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Thursday,

December 8, 2005

Part II

Department of
Transportation
Federal Railroad Administration

49 CFR Parts 229 and 238


Passenger Equipment Safety Standards;
Miscellaneous Amendments and
Attachments of Safety Appliances on
Passenger Equipment; Proposed Rule

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DEPARTMENT OF TRANSPORTATION public, oral hearing. However, if FRA I. Statutory Background


receives a specific request for a public, In September of 1994, the Secretary of
Federal Railroad Administration oral hearing prior to January 17, 2006, Transportation convened a meeting of
one will be scheduled and FRA will representatives from all sectors of the
49 CFR Parts 229 and 238 publish a supplemental notice in the rail industry with the goal of enhancing
[Docket No. FRA–2005–23080, Notice No. Federal Register to inform interested rail safety. As one of the initiatives
1] parties of the date, time, and location of arising from this Rail Safety Summit,
any such hearing. the Secretary announced that DOT
RIN 2130–AB67
ADDRESSES: Comments: Comments would begin developing safety
Passenger Equipment Safety related to Docket No. FRA–2005–23080, standards for rail passenger equipment
Standards; Miscellaneous may be submitted by any of the over a five-year period. In November of
Amendments and Attachments of following methods: 1994, Congress adopted the Secretary’s
Safety Appliances on Passenger • Web site: http://dms.dot.gov. schedule for implementing rail
Equipment Follow the instructions for submitting passenger equipment regulations and
comments on the DOT electronic docket included it in the Federal Railroad
AGENCY: Federal Railroad site. Safety Authorization Act of 1994 (the
Administration (FRA), Department of Act), Public Law 103–440, 108 Stat.
• Fax: 202–493–2251.
Transportation (DOT). 4619, 4623–4624 (November 2, 1994).
• Mail: Docket Management Facility,
ACTION: Notice of proposed rulemaking Section 215 of the Act, is now codified
U.S. Department of Transportation, 400
(NPRM). at 49 U.S.C. 20133.
Seventh Street, SW., Nassif Building,
Room PL–401, Washington, DC 20590– The Secretary of Transportation has
SUMMARY: FRA is proposing to clarify delegated these rulemaking
and amend its existing regulations in an 0001.
responsibilities to the Federal Railroad
effort to address various mechanical • Hand Delivery: Room PL–401 on Administrator. See 49 CFR 1.49(m).
issues relevant to the manufacture, the plaza level of the Nassif Building,
efficient utilization, and safe operation 400 Seventh Street, SW., Washington, II. Proceedings to Date
of passenger equipment and trains that DC between 9 a.m. and 5 p.m. Monday On June 17, 1996, FRA published an
have arisen since FRA’s original through Friday, except Federal holidays. advanced notice of proposed
issuance of the Passenger Equipment • Federal eRulemaking Portal: Go to rulemaking (ANPRM) concerning the
Safety Standards. FRA proposes http://www.regulations.gov. Follow the establishment of comprehensive safety
miscellaneous amendments to its online instructions for submitting standards for railroad passenger
existing regulations in five areas by: comments. equipment. See 61 FR 30672. The
Clarifying the terminology related to Instructions: All submissions must ANPRM provided background
piston travel indicators; providing include the agency name and docket information on the need for such
alternative design and additional number or Regulatory Identification standards, offered preliminary ideas on
inspection criteria for new passenger Number (RIN) for this rulemaking. Note approaching passenger safety issues,
equipment not designed to allow that all comments received will be and presented questions on various
inspection of the application and release posted without change to http:// passenger safety topics. Following
of the brakes from outside the dms.dot.gov including any personal consideration of comments received on
equipment; permitting some latitude in information. Please see the Privacy Act the ANPRM and advice from FRA’s
the use of passenger equipment with heading in the SUPPLEMENTARY Passenger Equipment Working Group,
redundant air compressors when a INFORMATION section of this document FRA published a Notice of Proposed
limited number of the compressors for Privacy Act information related to Rulemaking (NPRM) on September 23,
become inoperative; recognizing current any submitted comments or materials. 1997, to establish comprehensive safety
locomotive manufacturing techniques Docket: For access to the docket to standards for railroad passenger
by permitting an alternative pneumatic read background documents or equipment. See 62 FR 49728. In
pressure test for main reservoirs; and comments received, go to http:// addition to requesting written comment
adding provisions to ensure the proper dms.dot.gov at any time or to PL–401 on on the NPRM, FRA also solicited oral
securement of unattended equipment. the plaza level of the Nassif Building, comment at a public hearing held on
FRA is also clarifying the existing 400 Seventh Street, SW., Washington, November 21, 1997. FRA considered the
regulatory requirements related to the DC between 9 a.m. and 5 p.m. Monday comments received on the NPRM and
attachment of safety appliances and is through Friday, except Federal prepared a final rule establishing safety
proposing an identification and Holidays. standards for passenger equipment,
inspection protocol to address passenger which was published on May 12, 1999.
equipment containing welded safety FOR FURTHER INFORMATION CONTACT: See 64 FR 25540.
appliances or welded safety appliance George Scerbo, Office of Safety After publication of the final rule,
brackets or supports. Finally, FRA is Assurance and Compliance, Motive interested parties filed petitions seeking
proposing to permit railroads the ability Power & Equipment Division, RRS–14, FRA’s reconsideration of some of the
to apply out-of-service credit to certain Mail Stop 25, Federal Railroad requirements contained in the final rule.
periodic maintenance requirements. Administration, 1120 Vermont Avenue, These petitions generally related to the
DATES: (1) Written comments must be NW., Washington, DC 20590 (telephone following subject areas: Structural
received by February 17, 2006. 202–493–6247), or Thomas J. Herrmann, design; fire safety; training; inspection,
Comments received after that date will Trial Attorney, Office of Chief Counsel, testing, and maintenance; and
be considered to the extent possible Mail Stop 10, Federal Railroad movement of defective equipment. On
without incurring additional expenses Administration, 1120 Vermont Avenue, July 3, 2000, FRA issued a response to
or delays. NW., Washington, DC 20590 (telephone the petitions for reconsideration relating
(2) FRA anticipates being able to 202–493–6036). to the inspection, testing, and
resolve this rulemaking without a SUPPLEMENTARY INFORMATION: maintenance of passenger equipment,

