Training System DS4

Hydraulic Training System
Components and Teachware
Type DS4
RE 00843/02.07
Replaces: 12.05
/164
RE 00843/02.07
Hydraulics Bosch Rexroth AG
DS4
/164
Table of contents
Contents
System presentation
Workstations
Typical variants
Custom configuration
Component carriers
Workstation accessories
Component sets
Page
4
6-34
6-8
10-31
32
33-34
35-67
On/off hydraulics, in accordance with BiBB
36-43
Proportional technology
44-49
Hydraulic closed-loop control axes
50-51
Measuring technology
52-61
Mobile hydraulics
62-63
Troubleshooting on hydraulic systems
64-67
Contents
Page
Components
69-126
Valves
70-89
Energy converters
90-91
Hydraulic accessories
92-103
Electrics 104-114
Measuring instruments 115-122
Mobile hydraulics 123-126
Section models
127-131
Pumps 128
Valves 129-131
Teachware
133-148
Exercise manuals 134-135

Training manuals 136-140
Software 141-145
Sets of foils 146-147
Working material 148
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Bosch Rexroth AG Hydraulics
DS4
RE 00843/02.07
Hydraulic training system system presentation
Features
The hydraulic training system for basic and advanced training

was developed to meet the increasing requirements of fluid
power technology.
Training system for basic and advanced training in line with

practical needs
The basic training system basically consists of a component carrier with stable, steerable castors with integrated hydraulic power unit, an electrical switch box, a tool container, a measuring
glass, and a P/T distributor.
The unit can optionally be fitted with up to 2 grid frames for hydraulic components, or with up to 2 grooved panels for pneumatic components, or with one grid frame and one grooved
panel each.
The exercises are set up on grid frames or grooved panels
and then connected by hoses. Quick-action couplings of the
hydraulic hoses allow the training exercises to be carried out
swiftly and safely.
A load simulator and numerous component sets are optionally available and turn the basic training system into a complete,
custom system for basic and advanced training in line with
practical needs, which guarantees your training success.
Suitable for holding training courses according to the recommendations by BiBB (Bundesinstitut for Berufsbildung
Berlin/Federal Institute for Vocational Training, Berlin)
Rugged and stable design
Low operating noise
Movable thanks to stable, steerable castors
Modular structure for a wide variety of variants
Use of size 6 standard components of Rexroth's industrial
valve product range
Clearly arranged and carefully thought-out design
Great selection of component sets
On/off hydraulics
Troubleshooting
Electrical components
Beginner's sets for hydraulics and electrohydraulics
Proportional hydraulics
Mobile hydraulics
Linear axes
Concept across technologies, suitable for
Hydraulics and pneumatics
With detailed and clearly structured trainee's and instructor's training manual, with 21 exercises and solutions
RE 00843/02.07
DS4
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Table of contents: Workstations

Contents
Typical variants
DS4 training system with 1 workstation
Page
6-8
6
DS4 training system, can be extended to 2 workstations 7

DS4 training system with 2 workstations
Contents
Racks
10-31
Configuration of the workstation according to own needs 10

Order example 11
22
Single-sided (one row, two rows)
22
Double-sided (one row, two rows)
22
Power supply
Power supply unit
Custom configuration
Page
Switch box
Measuring glass
1 measuring glass
23-26
24
25-26
27
27
Type code 12-13
Hose tray
Base frame 14
Load simulator
29
Frame 15
Table grid, writing surface
30
Type of hose coupling
31
Central grooved plate 15
28
Mounting frame 15
Component carrier
32
Grid 16
With one grid
32
Grooved panel 16
With two grids
32
Grid 16
Base sets
17-20
Hydraulic power unit with single pump 17

Hydraulic power unit with double pump 18
Integrated container 18
Hoses 19
Oil drip trays 19
Mounting kit for power unit
20
Mounting kit for integrated container
20
Hydraulics connection block

P/T distributor
21
21
Accessories
33-34
Wheel-mounted container
33
Anti-skid mat
33
Assortment of drawer dividers
33
Monitor arm
34
Info panel
34
Rag holder
34
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DS4
RE 00843/02.07
Workstations / typical variants

DS4 training system with 1 workstation
11
1
10
2
9
3
8
7
1 Base frame with castors
6 Hydraulic power unit with single pump 230 V/50 Hz, 1.5 kW
2 1x grid frame
7 Switch box 230 V/50 Hz with residual current protective device (RCD)
3 Oil drip tray, writing surface

4 Integrated container
5 Oil drip tray
8 1x P/T distributor with circulation circuit

9 1x power supply unit 24 V (on one side)
10 1x measuring glass
11 1x assembly carrier 210TE, 1x3 HE
RE 00843/02.07
DS4

DS4 training system, can be extended to 2 workstations
13
1
12
2
3
11
4
10
9
5
8
7
8 Switch box 230 V/50 Hz
2 1x grid frame
9 1x P/T distributor with circulation circuit
3 1x load simulator mounted; swivelling
10 1x hose tray, small
4 1x oil drip tray, writing surface
11 2x power supply unit 24 V (both sides)
6 Oil pan
13 1x assembly carrier 210TE, 1x3 HE
7 Hydraulic power unit with double pump 230 V/50 Hz, 1.5 kW
/164
/164
DS4
RE 00843/02.07

DS4 training system with 2 workstations
13
1
12
2
3
11
10
9
8
7

2 2x grid frame
3 Hose tray, large
4 2x oil drip tray, writing surface (both sides)
6 Oil pan
7 Hydraulic power unit with double pump 400 V/50 Hz, 2.2 kW
8 Switch box 400 V/50 Hz with residual current protective device

9 2x P/T distributor
10 1x load simulator mounted; swivelling
11 2x power supply unit 24 V (both sides)
13 2x assembly carriers 210TE, 2x3 HE
RE 00843/02.07
Notes
DS4
/164
10/164 Bosch Rexroth AG Hydraulics
DS4
RE 00843/02.07
Workstations / custom configuration

Configure the workstation according to your needs
14
7
9
1+ 2
3
4
10
8a
12 a
6
12 b
8b
5a
5b
11
5c
= Fields in the type code

1 + 2 Training system base frame
3 Frame
4 Grid
8 a Energy supply / power supply unit

8 b Energy supply / switch box
9 Measuring glass
5 a Base kit / container
10 Hose tray
5 b Base kit / power unit
11 Load simulator
5 c Base kit / oil pan

6 Hydraulic connection block
7 Rack
12 a Writing surface
12 b Table grid
14 Equipment of electrical assembly
RE 00843/02.07
DS4
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Order example:
Fields:
Details in
the fields:
10
11
12
13
14
TSDS4 1X R G2 U07 V1 A0 E02 M1 S0 L T1 W

Equipment of
electrical assembly
Coupling, leak-free
Table grid / writing surface
Load simulator
Hose tray
Measuring glass
Energy supply
Racks
Hydraulic connection block
Base kit
Grid
Frame
Series identification
Product division / product group
12/164
DS4
RE 00843/02.07

Type code
Component carrier for hydraulic training workstation:
Fields:
Details in the fields:

Product division - product range
Training system base frame DS4
Series
Series code
Frame
Central grooved panel
Mounting frame
Grid
Without grid, without grooved panel
Grid on one side
Grooved panel on one side
Grid on two sides
Grooved panel on two sides
1 side grid, 1 side grooved panel
TSDS4 1X
= TS-DS4
= 1X
=N
=R
= G0
= G1
= N1
= G2
= N2
= GN
Base kit
Without base kit
Oil pan
Hydraulic power unit 230 V/50 Hz, 1.5 kW, 1 pump, oil pan, hose kit 1000, complete
Hydraulic power unit 230 V/50 Hz, 1.5 kW, 2 pumps, oil pan, hose kit 630/1000, complete
Hydraulic power unit 400 V/50 Hz, 2.2 kW, 1 pump, oil pan, hose kit 1000, complete
Hydraulic power unit 400 V/50 Hz, 2.2 kW, 2 pumps, oil pan, hose kit 630/1000, complete
Hydraulic power unit 230 V/50 Hz, 1.5 kW, 1 pump, oil pan, container, hose kit 1000, complete
Hydraulic power unit 230 V/50 Hz, 1.5 kW, 2 pumps, oil pan, container, hose kit 630/1000, complete
Hydraulic power unit 400 V/50 Hz, 2.2 kW, 1 pump, oil pan, container, hose kit 1000, complete
Hydraulic power unit 400 V/50 Hz, 2.2 kW, 2 pumps, oil pan, container, hose kit 630/1000, complete
1 oil pan 737 x 725 mm, 1 container
1 oil pan 326 x 725 mm, 2 containers
Without connection block
1 P/T distributor with circulation function
2 P/T distributor with circulation function
Rack
Without assembly carrier
Rack 210TE, 1x3HE, on one side
Rack 210TE, 2x3HE, on one side
Rack 210TE, 1x3HE, on two sides (2x R961000167)
Rack 210TE, 2x3HE, on two sides (2x R961000166)
Rack 210TE, 1x3HE (R961000167) + 2x3HE (2x R961000166)
= U00
= U01
= U02
= U03
= U04
= U05
= U06
= U07
= U08
= U09
= U10
= U11
= V0
= V3
= V4
= A0
= A1
= A2
= A3
= A4
= A5
RE 00843/02.07
DS4
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10
11
12
13
14
15
*
Further details in clear text
Yxx =
No code =
W=
T0 =
T1 =
T2 =
T3 =
T4 =
T5 =
Equipment of electrical assembly

Specification of electrical assemblies in the assembly carriers
Type of coupling
Techno-Chemie couplings
Walther coupling, leak-free
Without table grid / without writing surface
Table grid for one side
Table grid for two sides
Writing surfaces for one side
Writing surfaces for two sides
Table grid for one side / writing surfaces for one side
Load simulator
L0 =
Without load simulator
L3 = 1 load simulator, mounted, swivelling
L4 =
2 load simulators, mounted, swivelling
Hose tray
S0 =
Without hose tray
S1 = 1 hose tray, can be mounted to the side (cannot be combined with load simulator on one side)
S2 =
2 hose trays, can be mounted to the side (cannot be combined with load simulator on one side)
S3 = 1 hose tray, large, can be mounted to the side (cannot be combined with load simulator on one side)
Measuring glass
M0 =
Without measuring glass
M1 = 1 measuring glass with shut-off valve
M2 =
2 measuring glasses with shut-off valve
E00 =
E01 =
E02 =
E03 =
E04 =
E05 =
E06 =
E07 =
E08 =
E09 =
E10 =
E11 =
E12 =
E13 =
E14 =
Power supply (switch box with 2x emergency stop)

Without switch box, without power supply unit
Without switch box, with power supply unit 24 VDC, 4.5 A, 115 V/50 Hz (for pneumatics only)
Without switch box, with power supply unit 24 VDC, 4.5 A, 230 V/50 Hz (for pneumatics only)
With switch box 115 V/50 Hz, with power supply unit 24 VDC, 4.5 A, 115 V/50 Hz
With switch box 115 V/50 Hz, with 2 power supply units 24 VDC, 4.5 A, 115 V/50 Hz
With switch box 115 V/50 Hz with RCD, with power supply unit 24 VDC, 4.5 A, 115 V/50 Hz
With switch box 115 V/50 Hz with RCD, with 2 power supply units 24 VDC, 4.5 A, 115 V/50 Hz
DS4
RE 00843/02.07

Base frame
Individual parts of the variant in type code Field 1 and Field 2
Type code
designation
R961000160
Base frame
Variant consisting of:
Material no.
for the subgroup of the
variant
TS-DS4-1X
1x
Base frame
TS-DS4-1X
Material no.
R961000160
Basis for all DS4 workstations.

2 oil-tight pans are fitted to the frame.
Dimensions
Weight
mm W 1350 x D 790 x H 1850

kg 67
Castors
4 pcs; steerable
Max. load-carrying capacity
2500 N
Paint coating
Pan; light grey RAL 7035

Side panels, blue RAL 5010
Material
Aluminium profiles
Powder-coated sheet steel
RE 00843/02.07
DS4
15/164

Frame
Invididual parts in type code Field 3
R961000226
Mounting frame
Type code
designation
R961002216
Central grooved
panel
R961000216
R961000226
Central grooved panel

Material no.
R961002216
Can be used on the DS4 instead of mounting frame for pneumatic training.
Grids can nevertheless be used.
Dimensions
Weight
Material
mm W 1130 x H 700 x D 30
kg 24.3
Aluminium profile
Mounting frame
Material no.
R961000226
For mounting 2 grids or grooved panels or a combination of a

grid and a grooved panel.
Dimensions
Weight
Material
Material no.
variant
mm W 1130 x H 700 x D 30
kg 5.7
Aluminium profile
DS4
RE 00843/02.07

Grid
Individual parts in type code Field 4
R961000169
Grooved panel
Without grooved
panel
G0
R961000210
Grid
Type code
designation
Without grid
G1
1x
R961000210
N1
1x
G2
2x
N2
GN
2x
R961000169
1x
1x
R961000210
Reinforced grid for hydraulic components with 50 mm grid

pattern
Dimensions
Weight
Material
Grid
mm W 1150 x H 700 x D 30
kg 11.75
Steel, aluminium profile
mm 50 x 50
Grooved panel
Material no.
R961000169
With mounting pins

Dimensions
Weight
Material
R961000169
R961000210
Grid
Material no.
Material no.
variant
mm W 1150 x H 700 x D 30
kg 24
Aluminium profile
RE 00843/02.07
DS4
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Base kits
Individual parts of the variants in type code Field 5
U01
U05
U06
U07
U09
Pressure
Oil tank
Frequency
Power
Material no.
Dimensions
Weight
Paint coating
Pressure
Oil tank
Material no.
for subgroup of the
variant
R961000163
2x
2x
R961000162
mm W 540 x H 650 x D 440
l 40
VAC 400
Power
R961002475
Hose
1000 mm long
R901133999
Voltage
Frequency
R961002474
Hose
630 mm long
Hz 50
l/min 8
Hz 50
kW 2.2
R961000175
kW 1.5
Flow
2x
l 40
Blue RAL 5010
R961000174
bar 50
bar 50
2x
Blue RAL 5010
kg 87.5
R961000176
kg 75
VAC 230
R961000177
2x
R901134001
l/min 8
2x
mm W 540 x H 650 x D 440
Voltage
R961000178
Flow
R961000179
2x
For the supply of one workstation
Paint coating
2x
2x
Hydraulic power unit with single pump
Weight
2x
R961000172
U11
Dimensions
R961000156
2x
U10
Material no.
R961000835
U03
U08
R961000288
Integrated container
U02
U04
R961000156
Oil pan
1148 x 725 mm
R961000155
Oil pan
737 x 725 mm
R961000154
Oil pan
326 x 725 mm
R961000312
Mounting kit for
power unit
R901134002
Double power unit
AC 230 V
R901134001
Single power unit
AC 230 V
R901134000
Power unit with double pump 400 VAC
Without base
U00
R901133999
Power unit with single
pump 400 VAC
Type code designation
2x
2x
2x
R961000173

Base kits
Hydraulic power unit with double pump
For the supply of two workstations
Material no.
Dimensions
Weight
Paint coating
Pressure
Oil tank
R901134002
mm W 540 x H 650 x D 625
kg 95
Blue RAL 5010
bar 50
l 40
Flow
l/min 8
Voltage
VAC 230
Frequency
Power
Material no.
Dimensions
Weight
Paint coating
Pressure
Oil tank
Hz 50
kW 1.5
R901134000
mm W 540 x H 650 x D 625
kg 107.5
Blue RAL 5010
bar 50
l 40
Flow
l/min 8
Voltage
VAC 400
Frequency
Power
Hz 50
kW 2.2
Integrated container
Material no.
R961000288
Lock at the front, easy running tracks, with mounting kit

Dimensions
Weight
Material
Drawers
Load carrying capacity per drawer
Colour
mm W 411 x H 710 x D 725

kg 82
Sheet steel, powder-coated
mm 4 x 100 high
1 x 150 high
N 500
Light grey RAL 7035
DS4
RE 00843/02.07
RE 00843/02.07
DS4

Base kits
Hose
Material no.
R961002474
NW 08, pressure range 100 bar

Didactic designation
VSK1.N-W
Weight
kg 0.64
Length
mm 630
Hose
Material no.
R961002475

VSL1.N-W
Weight
kg 0.74
Length
mm 1000
Oil pan
Material no.
R961000156
For base DS4, with mounting kit

Dimensions
Weight
Material
mm L 1148 x W 725 x H 30
kg 16.5
Oil pan
Material no.
R961000155

Dimensions
Weight
Material
mm L 737 x W 725 x H 30
kg 11.2
19/164

Base kits
Oil pan
Material no.
R961000154

Dimensions
mm L 326 x W 725 x H 30
Weight
kg 5.1
Material

Material no.
Dimensions
R961000312
mm W 120 x H 45 x D 100
Weight
kg 0.950

Material no.
Dimensions
R961000835
mm W 90 x H 130 x D 230
Weight
kg 1.9
Mounting kit for oil pan

Material no.
Dimensions
Weight
R961000761
mm W 120 x H 100 x D 100
kg 0.450
DS4
RE 00843/02.07
RE 00843/02.07
DS4
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V0
R961002567
P/T distributor
with circulation
Type code
designation
Without
connection block
Material no.
variant
V3
R961000435
V4
2x
R961000435
P/T distributor with circulation function

Material no.
R961002567
For DS4, can be mounted to the side panels by means of

brackets
Dimensions
Weight
Material
mm W 240 x H 130 x D 140

kg 4.1
Aluminium profile
Steel
DS4
RE 00843/02.07

Racks
A1
R961000167
2x
A4
A5
2x
R961000164
R961000167
210TE; 3HE for DS4

Dimensions
Weight
Material
mm W 1130 x H 173 x D 200

kg 7.9
Aluminium profile
Rack, two rows

Material no.
R961000166
210TE; 3HE for DS4

Dimensions
Weight
Material
R961000166
R961000165
Rack, one row

Material no.
Material no.
variant
A2
A3
R961000166
Rack
210TE; 2 x 3HE
A0
R961000167
Rack
210TE; 3HE
Type code
designation
Without
rack
mm W 1130 x H 306 x D 200

kg 11.6
Aluminium profile
RE 00843/02.07
DS4
23/164

Power supply
E01
R961000962
Switch box
400 VAC / 50 Hz
with RCD
R961000983
Switch box
230 VAC / 50 Hz
with RCD
On request
Switch box
115 VAC / 50 Hz
with RCD
R961000289
Switch box
400 VAC / 50 Hz
without RCD
1827008412
Switch box
230 VAC / 50 Hz
without RCD
1827008411
Switch box
115 VAC / 50 Hz
without RDC
R961000170
Power supply unit
230 VAC / 50 Hz
E00
1827003740
Power supply unit
115 VAC / 50 Hz
Type code
designation
Without switch box

