3BSE023698R101 - en AC 100 Engineering Methods 1.0 - Reference Manual

OperateIT
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Version 1.0
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OperateIT
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Version 1.0
Reference Manual
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The information in this document is subject to change without notice and should not be construed as a commitment by
ABB Automation Technology Products AB. ABB Automation Technology Products AB assumes no responsibility for any
errors that may appear in this document.
In no event shall ABB Automation Technology Products AB be liable for direct, indirect, special, incidental, or
consequential damages of any nature or kind arising from the use of this document, nor shall ABB Automation
Technology Products AB be liable for incidental or consequential damages arising from use of any software or hardware
described in this document.
This document and parts thereof must not be reproduced or copied without ABB Automation Technology Products ABs
written permission, and the contents thereof must not be imparted to a third party nor be used for any unauthorized
purpose.
The software described in this document is furnished under a license and may be used, copied, or disclosed only in
accordance with the terms of such license.
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IndustrialIT,
ControlIT and
OperateIT
are registered trademarks of ABB Ltd., Switzerland.
Microsoft, MS-DOS, Visual Basic and Windows 2000 are registered trademarks of Microsoft Corporation.
Copyright ABB Automation Technology Products AB 2001
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1.1
About This Book ....................................................................................................1

1.1.1
1.2
1.3
How to Use this Book ...........................................................................3
Product Overview...................................................................................................4
1.2.1
Product Scope........................................................................................5
1.2.2
What You Can Do with the AC 100 Controller Integration..................5
Prerequisites and Requirements .............................................................................6
1.4
Conventions............................................................................................................6
1.5
Related Documentation ..........................................................................................8
1.6
Terminology .........................................................................................................10
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2.1
Site Planning ........................................................................................................13
2.2
Installation Procedures .........................................................................................13
2.3
Start-up and Shut-down Procedures .....................................................................13
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3.1
Before You Start ...................................................................................................15
3.2
Set Up Daylight Saving and Time Synchronization ............................................15
3.3
Build the Control Structure ..................................................................................18

3.3.1
General ................................................................................................18
3.3.2
Restart the Advant OPC Server for AF100.........................................19
3.3.3
Populating the Control System Structure ............................................20
3.3.4
Obsolete Objects .................................................................................23
3.3.5
Verifying the Integration of the AC 100 CI ........................................24
3.3.6
Available AC 100 Series Object Types ...............................................26
3.3.7
Building a Control Structure for Test and Demo Purposes .................27
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4.1
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Operating Overview .............................................................................................31
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5.2
Hardware Indicators............................................................................................. 33
5.3
Error Messages .................................................................................................... 33
5.4
Fault Finding and User Repair............................................................................. 33

5.4.1
5.5
System Status ...................................................................................... 34

5.4.1.1
System Status - Network .............................................. 36
5.4.1.2
System Status - Station Node ....................................... 37
5.4.1.3
System Status - PM Objects ......................................... 39
5.4.1.4
System Status - CI Objects........................................... 40
5.4.1.5
System Status - IO Objects........................................... 41
5.4.1.6
System Status - OPC Objects ....................................... 42
5.4.2
Graphical Aspect for System Status presentation ............................... 42
5.4.3
System Events..................................................................................... 43
5.4.4
Control Connection Aspect................................................................. 45

5.4.4.1
The CCA Property view............................................... 45
5.4.4.2
CCA Property Info ....................................................... 46
5.4.4.3
CCA - Additional info.................................................. 48
5.4.4.4
CCA - OPC .................................................................. 50
Backup/Restore Procedures ................................................................................. 51
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This book describes the OperateITAC 100 Controller Integration product. The
AC 100 Controller Integration product is used for connecting the OperateIT
workplace to an Advant Fieldbus 100 control network with connected AC 100
Controllers.
The information in this Users guide is intended for:
The Engineer that sets up the control system functionality (including defining
displays, writing the control programs, etc.)
The System administrator that sets up the control system configuration
You should have a good understanding about distributed automated process control,
the hardware and software functionality of the OperateIT products. You should
already know how to use and maintain the hardware platform (PC), and the
operating system (Microsoft Windows 2000).
In addition, you should be logged in as an Engineer or Administrator (on the
OperateIT workplace) to be allowed to perform some of the procedures that are
described in this book.
There are a number of Users guides for the OperateIT product and options, see
Section 1.5, Related Documentation for a complete list of references. ABB
Automation Products has a number of useful training courses for persons that shall
setup, operate, and maintain the OperateIT products.
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This publication includes :DUQLQJ, &DXWLRQ, and ,QIRUPDWLRQ where appropriate

to point out safety related or other important information. It also includes 7LS to
point out useful hints to the reader. The corresponding symbols should be
interpreted as follows:
Warning indicates the presence of a hazard which could result in SHUVRQDOLQMXU\.
Caution indicates the presence of a hazard which could result in HTXLSPHQWRU

