Documente Academic
Documente Profesional
Documente Cultură
Topics:
From atoms to microstructure: Interatomic
bonding, structure of crystals, crystal defects,
non-crystalline materials.
Mass transfer and atomic mixing: Diffusion,
kinetics of phase transformations.
Mechanical properties, elastic and plastic
deformation, dislocations and strengthening
mechanisms, materials failure.
Phase diagrams: Maps of equilibrium phases.
Polymer structures, properties and applications
of polymers.
Electrical, thermal, magnetic, and optical
properties of materials.
Chapter 1: Introduction
Historical Perspective
Classification of Materials
Metals, Ceramics, Polymers, Semiconductors
Advanced Materials
Electronic materials, superconductors, etc.
Historical Perspective
Beginning of the Material Science - People began to
make tools from stone Start of the Stone Age about
two million years ago.
Natural materials: stone, wood, clay, skins, etc.
The Stone Age ended about 5000 years ago with
introduction of Bronze in the Far East. Bronze is an
alloy (a metal made up of more than one element),
copper + < 25% of tin + other elements.
Bronze: can be hammered or cast into a variety of
shapes, can be made harder by alloying, corrode only
slowly after a surface oxide film forms.
The Iron Age began about 3000 years ago and continues
today. Use of iron and steel, a stronger and cheaper
material changed drastically daily life of a common
person.
Age of Advanced materials: throughout the Iron Age
many new types of materials have been introduced
(ceramic, semiconductors, polymers, composites).
Understanding of the relationship among structure,
properties, processing, and performance of materials.
Intelligent design of new materials.
Processing
Materials
Optimization Loop
Structure
Observational
Properties
Structure
Subatomic level (Chapter 2)
Electronic structure of individual
atoms that defines interaction among
atoms (interatomic bonding).
Macroscopic structure
Structural elements that may be
viewed with the naked eye.
Monarch butterfly
~ 0.1 m
Length-scales
Bee
~ 15 mm
1 meter (m)
10-1 m
0.1 m
100 mm
Progress in miniaturization
Monarch butterfly
~ 0.1 m
Cat
~ 0.3 m
100 m
10-2 m
0.01 m
1 cm
10 mm
10-3 m
1 millimeter (mm)
Microelectronics
MEMS (MicroElectroMechanical Systems) Devices
10 -100 m wide
The Microworld
Dust mite
300 m
Human hair
~ 50 m wide
Fly ash
~ 10-20 m
10-4 m
0.1 mm
100 m
10-5 m
0.01 mm
10 m
Red blood cells
Pollen grain
Magnetic domains
garnet film
11 m wide stripes
10 nm
Cell membrane
DNA
~2 nm wide
Atoms of silicon
spacing ~tenths of nm
m
cm
mm
m
nm
100
10-2
10-3
10-6
10-9
1m
0.01 m
0.001 m
0.000001 m
0.000000001 m
1 micrometer (m)
Visible
spectrum
The Nanoworld
ATP synthase
meter
centimeter
millimeter
micrometer
nanometer
10-6 m
10-7 m
0.1 m
100 nm
10-8 m
0.01 m
10 nm
Indium arsenide
quantum dot
10-9 m
10-10 m
Self-assembled
mushroom
1 nanometer (nm)
0.1 nm
The 21st century challenge -- Fashion materials at the nanoscale with desired properties and functionality
Things Natural
Chapter 1, Introduction
10
11
1
10-7
10-9
10-12
Nanoscopic
106
103
10-8
10-9
Dislocation Dynamics
Nature, 12 February, 1998
di a
n
a
, S ture l
m
l
Ho r frac mode
h
bet anula otts
a
z
i
El tergr arlo P
In te C
n
Mo
Microscopic
1027
Length Scale, number of atoms
109
Mesoscopic
0.1
Length Scale, meters
10-7
12
(d)
H
Hardnes
ss (BHN
N)
600
1040 steel
0.4 wt. % C steel
BAINITE
500
00
PEARLITE
(c)
30 m
400SPHEROIDITE (b)
(a)
4 m
300
200
30 m
100
0.01 0.1
MARTENSITE
30 m
1
10 100 1000
Cooling Rate (C/s)
Data obtained from Figs. 10.30(a) and 10.32 with 0.4 wt% C composition, and from Fig. 11.14 and
associated discussion, Callister 7e. Micrographs adapted from (a) Fig. 10.19; (b) Fig. 9.30;(c) Fig.
10.33; and (d) Fig. 10.21, Callister 7e.
Chapter 1 - 13
Chapter 1 - 14
Hip Implant
Key problems to overcome
fixation agent to hold acetabular cup
cup liner material
generation of wear particles could
cause bone cell death
femoral stem fixing agent (glue),
hydroxyapatite
IN THIS EXAMPLE METALS,
CERAMICS AND POLYMERS
ARE USED IN COMBINATION
TO ACHIEVE FUNCTIONALITY
REQUIRING A WIDE RANGE
OF PROPERTIES
Ball
Acetabular
Cup and Liner
Femoral
Stem
Chapter 1 - 16
IT IS CRITICAL TO HAVE
A GENERAL FEELING
FOR THE BASIC
BEHAVIORS OF THE
DIFFERENT CLASSES
OF MATERIALS
Chapter 1 - 17
Chapter 1 - 18
Chapter 1 - 19
~ 1026 range
Chapter 1 - 20
Bohr Model
The Bohr model assumes electrons move in circular orbits of
radius r about the nucleus and the electrons have
discrete energy states
Electrons have zero energy when they are free and hence
the energy of an electron is negative when it is bound to
an atom.
