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E001_71%

14.07.2004

17:36 Uhr

Seite 2

225805

Ground Precision Components

E002_71% E

15.07.2004

14:04 Uhr

Seite 1

A Die Sets
B Precision Ground Plates and Flat Bars
C Lifting and Clamping Devices
D Lifting and Clamping Devices
E Ground Precision Components
Punches and Matrixes,
Pins, Ejector Pins, Gauge Pins

F Springs
G Elastomer-Bars,- Sheets,- Sections
H FIBRO Chemical Tooling Aids
J Peripheral Equipment
K Slide Units
L Literature

21246381

M Price List

E003_2352

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Seite 2

Ground Precision Components


FIBRO Precision Components cover a
very wide range of materials, shapes and
sizes and thus permit virtually unrestricted
selection even to highly individual
requirements.
At Hassmersheim and also abroad, stock
levels of Precision Components reach
seven-digit figures. It is therefore quite
likely that your particular choice will be
available for immediate delivery. Should
this not be the case then our flexible
batch production schedules will ensure
that delays are kept to a minimum.
Batch production in our interpretation
not only spells prompt delivery but also
exceptional quality. Starting with the arrival inspection of raw materials, every
single manufacturing operation on FIBRO
Precision Components is followed by a
quality check. Lastly, an uncompromising
final inspection of each and every part
guarantees that the trade mark FIBRO is
and remains synonymous with Quality.

Tool life, production cost and work quality


are to a large extent a function of tooling
material selection versus strip stock characteristics and ancillary process conditions. A judicious choice from the wide
range of materials for our punches and
matrices will be facilitated by the orientation guide in this catalogue. Listing the
principal characteristics of each material
together with selection criteria, it is intended to help customers make the right
choice.
Our experienced tooling specialists will
assist you with further detailed information.
In keeping with the basic tenet of our firm,
every effort is made to ensure that design,
performance potential and quality of
FIBRO Precision Components keep well
abreast with latest technological developments.

22581 5

In view of the fact that a large portion of


the Precision Components-programme
consists of punches and matrices, the
importance of alignment in the operational
die must be emphasized. Unless this
requirement can be met to a high degree
of accuracy, even the finest efforts in
design and in the toolroom must fail! Die
alignment ultimately depends on the guides FIBRO Die Sets and Guide Elements
were developed and are made with this
postulate in mind.

subject to alterations

E004

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6:41 Uhr

Seite 3

Contents
Page
Description of Materials

221.

Precision Punches
DIN 9844, Shape B

E 19

Assembly Guide Lines for Head Type Punches


with Round Points

E 18

222.

Precision Punches
DIN 9861, Shape DA

E 12

266.

Precision Punches
Similar to VDI 3374

E 21

223.

Precision Punches
DIN 9861, Shape D/ISO 6752

E 13

267.

Precision Punches
with Shedder Pin

E 22

224.
225.

Precision Punches
DIN 9861 Shape CA and C

E 14

268.

Precision Punches
with Shedder Pin
Stepped, Short Point

E 23

274.
275.

Precision Punches
Similar to DIN 9861 Shape CA+C

E 15

269.

Precision Punches
with Shedder Pin
Stepped, Long Point

E 23

232.

Stepped Quill Punches


Conical Head
VDI 3374

E 16

270.

Carbide Punches
similar to DIN 9844 + DIN 9861
Cylindrical Head Straight

E 25

233.

Head Type Quill Bush


and Thrust Pin
VDI 3374

E 16

271.

Carbide Punches
similar to DIN 9844 + DIN 9861
Cylindrical Head Stepped

E 25

234.

Ball Lock Type Quill Bush


and Thrust Pin
VDI 3374

E 16

272.

Carbide Punches
similar to DIN 9844 + DIN 9861
Conical Head Straigh

E 25

2281.

Round Precision Punches


with tapered heads 30, Shape D

E 17

273.

Carbide Punches
similar to DIN 9844 + DIN 9861
Conical Head Stepped

E 25

2291.

Round Precision Punches


with tapered heads 30, Shape C

E 17

2202.

Ball-lock punches,
blank, light duty

2212.
2222.
2232.
2242.
2252

Ball-lock punches,
stepped, with mould, light duty

E 19

Precision Punches
DIN 9844, Shape A

E 30 E 31

2 11163 8 2

220.

E4

E 10E 11, E 24

Page

subject to alterations

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Seite 2

Contents
Page
E 32 E 33

2702.

Ball-lock punches,
blank with ejector pin,
light duty

2712.
2722.
2732.
2742.
2752.

Ball-lock punches,
stepped with mould and ejector pin,
light duty

2204.
2214.
2234.
2244.
2254.

Ball-lock punches,
punch larger than shaft,
light duty

2704.
2714.
2734.
2744.
2754.

Ball-lock punches,
punch larger than shaft,
light duty with ejector pin

2262.

Ball-lock pilot pins,


with tapered tip, light duty

E 34 E 35

Page
2205.
2215.
2235.
2245.
2255.

Ball-lock punches,
punch larger than shaft,
heavy duty

E 44 E 45

2705.
2715.
2735.
2745.
2755.

Ball-lock punches,
E 46 E 47
punch larger than shaft,
heavy duty with ejector pin

2263.

Ball-lock pilot pins,


with tapered tip, heavy duty

E 48

2273.

Ball-lock pilot pins,


with parabolic tip, heavy duty

E 49

2201.

Precision Punches,
ISO 8020

2211.
2221.
2231.
2241.
2251.

Precision Punches,
stepped, with mould,
ISO 8020

2701.

Precision Punches
E 56E 57
with Shedder Pin, ISO 8020

2711.
2721.
2731.
2741.
2751.

Precision Punches stepped,


with mould and Ejector Pin
ISO 8020

E 36 E 37

E 38

2272.

Ball-lock pilot pins,


with parabolic tip, light duty

E 39

2203.

Ball-lock punches,
blank, heavy duty

2213.
2223.
2233.
2243.
2253.

Ball-lock punches,
stepped with mould,
heavy duty

2703.

Ball-lock punches,
blank with ejector pin,
heavy duty

2713.
2723.
2733.
2743.
2753.

Ball-lock punches,
stepped with mould and ejector pin,
heavy duty

E 54E 55

E 40 E 41

E 42 E 43

2 11164 7 1

E005

subject to alterations

E5

E006

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Seite 3

Contents
Page

Page

2261.

Pilot pins with tapered tip,


ISO 8020

E 58

2612.

Precision Matrixes
with Collar cilindrical

E 76

2271.

Pilot pins with parabolic tip,


ISO 8020

E 59

2601.

Precision Matrixes
without Collar conical

E 77

2276.

Pilot units to DC-Standard

E 60

2611.

Precision Matrixes
with Collar conical

E 77

2606.
2616.
2636.
2646.
2656.

Precision matrixes
without shoulder,
cylindrical ISO 8977

E 65 E 67

2607.
2617.
2637.
2647.
2657.

Precision matrixes
with shoulder,
cylindrical ISO 8977

E 69 E 71

2605.
2615.
2635.
2645.
2655.

Matrixes without shoulder,


automotive standard

E 72 E 73

262.

Precision Guide Bushes


for Punches DIN 9845, Shape C

E 74

2621.

Precision Guide Bushes


for Punches ISO 8978

E 74

260.

Precision Matrixes
without Collar DIN 9845
Shape A

261.

Precision Matrixes
with Collar DIN 9845
Shape B

Standardised
Special Shapes
Punches/Cutting bushes

2664.05. Triangle retainers


ball-lock punches,
2664.06. for
light duty
2664.07. heavy duty
2664.10.
2664.08.
2664.09.

E 79 E 83

E 86 E 88

Accessories for retainers,


triangular, for ball-lock punches

E 89

2661.07. Square Ball-Lock Retainers


for Quick-Change Punches,
2661.08. light duty

E 90

E 75

2662.05. Rectangular Ball-Lock Retainers,

E 91

E 75

2664.02. Triangle Retainers,

for Quick-change
Punches to VDI 3374

E 94

for round Punches, ISO 8020

2664.04. for Punches with mould, ISO 8020


Precision Matrixes
without Collar cilindrical

E 76

Accessories for retainers,


triangular, for quick change
punch, ISO 8020

E 95

2 10400 7 1

2602.

subject to alterations

05.08.2004

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Seite 2

Contents
Page

Page

2661.01. Square Retainers


2661.02. for Punches to ISO 8020

E 96

265.1.
2650.1

High-Precision Liner Bushes


for Dowel Pins, for bonding
for push fit

2662.01. Rectangular Retainers


2662.02. for Punches to ISO 8020

E 97

235.1.

Precision Dowel Pins (Parallel)


E 111
similar to DIN EN ISO 8734/ISO 8734

E 110

2661.03. Square Retainers


2661.04. for round Punches to VDI 3374

E 100

276.

Precision Drill Bushes Shape A


DIN 172, with collar

E 113

2661.05. Square Retainers


2661.06. for Profile Punches to VDI 3374

E 101

277.

Precision Drill Bushes Shape A


DIN 172, without collar

E 113

2662.03. Rectangular Retainers


for Punches to VDI 3374
2662.04.

E 102

237.1.

Hardened Ejector Pins


similar to DIN 1530
Shape A-ISO 6751

E 114

2431.7.

Stripping unit

E 104

237.8.

Hotwork Precision Ejector Pins


Nitrided ISO 6751

E 115

2667.

Stripping unit mountings

E 105

238.1.

Hardened Ejector Pins


similar to DIN 1530
Shape C-ISO 8694

E 116

E 106 E 107

238.8.

Hotwork Precision Ejector Pins


Nitrided DIN 1530
Shape C-ISO 8694

E 117

High-Precision
Special Parts

Precision Punches,
Square/Rectangular
without Head

E 108

239.1.

Hardened Ejector Pins


Conical Head DIN 1530 Shape D

E 118

231.

Precision Punches,
Square/Rectangular
with Hot Upset-Forged Head

E 108

239.8.

Hotwork Precision Ejector Pins


Nitrided
similar to DIN 1530 Shape D

E 119

236.1.

Precision Dowel Pins (Parallel)


E 109
with Internal Extracting Thread
similar to DIN EN 28735/ISO 8735
Dowel Pin Extractor FIBROZIPP
Order No 236.001

263.1.