Without power supply unit
Material no.
variant
E02
1827003740
R961000170
E03
1827008401
E04
2x
1827008402
E05
1827008403
E06
2x
1827008404
E07
2x
E08
1827008405
1827008406
E09
E10
2x
E11
E12
2x
E13
E14
2x

Power supply
Power supply unit
Material no.
1827003740
For DS3 and DS4; regulated output; short-circuit-proof;

ON/OFF switch; two 4-mm safety socket pairs +/without connection cable
Dimensions
Weight
mm W 160 x H 360 x D 45
kg 2.23
Material
Sheet steel
Colour
Blue RAL 5010
Output voltage
VDC 2 x 24
Input voltage
VAC 115
Frequency
Current max.
Hz 60
A 4.5
Power supply unit

Material no.
R961000170
For DS3 and DS4; regulated output; short-circuit-proof;

ON/OFF switch; two 4-mm safety socket pairs +/with connection cable
Dimensions
Weight
mm W 160 x H 360 x D 45
kg 2.43
Material
Sheet steel
Colour
Blue RAL 5010
Output voltage
VDC 2 x 24
Input voltage
VAC 115
Frequency
Current max.
Hz 60
A 4.5
DS4
RE 00843/02.07
RE 00843/02.07
DS4

Power supply
Switch box
Material no.
1827008411
With 2 x emergency stop; 1 keyed socket; 2 socket outlets with

earthing contact and fuses without residual-current-operated
circuit breaker
Weight
kg 6.5
Output voltage
VAC 3 x 115
Input voltage
VAC 115
Frequency
Current max.
Hz 50
A 16
Switch box
Material no.
on request
With 2 x emergency stop; 1 keyed socket; 2 socket outlets

with earthing contact and fuses with residual-current-operated circuit breaker
Weight
kg 6.5
Output voltage
VAC 3 x 115
Input voltage
VAC 115
Frequency
Current max.
Hz 50
A 16
Switch box
Material no.
1827008412

circuit breaker
Weight
kg 6.5
Output voltage
VAC 3 x 230
Input voltage
VAC 230
Frequency
Current max.
Hz 50
A 16
Switch box
Material no.
R961000963

Weight
kg 6.5
Output voltage
VAC 3 x 230
Input voltage
VAC 230
Frequency
Current max.
Hz 50
A 16
25/164

Power supply
Switch box
Material no.
R961000289

circuit breaker
Weight
kg 6.5
Output voltage
VAC 2 x 230; 1 x 400
Input voltage
VAC 400
Frequency
Current max.
Hz 50
A 16
Switch box
Material no.
R961000962

Weight
kg 6.5
Output voltage
VAC 2 x 230; 1 x 400
Input voltage
VAC 400
Frequency
Current max.
Hz 50
A 16
DS4
RE 00843/02.07
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DS4
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Measuring glass
Individual parts of the variant in type code Field 9
M0
R961002564
Measuring glass
Type code
designation
Without
measuring glass
Material no.
variant
M1
R901000066
M2
2x
R901000066
Measuring glass
Material no.
R961002564
With scale, bleed valve, overflow protection and ball valve

Dimensions
Weight
Capacity
Material
mm W 160 x H 700 x D 200

kg 6.5
l 2.5
Acrylic glass
Aluminium profile
Steel tube
PVC hose with nylon lining
Length 3 m
DS4
RE 00843/02.07

Hose tray
R961002634
Hose tray,
50-fold
S0
R961000188
Hose tray,
9-fold
Type code
designation
Without
hose tray
S1
S2
R961000188
2x
S3
R961000188
Hose tray
Material no.
R961000188
For a maximum of 9 hoses

(cannot be combined with load simulator on one side)
Dimensions
Weight
Material
mm W 230 x H 140 x D 240

kg 2.54
Aluminium profile
Steel
Hose tray, large

Material no.
R961002634
With oil pan for depositing small items.

Provided for mounting to the side panel. Sufficient for 50 hoses
(cannot be combined with load simulator on one side)
Dimensions
Weight
Material no.
variant
mm W 700 x H 172 x D 320

kg 14.5
Material
Aluminium profile
Colour
Blue RAL 5010
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DS4
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Load simulator
L0
R961000187
Load simulator,
swivelling
Type code
designation
Without
load simulator
Material no.
variant
L3
R961000187
L4
2x
R961000187
Load simulator, swivelling

Material no.
R961000187
With anti-rotation safety mechanism,

provided for mounting to the lateral panel.
Incl. 2 hose lines with angled connection, 2 m long, and
mounting panel for proximity switch
Dimensions
Weight
Material
Moved mass
Cylinder
mm W 250 x H 1000 x D 250

kg 31.5
Aluminium profile
kg 15
Diameter 25 / 16
Stroke 200 mm
DS4
RE 00843/02.07

1827003705
Writing surface
T0
R961000192
Table grid
Type code
designation
Without table grid

Without writing surface
Material no.
variant
T1
2x
T2
4x
R961000192
R961000192
T3
1827003705
T4
2x
1827003705
T5
2x
Table grid
Material no.
R961000192
For DS4 oil pans, (4 off are required to equip the system
completely)
Dimensions
Weight
mm W 560 x H 20 x D 790
kg 2.6
Material
Sheet steel
Packaging unit
Writing surface
Material no.
1827003705
For insertion into the pans of the DS4 component carrier

Dimensions
Weight
mm W 275 x H 25 x D 360
kg 0.35
Colour
White
Material
PMMA
Packaging unit
RE 00843/02.07
DS4
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Type of hose coupling
Identification in type code Field 13
-W
Leak-free
couplings
Type code
designation
Material no.
variant
Type of rack equipment

Identification in type code Field 14
Y02
2x
Y04
1x
Y13
Y18
1827008413
BIBB-GS hydraulics
A-H, el. components
Type code
designation
1827008415
BIBB-GS hydraulics
El. components
Material no.
variant
1x
2x
Workstations / component carriers

Component carrier with one grid
Material no.
R961003176
For mounting hydraulic components

Dimensions
Weight
mm W 820 x H 1563 x D 790

kg 35
Material
Aluminium profiles
Castors
4 off; steerable
Load carrying capacity max:
2500 N
Paint coating
Component carriers with two grids

Material no.
R961003128
For mounting hydraulic components

Dimensions
Weight
mm W 820 x H 1563 x D 790

kg 42
Material
Aluminium profiles
Castors
4 off; steerable
Load carrying capacity max:
2500 N
Paint coating
DS4
RE 00843/02.07
RE 00843/02.07
DS4
Workstations / accessories
Wheel-mounted container
Material no.
R961000287
Lock at the front, easy running tracks

Dimensions
Weight
Material
Drawers
mm W 411 x H 825 x D 725

kg 84
mm 4 x 100 high
1 x 150 high
Load carrying capacity per drawer
500 N
Colour
Light grey RAL 7035
Recommended accessories for wheel-mounted container:

Anti-skid mat
Material no.
Dimensions
Weight
R961000568
mm W 405 x H 100 x D 720
kg 0.12
Material
Neoprene
Packaging unit

Material no.
R961000563
100 mm high
Dimensions
Weight
mm W 405 x H 100 x D 720

kg 0.94
Material
Sheet steel
Packaging unit

Material no.
R961000564
150 mm high
Dimensions
Weight
mm W 405 x H 150 x D 720

kg 1.39
Material
Sheet steel
Packaging unit
33/164
Workstations / accessories
Articulating monitor arm
Material no.
1827003725
With keyboard and mouse holder

Dimensions
Weight
Load carrying capacity
mm W 415 x H 350 x D 710

kg 10
N 250
Material
Aluminium profiles
Sheet steel
Colour
Light grey
Info panel
Material no.
1827003721
The position can be ajdusted by means of two joints

incl. mounting kit
Dimensions
Weight
mm W 280 x H 370 x D 80
kg 4.11
Format
DIN A4
Material
Aluminium profile
Steel
Rag holder
Material no.
1827003722
Handy deposit for cleaning rags. Can also be used for cable
routing
Dimensions
mm W 38 x H 60 x D 35
Weight
kg 0.036
Colour
Black
Material
Plastic
Packaging unit
DS4
RE 00843/02.07
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DS4
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Table of contents: Component sets

Contents
Page
Contents
Page
On/off hydraulics according to BiBB
36-43
52-61
For manually operated valves
36-37
Measuring technology 2042, minimal
52-53
For electrically operated valves
38-39
Measuring technology 2042, standard
54-55
56-57
Electrical components for experiments A-H
40
Measuring technology 3050, minimal for PC
For additional experiments Z1-Z3
41
Measuring technology 3050, ISDS standard for PC 58-59
Electrical components for experiments Z1-Z3
42
Measuring technology 5050, standard for PC
Electrical components for experiments A-H and Z1-Z3 43

Proportional technology
44-49
Analogue control for directional valve
44-45
Analogue control for flow control valve
46-47
Analogue control for pressure relief valve
48-49
Hydraulic closed-loop control axes 50-51

Axis control with Hy-Control
50-51
60-61
Mobile hydraulics
62-63
Basic principles
62-63
64-67
With manually operated directional valves
64-65
With electrically operated directional valves
66-67
Component sets / on/off hydraulics manual, according to BiBB

BiBB hydraulic component set A - H,
for manually operated valves
Material no.
R961002888
This component set is used to impart the basic principles of

hydraulics.
Training objectives
Drive power unit / pump
Cylinders / hydraulic motors
Directional valves
Pressure control valves
Flow control valves
Hydraulic accumulators
Basic circuits
Commissioning
The set includes exclusively industrial components. All valves
comply with the industrial standard for size 6.
For carrying out the exercises, all the required hoses and 4
pressure gauges for indicating the pressure are included in the
scope of supply.
Weight
kg 51
DS4
RE 00843/02.07
RE 00843/02.07
DS4
37/164
Component sets / on/off hydraulics manual, according to BiBB

Set consisting of:
Item
Qty
1
9
2
5
3
4
4
4
5
1
6
1
7
3
8
2
9
1
10
1
11
1
12
1
13
1
14
1
15
1
16
1
2
17
18
1
19
1
20
1
Material no.
R961002474
R961002475
R961002476
R961002715
R961002491
R961002503
R961002485
R961002520
R961002544
R961002545
R961002539
R961002495
R961002546
R961002513
R961002489
R961002522
R961002552
R961002550
R961002551
R961002505
Recommended accessories:
R961002893
R961003494
R900061256
R900001439
R900065201
Designation
Hose line 630 mm
Hose line 1000 mm
Hose line 1000 mm with minimess connection
Pressure gauge, diameter 63, 0-100 bar incl. MSK
Ball valve AB 21-20/G1/4-500
Diaphragm-type hydraulic accumulator with shut-off block for grid
Distributor
Pressure relief valve DBDH6G1X/100
Direct operated pressure reducing valve DR6DP1- 5X/75YM
Pilot operated pressure relief valve DB6K1-4X/50YV
Throttle valve DV06-1-1X/V
Throttle check valve DRV06-1-1X/V
2-way flow control valve 2FRM6B36-3X/10QRV
Check valve, pilot operated SV 6 PB1-6X/
Check valve S6A1.X
Check valve S6A3.X
4/2 directional valve 4WMM6C5X
4/3 directional valve 4WMM6G5X
4/3 directional valve 4WMM6E5X/F
Gear motor
Page
19, 97
19, 97
99
95
86
92
94
77
77
78
83
83
84
89
87
88
70
70
71
91
BiBB additional experiments

Single-rod cylinder, stroke = 200 mm
Stopwatch, digital, quartz
Filling and testing device
Tachometer visual/mechanical
41
90
103
103
103
BiBB Hydraulics - Basic Principles, Trainers Manual

BiBB Hydraulics - Basic Principles, Trainees Manual
BiBB Hydraulics - Basic Principles, Project Exercises, Trainers Manual
BiBB Hydraulics - Basic Principles , Project Exercises, Trainees Manual
134
134
134
134
The Hydraulic Trainer, Volume 1, Basic Principles

The Hydraulic Trainer, Volume 5, Fluid Power Technology A-Z
Hydraulics in theory and practice
136
138
139
Hydraulic Trainer CBT Version 4.0

Web Tr@iner Hydraulics - Basic Principles
141
142
Teachware:
Training manuals
*
*
*
*
Supplementary literature
*
*
*
Supplementary training media
*
*
* The teachware in various languages can be found on the given pages
Component sets / on/off hydraulics electrical, according to BiBB

BiBB hydraulic component set A - H,
for electrically operated valves
Material no.
R961002887
This component set is used for imparting basic knowledge in

the field of electrohydraulics
Training objectives
Drive power unit / pump
Cylinders / hydraulic motors
Electrically controlled directional valves
Pressure control valves / pressure switches
Flow control valves
Basic circuits / relay circuits
Commissioning and troubleshooting
The set includes exclusively industrial components. All valves
comply with the industrial standard for size 6.
For carrying out the exercises, all the required hoses and 4
pressure gauges for indicating the pressure are included in the
scope of supply.
Weight
kg 57
DS4
RE 00843/02.07
RE 00843/02.07
DS4
39/164

Set consisting of:
Item
Qty
1
9
2
5
3
4
4
4
5
1
6
1
7
3
8
2
9
1
10
1
11
1
1
12
13
1
14
1
15
1
16
1
17
1
2
18
19
1
20
1
21
1
22
1
23
2
Material no.
R961002474
R961002475
R961002476
R961002715
R961002491
R961002503
R961002485
R961002520
R961002544
R961002545
R961003488
R961002495
R961002539
R961002546
R961002513
R961002489
R961002522
R961002547
R961002548
R961002549
R961002505
R900846807
R900846808
1
R961002893
1
1827008414
1
1827008420
1
R961003494
1
R900061256
1
R900001439
1
R900065201
Designation
Hose line 630 mm
Hose line 1000 mm
Pressure gauge, diameter 63, 0 - 100 bar incl. MSK
Diaphragm-type hydraulic accumulator with shut-off block for grid
Distributor
Direct operated pressure reducing valve DR6DP1- 5X/75YM
Pressure switch
2-way flow control valve 2FRM6B36-3X/10QRV
Check valve S6A1.X
Check valve S6A3.X
4/2 directional valve 4WE6C6X/EG24N9K4
4/3 directional valve 4WE6G6X/EG24N9K4
4/3 directional valve 4WE6E6X/EG24N9K4
Gear motor
Cable set HPF-E1
Cable set HPF-E2
Page
19, 97
19, 97
99
95
86
92
94
77
77
78
80
83
83
84
89
87
88
73
73
74
91
111
111
BiBB additional experiments

Electrical components BiBB Z1 -Z3 19
Electrical components BiBB Z1 -Z3 boxes
Stopwatch, digital, quartz
Tachometer visual/mechanical
41
42
90
103
103
103
BiBB Hydraulics - Basic Principles, Trainers Manual

BiBB Hydraulics - Basic Principles, Trainees Manual
BiBB Hydraulics - Basic Principles, Project Exercises, Trainers Manual
BiBB Hydraulics - Basic Principles, Project Exercises, Trainees Manual
134
134
134
134

The Hydraulic Trainer, Volume 5, Fluid Power Technology A - Z
136
138
139

Web Tr@iner Hydraulics - Basic Principles
Web Tr@iner Electrohydraulics
141
142
143
Teachware:
Training manuals
*
*
*
*
*
*
*
*
*
*
DS4
RE 00843/02.07

Electrical components for BiBB hydraulic component set
A-H
Material no.
1827008413
Electrical components for controlling electrically operated

valves A - H to BiBB as 19" version for installation in racks
Weight
kg 5.23
Set consisting of:

Item
Qty
1
1
2
1
3
1
4
5
5
2
6
1
Material no.
R900719908
R900897345
R900897337
1827008408
R961003106
R900029597
Designation
Operating module, 4 push-buttons / 2 switches BPS 7.4
Operating module, distributor BPS 13.1
Operating module, relay BRS 1.2
Blind plate 3HE/21TE
Proximity switch, inductive
Measurement cable set (small)
Page
104
104
104
109
114
112
RE 00843/02.07
DS4
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BiBB hydraulic component set for additional experiments Z1 - Z3
Material no.
R961002893
Hydraulic components for 3 further experiments in accordance with BiBB, based on the BiBB component set
R961002887
This kit includes industrial components of size 6 and all the required connection cables.
Weight
kg 16
Set consisting of:

Item
Qty
Material no.
Designation
1
1
R961002489
Check valve S6A1.X
2
1
R961002522
Check valve S6A3.X
3
1
R961003488
Pressure switch incl. cable
4
1
R961002553
Pilot operated pressure relief valve
5
1
R961002485
Distributor
6
1
R961002554
4/3 directional valve 4WE6J6X/EG24N9K4
7
1
R900846807
Solenoid cable with LED, form A, black plug
8
2
R900846808
Solenoid cable with LED, form A, grey plug
1827008414
BiBB electrical components Z1 - Z3 19
1827008420
BiBB electrical components Z1 -Z3 boxes
*
*
*
*
*
Web Tr@iner Electrohydraulics
Page
87
88
80
81
94
74
111
111
42
136
138
139
141
143
DS4
RE 00843/02.07

for additional experiments Z1 - Z3
Material no.
1827008414
Electrical components for controlling electrically operated

valves Z1 - Z3 according to BiBB in 19 variant,
for installation into racks
Weight
kg 2.6
Set consisting of:

Item
Qty
1
1
2
1
3
1
4
1
Material no.
R900897341
R900897337
R900897346
R961003106
Designation
Operating module, signal output BPS 8.1
Operating module, time relay BRS 2.1
Page
104
104
105
114
RE 00843/02.07
DS4
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Component sets / for on/off hydraulics electrical, according to BiBB

Material no.
1827008415
Electrical components for controlling electrohydraulics (extended set A - H and Z1 - Z3) in 19 variant; complete 210 TE
Weight
kg 8.25
2
7
Set consisting of:

Item
Qty
1
1
2
1
3
2
4
1
5
1
6
1
7
3
8
1
Material no.
R900897345
R900719908
R900897337
R900897341
1827008408
R900897346
R961003106
R900021502
Designation
Operating module, dstributor BPS 13.1
Operating module, 4 push-buttons / 2 switches BPS 7.4
Operating module, signal output BPS 8.1
Partial front panel 3HE/21TE
Operating module, time relay BRS 2.1
Measurement cable set (large)
Page
104
104
104
104
109
105
114
112
DS4
RE 00843/02.07
Component sets / proportional technology

Component set, 4/3 proportional directional valve
4WREE6, load simulation valve, command value module
Material no.
R961003549
For analogue controlling of the proportional directional valve,

based on BiBB component set R961002887
Training objectives
Proportional valve technology
Component technology (valve / amplifier)
Proportionality
Cylinder control
Positioning
2
5
1
3
6
7
RE 00843/02.07
DS4
45/164

Set consisting of:
Item
Qty
Material no.
1
1
R961003533
2
3
4
5
6
7
1
1
1
1
1
1
R961000107
R961001630
R900711665
R961001957
R961003550
R900826555
1
R961003495
Designation
Page
4/3 proportional directional valve 4WREE with integrated electronics and load simulation
75
valve
Operating module BPS 20.0 for command value generation
106
Operating module BPS 21.0, adapter from 4 mm sockets to 7-pin connection plug
106
Operating module BPS 6.1
105
Operating module BPS 5.2 with 1 potentiometer +/- 10 Volt output
105
7-pin cable for the connection of integrated electronics
113
Cable set (command value measurement)
111
Single-rod cylinder, 400 mm stroke
90
Teachware:
Training manuals
*
*
*
*
*
*
Control Technology with Proportional Hydraulics, Trainers Manual

Control Technology with Proportional Hydraulics, Trainees Manual
134
134
The Hydraulic Trainer, Volume 2, Proportional and Servo-valve Technology

137
138
Web Tr@iner Proportional and Closed-loop Control Technology

OHP foils Proportional Hydraulics
144
147
DS4
RE 00843/02.07

Component set proportional technology
Material no.
R961002897
For analogue controlling of proportional flow control valve

type 2FRE6B-2X/10QK4RV, based on
BiBB component set R961002887
Training objectives
Proportionality
Cylinder control
Positioning
Weight
Type of protection
kg 7.0
IP41
RE 00843/02.07
DS4
47/164

Set consisting of:
Item
Qty
1
1
3
1
4
1
5
1
6
1
Material no.
R961002557
R900844180
R900846809
R900711658
R901057058
1
R900711665
1
R961003495
1
R900843486
Designation
Proportional flow control valve 2FRE6B-2X/10QK4RV
Position transducer cable for proportional flow control valve (analogue control)
Solenoid cable without LED, form A, grey plug
Proportional amplifier VT-VRPA1
Page
85
112
111
107
108
Operating module, command and actual value display BPS 6.1 in 19

Precision pressure gauge 0 - 100 bar
105
90
95
Proportional Hydraulics, Trainers Manual

Proportional Hydraulics, Trainees Manual
134
134

137
138

144
147
Teachware:
Training manuals
*
*
*
*
*
*
DS4
RE 00843/02.07

Component set proportional technology
Material no.
R961002898
For the analogue control of proportional pressure relief valve

DBE6-1X/50G24NK4M,
based on BiBB component set R961002887
Training objectives
Proportionality
Weight
Type of protection
kg 7.5
IP41
RE 00843/02.07
DS4
49/164

Set consisting of:
Item
Qty
1
1
2
1
3
1
4
1
Material no.
R961002555
R900846809
R900711662
R900033823
1
R900711665
1
R961003495
1
R900843486
Designation
Proportional pressure relief valve DBE6-1X/50G24NK4M
Proportional amplifier VT-VSPA1
Page
81
111
107
108
Operating module, command and actual value display, BPS 6.1 in 19

Precision pressure gauge 0 - 100 bar
105
90
95
Proportional Hydraulics, Trainers Manual

Proportional Hydraulics, Trainees Manual
134
134

137
138

144
147
Teachware:
Training manuals
*
*
*
*
*
*
Component sets / hydraulic closed-loop control axes

Component set linear axis HY-Control
with analogue amplifier
Material no.
R961002886
Component set HY-Control is a complete training system, including two-language training manual on CD-ROM.
A load can be steplessly simulated by means of a pressure relief valve on the passive cylinder.
Training objectives
High-response valve technology
Closed-loop position control
Command value ramps
Zero point matching
Dynamic response
Commissioning
Weight
Type of protection
kg 83
IP41
DS4
RE 00843/02.07
RE 00843/02.07
DS4
51/164
Component sets / hydraulic closed-loop control axes

Set consisting of:
Item
Qty
1
1
2
1
3
1
4
1
5
1
6
1
7
3
8
1
9
4
3
10
11
1
1
12
Material no.
R900784518
1827003492
1827008069
R961002509
1827003336
R961002516
R961002715
R961002486
R961002476
R961002475
R961002519
R961002796
Teachware:
*
*
*
*
Designation
Linear axis, analogue position measuring system
Controller module AVPC, box, SI
Operating module BPS 6.1/B with electro-box 49TE
High-response valve size 6 OBE
Valve cable with Hirschmann plug CA 6 LS and valve plug-in connector
Re-feed tank for HY-Control
Pressure relief valve DBDH6G1X/100 for HY-Control
Hose line 1000 mm
Distributor for HY-Control
CD HY-Control training manual de/en
Page
76
95
99
19, 97
89

137
138

144
147
DS4
RE 00843/02.07
Component sets / measuring technology

Component set measuring technology 2042, minimal
Material no.
R961002156
The inexpensive entry into the electrical measurement of physical variables such as pressure and speed.
All the required connection cables and the transport case are
included.
Set up BiBB exercises (pump characteristic curves, regenerative circuit, etc.) and utilize an industrial measuring instrument
instead of mechanical pressure gauges.
The data acquired via the connection cable can also be read
out on a PC.
For this, you optionally require:
Software
Connection cable
Weight
Material no. R961001939


kg 4.6
6
1
3
4
RE 00843/02.07
DS4
53/164

Set consisting of:
Item
Qty
1
1
2
1
3
1
4
1
5
1
6
1
Material no.
R900754481
R900868620
R961001938
R900210004
R900210002
R900063746
Designation
Speed sensor (output 4 - 20 mA)
Pressure transducer 0 - 200 bar / output 0 - 20 mA
Multihandy 2042
Plastic case
Plug-in power supply unit, 230 VAC
Measurement cable
Page
118
118
115
122
122
121
In order to measure/display differential pressure in parallel, you require additionally

R900868620
R900063746
Measurement cable
118
121
Teachware:
*
*
136
138

DS4
RE 00843/02.07

Component set Measuring technology 2042, standard
Material no.
R961003445
Measure all relevant physical variables such as pressure, flow,

temperature and speed in your hydraulic exercise set-up.
All the required connection cables and the transport case are
included.
Carry out BiBB exercises (pump characteristic curve, regenerative circuit etc.) and utilize an industrial measuring instrument instead of mechanical pressure gauges.
The data acquired via the connection cable can also be read
out on a PC.
For this, you optionally require:
Software
Connection cable
Weight
kg 4.6
1
5
7
RE 00843/02.07
DS4
55/164

Set consisting of:
Item Qty
1 1
2 1
3 1
4 1
5 1
6 1
7 1
8 2
9 1
Material no.
R961002536
R900704454
R900868620
R900754481
R961001938
R900210004
R900210002
R900063746
R900213937
Designation
Gear flow sensor 0.2 - 30 l/min
F/I converter
Multihandy 2042
Plastic case
Measurement cable
Temperature sensor
Page
119
120
118
118
115
122
122
121
119

R900868620
118
Teachware:
*
*
136
138

DS4

Component set measuring technology 3050, minimal for PC
Material no.
R900738894
Measure physical variables such as pressure and speed using

the industrial measuring device Multihandy 3050.
Carry out BiBB exercises (pump characteristic curve, regenerative circuit etc.) and utilize sensors with frequency and analogue signals.
Thanks to ISDS (Intelligent Sensor Detection System), no calibration required.
All the required connection cables, transport case, evaluation
software HYDROcomsys / Win32 and the USB connection
cable are included.
Weight
kg 8.4
RE 00843/02.07
RE 00843/02.07
DS4
57/164

Set consisting of:
Item
Qty
1
1
2
1
3
1
4
1
5
1
6
1
7
1
Material no.
R900892375
R900738915
R900739196
R900733194
R900210002
R900733207
R900778981
Designation
Speed sensor
Pressure transducer 0 - 200 bar / output 0 - 20 mA with ISDS
Multihandy 3050 incl. software HydroCOMsys/WIN
Test case
Plug-in power supply unit, 230VAC
Measurement cable (ISDS)
USB cable for Multihandy 3050/5050 L = 1.5 m
Page
118
118
115
122
122
121
121

R900738915
R900733207
118
121
Teachware:
*
*
136
138


Component set Measuring technology 3050 ISDS, standard for PC
Material no.
R961002884
Measure all relevant variables such as pressure, flow, temperature and speed in your hydraulic exercise set-up using the
industrial measuring device Multihandy 3050.
Carry out BiBB exercises (pump characteristic curve, regenerative circuit etc.) and utilize sensors with frequency and
analogue signals.
Thanks to ISDS (Intelligent Sensor Detection System), no
calibration required.
software HYDROcomsys / Win32 and the USB connecting
cable are included.
Weight
kg 11.1
DS4
RE 00843/02.07
RE 00843/02.07
DS4
59/164

Set consisting of:
Item
Qty
1
1
2
1
3
1
4
1
5
1
6
1
7
1
8
3
9
1
Material no.
R961002508
R900892375
R900738915
R900739196
R900733194
R900210002
R900749653
R900733207
R900778981
Designation
Gear flow sensor 0.2 - 30 l/min with ISDS
Speed sensor
Test case
Temperature sensor with ISDS
Page
119
118
118
115
122
122
119
121
121

R900738915
Teachware:
*
*
118

136
138
DS4
RE 00843/02.07

Component set measuring technology 5050, standard for PC
Material no.
R961002885
The high-end measuring device for the most demanding use

in complex circuits.
Utilize up to six measurement inputs for your complete hydraulic exercise set-up.
Carry out BiBB exercises (pump characteristic curve, regenerative circuit etc.) and utilize sensors with frequency and analogue signals.
Thanks to ISDS (Intelligent Sensor Detection System), no calibration required.
software HYDROcomsys / Win32 and the USB connecting
cable are included.
Weight
kg 11.5
RE 00843/02.07
DS4
61/164

Set consisting of:
Item
Qty
1
1
2
1
3
1
4
1
5
1
6
1
7
1
8
3
9
1
Material no.
R961002508
R900892375
R900738915
R900749653
R900733191
R900210002
R900733194
R900733207
R900778981
Designation
Speed sensor
Test case
Page
119
118
118
119
116
122
122
121
121

R900738915
118
Teachware:
*
*
136
138
The Hydraulic Trainer, Volume 1, Basic principles

DS4
RE 00843/02.07
Component sets / mobile hydraulics

Component set mobile hydraulics, basic principles
Material no.
R961002890
With manually operated mobile control blocks.

The component set includes standard mobile control blocks
and is a unique training system on the market.
It was designed for, among others, the following professions:
Construction machine mechanics
Construction machine operators
Agricultural machine mechanics.
It is used for illustrating the differences between industrial hydraulics and mobile hydraulics.
The types of actuation are
mechanical
electrical
electrohydraulic, proportional or switched
The actuating travel can be read off from scales. This allows
recording of a flow characteristic curve in dependence upon
the load.
Weight
kg 36.5
3
4
RE 00843/02.07
DS4
63/164
Component sets / mobile hydraulics

Set consisting of:
Item
Qty
1
1
2
1
3
1
4
1
Material no.
R961002532
R961002533
R961002531
R961002541
Designation
Mobile control block SM12 (1 hand lever valve)
Mobile control block SM12 (2 hand lever valves)
Mobile control block SM12 (1 x hand lever / 1 x hydraulic)
Pilot control device
Page
123
124
125
126
Teachware:
Training manuals
*
*
*
*
Mobile Hydraulics, Trainers Manual

Mobile Hydraulics, Trainees Manual
134
134
Hydrostatic drives with control of the secondary unit

Hydraulics in mobile machinery
138
140
Component sets / troubleshooting on hydraulic systems

Hydraulic component set, troubleshotting
Material no.
R961002891
With manually operated directional valve.

This component set is based on the contents of BiBB exercises
and deals in detail with the subject area of commissioning and
troubleshooting.
It comprises valves with integrated defects that are to be installed
in circuits. "Troubleshooting" provides assistance in imparting
knowledge of and competence in systematic troubleshooting on
hydraulic systems in a target-oriented manner.
Trainee's and Instructor's Manual included.
Weight
kg 10
DS4
RE 00843/02.07
RE 00843/02.07
DS4
65/164

Set consisting of:
Item
Qty
1
1
2
1
3
1
4
1
5
1
6
1
Material no.
R900054511
R961002520**
R961002545**
R961002471**
R961002550**
Teachware:
*
*
*
*
*
Designation
Troubleshooting HP3/4/6 Trainers and Trainees Manual - de
Check valve S6A1.X with hose 630 mm
4/3 directional valve 4WMM6G5X
Storage box
Page
135
77
79
87
70

136
138
139

Web Tr@iner Hydraulics - basic principles
141
142

** Components are manipulated and identified by a B on the nameplate

Hydraulic component set, troubleshooting
Material no.
R961002892
With electrically operated directional valve.

This component set is based on the contents of BiBB exercises
and deals in detail with the subject area of commissioning and
troubleshooting.
It comprises valves with integrated defects that are to be installed
in circuits. "Troubleshooting" provides assistance in imparting
knowledge of and competence in systematic troubleshooting on
hydraulic systems in a target-oriented manner.
Trainee's and Instructor's Manual included.
Weight
kg 12
DS4
RE 00843/02.07
RE 00843/02.07
DS4
67/164

Set consisting of:
Item
Qty
1
1
2
1
3
1
4
1
5
1
6
1
7
1
8
1
Material no.
R961002520**
R961002545**
R961002471**
R961002548**
R900054511
R900846807
R900846808
Teachware:
*
*
*
*
*
Designation
4/3 directional valve 4WE6G6X/EG24N9K4
Troubleshooting-HP3/4/6 Trainers and Trainees Manual - de
Storage box
Page
77
79
87
73
135
111
111

136
138
139

Web Tr@iner Hydraulics - basic principles
141
142

** Components are manipulated and identified by a B on the nameplate
Notes
DS4
RE 00843/02.07
RE 00843/02.07
DS4
69/164
Table of contents: Components

Contents
Page
Contents
Page
Valves
70-89
Hydraulic accessories
92-103
Directional valves
70-76
92
Manual operation
70-72
Pressure filters
93
Electrical operation
73-74
Distributors
Proportional and high-response valves with feedback 75-76
94
Pressure gauges
95-96
97-99
77-82
Hoses
Manual operation
77-79
Tools 100-102
80-82
Required working material according to BiBB 103
Flow control valves
83-85
Manual operation
83-84
Isolator valves
Manual operation
Hydraulic operation
Energy converters
Electrics
104-114
85
Operating modules of 19 installation technique 104-109
86-89
Desktop power supply unit 110
86
Connection cables 111-113
87-89
Proximity switches 114
90-91
115-122
Cylinders
90
Measuring instruments 115-117
Hydraulic motors
91
Sensors 118-120
Measurement cable 121
Accessories 122
Mobile hydraulics
123-126
Control block, 1 directional valve, hand lever 123

Control block, 2 directional valves, 2 hand levers 124
Control block, 2 directional valves, 1 hand lever 125
126
Components / valves
Directional valves
Manual operation
4/2 directional valve
Material no.
R961002552
With spring return, mounted on component plate

Industrial type
Information on industrial
type
Dimensions
mm
Weight
kg
Temperature max.
C
Size
Flow max.
l/min
Type of actuation
Symbol

Material no.
DW3.NV-W
4WMM6C5X
RE 22280
W 140 x D 125 x H 187
2.3
70
6
15
Hand lever
R961002550

Industrial type
type
Dimensions
mm
Weight
kg
Temperature max.
C
Size
Operating pressure
bar
max.
Flow max.
l/min
Type of actuation
Symbol
DW4.NV-W
4WMM6G5X
RE 22280
W 140 x D 125 x H 187
2.3
70
6
100
15
Hand lever
DS4
RE 00843/02.07
RE 00843/02.07
DS4
Components / valves
Directional valves
Manual operation
Material no.
R961002551
With detent, mounted on component plate

Industrial type
Information on industrial type
Dimensions
mm
Weight
kg
Temperature max.
C
Size
Operating pressure
bar
max.
Flow max.
l/min
Type of actuation
Symbol

Material no.
DW5.NV-W
4WMM6E5X/F
RE 22280
W 140 x D 125 x H 187
2.3
70
6
100
15
Hand lever
R961002510

Industrial type
Dimensions
mm
Weight
kg
Temperature max.
C
Size
Operating pressure
bar
max.
Flow max.
l/min
Type of actuation
Symbol
DW14.NV-W
4WMM6J5X
RE 22280
W 140 x D 125 x H 187
2.3
70
6
100
15
Hand lever
71/164
Components / valves
Directional valves
Manual operation
Material no.
Industrial type
type
Dimensions
mm
Weight
kg
Temperature max.
C
Size
Operating pressure
bar
max.
Flow max.
l/min
Type of actuation
Symbol
R961002511
DW18.NV-W
4WMM6H5X
RE 22280
W 140 x D 125 x H 187
2.3
70
6
100
15
Hand lever
DS4
RE 00843/02.07
RE 00843/02.07
DS4
Components / valves
Directional valves
Material no.
R961002547
With spring return, with concealed manual override,

mounted on component plate
Industrial type
Dimensions
mm
Weight
kg
Temperature max.
C
Size
Operating pressure max.
bar
Flow max.
l/min
Voltage
VDC
Power consumption
W
Switching ON
ms
time
OFF
ms
Type of actuation
Symbol

Material no.
DW3E.NV-W
4WE6C6X/EG24N9K4
RE 23178
W 145 x D 125 x H 132
2.65
50
6
100
15
24
30
25 - 45
10 - 25
Electrical
R961002548

