14.

7 Disassembly and Replacement

[A]

Transfer belt unit / Transfer belt cleaning unit

Note:
It is recommended to wear gloves to avoid a direct touch on the belt surface.

(1)
(2)

Take off the process unit (

P.11-10 "[B]
Process unit").
Remove 2 screws on the front side.

Fig. 14-3

(3)
(4)

Remove 2 screws (shoulder screw) on the

rear side.
Disconnect 1 connector on the rear side.

Connector

Fig. 14-4

(5) Take off the transfer belt.

Note:
When the transfer belt unit is being installed,
screw the unit by pressing it downward.

Transfer belt unit

Fig. 14-5

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(6)

Remove 1 screw and take off the left rail.

Left rail

Fig. 14-6

(7) Remove 2 springs.

Note:
Make sure that the spring is not installed
incorrectly or deformed.

Spring
Spring

Fig. 14-7

(8)

Remove 1 screw and take off the bracket.

Bracket

Fig. 14-8

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14

(9)

Take off the transfer belt cleaning unit.

Transfer belt cleaning unit

Fig. 14-9

[B]

Transfer belt
Note:
It is recommended to wear gloves to avoid a direct touch on the belt surface.

(1)
(2)

Take off the transfer belt cleaning unit

( P.14-8 "[A] Transfer belt unit / Transfer
belt cleaning unit").
Remove 1 screw and take off the right rail.

Right rail

Fig. 14-10

(3)

Remove 1 screw on the front side and 1

screw on the rear side. Then lay down the
tension roller.

Screw

Screw

Tension roller

Fig. 14-11

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(4)

Remove 1 screw and take off the bracket on

the rear side.

Bracket

Fig. 14-12

(5)

Pull the bearing attached on the 2nd transfer

facing roller out of the hole and then insert it
into the adjacent hole.

Fig. 14-13

(6) Pull out the transfer belt.

Notes:
1. Install the transfer belt in the middle so
that it does not move to one side.
2. Install the transfer belt with the reflection
tape on the inner side of the belt come at
the rear side.
3. Do not touch the belt surface directly with
bare hands.
4. Be sure not to scratch the belt surface.
5. When the belt is being replaced, clean its
drive roller, 2nd transfer facing roller, tension roller, idling roller and 2nd transfer
guide roller with alcohol.
6. Check if the flange on both ends of the
transfer belt does not run on the rollers.

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Transfer belt

14

Fig. 14-14

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[C] 1st transfer roller

(1)
(2)
(3)

Take off the transfer belt

( P.14-10 "[B] Transfer belt").
Remove 1 screw.
Take off the holder on the rear side and take
off the 1st transfer roller.

1st transfer roller

Holder

Screw
Fig. 14-15

[D] Transfer belt home position sensor-1 (S15)

(1)
(2)

Take off the transfer belt

( P.14-10 "[B] Transfer belt").
Remove 1 screw and take off the cover.

Cover

Fig. 14-16

(3)

Disconnect 1 connector and remove 1 screw.

Then take off the transfer belt home position
sensor-1.

Transfer belt
home position sensor-1

Fig. 14-17

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[E]
(1)
(2)

Transfer belt home position sensor-2 (S16)

Take off the transfer belt
( P.14-10 "[B] Transfer belt").
Remove 1 screw and take off the cover.
Cover

Fig. 14-18

(3)

Disconnect 1 connector and remove 1 screw.

Then take off the transfer belt home position
sensor-2.

Transfer belt
home position sensor-2

Fig. 14-19

[F]
(1)
(2)

Drum stay
Take off the process unit
( P.11-10 "[B] Process unit").
Loosen 1 screw and take off the drum stay.

14

Drum stay

Fig. 14-20

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[G] Transfer belt cleaning blade

(1)
(2)

/ Blade seal

Take off the transfer belt cleaning unit

( P.14-8 "[A] Transfer belt unit / Transfer
belt cleaning unit").
Remove 2 screws and take off the transfer
belt cleaning blade.

/ Blade mylar

Transfer belt cleaning blade

Fig. 14-21

(3)

Remove the blade seals (both front and rear

sides).
Notes:
1. When the blade seals are being attached,
attach them on the position shown in the
figure at right (by slightly pushing it to the
direction of the arrow).
2. Be sure that the attached blade seals
come at the bottom side of the recovery
blade.