Blade Precision Ejectors


Hardened

E 120

230.

2 11164 7 1

E007

subject to alterations

E7

E008

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Seite 3

Contents
Page
263.8.

Hotwork Blade Precision


Ejectors Nitrided

E 121

264.1.

Precision-Ejector Sleeves
Hardened

E 122

264.8.

Hotwork Precision Ejector


Sleeves Nitrided

E 123

240.

High-Precision
E 124 E 125
Gauge Pins DIN 2269
Accessories:
Wooden Boxes for Gauge Pins

240.11.
240.22.
240.31.
240.32.

High Precision Gauge Pins


with Handle

E 126

High Precision Gauge Pins Boxed Sets

2280.01. Date stamp,


complete
2280.02. embossed lettering

E 127 E 128

standard and short version

2282.01. Punching and embossing unit

E 129

2 10400 7 1

for punched holes

subject to alterations

E009_2357

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Seite 2

Comparative Graphs
Compressive Strength (0,2% Proof Stress)

Tungsten Carbide

12 % CR

HSS

1000

2000

3000

4000

5000

6000 N/mm 2

2000

3000

4000

5000

6000 N/mm 2

Flexural Strength

Tungsten Carbide

12 % CR

HSS

1000

HV 30 Hardness

Tungsten Carbide

12 % CR

HSS

600

1000

1400

200
2 25877 2

subject to alterations

400

800

1200

1800 N/mm 2

E010_2355

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6:39 Uhr

Seite 3

FIBRO Punches and Matrixes


Description of Materials
WS

Alloy Tool Steel


Material No 1.2210, 1.2516, 1.2842 or similar.

Characteristics:

Hard and tough tool steel, medium wear resistance.

Application Field:

Piercing/blanking dies for mild steel, low carbon steels, non-ferrous metals, plastics, paper.
e.g.

HWS

WS
Order No

= material code number = 1


= 239.1. ...

High Carbon High Chrome Tool Steel (12% Cr)


Material No 1.2436, 1.2379 or similar.

Characteristics:

High resistance to wear.

Application Field:

Piercing/blanking dies of all types, trim dies, for all carbon steels, alloy steels, non-ferrous metals, plastics,
paper.
e.g.

HSS

HWS
Order No

= material code number = 2


= 260.2. ...

High Speed Steel


Material No 1.3343 or similar.

Characteristics:

High wear resistance; high tempering curve permits certain surface treatments.

Application Field:

Piercing/blanking dies of all types for tough materials e.g. spring steel, lamination steels, and abrasive
papers as well as plastics.
e.g.

ASP 23
ASP 2023

HSS
Order No

= material code number = 3


= 220.3. ...

High Speed Steel on Powder-Metallurgic Basis

Characteristics:

High wear resistance greater toughness due to excellent homogenity.

Application Field:

Same as HSS.

e.g.

HST

ASP 23
ASP 2023 = material code number = 6
Order No = 223.6. ...

High Speed Steel, Nitrided

Characteristics:

High wear resistance reduced galling tendency on account of nitrides infused into top layer of material.

Application Field:

Piercing/blanking dies of all types for very hard and abrasive materials.
e.g.

FT

HST
Order No

= material code number = 4


= 223.4. ...

Ferro-Tic (Ferro Titanit)

Characteristics:

Between those of HSS and hard metals (tungsten carbides); machinable in the supplied state
hardness conferred by heat treatment.

Application Field:

Fine blanking and progression/lamination dies for large quantities of parts from abrasive, hard materials,
also silicon steels and stainless steels.
special manufacture
on request

2258472

FT

10

subject to alterations

E011_2462

15.07.2004

6:40 Uhr

Seite 2

FIBRO Punches and Matrixes


Description of Materials
HZ

Hard-coated Tooling Components for High-Performance


HZC Composite Vapour Deposition (CVD) TIC-TIN Coating

Carrier Materials:

HSS Material No 1.3207 and 1.3343 etc.


HCHC Material No 1.2379 and 1.2436 etc.

Properties:

The titanium carbide substrate provides a pressure-resistant bond with the carrier metal, while the
outer layer of titanium nitride offers the well-known advantages of optimum tribologic behaviour in
contact with the stamping stock. By virtue of its outstanding wear resistance, the TIN-layer largely
eliminates seizing and cold welding problems in stamping.
Surface Hardness: approx. 3500 HV 0,05
Coating Thickness: 5 to 8 m approx.

Applications:

All tooling components subject to high demands on wear resistance and performance, especially
punches in progression/combination tools, as well as cold extrusion punches etc.
Owing to distorsion problems, TIC-TIN is not recommanded for parts with a length/thickness ratio
than 20:1.
e. g.

TIC-TIN
Order No

= material code number = 5


= 223.5. ...

HZN Titanium Nitride Coating TIN-PVD (physical vapour deposition).


Carrier Material:

HSS Material No 1.3207 and 1.3343 etc.


HCHC Material No 1.2379
(HCHC-steels are of conditional suitability)

Properties:

The TIN-coating offers excellent frictional characteristics but its compressive strength remains
inferior to TIC-TIN deposits. The TIN-deposition process can be applied to partial, selected areas of
the tooling component.
Surface Hardness: approx. 2300 HV 0,05
Coating Thickness: 24 m < 20 = 1,5 m 20 %

Applications:

Tooling for thin stamping stock such as cold rolled spring steel, zinc-galvanized sheet and strip,
copper-beryllium bronze, german silver, and solenoid lamination steels.
Note that the ratio stock thickness to punch point diameter should not exceed 1:3.
e. g.

HM

TIN
Order No

= material code number = 0


= 223.0. ...

Tungsten Carbide

Characteristics:

Hard-sintered carbide on WC-basis and of recognized properties; produced by powder-metallurgic


processes, FIBROs exclusively used HIP-densified carbide exhibits much enhanced flexural
strength and reduced residual porosity.

Application Field:

Die components for highest performance and very large stamping volumes for altogether ultimate
demands on tool life.
e. g.

NWA

HM
Order No

= material code number = 9


= 270.9. ...

Hot-Work Tool Steel Suitable for Nitriding


Material No 1.2344 or similar.

Characteristics:

Chrome-Molybdenum-Vanadium hot working die steel; core strength:  1400 N/mm2;


temperature resistant up to 650C; surface hardness (nitrided)  950 HV 0,3.

Application Field:

Ejector pins for pressure diecasting, injection- and compression moulding processes, and generally
for work at elevated temperatures.
NWA
Order No

= material code number = 8


= 237.8. ...

2258592

e. g.

subject to alterations

11

E012_2362

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Seite 3

Precision Punches DIN 9861


Shape DA

222.

222.
Detail Y
d2

60

k +0,2

l 1 +0,5

d4

radiussed

d 1 h6

Material:
HSS
Order-No:
Hardness:
HST
Order-No:
Hardness:

Material:

Shank
Head

222.3.
642 HRC
523 HRC

Surface
Head

222.4.
 950 HV 0,3
523 HRC

HZ TIN (HSS)
Order-No:
Hardness:
Surface
Head

222.0.
2300 HV 0,05
523 HRC

Note:
Punches are also available without head

Type DA Execution:
Shank precision ground.
Head hot upset-forged and tempered. Residual upset bulge
below head normally much smaller than permissible acc. to
DIN 9861.

12

222.
d4
d1+0,02

k
0,2

0,4
d1+0,03

0,5

l1

d1
4,5 4,9
5,0 5,4
5,5 5,9
6,0 6,4
6,5 + 7,0
7,5 + 8,0
8,5 + 9,0
9,5 + 10,0
10,5 + 11,0
11,5 + 12,0
12,5 + 13,0
13,5 + 14,0
14,5 + 15,0
15,5 + 16,0

diameter steps
d1
d2
0,1
6,0
6,5
7,0
8,0
0,5
9,0
10,0
11,0
12,0
13,0
14,0
15,0
16,0
17,0
18,0

d4
d1+0,03

k
0,5

1,0

1,5

l1

Ordering Code:
Punch
Material HSS
d1 =  6,30 mm
l1 = 71 mm
Order No

=
=
=
=
=

222.
222.3.
222.3.0630.
222.3.0630.071
222.3.0630.071

diameter steps
d1
d2
0,05
0,9
1,0
1,1
1,2
1,3
1,4
1,6
0,1
1,8
2,0
2,2
2,5
2,8
3,0
3,2
3,5
4,0
4,5
5,0
5,5

22592 7 2

d1
0,50
0,55
0,60
0,65
0,70 + 0,75
0,80 + 0,85
0,90 + 0,95
1,0 + 1,1
1,2 + 1,3
1,4 + 1,5
1,6 + 1,7
1,8 + 1,9
2,0
2,1 + 2,2
2,3 2,5
2,6 2,9
3,0 3,4
3,5 3,9
4,0 4,4

stock lenghts: 71, 80, 100 mm.


other lengths and diameters on request!

222.

stock lenghts: 71, 80, 100 mm.


other lengths and diameters on
request!

Description of FIBRO materials for die components:


pages E 8 and E 9.

subject to alterations

E013_2363

15.07.2004

6:40 Uhr

Seite 2

Precision Punches DIN 9861


Shape D/ISO 6752

223.
223.

k +0,2

60
d2

l 1 +0,5

radiussed

d 1 h6

Material:

Type D Execution:

HSS
Order No:
Hardness:
HST
Order No:
Hardness:

Shank
Head

223.3.
642 HRC
523 HRC

Surface
Head

223.4.
950 HV 0,3
523 HRC

HZ TIN (HSS)
Order No:
Hardness:

Surface
Head
ASP 23 ASP 2023
Order No:
Hardness:
Shank
Head

Head hot upset-forged and tempered.


Shank and head subsequently precision plunge-ground for
perfect concentricity and full interchangeability with replacement
punches.

223.0.
2300 HV 0,05
523 HRC
223.6.
642 HRC
523 HRC

Description of FIBRO materials for die components:


pages E 8 and E 9.