Industrial type
Dimensions
mm
Weight
kg
Temperature max.
C
Size
bar
Flow max.
l/min
Voltage
VDC
Power consumption
W
Switching ON
ms
time
OFF
ms
Type of actuation
Symbol
DW4E.NV-W
4WE6G6X/EG24N9K4
RE 23178
W 145 x D 125 x H 132
5.15
50
6
100
15
24
30
25 - 45
10 - 25
Electrical
73/164
Components / valves
Directional valves
Material no.
R961002554

Industrial type
Dimensions
mm
Weight
kg
Temperature max.
C
Size
bar
Flow max.
l/min
Voltage
VDC
Power consumption
W
Switching ON
ms
time
OFF
ms
Type of actuation
Symbol

Material no.
DW10E.NV-W
4WE6J6X/EG24N9K4
RE 23178
W 145 x D 125 x H 132
2.65
50
6
100
15
24
30
25 - 45
10 - 25
Electrical
R961002549

Industrial type
Dimensions
mm
Weight
kg
Temperature max.
C
Size
bar
Flow max.
l/min
Voltage
VDC
Power consumption
W
Switching ON
ms
time
OFF
ms
Type of actuation
Symbol
DW13E.NV-W
4WE6E6X/EG24N9K4
RE 23178
W 145 x D 125 x H 132
2.65
50
6
100
15
24
30
25 - 45
10 - 25
Electrical
DS4
RE 00843/02.07
RE 00843/02.07
DS4
Components / valves
Directional valves
Proportional and high-response valves with feedback
4/3 proportional directional valve
Material no.
R961003533
4/3 proportional directional valve with load simulation valve
Industrial type
type
Dimensions
mm
Weight
kg
Temperature max.
C
Size
Operating pressure
bar
max.
Nominal flow
l/min
Command value
VDC
input
Component plug
Type of actuation
Symbol
DW40-E-D.NV-W
4WREE6E08-2X/G24K31/A1V
+ HSZ 06 AZ18
RE 29061
W xDxH
5.9
50
6
100
8 at Dp = 10 bar
10 V
K31
Electrical
75/164
Components / valves
Directional valves
Proportional and high-response valves with feedback
4/3 proportional directional valve
Material no.
R961002515
With integrated control electronics, spring return,
Industrial type
Dimensions
mm
Weight
kg
Temperature max.
C
Size
bar
Nominal flow
l/min
Command value
VDC
input
Component plug
Type of actuation
Symbol
DW40E.NV-W
4WREE6E08-2X/G24K31/A1V
RE 29061
W 262 x D 125 x H 184
4.4
70
6
100
8 at p = 10 bar
10
According to DIN 43563-AM6-3
Electrical
4/4 high-response valve, direct operated

Material no.
R961002509
With 4/4 failsafe positions in the deactivated state, control solenoid with integrated position feedback and integrated valve
electronics (OBE), mounted on component plate
Industrial type
DW38E.NV-W
4WRPEH6C3B04L-2X/G24K0/
A1M
RE 29035
W 199 x D 125 x H 157
5.1
50
6
100
4 at p = 70 bar
24

Dimensions
mm
Weight
kg
Temperature max.
C
Size
Operating pressure max. bar
Nominal flow
l/min
Supply voltage of con- VDC
trol electronics
Command value input VDC 10
Component plug
According to E DIN 43563-AM6
Type of actuation
Electrical
Symbol
DS4
RE 00843/02.07
RE 00843/02.07
DS4
Components / valves
Manual operation
Pressure relief valve, direct operated
Material no.
R961002520
Industrial type
Dimensions
mm
Weight
kg
Temperature max.
C
Size
Operating pressubar
re max.
Set pressure
bar
Flow max.
l/min
Type of actuation
Symbol
DD1.1N-W
DBDH6G1X/100
RE 25402
W 205 x D 100 x H 40
2.1
70
6
100
Up to 100
Approx. 15
Manual
Pressure reducing valve, direct operated

Material no.
R961002544
Adjustment by means of hand wheel, internal pilot oil supply,
external leakage oil drain, without check valve, mounted on
component plate
Industrial type
type
Dimensions
mm
Weight
kg
Temperature max.
C
Size
Secondary pressure max. bar
Flow max.
l/min
Type of actuation
Symbol
DD2.NV-W
DR6DP1-5X/75YM
RE 26564
W 205 x D 125 x H 90
2.7
70
6
100
75
15
Manual
77/164
Components / valves
Manual operation
Pressure sequencing valve, direct operated
Material no.
R961002558
Adjustment by means of hand wheel, internal pilot oil supply,
external leakage oil drain, with check valve, mounted on component plate
Industrial type
Dimensions
mm
Weight
kg
Temperature max.
C
Size
Sequencing pressure max. bar
Flow max.
l/min
Type of actuation
Symbol
DD3.NV-W
DZ6DP1-5X/75Y
RE 26076
W 205 x D 125 x H 95
2.73
70
6
100
75
15
Manual
Pressure relief valve, pilot operated

Material no.
R961002545
Industrial type
Dimensions
mm
Weight
kg
Temperature max.
C
Size
Set pressure max.
bar
Flow max.
l/min
Type of actuation
Symbol
DD4.1NV-W
DB6K1-4X/50YV
RE 25731
W 160 x D 125 x H 105
1.8
70
6
100
50
15
Manual
DS4
RE 00843/02.07
RE 00843/02.07
DS4
Components / valves
Manual operation
Load lowering valve
Material no.
Industrial type
type
Dimensions
mm
Weight
kg
Temperature max.
C
Size
Operating pressure
bar
max.
Flow max.
l/min
Type of actuation
Symbol
R961002540
DD13.N-W
A-VBSO-SE78-14-35
Data sheet: A-VBSO-SE78-VS5C2V2-14-35
W 120 x D 155 x H 25
1.23
70
6
100
15
Manual
79/164
Components / valves
Pressure switch
Material no.
R961003488
With mounting kit, inclusive of cable

Industrial type
Dimensions
mm
Weight
kg
Temperature max.
C
Adjustment range
bar
Switching accuracy
%
Electrical connection
Contact load max.
Permissible switching cycles / h
Type of actuation
Symbol
Pressure switch
Material no.
DD6E.3
HED8OA1X/100K14
RE 50060
W 89 x D 125 x H 40
1.27
70
100
4 to 100
< 1 of adjustment range
Plug-in connection to DIN 43650
form A, 3-pin + PE
VAC: 250 V - 5 A
VDC: 50 V - 1 A; 125 V - 0,03 A
4800
Manual by means of spindle
R961003555
Programmable, electronic pressure switch

Industrial type
Dimensions
mm
Weight
kg
Temperature max.
C
Adjustment range
bar
Switching accuracy
%
Contact load max.
mA
Switching cycles
Hz
Symbol
DD6E.5
HEDE10
RE 30278
W 50 x H 150 x D 50
0.450
45
100
0 - 100
0.5
K41 (M12)
250
170
DS4
RE 00843/02.07
RE 00843/02.07
DS4
Components / valves
Pressure relief valve, pilot operated
Material no.
R961002553
For subplate mounting, with rotary knob, with directional spool
valve normally closed, with concealed manual override,
without mating connector
Industrial type
Dimensions
mm
Weight
kg
Temperature max.
C
Size
Set pressure max.
bar
Flow max.
l/min
Type of voltage
VDC
Type of actuation
Symbol
DD15E.NV-W
DBW10A1-5X/50-6EG24N9K4
RE 25802 and RE 23178
W 140 x D 140 x H 100
8.4
70
10
100
50
15
24
Electrical
Proportional pressure relief valve

Material no.
R961002555
For external control electronics, internal pilot oil supply,
Industrial type
Dimensions
mm
Weight
kg
Temperature max.
C
Size
Pilot flow
l/min
Flow max.
l/min
Type of voltage
Control current min.
mA
Control current max.
mA
Type of actuation
Symbol
DD12E.NV-W
DBE6-1X/50G24NK4M
RE 29158
W 205 x D 125 x H 127
3.5
70
6
100
0.6 - 1.2
15
DC voltage
100
1600
Via proportional solenoid
81/164
Components / valves
Proportional pressure relief valve
Material no.
R961003924
Industrial type
Dimensions
mm
Weight
kg
Temperature max.
C
Adjustment range
bar
Hysteresis
%
Contact load max.
mA
Symbol
DD18E.NV-W
DBEE6-1X/50
RE 29158
3.2
50
100
50
1.5
K31
1600
DS4
RE 00843/02.07
RE 00843/02.07
DS4
Components / valves
Flow control valves
Manual operation
Throttle valve
Material no.
R961002539
With colour scale

Industrial type
Dimensions
mm
Weight
kg
Temperature max.
C
Size
Flow max.
l/min
Control range
l/min
Type of actuation
Symbol
Throttle check valve

Material no.
DF1.2N-W
DV06-1-1X/V
RE 32502
L 195 x H 65 x D 30
0.40
70
6
100
15
0 - 15
Manual
R961002495
With colour scale

Industrial type
Dimensions
mm
Weight
kg
Temperature max.
C
Size
Flow max.
l/min
Cracking pressure
of check valve
bar
Control range
l/min
Type of actuation
Symbol
DF2.2N-W
DRV06-1-1X/V
RE 32502
L 195 x H 65 x D 30
0.41
70
6
100
15
0.5
0 - 15
Manual
83/164
Components / valves
Flow control valves
Manual operation
2-way flow control valve
Material no.
R961002546
With lockable rotary knob with scale,

without closing of the pressure compensator, mounted on
component plate
Industrial type
Dimensions
mm
Weight
kg
Temperature max.
C
Size
Flow max.
l/min
Cracking pressure
of check valve
bar
Control range
l/min
Type of actuation
Symbol
Oil flow divider

Material no.
DF3.NV-W
2FRM6B36-3X/10QRV
RE 28163
W 80 x D 125 x H 183
2.13
70
6
100
15
0.7
0 - 10
Manual
R961002537
Double-acting
Industrial type
Dimensions
mm
Weight
kg
Temperature max.
C
Size
Inlet flow
l/min
Division ratio
%
Division error max.
Symbol
DF6.N-W
DRF-OM.51.03.90-02-11
Data sheet 8.51.01
L 143 x H 40 x D 225
1.62
70
6
100
6.5 - 11
50 - 50
3
DS4
RE 00843/02.07
RE 00843/02.07
DS4
Components / valves
Flow control valves
Proportional flow control valve
Material no.
R961002557
With position transducer, mounted on component plate
Industrial type
Dimensions
mm
Weight
kg
Temperature max.
C
Size
Flow
l/min
Control range
l/min
Cracking pressure
of check valve
bar
Type of voltage
Current per solenoid max.
A
Type of actuation
Symbol
DF4E.NV-W
2FRE6B-2X/10Q K4 RV
RE 29188
W 108 x D 125 x H 267
3.91
50
6
100
Up to 10
0.05 -10
0,7
DC voltage
1.5
Via proportional solenoid
85/164
Components / valves
Isolator valves
Manual operation
Ball valve
Material no.
Industrial type
type
Dimensions
mm
Weight
kg
Temperature max.
C
Size
Operating pressure
bar
max.
Symbol
R961002491
DZ2.1N-W
AB 21-20/G1/4-500
AB 21-20
W = 220 x D = 40 x H = 80
0.63
70
6
100
DS4
RE 00843/02.07
RE 00843/02.07
DS4
Components / valves
Isolator valves
Hydraulic operation
Check valve
Material no.
Industrial type
Dimensions
mm
Weight
kg
Temperature max.
C
Size
Cracking pressure
bar
Flow max.
l/min
Symbol
Check valve
Material no.
R961002489
DS2.1N-W
S6A1.0/
RE 20375
L 150 x 40
0.33
70
6
100
1.0
Approx. 18 at p = 7 bar
R961002471
With hose, 630 mm long

Industrial type
Dimensions
mm
Weight
kg
Temperature max.
C
Size
Cracking pressure
bar
Flow max.
l/min
Symbol
DS2.N-W
S6A1.0/
RE 20375
L 1000 x 40
0.83
70
6
100
1.0
87/164
Components / valves
Isolator valves
Hydraulic operation
Check valve
Material no.
Industrial type
Dimensions
mm
Weight
kg
Temperature max.
C
Size
Cracking pressure
bar
Flow max.
l/min
Symbol
Check valve
Material no.
R961002522
DS3.1N-W
S6A3.0/
RE 20375
L 150 x 40
0.34
70
6
100
3.0
R961002472
With hose, 630 mm long

Industrial type
Dimensions
mm
Weight
kg
Temperature max.
C
Size
Cracking pressure
bar
Flow max.
l/min
Symbol
DS3.N-W
S6A3.0/
RE 20375
L 1000 x 40
0,84
70
6
100
3.0
DS4
RE 00843/02.07
RE 00843/02.07
DS4
Components / valves
Isolator valves
Hydraulic operation
Check valve, pilot operated
Material no.
R961002513
Without leakage port
Industrial type
Dimensions
mm
Weight
kg
Temperature max.
C
Size
Cracking pressure
bar
Flow max.
l/min
Type of actuation
Symbol
DS1.1NV-W
SV6PB1-6X/
RE 21460
L 85 x D 125 x H 85
2.1
70
6
100
1.5
15
Hydraulic
Distributor with check valve

Material no.
R961002519
With integrated measuring connection and check valve
S6A0.0
Dimensions
Weight
Temperature max.
Nominal pressure
Flow
Symbol
mm
kg
C
bar
l/min
DZ4.3N-W
W 160 x D 180 x H 40
1.1
70
100
15
89/164
Components / energy converters

Cylinders
Single-rod cylinder
Material no.
R961003494
Tie rod design with foot mounting and actuating cams on the
piston rod, without end position cushioning, mounted on protective metal sheet for the installation of proximity switches
Industrial type
Dimensions
mm
Weight
kg
Temperature max.
C
Nominal pressure
bar
Bore
mm
Piston rod diameter
mm
Piston area ratio
Stroke
mm
Stroke velocity
m/s
Symbol
Single-rod cylinder
Material no.
ZY1.6N-W
CD70F25/16-200Z11/
01HCUM11T
RE 17016
L 620 x D 170 x H 170
4.20
70
70
25
16
1.6:1
200
0.5
R961003495
Tie rod design with foot mounting and actuating cams on the
piston rod, without end position cushioning, mounted on protective metal sheet for the installation of proximity switches
Industrial type
Dimensions
mm
Weight
kg
Temperature max.
C
Nominal pressure
bar
Bore
mm
Piston rod diameter
mm
Piston area ratio
Stroke
mm
Stroke velocity
m/s
Symbol
ZY1.7N-W
CD70F25/16-400Z11/
01HCUM11T
RE 17016
L 1020 x D 170 x H 170
6,57
70
70
25
16
1.6:1
400
0.5
DS4
RE 00843/02.07
RE 00843/02.07
DS4
Components / energy converters

Hydraulic motors
Orbital motor
Material no.
R961002505
With leakage oil port, mounted on component plate

Industrial type
Dimensions
mm
Weight
kg
DM8.N-W
on request
on request
W 120 x D 205 x H 230
4.60
Temperature max.
Inlet pressure max.
Speed max.
Torque max.
Displacement
Oil flow max.
Power max.
Symbol
50
100
1950
11
8.2
16
1.8
C
bar
1/min
Nm
cm3
l/min
kW
Axial piston motor

Material no.
R961002811
Bent-axis design, constantly reversible direction of rotation,

Industrial type
Dimensions
mm
Weight
kg
DM2.1N-W
A2F5/60W-C3
RE 91001
W 130 x D 230 x H 205
5.2
Temperature max.
Inlet pressure max.
Speed max.
Torque max.
Displacement
Oil flow max.
Power max.
Symbol
50
100
10000
24.7
4.93
49
25.9
C
bar
1/min
Nm
cm3
l/min
kW
91/164
Components / hydraulic accessories

Material no.
R961002503
Diaphragm-type, manual unloading,

with type-tested pressure relief valve
Industrial type:
Accumulator
Industrial type:
Safety block
Dimensions
mm
Weight
Temperature max.
Size
Nominal pressure
Pressure rating
Nominal capacity
Symbol
DZ3.2N-W
HAD 0,7-350-1X
ABZSS10M-2X/100B/S30V
Accumulator: AB 42-01
Safety block: RE 50131
W 182 x D 338 x H 157
kg 11.60
C
DN
bar
bar
l
70
10
100
100
0.75
DS4
RE 00843/02.07
RE 00843/02.07
DS4

Pressure filter
Pressure filter
Material no.
R961002526
For in-line installation in pressures pipes,

with by-pass valve and visual clogging indicator
Industrial type
DZ8.N-W
ABZFD-S0040-10N-100-1X/
M-A
RE 50076
type
Dimensions
mm W 92 x D 84 x H 178
Weight
Temperature max.
Nominal pressure
Series
Filtration rating
Flow rate
Symbol
kg 2.1
C 70
bar 100
40
10
l/min 350
93/164

Distributor
Component plate distributor
Material no.
R961002563
Quadruple on component plate
Dimensions
Weight
DZ4.NV-W
mm W 80 x D 125 x H 80
kg 1.2
Symbol
Distributor
Material no.
R961002485
Quadruple
Dimensions
Weight
DZ4.2N-W
mm W 190 x D 40 x H 80
kg 0.86
Symbol
Distributor with pressure gauge

Material no.
R961002530
Quadruple with pressure gauge
Dimensions
Weight
Symbol
DZ1.N-W
mm W 80 x D 125 x H 105
kg 1.15
DS4
RE 00843/02.07
RE 00843/02.07
DS4

Pressure gauge
Pressure gauge, inclusive of MSK
Material no.
R961003403
With mounting kit, diameter 63 mm, scaling 5 bar
Weight
Pressure range
DZ1.6
kg 0.6
bar 0 - 60

Material no.
R961002715
Weight
Pressure range
DZ1.4
kg 0.6
bar 0 - 100

Material no.
R961002720
Weight
Pressure range
DZ1.5
kg 0.6
bar 0 - 160
Precision pressure gauge, inclusive of MSK

Material no.
R900843486
With bracket mount, scaling 0.5 bar, class 0.6
Weight
Pressure range
DZ18.1
kg 2.5
bar 0 - 100
95/164

Pressure gauge
Measuring hose for minimess connection
Material no.
R900011191
Pressure range 100 bar
Weight
Length
MSK
kg 0.1
mm 1000
Measuring hose for minimess connection

Material no.
R900013105
Pressure range 100 bar
Weight
Length
Clamp holder
Material no.
MSL
kg 0.2
mm 2000
R961003498
For mounting a pressure gauge on the grid