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the movement of defective passenger in the area and based on discussions National Association of Railroad
equipment, and other miscellaneous and information developed by the Passengers (NARP).
mechanical-related provisions Working Group and Task Force. FRA National Association of Railway
contained in the final rule. See 65 FR also did not seek consensus in the RSAC Business Women.*
41284. On April 23, 2002 and June 25, process for the proposed provision National Conference of Firemen &
2002, FRA published two additional related to out-of service credit. This Oilers.
responses to the petitions for issue is being addressed on FRA’s own National Railroad Construction and
reconsideration addressing the accord in response to the American Maintenance Association.
remaining issues raised in the petitions. Public Transportation Association’s National Railroad Passenger Corporation
See 67 FR 19970, and 67 FR 42892. petition for rulemaking dated March 28, (Amtrak).
Subsequent to the issuance of these 2005. Consequently, FRA did not and National Transportation Safety Board
responses, FRA and interested industry will not seek RSAC consensus on these (NTSB).*
members began identifying various issues nor will it discuss any comments Railway Supply Institute (RSI).
issues related to the new passenger received on these proposed provisions Safe Travel America (STA).
equipment safety standards with the with the Working Group or RSAC when Secretaria de Communicaciones y
intent that FRA would address the developing a final rule on those matters. Transporte.*
issues through FRA’s Railroad Safety In order to conserve agency resources Sheet Metal Workers International
Advisory Committee (RSAC). On May and prevent duplicative production of Association (SMWIA).
20, 2003, FRA presented, and the RSAC rulemaking documents, FRA has Tourist Railway Association Inc.
accepted, the task of reviewing existing included its proposed provisions related Transport Canada.*
passenger equipment safety needs and to safety appliances on passenger Transport Workers Union of America
programs and recommending equipment and out-of-service credit in (TWU).
consideration of specific actions useful this notice. Transportation Communications
to advance the safety of rail passenger International Union/BRC (TCIU/
service. The RSAC established the III. RSAC Overview
BRC).
Passenger Equipment Working Group In March 1996, FRA established the United Transportation Union (UTU).
(Working Group) to handle this task and RSAC, which provides a forum for *Indicates associate membership.
develop recommendations for the full developing consensus recommendations When appropriate, FRA assigns a task
RSAC to consider. Due to the variety of on rulemakings and other safety
issues involved the Working Group to the RSAC, and after consideration
program issues. The Committee and debate, RSAC may accept or reject
established a number of smaller task includes representation from all of the
forces, with specific expertise, to the task. If accepted, the RSAC
agency’s major customer groups, establishes a working group that
develop recommendations on various including railroads, labor organizations,
subject-specific issues. One of these task possesses the appropriate expertise and
suppliers and manufacturers, and other representation of interests to develop
forces, the Mechanical Issues Task Force interested parties. A list of member
(Task Force), was assigned the job of recommendations to FRA for action on
groups follows: the task. These recommendations are
identifying and developing issues and American Association of Private
recommendations specifically related to developed by consensus. A working
Railroad Car Owners (AARPCO). group may establish one or more task
the inspection, testing, and operation of American Association of State Highway
passenger equipment as well as forces to develop facts and options on
& Transportation Officials a particular aspect of a given task. The
concerns related to the attachment of (AASHTO).
safety appliances on passenger task force then provides that
American Public Transportation information to the working group for
equipment. Association (APTA).
This proposal is the result of FRA’s consideration. If a working group comes
American Short Line and Regional to unanimous consensus on
review and consideration of the Railroad Association (ASLRRA).
recommendations of the Working Group recommendations for action, the
American Train Dispatchers Association package is presented to the RSAC for a
and the full RSAC. With the exception (ATDA).
of the proposed provisions related to the vote. If the proposal is accepted by a
Association of American Railroads simple majority of the RSAC, the
attachment of safety appliances on (AAR).
passenger equipment and the proposed proposal is formally recommended to
Association of Railway Museums
provision involving out-of-service FRA. FRA then determines what action
(ARM).
credit, FRA has accepted and now to take on the recommendation. Because
Association of State Rail Safety
proposes the consensus FRA staff has played an active role at
Managers (ASRSM).
recommendations made by the Working Brotherhood of Locomotive Engineers the working group level in discussing
Group and adopted by the full RSAC as and Trainmen (BLET). the issues and options and in drafting
its recommendation to FRA. At the Brotherhood of Maintenance of Way the language of the consensus proposal,
October 26–27, 2004, meeting of the full Employes Division (BMWED). FRA is often favorably inclined toward
Working Group, FRA withdrew the task Brotherhood of Railroad Signalmen the RSAC recommendation. However,
related to the consideration of handling (BRS). FRA is in no way bound to follow the
the attachment of safety appliances on Federal Transit Administration (FTA).* recommendation and the agency
passenger equipment from the RSAC. High Speed Ground Transportation exercises its independent judgment on
FRA determined that consensus on this Association (HSGTA). whether the recommended rule achieves
issue could not be reached in the RSAC International Association of Machinists the agency’s regulatory goal, is soundly
process and determined that it would and Aerospace Workers. supported, and is in accordance with
have to proceed with a proposal on its International Brotherhood of Electrical policy and legal requirements. Often,
own. Therefore, FRA developed the Workers (IBEW). FRA varies in some respects from the
proposed provisions related to the Labor Council for Latin American RSAC recommendation in developing
attachment of safety appliances Advancement (LCLAA).* the actual regulatory proposal. If the
unilaterally based on its own expertise League of Railway Industry Women.* working group or the RSAC is unable to

