Documente Academic
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Documente Cultură
Table of Contents
I.
II.
1.
2.
3.
4.
5.
6.
7.
III.
1.
2.
3.
4.
IV.
SCOPE................................................................................................................. 4
DEFINITIONS ......................................................................................................... 4
LIABILITY DISCLAIMER .............................................................................................. 4
LICENSE FOR COATING APPLICATORS .............................................................. 5
APPLICATION FOR A QUALISTEELCOAT LICENSE ................................................................. 5
FIRST INSPECTION .................................................................................................. 5
FINAL ASSESSMENT FOR GRANTING THE LICENSE................................................................ 6
INSPECTIONS OF LICENSEES ....................................................................................... 6
CHANGE OF CHEMISTRY ............................................................................................. 6
USE OF THE LOGO BY COATING APPLICATORS .................................................................... 6
COMPANY STATUS CHANGE ......................................................................................... 7
QUALITY ASSURANCE BY THE COATING APPLICATOR ....................................... 7
IN-HOUSE CONTROL PROCEDURES .............................................................................. 7
COMPANY LABORATORY ............................................................................................. 7
THE REGISTER........................................................................................................ 7
STORAGE ............................................................................................................. 8
SURFACE PREPARATION .................................................................................... 9
1.
2.
3.
A.
1.
2.
B.
1.
2.
V.
1.
2.
3.
VI.
1.
2.
3.
A.
1.
2.
3.
B.
1.
2.
3.
VII.
1.
2.
3.
4.
5.
6.
7.
8.
9.
10.
11.
12.
13.
14.
15.
16.
17.
List of Annexes
Annex 1
Annex 2
Annex 3
Annex 4
Annex 5
Annex 6
I.
General Information
1. Scope
a.
b.
c.
d.
2. Definitions
a.
b.
c.
d.
3. Liability disclaimer
Qualisteelcoat stands for a quality label, and attributes its label based on a
annual report issued by a qualified laboratory. This report states on the quality
level of either a coating applicator or a coating product at the moment of testing.
Version 3.0 January 2015
4
After reception of this letter of intent, the General Licensee will start up the
procedure and notify the Testing Laboratory, which will contact the coater for
an appointment.
During the first inspection the coater must be coating objects that are
intended for the corrosion category he is requesting the license for.
b.
The inspector from the Testing Laboratory will check the following points.
(1) Coatings
The inspector will check that the coating applicator uses coatings
approved by Qualisteelcoat on the parts that will be tested.
(2) Laboratory equipment
The required testing equipment must be available and functional,
together with the relevant documents.
(3) The coating process
Both the pretreatment and the actual coating process will be monitored.
All the equipment used at the production lines should be properly
functioning and will be checked.
(4) Inspection of pretreated and coated products
Only parts and test panels that have been released by the quality control
of the coating applicator will be tested.
The tests are listed in Chapters IV A & B (surface preparation) and
Chapter V (Finished Products Quality Assurance).
(5) In-house control and registers
The inspector will check that in-house control has been carried out and
that the coating plant maintains the required registers. The results
recorded in the register must be coherent with the results obtained on
the test panels. Test panels must be kept and held at the inspectors
disposal for one year, and the register must be conserved for five years.
(6) Training
Personnel involved in pretreatment or coating operations shall be
qualified on the basis of proper education, training or experience.
Appropriate records of training shall be established and maintained.
Furthermore, training needs shall be identified and provided for, and shall
also be documented.
3. Final assessment for granting the license
The inspector submits the inspection report to the general licensee and a copy
must be send to Qualisteelcoat in Zrich where it will be stored.
If the result of the inspection meets the requirements, a license to use the
Qualisteelcoat label will be granted.
If the result of the inspection does not meet the requirements due to an
administrative matter, like a missing document, this must be resolved or the
document transmitted within 60 days, or the procedure is suspended.
If the result of the inspection does not meet the requirements but meets those for
a lower corrosivity class, then a license for this lower corrosivity class can be
attributed. Alternatively, the coater can ask for another inspection that must then
be made within 60 calendar days. If this second inspection does not lift the
unsatisfactory requirement, the coating applicator will be informed in a letter
explaining the grounds for the momentary refusal, and the license for the lower
corrosivity class is granted. He must wait at least three months before making a
new license application for the higher corrosivity class.
4. Inspections of licensees
After a plant has been granted a license to use the Qualisteelcoat label, it will be
inspected every year; on appointment to evaluate the level of the license, and the
same tests as for granting the license will be performed;.
The inspector submits the inspection report to the general licensee. If no general
licensee is available the report will be sent to Qualisteelcoat in Zrich.
If the result of the inspection meets the requirements, authorization to use the
quality label will continue.
If the result of the inspection does not meet the requirements, but meets those
for a lower corrosivity class, then a license for this lower corrosivity class can be
attributed. Alternatively, the coater can ask for another inspection that must then
be made within 60 calendar days. If this second inspection does not lift the
unsatisfactory requirement, the coating applicator will be informed in a letter
explaining the grounds for the momentary refusal, and the license for the lower
corrosivity class is granted. The coating plant must wait at least three months
before making a new license application for the higher corrosivity class.