Weight
Dimensions
kg 0.125
mm L 45 x W 44 x H 110
DS4
RE 00843/02.07
RE 00843/02.07
DS4

Hoses
Hose line
Material no.
R961002474

Weight
Length
Hose line
Material no.
VSK1.N-W
kg 0.64
mm 630
R961002475

Weight
Length
Hose line
Material no.
VSL1.N-W
kg 0.74
mm 1000
R961002473

Weight
Length
VSL2.N-W
kg 0.86
mm 1500
97/164

Hoses
Hose line
Material no.
R961002480

Weight
Length
Hose line
Material no.
VSL3.N-W
kg 0.95
mm 2000
R961002479

Weight
Length
VSL4.N-W
kg 1.12
mm 2500
Hose line with angled connection

Material no.
R961002477
Weight
Length
VSL3.1N-W
kg 1.08
mm 2000
DS4
RE 00843/02.07
RE 00843/02.07
DS4

Hoses
Hose line with minimess connection
Material no.
R961002481
Weight
Length
DZ25.3N-W
kg 0.83
mm 630

Material no.
R961002476
Weight
Length
DZ25.1N-W
kg 0.93
mm 1000

Material no.
R961002482
Weight
Length
DZ25.4N-W
kg 1.05
mm 1500

Material no.
R961002478
Weight
Length
DZ25.2N-W
kg 1.18
mm 2000
99/164

Tools
Pipe set, straight
Material no.
Weight
R961002524
DZ5.N-W
kg 3.9
3 pipes
1 pipe
1 pipe
0.75 m long (4 x 1; 6 x 1.5; 8 x

1.5)
0.50 m long (6 x 1.5)
0.25 m long (6 x 1.5)
Tool bag
Material no.
R900865138
Consisting of:
Double-headed spanners 10 x 11; 12 x 13; 14 x 17; 18 x 19
Screw drivers 0.7 x 4.0; 0.95 x 5.5
Phillips screw driver
Spanners 2.5; 3.0; 4.0; 6.0
Weight
Mounting grid
Material no.
Z2
kg 1.0
R900309278
With table top frame

Dimensions
Weight
Grid
Wiper roll dispenser

Material no.
DZ39
mm 880 x 585; angle approx. 60
kg 11.5
mm 50 x 50
R900833872
Consisting of:
Wheel-mounted wiper roll dispenser
Waste container with cover, 40 L
Binder
Wipers
Waste bags
Weight
Z3
kg 35.0
DS4
RE 00843/02.07
RE 00843/02.07
Hydraulics Bosch Rexroth AG 101/164
DS4

Tools
Measuring hose coupling
Material no.
R900009090
With screw-in pin G 1/4 A

Weight
Pressure range
AB 20-11/K1
kg 0.1
bar 0 - 60
Pressure unloading sleeve

Material no.
R961002927
For unloading isolated pressures
Dimensions
Weight
Coupler plug
Material no.
Dimensions
Weight
DRK
mm 78.5 x 50
kg 0.19
R961000482
mm 41 x 17 A/F
kg 0.05
Connection thread
G 1/4 A
Coupling sleeve
Material no.
R961000481
Dimensions
Weight
mm 66 x 19 A/F
kg 0.17
Connection thread
G 1/4 A
Material no.
R961000480
M16 x 1.5
Connection thread

Tools
Hydraulic oil
Material no.
R900019287
RSL 22 in a bin
Weight
Contents
Filter element
Material no.
kg 21
l 20
R900037088
For return line filters of power units DS4

Weight
kg 0.1
DS4
RE 00843/02.07
RE 00843/02.07
DS4

Working material required according to BiBB
Stopwatch, digital
Material no.
R900061256
Quartz variant, 1/100 sec, time and date

Weight
UHR
kg 0.27

Material no.
R900001439
For filling and testing the hydraulic accumulator

Dimensions
Weight
Pressure gauge indicating range
Tachometer
Material no.
FPU
mm L 450 x D 350 x H 100
kg 3.15
bar 0 - 250
R900065201
Visual - mechanical, 5-digit LCD display, 10 mm high

Dimensions
Weight
DREH/OM
mm L 120 x W 95 x H 60
kg 0.65
Components / electrics
Operating modules of 19 installation technique
Operating module, distributor
Material no.
R900897345
14 inputs/outputs (red)
14 inputs/outputs (blue)
Dimensions
Weight
BPS 13.1
mm 3HE; 21TE;
1HE = 44.45 mm; 1TE = 5.08 mm
kg 0.52
Operating module, switches

Material no.
R900719908
With
4 push-buttons and 2 switches, each fitted with 1 normally
open and 1 normally closed contact
Switching voltage max 24 VDC
Switching current max 5 ADC
Dimensions
Weight
BPS 7.4
mm 3HE; 42TE;
1HE = 44.45 mm; 1TE = 5.08 mm
kg 1.35
Operating module, signal output

Material no.
R900897341
With
2 indicator lamps (green/red)
1 buzzer
Signal voltage Umax + 24 VDC
Dimensions
Weight
BPS 8.1
mm 3HE; 21TE;
1HE = 44.45 mm; 1TE = 5.08 mm
kg 0.41
Operating module, relay

Material no.
R900897337
With 3 x 4 change-over contacts with function indication

Dimensions
Weight
BRS 1.2
mm 3HE; 42TE;
1HE = 44.45 mm; 1TE = 5.08 mm
kg 1.5
Switching voltage
VDC
24
Response voltage
VDC
18
Drop-out voltage
VDC
1,2
Continuous current max. ADC
DS4
RE 00843/02.07
RE 00843/02.07
DS4
Operating module, time relay
Material no.
R900897346
Electronic relay with 2 change-over contacts
Can be changed over for pick-up and release delay
Indication by LEDs
Dimensions
Weight
Switching voltage
Delay time
Switching current
max.
BRS 2.1
mm 3HE; 21TE;
1HE = 44.45 mm;
1TE = 5.08 mm
kg 0.4
VDC 24
s 0 - 10
ADC 5
Operating module, command value provision

Material no.
R961001957
With
2 10-turn potentiometers
2 rotary switches with momentary-contact function (changeover contact)
Dimensions
Weight
BPS 5.1
mm 3HE; 21TE;
1HE = 44.45 mm;
1TE = 5.08 mm
kg 0.41
Operating module, command/actual value display

Material no.
R900711665
With
2 digital voltmeters 3 1/2-digit, character height approx. 13 mm
Voltage supply 24 VDC,
measuring-circuit voltage max 20 VDC
Dimensions
Weight
BPS 6.1
mm 3HE; 21TE;
1HE = 44.45 mm;
1TE = 5.08 mm
kg 0.25
Command value module BPS 20
Material no.
R961000107
Command value module for 4 command values and 5 ramps
Dimensions
Weight
BPS 20.0
mm 3HE; 21TE;
1HE = 44.45 mm;
1TE = 5.08 mm
kg 0.370
Connection panel BPS 21.0

Material no.
R961001630
Connection panel for integrated electronics
Dimensions
Weight
BPS 21.0
mm 3HE; 14TE;
1HE = 44.45 mm;
1TE = 5.08 mm
kg 0.2
DS4
RE 00843/02.07
RE 00843/02.07
DS4
Operating module for proportional amplifier VT-VRPA1
Material no.
R900711658
With
2 inputs (red/black) for connection to a + 24 VDC voltage supply
1 input (yellow) for the external or internal provision of command values
2 inputs (yellow) for the external input of command values via
PLC or CNC
2 outputs (blue) - 9 V supply for external or internal potentiometers for the provision of command values
2 outputs (red) + 9 V supply for external or internal potentiometers for the provision of command values
1 output (yellow) for measuring the set ramp
2 outputs (black) for controlling solenoids A and B
3-pin connection for a valve position transducer
10-turn potentiometer for the external provision of command
values
Dimensions
Weight
BPS 2.1
mm 3HE; 34TE;
1HE = 44.45 mm;
1TE = 5.08 mm
kg 1.39
Operating module for proportional amplifier VT-VSPA1

Material no.
R900711662
With
2 inputs (red/black) for connection to a + 24 VDC voltage supply
1 input (yellow) for the external or internal provision of command values
2 inputs (yellow) for the external input of command values via
PLC or CNC
2 outputs (blue) - 9 V supply for external or internal potentiometers for the provision of command values
2 outputs (red) + 9 V supply for external or internal potentiometers for the provision of command values
1 output (yellow) for measuring the set ramp
3 sockets (yellow) for switching the up - down ramp on and off
2 outputs (black) for controlling solenoid A
10-turn potentiometer for the external provision of command
values
Dimensions
Weight
BPS 3.1
mm 3HE; 34TE;
1HE = 44.45 mm;
1TE = 5.08 mm
kg 1.37
Proportional amplifier VT-VRPA1-150-1X/V0/0
Material no.
R901057058
For controlling proportional valves with electrical position feedback (proportional flow control valve DF4E (analogue))
RE 30118
type
Dimensions
mm 3HE; 4TE;
1HE = 44.45 mm;
1TE = 5.08 mm
Weight
kg 0.2

Material no.
R900033823
For controlling proportional pressure control valves without
electrical position feedback and only one solenoid as actuator
(proportional pressure relief valve DD12E (analogue))
RE 30111
type
Dimensions
mm 3HE; 3TE;
1HE = 44.45 mm;
1TE = 5.08 mm
Weight
kg 0.10
Power supply unit with emergency stop

Material no.
R900847434
19" version, short-circuit-proof, stabilised, key switch with
spring return, visual status indicator, OFF key, miniature fuse
1.6 A, slow-blowing
Dimensions
Weight
N3
mm 3HE; 42TE;
1HE = 44.45 mm;
1TE = 5.08 mm; D = 170
kg 2.5
Input voltage
VAC 230
Output voltage
VDC 2 x 24
Output current max.
A 5
DS4
RE 00843/02.07
RE 00843/02.07
DS4
Partial front panel 19
Material no.
Dimensions
Weight

Material no.
Dimensions
Weight

Material no.
Dimensions
Weight

Material no.
Dimensions
Weight
R961001336
mm 3HE; 4TE;
1HE = 44.45 mm;
1TE = 5.08 mm
kg 0.05
1827008410
mm 3HE; 7TE;
1 HE = 44.45 mm;
1TE = 5.08 mm
kg 0.06
1827008409
mm 3HE; 8TE;
1HE = 44.45 mm;
1TE = 5.08 mm
kg 0.07
1827008408
mm 3HE; 21TE;
1HE = 44.45 mm;
1TE = 5.08 mm
kg 0.07
Desktop power supply unit
Power supply unit
Material no.
R900891151
Desktop device, short-circuit-proof, electronically stabilised,

current limitation and protection against overtemperature, including power cable
Dimensions
Weight
EP6
mm B 225 x H 138 x D 265
kg 5.83
Input voltage
VAC 230
Output voltage
VDC 0 - 30
Output current max.

Power
Residual ripple
content
A 3
VA 102
mV/ms < 2
DS4
RE 00843/02.07
RE 00843/02.07
DS4
Components / electrical components

Connection cables
Solenoid cable
Material no.
R900846807
With LED, form A DIN 43650, 2-wire, black plug

Dimensions
Weight
Solenoid cable
Material no.
E1
mm L 3000
kg 0.3
R900846808
With LED, form A DIN 43650, 2-wire, grey plug

Dimensions
Weight
Solenoid cable
Material no.
E2
mm L 3000
kg 0.3
R900846809
Without LED, form A DIN 43650, 2-wire, grey plug

Dimensions
Weight
Solenoid cable
Material no.
E3
mm L 3000
kg 0.3
R900846812
Without LED, form A DIN 43650, 2-wire, black plug

Dimensions
Weight
Cable set
Material no.
E4
mm L 3000
kg 0.3
R900826555
For actual and command value measurements

2 adapter cables, each from 2 to 4 mm plug, black and red
Dimensions
Weight
Pressure switch cable

Material no.
E5
mm L 1000
kg 0.27
R900846817
With plug, form A DIN 43650, 4-wire

Dimensions
Weight
E6
mm L 3000
kg 0.3

Connection cables
Position transducer cable
Material no.
R900844180
Connection cable for proportional valves with analogue control,

3-pin and 3-wire
Dimensions
Weight
E13
mm L 3000
kg 0.23
Measurement cable set, small

Material no.
R900029597
Consisting of:
39 shockproof measurement cables
10 off red and green each, 250 mm long
5 off red and green, 500 mm long
3 off black, 500 mm long
2 off,red and black each, 1000 mm long
1 off red and blue each, 2000 mm long
Weight
E16
kg 1.1
Measurement cable set, large

Material no.
R900021502
Consisting of:
64 shockproof measurement cables
10 off red, green and black each, 250 mm long
5 off red, green and black, 500 mm long
5 off black, 750 mm long
4 off red and black each, 750 mm long
2 off red and black each, 1000 mm long
1 off red and blue each, 2000 mm long
Weight
Connection cable
Material no.
E17
kg 1.78
R900891300
Connection cable for power supply unit EP6, industrial wiring

Dimensions
Weight
EP7.1
mm L 3000
kg 0.25
DS4
RE 00843/02.07
RE 00843/02.07
DS4

Connection cables
Solenoid cable
Material no.
R900891642
With LED, form A DIN 43650,

2-wire, grey plug, industrial wiring
Dimensions
Weight
Solenoid cable
Material no.
E2.1
mm L 3000
kg 0.3
R900891643
With LED, form A DIN 43650,

2-wire, black plug, industrial wiring
Dimensions
Weight
E1.1
mm L 3000
kg 0.3
Connection cable for integrated electronics

Material no.
R961003550
Dimensions
Weight
mm L 1500
kg 0.450

Proximity switch
Material no.
R961003106
Dimensions
Weight
Sensing range
DE2
mm L 3000
kg 0.20
mm 8
DS4
RE 00843/02.07
RE 00843/02.07
DS4
Components / measuring technology

Measuring instruments
Multihandy 2042
Material no.
R961001938
ISDS (Intelligent Sensor Detection System)

2 analogue measurement inputs for 4 to 20 or 0 to 20 mA
measuring signals
Calculation from two measuring signals to provide sums or
pressure differentials
8-line user guidance via menu or shortcut selection
A maximum of 3 measured values can be displayed
Automatic adjustment of size on the display
Min./Max. indication
10-bit converter
Battery/ext. power supply 12 to 30 VDC
Battery warning indication
Dimensions
mm W 80 x H 165 x D 45
Weight
kg 0.66
Standard measured variables
Pressure (bar) p1 and p2
Multihandy 3050 with software

HydroCOMsys/WIN
Material no.
R900739196
The major advantages:
4 measuring channels
8 lines, illuminated LCD display
Text input
Min. / max. indication
Adjustment of representation
Calculated values
12-bit A/D converter
Max. 450 000 measured values / 14 memory locations
Centronics, RS232 and USB interface
Trigger / pre-trigger (saving)
Operation with menu-guidance or direct shortcut selection
Graphical or tabular printouts
Real-time clock
Battery / ext. power supply 12 to 30 VDC
Dimensions
mm W 107 x H 203 x D 76
Weight
Standard measured variables
kg 1.2
Pressure, pressure peaks, pressure differential, flow rate, speed,
DC current, DC voltage, force,
torque, travel and velocity can be
freely selected with 5-digit indication.
Speed: from 60 min-1
(referred to 1 scan marking), 5character indication

Multihandy 5050 with Software
HydroCOMsys/WIN
Material no.
R900733191
The essential advantages:
6 measuring channels
16-line LCD display for text and graphic
Text input
Min. / Max. indication
Representation adjustment
Calculated values
12-bit converter
Max. 500 000 measured values / 36 storage locations
Centronics, RS232 and USB interface
Trigger / pre-trigger and cyclic saving
External trigger input
Switching output
Logic operation of two trigger conditions
Graphical and tabular analysis on the display
Online representation y = f (t) and y = f (x)
Operation through menu guidance or direct shortcut selection
Graphical or tabular printouts
Indication of date and time
Battery / ext. power supply 24 to 30 VDC
Dimensions
Weight
Standard measured
variables
mm W 108 x H 277 x D 84
kg 1.91
Pressure, pressure peaks, pressure differential, flow rate, speed,
DC current, DC voltage, force,
torque, travel and velocity can be
freely selected with 5-digit indication and floating point.
DS4
RE 00843/02.07
RE 00843/02.07
DS4

Software HydroCOMsys/WIN
Material no.
R961001939
In conjunction with software HYDROcomsys/WIN32, each
ISDS measuring device fitted with an RS 232 or USB interface can transmit measured data.
The data can be displayed in graphical or tabular form. The
graphics can be edited and text added.
As a result, a corresponding test report can be created.
The test curves can be laid above each other for examinations
of long-term monitoring; moreover, repeated measurements
can be easily checked in this way. The results can be saved on
a floppy disk or comfortably sent as eMail attachment.
The communication from the service engineer to the production or from the development department to the components
manufacturer can thus be significantly shortened.
This powerful software forms the simple connecting link between a PC and a measuring instrument and allows advanced
analyses in many industrial systems.
Data transmission cable

Material no.
R961001947
RS232 for Multihandy 2042

Dimensions
Weight
Multimeter
Material no.
mm L 3000
kg 0.25
R900897502
With 12 mm high LED display, 3 1/2 digits,

19 measuring ranges, solar version
Dimensions
Weight
Current max.
E24
mm W 90 x H 40 x D 180
kg 0.25
A 10

Sensors
Pressure transducer
Material no.
R900738915
With ISDS
Dimensions
Weight
DZ37.1
mm 40 x 100
kg 0.17
Output current
mA 0 - 20
Measuring range
bar 0 - 200
Pressure transducer
Material no.
R900868620
Thin-film strain gauge / relative pressure, with 5-pin test connection

Dimensions
Weight
Output current
DZ37
mm 40 x 100
kg 0.41
mA 0 - 20
Measuring range
bar 0 - 200
Own current consumption

Frequency response
mA 4
Speed sensor
Material no.
Hz 0 - 500
R900892375
With optical reflexion light barrier,

with pulsating red light, with measurement cable
Dimensions
Weight
E19
mm L 3000
kg 0.43
Switching current max.
mA 200
Response time
ms 1
Signal sequence freHz 500

quency max.
Supply voltage
VDC 7.5 - 30
Speed sensor
Material no.
R900754481
With optical reflexion light barrier,

with pulsating red light, with inegrated F/I converter and
with measurement cable for Multihandy 2042
Dimensions
Weight
Time constant
E19.1
mm L 2500
kg 0.45
s 2.5
Signal sequence fre- kHz 1

quency max.
Supply voltage
VDC 12 - 24 hum-free
DS4
RE 00843/02.07
RE 00843/02.07
DS4