SURSHUW\GDPDJH.
Information alerts the reader to pertinent facts and conditions.
Tip indicates advice on, for example, how to design your project or how to use a
certain function.
Although :DUQLQJ hazards are related to personal injury, and &DXWLRQ hazards are
associated with equipment or property damage, it should be understood that
operation of damaged equipment could, under certain operational conditions, result
in degraded process performance leading to personal injury or death. Therefore,
comply fully with all :DUQLQJ and &DXWLRQ notices.
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This section is a quick guideline to help you find what you are looking for in this
book.
:KHUHWR6WDUW
Read Product Overview to learn more about the AC 100 Controller Integration
product.
Read the Release Notes if you want to Upgrade an existing AdvaSoft 2.0 for
Windows NT system to OperateIT and AC 100 Controller Integration.
Read the $&&RQWUROOHU,QWHJUDWLRQ,QVWDOODWLRQ*XLGH if you want to start
installing the product.
Start reading the Getting started section of chapter 3, Configuration, if you want to
start to setup the configuration.
Read chapter 5, Maintenance, if you shall start to trace a problem in the control
system.
Read the $GYDQW23&6HUYHUIRU$GYDQW)LHOGEXV8VHUV*XLGH for more
information about the following items:
If you want to setup the handling of process events: severity, event texts etc.
For useful hints and summaries of how to configure your AC 100 Controllers.
+RZWR,QVWDOOWKH$&&RQWUROOHU,QWHJUDWLRQ
The AC 100 Controller Integration product is installed as an option to the OperateIT

workplace software. Refer to the $&&RQWUROOHU,QWHJUDWLRQ,QVWDOODWLRQ*XLGH
for instructions on how to install the AC 100 Controller Integration software.
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The configuration of the AC 100 Controller Integration product is described in

Chapter 3, Configuration. There are also a number of OperateIT Users Guides that
are useful when the configuration is done. Examples are the 2SHUDWH,7*UDSKLFV
8VHUV*XLGHwhich is needed when the engineers build the graphic displays
presenting the process.
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Refer to the 2SHUDWH,72SHUDWRUV*XLGH for information about viewing and using

the AC 100 Controller Integration product. You could also find some information in
Chapter 3, Configuration, and Chapter 5, Maintenance.
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Chapter 5, Maintenance, describes how to inspect the status of the AF100 network
and the OperateIT system. Refer also to the 2SHUDWH,7 $GPLQLVWUDWRUV*XLGH for
information on system administration procedures such as:
licensing software
managing users (creating new users, setting up passwords, and configuration of

user preferences)
2Q/LQH+HOS
Comprehensive on-line help is available for the software. Access to the complete
help files is available via the menu bar. Context-sensitive help ()) is available for
all windows, dialogs, and entry fields.
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The OperateIT software is a family of products for process monitoring and control.
The generic design makes it possible to use OperateIT together with many different
types of Process Control Systems, both systems provided by ABB as well as
systems provided by other suppliers.
This book describes the AC 100 Controller Integration software, a software product
that not only enables you to connect an OperateIT workplace to a system of AC 100
Controllers1, but also extends the total functionality of OperateIT utilizing the best
of the AC 100 Controller system.
1.
Also called AF100 network. The supported controllers are Advant Controller
110, Advant Controller 70, Advant Controller 160 and Advant Controller 80.
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AC 100 Controller Integration is an optional package to the OperateIT product. It
gives you the following features:
A connection to the control system through the Advant OPC Server for Advant
Fieldbus 100 and the communication boards and equipment.
Tools to build your OperateIT Control structure on-line from the AC 100
Controllers.
The possibility to customize the event and alarm reporting and presentation
with just a few configuration actions.
Powerful maintenance and supervision of the AC 100 Control system itself

using the System Status and System Event functions.
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This list is an example of the engineering that you can do with the AC 100
Controller Integration product.
Upgrade your existing AdvaSoft 2.0 for Windows NT installation to OperateIT

and AC 100 Controller Integration.
Re-use configuration data from existing AdvaSoft 1.x for Windows

installations.
Setup the OperateIT workplace to describe the process data that is defined in
the database of the AC 100 controllers (create the so called Control structure).
You do not need to define the database again, it is read from the Advant OPC
Server for Advant Fieldbus 100.
Build the functional and location structure using the object types and aspects
pre-defined in OperateIT and in AC 100 Controller Integration.
Build Graphic displays for monitoring and control of the process utilizing the
AC 100 Controller Integration graphical aspects.
Create Alarm and Event lists using the AC 100 Controller Integration default
set-ups.
3BSE 023 698R101
Define and activate the logging of process data, including presentation of the
stored data logs.
Check the AF100 network using the System status functions for the entire
control system, including the AC 100 controllers and the Advant Fieldbus 100
control network.
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The general hardware and software requirements for the OperateIT product are
described in the $&,QVWDOODWLRQ*XLGH.
&RQYHQWLRQV
The following conventions are used throughout this book for the presentation of
material:
The words in proper names of screen elements (for example, the title in the title
bar of a window, the label for a field of a dialog box) are initially capitalized.
Capital letters are used for the name of a keyboard key if it is labeled on the
keyboard. For example, press the ENTER key.
Lowercase letters are used for the name of a keyboard key that is not labeled on
the keyboard. For example, the VSDFHEDU, FRPPDNH\, and so on.
A plus sign is used to indicate that you must simultaneously press several keys.
For example, CTRL+C indicates that you must hold down the CTRLkey while
pressing the C key.
The phrase press and release is used to indicate that you sequentially press
several keys. For example, to close a window, press ALT, and then F4. This
indicates that you press ALT key, and then you press and release the F4
function key.
The names of push and toggle buttons are boldfaced. For example, click 2..
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The names of menus and menu items are boldfaced. For example, the )LOH
menu.
The following convention is used for menu operations: MenuName >

MenuItem > CascadedMenuItem. For example: choose )LOH > 1HZ >
7\SH.
The 6WDUW menu name always refers to the 6WDUW menu on the
Windows 2000 Task Bar.
System prompts/messages are shown in the Courier font, and user

responses/input are in the boldfaced Courier font. For example, if you enter a
value out of range, the following message is displayed:
Entered value is not valid. The value must be 0-30.
In a tutorial, you may be told to enter the string TIC132 in a field. The string is
shown as follows in the procedure:
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Table 1-1 lists all documentation related to the AC 100 Controller Integration.
7DEOH 5HODWHG'RFXPHQWDWLRQ
&DWHJRU\
Installation
7LWOH
2SHUDWH,7,QVWDOODWLRQ*XLGH
System
2SHUDWH,7$GPLQLVWUDWRUV*XLGH
Administration
Software
'HVFULSWLRQ
This book describes how you install the
OperateIT including the requirements on
the hardware.
This book describes how you configure
the OperateIT and how you then perform
maintenance.
2SHUDWH,7:RUNSODFHDQG3ODQW([SORUHU This book describes everything about