22593 7 2

subject to alterations

diameter steps
d1
0,05

0,1

0,1

223.
d2
0,9
1,0
1,1
1,2
1,3
1,4
1,6
1,8
2,0
2,2
2,5
2,8
3,0
3,2
3,5
4,0
4,5
5,0
5,5
6,0
6,5
7,0

k
0,2

0,4
0,5

l1

d1 h6
6,0 6,4
6,5 + 7,0
7,5 + 8,0
8,5 + 9,0
9,5 +10,0
10,5 +11,0
11,5 +12,0
12,5 +13,0
13,5 +14,0
14,5 +15,0
15,5 +16,0
16,5 +17,0
17,5 +18,0
18,5 +19,0
19,5 +20,0

diameter steps
d1
0,1
0,5

d2
8,0
9,0
10,0
11,0
12,0
13,0
14,0
15,0
16,0
17,0
18,0
19,0
20,0
21,0
22,0

k
0,5
1,0

1,5

l1

stock lengths: 71, 80, 100 mm;


other lenghts and diameters
on request.

d1
0,50
0,55
0,60
0,65
0,70 +0,75
0,80 +0,85
0,90 +0,95
1,0 +1,1
1,2 +1,3
1,4 +1,5
1,6 +1,7
1,8 +1,9
2,0
2,1 +2,2
2,3 2,5
2,6 2,9
3,0 3,4
3,5 3,9
4,0 4,4
4,5 4,9
5,0 5,4
5,5 5,9

stock lengths: 71, 80, 100 mm;


other lengths and diameters on request.

223.

Ordering Code (example):


Punch
Material HSS
d1 =  16,5 mm
l1 = 80 mm
Order No

=
=
=
=
=

223.
223.3.
223.3.1650.
223.3.1650.080
223.3.1650.080
E

13

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Seite 3

Precision Punches DIN 9861


Shape CA and C

224.
225.

224. Shape CA

225. Shape C
Detail X

d2

d2

60

radiussed
d4

d 3 h6

+0,5
R 7
13

+0,5
R 7
13

l 1 +0,5

l 1 +0,5

d 3 h6

0,5 +0,2

0,5 +0,2

d 1 h6

d 1 h6

Material:
HSS
Order No:
Hardness:
HST
Order No:
Hardness:

Material:
Shank
Head

Shape CA = 224.3., Shape C = 225.3.


642 HRC
523 HRC

Surface
Head

Shape C = 225.4.
950 HV 0,3
523 HRC

HZ TIN (HSS)
Order No:
Hardness:
Surface
Head
ASP 23 ASP 2023
Order No:
Hardness:
Shank
Head

Shape CA = 224.0., Shape C = 225.0.


2300 HV 0,05
523 HRC
Shape C = 225.6.
642 HRC
523 HRC

Executions:
Shape CA
Shank precision ground, head subsequently hot upset-forged and
tempered; residual upset-buge below head normally much smaller
than permissible acc. to DIN 9861.
Shape C
Head hot upset-forged and tempered.
Shank and head subsequently precision plunge-gorund for
perfect concentricity and full interchangeability with replacement
punches.

4,5

225.
d3
2

d4
d3+0,03

l1

d1
0,1 0,45
0,50
0,55
0,60
0,65
0,70 + 0,75
0,80 + 0,85
0,90 + 0,95
1,00 1,10
1,15 1,30
1,35 1,50
1,55 1,70
1,75 1,90
1,95 2,00
2,05 2,20
2,25 2,50
2,55 2,95

diameter steps
d1
0,05

Ordering Code
(example):

14

d2
3

d3
2

4,5

Punch C
Material HSS
d1 =  2,30 mm
l1 = 71 mm
Order No

=
=
=
=
=

l1

225.
225.3.
225.3.0230.
225.3.0230.071
225.3.0230.071
subject to alterations

diameter steps
d1
d2
0,05
3

22594 7 2

d1
0,1 0,45
0,50
0,55
0,60
0,65
0,70 + 0,75
0,80 + 0,85
0,90 + 0,95
1,00 1,10
1,15 1,30
1,35 1,50
1,55 1,70
1,75 1,90
1,95 2,00
2,05 2,20
2,25 2,50
2,55 2,95

stock lengths: 71 mm.


other lengths and diameters
on request.

224.

stock lengths: 71 mm.


other lengths and diameters
on request.

Description of FIBRO materials for die components:


pages E 8 and E 9.

E015_2365

15.07.2004

6:38 Uhr

Seite 2

Precision Punches
Similar to DIN 9861
Shape CA+C

274.
275.
274. Shape CA

275. Shape C
Detail X

d2

d2

60
k +0,2

k +0,2

d4

radiussed
d 3 h6

l2 R

13

l2 R

13

l 1 +0,5

l 1 +0,5

d 3 h6

d 1 h6
d 1 h6

Material:
HSS
Order No:
Hardness:
HST
Order No:
Hardness:

Material:

Shank
Head

Shape CA = 274.3., Shape C = 275.3.


642 HRC
523 HRC

Surface
Head

Shape CA = 274.4., Shape C = 275.4.


950 HV 0,3
523 HRC

HZ TIN (HSS)
Order No:
Hardness:
Surface
Head

Shape CA = 274.0., Shape C = 275.0.


2300 HV 0,05
523 HRC

ASP 23 ASP 2023


Order No:
Hardness:
Shank
Head

Shape C = 275.6.
642 HRC
523 HRC

Execution:
Shape CA
Shank precision ground, head subsequently hot upset-forged and
tempered; residual upset-bulge below head normally much
smaller than permissible acc. to DIN 9861.

Description of FIBRO materials for die components:


pages E 8 and E 9.

Shape C
head hot upset-forged and tempered.
Shank and head subsequently precision plunge-ground for
perfect concentricity and full interchangeability with replacement
punches.

Description of Special Series 274. and 275.


DIN 9861 restricts the range of stepped punches with conical head
to shanks of 3 mm max. diameter and points of 2,95 mm max.
diameter.
Stepped punches of larger size are, however, quite popular owing
to their rigidity and ability to sustain considerable stripping forces.
In accommodation of this demand we supply larger sizes which
are ground from stock sizes of the 222.-and 223.-series
Please select from those ranges and complete your order in
accordance with the example on the right.

Ordering Code (example):

22595 7 2

Punch
Material HSS
d3 =  8,0 mm
l1 = 71 mm
d1 =  6,4 mm
l2 = 10 mm
Order No
subject to alterations

= 274.
= 274.3.
= 274.3.0800.
= 274.3.0800.071.
= 274.3.0800.071.0640.
= 274.3.0800.071.0640.010
= 274.3.0800.071.0640.010
E

15

E016_2368

15.07.2004

6:38 Uhr

Seite 3

Stepped Quill Punches Conical Head


Head Type Quill Bush and Thrust Pin
Ball Lock Type Quill Bush and Thrust Pin VDI 3374
232.

232.
233.
234.

233. Shape A

234. Shape B

6 -0,1

4,2 -0,1

16 -0,1
60

13 k6

6 -0,1

13 k6
1x45
14,3 +0,2

8
l1

l 2 0,5

2 +0,3
l 3 +0,3

l 2 0,5
l1

R5

R 0,4 -0,2

32

2 +0,3
l 3 +0,3

5 h6
5 -0,02

35 0,3

20
25

6 -0,1

Y
60

60
60
VDI 3374

60

VDI 3374

VDI 3374

Stepped Quill Punches Conical Head VDI 3374:


HSS
Order No:
232.3.
Hardness:
Shank
622 HRC
Head
455 HRC

Head Type Quill


Bush with Thrust Pin
Order No 233.

Quill Bushes O. No. 233. and 234. VDI:


Steel C 45
heat treated to 800 N/mm2
Order No:
Shape A = 233.7., Shape B = 234.7.
Thrust Pin:
HWS
Hardness:

Thrust Pin

Stepped Quill Punch


with Conical Head
Order No 232.

Heads of Quill Punches hot upset-forged; shank and head


subsequently precision plunge-ground.
O. D. of Quill Bushes precision ground.
Thrust Pins are hardened, tempered and ground.
Description of FIBRO materials for die components:
pages E 8 and E 9.

232./233./234.

Detail 
Y

diameter steps
d1
d1
from 2,0 to 5,0
0,1

l1
48
57
65

l2
29
37
46

l3
29
37
46

Ordering Code (example):

Thrust Pin
13 h6

l
63
71
80

Stepped Quill Punch/Conical Head


Material HSS
d1 =  2,2 mm
Order No

Stepped Quill Punch


with Conical Head
Order No 232.

= 232.
= 232.3.
= 232.3.0220
= 232.3.0220

Ordering Code (example):


Head Shape Quill Bush + Thrust Pin
Material C 45
l1 = 48 mm
Order No

H7
h6

= 233.
= 233.7.
= 233.7.048
= 233.7.048

l2
(counter-sinking)

Ball Lock Type Quill


Bush with Thrust Pin
Order No 234.

60

622 HRC

Execution:

5 H7
h6
13 -0,05

12,9 -0,2
6,1+0,1

Material:

Detail 
13 k6
6,1+0,1

60

234.

22598 9 3

l2
(counter-sinking)

233.

3,5

3,5

6,22
d1 h6

16

subject to alterations

E017_9718

15.07.2004

6:38 Uhr

Seite 2

2281.
2291.

Round Precision Punches


with tapered heads 30,
Shape C and D

2281. Shape D

2291. Shape C
Detail X
d2

30
d 4 -0,3

d2

d3

l2

13

l 1 +1

l 1 +1

radiussed

d 1 h6
d 1 h6

Material:
HSS
Order No:
Hardness:

Execution:
Shape C and D
Head hot upset-forged and tempered.
Shank and head subsequently precision plunge-ground for
perfect concentricity and full interchangeability with replacement
punches.

Shape D = 2281.3. Shape C = 2291.3.


Shank
58 + 2 HRC
Head
50 HRC

Description of FIBRO materials for die components:


pages E 8 and E 9.