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reach consensus on recommendations passenger equipment from the RSAC on is the consensus recommendation of the
for action, FRA moves ahead to resolve October 27, 2004. FRA also did not seek full RSAC on which FRA is acting.
the issue through traditional rulemaking consensus in the RSAC process for the
IV. Technical Background
proceedings. proposed provision related to out-of-
On May 20, 2003, FRA presented, and service credit. This issue is being A. Redundancy of Air Compressors
the RSAC accepted, the task of addressed on FRA’s own motion in this One of the issues identified for
reviewing existing passenger equipment proceeding in response to APTA’s consideration by the Working Group
safety needs and programs and petition for rulemaking dated March 28, related to recognition of redundant
recommending consideration of specific 2005. Thus, the Working Group did not systems or components on certain types
actions useful to advance the safety of reach consensus on the proposed of passenger equipment and providing
rail passenger service. The Working provisions related to these issues, and potential relief when these redundant
Group was established to handle this no recommendation was provided to the systems or components become
task and develop recommendations for full RSAC. FRA unilaterally developed inoperative or ineffective. The LIRR
the full RSAC to consider. Members of the proposed language related to the through APTA initially requested a rule
the Working Group, in addition to FRA, attachment of safety appliances and change concerning electric multiple unit
included the following: safety appliance arrangements on new
• AAR, including members from (MU) locomotives operated in train sets
and existing passenger equipment and that by design have redundancy of
BNSF Railway Company (BNSF); CSX did not seek Working Group or full
Transportation, Incorporated (CSX); and systems or components such as air
RSAC consensus. The Working Group compressors and auxiliary power
Union Pacific Railroad Company (UP); did reach full consensus on the
• APTA, including members from inverters. These parties recommended
proposed regulatory provisions that if one of these types of redundant
Illinois Commuter Rail Corporation addressing the other mechanical issues
(METRA); Long Island Rail Road (LIRR); components or systems was found
contained in this proposal on October inoperative or ineffective during a
Metro-North Railroad (MNR); 26 and 27, 2004, and on September 7,
Southeastern Pennsylvania calendar day exterior mechanical
2005. The Working Group presented its inspection, it should be permitted to
Transportation Authority (SEPTA);
recommendations to the full RSAC for remain in service until the next calendar
Southern California Regional Rail
its concurrence on January 26, 2005 and day exterior mechanical inspection;
Authority (SCRRA); Saint Gobian Sully
October 11, 2005. All of the members of provided, the safety and integrity of the
NA; LDK Engineering; and Herzog
the full RSAC in attendance at those train set is not compromised as verified
Transit Services, Incorporated;
• Amtrak; AAPRCO; AASHTO; BLET; meetings accepted the regulatory by a qualified mechanical person. The
BRS; HSGTA; IBEW; NARP; RSI; recommendations submitted by the Task Force discussed the issue in detail
SMWIA; STA; TCIU/BRC; TWU; and Working Group. Thus, the Working and determined that the only redundant
UTU. Group’s recommendation became the components that should be provided
The NTSB met with the Working full RSAC’s recommendation to FRA in some leeway when found defective were
Group and provided staff advisors when this matter. After reviewing the full air compressors on MU passenger
possible. In addition, staff from the U.S. RSAC’s recommendation, FRA adopted locomotives operated in train sets. At
DOT Volpe National Transportation the recommendation with minor the May 11 and 12, 2004, meeting, the
Systems Center (Volpe) attended many changes for purposes of clarity. FRA Working Group approved the Task
of the meetings and contributed to the subsequently completed the Force’s substantive approach and agreed
technical discussions. Due to the variety development and drafting of this to have the Task Force draft a
of issues involved, the Working Group proposal based on the broad regulatory recommendation for its approval. The
established a number of smaller task recommendations made by the full Task Force developed a proposed
forces, with specific expertise, to RSAC. recommendation which was approved
develop recommendations on various Throughout the preamble discussion by the Working Group on October 26,
subject-specific issues. Members of the of this proposal, FRA refers to 2004 and by the full RSAC on January
task forces included various comments, views, suggestions, or 26, 2005. FRA reviewed and agrees with
representatives from various recommendations made by members of the recommendation and has included it
organizations that were part of the larger the Working Group or related Task in this proposal.
Working Group. One of these task Force. When using this terminology, MU passenger locomotives are
forces, the Mechanical Issues Task Force FRA is referring to views, statements, generally operated as married pairs, but
(Task Force), was assigned the job of discussions or positions identified or in some cases they can be operated as
identifying and developing issues and contained in either the minutes of the single or triple units. In the case of the
recommendations specifically related to Working Group and Task Force married pairs, each pair of MU
the inspection, testing, and operation of meetings. These documents have been locomotives share a single air
passenger equipment as well as made part of the docket in this compressor. When operated in triple
concerns related to the attachment of proceeding and are available for public units, the three MU locomotives
safety appliances on passenger inspection as discussed in the preceding generally share two air compressors,
equipment. ADDRESSES portion of this document. and single-unit MU locomotives are
The Working Group and the related These points are discussed to show the equipped with their own air
Task Force created by the Working origin of certain issues and the course compressor. The amount of air required
Group conducted a number of meetings of discussions on those issues at the task to be produced by the air compressors
and discussed each of the matters force or working group level. We believe is based on the size of the brake pipe
proposed in this NPRM. Minutes of this helps illuminate factors FRA has and the brake cylinder reservoirs, the
these meetings have been made part of weighed in making its regulatory size of which is based on the calculated
the docket in this proceeding. As decisions, and the logic behind those number of brake application-and-release
discussed above, FRA withdrew the task decisions. The reader should keep in cycles the train will encounter. In
related to the consideration of handling mind, of course, that only the full RSAC addition, the compressed air produced
the attachment of safety appliances on makes recommendations to FRA, and it by the air compressors is shared within