5. Change of chemistry
When the coater modifies in an important way his pretreatment chemistry or
introduces a new pretreatment chemistry, he must notify the General Licensee,
and apply for a new Qualisteelcoat license.
6. Use of the logo by coating applicators
The use of the logo must comply with the Regulations for the use of the
QUALISTEELCOAT quality label (see www.qualisteelcoat.org ).
Version 3.0 January 2015
6
Gloss, Color or RAL number and visual reference of the color (color card or
model piece)
References on the blasting media with dates of their exchange or addition
The references of the used coating: product name and manufacturer; batch
numbers; for liquid coatings both of the base and the curing agent and
eventually the thinner
The temperature difference between the part and the dew point in the coating
booth prior to coating application
The application date of the different coating layers
Thickness of the different layers of the coating system
Results of all the performed tests
4. Storage
a. Storage of Coating Materials
The storage of coating materials must comply with the applicable safety
requirements. Only the coating used during the application, and in case of
liquid coating the additional thinner, may be present in the coating application
area.
All coating materials must be stored in a dry room, protected against freezing
or too hot conditions (see Technical Data Sheet for temperature range),
isolated from the production facilities and protected from any contamination.
b. Every lot of parts must be labeled.
c. Storage of pretreated parts
Pretreated parts should preferably be coated immediately after pretreatment.
They must not be stored for more time than mentioned in the table below, and
never in a dusty or otherwise detrimental atmosphere. The storage conditions
must not allow condensation onto the parts. All workers handling pretreated
parts must wear clean textile gloves to avoid contamination of the surface.
C4-C5
8 hours
C1-C3
24 hours
4 hours
IV.
Surface Preparation
1. Some information on Substrates
For surface preparation, a coater is equipped with either a blasting booth or a
chemical pretreatment or both. Detailed information on types of surfaces and
surface preparation can be found in ISO 12944-4.
Some substrates will however require a supplementary treatment.
a. Laser cut steel
Unless nitrogen gas or alike is used during the cutting, the cutting edge will be
oxidized. This oxide must be removed, either mechanically by brushing or
sanding or any other suitable method, or by pickling with an acid.
b. Various metal combinations
Preliminary testing of such combinations is mandatory.
2. Removal of Contamination
A surface can be contaminated with oil and grease, marks with chalk or paint or
other, dirt or oxidation. Stickers may be present.
Prior to the surface preparation and the application of a coating system, any such
surface contamination must be removed by suitable means.
3. Pretreatment for Powder and Liquid coating systems
The purpose of the pretreatment is to prepare the substrate for the application of
the protective coating system, and consists in sandblasting or in a chemical
treatment, or both.
Every surface treatment must be done in the plant. Only hot dip galvanizing,
continuous hot dip galvanizing or electro-galvanizing, and also the application of
an electrophoretic coating can be subcontracted.
C1 C2
C3 C4
C5(M) C5(I)
Coatability of parts
Every lot
Particle distribution of
Twice per year by supplier
N/A
abrasives
Blast cleanliness and dust
Random testing twice per day
removal
Surface roughness
Once per day
N/A
Assessment of the zinc coating
Once per shift
after blasting
Twice per day morning & late afternoon
Difference between dew point
Every lot of parts suspected of too low
and surface temperature
temperature
C3 C4
C5(M) C5(I)
C1 C2
N/A
Visual inspection
Chemical assessment 4 times a
year by supplier
Once per day
Once per shift
Once per week if applicable
1) One measurement in the bath before conversion and one in the drippings after final rinse
The results of the tests in the table must be entered in the register.
2. Laboratory and inspection equipment for Blasting Surface Preparation
Instruments
3. Additional explanations of the test procedures and test results can be found in
Chapter VII (normative) and Chapter VIII (normative).
B. Quality Control for Chemical pretreatment
1. Procedures
The coating applicator must check his production methods and products according
to the following frequency.
C1 C2
Evaluated Property
Coatability of Parts
Every lot
C3 C4
C5(M) C5(I)
1)
1) 3)
1)
1)
N/A
Once per
day
N/A
1) 2)
Drying temperature
N/A
C3 C4
C5(M) C5(I)
C1 C2
Evaluated Property
1)
N/A
1)
Surface preparation
N/A
The results of the tests in the table must be entered in the register.
2. Laboratory and inspection equipment for chemical pretreatment
For Corrosivity Category C1 & C2, only the pH meter and the thermometer are
needed.
Laboratory Instruments for C3-C5 (if applicable)
3. Additional explanations of the test procedures and test results can be found in
Chapter VII (normative) and Chapter VIII (normative).
V.