2281. Shape D
d1
5,5
6
8
9
10
12
14
16

d2
8,98
9,75
12,8
14,4
15,9
18,7
21,8
24,6

d4
5,5
6
8
9
10
12
14
16

2291. Shape C
h
7,5
8
10
11
12
14
16
18

k
1

1,5
2

1
30
28
22,5
20
19
24
21
25

l1
100

120

d3
5,5
6
8
9
10
12
14
16

d2
8,98
9,75
12,8
14,4
15,9
18,7
21,8
24,6

d4
5,5
6
8
9
10
12
14
16

h
7,5
8
10
11
12
14
16
18

k
1

1,5
2

1
30
28
22,5
20
19
24
21
25

l1
100

120

d1 and l2 to customers specifications!

Ordering Code (example):

2978572

Ordering Code (example):


Punch
Material HSS
d1 = 6 mm
l1 = 100 mm
Order No

=
=
=
=
=

subject to alterations

2281.
2281.3.
2281.3.0600.
2281.3.0600.100
2281.3.0600.100

Punch
Material HSS
d3 = 10 mm
l1 = 120 mm
d1 = 6 mm
l2 = 15 mm
Order No

= 2291.
=
3.
=
1000.
=
120.
=
0600.
=
015
= 2291.3.1000.120.0600.015
E

17

E018_2358

15.07.2004

6:38 Uhr

Seite 3

Assembly Guide Lines for Head Type Punches


with Round Points
Description:

Guide Lines:

Head type punches with round point (DIN 9844) are intended for
floating assembly in the punch retainer. Radial guiding is to be
provided by the stripper. This type of punch assembly eliminates
alignment errors caused by distorted mounting of the die set and
faulty press geometry. With punches held in this manner, a clear
separation between transmission of perforation force and
guiding is achieved. In order to facilitate assembly of punches of
different diameters, the height of the heads is standardized to
4+0,2 mm (DIN 9844).

(excerpts from DIN 9844, page 5)


d1 max. = stock thickness
stripping force*, for d1 from 1 to 5 mm: approx. 20 % of piercing
force
ditto . . ., for d1 from 5 to 16 mm: approx. 10 % of piercing force
*applicable to stock not exceeding 400 N/mm2 shear strength
Punch retainer: steel of at least 300 N/mm2 tensile strength
Retaining hole in punch retainer = 1,05 times d1 or d2 respectively

clearance punch
head/percussion
plate = 0.02 mm

Clearance punch head/percussion plate = 0,02 mm.

Top Bolster

0,02

Percussion Plate

Intermediate Plate
(omitted if punch retainer
cbored for punch heads)
Punch Retainer

d1
Head Type Straight Punch DIN 9844

Stripper (guiding type)

Guide Pillar

Matrix Plate

22588 7 1

Bottom Bolster

18

subject to alterations

E019_2359

15.07.2004

6:38 Uhr

Seite 2

220.
221.

Precision Punches DIN 9844


Shape A and B

220. Shape A 221. Shape B


d 3 -0,1
d4

Detail X
normal execution
with radius

d 3 -0,1
d4

+0,5

4 +0,2

,1
+0

l1

d 2 h6

l2

13

d 1 h6

d 1 h6

d 4 = d 1 +0,5

Material:
HSS
Order No:
Hardness:
HST
Order No:
Hardness:

Execution:
Shank
Head

Shape A = 220.3., Shape B = 221.3.


642 HRC
523 HRC

Surface
Head

Shape A = 220.4., Shape B = 221.4.


950 HV 0,3
523 HRC

Head hot upset-forged.


Shank and shoulder precision plunge-ground.

Description of FIBRO materials for die components:


pages E 8 and E 9

22589 7 2

subject to alterations

221. Shape B

diameter steps
d1
0,1

0,5

d3
3,6
4,0
4,5
5,0
6,0
7,0
8,0
8,5
9,0
9,5
10,0
10,8
12,0
13,0
14,5
16,0
18,0
20,0
22,0

r
0,2

l1

0,3

0,5

0,7

1,0

diameter steps
d1
d1
d2
0,1 0,45
0,05
2,0
0,5 1,9
1,95 2,4
2,5
2,5 3,1
0,1
3,2
3,2 3,9
4,0
4,0 4,9
5,0
5,0 6,2
6,3
6,3 7,9
8,0
8,0 9,9
10,0
10,0 12,4
12,5
12,5 15,9
16,0

d3
3,6
4,0
5,0
7,0
8,5
10,0
12,0
14,5
18,0
22,0

l2
7

r
0,2

0,3
0,5
16

0,7
1,0

l1
lengths 71, 90, 112 mm
available at short notice;
other lengths and diameters
on request.

d1
2,0 2,2
2,3 2,5
2,6 2,8
2,9 3,2
3,3 3,5
3,6 4,0
4,1 4,5
4,6 5,0
5,1 5,4
5,5 5,9
6,0 6,4
6,5 + 7,0
7,5 + 8,0
8,5 + 9,0
9,5 +10,0
10,5 +11,0
11,5 12,5
13,0 14,5
15,0 16,0

stock lengths: 71, 90, 112 mm;


other lengths and diameters on request.

220. Shape A

Ordering Code (example):


Punch A
Punch B
Material HSS
d1 =  7,0 mm
l1 = 71 mm
Order No
Order No

= 220.
= 221.
= 220.3.
= 220.3.0700.
= 220.3.0700.071
= 220.3.0700.071
= 221.3.0700.071
E

19

15.07.2004

6:37 Uhr

Seite 3

2 9784 72

E020_9717

20

subject to alterations

E021_2369

15.07.2004

6:36 Uhr

Seite 2

Precision Punches
Similar to VDI 3374

266.

4,2 -0,1

266.

d 3 -0,1

d 2 k6

l1

d 2 -0,05

+1

32

R 0,4 -0,2

l 2 0,5

13

d 1 j6

Material:
HSS
Order No:
Hardness:

Shank
Head

Execution:
Head hot upset-forged; shank and head precision
plunge-ground.

266.3.
622 HRC
455 HRC

Description of FIBRO materials for die components:


pages E 10 and E 11.

266.
d1
5 8,9
911,9
1215,9
1619,9
2024,9

diameter steps
d1
d2
0,1
10
13
16
0,5
20
25

d3
13
16
19
24
29

l2
13

l1+1
available at short
notice in lengths:
71 and 80 mm;
other lenghts and
dia. on request.

Ordering Code (example):

22599 7 2

Punch
Material HSS
d1 =  8,0 mm
l1 = 71 mm
Order No
subject to alterations

= 266.
= 266.3.
= 266.3.0800.
= 266.3.0800.071
= 266.3.0800.071
E

21

E022_2360

15.07.2004

6:37 Uhr

Seite 3

Precision Punches with Shedder Pin

267.
267.

+0,4

d 3 0,2
M

l 1 +0,8

d 1 m5

19

radiussed

d4
d 1 h6

Material:
HSS
Order No:
Hardness:

Execution:

Shank
Head

267.3.
642 HRC
523 HRC

Head hot upset-forged.


Shank and shoulder precision plunge-ground.

Description of FIBRO materials for die components:


pages E 10 and E 11.

267.
l1
d1 h6
5
6
8
10
13
16
20
25

d3
8
9
11
13
16
19
23
28

d4
0,5
0,8
1,3
1,6
2,4
3,2

k
5

6,4

l
13
19
28
32

60

71

80

90

M
M3
M4
M5
M6

Ordering Code (example):

22

= 267.
= 267.3.
= 267.3.0800.
= 267.3.0800.071
= 267.3.0800.071

22590 7 2

Punch
Material HSS
d1 =  8,0 mm
l1 = 71 mm
Order No

subject to alterations

E023_2361

15.07.2004

6:39 Uhr

Seite 2

268.
269.

Precision Punches with Shedder Pin,


Stepped, Short/Long Point

Classified Point Shapes

268.

269.

a +0,01
k +0,4

d 3 +0,2

02

b +0,01

04

d 2 m5

d 2 m5

d 2 h6

d 2 h6

,5

5
9,

R9

l2

05

l 1 +0,8

03

19

radiussed

l2
l

01

d4
d 1 +0,01

Material:
HSS
Order No:
Hardness:
HSS
Order No:
Hardness:

Execution:

Shank
Head

268.3. (short point)


642 HRC
523 HRC

Shank
Head

269.3. (long point)


642 HRC
523 HRC

Head hot upset-forged.


Shank and shoulder precision plunge-ground.
Key flats parallel with longest size of shape, unless otherwise
specified.

Description of FIBRO materials for die components:


pages E 10 and E 11.

268./269.
d1
1,6 4,9
2,3 5,9
3,5 7,9
5,0 9,9
6,0 12,9
8,0 15,9
12,0 19,9
16,0 24,9

268. 269.
d2
5
6
8
10
13
16
20
25

d3
8
9
11
13
16
19
23
28

d4
0,5
0,8
1,3
1,6
2,4
3,2

k
5

6,4

l
13
19
28
32

l2
7
13

l2

17,5
25
28

60

71

l1
80

90

a min.
1,6
2,3
3,2
4,8
5,5

M
M3
M4
M5
M6

6,5

2 2591 7 2

Ordering Code (example):


Punch
Material HSS
d2 = 8,0 mm
l1 = 71 mm
Classified Point Shape 05
d1 = 6,0 mm
Order No
subject to alterations

= 268.
= 268.3.
= 268.3.0800.
= 268.3.0800.071.
= 268.3.0800.071.05.
= 268.3.0800.071.05.0600
= 268.3.0800.071.05.0600
E

23

E024_3102

15.07.2004

6:37 Uhr

Seite 3

Sintered Hard Metal


HIP-Densified
The HIP Process (hot isostatic pressing) consists of a special densification treatment.
Applied after the sintering stage, this widely used process involves compacting, at very high temperature and pressure, of the carbide
structure. It yields an appreciable reduction in porosity, better strength properties and thus longer die life of press tool members.
As can be seen from the diagrams and tables, both compressive and flexural strength are improved.
For stamping die tooling, hard metal types of medium tungsten particle size, with a cobalt content of 9 to 12%, have been found succesful
in a wide field of applications.