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the consist either by utilizing a main inspection when found at such an other purposes, must have an American
reservoir equalizing pipe or, in single inspection. The proposal would require Society of Mechanical Engineers
pipe systems, by utilizing the brake pipe a railroad to determine through data, (ASME) certification. The reservoirs,
which is then diverted to the brake analysis, or actual testing the number of both main and other, manufactured by
cylinder supply reservoir and other air- inoperative or ineffective air these companies are designed and
operated devices by use of a governor compressors that could be in an MU certified to meet the requirements of the
arrangement. Therefore, a passenger train set without compromising the ASME Boiler and Pressure Vessel Code.
train set consisting of numerous MU integrity or safety of the train set based In addition, reservoirs utilized as main
locomotives will have multiple air on the size and type of train and the reservoirs on locomotives are also
compressors providing the train consist train’s operating profile. The railroad manufactured and certified to meet the
with the necessary compressed air. FRA would be required to submit the requirements for such contained in part
agrees with the determinations of the maximum number of air compressors 229 of the Federal regulations.
Task Force that a loss of compressed air permitted to be inoperative or Currently, all passenger car reservoirs
from a limited number of air ineffective on its various trains to FRA are pneumatically tested after
compressors in such a train will not before it could begin operation under fabrication and before the application of
adversely effect the operation of the the proposed provision and would be an interior protective coating. This
train’s brakes or other air-operated required to retain and make available to process is utilized so that reservoirs may
components on the train. FRA any data or analysis relied on to be repaired if the reservoir does not pass
At the Task Force meetings, the make those determinations. The the initial test requirements. If the
railroads and air brake manufacturers proposal would also require a qualified interior protective coating is applied
provided information demonstrating maintenance person (QMP) to verify the prior to testing, any weld repairs cannot
that the safety of a train set is not safety and integrity of any train be performed, as the interior coating
compromised when a pre-determined operating with inoperative or ineffective would be damaged.
number of inoperative air compressors air compressors before the equipment The rationale for originally requiring
are allowed to continue to operate in continues in passenger service. In that the main reservoirs be tested
service on a MU train set. On such train addition, the proposal requires hydrostatically was based on the safety
sets, the air compressors are applied by notification to the train crew of any concerns should a main reservoir
technical specification to a certain inoperative or ineffective air catastrophically fail during the testing.
number of cars such as one per married compressors and requires that a record The likelihood of injury is minimized
pair, two per triplet, and so on. The be maintained of the defective by having the reservoir filled with a
technical specifications for these air condition. FRA believes these proposed liquid rather than air. However, since
compressors generally allow for a duty provision will ensure the safety of the original drafting of the locomotive
cycle (percentage of operating capacity) passenger operations while providing regulations, manufacturers of reservoirs
for each air compressor that is the railroads additional flexibility in have implemented and developed both
something less than 50 percent. In fact, handling defective or inoperative equipment and procedures to ensure
some technical specifications limit the equipment. that test personnel are adequately
air compressor duty cycle to 33 percent. FRA seeks comment from interested shielded when conducting the testing.
This means that on MU train sets the parties regarding any safety concerns The manufacturers have been
available air compressors are required to related to the proposed flexibility for performing pneumatic testing on
operate at only 33 to 50 percent of their continuing to operate MU train sets with reservoir for years and FRA is not aware
operational capacity. One of the major a minimal number of inoperative air of any injury related to such testing in
reasons for imposing these low duty compressors for an additional calendar manufacturer-controlled facilities. Thus,
cycles is to ensure that adequate air day. the safety concerns originally attached
pressure is available if one or more of to pneumatic testing have been
B. Pneumatic Testing of Locomotive
the other air compressors in the train set minimized, if not eliminated, when
Main Reservoirs
is not operating properly. Thus, these conducted at properly equipped
systems are currently designed to The current regulations contained at manufacturer facilities.
function properly even in the event that 49 CFR 229.31(a) relating to main The ASME code currently utilized by
a limited number of air compressors reservoir tests requires that a hydrostatic all manufacturers of main reservoirs
become inoperative while the train is in (water) test of a main reservoir be allows for the pneumatic testing of the
service. Moreover, even in the unlikely conducted before it is originally placed reservoirs when the introduction of
event that an MU passenger train set in service or before an existing main liquid cannot be tolerated. The
would lose all of its air compressors, reservoir is placed back in service after introduction of water to perform
then the air brakes would apply and being drilled as provided for in hydrostatic testing on main reservoirs
would remain applied until sufficient § 229.31(c). At the Working Group and creates a problem because if the liquid
compressed air is restored to the system. Task Force meetings, the manufacturers is not completely removed and the
Consequently, FRA does not see any of main reservoirs requested the ability reservoir interior completely dried, the
adverse impact on the operational safety to conduct a pneumatic (air) test of the moisture results in poor adhesion or a
of these types of trains if they are reservoirs in lieu of the currently lower coating of film than required. This
permitted to operate for a relatively required hydrostatic test. The request condition has the potential of causing
short period of time with a limited was limited to providing relief only for interior corrosion and premature failure
number of air compressors being those tests required before a main of the reservoir. Thus, rather than
inoperative or ineffective. reservoir is originally placed in service creating this potential, FRA agrees with
This NPRM proposes to permit the and after an existing main reservoir is the recommendation of the RSAC that it
continued operation of MU train sets drilled. would be both safer and more efficient
with a limited number of inoperative or The companies that manufacture to permit the manufacturers of main
ineffective air compressors to continue reservoirs for the rail industry, whether reservoirs to utilize pneumatic testing to
to be used in passenger service until the the reservoir is utilized as a main meet the requirements contained in 49
next exterior calendar day mechanical reservoir or reservoir(s) utilized for CFR 229.31. Consequently, FRA is