C3 C4
Coating
C1 C2
C5(M) C5(I)
(*)
All
Every order according to Every order according to
Film Thickness
the sampling plan
the sampling plan
TSP
Once per shift on test
Once per shift on test panel
panel
Cross-cut Adhesion 1)
TPP
N/A
X-cut on parts or test panel
or Pull-off test
LC
Thickness < 250 m: cross-cut
Thickness > 250 m: pull-off test
TSP
N/A
Once per day
2)
Direct Impact test
TPP
N/A
By supplier
LC
N/A
N/A
TSP
Twice per shift and per
Twice per shift and per
color
color
Gloss measurement
TPP
N/A
N/A
LC
N/A
N/A
TSP
N/A
If applicable, before
starting the application
Difference between
dew point and surface
TPP
N/A
Not for fluidized bed
temperature
LC
Twice per day: morning & late afternoon
Every lot of parts suspected of too low temperature
TSP & Actual oven temperature Actual oven temperature
TPP
once per day.
twice per day.
Measurement of
Once per month a 4
Once per week a 4 point
curing (P & TPP) or
point
measurement
measurement
forced drying (L)
LC
Surface temperature
Surface temperature twice
temperature
twice per day
per day
Appearance
All
Every order
Every order
assessment
TSP
N/A
Every order
Pressure cooker test 1)
LC
N/A
N/A
3)
TPP
N/A
N/A
Tested Property
1)
On test panels
The results of the tests in the table must be entered in the register.
3. Laboratory and inspection equipment for finished products
Laboratory Instruments (if applicable)
Cross-cut tester or Pull-off tester for adhesion
Impact tester
Film Thickness gauge
Gloss meter 60
Thermometer & dew point device and a device for substrate temperature
Recording instrument for object temperature and curing time with 4
measuring points
Version 3.0 January 2015
12
4. Additional explanations of the test procedures and test results can be found in
Chapter VII (normative) and Chapter VIII (normative).
VI.
APPROVAL OF COATINGS
country without a General Licensee may submit his products to be tested to one of
the approved Qualisteelcoat Testing Laboratories. The Laboratory will contact the
manufacturer and the necessary quantities of coating products and/or test panels
will be handed over to the Laboratory. If possible, the laboratory will prepare the
test panels, but for an eventual zinc layer or chemical pretreatment, relying on a
subcontractor may be necessary and is therefore allowed. Hot Dip Galvanized
panels may also be purchased.
d. The submitting company provides all the necessary information on his coating
system to the Laboratory, including details on the successive coating layers to
apply and the film thickness of every layer. All the concerned product data sheets
must also be transmitted.
e. All the tests will be executed on a complete system as defined above, unless
otherwise specified. The Testing Laboratory will allow the coating system to cure
properly according to the manufacturers instructions before starting the tests.
f. Final assessment for granting the initial approval
The Testing Laboratory submits the inspection report to the General Licensee or
directly to Qualisteelcoat in countries where there is no General Licensee.
If the test results meet the requirements, a Qualisteelcoat approval for the coating
system will be granted.
If the test results do not meet the requirements, the applicant will be informed
with a letter explaining the grounds for the momentary refusal. The applicant
must wait at least three months before making a new application for an approval.
g. The Qualisteelcoat approval for a coating system is of course valid for the licensed
company, but indeed also for all its production sites where the approved coating is
manufactured. For every production site however, an individual document must be
established by the coating manufacturer, stating that the composition of the
produced coating is identical to the approved coating.
h. Procedure of renewal
(1)
The Qualisteelcoat approval for a coating system remains valid for 2 years.
The coating manufacturer supplies the laboratory with the necessary coating
products and test panels for the renewal application. The tests requested for
the renewal application are the same as for the initial application.
(2)
Every two years, the Technical Committee defines the color that shall be
submitted to the testing for the next two years. A rotation between RAL 9005
RAL 7016 RAL 6005 will be effective.
Applicants which have Qualicoat approvals for their final coats, identified by a
Qualicoat P-number, shall make a rotation of the different P-numbers.
(3)
The test report must be submitted through the General Licensee to the
Technical Committee. The Committee decides on renewal or withdrawal of
the approval. If the test results meet the requirements, the approval is
renewed. In case of noncompliance, the tests that failed are repeated on
samples taken from another batch. If this second series of tests does not
lead to satisfactory results, but corresponds to a lower corrosivity category,
the approval is decreased to this lower category. The supplier of the tested
product can submit a new application for approval for the higher level.
i. Any change in the formula of the coating product implies however that it must be
considered a new product, which consequently requires a new Qualisteelcoat
approval.
j. For powder coating systems, the Qualicoat approval of a final coat remains valid,
and it must not be retested as part of a Qualisteelcoat coating system.
Also test results for artificial weathering and outdoor exposure tests from
approved laboratories, collected to obtain other quality labels, may be used as
test results for the Qualisteelcoat approval, provided that the conducted tests
comply with these specifications and the test report is approved by the Technical
Committee.
A. Approval of powder coating systems
1. Powder coating systems (Quick Guide)
The powder coating supplier can only request an approval for a Coating System
Type of High Durability, defined in the table below (yellow fields).