8VHUV*XLGH
the user interface, for example how you
present information, navigate and
control objects.
2SHUDWH,7*UDSKLFV
8VHUV*XLGH
This book describes how you build and

use graphics in OperateIT. It includes
information about the basic building
blocks provided by ABB.
2SHUDWH,7(YHQW$ODUP0DQDJHU
8VHUV*XLGH
This book explains how to use the

OperateIT Alarm and Event functions. It
covers alarm and event configuration
and presentation.
2SHUDWH,77UHQGDQG+LVWRULDQ
8VHUV*XLGH
This book describes how to use the

trend graphs and historian to view
historical data during runtime.
2SHUDWH,72SHUDWRUV*XLGH
This book is an extract from all other

guides, and describes a number of
selected operator scenarios.
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This book is intended as a guide for

plant engineering using OperateIT.
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Product
Guides
7LWOH
'HVFULSWLRQ
2SHUDWH,73URGXFW*XLGH
This book is a presentation of the

software and software options in
OperateIT Products. It also includes
hardware and software requirements
and specifications.
$&&RQWUROOHU,QWHJUDWLRQ3URGXFW
*XLGH
This book is a presentation of the AC

100 Controller Integration software. It
also includes hardware and software
requirements and specifications.
$GYDQW23&6HUYHUIRU$GYDQW)LHOGEXV This book is a presentation of the

3URGXFW*XLGH
software Advant OPC Server for Advant
Fieldbus 100 and the related hardware.
It also includes hardware and software
requirements and specifications.
Software
Advant OPC Server for Advant Fieldbus This book describes all the details
100 Users Guide
concerning installation and configuration
of the Advant OPC Server for Advant
Fieldbus 100 and the installation of the
chosen communication board.
Installation
2SHUDWH,7$&&RQWUROOHU,QWHJUDWLRQ This book describes how you install the

,QVWDOODWLRQ*XLGH
AC 100 Controller Integration product on
top of the OperateIT software.
2SHUDWH,7$&&RQWUROOHU,QWHJUDWLRQ This book describes the object types
5HIHUHQFH0DQXDO
and the aspects contained in AC 100
Controller Integration.
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The following is a list of terms associated with the AC 100 Controller Integration
product that you should be familiar with:
10
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'HVFULSWLRQ
AC 100
Advant Controller 100 - the ABB family of Controllers:

AC110, AC70 and AC160.
ActiveX
Microsoft standard for user interface components.
Advant Fieldbus 100
The control network communication protocol that is used

by the AC 100 controllers.
AIS, AOS
Abbreviation of the signal objects Analog Input and

Analog Output respectively
Aspect
An aspect is a description of some properties of an

$VSHFW2EMHFW. Some examples of aspects are name,
circuit diagram, process display, and control logic.
Aspect Objects
A computer representation of a real object like a pump, a

valve, an order or a virtual object like a service or an
object type. An Aspect Object is described by its DVSHFWV
and organized in VWUXFWXUHV
CBA
Control Builder A. The engineering tool for the Controller

applications.
CCA
Control Connection Aspect - defines the details about

the connection.
AMPL
ABB MasterPiece Language - the programming

language for logic programs in the Advant Controller 100
and 400 series.
DIS, DOS
Abbreviation of the signal objects Digital Input and

Digital Output respectively
IndustrialIT
IndustrialIT is ABBs solution, that creates a business

enterprise where your plant automation, asset
optimization, and collaborative business systems are
seamlessly linked in real time.
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Node
A computer on the Internet, Plant, Control or IO network.

Each node has a unique node address with a format
depending on the network it is connected to.
OPC
An application programming interface from the OPC

Foundation. The application of the OPC standard
interface makes possible inter operability between
automation/control applications, field systems/devices
and business/office applications.
OperateIT
The name for the collection of products for daily

operation and supervision of an automated process
OperateIT Plant
Explorer
A configuration of the Internet Explorer for creating the

Aspect Object that you use to put together the plant. You
can also use it to browse and search the structures of
the plant.
Property
A data field on an aspect of an Aspect Object that can be

accessed through OPC.
A data field on an $FWLYH; control accessible from the
Visual Basic editor.
Structure
A hierarchical tree organization of $VSHFW2EMHFWV that

describes the dependencies between the real objects.
An $VSHFW object can exist in multiple structures, for
example both in a functional structure and in a location
structure.
View
An $VSHFW can have several ways to be presented

depending on the task performed, like viewing or
configuration. Each presentation form is called a view.
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The AC 100 Controller Integration product is installed and runs in a PC, which must
have the OperateIT workplace product installed. The physical, electrical, and
environmental requirements are described in the 2SHUDWH ,QVWDOODWLRQ*XLGH (for
the PC), the $&&RQWUROOHU,QWHJUDWLRQ,QVWDOODWLRQ*XLGH and the $GYDQW23&
6HUYHUIRU$GYDQW)LHOGEXV8VHUV*XLGH
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The installation procedures are described in the $&&RQWUROOHU,QWHJUDWLRQ
,QVWDOODWLRQ*XLGH.
6WDUWXSDQG6KXWGRZQ3URFHGXUHV
The start-up and shut-down procedures are described in the 2SHUDWH
$GPLQLVWUDWRUV*XLGH (for the PC and workplace), and in the $&&RQWUROOHU
,QWHJUDWLRQ,QVWDOODWLRQ*XLGH.
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Make sure that the following prerequisites are fulfilled:
The results from the Control Builder A1 engineering tools are stored in a BCD
file.
The OperateIT server is connected directly to the Advant Fieldbus 100 control
network.
The AF100 network includes controllers with running applications.
You should have read, at least briefly, the 2SHUDWH 3ODQW(QJLQHHULQJ0HWKRGV