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proposing to permit pneumatic testing part 238. FRA realizes that in order to components. Consequently, the
of newly manufactured main reservoirs perform many of the brake and members of the Task Force believed that
and reservoirs that are newly drilled mechanical inspections required by the the best approach to the issue was to
and tested at a manufacturer’s facility. regulations an inspector will have to go provide additional inspection protocols
It should be noted that FRA is on, under, or between the equipment. for new equipment that are designed in
limiting the ability to conduct FRA has acknowledged this practice a manner that makes observation of the
pneumatic testing of the main reservoirs and railroads have effectively conducted actuation and release of the brakes
at only those facilities with appropriate these types of inspections in this impossible from outside the plane of the
safeguards in place to ensure the safety manner for decades. equipment rather than mandating the
of the personnel conducting the testing. The plain language of § 238.231(b) use of untested and potentially
After a reservoir is installed on a requires new equipment to be designed unreliable piston travel indicators.
locomotive, FRA believes that to allow direct observation of the brake FRA and the Task Force believe that
hydrostatic testing would be the only actuation and release without fouling the brake system and mechanical
testing method that adequately ensures the equipment. The preamble to the components on bi-level and other low-
the safety and protection of the final rule discusses alternative design slung passenger equipment can be
personnel that are performing the test or approaches using some type of piston adequately inspected through the daily
working near the installed reservoir. In travel indicator or piston cylinder brake and mechanical inspections
order to make this intent clear, FRA has pressure indicator on equipment whose currently required in the Federal
modified the language of the design makes it impossible to meet this regulations; provided, appropriate blue
recommendation made by the RSAC. requirement. See 64 FR 25612 (May 12, signal protections are established for the
FRA has added language to at the end 1999). FRA’s intent was that this piston personnel required to perform such
of proposed paragraph (c) of § 229.31 to travel indicator could be a device inspections. These daily inspections
make clear that pneumatic testing of a similar to the definition of ‘‘actuator’’ permit a visual inspection of a large
reservoir currently in use and newly contained in § 238.5 or some sort of percentage of the brake and mechanical
drilled may only be conducted by a piston cylinder pressure indicator. The components and over a period of a few
manufacturer of main reservoirs in a rule text and related preamble make days all portions of the brake system
safe environment. In other clear that the actuation and release of and mechanical components will be
circumstances, the proposal makes clear the brake (or a direct indication of such) visually observed. However, because the
a hydrostatic test of the reservoir must be able to be observed without an necessary design of some new
be conducted. inspector going on, under, or between equipment makes the daily inspections
FRA seeks comment and information the equipment. FRA does not believe of the equipment more difficult, does
from interested parties regarding the that truck pressure indicators (which not permit visual observation of the
proposal to permit the manufacturers of provide no information on piston travel brake actuation and release from outside
main reservoirs to pneumatically test or piston cylinder pressure) meet this the plane of the vehicle, and because no
the reservoirs to meet the requirements requirement. FRA recognized that the reliable mechanical device is currently
of 49 CFR part 229. Specifically, FRA envisioned ‘‘indicators’’ discussed in available to provide a direct indication
seeks comment or information on the the preamble to § 238.231(b) may be of such, FRA and the Task Force believe
following: ahead of the technological curve for it is necessary to adopt additional
1. Are there any safety hazards or any passenger equipment currently being inspection protocols for this type of
known injuries or accidents related to delivered and that which may be equipment.
conducting pneumatic testing as delivered in the near future. Thus, FRA The inspection regimen being
proposed in this notice? noted its willingness to discuss interim proposed in this notice will be
2. Are there any additional inspection protocols in lieu of applying applicable to equipment placed in
restrictions or requirements that should piston travel indicators on such service on or after September 9, 2002,
be imposed when conducting equipment. the design of which does not permit
pneumatic testing of main reservoirs as The Task Force discussed the issue in actual visual observation of the brake
proposed in this notice? detail as a number of railroads were in actuation and release. The proposed
3. Are the estimated economic costs the process of receiving new equipment, requirements related to this type of
and benefits associated with proposed such as bi-level coaches and other low- equipment are similar to those
flexibility accurate? slung equipment, the design of which contained in a FRA Safety Board letter
does not allow observation of the brake dated October 19, 2004, granting that
C. Design of New Passenger Equipment.
actuation and release of the brake portion of the Massachusetts Bay
The manufacturers and railroad without going on, under, or between the Transportation Authority’s (MBTA)
representative on the Working Group equipment. Several railroads and waiver petition seeking relief from the
and Task Force sought clarification of manufacturers noted that the type of requirements of § 238.231(b) for 28
the provision contained in 49 CFR piston travel indicators envisioned by Kawasaki bi-level coaches. See Docket
238.231(b). This section requires the FRA to meet the § 238.231(b) Number FRA–2004–18063. The
brake systems on equipment ordered on requirement were not currently proposed provisions would require such
or after September 8, 2000, or placed in available and even if they could be equipment to be equipped with either
service on or after September 9, 2002, to developed in the near future, they piston travel indicators or brake
be designed so as not to require an would likely be a maintenance problem indicators as defined in § 238.5. The
inspector to go on, under, or between and unreliable. Representatives of rail equipment would also be required to
the equipment to observe the brake labor also questioned the viability and receive a periodic brake inspection by a
actuation or release. At the Task Force need for the type of piston travel QMP at intervals not to exceed five in-
meetings, FRA made clear that this indicators discussed in the preamble to service days and the proposed
requirement is a design standard and the final rule. These participants did not inspection would have to be performed
was not intended to prohibit or limit the believe that any type of mechanical while the equipment is over an
conduct of brake or mechanical indicator should take the place of direct inspection pit or on a raised track. In
inspections required to be conducted in visual inspection of the brake system addition, the railroad performing the