Sensors
Temperature sensor
Material no.
R900749653
With ISDS
Dimensions
Weight
Measuring signal
output
Measuring range
Supply voltage
Temperature sensor
Material no.
TEMP2
mm 40 x 100
kg 0.46
mA 0 - 20
C - 50 to + 200
VDC 10 - 30
R900213937
With temperature-related resistance measurement

Dimensions
Weight
Measuring signal
output
Measuring range
Supply voltage
Gear flow sensor

Material no.
TEMP1
mm 40 x 100
kg 0.46
mA 0 - 20
C - 50 to + 200
VDC 10 - 30
R961002508
With ISDS, mounted on component plate

Dimensions
Weight
DZ30.2N-W
mm W 230 x H 180 x D 115
kg 3.38
Measuring range
l/min 0.2 - 30
Impulse pro
dm3 Approx. 1640
Gear flow sensor

Material no.
R961002536
As a basis for evaluations, impulses are counted for the flow

per time. These impulses can be output in any unit, e.g. l/min.
Mounted on component plate
Dimensions
Weight
DZ30.1N-W
mm W 230 x H 180 x D 115
kg 3.38
Measuring range
l/min 0.2 - 30
Impulses per
dm3 Approx. 1640

Sensors
F/I converter
Material no.
R900704454
For gear flow sensor

Dimensions
Weight
Output current
Flowmeter
Material no.
F/I
mm 25 x 2000 long
kg 0.18
mA 0 - 20
R961002561
FM-222-112
Dimensions
Weight
Pressure max.
Measuring range
DZ35.1N-W
mm 60 x 160
kg 0.66
bar 100
l/min 1.0 - 7.5
DS4
RE 00843/02.07
RE 00843/02.07
DS4

Measurement cable
Measurement cable
Material no.
R900733207
For ISDS
Dimensions
Weight
MKS
mm L 2500
kg 0.35
Measurement cable
Material no.
R900063746
For connection to pressure, speed, temperature and flow sensors

Dimensions
Weight
MK01
mm L 2500
kg 0.35
Data transmission cable

Material no.
R900225944
RS232, 9-pin / 9-pin

Dimensions
Weight
DK
mm L 2000
kg 0.38
USB cable
Material no.
R900778981
For Multihandy 3050 / 5050

Dimensions
Weight
USB-K
mm L 1500
kg 0.36

Accessories
Test case
Material no.
R900733194
For storing various measuring technology components

Dimensions
Weight
KOFFER
mm L 390 x W 294 x H 106
kg 3.4
Plastic case
Material no.
R900210004
For storing various measuring technology components

Dimensions
Weight
KOFFER1
mm L 394 x W 294 x H 196
kg 1.1
Plug-in power supply unit

Material no.
Dimensions
Weight
R900210002
NETZ
mm L 2500
kg 0.54
Input voltage
VAC 230
Output voltage
VDC 24
Output current
mA 340
Plug-in power supply unit

Material no.
Dimensions
Weight
R900225942
NETZ1
mm L 2500
kg 0.55
Input voltage
VAC 115
Output voltage
VDC 24
Output current
mA 350
DS4
RE 00843/02.07
RE 00843/02.07
DS4
Components / mobile hydraulics

Control device
1 directional valve, 1 hand lever

Mobile control block
Material no.
R961002532
SM-2860-00/1SM-12PR
Control block of 6-way design
Sandwich plate design
Inlet element
Directional valve
Outlet element
Actuation by hand lever
DW1.N-MH-W
RE 64122
type
Dimensions
mm L 270 x W 260 x H 240
Weight
kg 11.4
bar 100

Control device
2 directional valves, 2 hand lever

Material no.
R961002533
SM-2861-00/1SM-12PR
Control block of 6-way design, tandem
Inlet element
2 directional valves
Outlet element
Actuation by hand lever (2 x)
DW2.N-MH-W
Information on industrial type RE 64122
Dimensions
mm L 270 x W 260 x H 240
Weight
kg 16.5
bar 100
DS4
RE 00843/02.07
RE 00843/02.07
DS4

Control device
2 directional valves, 1 hand lever

Material no.
R961002531
SM-2862-00/1SM-12PR
Control block of 6-way design, parallel
Inlet element
2 directional valves
Outlet element
Actuation by hand lever (1x)
Hydraulically controlled (1x)
DW3.N-MH-W
Dimensions
mm L 270 x W 260 x H 240
Weight
kg 17
bar 100

Material no.
R961002541
1-2TH 6 L06-1X/M01
1 control axis
Actuation by lever without detent
for controlling DW3.N-MH-W
DZ1.1N-MH-W
Dimensions
mm L 430 x W 190 x H 170
Weight
Symbol
kg 11.4
bar 100
DS4
RE 00843/02.07
RE 00843/02.07
DS4
Table of contents: Sectional models

Contents
Pumps
Page
128
Vane pump 128

Valves
129-131
Directional valves 129

Pressure control valves 130
Flow control valves 131
Sectional models / pumps

Sectional model - vane pump
Material no.
R900018226
Industrial type
XM-PV7-1X/
Weight
kg 10.5
DS4
RE 00843/02.07
RE 00843/02.07
DS4
Sectional models / directional valves

Sectional model - directional poppet valve
Material no.
R900018245
Industrial type
XM-M-3SEW10U10/
Weight
kg 1.9
Sectional model - directional valve

Material no.
Industrial type
Weight
R900553112
XM-4WE 10 J3X/CG24NK4
kg 6.1
Sectional model - directional valve, pilot operated

Material no.
R900968342
Industrial type
XM-4WEH10E4X/
Weight
kg 5.7
Sectional model - proportional directional valve

Material no.
R900018229
Industrial type
XM-4WRE10E64-1X/
Weight
kg 6.5
Sectional models / pressure control valves

Sectional model - pressure reducing valve, pilot operated
Material no.
R900018213
Industrial type
XM-DR10-4-4X/
Weight
kg 2.0
Sectional model - pressure relief valve

Material no.
Industrial type
Weight
R900018206
XM-DB20-1-5X/315
kg 3.2
Sectional model - pressure reducing valve

Material no.
R900018212
Industrial type
XM-DR6DP1-5X/
Weight
kg 1.3
Sectional model - proportional pressure reducing valve

Material no.
R900018228
Industrial type
XM-DREM10-5X/
Weight
kg 4.3
Sectional model - proportional pressure reducing valve

Material no.
R900018227
Industrial type
XM-3DREP6C1X/
Weight
kg 2.5
DS4
RE 00843/02.07
RE 00843/02.07
DS4
Sectional models / flow control valves

Sectional model - check valve
Material no.
R900018232
Industrial type
XM-S10A1.X/
Weight
kg 0.27
Sectional model - check valve with leakage port

Material no.
Industrial type
Weight
R900018238
XM-SL10GB2-4X/
kg 1.6
Sectional model - double throttle check valve

Material no.
R900018224
Industrial type
XM-Z2FS6-2-4X/
Weight
kg 0.7
Sectional model - check valve

Material no.
R900018240
Industrial type
XM-Z2S6-1-6X/
Weight
kg 0.7
Notes
DS4
RE 00843/02.07
RE 00843/02.07
DS4
Table of contents: Teachware

Contents
Training manuals for trainers and trainees
Page
134-135
Contents
Software
Page
141-145
BiBB - Basic principles 134
Hydraulic Trainer 141
BiBB - Electrohydraulics 134
Hydrostatic Calculations with the Help of Excel 141
BiBB - Project exercises 134
Web Tr@iner Hydraulics - Basic Principles 142
Proportional hydraulics 134
HYmedia / 1 142
Mobile hydraulics 135
Web Tr@iner Electrohydraulics 143
Hymedia / 2 143
Web Tr@iner Proportional and Closed-loop Control Hydraulics 144
Textbooks
136-140
HYmedia / 3 144
Hydraulics, Basic Principles and Components, Volume 1 136
CD-ROM HYgraphics 145
Proportional and Servo-valve Technology, Volume 2 137
CD-ROM HY1graphics 145
Planning and Design of Hydraulic Systems, Volume 3 137

Technology of 2-way Cartridge Valves, Volume 4 138
Sets of slides
146-147
Fluid Power Technology A-Z, Volume 5 138
Introduction into Hydraulics 146
Hydrostatic Drives with Control of the Secondary Unit, Volume 6 138
Selected Products of the Hydraulic Product Range 146
Wrterbuch der Fluidtechnik/Dictionary of fluid power technology 139
Overview of Hydraulic Components 146
Hydraulics in Theory and Practice 139
Proportional Hydraulics 147
Hydraulics in Mobile Machinery 140

Working material
148
HY /PN symbol stencil
148
HY slide rule
148
Case with symbol stickers
148
DS4
RE 00843/02.07
Teachware / training manuals for trainers and trainees

Trainers and trainees manuals:
The manuals are matched to the component sets proposed by
BiBB and provide training at the various training stages in the
field of hydraulics in line with practical needs. Detailed information for trainees and instructors complement the set of exercises. The manuals feature a uniform structure and explain step
by step how the individual experiments are to be set up. The
Trainee's Manual includes check sheets for entering the results
obtained. Comprehension questions round off the series of experiments.
Trainers manuals
Trainees manuals
BiBB Hydraulics, Basic Principles
BiBB Hydraulics, Basic principles
Trainers manual
Trainees manual
Material no.
DE
R900209841
RD 00216
Material no.
DE
R900209840
RD 00217
Material no.
EN
R900215921
RE 00216
Material no.
EN
R900215919
RE 00217
Material no.
ES
R900215922
RS 00216
Material no.
ES
R900215920
RS 00217
BiBB Electrohydraulics
BiBB Electrohydraulics
Trainers manual
Trainees manual
Material no.
DE
R900075881
RD 00233
Material no.
DE
R900075882
RD 00234
Material no.
EN
R900071655
RE 00233
Material no.
EN
R900071656
RE 00234
R900215924
RS 00233
Material no.
ES
R900215923
RS 00234
Material no.
ES
Project Manual Industrial Hydraulics
Project Manual Industrial Hydraulics
Trainers manual
Trainees manual
Material no.
DE
R961002427
RD 00845
Material no.
DE
R961002429
RD 00846
Material no.
EN
R961003790
RE 00845
Material no.
EN
R961003751
RE 00846
Material no.
ES
R961003791
ES 00845
Material no.
ES
R961003765
RS 00846
Project Manual Proportional Valve Technology
Project Manual Proportional Valve Technology
Trainers manual
Trainees manual
Material no.
DE
R961003779
RD 00847
Material no.
DE
R961003780
RD 00848
Material no.
EN
R961003876
RE 00847
Material no.
EN
R961003875
RE 00848
R961003872
RS 00847
Material no.
ES
R961003874
RS 00848
Material no.
ES
Project Manual Mobile Hydraulics, Throttle Control
Project Manual Mobile Hydraulics, Throttle Control
Trainers manual
Trainees manual
Material no.
R961003839
RD 00886
DE
Material no.
DE
R961003840
RD 00887
Material no.
EN
R961003889
RE 00886
Material no.
EN
R961003891
RE 00886
Material no.
ES
R961003888
RS 00886
Material no.
ES
R961003890
RS 00886
RE 00843/02.07
DS4
Teachware / training manuals for trainers and trainees

Troubleshooting
Includes all exercises that can be realized with the set "troubleshooting for manually operated directional valve DW4N
R961002891
Material no.
DE
R900054511
RD 00261
Material no.
EN
R961003805
RE 00261
Material no.
ES
R961003954
RS 00261
DS4
Teachware / textbooks
The Hydraulic Trainer"
Training and informative books from the series
"The Hydraulic Trainer
The books describe the structure and operating principle of
components of hydraulic drive and open and closed-loop control technology.
Volume 1
Hydraulics, Basic Principles and Components
Contents
Basic principles
Graphical symbols to DIN ISO 1219
Hydraulic fluids
Hydraulic pumps
Hydraulic motors
Axial piston units
Hydraulic cylinders
Slew drives
Hydraulic accumulators and their application
Isolator valves
Directional valves
Pressure control valves (flow control valves)
Filters and filtration techniques
Accessories
Connection techniques
Hydraulic small power units
Photos, drawings, circuit diagrams as well as graphics are
available on CD-ROM HY1graphics R961000799.
No. of pages
325
Material no.
DE
R900018613
RD 00290
Material no.
EN
R900018614
RE 00290
Material no.
ES
R900018617
RS 00290
Volume 1 + CD-ROM Hydraulic Trainer CBT

Material no.
DE
R900884049
RD 00290
Material no.
EN
R900884050
RE 00290
Material no.
ES
R900884051
RS 00290
RE 00843/02.07
RE 00843/02.07
DS4
Volume 2
Proportional and Servo-valve Technology
Contents
Entry into proportional valve technology
Proportional valves, component technology
Load compensation by pressure compensator
Control techniques for proportional valves
Criteria for engineering a control with proportional valves
Entry into servo-valve technology
Servo-valves, component technology
From the simple control to the closed control loop
Filtration in hydraulic systems with servo- and proportional
valves
Examples of systems with servo- and proportional valves
No. of pages
286
Material no.
DE
R900018625
RD 00291
Material no.
EN
R900018626
RE 00291
Material no.
ES
R900018629
RS 00291
Volume 3
Planning and Design of Hydraulic Systems
Contents
Engineering of hydraulic systems
Hydraulic fluids
Heat balance in hydraulic systems
Safety regulations and arrangement of hydraulic accumulators in hydraulic systems
Design of steel structures for hydraulic power units
Noise reduction measures
Calculation and dimensioning of pipes in hydraulic systems
Internal preservation of hydraulic components and hydraulic
power units
Corrosion protection by coating materials on outer surfaces
Packaging and transport
Commissioning of hydraulic systems
Servicing of hydraulic systems
No. of pages
376
Material no.
DE
R900018538
RD 00281
Material no.
EN
R900018547
RE 00281
Material no.
ES
R900018549
RS 00281
DS4
Volume 4
Technology of 2-way cartridge valves
Contents
Entry into the technology of 2-way cartridge valves
Directional functions (design variants and notes on the application)
Pressure control functions
Flow control functions
Set-up of a control with 2-way cartridge valves
Examples of controls with 2-way cartridge valves
No. of pages
146
Material no.
DE
R900018537
RD 00280
Material no.
EN
R900018543
RE 00280
Material no.
ES
R900018546
RS 00280
Volume 5
Fluidtechnik von A - Z
Contents
Approx. 3000 terms with definitions and explanations of specific terms in the field of hydraulics and pneumatics as well as
their related areas such as measurement, open and closedloop controls and electronics.
The keywords are listed in German and English. An English index complements the book.
No. of pages
Material no.
446
DE
R900828272
RD 00249
Volume 6
Hydrostatic Drives with Control of the Secondary Unit
including CD-ROM
Contents
Terms and definitions
Symbols used
History of the development of the secondary control at Rexroth
Basic principle of secondary control
Axial piston units for use in secondary control systems
Dynamics of a drive with secondary control
Electronic components of systems with drives with secondary control
Special characteristics of the secondary control
Application examples of secondary controlled drives in the
industrial and mobile sector
Application examples of secondary controlled drives in testing and simulation technology
Low-loss cylinder control in a hydraulic ring mains with impressed operating pressure
The electric drive with variable speed
Notes on the engineering of secondary controlled drives
No. of pages
196
Material no.
DE
R961002392
RD 00248
Material no.
EN
R961002391
RE 00248
RE 00843/02.07
RE 00843/02.07
DS4
Wrterbuch der Fluidtechnik/dictionary of fluid power
technology
Contents
Approx. 4000 terms in five languages, source language German, i.e. the terms were translated into the individual foreign
languages.
Languages
English
French
Spanish
Italian
No. of pages
Material no.
360
DE
R900018563
RD 09063
Hydraulics in Theory and Practice

Contents
The book deals in a compact form with all topics of "oil hydraulics" (excluding proportional and closed-loop control hydraulics) from the generation of pressure through to troubleshooting in hydraulic systems. Apart from the description of components, the book focuses on the representation of circuits for
practical applications in the field of stationary and mobile hydraulics.
Drawings, circuit diagrams and colour graphics from the books
are also available on the CD-ROM HYgraphics R900701017.
No. of pages
291
Material no.
DE
R961000782
Material no.
EN
R961000784
Hydraulics in Mobile Machinery
Contents
Introduction into hydraulics
Pumps and hydraulic motors in general
Gear pumps and motors
Electrohydraulic pumps
Compact power units
Isolator valves
Flow control valves
Directional valves
Basic circuits of mobile hydraulics
Directional valve blocks for mobile applications
Applications
Electrohydraulic hitch control for tractors (EHR)
Hydrostatic fan drives in vehicles
CAN bus in der mobile hydraulics
Fluids
No. of pages
202
Material no.
DE
R961000790
Material no.
EN
R961000791
DS4
RE 00843/02.07
RE 00843/02.07
DS4
Teachware / software
Revised version of the Hydraulic Trainer with updated graphics
and new user guidance.
The contents, circuits and sectional models were adapted to
the new Hydraulic Trainer, Volume 1 Hydraulics, Basic Principles and Components
Contents
Basic principles of hydraulics
Physical basic principles
Exercises relating to the individual chapters
Specialist dictionary
Secondary control
Axial piston units
Animation of circuits and components
System requirements
Microsoft Windows 98 / NT 4.0 / ME / 2000 / XP SP1
Pentium 200 MHz or better
32 MB RAM
Min. XGA, monitor resolution 1024 x 768
Approx. 70 MB hard disk space
CD-ROM drive
Material no.
DE/EN/ES
R900884371
Hydrostatic Calculations with the Help of Excel