Tensile Strength of Tungsten 6% Cobalt Carbide in the


Sintered-Only versus HIP-Densified State, in Dependance of
Cristallite Particle Size
2,5
kN/mm 2

bB

Tensile Strength of Tungsten Cobalt Carbide in the


Sintered-Only versus HIP-Densified State, in Dependance of total
Cobalt Content
2,5
kN/mm 2

2,0

2,0

1,5

1,5

bB

1,0

Tungsten
fine

Carbide Particle
medium

1,0

Size
coarse

a) influence of crystallite size of hard metal phase


(left: sintered only right: sintered and HIP-treated)

Cobalt Content:

3,5%

6%

15%

b) influence of cobalt content


(left: sintered only right: sintered and HIP-treated)

Tungsten
carbide
particle
size

Co
%

before

after

fine

1800

1200

1700

1650

1500

2300

1400

2000

2600

1600

2000

2600

1450

2350

2700

12

1300

2450

2900

15

1200

2700

2850

1400

1900

2250

1350

2300

2600

10

1200

2650

2850

medium

coarse

HV30-Hardness
before

after

no
changes

Flexural Strength
N/mm2

22600 7 2

Flexural Strength and HV30-Hardness of Tungsten-Cobalt Carbides


with/without HIP-Treatment and in Dependance of Tungsten Carbide
Particle Size and Cobalt Content.

24

subject to alterations

15.07.2004

6:37 Uhr

270. 272.
271. 273.
270. Shape A

Seite 2

Carbide Punches similar to DIN 9844 + DIN 9861


Cylindrical Head Straight and Stepped
Conical Head Straight and Stepped

271. Shape B
d 3 -0,1
d4

+0,5

4 +0,2

4 +0,2

d 3 -0,1
d4

l 1 +0,5

E025_2371

l1

d 2 h6

l 2 0,5

13

R
d 1 h6

d 1 h6

272. Shape D

273. Shape C
60
d2

l1

d 3 h6

l 1 +0,5

+0,5

60
d2

7 +0,5

13

R
d 1 h6

d 1 h6

Material:

Execution:

Tungsten-Cobalt Carbide
Order No:

Shape A = 270.9., Shape B = 271.9.


Shape D = 272.9., Shape C = 273.9.

Heads steel, brazed to shanks.


Shanks precision ground.

Dimensions:
See DIN 9844 and DIN 9861 on pages E 11, E 12, E 13, E 14 and E 19.
Other diameters and lengths on request.

Delivery:
270.
Shape A from d1 = 1,0 mm
272.
Shape D from d1 = 1,5 mm

Ordering Code (example):

2 2601 7 2

Carbide Punch
Material: Tungsten-Cobalt Carbide
d1 =  6,0 mm
l1 = 71 mm
Order No
subject to alterations

= 272.
= 272.9.
= 272.9.0600.
= 272.9.0600.071
= 272.9.0600.071
E

25

15.07.2004

6:37 Uhr

Seite 3

2 1913220041

E026_19131

26

subject to alterations

E027_17367

15.07.2004

6:39 Uhr

Seite 2

2 17367 20021

Ball-lock Punches

subject to alterations

E 27

15.07.2004

6:39 Uhr

Seite 3

2 17786 2002 1

E028_17786

E 28

subject to alterations

E029_17787

05.08.2004

10:28 Uhr

Seite 2

2 2 4 2 . 2 F 1 . 0 6 5 0 . 0 4 5 0 A

Punch
cutting
length

Length

Ordering example
Ball-lock punches

Punch cutting
length: l1 Order No
13
= 1
19
= 2
25
= 3
30
= 4
special
= X

Diameter

Ball-lock punch:
22 without ejector pin
27 with ejector pin
Version:
blank
round
square
rectangular
slot
rectangular with radiused corners
pilot pin with tapered tip
pilot pin parabolic tip
special shapes

Type:
light
heavy
punch larger,
light
punch larger,
heavy

Order No
= 0
= 1
= 2
= 3
= 4
= 5
= 6
= 7
= 9

Order No
= 2
= 3
= 4

Diameter: d1
Order No
06 (light duty only) = 1
10
= 2
13
= 3
16
= 4
20
= 5
25
= 6
32
= 7
38 (light duty only) = 8
40 (heavy duty only) = 9

Format: Slot
length P = 6,5 mm

Format:
Slot
width
W = 4,5 mm
Lenght: l Order Code
character
50
= A
56
= B
63
= C
71
= D
80
= E
90
= F
100
= G
110
= H
125
= J
140
= K
150
= L
175
= M
200
= N
special
= X

Angle:
000
090
180
270
special

Order Code
character
= A
= B
= C
= D
= X

= 5

Ordering Code (Example):


10

2242.2F1.0650.0450A
Angle = 0 (A)
Format: Slot, width W = 4,5 mm (0450)

Punch length: l1 = 13 mm (1)

90

Format: Slot, length P = 6,5 mm (0650)

Length: l = 90 mm (F)
Diameter: d2 = 10 mm (2)
Type = light (2)

Ball-lock punch:
without ejector pin (22)

13

Version: Slot (4)

4,5

E 29

subject to alterations

2 17787 2002 1

6,5

E030_17368

15.07.2004

6:39 Uhr

Seite 3

Ball-lock punches, blank, light duty


Ball-lock punches, stepped, with mould, light duty
2202.

2202.
2212.
Material:

d 2 g5

HSS
hardened:

62 2 HRC

Execution:
Shaft fine ground.

l +0,5

d5

Other lengths on request.

2212.

Material:

d 2 g5

HSS
hardened:

62 2 HRC

Execution:
Shaft and punch diameter fine ground.

l +0,5

d5

l 1 +1

R1

P +0,01
Other lengths an request.

2202.
d2
6
10
13
16
20
25
32
38

d5
6
8
8
8
8
8
8
8

l
63







71








80









90









100 110 125 140 150 175 200














































2212.
d2
6
10
13
16
20
25
32
38

d5
6
8
8
8
8
8
8
8

l
P
1,6 5,9
1,6 9,9
5,0 12,9
8,0 15,9
12,0 19,9
16,0 24,9
24,0 31,9
30,0 37,9

l1
13*
13*
13
13
13
13
13
19

19*
19
19
19
19
19
25

25
25
25
25
30

63







71








80









90









100









Ordering example:

Ordering example:

see fold out pages.

see fold out pages.

30

217368 20021

* I1 = 10 where P < 2,20

subject to alterations

E031_17369

15.07.2004

6:42 Uhr

2222.
2242.

Seite 2

2232.
2252.

2222.

Ball-lock punches,
stepped, with mould, light duty

2232.
W 0,01

P 0,01

= 90

G = P2+W2

P 0,01

P 0,01

= 90

2242.

2252.

W 0,01

W 0,01
= 90

P 0,01

P 0,01

= 90

G=
1*
,0
0

5
0,

(P1.0)2 + (W1.0)2 +1

* For other radius options, see standardised special shapes, pages E 82 E 83.

d 2 g5

Material:
HSS
hardened:

62 2 HRC

Execution:
d5

Shaft and punch shape fine ground.


l +0,5

Note:
For ball-lock punches.
Pmax. =

d 22
2

R1

l 1 +1

2222. is

= 90
90 standard
Standard
180
Other lengths on request.

0
270

l
d2
6
10
13
16
20
25
32
38

d5
6
8
8
8
8
8
8
8

Wmin.
1,6
1,6
4,5
6,0
8,0
10,0
12,5
14,0

P/Gmax.
5,9 13*
9,9 13*
12,9 13
15,9 13
19,9 13
24,9 13
31,9 13
37,9 19

l1
19*
19
19
19
19
19
25

25
25
25
25
30

63







71








80









90









100









* I1 = 10 where P or W < 2,20

21736920021

Ordering example:
see fold out pages.
subject to alterations

E 31

E032_17370

15.07.2004

6:43 Uhr

Seite 3

Ball-lock punches, blank with ejector pin, light duty


(replaces 2672.) 2702.
Ball-lock punches, stepped with mould and ejector pin,
light duty
(replaces 2682.) 2712.
2702.

Material:
HSS
hardened:

d 2 g5

62 2 HRC

Execution:
Shaft fine ground.

l +0,5

d5

Other lengths on request.

2712.

Material:
HSS
hardened:

d 2 g5

62 2 HRC

Execution:
Shaft and punch diameter fine ground.

l +0,5

d5

l 1 +1

R1

P +0,01
Other lengths on request.

2702.
d2
6
10
13
16
20
25
32
38

2712.
d5
6
8
8
8
8
8
8
8

63







71








l
80









90









100









d2
6
10
13
16
20
25
32
38

d5
6
8
8
8
8
8
8
8

l
P
1,6 5,9
1,6 9,9
5,0 12,9
8,0 15,9
12,0 19,9
16,0 24,9
24,0 31,9
30,0 37,9

l1
13*
13*
13
13
13
13
13
19

19*
19
19
19
19
19
25

25
25
25
25
30

63







71








80









90









100









Ordering example:

see fold out pages.

see fold out pages.

E 32

21737020021

Ordering example:

* I1 = 10 where P < 2,20

subject to alterations

E033_17371

15.07.2004

6:43 Uhr

Seite 2

2722. 2732.
2742. 2752.
replaces 2682.
2722.

Ball-lock punches,
stepped with mould and ejector pin,
light duty

2732.
W 0,01

P 0,01

= 90

P 0,01

P 0,01

= 90

2742.

G = P2+W2

2752.

W 0,01

W 0,01
= 90

P 0,01

P 0,01

= 90

R
1*
,0
0

5
0,

G=

(P1.0)2 + (W1.0)2 +1

* For other radius options, see standardised special shapes, pages E 82 E 83.

Material:
HSS
hardened:

d 2 g5

62 2 HRC

Execution:
Shaft and punch shape fine ground.

d5
l +0,5

Note:
For ball-lock punches.
2722. is

Pmax. =

d 22
2

R1

l 1 +1

= 90 Standard
standard
180
Other lengths on request.

0
270

l
d2
6
10
13
16
20
25
32
38

d5
6
8
8
8
8
8
8
8

Wmin.
1,6
1,6
4,5
6,0
8,0
10,0
12,5
14,0

P/Gmax.
5,9
9,9
12,9
15,9
19,9
24,9
31,9
37,9

M
3
5
5
6
6
6
8
8

l1
13*
13*
13
13
13
13
13
19

19*
19
19
19
19
19
25

25
25
25
25
30

63







71








80









90









100









* I1 = 10 where P or W < 2,20

21737120021

Ordering example:
see fold out pages.
subject to alterations

E 33

E034_17372

15.07.2004

6:43 Uhr

Seite 3

Ball-lock punches,
punch larger than shaft, light duty

2204.
2214.