8VHUV*XLGH before you go into the details of this book.
,7
You must be logged in as an Engineer or Administrator to be able to perform the

engineering work described in this chapter.
If you have to configure or learn more about the controller application and the
AF100 network, see $GYDQW23&6HUYHUIRU$)8VHUV*XLGH.
6HW8S'D\OLJKW6DYLQJDQG7LPH6\QFKURQL]DWLRQ
There are a number of alternative ways to configure the clock synchronization for
an Advant Fieldbus 100 network together with a network of OperateIT products.
The Advant Fieldbus 100 network has a clock synchronization functionality in
itself. The details of how this functions and is configured can be studied in the
$GYDQW)LHOGEXV8VHUV*XLGH and in the corresponding Users Guide for the
DB-elements of each controller.
An OperateIT network consists of one or several servers and a number of clients
connected via TCP/IP. Synchronization of that network of PC:s in itself is supported
by the OperateIT product. This is described in the 2SHUDWH $GPLQLVWUDWRUV*XLGH
%6(. One clock server synchronizes the other PC:s in the network.
,7
1.
The Control Builder A replaces the tools called AMPL CC.
3BSE 023 698R101
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The Advant OPC Server for Advant Fieldbus 100 can function as time master or as
slave versus the Advant Fieldbus 100 network. How to configure this is described in
the $GYDQW23&6HUYHUIRU$GYDQW)LHOGEXV8VHUV*XLGH
The recommended configuration for clock synchronization and daylight saving is
described below.
5HFRPPHQGHGFRQILJXUDWLRQ
It is recommended that you set-up an OperateIT server, that hosts the Advant OPC
Server for Advant Fieldbus 100, as time master. It will be time master both for the
OperateIT network as well as for the Advant Fieldbus 100 network. Any
adjustments of the network time is done (from the time server) using Windows 2000
Date and Time dialog in the Control Panel. See Figure 3-1.
You can also set time and date by using the Command Prompt.
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To set-up the Advant Workplace product network for such a configuration you do
the following:
Set up the selected server machine as time server. If you have several server
machines, set-up the others to request for the correct time from the time server.
Set up all the Workplace nodes to accept the clock synchronization.
Make sure that automatic daylight saving is set on all the PC:s according to
Figure 3-2.
Set up the Time synchronization of the Advant OPC Server for Advant
Fieldbus 100 to 0DVWHUaccording to the instructions in the $GYDQW23&6HUYHU
IRU$GYDQW)LHOGEXV8VHUV*XLGH
Set up the Time synchronization of other Advant OPC Servers for Advant Fieldbus
100 to 1RQHaccording to the instructions in the $GYDQW23&6HUYHUIRU$GYDQW
)LHOGEXV8VHUV*XLGHThose PC:s shall collect their time from the time server.
)LJXUH 6HWWLQJ$XWRPDWLF'D\OLJKW6DYLQJ$GMXVWPHQW
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17
The result of this solution is as follows for time tagged data:
Alarm data and Historical data are stored according to UTC time, that is the
local time does not matter. Alarm and History data presentation takes care of
presenting data with local time.
%XLOGWKH&RQWURO6WUXFWXUH
*HQHUDO
The Advant OPC Server for AF100 does not support on-line additions of
information. It uses the so called BCD.MDB (Bus Configuration Database) file as a
source for its knowledge about the Controller objects. When the Advant OPC
Server for AF100 is started it reads the BCD.MDB file and builds up a list of signal
objects and their properties. This information is used by the OperateIT A1.x
software to populate the Control structure.
To make use of a new or updated information in the Controller, the Advant OPC
Server for AF100 needs to be restarted and the Control structure needs to be
populated, see Figure 3-3.
Build
Control
Application
Download
AMPL to the
Controllers
Store information
in BCD.MDB
Restart the
OPC server
Populate the
Control,
Structure
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18
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As a restart of the Advant OPC Server for AF100 prevents monitoring and operation
of a plant during the restart time you have to be careful when you do this. Especially
if you are working in a multi node configuration.
Before you restart the OPC Server you need to shut down Operate IT according to
the instructions for Operate IT. The reason is that Operate IT, once the Advant OPC
Server for AF100 is established as a service provider to it, will restart the OPC
Server as soon as it notifies that it is stopped.
To restart the OPC server do as follows:
1.
Make sure that you have Administrator access rights to the PC.
2.
Start the Task Manager and find the process called wiaopc.exe and select
only that process.
3.
Open the Control Panel by selecting 6WDUW!3URJUDPV!$GPLQLVWUDWLYH

