulders. Seepage velocity and pressure would be maximum at the bottom as a result of
which there would be softening and sloughing at the lower levels. If the soil strata
through which water is seeping contain fine sand or coarse silt, there would be
concurrent removal of water and soil from the bottom and the side slopes. If this
happens in fine-grained granular soils like fine sands and silts, the bottom of the
excavation may become quick and the side slopes unstable because of the seepage
force imparted to the soil grains by the water seeping into the excavation pit. This may
result in collapse of the sides. The sides can be protected against collapse by sheet
piling.
Pumn
Discharge
Fig. 4.5
Sump pumping
Sheet piling
Sheet piling is very common water exclusion as well as earth-retaining process during
and after excavation for both temporary and permanent solution. The soil properties,
which are relevant for design of earth-retaining structures, are:
0
Steel sheet piles are commonly used for sheet piling. Sheet pile driving is discussed
under permanent exclusion below. Timber is rarely used. Temporary sheet piling
would not be cost-efficient if used sheet piles are not extracted for reuse. Pile extractors
are used to pull out such piles. The advantages of using steel sheet piles are:
0
High strength-resistant to the high driving stresses developed in hard soil and
rocky strata because the steel sheet pile is strong along its length in bending
Earthwork 59
0
0
Steel sheet piles may be used for both temporary and permanent work
0
0
It has long service life, either above or below water, if it is provided with
protective coating
GL
A
I
Struts
Steel sheet +
piles
A
Fig. 4.6
I
A
LA
Sheet piling
Cofferdams
A cofferdam is a water-tight dam that is built for temporary exclusion of soil and/or
water so that construction, both off-shore and on-shore, can be carried out in the dry
below the water table or water level. Although interlocking steel sheet piling is the most
common method of constructing cofferdams, there are other types of cofferdams also as
follows:
Earth embankments-ideally impervious clay core with sand fill on either side.
Fit where water flow is slow and water height is not high as soil offers little
resistance to erosion from moving water or wave action. Blanketing the sides
with rocky materials, tarpaulins, and geotextiles would protect the same against
wave action. Well-points need to be installed to dewater both the embankments
and the excavation, as and when required.
0
Rock-fill embankments-rock-fill
embankments are similar to earth
embankments with steeper slopes. Clay or fly ash core could remove the
disadvantage of this type of pervious embankments. The weight of rock gives
stability to the dam.
60 Construction Technology
Earthwork 61
Sheet piles
Fig. 4.7
62 Construction Technology
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c
1
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Earthwork 63
Cellular cofferdams
Fig. 4.9