Substrate
Steel
Hot Dip
Galvanized
Thermal Spray
Electrophoretic
primer
System Coating
Pretreatment
Number Layers
ST1
ST2
ST3
SZ1
SZ2
SZ3
HD1
HD2
HD3
MS1
MS2
EC1
EC2
1
2
1
2
Corrosivity
Category
C2 C3 C4 C5
Mechanical
Chemical
Mechanical
Chemical
Mechanical
Chemical
Mechanical
Chemical
Mechanical
Chemical
Mechanical
Chemical
Mechanical
Chemical
Mechanical
Chemical
Mechanical
Chemical
The applicant shall define his coating system, he shall transmit for each approval
his unique system name, which includes the Coating System Number (examples:
ST2, HD1, MS2,), the manufacturer, for multi-layer systems the primer, and
describe in detail the process to be used to coat the test panels.
2. Test panels
a. Different Types
Type
Purpose
Mechanical
tests
Corrosion
tests
Florida
Substrate
Application
Dimensions
Test panels +
Coating Systems
Substrate +
Surface Preparation
+ Coating Systems
EN AW5005 +
Coating Systems
(*) at lowest curing conditions (lowest temperature, shortest corresponding time according to the TDS)
3
1 (substrate thickness < 0.5 mm)
3 (not for thermal sprayed or hot
dip galvanized panels)
3 (not for Qualicoat approved
topcoat)
6 for C5H, 5 for C4H, 4 for C3H
3 (for all categories)
3 (only for C5I)
9 (only for C5I)
1 (with metallic layer only)
Substrate +
Metallic
coating
Steel
Continuous hot
dip galvanizing
HDG
Thermal spray
Electrophoretic
Coating
Layers
Corrosivity Category
C2 C3 C4 C5M C5I
1 Layer
Multi-layer
1 Layer
Multi-layer
1 Layer
Multi-layer
16
16
16
16
16
16
17
17
17
17
17
18
1 Layer
Multi-layer
1 Layer
Multi-layer
11
11
16
16
14
14
17
17
15
15
18
18
18
18
18
19
31
16
28
19
31
3. Required tests
a. Initial approval
For the initial approval the following color will be tested: RAL 9010 white.
Additional explanations of the test procedures and test results can be found in
Chapter VII (normative) and Chapter VIII (normative).
Test
Adhesion
Panel
B
Standard
A
B
ISO 16276-2
ISO 2409
ISO 6272-1
ISO 2808
ISO 19840
ISO 12944-5
ISO 2813
EN 13438
B
B
B
EN 12206-1
ISO 9227
ISO 6270
B
B
A
C
ISO
ISO
ISO
ISO
A, B
A, B, C
2812-1
3231
16474-2
2810
01
2.5 Nm
According to system
description
Only for C5 I
Only for C5 I 30 cycles
1) Only for steel substrates without a metallic zinc coating a scribe is made
2) For substrates both with and without metallic zinc coating no scribe is made
*) See VI A 3 b Additional extensions (3)
b. Additional extensions
(1)
(2)
(3)
For systems with one organic layer, the Qualisteelcoat approval is only
valid for the gloss category and the textured or smooth finish that was
tested.
For multiple organic layers, the Qualisteelcoat approval can be valid for
different topcoats of the same supplier, but these topcoats must all be
Qualicoat approved.
(*) These tests must not be executed for topcoats with Qualicoat
approval or for interior approval. For the topcoats without Qualicoatapproval, the tests with (*) shall be executed on RAL 9010, RAL 7016
and RAL 6005 for the initial approval. The powder supplier provide the
necessary coating material and data..
Such a system will only be allowed with an authorization from the Technical
Committee.
2. Test panels
The Testing Laboratory will prepare test panels with the dimensions the laboratory
is used to work with, or alternatively use panels of approximately 150x70 mm,
with a thickness between 0.5 and 2 mm. For every coating system entered for
qualification, fifteen panels shall be handed over to the Testing Laboratory.
Steel panels of cold rolled steel are prepared to a degree of cleanliness
Sa 2 or Sa 3, according to ISO 8501-1. The roughness Rz must be
between 50 m and 100 m. Blasted panels are dedusted prior to the
application of the primer coat.
Hot dip galvanized or continuous hot dip galvanized panels of the same
dimensions may be bought or prepared by a subcontractor. The former
panels are sweep blasted prior to the application of the primer coat; the
latter panels may be sweep blasted prior to the application of the primer
coat, according to the instructions of the coating manufacturer. The panels
can eventually also be chemically pretreated.
Thermal sprayed or electrogalvanized panels of the same dimensions may
be prepared by a subcontractor. Only the latter are eventually sweep
blasted prior to the application of the primer coat, according to the
instructions of the coating manufacturer.
3. Required tests for the Initial approval
The following tests will be conducted by the Testing Laboratory:
Test
Film Thickness
Adhesion
Cross-cut or X-cut test
Pull-off test
Neutral Salt Spray Test 1)
Resistance to Continuous
Condensation 2)
Resistance to Liquids
Kesternich
Accelerated Weathering
Natural Weathering
Standard
Requirement
ISO
ISO
ISO
ISO
ISO
ISO
ISO
ISO
ISO
2808
19840
12944-5
16276-2
2409
16276-1
4624
9227
6270
ISO
ISO
ISO
ISO
2812-1
3231
16474-2
2810
Only for C5 I
Only for C5 I 30 cycles
01
> 3 MPa
1) Only for steel substrates without a metallic zinc coating a scribe is made
2) For substrates both with and without metallic zinc coating no scribe is made
VII.