7RROV!6HUYLFHV
4.
Find the service called Advant OPC Server for AF100. Make sure it has
status 6WDUWHG and then press the 6WRS button.
5.
Change quickly back to the Task Manager and verify that the process
wiaopc.exe decreases its memory consumption and finally disappears from
the process list.
6.
Now, you can change back to the Administrative Tools and the Services dialog
and press the 6WDUW button for Advant OPC Server for AF100.
The Service Manager might launch a message box claiming that the service could
not be stopped. This message can be disregarded if the Task Manager behaved
correctly in step 5 above. The reason is simply that the Service Manager expects the
service to terminate within a certain amount of time (about 20 seconds). The
wiaopc.exe process might need longer time to disconnect from all controllers and
free all its allocated memory. In large configurations you will most likely get this
message all the time.
If the procedure above gives you a problem, the entire system should be restarted
for safety reasons.
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19
3RSXODWLQJWKH&RQWURO6\VWHP6WUXFWXUH
The Control structure describes the structure of the Control network, its Controllers
and signal objects. When you create the Network objects you specify how
communication with the Controllers shall be done by selecting the OPC server
provider.
The OPC Server uses the information stored by the engineering tools in the so called
BCD.MDB file, see Figure 3-3, as the base to build up the corresponding OPC
items.
As a middle step you also need to restart the Advant OPC Server for AF100, see
Section 3.3.2, Restart the Advant OPC Server for AF100.
When the Advant OPC Server for AF100 is restarted and its initialization is finished
you can execute the Upload aspect. When you do, all objects that are created are
instances of the object types presented in Figure 3-9.
Each time you have changed the content of the Engineering database, you need to
store the result also in the BCD file, restart the Advant OPC Server for AF100 and
re-run the Upload to make sure that the objects and object attributes in the Control
Structure correspond to the content in the Controllers.
Steps to upload objects are the following:
20
1.
Select 6WDUW!3URJUDPV!$%%,QGXVWULDO,7!6WDUW:RUNSODFH
Choose the 3ODQW([SORUHU:RUNSODFH.
2.
Select &RQWUROVWUXFWXUH from the Structure selector.
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3.
Create an object of the $)1HWZRUN2EMHFWtype.When the following

dialog appears click on the $GG button and select the correct provider.
)LJXUH $GGLWLRQDODUJXPHQWVIRUWKH1HWZRUN2EMHFW

Select the appropriate type of connection to the OPC Server which is normally
Connector with CSlib. In the ProgID drop-down box select the $%%$)
OPC DA Server ID and click on the &UHDWH button.
4.
Select the $)1HWZRUN2EMHFW, by the name you entered above, then select
the 8SORDGHU aspect.
Once the Network object is created you can start at step 4 whenever you need to do
an Upload.
3BSE 023 698R101
21
5.
Click 6WDUW 8SORDGon the Standard Tab.
)LJXUH 8SORDGHU$VSHFW'LDORJ

Typically, the Control structure will now contain the Controllers (system objects
that represent the Controller nodes), the object types (system objects representing
the group of objects of that type), the Signal objects and the System status objects.
22
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Figure 3-6 shows an example of the control structure.
)LJXUH ([DPSOHRID&RQWURO6WUXFWXUHDIWHU8SORDG

See the relevant sections of 2SHUDWH 3ODQW(QJLQHHULQJ0HWKRGV5HIHUHQFH
0DQXDO, how to create objects in a structure and how to assign
engineering/application data to objects.
,7
2EVROHWH2EMHFWV
All objects that have disappeared from the Controllers are placed under the
6WDQGDUG 2EVROHWH6WUXFWXUHand can be removed from the system by the ordinary
Delete function.
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All objects that are now populated into the Control structure can be subscribed
upon, even controlled. If you want to verify that a few of the Signal objects work
properly you can use either one of the Graphic element aspects, see Figure 3-7, that
exist for that object type or you can use the CCA aspect which allows you to verify
the value of all object properties.
)LJXUH ([DPSOHRIDQ2EMHFW'LVSOD\IRUDQ$,62EMHFW
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$VKRUWH[DPSOHRQKRZWRXVHWKH&&$DVSHFW
You find the CCAs as aspects to the signal objects. They are found in the &RQWURO
VWUXFWXUH?VLJQDOREMHFW!?&RQWURO&RQQHFWLRQ. Use the CCA, to verify the
connection to the OPC server.
Check the Subscribe for live data check box, to display the objects property values.
The fields 9DOXH, 4XDOLW\ and 7LPH6WDPS will start showing live data. When live
data can be displayed, the connection to the OPC server is OK.
)LJXUH /LYH'DWDWKURXJKWKH&&$
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$YDLODEOH$&6HULHV2EMHFW7\SHV
Figure 3-9 shows all the available AC 100 Series object types in the control
structure.
)LJXUH 2EMHFWW\SHVLQ&RQWUROVWUXFWXUHLQ$&6HULHVUHOHDVH
26
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The following object types exist:
The Network types: AF100 Network and AF100 Test Network
AC 100 Station: Either an AC 100 Series Controller or a PC with either an

Advant OPC Server for AF100 or an AdvaSoft 1.x software.
Signals - AC100 AIS, AC100 AOS, AC100 DIS, AC100 DOS
Calculated Data - AC100 DAT_AI, AC100 DAT_AO, AC100 DAT_DAT,

AC100 DAT_DI, AC100 DAT_DO, AC100 MB, AC100 MBS, AC100 MI,
AC100 ML, AC100 MR.
System Status objects: OPC, PM, CI, IO.
%XLOGLQJD&RQWURO6WUXFWXUHIRU7HVWDQG'HPR3XUSRVHV
It may sometimes be an advantage to be able to test or demonstrate your
applications versus a simulated Control structure.
Note that the graphic presentation of object data the faceplates do not work
directly with simulated values from the Property Signal Generator. You must define
supervision and presentation properties to get simulated live data in the faceplate
presentation.
You can build a Control structure with simulated values through the following
steps:
1.
Start Plant Explorer and select the &RQWUROVWUXFWXUH.
2.
Build a structure in the Control structure that includes the process and system
objects that you want to simulate.
3BSE 023 698R101
27
3.
Add the aspect Property Signal Generator to each object (process and system
object) that you want simulated data from.
)LJXUH $GG$VSHFW3URSHUW\6LJQDO*HQHUDWRU
28
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4.
Setup the configuration of the Property Signal Generator aspect to generate

data for the specific properties. This setup includes specifying variable data
style - linear, sine wave, trapeze, etc. You specify the setup for each object
property.
)LJXUH 6HWXSIRU3URSHUW\6LJQDO*HQHUDWRU