2204./2214.

Material:
d 2 g5

HSS
hardened:

62 2 HRC

Execution:
Shaft and punch diameter fine ground.

l +0,5

d5

l 1 +1,5

R3

P +0,01
Other lengths on request.

Standard
= 90 standard

180

270

2204.
d5
8
8
8
8
8

2214.

l
P
32,0
38,0
40,0
44,0
50,0

l1
19
19
19
19
19

30
30
30
30
30

80






90






100






d2
13
16
20
25
32

d5
8
8
8
8
8

l
P
13,1 32,0
16,1 38,0
20,1 40,0
25,1 44,0
32,1 50,0

l1
19
19
19
19
19

30
30
30
30
30

80






90






100






Ordering example:

Ordering example:

see fold out pages.

see fold out pages.

E 34

217372 20021

d2
13
16
20
25
32

subject to alterations

E035_17373

15.07.2004

6:43 Uhr

Seite 2

2234.
2244.
2254.

2244.
W 0,01

P 0,01

= 90

P 0,01

W 0,01

2254.
W 0,01

= 90

= 90

P 0,01

2234.

Ball-lock punches,
punch larger than shaft,
light duty

G
R 0,5 0,01 *G
G = P2+W2
G=

(P1.0)2 + (W1.0)2 +1

* For other radius options, see standardised special shapes, pages E 82 E 83.
d 2 g5

Material:
HSS
hardened:

62 2 HRC

Execution:

d5

l +0,5

Shaft and punch shape fine ground.

l 1 +1,5

R3

= 90 Standard
standard
180

Other lengths on request.

270

d2
13
16
20
25
32

d5
8
8
8
8
8

Wmin.
5,0
6,5
8,0
10,0
11,5

P/Gmax.
32,0
38,0
40,0
44,0
50,0

l1
19
19
19
19
19

30
30
30
30
30

80






90






100






21737320021

Ordering example:
see fold out pages.
subject to alterations

E 35

E036_17374

15.07.2004

6:44 Uhr

Seite 3

Ball-lock punches,
punch larger than shaft,
light duty with ejector pin

2704.
2714.
2704./2714.

Material:

d 2 g5

HSS
hardened:

62 2 HRC

Execution:
Shaft and punch diameter fine ground.

l +0,5

d5

l 1 +1,5

R3

P +0,01

Other lengths on request.

== 90
90 standard
Standard

180

270

d5
8
8
8
8
8

2714.

l
P
32,0
38,0
40,0
44,0
50,0

l1
19
19
19
19
19

30
30
30
30
30

80






90






100






d2
13
16
20
25
32

d5
8
8
8
8
8

l
P
13,1 32,0
16,1 38,0
20,1 38,0
25,1 45,0
32,1 50,0

l1
19
19
19
19
19

Ordering example:

Ordering example:

see fold out pages.

see fold out pages.

E 36

30
30
30
30
30

80






90






100






d2
13
16
20
25
32

21737420021

2704.

subject to alterations

E037_17375

15.07.2004

6:44 Uhr

Seite 2

2734.
2744.
2754.

2744.
W 0,01

P 0,01

= 90

P 0,01

W 0,01

2754.
W 0,01

= 90

= 90

P 0,01

2734.

Ball-lock punches,
punch larger than shaft,
light duty with ejector pin

G
R 0,5 0,01*G
G = P2+W2

G=

(P1.0)2 + (W1.0)2 +1

* For other radius options, see standardised special shapes, pages E 82 E 83.
d 2 g5

Material:
HSS
hardened:

62 2 HRC

Execution:

d5

l +0,5

Shaft and punch shape fine ground.

l 1 +1,5

R3

standard
= 90 Standard
180

Other lengths on request.

270

l
d5
8
8
8
8
8

Wmin.
5,0
6,5
8,0
10,0
11,5

P/Gmax.
32,0
38,0
40,0
44,0
50,0

l1
19
19
19
19
19

30
30
30
30
30

80






90






100






d2
13
16
20
25
32

217375 20021

Ordering example:
see fold out pages.
subject to alterations

E 37

E038_17376

15.07.2004

6:44 Uhr

Seite 3

Ball-lock pilot pins,


with tapered tip, light duty

2262.
2262.

d 2 g5

l +0,5

d5

l 1 +1

R1

P +0,01
40

Material:
HSS
hardened:

62 2 HRC

Execution:
Shaft and pilot pin fine ground.

Other lengths on request.

2262.
d5
8
8
8
8
8
8
8

l
P
5,9 9,9
9,9 12,9
12,9 15,9
15,9 19,9
19,9 24,9
24,9 31,9
31,9 37,9

l1
19
19
25
25
25
25
30

N
8
10
15
20
25
30
35

71






80








90








100








110








125 140 150






















d2
10
13
16
20
25
32
38

217376 20021

Ordering example:
see fold out pages.
E 38

subject to alterations

E039_17377

15.07.2004

6:44 Uhr

Seite 2

Ball-lock pilot pins,


with parabolic tip, light duty

2272.
2272.

d 2 g5

l +0,5

d5

l 1 +1

R1

P +0,01

Material:
HSS
hardened:

62 2 HRC

Execution:
Shaft and pilot pin fine ground.

l length of pilot pin is without tip


Note: The 2 mm length provides full guidance
before the blanking punch contacts the sheet metal.

Other lengths on request.

2272.
P

< 10 mm
10,1 mm 15 mm
> 15 mm

N
8 mm
12 mm
15 mm

d2
6
10
13
16
20
25
32
38

d5
6
8
8
8
8
8
8
8

l
P
2,9 5,9
5,9 9,9
9,9 12,9
12,9 15,9
15,9 19,9
19,9 24,9
24,9 31,9
31,9 37,9

l1
13
19
19
25
25
25
25
30

50




56




63







71








80









90 100
 
 
 
 
 
 
 
 

21737720021

Ordering example:
see fold out pages.
subject to alterations

E 39

E040_17378

15.07.2004

6:44 Uhr

Seite 3

Ball-lock punches, blank, heavy duty


Ball-lock punches, stepped with mould, heavy duty
2203.

2203.
2213.
Material:

d 2 g5

HSS
hardened:

62 2 HRC

Execution:
Shaft fine ground.

l +0,5

d5

Other lengths on request.

2213.

Material:
d 2 g5

HSS
hardened:

62 2 HRC

Execution:
Shaft and punch diameter fine ground.

l +0,5

d5

l 1 +1

R1

P +0,01
Other lengths on request.

2203.
d2
10
13
16
20
25
32
40

d5
10
12
12
12
12
12
12

l
63





71







80








90








100 110 125 140 150 175 200













































2213.
d2
10
13
16
20
25
32
40

d5
10
12
12
12
12
12
12

l
P
1,6 9,9
5,0 12,9
8,0 15,9
12,0 19,9
16,0 24,9
24,0 31,9
30,0 39,9

13*
13
13
13
13
13
19

l1
19*
19
19
19
19
19
25

25
25
25
25
30

63





71







80








90 100 110
  
  
  
  
  
  
  

125








Ordering example:

Ordering example:

see fold out pages.

see fold out pages.

40

217378 20021

* l1 = 10 where P < 2,20

subject to alterations

E041_17379

15.07.2004

6:45 Uhr

2223.
2243.

Seite 2

Ball-lock punches,
stepped with mould,
heavy duty

2233.
2253.

2223.

2233.

P 0,01

W 0,01
= 90
P 0,01

P 0,01

= 90

2243.

G = P2+W2

2253.

W 0,01

W 0,01
= 90
P 0,01

P 0,01

= 90

G
G=

R 0,5 0,01*

(P1.0)2 + (W1.0)2 +1

* For other radius options, see standardised special shapes, pages E 82 E 83.
d 2 g5

Material:
HSS
hardened:

62 2 HRC

Execution:

d5
l +0,5

Shaft and punch shape fine ground.

Note:
For ball-lock punches.

R1

d 22
2

l 1 +1

2223. ist Pmax. =

= 90 Standard
standard

180
Other lengths on request.

0
270

l
d2
10
13
16
20
25
32
40

d5
10
12
12
12
12
12
12

Wmin. P/Gmax.
1,6
9,9
4,5 12,9
6,0 15,9
8,0 19,9
10,0 24,9
12,5 31,9
14,0 39,9

13*
13
13
13
13
13
19

l1
19*
19
19
19
19
19
25

25
25
25
25
30

63 71 80 90 100 110
     
     
     
     
    
    
   

125








*l1 = 10 where P or W < 2,20

217379 20021

Ordering example:
see fold out pages.
subject to alterations

E 41

E042_17380

15.07.2004

6:45 Uhr

Seite 3

Ball-lock punches, blank with ejector pin, heavy duty (replaces 2673.) 2703.
Ball-lock punches, stepped with mould and ejector pin,
heavy duty
(replaces 2683.) 2713.
2703.

Material:
HSS
hardened:

d 2 g5

62 2 HRC

Execution:
Shaft fine ground.

l +0,5

d5

Other lengths on request.

2713.

Material:
d 2 g5

HSS
hardened:

62 2 HRC

Execution:
Shaft and punch diameter fine ground.

l +0,5

d5

l 1 +1

R1

P +0,01
Other lengths on request.

2703.
d2
10
13
16
20
25
32
40

2713.

l
d5
10
12
12
12
12
12
12

63





71







80








90








100








110

125















d2
10
13
16
20
25
32
40

d5
10
12
12
12
12
12
12

l
P
1,6 9,9
5,0 12,9
8,0 15,9
12,0 19,9
16,0 24,9
24,0 31,9
30,0 39,9

13*
13
13
13
13
13
19

l1
19*
19
19
19
19
19
25

25
25
25
25
30

63





71







80








90 100 110
 
  
  
  
  
  
  

125







Ordering example:

Ordering example:

see fold out pages.

see fold out pages.

E 42

217380 20021

* l1 = 10 mm where P < 2,20

subject to alterations

E043_17381

15.07.2004

6:45 Uhr

Seite 2

2723. 2733.
2743. 2753.
replaces 2683.
2723.