1. Coatability of parts
The following questions should be considered to evaluate the suitability of an object
for the application of a coating system:
(1) Is the pretreatment adapted to the piece ?
(2) Can the coating system be applied to this substrate ?
(3) Is the paint system suitable for the corrosivity category ?
Doubts about the suitability of the object for the application of the considered
coating system must be discussed with the client. A written agreement must then be
available.
Sharp edges must be rounded see EN 1090 p180 F.6.1 and ISO 12944-3 Annex
D/Fig D5.
Structures with an expected life of the corrosion protection above 5 years with a C3H
and higher corrosivity category shall have rounded or chamfered edges in
accordance with EN ISO 12944-3.
For a liquid coating system, the edges shall be protected by a stripe coat extending
across approximately 25 mm on both sides of the edge and applied to a nominal
thickness appropriate to the coating system.
2. Determination of particle size distribution
The particle size distribution test is conducted according to ISO 11125-2 for metallic
blast-cleaning abrasives and ISO 11127-2 for nonmetallic blast-cleaning abrasives.
Determine the mean mass value of two tests and report the result to the nearest 1%.
The particle size distribution must correspond to the distribution necessary to achieve
the required surface roughness.
3. Determination of Surface Roughness
The roughness of the substrate after blasting must be assessed. As a parameter, the
maximum height is considered, which is the distance between the highest and lowest
points in the evaluation length/area. The coater has the choice of the method. The
assessment of the roughness is conducted in accordance with ISO 8503-2 for ISO
surface profile comparators, 8503-4 for the use of a stylus instrument, and 8503-5
for replica tape.
The surface roughness must be equal or higher than the value stated by the coating
manufacturer in the Technical Data Sheet.
4. Assessment of the zinc coating after sweep blasting
A zinc coating must be made ready to be coated, and dross particles, droplets and
sharp points, zinc ashes, zinc flakes, flux residues, and the like must be removed.
Additional sweeping may be necessary. This must be done with a fine grade nonmetallic abrasive at low pressure at an angle 30-35 to the surface. The remaining
film thickness of the zinc coating after sweep blasting must comply with ISO 1461
Table 3, and is function of the steel thickness. Thickness measurements must be
done for each project involving hot dip galvanized surfaces.
Results
< 60
< 120
< 250
> 250
C1 C2 C3 C5
0-1
0-1
01
01
> 3 MPa
For each color shade, gloss category and supplier, the adhesion properties must be
tested on sample panels.
Minimum number of
measurements
5
10
15
20
30
add 10 for every additional
100 m2 or 100 m or part
thereof
Maximum number of
measurements
allowed to be repeated
1
2
3
4
6
20 % of the minimum
number of measurements
The arithmetic mean of all the individual dry film thicknesses is equal to or
greater than the nominal dry film thickness (NDFT);
All individual dry film thicknesses are equal to or above 80 % of the NDFT;
Individual dry film thicknesses between 80 % of the NDFT and the NDFT are
acceptable provided that the number of these measurements is less than 20
% of the total number of individual measurements taken
The NDFT is the dry film thickness specified for each layer or for the whole paint
system.
The dry film thickness cannot exceed the maximum imposed by the coating
manufacturer, or in absence of such a value may be three times the nominal dry film
thickness.
13. Gloss
Gloss is measured according to ISO 2813, using incident light at an angle of 60.
There shall be neither defects nor any loss of adhesion. Some color change is
however acceptable.
VIII.
High
durability
1
2
3
4
5I
5M
N/A
240 h
480 h
720 h
1440 h
1440 h
be located in the middle of the panel. Diagonals will cross at an angle between
50 and 70. The scribe shall not be within 20 mm of the edge of the panel or of
any eventual holes in the panel.
Assessment of the coated panels
i.
CW
2
Assessment: M 1 mm
ii.
iii.
ISO
ISO
ISO
ISO
4628-2
4628-3
4628-4
4628-5
Coating
defect
Blistering
Rusting
Cracking
Flaking
Assessment
0 (S0)
Ri 0
0 (S0)
0 (S0)
iv.
3
2
1
0
0
1
2
3
OK
OK
NOK
NOK
License
Granted or continued
Granted or continued but results will be
submitted to the coating company
Momentarily not granted.
Salt spray test must be repeated license granted
only if the second test results in A or B
Not granted, the whole qualification procedure must be
restarted. The corrosivity category must eventually be
verified with the coating company
3. Resistance to Humidity
This resistance of paint films to conditions of high humidity is evaluated according
to ISO 6270-2. The test is not applicable to corrosivity category C1. The exposure
time for the other corrosivity categories can be found in
ISO 12944-6, but is different for steel substrates and steel with a metallic zinc
layer.
Version 3.0 January 2015
24
Corrosivity
Category
Steel
substrate
2
3
4
5I
5M
120
240
480
720
720
h
h
h
h
h
Metallic
Zinc layer
240
240
480
720
720
h
h
h
h
h
Assessment is done immediately after the test and with the unaided eye.
i.
ii.