5.
Build your applications to work with this control structure with simulated
properties.
6.
Test your applications (demo applications, test applications).
7.
Save the Control structure for future use by exporting it with the Import/Export
tool. Startup the Import/Export tool via the menu 6WDUW!3URJUDPV!$%%
,QGXVWULDO,7!,PSRUW([SRUW.
3BSE 023 698R101
29
8.
Setup Export of the new Control structure via the menu $FWLRQ!)LOWHUHG
H[SRUW. Define your Control structure as the object to export.
)LJXUH 'HILQLWLRQRIDQHZ([SRUWVWUXFWXUH

If you want to use the same demo or test structure in the future, you just import this
structure.
30
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2SHUDWLQJ2YHUYLHZ
The majority of the OperateIT functionality is generic for all Controller types.
However, there are a few things with regards to the interpretation of the following
information that needs to be described:
System Status information for AC 100.
System Events for AC 100
The details about these functions are described in $GYDQW23&6HUYHUIRU$GYDQW

)LHOGEXV8VHUV*XLGHand in the $&&RQWUROOHU,QWHJUDWLRQ5HIHUHQFH
0DQXDO
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32
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&KDSWHU 0DLQWHQDQFH
3UHYHQWLYH0DLQWHQDQFH
The software product does not require any preventive maintenance.
The communication hardware board towards the Advant Fieldbus 100 network does
not require any preventive maintenance.
+DUGZDUH,QGLFDWRUV
Not applicable.
(UURU0HVVDJHV
The AC 100 Controllers produce a number of event and alarm messages to inform
you about errors concerning the AC 100 system and not with the process itself.
You can find a System Event List aspect on the network, on each Controller and on
the system status objects of the type OPC, PM, CI and IO. The System Event List
aspect enables you to see all system events for the AC 100 Controller Integration
system and for the connected Advant OPC Servers for AF100.
The System Events are presented in plain text.
)DXOW)LQGLQJDQG8VHU5HSDLU
All software products from ABB Automation Products include the following:
3BSE 023 698R101
Reporting errors to ABB Automation Products

If you find a problem with the software, you can report it to ABB Automation
Products. All reported problems are investigated, and you will get an
investigation report. All reported problems are tracked until the problem is
solved - corrected or a workaround is available.
33
&KDSWHU 0DLQWHQDQFH
Delivery of new or improved software

Software problems may be fixed in several ways:
Product patch - to fix a specific problem.
Product service pack - to update the product (contains several patches).
New product version - to upgrade the product (contains new functions).
Product patches, Service packs, and New versions are installed in the PC in the
same way as the original product. Installation of patches, service packs, and upgrade
packages will normally not require uninstallation of the product, but it will normally
require a restart of the OperateIT workplace.
Here are some hints on how to identify the cause of malfunctions within the AC 100
system. It could be difficult to decide whether the problem you see is a problem
within the process or a problem within the AC 100 system. There are some tools
you can use for your trouble shooting:
System Status aspects
System Event List aspects
Communication aspects
6\VWHP6WDWXV
The System status presents the status of the control system. It presents the result
from the control systems and the Advant OPC Server for Advant Fieldbus 100s
internal supervision programs. A complete overview of the System status for the
control system is available in the Network node.
Before we go into the details, let us look at an extract of a typical Control structure
so you can identify the different object types that we are discussing and understand
how to navigate to them.
34
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6\VWHP6WDWXV1HWZRUN
As a start you should have a look at the System Status for the entire network. From
Plant Explorer, select the Control Structure, the Network object, and then the
System Status Viewer aspect.
)LJXUH 6\VWHP6WDWXVIRUWKH1HWZRUN