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proposed inspection would be required that welds are not uniform, are subject few years; others have been in service
to maintain a record of the inspection to failure, and are very difficult to for more than a decade. Some of the
consistent with the existing record inspect to determine if the weld is 3,000 units noted above have been the
requirements related to Class I brake broken or cracked. Mechanical subject of formal waiver requests
tests. FRA believes that these proposed fasteners, by contrast, are generally easy pursuant to the provisions contained in
inspection requirements will ensure the to inspect and tend to become 49 CFR part 211. See Docket Numbers
safety and proper operation of the brake noticeably loose prior to failure. FRA–2000–8588 and FRA–2000–8044.
system on equipment which does not Generally, FRA’s longstanding In an effort to fully develop the issues
permit actual visual observation of the interpretation of the regulation relating to the welding of safety
brake actuation and release without prohibiting the welding of safety appliances on existing passenger
fouling the vehicle. appliances has not been seriously equipment, FRA conducted an informal
questioned or opposed since its safety inquiry and subsequently
D. Safety Appliances inception. Virtually all railcars submitted the issue to RSAC in this
Several issues regarding the manufactured for use in the United proceeding. On June 17, 2003, a
attachment of safety appliances on States have their safety appliances and informal safety inquiry was held in
passenger equipment have arisen over their safety appliance brackets and Washington, DC, where all interested
the last decade. These issues generally supports mechanically fastened to the parties were permitted to express their
involve the method by which safety car body, unless a specific exception has concerns relating to FRA’s long-standing
appliances on existing passenger been provided by FRA or the interpretation prohibiting welded of
equipment are required to be attached, regulations. FRA acknowledges that it safety appliance arrangements.
either directly to the car or locomotive has permitted limited welding of certain Representatives from APTA, AAR,
body or by use of a bracket or support. safety appliances or their brackets and consultants, manufacturers, and union
It has come to FRA’s attention, due to supports on locomotives and tanks cars. representatives gave presentations or
the investigation of these issues, that a See MP&E Technical Bulletins 98–48 provided comments expressing their
significant number of existing passenger and 00–06 (June 15, 1998 and August 7, points of interests or concerns. FRA also
cars and locomotives contain some 2000, respectively). These exceptions referred the issue to the RSAC process
safety appliances that are attached to the were provided because there were no in this proceeding, which in turn
equipment by some form of welding, other alternative methods available for assigned the issue to the mechanical
typically the welding of a bracket or mechanically fastening these safety
plate to which the safety appliance is Task Force, to aid in developing and
appliance arrangements.
then mechanically fastened. In the last determining if there is a practical
Currently, freight railroad equipment
two decades, manufacturers of certain application where welding may be
complies with the existing regulations
passenger equipment have used welding and FRA’s interpretation of those suitable and to consider methods by
on some of the safety appliance provisions. Traditionally, FRA has not which FRA could revise or clarify its
arrangements of newly built equipment. permitted welding of safety appliance position for future guidance and
Some segments of the passenger arrangements on freight equipment. In regulatory standards. Although the Task
industry believe welding of these addition, the AAR does not permit the Force engaged in productive discussions
arrangements is acceptable and have welding of safety appliance and developed considerable information
sought a review of FRA’s historical arrangements. FRA continues to believe relating to the issue, the Task Force
prohibition on the welding of safety that, except in limited circumstances, could not reach a consensus on any
appliance arrangements. These parties the safety appliances on freight recommendation. Consequently, on
believe that new and improved welding equipment should not be attached with October 27, 2004, FRA withdrew the
technology, the implementation of new welding under any condition. This is task related to the consideration of
tracking standards, proper quality primarily due to the extreme differences handling the attachment of safety
control, and historical documentation in use and inspection between appliances on passenger equipment
support the use of welding on safety passenger and freight equipment. Thus, from the RSAC and decided to proceed
appliance arrangements. FRA does not intend to permit welded with the development of a regulatory
Historically, FRA has required that safety appliances or their attachment in proposal unilaterally.
safety appliances be mechanically that segment of the industry. At the safety inquiry and the
fastened to the car structure. FRA has Consequently, FRA is limiting any relief discussions within the Task Force,
also historically required that any being proposed in this proceeding to ATPA and its primary members all
brackets or supports applied to a car safety appliance arrangements on indicated that FRA needs to provide
structure solely for the purpose of passenger equipment. clarity and guidance to the industry
securing a safety appliance must be Although FRA has remained relating to passenger car safety
mechanically fastened to the car body. consistent in its prohibition on the appliance arrangements, particularly in
See MP&E Technical Bulletin 98–14 weldment of safety appliances and their the area of attaching brackets and
(June 15, 1998). FRA’s prohibition on supports, a significant amount of supports. FRA has always believed that
the weldment of safety appliances and passenger equipment has been the industry knew exactly what was
their supports is based on its manufactured and used in revenue intended by FRA’s interpretation of the
longstanding administrative service for a number of years with safety regulations related to ‘‘mechanical
interpretation of the regulatory ‘‘manner appliances being attached to the car fastening.’’ FRA believes that in all
of application’’ provisions contained in body using some form of welding. instances where it has permitted
49 CFR part 231 which require that Currently, FRA is aware of welding, the allowance was the direct
safety appliances be ‘‘securely fastened’’ approximately 3,000 passenger cars or result of not having any another
with a specified mechanical fastener. locomotives that have safety appliances available option for attaching the
See e.g., 49 CFR §§ 231.12(c)(4); or safety appliance brackets or supports required safety appliances. Examples,
231.13(b)(4); 231.14(b)(4) and (f)(4)). welded to the body of the equipment. such as tank cars, locomotives, and
FRA’s prohibition on the welding of Some units of this equipment were other situations mentioned above,
safety appliances is based on its belief introduced into service within the last indicate that FRA has allowed or