Coating
defect
Blistering
Cracking
Flaking
Assessment
0 (S0)
0 (S0)
0 (S0)
iii.
3
2
1
0
0
1
2
3
Category Approval
A
OK
OK
NOK
NOK
License
Granted or continued
Granted or continued but results will be
submitted to the coating company
Momentarily not granted.
Continuous condensation test must be redone
license granted only if the second test results in A or B
Not granted, the whole qualification procedure must be
restarted. The corrosivity category must eventually be
verified with the coating company
i.
Coating
defect
EN ISO 4628-2
EN ISO 4628-3
EN ISO 4628-4
EN ISO 4628-5
ii.
Blistering
Rusting
Cracking
Flaking
Assessment
0 (S0)
Ri 0
0 (S0)
0 (S0)
iii.
3
2
1
0
0
1
2
3
Category Approval
A
OK
OK
NOK
NOK
License
Granted or continued
Granted or continued but results will be
submitted to the coating company
Momentarily not granted.
Chemical resistance test must be redone
license granted only if the second test results in A or B
Not granted, the whole qualification procedure
must be restarted. The corrosivity category must eventually
be verified with the coating company
Coating
defect
Blistering
Rusting
Cracking
Flaking
Assessment
0 (S0)
Ri 0
0 (S0)
0 (S0)
3
2
1
0
0
1
2
3
Category Approval
A
OK
OK
NOK
NOK
License
Granted or continued
Granted or continued but results will be
submitted to the coating company
Momentarily not granted.
Chemical resistance test must be redone
license granted only if the second test results in A or B
Not granted, the whole qualification procedure must be
restarted. The corrosivity category must eventually
be verified with the coating company
E* in accordance with
ISO 11664
7. Natural Weathering
The resistance of a coating system to weathering as a result of solar radiation is
evaluated. This test only applies to coating systems intended for outdoor
exposure. The test is executed by exposing the coating materials in Florida
according to EN 13438, A.4.8.2 and following the procedures according to
ISO 2810.
The test must start in April.
The samples must be exposed to the elements facing 5 south for one year. For
approval, four test panels are required (three for weathering purposes and one
reference panel).
Dimensions of the samples: 27pprox.. 100 x 305 x 0.8 1 mm
After exposure, the exposed samples must be cleaned using the following method:
Wash the test panels prior to inspection with water containing 1% neutral
detergent, using a sponge and avoiding polishing. Afterwards rinse the panels
with water with a maximum electrical conductivity of 10 S/cm, or using any
Version 3.0 January 2015
27
other method approved by the Technical Committee. This process must not
scratch the surface.
Gloss must be measured in accordance with EN ISO 2813, at an angle of 60.
The colorimetric assessment must be conducted for the standard illuminate D65
and the 10 normal observer.
The color variation E* is determined with a CIELAB formula in accordance with
ISO 11664, specular reflection included.
To assess gloss and color, three measurements will be made on the cleaned,
weathered samples and on the unexposed reference panels. These measurements
must be made at different points at least 50 mm apart.
Since thermoplastic powder coatings might develop some brittleness, a
mechanical test must be done before and after the exposure.
RESULTS:
Gloss: The remaining gloss must be above 50% of the original gloss.
Color change: The E* values must not exceed the maximum values in the table
in Annex 1.
RAL Delta E RAL Delta E RAL Delta E RAL Delta E RAL Delta E RAL Delta E RAL Delta E RAL Delta E RAL Delta E
1000
3.0
2000
6.0
3000
6.0
4001
4.0
5000
4.0
6000
5.0
7000
4.0
8000
4.0
9001
2.0
1001
3.0
2001
8.0
3002
6.0
4002
4.0
5001
4.0
6001
5.0
7001
3.0
8001
4.0
9002
2.0
1002
3.0
2002
8.0
3003
4.0
4003
8.0
5002
4.0
6002
5.0
7002
4.0
8003
4.0
9003
2.0
1003
2.0
2003
6.0
3004
4.0
4004
5.0
5003
5.0
6003
5.0
7003
4.0
8004
4.0
9005
5.0
1004
6.0
2004
8.0