Ball-lock punches,
stepped with mould and ejector pin,
heavy duty

2733.

P 0,01

W 0,01
= 90
P 0,01

P 0,01

= 90

2743.

G = P2+W2

2753.

W 0,01

W 0,01
= 90
P 0,01

P 0,01

= 90

* For other radius


options, see
standardised
special shapes,
pages E 82 E 83.

G
G=

R 0,5 0,01*

(P1.0)2 + (W1.0)2 +1
d 2 g5

Material:
HSS
hardened:

62 2 HRC

Execution:

d5
l +0,5

Shaft and punch shape fine ground.

Note:

R1

For ball-lock punches.


Pmax. =

l 1 +1

2723. is

d 22
2

= 90 standard
Standard

180
Other lengths on request.

0
270

l
d2
10
13
16
20
25
32
40

d5
10
12
12
12
12
12
12

Wmin.
1,6
4,5
6,0
8,0
10,0
12,5
14,0

P/Gmax.
9,9
12,9
15,9
19,9
24,9
31,9
39,9

13*
13
13
13
13
13
19

l1
19*
19
19
19
19
19
25

25
25
25
25
30

63 71 80 90 100 110
    
     
     
     
    
    
   

125







* l1 = 10 where P or W < 2,20

21738120021

Ordering example:
see fold out pages.
subject to alterations

E 43

E044_17382

15.07.2004

6:45 Uhr

Seite 3

Ball-lock punches,
punch larger than shaft, heavy duty

2205.
2215.

2205./2215.

Material:

d 2 g5

HSS
hardened:

62 2 HRC

Execution:
Shaft and punch diameter fine ground.

l +0,5

d5

l 1 +1,5

R3

P +0,01
Other lengths on request.

== 90
90 standard
Standard

180

270

2205.
d5
12
12
12
12
12
12

2215.

l
P
32,0
38,0
40,0
44,0
50,0
56,0

l1
19
19
19
19
19
19

30
30
30
30
30
30

80







90







100







d2
13
16
20
25
32
40

d5
12
12
12
12
12
12

l
P
13,1 32,0
16,1 38,0
20,1 40,0
25,1 44,0
32,1 50,0
40,1 56,0

l1
19
19
19
19
19
19

30
30
30
30
30
30

80







90







100







Ordering example:

Ordering example:

see fold out pages.

see fold out pages.

E 44

21738220021

d2
13
16
20
25
32
40

subject to alterations

E045_17383

05.08.2004

9:59 Uhr

Seite 2

2235.
2245.
2255.

2245.
W 0,01

P 0,01

= 90

P 0,01

W 0,01

2255.
W 0,01

= 90

= 90

P 0,01

2235.

Ball-lock punches,
punch larger than shaft,
heavy duty

G
R 0,5 0,01*G
G = P2+W2
G=

(P1.0)2 + (W1.0)2 +1

* For other radius options, see standardised special shapes, pages E 82 E 83.

d 2 g5

Material:
HSS
hardened:

62 2 HRC

Execution:
l +0,5

d5

Shaft and punch shape fine ground.

l 1 +1,5

R3

90 Standard
standard
= 90
180

Other lengths on request.

270

l
d5
12
12
12
12
12
12

Wmin.
5,0
6,5
8,0
10,0
11,5
14,0

P/Gmax.
32,0
38,0
40,0
44,0
50,0
56,0

l1
19
19
19
19
19
19

30
30
30
30
30
30

80







90







100







d2
13
16
20
25
32
40

21738320021

Ordering example:
see fold out pages.
subject to alterations

E 45

E046_17384

15.07.2004

6:45 Uhr

Seite 3

Ball-lock punches,
punch larger than shaft,
heavy duty with ejector pin

2705.
2715.

2705./2715.

Material:

d 2 g5

HSS
hardened:

62 2 HRC

Execution:
Shaft and punch diameter fine ground.

l +0,5

d5

l 1 +1,5

R3

P +0,01

Other lengths on request.

== 90
90 standard
Standard

180

270

2705.
d5
12
12
12
12
12
12

2715.

l
P
32,0
38,0
40,0
44,0
50,0
56,0

l1
19
19
19
19
19
19

30
30
30
30
30
30

80







90







100







d2
13
16
20
25
32
40

d5
12
12
12
12
12
12

l
P
13,1 32,0
16,1 38,0
20,1 40,0
25,1 44,0
32,1 50,0
40,1 56,0

l1
19
19
19
19
19
19

30
30
30
30
30
30

80







90







100







Ordering example:

Ordering example:

see fold out pages.

see fold out pages.

E 46

217384 20021

d2
13
16
20
25
32
40

subject to alterations

E047_17385

15.07.2004

6:46 Uhr

Seite 2

2735.
2745.
2755.

2745.
W 0,01

P 0,01

= 90

P 0,01

W 0,01

2755.
W 0,01

= 90

= 90

P 0,01

2735.

Ball-lock punches,
punch larger than shaft,
heavy duty with ejector pin

G
R 0,5 0,01*G
G = P2+W2
G=

(P1.0)2 + (W1.0)2 +1

* For other radius options, see standardised special shapes, pages E 82 E 83.
d 2 g5

Material:
HSS
hardened:

62 2 HRC

Execution:

d5
l +0,5

Shaft and punch shape fine ground.

l 1 +1,5

R3

= 90 standard

Standard

180

Other lengths on request.

270

l
d5
12
12
12
12
12
12

Wmin.
5,0
6,5
8,0
10,0
11,5
14,0

P/Gmax.
32,0
38,0
40,0
44,0
50,0
56,0

l1
19
19
19
19
19
19

30
30
30
30
30
30

80







90







100







d2
13
16
20
25
32
40

217385 20021

Ordering example:
see fold out pages.
subject to alterations

E 47

E048_17386

15.07.2004

6:46 Uhr

Seite 3

Ball-lock pilot pins,


with tapered tip, heavy duty

2263.
2263.
d 2 g5

l +0,5

d5

l 1 +1

R1

P +0,01
40

Material:
HSS
hardened:

62 2 HRC

Execution:
Shaft and pilot pin fine ground.

Other lengths on request.

2263.
d5
10
12
12
12
12
12
12

l
Pmin.
5,9 9,9
9,9 12,9
12,9 15,9
15,9 19,9
19,9 24,9
24,9 31,9
31,9 39,9

l1
19
19
25
25
25
25
30

N
8
10
15
20
25
30
40

71





80








90








100








110








125 140 150






















d2
10
13
16
20
25
32
40

217386 20021

Ordering example:
see fold out pages.
E 48

subject to alterations

E049_17387

15.07.2004

6:46 Uhr

Seite 2

Ball-lock pilot pins,


with parabolic tip, heavy duty

2273.
2273.
d 2 g5

l +0,5

d5

l 1 +1

R1

P +0,01

Material:
HSS
hardened:

62 2 HRC

Execution:
Shaft and pilot pin fine ground.

l length of pilot pin is without tip


Note: The 2 mm length provides full guidance
before the blanking punch contacts the sheet metal.

Other lengths on request.

2273.

P
< 10 mm
10,1 mm 15 mm
> 15 mm

N
8 mm
12 mm
15 mm

d2
10
13
16
20
25
32
40

d5
10
12
12
12
12
12
12

l
P
5,9 9,9
9,9 12,9
12,9 15,9
15,9 19,9
19,9 24,9
24,9 31,9
31,9 39,9

l1
19
19
25
25
25
25
30

63






71







80








90 100 110
 
  
  
  
  
  
  

125







21738720021

Ordering example:
see fold out pages.
subject to alterations

E 49

15.07.2004

6:46 Uhr

Seite 3

2 1738820021

E050_17388

E 50

subject to alterations

E051_17395

15.07.2004

6:43 Uhr

Seite 2

21739520021

Precision Punches
ISO

subject to alterations

E 51

15.07.2004

6:44 Uhr

Seite 3

2 1778820021

E052_17788

E 52

subject to alterations

E053_17789

15.07.2004

6:42 Uhr

Seite 2

2 2 4 1 . 7 G 4 . 0 6 5 0 . 0 4 5 0 A

Punch
cutting
length

Length

Ordering example
Precision punches ISO 8020

Punch cutting
length: l1 Order No
8
= 1
10
= 2
13
= 3
19
= 4
25
= 5
30
= 6
special
= X

Diameter

Punch:
22 without ejector pin
27 with ejector pin
Version:
blank
round
square
rectangular
slot
rectangular with radiused corners
pilot pin with tapered tip
pilot pin parabolic tip
special shapes

Type:
ISO

Order No
= 0
= 1
= 2
= 3
= 4
= 5
= 6
= 7
= 9

Order No
= 1

Diameter: d1
Order No
06 (light duty only) = 1
10
= 2
13
= 3
16
= 4
20
= 5
25
= 6
32
= 7
38 (light duty only) = 8
40 (heavy duty only) = 9

Format: Slot
length P = 6,5 mm

Format:
Slot
width
W = 4,5 mm
Lenght: l Order Code
character
50
= A
56
= B
63
= C
71
= D
80
= E
90
= F
100
= G
110
= H
120
= J
125
= K
140
= L
150
= M
200
= N
special
= X

Angle:
000
090
180
270
special

Order Code
character
= A
= B
= C
= D
= X

Ordering Code (Example):

2 2 4 1 . 7G 1 . 0 6 5 0 . 0 4 5 0 A
Angle = 0 (A)

13

Format: Slot, width W = 4,5 mm (0450)

Punch length: l1 = 19 mm (4)

100

Format: Slot, length P = 6,5 mm (0650)

Length: l = 100 mm (G)


Diameter: d1 = 13 mm (7)

Version: Slot (4)

19

Type = ISO (1)

Punch: without ejector pin (22)

6,5

E 53

subject to alterations

2 17789 2002 1

4,5

E054_17396

15.07.2004

6:46 Uhr

Seite 3

Precision Punches, ISO 8020


Precision Punches, stepped, with mould, ISO 8020

2201.
2211.

2201.