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73076 Federal Register / Vol. 70, No. 235 / Thursday, December 8, 2005 / Proposed Rules

permitted the use of welding in certain • What part or parts of an appliance appliance arrangements on new cars of
very limited circumstances. should FRA allow to be welded? special construction. Throughout the
FRA considered issues ranging from • What quality control standards Railroad Safety Appliance Standards,
the initial manufacturing stage to the should apply to the welding process currently contained in 49 CFR part 231;
actual expected life cycle of a weld and (e.g., industry recognized welding specifically, § 231.12—Passenger-train
the environment in which the standards)? cars with wide vestibules; § 231.13—
equipment operates. FRA is cognizant of • What qualifications/training should Passenger-train cars with open-end
the fact that the inspection of welds is the individual performing the welding platforms; § 231.14—Passenger-train
at best difficult and potentially costly or inspecting a weld need to possess? cars without end platforms; and
depending on the type of inspection that • How should field or shop repairs or § 231.23—Unidirectional passenger-
might be required. Moreover, the failure both be conducted on equipment with train cars adaptable to van-type semi-
mode of welds is very difficult to detect welded safety appliances or supports? trailer use, there may be inconsistencies
visually and the effects of stress and • When should a weld be considered and/or opportunities for clarification in
fatigue may cause welded applications defective? the construction of newly built
to have higher failure rates towards the • What visual and non-destructive passenger equipment. Many times, it is
end of the life cycle of the equipment. inspection techniques or industry necessary to reference two or more
FRA acknowledges that freight and recognized standards are appropriate for sections of 49 CFR part 231 to determine
passenger operations involve welds? if a newly constructed passenger vehicle
significantly different environments • At what interval should welds be meets the minimum requirements of the
from a safety appliance standpoint, and inspected? Federal regulations. However, criteria
likely justifies an allowance for welded • What records, if any, should be for most of today’s new types of
safety appliance brackets and supports, maintained of these inspections? passenger car construction are found
at least on existing equipment, and in Based on the information and views
within 49 CFR 231.18—Cars of special
other instances where the design of a provided at both the informal safety
construction. This results from the fact
vehicle necessitates such use. In most inquiry and through the RSAC process,
that modern technology in construction
cases, passenger equipment is inspected FRA continues to believe that
of car-building often does not lend itself
on a more regular basis, generally used mechanical fastening provides the best
to ready application of the current 49
in captive type service, and experiences method of attaching safety appliance CFR 231 requirements. Rather, the
far less coupling and uncoupling arrangements and ensures that the safety designer must adapt several different
associated with switching moves of railroad employees and the public is requirements to meet as closely as
inherent in freight operations. FRA also not compromised. For this reason, FRA possible construction of specific safety
recognizes that it would be extremely will continue to require the mechanical appliance arrangements in order to
costly to the passenger industry to fastening of safety appliance obtain compliance.
require existing equipment to be arrangement wherever possible and Most passenger cars today are
retrofitted with new safety appliances proposes to provide alternative constructed outside the United States,
when the existing welded attachments solutions for use of welding only on and this has exacerbated the problem of
have not shown a proclivity for failure existing passenger equipment and in varying interpretations of regulations
at this time. circumstances when mechanically and resulting safety appliance
At the informal safety inquiry and fastening is not practical due to the arrangements. At times, different
during the Task Force meetings, FRA design of the vehicle. However, FRA requirements are applied to cars of
received information and engaged in does agree that there may have been similar design where both could have
discussions relating to the following some misunderstanding within the been constructed in the same manner.
issues: passenger rail industry with regard to Substantial resources are spent on a
• The safety implications related to safety appliance application and that regular basis by all parties concerned in