In this case you can see that there is something wrong with the AC110 Controller
STN5. The next action should be to study the System Status for this controller.
36
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6\VWHP6WDWXV6WDWLRQ1RGH
The System status for a Station node is presented if you select the Control Structure,
the Station node, and the System Status Viewer aspect. In the example below
(Figure 5-3), the AC110 controller (STN 5) has a problem with one of its PM
Boards.
)LJXUH 6\VWHP6WDWXV9LHZIRU6WDWLRQQRGH
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37
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It is possible to get a detailed view of the properties for a specific CI, IO, PM and
OPC object if the Details column is marked with an X. To present a detailed view
for a CI, IO, PM or OPC object, select it in the System Status Viewer and click on
the Details button. An alternative action in your fault finding is to study the system
alarm list for the failing Station, see Section 5.4.3, System Events.
)LJXUH 'HWDLOHG9LHZIRU&,REMHFW
38
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There is one PM system status object underneath each Station object. It is possible
to get a detailed view of the properties for a specific PM board if the Details column
is marked with an X. To present a detailed view for a PM board, select it in the
System Status Viewer and click on the Details button. See Figure 5-5 and the
$GYDQW23&6HUYHUIRU$GYDQW)LHOGEXV8VHUV*XLGH for details on the status
properties.
)LJXUH 6\VWHP6WDWXV9LHZIRUD302EMHFW
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6\VWHP6WDWXV&,2EMHFWV
There is one CI system status object underneath each Station object. It is possible to
get a detailed view of the properties for a specific CI board if the Details column is
marked with an X. To present a detailed view for a CI board, select it in the System
Status Viewer and click on the Details button. See Figure 5-6 and the $GYDQW23&
6HUYHUIRU$GYDQW)LHOGEXV8VHUV*XLGH for details on the status properties.
)LJXUH 6\VWHP6WDWXV9LHZIRUD&,2EMHFW
40
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There is one IO system status object underneath each Station object. It is possible to
get a detailed view of the properties for a specific IO board if the Details column is
marked with an X. To present a detailed view for an IO board, select it in the System
Status Viewer and click on the Details button. See Figure 5-7 and the $GYDQW23&
6HUYHUIRU$GYDQW)LHOGEXV8VHUV*XLGH for details on the status properties.
)LJXUH 6\VWHP6WDWXV9LHZIRUDQ,22EMHFW
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There is one OPC system status object for each OPC Server1 in the network. It is
possible to get a detailed view of the properties for a specific OPC Server if the
Details column is marked with an X. To present a detailed view for an OPC Server,
select it in the System Status Viewer and click on the Details button. See Figure 5-7
and the $GYDQW23&6HUYHUIRU$GYDQW)LHOGEXV8VHUV*XLGH for details on the
status properties.
)LJXUH 6\VWHP6WDWXV9LHZIRUDQ23&2EMHFW
*UDSKLFDO$VSHFWIRU6\VWHP6WDWXVSUHVHQWDWLRQ
There is a graphical aspect available for the System status object types. See the $&
&RQWUROOHU,QWHJUDWLRQ5HIHUHQFH0DQXDO for details. You can include it in a
graphical display, for example an overview display. This gives you a combinationof
process and control system status.
The graphical aspect is available for the CI, PM, OPC and IO objects underneath
each Controller object. Finally, it also exists for the OPC Server running in the
OperateIT Server node itself.
1.
42
Node types with AdvaSoft 1.x software installed will show up as OPC objects. The status information will then
be very limited.
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6\VWHP(YHQWV
The System Events provide valuable information for fault tracing. Unless you
already have a system event aspect on the Network object and the Controller objects
in your Control structure, you should create them as they will give you an overview
list for all the system events in your system. This is how you create them:
1.
From Plant Explorer select the Control structure and then the object on which
you want to create the aspect.
2.
Create an Alarm and Event List Aspect and give it the name System Events
3.
Select the System Events aspect, go into the Config view and select the AC 100
Default System Event List.
)LJXUH 6\VWHP$ODUP/LVWFRQILJXUDWLRQ

4.
3BSE 023 698R101
Save it.
43
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An example of a typical System Event List is presented in Figure 5-10.
)LJXUH 6\VWHP(YHQW/LVWIRUWKH&RPSOHWH1HWZRUN

When you have located the Controller where the problem resides, bring up the
System Event List on that Controller object (Control structure). This gives you a
dedicated system event list for that Controller helping you to close in on the
problem. The System Events are in plain text and should help you to continue with
your fault tracing.
44
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There is a Control Connection Aspect (CCA) for all process and system objects.The
CCA:s can be useful to trace problems specific for a certain object or for the
presentation of an object. The CCA has four views, here is a short description of the
views and how you can use them in your trouble shooting.
7KH&&$3URSHUW\YLHZ
The CCA Property view, see Figure 5-11, gives you a list of all the properties, their
data format and how they can be accessed. If you check the 6XEVFULEHIRUOLYHGDWD
check box, you will also get the current value of all properties updated cyclically.
)LJXUH 7KH&&$3URSHUW\YLHZ
3BSE 023 698R101
45
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Use this view to verify the property values of an object, how they are configured
and the current property values to compare with other presentations of it. If you
suspect an error in a node, an I/O board or a transducer, you can use the CCA:s to
narrow in on the problem by verifying which objects that are available over the
network and which are not - and what their status properties tell you.
The CCA Property view gives you a complete list of properties for example their
names, data type, permission, value and quality.
&&$3URSHUW\,QIR
The Property Info view presents all details about the selected property. An example
of a Property Info view is found in Figure 5-12.
The Property Info view includes the possibility to set the definitions for the Property
values. To define property value handling and to set these values could severely
affect the control of the industrial process, including loosing control of the process.
This functionality is only included for testing and fault tracing, and should not be
used during normal operation.
'RQRWFKDQJHDQ\3URSHUW\YDOXHVXQOHVV\RXDUHIXOO\DZDUHRIDOOWKH
FRQVHTXHQFHV
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The following Property values are presented and could be changed:
7\SH - Type of value (boolean, integer, float, etc.).
1DPH - The name of the property.
8SGDWH5DWH - The update rate for this property (in ms).
'HVFULSWLRQ - Describes the relation between the property and the object.
3HUPLVVLRQ - Flag that indicates Read and/or Write permission on the property.
2SHUDWLRQV - Defines the Read and Write operations for the property.
)ODJV - Indicates how the property is updated: Real time (hard real-time), Runtime
(soft real-time), Additional info (no real-time update), or Other.
The Property values are changed locally when you click on the 6HW button. To save
the changes in the system, click $SSO\.
3BSE 023 698R101
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&KDSWHU 0DLQWHQDQFH
&&$$GGLWLRQDOLQIR
The Additional Info tab presents details on property specific information. The
example in Figure 5-13 presents information about an analog value.
'RQRWFKDQJHDQ\$GGLWLRQDO,QIRYDOXHVXQOHVV\RXDUHIXOO\DZDUHRIDOOWKH
FRQVHTXHQFHV
)LJXUH &&$$GGLWLRQDO,QIR

The following Additional info values are presented and could be changed:
0D[5DQJH - Maximum range value (for an analog value).
0LQ5DQJH - Minimum range value (for an analog value).
(QJLQHHULQJ8QLW - Engineering unit for this property.
48
3BSE 023 698R101
1RRI'HFLPDOV - This value should be presented with this number of decimals.