t
The energy required to remove the electron from the atom is
given by the equation:
E = - 13.6 Z2 eV
n2
Z = atomic number
n = principal quantum
number
For hydrogen,
hydrogen Z = 1 and n = 1,
1 so the single electron
would require 13.6 eV to be removed
Chapter 1 - 21
Chapter 1 - 22
Chapter 1 - 23
Ionization energies
The following is a list of the first ionization energies for
selected elements
elements, which would create a +1 ion
ARRANGED IN APPROXIMATE LOCATION AS IN PERIODIC TABLE
H 13.6 eV
Li 5.4 eV
Na 5.2 eV
Cs 3.9 eV
C
F
11.2 eV 17.4 eV
He
24.6 e V
Ne
21.6 eV
Chapter 1 - 24
Electronic Structure
Electrons have wavelike and particulate
properties.
properties
This means that electrons are in orbitals defined
by a probability.
Each orbital at discrete energy level determined
by quantum numbers.
Quantum #
Designation
-
,
Chapter 1 - 25
N-shell n = 4
3d
4s
Energy
3p
3s
M-shell n = 3
2p
2s
L-shell n = 2
1s
K-shell n = 1
Chapter 1 - 26
Chapter 1 - 27
Electronic Configurations
ex: Fe - atomic # = 26 1s2 2s2 2p6 3s2 3p6 3d 6 4s2
4d
4p
N-shell n = 4 valence
electrons
3d
4s
Energy
3p
3
3s
M h ll n = 3
M-shell
2p
2
2s
L-shell n = 2
1s
K shell n = 1
K-shell
Chapter 1 - 28
Chapter 1 - 29
SURVEY OF ELEMENTS
Most elements: Electron configuration not stable.
Element
Hydrogen
Helium
Lithium
Beryllium
B
Boron
Carbon
...
Neon
Sodium
Magnesium
Aluminum
...
Argon
...
Krypton
Atomic #
1
2
3
4
5
6
Electron configuration
1s 1
1s 2
(stable)
1s 2 2s 1
1s 2 2s 2
1 2 2s
1s
2 2 2p
2 1
1s 2 2s 2 2p 2
...
10
11
12
13
1s 2 2s 2 2p 6
(stable)
1s 2 2s 2 2p 6 3s 1
1s 2 2s 2 2p 6 3s 2
1s 2 2s 2 2p 6 3s 2 3p 1
...
18
...
36
1s 2 2s 2 2p 6 3s 2 3p 6
(stable)
...
1s 2 2s 2 2p 6 3s 2 3p 6 3d 10 4s 2 4p 6 (stable)
Chapter 1 - 30
Electron Configurations
Valence electrons are those in unfilled shells
Filled shells more stable
Valence electrons are most available for bonding and
control the chemical, electrical, thermal and optical
properties
example: C (atomic number = 6)
1s2 2s2 2p2
valence electrons
Chapter 1 - 31
acccept 2e
e
acccept 1e
e
inert g
gases
give up
p 1e
giive up 2
2e
give up
p 3e
He
Li Be
F Ne
Na Mg
g
Cl Ar
K Ca Sc
Rb Sr
Cs Ba
Se Br Kr
Te
Xe
Po At Rn
Fr Ra
Electropositive elements:
Readily give up electrons
to become + ions.
Electronegative elements:
Readily acquire electrons
to become - ions.
Chapter 1 - 32
Electronegativity
Capacity to accept electrons to form negative ions
Smaller electronegativity
Larger electronegativity
Chapter 1 - 34
Types of Materials
Let us classify materials according to the way the atoms are
bound together (Chapter 2).
Metals: valence electrons are detached from atoms, and
spread in an 'electron sea' that "glues" the ions together.
Strong, ductile, conduct electricity and heat well, are shiny
if polished.
Semiconductors: the bonding is covalent (electrons are
shared between atoms). Their electrical properties depend
strongly on minute proportions of contaminants. Examples:
Si, Ge, GaAs.
Ceramics: atoms behave like either positive or negative
ions, and are bound by Coulomb forces. They are usually
combinations of metals or semiconductors with oxygen,
nitrogen or carbon (oxides, nitrides, and carbides). Hard,
brittle, insulators. Examples: glass, porcelain.
Polymers: are bound by covalent forces and also by weak
van der Waals forces, and usually based on C and H. They
decompose at moderate temperatures (100 400 C), and
are lightweight. Examples: plastics rubber.
35
Properties
Properties are the way the material responds to the
environment and external forces.
Mechanical properties response to mechanical forces,
strength, etc.
Electrical and magnetic properties - response electrical
and magnetic fields, conductivity, etc.
Thermal properties are related to transmission of heat and
heat capacity.
Optical properties include to absorption, transmission and
scattering of light.
Chemical stability in contact with the environment corrosion resistance.
36
Material Selection
Different materials exhibit different crystal structures
(Chapter 3) and resultant properties
(a)
(b)
force
37
Material Selection
Different materials exhibit different microstructures
(Chapter 4) and resultant properties
metals
ceramics
semiconductors
polymers
39
Bonding
Crystal Structure
Thermomechanical
Processing
Microstructure
40