This software is a selection of individual, not interrelated
spreadsheets in which calculation formulas are saved.
Contents
Linear drives
Velocity chart
Single rod cylinder
Double rod cylinder
Cylinder in a regenerative circuit
Natural frequency of the single rod cylinder
Natural frequency of the double rod cylinder
Natural frequency of the plunger cylinder
Rotary drives
Speed chart
Travel chart
Hydraulic motor, fixed displacement
Natural frequency of the hydraulic motor
Moment of inertia
General
Pump power
Pipes
Hydraulic accumulator
Orifice
Compressibility
Material no.
DE
R900854114
RD 00559
Material no.
EN
R900856334
RE 00559
DS4
RE 00843/02.07
The programs of the Web Tr@iner series were developed using
Internet technology and allow a new way of learning on a PC.
The use of multimedia elements in conjunction with interactive
simulation promotes the motivation of the trainee and ensures
the sustained transfer of knowledge through exercises in "virtual practice".
The WebTr@iner is suitable for both, autodidacts who want
WebTr@iner Hydraulics - Basic Principles
Contents
Pumps (gear pump/vane pump)
Throttle valve/1
Throttle valve/2
Pressure relief valve
3-way pressure reducing valve
2-way flow control valve
Check valve, pilot operated
System with pressure accumulator
Throttle control of cylinder velocity
System requirements
Microsoft Windows 98 / NT 4.0 / SP4 / ME / 2000 / XP SP1
64 MB RAM (128 MB RAM required for XP)
Monitor resolution 1024 x 768, 65536 colours
16-fold CD-ROM drive
Microsoft Internet Explorer 5.x or
Netscape Communicator 6.2
Microsoft Internet Explorer 6.x for XP
Sun Java Runtime Environment (JRE for XP)
Material no.
DE/EN/ES
1070083001
HYmedia/1
Contents
Media from WebTr@iner Hydraulics - Basic Principles
(1070083001)
System requirements
See above
Material no.
DE/EN/ES
R961001728
to get familiar with a topic or refresh their knowledge, and for

trainers and instructors who wish to integrate new training media in their lessons.
An additional WebTr@iner Media on CD-ROM is available for
each WebTr@iner. It includes separate media modules (e.g.
videos, VRMLs, experiments from the WebTr@iners for integration in own didactic concepts).
RE 00843/02.07
DS4
WebTr@iner Electrohydraulics
Contents
Solenoid coil for valves
4/3 directional valve, electrically operated
Pressure unloading through 4/2 directional valve
Control of two cylinder velocities
Control of three cylinder velocities
Regenerative circuit of a cylinder
Sequence control of cylinders
Velocity control, rapid advance / working advance
Pressure switch
Adjustable pressure ranges
System requirements
Material no.
DE/EN/ES
R961000819
HYmedia/2
Contents
Media from WebTr@iner Electrohydraulics (R961000819)
System requirements
See above
Material no.
DE/EN/ES
R961001729
WebTr@iner Proportional and Closed-loop Control Hydraulics
Contents
Proportional solenoid
Proportional valves
Proportional pressure control valves
Proportional flow control valves
Closed-loop control of pressure and position
Closed-loop velocity control
Digital synchronisation
Control of power supply
Decentralised peripherals
System requirements
Material no.
DE/EN/ES
R927001005
HYmedia/3
Contents
Media from WebTr@iner Proportional and Closed-loop Control Hyraulics (R927001005)
System requirements
See above
Material no.
DE/EN/ES
R961001730
DS4
RE 00843/02.07
RE 00843/02.07
DS4
CD-ROM HYgraphics
Contents
450 slides for the book Hydraulics in theory and practice
Material no.
DE/EN/ES
R900701017
CD-ROM HY1graphics
Contents
408 slides for the book The Hydraulic Trainer, Volume 1
Material no.
DE/EN/ES
R961000799
DS4
Teachware / sets of slides

Introduction into Hydraulics
Contents: 12 slides
Physical laws of fluid power technology
Types of flows
Simple hydraulic circuit
Material no.
DE
R900018328
RD 00460
Material no.
EN
R900018329
RE 00460
Material no.
ES
R900892901
RS 00460
Overhead projector slides

Component technology: Selected products of the hydraulic product range
Contents: 44 slides
Basic principles
Pumps
Motors
Overlaps
Directional valves
Isolator valves
Flow control valves
Cylinders
Filters
Accumulators
Material no.
DE
R900846222
RD 00812
Material no.
EN
R900846227
RE 00812
Material no.
ES
R900216021
RS 00812

Overview of components: Hydraulics
Contents: 8 slides
Features of hydraulics
Comparison of power transmissions
Energy converters
Control elements
Servo, proportional and high-response valves
Power units and systems
Accessories
Connection techniques
Material no.
DE
R900018332
RD 00462
Material no.
EN
R900018334
RE 00462
Material no.
ES
R900892902
RS 00462
RE 00843/02.07
RE 00843/02.07
DS4
Teachware / sets of slides

Proportional hydraulics
Contents: 25 slides
Signal flow
Application example
Overview of proportional hydraulics
Proportional solenoids
Valves
Spools
Characteristic curves
Circuit examples
Amplifiers
Position transducers
Material no.
DE
R900018168
RD 00811
Material no.
EN
R900018169
RE 00811
Material no.
ES
R900216690
RS 00811
DS4
Teachware / working material

HY/PN symbol stencil
HY - slide rule
Material no.
DE
R900018482
RD 00383
Material no.
EN
R900018483
RE 00383
Material no.
ES
R900018485
RS 00383
Case with symbol stickers

Material no.
1827003030
For pneumatics, hydraulics and electrics
Dimensions
mm W 450 x D 350 x H 120
Weight
kg 4.9
RE 00843/02.07
RE 00843/02.07
Notes
DS4
Notes
DS4
RE 00843/02.07
RE 00843/02.07
DS4
Overview of material numbers

Material no.
1070083001
1827003030
1827003705
1827003721
1827003722
1827003725
1827003740
1827008408
1827008409
1827008410
1827008411
1827008412
1827008413
1827008414
1827008415
R900001439
R900009090
R900011191
R900013105
R900018168
R900018169
R900018206
R900018212
R900018213
R900018224
R900018226
R900018227
R900018228
R900018229
R900018232
R900018238
R900018240
R900018245
R900018328
R900018329
R900018332
R900018334
R900018482
R900018483
R900018485
R900018486
R900018537
R900018538
R900018543
R900018546
R900018547
R900018549
R900018563
R900018613
R900018614
Designation
WebTr@iner Hydraulics - basic principles, single licence de, en, es
Case with symbol stickers, pneumatics, hydraulics, electrics
Writing surface set; LE2
Info panel; DIN A4; articulated
Rag holder set; LE2
Monitor arm
Power supply unit - DS3 115V~/4.5A
Partial front panel 19, 3HE, 21TE (30838-060)
Switch box with 2x emergency stop, 115VAC without RCD
Electrical components for BIBB component set A - H; 19
Electrical components for BIBB component set for additional experiments Z1 - Z3; 19
Electrical components for BIBB component set for hydraulics; 19
Threaded coupling for measurements
Measuring hose 1000 mm
OHP, Proportionalhydraulik, 25 slides de
OHP, Proportional hydraulics, 25 slides en
Sectional model - Pressure relief valve DB20-1-5X/315
Sectional model - Pressure reducing valve DR6DP1-5X/
Sectional model - Pressure reducing valve, pilot operated DR10-4-4X/
Sectional model - Double throttle check valve Z2FS6-2-4X/
Sectional model - Vane pump PV7-1X/
Sectional model - Proportional pressure reducing valve 3DREP6C1X/
Sectional model - Proportional pressure reducing valve DREM10-5X/
Sectional model - Proportional directional valve 4WEH10E64-1X/
Sectional model - Check valve S10A1.X/
Sectional model - Check valve with leakage port SL10GB2-4X/
Sectional model - Check valve Z2S6-1-6X/
Sectional model - Directional poppet valve M-3SEW10U2X/
OHP, Einfhrung in die Hydraulik, 12 slides, de
OHP, Introduction into Hydraulics, 12 slides, en
OHP, Komponentenbersicht: Hydraulik, 8 slides de
OHP, Overview of components: Hydraulics, 8 slides en
Rechenschieber - HY de
Slide rule - HY en
Slide rule - HY es
Symbol stencil HY/PN
Hydraulik Trainer, Band 4 de
Hydraulic Trainer, Volume 4 en
Hydraulic Trainer, Volume 4 es
Wrterbuch / Dictionary of Fluid Technology de, en, es, fr, it
Page
142
148
30
34
34
34
24
109
109
109
25
25
40
42
43
103
101
96
96
147
147
130
130
130
131
128
130
130
129
131
131
131
129
146
146
146
146
148
148
148
148
138
137
138
138
137
137
139
136
136
DS4
RE 00843/02.07

Material no.
R900018617
R900018625
R900018626
R900018629
R900019287
R900021502
R900029597
R900033823
R900037088
R900054511
R961003805
R961003954
R900061256
R900063746
R900065201
R900071655
R900071656
R900075881
R900075882
R900209840
R900209841
R900210002
R900210004
R900213937
R900215919
R900215920
R900215921
R900215922
R900215923
R900215924
R900216021
R900216690
R900225942
R900225944
R900309278
R900553112
R900701017
R900704454
R900711658
R900711662
R900711665
R900719908
R900733191
R900733194
R900733207
R900738894
R900738915
R900739196
R900749653
R900754481
Designation
Hydraulik Trainer, Volume 2 de
Hydraulic oil RSL 22
Filter element for return line filters of power units DS4
Lehrer- u. Schlerhandbuch Fehlersuche de
Trainers and trainees manual Troubleshooting en
Trainers and trainees manual Troubleshooting es
Stopwatch, digital, quartz 1/100 s time + date
Measurement cable
Tachometer vis./mech.
Trainers manual, Electrohydraulics en
Trainees manual, Electrohydraulics en
Lehrerhandbuch, Elektrohydraulik de
Schlerhandbuch, Elektrohydraulik de
Schlerhandbuch, BiBB Hydraulik - Grundlagen de
Lehrerhandbuch, BiBB Hydraulik - Grundlagen de
Plastic case
Temperature sensor
Trainees manual, BiBB Hydraulics - basic principles en
Trainees manual, BiBB Hydraulics - basic principles es
Trainers manual, BiBB Hydraulics - basic principles en
Trainers manual, BiBB Hydraulics - basic principles es
Trainees manual, Electrohydraulics es
Trainers manual, Electrohydraulics es
OHP; Component technology: Hydraulics, 44 slides es
OHP, Proportional hydraulics, 25 slides es
Data transmission cable RS232 (9-pin / 9-pin)
Mounting grid with table top 800 x 545
Sectional model - Directional valve 4WE 10 J3X/CG24NK4
CD-ROM HYgraphics, slides for the book Hydraulics in theory and practice de, en, fr
F/I converter
Operating module, proportional flow control valve, BPS 2.1
Operating module, proportional pressure relief valve, BPS 3.1
Operating module, command and actual value display, BPS 6.1
Operating module, 4 push-buttons, 2 switches, BPS 7.4
Test case
Measuring technology, component set minimal for PC (series 3)
Speed sensor (output 4-20 mA)
Page
136
137
137
137
102
112
112
108
102
135
135
135
103
121
103
134
134
134
134
134
134
122
122
119
134
134
134
134
134
134
146
147
122
121
100
129
145
120
107
107
105
104
116
122
121
56
118
115
119
118
RE 00843/02.07
DS4

Material no.
R900778981
R900826555
R900828272
R900833872
R900843486
R900844180
R900846222
R900846227
R900846807
R900846808
R900846809
R900846812
R900846817
R900847434
R900854114
R900856334
R900865138
R900868620
R900884049
R900884050
R900884051
R900884371
R900891300
R900891642
R900891643
R900892375
R900892901
R900892902
R900897337
R900897341
R900897345
R900897346
R900897502
R900968342
R901057058
R901133999
R901134000
R901134001
R901134002
R927001005
R961000107
R961000154
R961000155
R961000156
R961000160
R961000166
R961000167
R961000169
R961000170
R961000187
Designation
Precision pressure gauge 0 - 100 bar including MSK
Position transducer cable for proportional valves (analogue control)
OHP; Gertetechnik Hydraulik, 44 slides de
OHP; Component technology: Hydraulics, 44 slides en
Solenoid cable without LED, form A, black plug
Power supply unit 230 VAC / 24 VDC - 5 A with emergency stop
Hydrostatische Berechnungen mit Excel de
Hydrostatic calculations with the help of Excel en
Tool bag for hydraulics
Hydraulik Trainer CBT, Band 1 + CD-ROM de
Hydraulic Trainer CBT, Volume 1 + CD-ROM en
Hydraulic Trainer CBT, Volume 1 + CD-ROM es
Hydraulik Trainer CBT CD-ROM de, en, es
Connection cable for power supply unit - industrial wiring
Solenoid cable with LED, form A, grey plug - industrial wiring
Solenoid cable with LED, form A, black plug - industrial wiring
Speed sensor
OHP, Introduction into Hydraulics, 12 slides, es
OHP, Overview of components: Hydraulics, 8 slides es
Operating module, relay 3-fold, BRS 1.2
Operating module, signal output, BPS 8.1
Operating module, distributor, BPS 13.1
Operating module, time relay, BRS 2.1
Multimeter
Sectional model - Directional valve, pilot operated 4WEH10E4X/
Hydraulic power unit, 400 V / 50 Hz; 2.2 kW; 3~; with single pump
Hydraulic power unit, 400 V / 50 Hz; 2.2 kW; 3~; with double pump
Hydraulic power unit; 230 V / 50 Hz; 1.5 kW; 1~
Hydraulic power unit; 230 V / 50 Hz; 1.5 kW; 1~; with double pump
WebTr@iner Proportional and Closed-loop Control Hydraulics, single licence de, en, es
Oil pan 326 x 725 mm for DS4 with mounting kit
Base frame TS-DS4 -1X
Racks 210TE, 2 x 3HE
Racks 210TE; 3HE
Grooved panel for DS3-G and DS4 with mounting pins
Power supply unit - DS3 230V~/4.5A incl. 3 m connection cable
Page
121
111
138
100
95
112
146
146
111
111
111
111
111
108
141
141
100
118
136
136
136
141
112
113
113
118
146
146
104
104
104
105
117
129
108
17
18
17
18
144
106
20
19
19
14
22
22
16
24
29
DS4
RE 00843/02.07

Material no.
R961000188
R961000192
R961000210
R961000226
R961000287
R961000288
R961000289
R961000312
R961000480
R961000481
R961000482
R961000563
R961000564
R961000568
R961000782
R961000784
R961000790
R961000791
R961000799
R961000819
R961000835
R961000962
R961000963
R961001336
R961001630
R961001728
R961001729
R961001730
R961001938
R961001939
R961001947
R961001957
R961002156
R961002216
R961002391
R961002392
R961002427
R961002429
R961002471
R961002473
R961002474
R961002475
R961002476
R961002477
R961002478
R961002479
R961002480
R961002481
R961002482
R961002485
Designation
Hose tray DS
Table grid; 560 x 361 mm
Grid with reinforcement
Mounting frame
Container, wheel-mounted
Container, for installation into control trolley or DS4
Switch box with 2 x emergency stop, 400VAC without RCD
Coupling sleeve
Coupling sleeve M16 x 1.5
Coupler plug
Assortment of drawer dividers DS 100 (18 x 36E) (80.635)
Anti-skid mat (18 x 36E) (119.000)
Hydraulik in Theorie und Praxis, book de
Hydraulics in theory and practice, book en
Hydraulik in mobilen Arbeitsmaschinen, book de
Hydraulics in mobile machinery, book en
CD-ROM HY1graphics de, en, fr
WebTr@iner Electrohydraulics, single licence de, en, es
Switch box with 2 x emergency stop, 400 VAC with RCD
Switch box with 2 x emergency stop, 230 VAC with RCD
Connection plate BPS 21
HYmedia/1 de, en, es
Multihandy 2042
Software HydroCOMsys/WIN for Multihandy 2042
Data transmission cable RS232 for Multihandy 2042
Operating module, command value provision, BPS 5.1
Measuring technology, component set, minimal (series 2) replaces R900893189
Mounting kit with grooved panel DS3-G/DS4
Hydraulic Trainer, Volume 6 + CD-ROM en
Hydraulik Trainer, Band 6 + CD-ROM de
Lehrerhandbuch, Projekthandbuch Industriehydraulik de
Schlerhandbuch, Projekthandbuch Industriehydraulik de
Hose line 1500 mm
Hose line 630 mm
Hose line 1000 mm
Hose line 2000 mm with angled connection
Hose line 2500 mm
Hose line 2000 mm
Distributor
Page
28
30
16
15
33
18
26
20
101
101
101
33
33
33
139
139
140
140
145
143
20
26
25
109
106
142
143
144
115
117
117
105
52
15
138
138
134
134
87
97
19, 97
19, 97
99
98
99
98
98
99
99
94
RE 00843/02.07
DS4

Material no.
R961002489
R961002491
R961002495
R961002503
R961002505
R961002508
R961002509
R961002510
R961002511
R961002513
R961002515
R961002519
R961002520
R961002522
R961002524
R961002526
R961002530
R961002531
R961002532
R961002533
R961002536
R961002537
R961002539
R961002540
R961002541
R961002544
R961002545
R961002546
R961002547
R961002548
R961002549
R961002550
R961002551
R961002552
R961002553
R961002554
R961002555
R961002557
R961002558
R961002561
R961002563
R961002564
R961002567
R961002634
R961002715
R961002720
R961002811
R961002884
R961002885
R961002886
Designation
Check valve S6A1.X
Hydraulic accumulators, diaphragm-type, shut-off block for grid
Gear motor
Directional valve 4/4 high-response valve OBE 4WRPEH 6 C3 B04L-2X/G24K0/A1M
Directional valve 4/3, 4WMM6J5X
Directional valve 4/3, 4WMM6H5X
Directional valve 4/3, proportional, integr. electronics 4WREE6E08-2X/G24K31/A1V
Distributor for HY-Control
Check valve S6A3.X
Pipe set - straight
In-line filter ABZFD-S0040-10N-100-1X/M-A
Pressure gauge 0- 100 bar with distribution
Mobile control block SM12 (1x hand lever / 1x hydraulic)
Flow divider 50/50% DRF-OM.51.03.90-02-11
Load lowering valve A-VBSO-SE78-14-35
Pressure reducing valve, direct operated DR6DP1-5X/75YM
Pressure relief valve, pilot operated DB6K1-4X/50YV
Flow control valve 2-way 2FRM6B36-3X/10QRV
Directional valve 4/2, 4WE6C6X/EG24N9K4
Directional valve 4/3, 4WE6G6X/EG24N9K4
Directional valve 4/3, 4WE6E6X/EG24N9K4
Directional valve 4/3, 4WMM6G5X
Directional valve 4/3, 4WMM6E5X/F
Directional valve 4/2, 4WMM6C5X
Pressure relief valve, pilot operated DBW10A1-5X
Directional valve 4/3, 4WE6J6X/EG24N9K4
Pressure relief valve, prop., DBE6-1X/50G24NK4M
Flow control valve, prop., 2FRE6B-2X/10QK4RV
Pressure sequencing valve, direct operated, DZ6DP1-5X/75Y
Flowmeter 1.0 - 7.5 l/min
Distributor, component plate
Measuring glass 2,5 l
P/T distributor; pressureless circulation
Hose tray, large
Axial piston motor A2F5W6.0C3
Measuring technology, component set, standard for PC (series 3)
HY-Control component set for DS3-G / DS4
Page
87
86
83
92
91
119
76
71
72
89
76
89
77
88
100
93
94
125
123
124
119
84
83
79
126
77
78
84
73
73
74
70
71
70
81
74
81
85
78
120
94
27
21
28
95
95
91
58
60
50
DS4
RE 00843/02.07