Recovery blade

Blade seal

Blade seal
Fig. 14-22

(4)

Remove the blade mylars (both front and

rear sides).
Notes:
1. When both the blade mylars are being
attached, attach them on the position
shown in the figure at right (by slightly
pushing it to the direction of the arrow).
2. Be sure that the attached blade mylars
come at the bottom side of the recovery
blade and the blade sheet.

Recovery blade

Blade mylar

Blade sheet

Blade mylar

Fig. 14-23

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[H] Transfer belt cleaner auger motor (M2)

(1)
(2)
(3)

Take off the process unit

( P.11-10 "[B] Process unit").
Disconnect 1 connector and remove 1 harness clamp itself.
Remove 2 screws and take off the transfer
belt cleaner auger motor with its bracket.

Transfer belt cleaner

auger motor

Fig. 14-24

(4)

Remove 2 screws and take off the transfer

belt cleaner auger motor from its bracket.

Fig. 14-25

[I]
(1)
(2)
(3)
(4)

2nd transfer roller

14

Open the 2nd transfer unit.

Remove 1 clip, 1 collar (with bearing), 1
washer and 1 bushing (with bearing) on the
front side of the 2nd transfer roller.
Remove 1 clip and slide 1 bushing (with
bearing) on the rear side of the 2nd transfer
roller.
Take off the 2nd transfer roller.

Fig. 14-26

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(5)

Remove 1 clip, 1 collar (with bearing), 1

washer, 1 holder and 1 bushing (with bearing) from the rear side of the 2nd transfer
roller.
Note:
A spring is fit in the holder. When the roller is
reassembled, make sure that the spring is
not installed incorrectly or deformed.

Clip
Washer
Collar
Holder
Bushing
2nd transfer roller

Fig. 14-27

[J]
(1)
(2)

2nd transfer unit

Take off the right front hinge cover
( P.2-28 "[I] Right front hinge cover").
Remove 2 screws and take off the hinge pin.

Hinge pin

Fig. 14-28

(3)
(4)
(5)

Open the 2nd transfer unit.

Disconnect 1 connector and release the harness clamp.
Remove 3 screws and take off the 2nd transfer gear unit.

Gear unit
Fig. 14-29

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(6)

Take off the 2nd transfer unit.

2nd transfer roller

Fig. 14-30

[K]

Case

(1)
(2)
(3)

Take off the 2nd transfer unit

( P.14-16 "[J] 2nd transfer unit").
Take off the 2nd transfer roller
( P.14-15 "[I] 2nd transfer roller").
Remove 2 screws and take off the pre-transfer guide.

Pre-transfer guide

Fig. 14-31

Note:
When the pre-transfer guide is being
installed, be sure that 3 tabs of the guide
come underneath the bracket (metal plate).

14

Fig. 14-32

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(4)
(5)
(6)

Remove 1 screw and the pin on the front

side.
Remove 1 screw and the pin on the rear
side.
Take off the case.

Pin
Case

Pin

Fig. 14-33

[L]

2nd transfer roller position detection sensor (S18)

(1)
(2)

Take off the case (

P.14-17 "[K] Case").
Disconnect 1 connector and release 2
latches and take off the 2nd transfer roller
position detection sensor.

2nd transfer roller

position detection sensor

Fig. 14-34

Note:
When reassembling the 2nd transfer camshaft unit, make sure to align the phase of
the partial gear and the cam as shown in the
figure. If the partial gear is incorrectly
installed in a 180-degree reversed position,
an operation abnormality (CEC0: 2nd transfer belt position detection abnormality) may
occur.

Cam

Partial gear

Fig. 14-35

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[M] 2nd transfer roller contact clutch (CLT15)

(1)
(2)
(3)
(4)

Open the 2nd transfer unit.

Disconnect 1 connector and release the harness clamp.
Remove 3 screws and take off the 2nd transfer gear unit ( P.14-16 "[J] 2nd transfer
unit").
Disconnect 1 connector. Remove 1 clip and
take off the 2nd transfer roller contact clutch.

2nd transfer roller contact clutch

Fig. 14-36

[N] Transfer belt cleaner clutch (CLT1)

(1)
(2)

Take off the inner tray ( P.2-26 "[C] Inner

tray").
Disconnect the connector. Remove 1 clip
and slide the bushing to the rear side.

Clip

Bushing

Fig. 14-37

(3)

14

Take off the transfer belt cleaner clutch.

Transfer belt cleaner clutch

Fig. 14-38

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14 - 20