3UHVHQWDWLRQ0RGH - Defines if this value should be presented between the discrete
points in trend curves: Stepped (value is constant between points) or Interpolated
(value is linear between points).
The Additional Info values are changed when you click on the $SSO\ button.
The Presentation Mode makes it possible for you to select the default presentation
mode in Trace presentations: Stepped or Interpolated, see the $ODUPDQG(YHQW
0DQDJHU8VHUV*XLGH for more information.
3BSE 023 698R101
49
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&&$23&
The OPC tab presents information about the OPC Properties included in the CCA.
The following columns are presented:
Property - The OPC property in question.
Item ID - The identity of the specified OPC property in the AF100 OPC Server.
Access Path - Path to Tag
)LJXUH &&$23&
50
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General backup procedures are described in the 2SHUDWH,7$GPLQLVWUDWRUV*XLGH.
3BSE 023 698R101
51
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52
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$
AC 100 Controller Integration 4

Functionality 5
Hardware and Software requirements 6
Product features 5
Product overview 4
Installation 13
Procedures 13
Site planning 13
%
Backup and Restore 51
Building Control structure
Demo structure 27
Test structure 27
Bus Configuration Database
BCD.MDB 18
&
Configuration 15
Before you start 15
Control Connection Aspect 45
Additional information 48
Property information 46
Property view 45
Conventions 6
'
Document List 8
)
Fault Tracing 33
*
Graphical Aspect for System Status
presentation 42
+
Hardware indicators 33
3BSE 023 698R101
2
Operation, Overview 31
3
Preventive maintenance 33
5
Restart OPC Server 19
6
Shut-down procedures 13
Signal Object
In control structure 20
Simulated process data
Export control structure 29
Import control structure 30
Property signal generator 28
Startup procedures 13
System Alarms
Alarm list for Controllers 44
Alarm list for network 44
Create and Setup 43
System Error Messages 33
System Events 43
System Status 34
CI Objects 40
Controller node 37
IO Objects 41
Network 36
OPC Objects 42
PM Objects 39
53
,QGH[
7
Terminology 10
8
Uploader 21
:
Where to start 3
54
3BSE 023 698R101
3BSE 023 698R101

November 2001

3BSE023698R101 - en AC 100 Engineering Methods 1.0 - Reference Manual

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3BSE023698R101 - en AC 100 Engineering Methods 1.0 - Reference Manual

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OperateIT

are registered trademarks of ABB Ltd., Switzerland.

Copyright ABB Automation Technology Products AB 2001

3BSE 023 698R101

About This Book ....................................................................................................1

How to Use this Book ...........................................................................3

What You Can Do with the AC 100 Controller Integration..................5

Prerequisites and Requirements .............................................................................6

Related Documentation ..........................................................................................8

Site Planning ........................................................................................................13

Installation Procedures .........................................................................................13

Start-up and Shut-down Procedures .....................................................................13

Before You Start ...................................................................................................15

Set Up Daylight Saving and Time Synchronization ............................................15

Build the Control Structure ..................................................................................18

Restart the Advant OPC Server for AF100.........................................19

Populating the Control System Structure ............................................20

Obsolete Objects .................................................................................23

Verifying the Integration of the AC 100 CI ........................................24

Available AC 100 Series Object Types ...............................................26

Building a Control Structure for Test and Demo Purposes .................27

3BSE 023 698R101

Operating Overview .............................................................................................31

Error Messages .................................................................................................... 33

Fault Finding and User Repair............................................................................. 33

System Status ...................................................................................... 34

System Status - Network .............................................. 36

System Status - Station Node ....................................... 37

System Status - PM Objects ......................................... 39

System Status - CI Objects........................................... 40

System Status - IO Objects........................................... 41

System Status - OPC Objects ....................................... 42

Graphical Aspect for System Status presentation ............................... 42

Control Connection Aspect................................................................. 45

The CCA Property view............................................... 45

CCA Property Info ....................................................... 46

CCA - Additional info.................................................. 48

CCA - OPC .................................................................. 50

Backup/Restore Procedures ................................................................................. 51

3BSE 023 698R101

The System administrator that sets up the control system configuration

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This publication includes :DUQLQJ, &DXWLRQ, and ,QIRUPDWLRQ where appropriate

Caution indicates the presence of a hazard which could result in HTXLSPHQWRU

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The AC 100 Controller Integration product is installed as an option to the OperateIT

The configuration of the AC 100 Controller Integration product is described in

3BSE 023 698R101

Refer to the 2SHUDWH,72SHUDWRUV*XLGH for information about viewing and using

managing users (creating new users, setting up passwords, and configuration of

3BSE 023 698R101

Powerful maintenance and supervision of the AC 100 Control system itself

Upgrade your existing AdvaSoft 2.0 for Windows NT installation to OperateIT

Re-use configuration data from existing AdvaSoft 1.x for Windows

3BSE 023 698R101

3BSE 023 698R101

The following convention is used for menu operations: MenuName >

System prompts/messages are shown in the Courier font, and user

3BSE 023 698R101

2SHUDWH,7:RUNSODFHDQG3ODQW([SORUHU This book describes everything about

This book describes how you build and

This book explains how to use the

This book describes how to use the

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2SHUDWH,7$&&RQWUROOHU,QWHJUDWLRQ This book describes how you install the

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Create an object of the $)1HWZRUN2EMHFWtype.When the following

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