Material:
HSS
Hardness:

shaft
head

642 HRC
525 HRC

ASP 23 ASP 2023


Hardness:
shaft

642 HRC

head

525 HRC

r+

0,
1

T +0,25

d 2 -0,25

Ordering example: 2201.6D.ASP


Diameter d1 =10
l

+1

Length =71
(see fold out pages)

Execution:

d 1 m5

Head hot upset-forged, shank and


shoulder fine ground.

2211.

Material:
d 2 -0,25

HSS
Hardness:

r+

0,

T +0,25

shaft
head
ASP 23 ASP 2023
upon request

642 HRC
525 HRC

Execution:

d 1 m5

+1

Head hot upset-forged, shank, shoulder


and cutting diameter fine ground.

l 1 +0,5

R13

P +0,01
d 4 = d 1 -0,01
-0,02

d2
5
6
8
9
11
13
16
19
23
28
35

r
0,25
0,3

0,4

T
3
3
5
5
5
5
5
5
5
5
5

71

80

90

120

150

200

d1
3
4
5
6
8
10
13
16
20
25
32

d2
P
5 0,8 2,9
6 1,0 3,9
8 1,5 4,9
9 1,6 5,9
11 2,5 7,9
13 4,0 9,9
16 5,012,9
19 8,015,9
23 12,019,9
28 16,524,9
35 20,031,9

l1
8
8
13
13
19
19
19
19
19
19
25

r
10 0,25
13
19 0,3
19
25
25
25 0,4
25
25
25
30

Ordering example:

Ordering example:

see fold out pages.

see fold out pages.

54

T
3
3
5
5
5
5
5
5
5
5
5

71

l
80

90 100 120

d1
3
4
5
6
8
10
13
16
20
25
32

2211.
l
100

21739620021

2201.

subject to alterations

E055_17397

15.07.2004

6:46 Uhr

2221.
2241.

Seite 2

2231.
2251.

2221.

Precision Punches,
stepped, with mould, ISO 8020

2231.
W 0,01

P 0,01

P 0,01

P 0,01

2241.

G = P2+W2

2251.

W 0,01

W 0,01
G=

P 0,01

P 0,01

(P1.0)2 + (W1.0)2 +1

R
1*
,0
0

5
0,

* For other radius options, see standardised special shapes, pages E 82 E 83.

Material:
642 HRC
525 HRC

T +0,25

d 2 -0,25

r+

0,

shaft
head

HSS
Hardness:

Execution:

d 1 m5
+1

Punch head, hot swaged, seating, shaft


and punch shape fine ground.

The anti-rotation surface parallel to P = 0


as standard.

Note:

R13

2221. is

Pmax. =

l 1 +0,5

For precision punches.


2

d1
2

d 4 = d 1 -0,01
-0,02

90
ASP 23 ASP 2023
upon request

180

0
270

d1
3
4
5
6
8
10
13
16
20
25
32

d2
5
6
8
9
11
13
16
19
23
28
35

Wmin.P/G
0,5 2,9
0,8 3,9
1,0 4,9
1,6 5,9
2,0 7,9
3,5 9,9
4,512,9
6,015,9
8,019,9
10,024,9
10,031,9

8
8
13
13
19
19
19
19
19
19
25

l1
r
10 0,25
13
19 0,3
19
25
25
25 0,4
25
25
25
30

T
3
3
5
5
5
5
5
5
5
5
5

71

l
80

90

100 120

21739720021

Ordering example:
see fold out pages.
subject to alterations

E 55

E056_17398

15.07.2004

6:47 Uhr

Seite 3

Precision Punches with Shedder Pin, ISO 8020


Precision Punches stepped,
with mould and Ejector Pin ISO 8020

(replaces 2671.) 2701.


(replaces 2681.) 2711.

2701.

Material:
HSS
Hardness:

d 2 -0,25

Execution:

T +0,25

0,
1

642 HRC
525 HRC

Head hot upset-forged, shank and


shoulder fine ground.

+1

shaft
head

d 1 m5

2711.

Material:
d 2 -0,25

0,

T +0,25

HSS
Hardness:

shaft
head

642 HRC
525 HRC

Execution:
Head hot upset-forged, shank, shoulder
and cutting diameter fine ground.

+1

d 1 m5

l 1 +0,5

R13

P +0,01
d 4 = d 1 -0,01
-0,02

2711.

2701.
d2
8
9
11
13
16
19
23
28
35

r
0,3

0,4

T
5
5
5
5
5
5
5
5
5

71

80

100

120

d1
5
6
8
10
13
16
20
25
32

d2
8
9
11
13
16
19
23
28
35

P
1,6 4,9
2,5 5,9
2,5 7,9
4,0 9,9
5,012,9
8,015,9
12,019,9
16,524,9
20,031,9

l1
13
13
19
19
19
19
19
19
25

19
19
25
25
25
25
25
25
30

r
0,3

0,4

T
5
5
5
5
5
5
5
5
5

71

80

l
90 100 120








Ordering example:

Ordering example:

see fold out pages.

see fold out pages.

E 56

21173982002 1

d1
5
6
8
10
13
16
20
25
32

l
90

subject to alterations

E057_17399

15.07.2004

6:47 Uhr

Seite 2

2721. 2731.
2741. 2751.
Replaces 2681.
2721.

Precision Punches, stepped,


with mould and Ejector Pin ISO 8020

2731.
W 0,01

P 0,01

P 0,01

P 0,01

2741.

G = P2+W2

2751.

W 0,01

W 0,01
G=

P 0,01

P 0,01

(P1.0)2 + (W1.0)2 +1

R
1*
,0
0

5
0,

* For other radius options, see standardised special shapes, pages E 82 E 83.

Material:
1

642 HRC
525 HRC

T +0,25

d 2 -0,25
shaft
head

0,

HSS
Hardness:

Execution:

d 1 m5
+1

Punch head, hot swaged, seating, shaft


and punch shape fine ground.

The anti-rotation surface parallel to P = 0


as standard.

Note:

R13

2721. ist Pmax. =

l 1 +0,5

For precision punches.


2

d1
2

d 4 = d 1 -0,01
-0,02

90
180

0
270

d1
5
6
8
10
13
16
20
25
32

d2
8
9
11
13
16
19
23
28
35

WminP/G
1,6 4,9
2,5 5,9
2,5 7,9
4,0 9,9
5,012,9
8,015,9
12,019,9
16,524,9
20,031,9

l1
13
13
19
19
19
19
19
19
25

19
19
25
25
25
25
25
25
30

r
0,3

0,4

T
5
5
5
5
5
5
5
5
5

71

80

l
90 100 120








2 17399 2002 1

Ordering example:
see fold out pages.
subject to alterations

E 57

E058_17400

15.07.2004

6:47 Uhr

Seite 3

Pilot pins with tapered tip,


ISO 8020

2261.
2261.

r+

+0,25

0,
1

d 2 -0,25

l +1

d1 m5

R1

l 1 +0,5

P +0,01
40

Material:
HSS
Hardness:

shaft
head

642 HRC
525 HRC

Execution:
Punch head hot swaged, seating, shaft and pilot fine ground.

2261.
d2
8
9
11
13
16
19
23
28
35

T
P
l1
5 1,0 4,9 13
5 1,6 5,9 13
5 2,5 7,9 13
5 4,0 9,9 13 19
5 5,012,9 13 19
5 8,015,9 13 19
5 12,019,9 13 19
5 16,524,9 13 19
5 20,031,9
19

25
25
25
25

l
N 63 71 80 90 100 110 125 140
4  
5   
6    
8      
10       
15
      
20
      
25
      
30
     

d1
5
6
8
10
13
16
20
25
32

21740020021

Ordering example:
see fold out pages.
E 58

subject to alterations

E059_17401

15.07.2004

6:47 Uhr

Seite 2

Pilot pins with parabolic tip,


ISO 8020

2271.
2271.

r+

+0,25

0,
1

d 2 -0,25

l +1

d1 m5

R1

l 1 +0,5

P +0,01

Material:
HSS
Hardness:

shaft
head

642 HRC
525 HRC

Execution:
Punch head hot swaged, seating, shaft and pilot fine ground.

l length of pilot pin is without tip


Note: The 2 mm length provides full guidance
before the blanking punch contacts the sheet metal.

2271.
P

< 10 mm
10,1 mm 15 mm
> 15 mm

N
8 mm
12 mm
15 mm

d1
5
6
8
10
13
16
20
25
32

d2
8
9
11
13
16
19
24
29
36

T
P
5 1,0 4,9
5 1,6 5,9
5 2,5 7,9
5 4,0 9,9
5 5,012,9
5 8,015,9
5 12,019,9
5 16,524,9
5 20,031,9

10
10
10
10
10

l1
13
13
13
13
13
13
13
13

19
19
19
19
19
19

50







56









63









l
71 80 90 100

 
 
   
   
   
   
   
   

21740120021

Ordering example:
see fold out pages.
subject to alterations

E 59

E060_17402

15.07.2004

6:47 Uhr

Seite 3

Pilot units
to DC-Standard

2276.
2276.

d3
d2
4

Pilot pin

16

Compression
spring

l2

d4

l1
l
3,5

h2

+0,1

h
h1

d 1H7
f7

3 H7

6,5 +0,1

Casing

Parallel
dowel pin

d +0,05
d 5 f7
40

Description:

Material:

The pilot unit provides exact positioning of sheet metal parts.


There are 2 sizes.

The pilot unit consists of:


Pilot pin, Casing, Compression spring, Parallel dowel pin

The pilot unit 10 can be used for a hole diameter of 5 ~ 10 mm and


is available as a finished item, 9.8 mm diameter. Smaller diameters
have to be ground by the Tool Making department.
The pilot unit 16 is used for diameters 10-16 mm and is available
as a blank, 16 mm diameter.

2276.
Order No
2276.1.
2276.2.

d
9,8
16

Ordering example:

d1
10
16

d2
10
16

d3
18
24

d4
18
30

d5
15
26

h
28
28

h1
25
25

h2
12
12

l1
47,5
54,5

l2
39,3
46,3

l
63,2
72,5

2 2 7 6 . 1 . A . 0 9 8 0
Diameter-d
Length l
A = 63,2 mm
B = 72,5 mm

Pilot pin
E 60

subject to alterations

2 1740220021

DC standard (DaimlerChrysler)

Diameter-d1
1 = 10 mm
2 = 16 mm

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