3005
4.0
4005
4.0
5004
5.0
6004
5.0
7004
4.0
8007
4.0
9006
2.0
1005
6.0
2008
6.0
3007
4.0
4007
5.0
5007
4.0
6005
3.0
7005
4.0
8008
4.0
9007
2.0
1006
6.0
2009
4.0
3009
4.0
4009
4.0
5008
5.0
6006
4.0
7006
4.0
8011
4.0
9010
2.0
1007
6.0
3011
6.0
5009
4.0
6007
4.0
7008
4.0
8012
4.0
9011
5.0
1011
3.0
3012
8.0
5010
4.0
6008
5.0
7009
4.0
8014
4.0
9016
2.0
1012
3.0
3013
6.0
5011
5.0
6009
4.0
7010
4.0
8015
4.0
9018
2.0
1013
2.0
3014
4.0
5012
4.0
6010
5.0
7011
4.0
8016
4.0
1014
3.0
3015
3.0
5013
5.0
6011
4.0
7012
4.0
8017
4.0
1015
2.0
3016
5.0
5014
4.0
6012
4.0
7013
4.0
8019
3.0
1016
6.0
3017
8.0
5015
3.0
6013
3.0
7015
4.0
8022
5.0
1017
3.0
3018
8.0
5017
5.0
6014
4.0
7016
3.0
8024
4.0
1018
6.0
3020
4.0
5018
5.0
6015
4.0
7021
4.0
8025
4.0
1019
3.0
3022
8.0
5019
4.0
6016
5.0
7022
4.0
8028
3.0
1020
6.0
3027
6.0
5020
5.0
6017
5.0
7023
3.0
8070
4.0
1021
6.0
5021
4.0
6018
4.0
7024
4.0
1023
3.0
5022
5.0
6019
2.0
7026
4.0
1027
3.0
5023
4.0
6020
2.0
7030
2.0
1028
8.0
6021
4.0
7031
4.0
1032
6.0
6024
3.0
7032
2.0
1038
2.0
6025
5.0
7033
3.0
6026
5.0
7034
3.0
6027
2.0
7035
2.0
6028
5.0
7036
3.0
6029
5.0
7037
3.0
6033
2.0
7038
2.0
6034
2.0
7039
4.0
7040
3.0
7043
3.0
7044
2.0
Type
Zinc or Zinc free
I= inside systems
O= outside systems
powder coating followed by system number
E=epoxy
P=polyester
S = Metal spray
Ef = Electrophoresis coat
C= colored
Z= zinc
Z/ZF
Different Substrates:
Substrate
ZE 50/50
ZE 100/100
Z100
Z225
Z275
HDG
HDG
HDG
HDG
Explanation
Sheet electrolytic zinc on steel 5 m
Sheet electrolytic zinc on steel 10 m
Continuous hot dip galvanizing zinc 100 g/m2 double faced
Continuous hot dip galvanizing zinc 225 g/m2 double faced
Continuous hot dip galvanizing zinc 275 g/m2 double faced
Steel thickness < 1.5 mm 250 g/m2/face approx. 35 m, Hot Dip Galvanizing
Steel thickness >1.5 and < 3.0 mm 325 g/m2/face approx. 45 m, Hot Dip Galvanizing
Steel thickness >3mm and < 6.0 mm 395 g/m2/face approx. 55 m, Hot Dip Galvanizing
Steel thickness > 6.0 mm 505 g/m2/face approx. 70 m, Hot Dip Galvanizing
Surface preparation
1
2
3
4
Sa 2 and Sa 3
Explanation
Only degreasing of substrate
De-oxidation
Phosphating EN 13438 + passivation or alternative processes
Blasting zinc substrate in accordance with EN 15773
Blasting in accordance with ISO 8501-1
No
Substrate
Surf.
Prep.
Intermediate
coats
Primer
Topcoat
Coating System
Durability
m (*)
C1
C2
C3
C4
I-P 01
Steel
P/E
60
60
I-P.02
ZE 50/50
P/E
60
60
I-P.03
ZE 50/50
60
60
I-P.04
ZE 100
80
80
I-P.05
Z100
60
60
I-P.06
Z100
60
60
I-P.07
Z225
80
80
I-P 08
Z275
80
80
I-P 09
HDG
60
60
I-P 10
HDG
60
60
I-P 11
HDG
80
80
I-P 12
HDG
80
80
I-P 13
Steel
50
60
110
I-P 14
Steel
50
60
110
I-P 15
Steel
50
80
130
I-P 18
Steel
Sa 2
50
80
130
I-P 19
Steel
Sa2
50
60
110
I-P 20
Steel
Sa2
50
60
110
I-P 21
Steel
Sa 2
50
80
130
I-P 22
Steel
Ef
15
60
75
I-P 23
Steel
Ef
15
60
75
I-P 24
Steel
Ef
15
80
95
C5 I
C5 M
(*) Total Coating thickness is without the thickness of the zinc layer
Version 3.0 January 2015
32
No
Substrate
Surface
Preparation
Intermediate
coats
Primer
Binder Type m
Binder
Type
Total coating
system
Topcoat
m Binder Type m
P
Layers
m (*)
C2 C3 C4
60
60
80
80
C5-I
C5-M
0-P 01
Z 225
O-P 07
Bis
HDG
O-P 02
Z 275
80
80
O-P 03
HDG
60
60
O-P 09
Steel
Z/ZF
50
60
110
O-P 10
Steel
Z/ZF
70
80
150
O-P 12
Steel
Sa 2
Z/ZF
50
60
110
O-P 15
Steel
Sa 3
35
80
115
O-P 04
HDG
80
80
O-P 11
Steel
Z/ZF
50
80
190
O-P 13
Steel
Sa 2
Z/ZF
70
80
150
O-P 16
Steel
Sa 3
50
80
130
O-P 20
Steel
Ef
15
60
75
O-P 05
HDG
60
60
120
O-P 06
HDG
60
60
120
O-P 14
Steel
Sa 2
Z/ZF
50
E/P
60
80
190
O-P 17
Steel
Sa 3
35
60
60
155
O-P 18
Steel
Sa 3
100
80
180
O-P 21
Steel
Ef
15
80
95
O-P 07
HDG
60
E/P
60
60
180
O-P 08
HDG
60
E/P
60
60
180
O-P 19
Steel
Sa 3
150
60
80
290
O-P 22
Steel
Ef
15
E/P
60
60
135
E/P
60
Durability
Intermediate
coats
Primer
N
Total
coating
system
Topcoat
Substrate Preparation
Durability
Steel
Sa 2 1/2
250
250
500
TPP2
HDG
4 or 5
PVC
250
255
C5-M