Material no.
R961002887
R961002888
R961002890
R961002891
R961002892
R961002893
R961002897
R961002898
R961002927
R961003106
R961003128
R961003176
R961003403
R961003445
R961003488
R961003494
R961003495
R961003498
R961003533
R961003549
R961003550
R961003555
R961003751
R961003765
R961003779
R961003780
R961003790
R961003791
R961003839
R961003840
R961003872
R961003874
R961003875
R961003876
R961003924
Designation
BIBB component set A-H, electrically operated valves (series 4)
BIBB component set A-H, hand lever valves (series 4)
Mobile hydraulics, component set, basic principles
Troubleshooting, component set DW4.N
Troubleshooting, component set DW4E.N
BIBB component set, hydraulic components for additional experiments Z1-Z3 (series 2)
Proportional technology, component set, flow control valve DF4E (analogue); 19
Proportional technology, component set, pressure relief valve DD12E (analogue)
Component carriers with 2 grids
Component carriers with 1 grid
Measuring technology, component set, standard (series 2) replaces R900893191
Pressure switch HED8OA1X/100K14 incl. cable
Cylinder, single-rod CD70F25/16-200Z11/01HCUM11T
Cylinder, single-rod CD70F25/16-400Z11/01HCUM11T
Clamp for mounting a pressure gauge on the grid
Directional valve 4/3, prop.
Proportional technology, component set, 4/3 proportional directional valve 4WREE6
Pressure switch HEDE10
Trainees manual, Project Manual Industrial Hydraulics en
Trainees manual, Project Manual Industrial Hydraulics es
Lehrerhandbuch, Projekthandbuch Stetigventiltechnik de
Schlerhandbuch, Projekthandbuch Stetigventiltechnik de
Trainers manual, Project Manual Industrial Hydraulics en
Trainers manual, Project Manual Industrial Hydraulics es
Lehrerhandbuch, Mobilhydraulik de
Schlerhandbuch, Mobilhydraulik de
Trainers manual, Project Manual Proportional Valve Technology es
Trainees manual, Project Manual Proportional Valve Technology es
Trainees manual, Project Manual Proportional Valve Technology en
Trainers manual, Project Manual Proportional Valve Technology en
Pressure relief valve, prop.
Page
38
36
62
64
66
41
46
48
101
114
32
32
95
54
80
90
90
96
75
44
113
80
134
134
134
134
134
134
134
134
134
134
134
134
82
RE 00843/02.07
DS4
Index
Page
A
Anti-skid mat (18 x 36E) (119.000)
Axial piston motor A2F5W6.0C3
B
Ball valve AB21-20/G1/4-500
Base frame TS-DS4-1X
BIBB component set A-H, electrically operated valves (series 4)
BIBB component set A-H, hand lever valves (series 4)
BIBB component set, hydr. components for additional experiments Z1-Z3 (series 2)
C
Case with symbol stickers, pneumatics, hydraulics, electrics
CD-ROM HY1graphics, slides from the book The Hydraulic Trainer Volume 1 de, en, fr
CD-ROM HYgraphics, slides for the book Hydraulics in theory and practice de, en, fr
CD-ROM media from WebTrainer Electrohydraulics
CD-ROM media from WebTrainer Hydraulics - basic principles
CD-ROM media from WebTrainer Proportional and Closed-loop Control Hydraulics
Check valve S6A1.X
Check valve S6A3.X
Clamp for mounting a pressure gauge on the grid
Component carriers with 1 grid
Component carriers with 2 grids
Connection cable for power supply unit - industrial wiring
Connection plate BPS 21
Container, for integration into control trolley or DS4
Container, wheel-mounted
Coupler plug
Coupling sleeve
Coupling sleeve M16 x 1.5
Cylinder, single-rod, CD70F25/16-200Z11/01HCUM11T
Cylinder, single-rod, CD70F25/16-400Z11/01HCUM11T
D
Data transmission cable RS232 (9-pin / 9-pin)
Data transmission cable RS232 for Multihandy 2042
Directional valve 4/2, 4WE6C6X/EG24N9K4
Directional valve 4/2, 4WMM6C5X
Directional valve 4/3, 4WE6E6X/EG24N9K4
Directional valve 4/3, 4WE6G6X/EG24N9K4
Directional valve 4/3, 4WE6J6X/EG24N9K4
Directional valve 4/3, 4WMM6E5X/F
Directional valve 4/3, 4WMM6G5X
Directional valve 4/3, 4WMM6H5X
Directional valve 4/3, 4WMM6J5X
33
33
33
91
86
14
38
36
41
111
148
145
145
143
142
144
87
87
88
88
89
96
106
32
32
113
112
106
18
33
101
101
101
90
90
121
117
73
70
74
73
74
71
70
72
71
DS4
RE 00843/02.07
Index
Directional valve 4/3 prop.
Directional valve 4/3, prop., integr. electronics, 4WREE6E08-2X/G24K31/A1V
Directional valve 4/4 high-response control valve OBE 4WRPEH 6 C3 B04L-2X/G24K0/A1M
Distributor
Distributor, component plate
Distributor with check valve
Distributor with pressure gauge
E
Electrical components for BIBB component set A-H; 19
Electrical components for BIBB component set, hydraulics; 19
Electrical components for BIBB component set, additional experiments Z1-Z3; 19
F
F/I converter
Filter element for return line filters of power units DS4
Flow control valve, prop., 2FRE6B-2X/10QK4RV
Flow control valve, 2-way, 2FRM6B36-3X/10QRV
Flow divider 50/50% DRF-OM.51.03.90-02-11
Flowmeter 1.0-7.5 l/min
G
Gear motor
Grid with reinforcement
Grooved panel for DS3-G and DS4 with mounting pins
H
Hose line 1000 mm
Hose line 1500 mm
Hose line 2000 mm
Hose line 2000 mm with angled connection
Hose line 2500 mm
Hose line 630 mm
Hose tray DS
Hose tray, large
HY-Control component set for DS3-G / DS4
Hydraulic accumulators, diaphragm-type
Hydraulic oil RSL 22
Hydraulic power unit 400 V / 50 Hz; 2.2 kW; 3~; with double pump
Hydraulic power unit, 400 V / 50 Hz; 2.2 kW; 3~; with single pump
Hydraulic power unit; 230 V / 50 Hz; 1.5 kW; 1~
Hydraulic power unit; 230 V / 50 Hz; 1.5 kW; 1~; with double pump
Hydraulics in mobile machinery, book de
Hydraulics in mobile machinery, book en
Hydraulics in theory and practice, book de
Hydraulics in theory and practice, book en
Hydraulic Trainer CBT CD-ROM de, en, es
Page
76
75
75
94
94
89
94
40
43
42
120
102
103
85
84
84
120
119
119
91
16
16
19, 97
99
97
99
98
99
98
98
19, 97
99
28
28
50
92
102
18
17
17
18
140
140
139
139
141
RE 00843/02.07
DS4
Index
Hydraulic Trainer CBT, Volume 1 + CD-ROM de
Hydraulic Trainer CBT, Volume 1 + CD-ROM en
Hydraulic Trainer CBT, Volume 1 + CD-ROM es
Hydraulic Trainer, Volume 1 de
Hydraulic Trainer, Volume 6 + CD-ROM de
Hydraulic Trainer, Volume 6 + CD-ROM en
Hydrostatic Calculations with the Help of Excel de
Hydrostatic Calculations with the Help of Excel en
I
Info panel; DIN A4; articulated
K
L
Load lowering valve A-VBSO-SE78-14-35
M
Measuring glass 2,5 l
Measurement cable
Measuring technology, component set, minimal (series 2) replaces R900893189
Measuring technology, component set, minimal for PC (series 3)
Measuring technology, component set, standard (series 2) replaces R900893191
Mobile control block SM12 (1x hand lever / 1x hydraulic)
Mobile hydraulics, component set, basic principles
Monitor arm
Mounting frame
Mounting grid with table top 800 x 545
Mounting kit with grooved panel DS3-G/DS4
Multihandy 2042
Page
136
136
136
136
136
136
137
137
137
137
137
137
138
138
138
138
138
138
141
141
34
79
29
27
121
121
112
112
96
96
52
56
54
58
60
123
125
124
62
34
15
100
20
20
15
115
DS4
RE 00843/02.07
Index
Multimeter
N
O
OHP; Component technology, hydraulics, 44 slides en
OHP; Component technology, hydraulics, 44 slides es
OHP; Component technology, hydraulics, 44 slides de
OHP, Introduction into Hydraulics, 12 slides, es
OHP, Overview of components: Hydraulics, 8 slides de
OHP, Overview of components: Hydraulics, 8 slides en
OHP, Overview of components: Hydraulics, 8 slides es
OHP, Proportional hydraulics, 25 slides de
OHP, Proportional hydraulics, 25 slides en
OHP, Proportional hydraulics, 25 slides es
Operating module, command and actual value display, BPS 6.1
Operating module, command value provision, BPS 5.1
Operating module, distributor, BPS 13.1
Operating module, proportional flow control valve, BPS 2.1
Operating module, proportional pressure relief valve, BPS 3.1
Operating module, relay 3-fold, BRS 1.2
Operating module, signal output, BPS 8.1
Operating module, time relay, BRS 2.1
Operating module, 4 push-buttons, 2 switches, BPS 7.4
P
Pipe set - straight
Plastic case
Position transducer cable for prop. valve (analogue control)
Power supply unit - desktop device, 230VAC/24VDC - 3A
Power supply unit 230VAC/24VDC - 5A with emergency stop
Power supply unit-DS3 115 V~ / 4.5 A
Power supply unit-DS3 230 V~ / 4.5 A incl. 3 m connection cable
Precision pressure gauge 0-100 bar incl. MSK
Pressure filter ABZFD-S0040-10N-100-1X/M-A
Pressure reducing valve, direct operated DR6DP1-5X/75YM
Pressure relief valve, pilot operated DB6K1-4X/50YV
Pressure relief valve, pilot operated DBW10A1-5X
Page
115
116
117
146
146
146
146
146
146
146
147
147
147
19
20
105
105
104
107
107
104
104
105
104
109
109
109
109
126
100
122
122
122
112
110
108
24
24
95
93
95
95
95
77
77
78
81
RE 00843/02.07
DS4
Index
Pressure relief valve, prop.
Pressure relief valve, prop., DBE6-1X/50G24NK4M
Pressure sequencing valve, direct operated, DZ6DP1-5X/75Y
Pressure switch HED8OA1X/100K14 incl. cable
Pressure switch HEDE10
R
Racks 210TE, 2x3HE
Racks 210TE; 3HE
Rag holder set; LE2
S
Sectional model - Check valve with leakage port SL10GB2-4X/
Sectional model - Check valve S10A1.X/
Sectional model - Check valve Z2S6-1-6X/
Sectional model - Directional poppet valve M-3SEW10U2X/
Sectional model - Directional valve 4WE 10 J3X/CG24NK4
Sectional model - Directional valve, pilot operated 4WEH10E4X/
Sectional model - Double throttle check valve Z2FS6-2-4X/
Sectional model - Pressure reducing valve DR6DP1-5X/
Sectional model - Pressure reducing valve, pilot operated DR10-4-4X/
Sectional model - Pressure relief valve DB20-1-5X/315
Sectional model - Proportional pressure reducing valve 3DREP6C1X/
Sectional model - Proportional pressure reducing valve DREM10-5X/
Sectional model - Proportional directional valve 4WEH10E64-1X/
Sectional model - Vane pump PV7-1X/
Slide rule-HY de
Slide rule-HY en
Slide rule-HY es
Software HydroCOMsys/WIN for Multihandy 2042
Solenoid cable with LED, form A, grey plug - industrial wiring
Solenoid cable with LED, form A, black plug - industrial wiring
Solenoid cable without LED, form A, black plug
Speed sensor
Switch box with 2x emergency stop, 115VAC with RCD
Stopwatch digital, quartz 1/100 s time + date
Page
82
81
78
80
80
111
118
118
101
108
108
114
22
22
34
131
131
131
129
129
129
131
130
130
130
130
130
129
128
148
148
148
117
111
113
111
113
111
111
118
118
25
25
25
25
26
26
103
DS4
RE 00843/02.07
Index
Symbol stencil HY/PN
T
Table grid; 560 x 790 mm
Tachometer, vis./mech.
Temperature sensor
Test case
Threaded coupling for measurements
Tool bag for hydraulics
Trainees manual, BiBB Hydraulics - Basic Principles de
Trainees manual, BiBB Hydraulics - Basic Principles en
Trainees manual, BiBB Hydraulics - Basic Principles es
Trainees manual, Electrohydraulics de
Trainees manual, Electrohydraulics en
Trainees manual, Electrohydraulics es
Trainees manual, Mobile hydraulics de
Trainees manual, Project Manual Industrial Hydraulics de
Trainees manual, Project Manual Industrial Hydraulics en
Trainees manual, Project Manual Industrial Hydraulics es
Trainees manual, Project Manual Proportional Valve Technology de
Trainees manual, Project Manual Proportional Valve Technology en
Trainees manual, Project Manual Proportional Valve Technology es
Trainers manual, BiBB Hydraulics - Basic Principles de
Trainers manual, BiBB Hydraulics - Basic Principles en
Trainers manual, BiBB Hydraulics - Basic Principles es
Trainers manual, Electrohydraulics de
Trainers manual, Electrohydraulics en
Trainers manual, Electrohydraulics es
Trainers manual, Mobile hydraulics de
Trainers manual, Project Manual Industrial Hydraulics de
Trainers manual, Project Manual Industrial Hydraulics en
Trainers manual, Project Manual Industrial Hydraulics es
Trainers manual, Project Manual Proportional Valve Technology de
Trainers manual, Project Manual Proportional Valve Technology en
Trainers manual, Project Manual Proportional Valve Technology es
Trainers and trainees manual Troubleshooting de
Trainers and trainees manual Troubleshooting en
Trainers and trainees manual Troubleshooting es
Troubleshooting, component set DW4.N
Troubleshooting, component set DW4E.N
U
V
W
WebTr@iner Electrohydraulics, single licence de, en, es
WebTr@iner Hydraulics - basic principles single licence de, en, es
WebTr@iner Proportional- and Regelhydraulik single licence de, en, es
Page
148
30
103
119
119
122
101
83
83
100
134
134
134
134
134
134
134
134
134
134
134
134
134
134
134
134
134
134
134
134
134
134
134
134
134
134
135
135
135
64
66
121
143
142
144
RE 00843/02.07
DS4
Index
Writing surface set; LE2
Wrterbuch/Dictionary of Fluid Technology de, en, es, fr, it
Z
Page
100
30
139
DS4
RE 00843/02.07
Notes
Bosch Rexroth AG
Training & Didactic
Maria-Theresien-Strae 23
97816 Lohr am Main, Germany
Phone +49 9352 18-1041
Fax
+49 9352 18-1040
trainingsystems.brs@boschrexroth.de
www.boschrexroth.de
This document, as well as the data, specifications and other information

set forth in it, are the exclusive property of Bosch Rexroth AG. It may not be
reproduced or given to third parties without its consent.
The data specified above only serve to describe the product. No statements concerning a certain condition or suitability for a certain application
can be derived from our information. The information given does not
release the user from the obligation of own judgment and verification. It must
be remembered that our products are subject to a natural process of wear
and aging.
Copyrights, subject to revision.
Printed in Germany

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Training System DS4

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Hydraulic Training System

Components and Teachware

Hydraulics Bosch Rexroth AG

On/off hydraulics, in accordance with BiBB

Hydraulic closed-loop control axes

Troubleshooting on hydraulic systems

Exercise manuals 134-135

Bosch Rexroth AG Hydraulics

Hydraulic training system system presentation

The hydraulic training system for basic and advanced training

Training system for basic and advanced training in line with

Hydraulics Bosch Rexroth AG

Table of contents: Workstations

DS4 training system, can be extended to 2 workstations 7

Configuration of the workstation according to own needs 10

Single-sided (one row, two rows)

Double-sided (one row, two rows)

Type code 12-13

Table grid, writing surface

Type of hose coupling

Central grooved plate 15

With one grid

With two grids

Hydraulic power unit with single pump 17

Mounting kit for integrated container

Hydraulics connection block

Assortment of drawer dividers

Bosch Rexroth AG Hydraulics

Workstations / typical variants

1 Base frame with castors

3 Oil drip tray, writing surface

8 1x P/T distributor with circulation circuit

Hydraulics Bosch Rexroth AG

Workstations / typical variants

1 Base frame with castors

8 Switch box 230 V/50 Hz

9 1x P/T distributor with circulation circuit

3 1x load simulator mounted; swivelling

10 1x hose tray, small

4 1x oil drip tray, writing surface

11 2x power supply unit 24 V (both sides)

13 1x assembly carrier 210TE, 1x3 HE

Bosch Rexroth AG Hydraulics

Workstations / typical variants

1 Base frame with castors

8 Switch box 400 V/50 Hz with residual current protective device

Hydraulics Bosch Rexroth AG

10/164 Bosch Rexroth AG Hydraulics

Workstations / custom configuration

= Fields in the type code

8 a Energy supply / power supply unit

5 a Base kit / container

5 b Base kit / power unit

5 c Base kit / oil pan

Hydraulics Bosch Rexroth AG

Workstations / custom configuration

TSDS4 1X R G2 U07 V1 A0 E02 M1 S0 L T1 W

Bosch Rexroth AG Hydraulics

Workstations / custom configuration

Details in the fields:

Hydraulics Bosch Rexroth AG

Workstations / custom configuration

Equipment of electrical assembly

Power supply (switch box with 2x emergency stop)