TPP3
TPP4
TPP5
TPP6
Polyester
Vinyl
Nylon (polyamide)
PVC
Polyvinyl chloride
Fl
Fluorized
Acryl
N
EN 13438
ISO 1461
ISO 1514
ISO 1518
ISO 2360
ISO 2409
ISO 2808
ISO 2810
ISO 2813
ISO 3231
ISO 3274
ISO 9223
ISO 9227
ISO 15184
EN 15773
ISO/IEC 17025
ISO/IEC 17025
ISO 105-AO2
ISO 11125-2
ISO 11127-2
ISO 11664 1-6
ISO 12944-1
ISO 12944-2
ISO 12944-3
ISO 12944-4
ISO 12944-5
TITLE
Paints and varnishes - Powder organic coatings for galvanized or
sherardized steel products for construction purposes
Hot dip galvanized coatings on fabricated iron and steel articles Specifications and test methods (ISO 1461:2009)
Paints and varnishes - Standard panels for testing (ISO 1514:2004)
Paints and varnishes - Scratch test (ISO 1518:1992)
Non-conductive coatings on non-magnetic electrically conductive basis
materials - Measurement of coating thickness - Amplitude-sensitive eddy
current method (ISO 2360:2003)
Paints and varnishes - Cross-cut test (ISO 2409:2007)
Paints and varnishes - Determination of film thickness (ISO 2808:2007)
Paints and varnishes - Natural weathering of coatings - Exposure and
assessment (ISO 2810:2004)
Paints and varnishes - Determination of specular gloss of non-metallic paint
films at 20, 60 and 85 (ISO 2813:1994, including Technical Corrigendum
1:1997)
Paints and varnishes - Determination of resistance to humid atmospheres
containing sulphur dioxide (ISO 3231:1993)
Geometrical product specifications (GPS) - Surface texture: Profile method
- Nominal characteristics of contact (stylus) instruments (ISO 3274:1996)
Corrosion of metals and alloys -- Corrosivity of atmospheres -Classification
Corrosion tests in artificial atmospheres - Salt spray tests (ISO 9227:2006)
Paints and varnishes -- Determination of film hardness by pencil test
Industrial application of powder organic coatings to hot dip galvanized or
sherardized steel articles [duplex systems] - Specifications,
recommendations and guidelines
General requirements for the competence of testing and calibration
laboratories (ISO/IEC 17025:2005)
General requirements for the competence of testing and calibration
laboratories (ISO/IEC 17025:2005/Cor.1:2006)
Textiles - Tests for colour fastness - Part A02: Grey scale for assessing
change in colour (ISO 105-A02:1993)
Preparation of steel substrates before application of paints and related
products - Test methods for metallic blast-cleaning abrasives - Part 2:
Determination of particle size distribution (ISO 11125-2:1993)
Preparation of steel substrates before application of paints and related
products - Test methods for non-metallic blast-cleaning abrasives - Part 2:
Determination of particle size distribution (ISO 11127-2:1993)
Colorimetry
Paints and varnishes - Corrosion protection of steel structures by protective
paint systems - Part 1: General introduction (ISO 12944-1:1998)
Paints and varnishes - Corrosion protection of steel structures by protective
paint systems - Part 2: Classification of environments (ISO 12944-2:1998)
Paints and varnishes - Corrosion protection of steel structures by protective
paint systems - Part 3: Design considerations (ISO 12944-3:1998)
Paints and varnishes - Corrosion protection of steel structures by protective
paint systems - Part 4: Types of surface and surface preparation (ISO
12944-4:1998)
Paints and varnishes - Corrosion protection of steel structures by protective
paint systems - Part 5: Protective paint systems (ISO 12944-5:2007)
ISO 12944-6
ISO 12944-7
ISO 12944-8
ISO 16276-2
ISO 2812-1
ISO 4628 -2
ISO 4628-3
ISO 4628-4
ISO 4628-5
ISO 5436-1
ISO 5436-2
ISO 5436-2
ISO 6270-2
ISO 6272-1
ISO 8501-1
ISO 8501-3
ISO 8502-3
ISO 8502-4
ISO 8503-1
ISO 8503-2
ISO 8503-3
ISO 8503-4
ISO 16474-1
Paints and varnishes -- Methods of exposure to laboratory light sources -Part 1: General guidance
ISO 16474-2
Paints and varnishes -- Methods of exposure to laboratory light sources -Part 2: Xenon-arc lamps