the continued use of existing passenger some leeway needs to be provided for review sessions to determine if a car is
equipment with welded safety existing passenger equipment with in compliance prior to construction; and
appliances or welded safety appliance welded safety appliance brackets or even when the cars are delivered,
brackets or supports; supports in lieu of retrofitting nearly problems have arisen.
• Criteria for determining when an one-third of the fleet. Thus, in this In an attempt to limit these problems,
existing piece of passenger equipment NPRM, FRA is proposing to provide FRA is proposing a method by which
with a welded appliance or welded clarification of the requirements related the industry may request approval of
bracket or support is defective or unsafe to the attachment of safety appliance safety appliance arrangements on new
or both; under 49 CFR part 231. In addition, FRA equipment considered to be cars of
• Alternative approaches to is proposing to permit the continued use special construction under 49 CFR part
mandatory modification of existing of existing passenger equipment with 231. The proposal would permit the
equipment (e.g., inspection protocols) welded safety appliance brackets or industry to develop standards to address
and the economic implication of any supports provided such equipment is many of the new types of passenger
suggested approach; identified, inspected, and handled in equipment introduced into service. The
• Clarification of existing regulatory accordance with the proposed proposal would require these standards,
requirements as they relate to the requirements. In developing this and supporting documentation to be
welding of safety appliances and their proposal, FRA weighed and considered submitted to FRA for agency approval
brackets or supports; many different factors and concerns, as pursuant to the special approval process
• The safety implications and noted above, relating to welding safety already contained in the regulation. The
standards that should or could be appliances and their brackets or proposal makes clear that any approved
addressed, were FRA to consider some supports. standard would be enforceable against
latitude in allowing existing passenger An additional issue raised by APTA any person who violates or causes the
equipment with welded safety and its member railroads relates to the violation of the approved standards and
appliances or welded safety appliance ability of the industry to develop that the penalty schedule contained in
supports or brackets, such as: standards relating to the safety Appendix A to 49 CFR part 231 would

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Federal Register / Vol. 70, No. 235 / Thursday, December 8, 2005 / Proposed Rules 73077

be used as guidance in assessing any • To what must the support or full RSAC and received unanimous
applicable civil penalty. The goal of this bracket be welded? concurrence from such on October 11,
proposal is to develop consistent safety • Is there a particular type of weld 2005. FRA has reviewed the
appliance standards for each new type that should be used? recommendations of the full RSAC and
of passenger car not currently identified • Are there specific qualifications or has adopted them without change in
in the Federal regulations that ensures standards related to performing such this proposal.
the construction of suitable safety welds? In this NPRM, FRA proposes a set of
appliance arrangements in compliance • Are the cost estimates associated requirements to address the securement
with 49 CFR part 231. FRA believes the with FRA’s proposal relating to existing of unattended equipment. The proposed
proposal will reduce or eliminate equipment accurate? provisions will require that unattended
reliance upon criteria for cars of special • Is there any other relevant
equipment be secured by applying a
construction, will improve information that should be considered
sufficient number of hand or parking
communication of safety appliance by FRA?
brakes to hold the equipment and will
requirements to the industry, and will E. Securement of Unattended require railroads to develop and
facilitate regulatory compliance where Equipment implement a process or procedure to
clarification or guidance is necessary. At FRA’s suggestion, the Task Force verify that the applied hand or parking
Portions of the proposal relating to considered issues related to the brakes will hold the equipment. The
new passenger equipment are already securement of unattended equipment. proposal will also prohibit a practice
progressing. By letter dated September FRA noted its concern that existing part known as ‘‘bottling the air’’ in a
2, 2005, FRA requested APTA to 238 failed to adequately address either standing cut of cars. The practice of
determine if it is feasible to form a the inspection of hand or parking brakes ‘‘bottling the air’’ occurs when a train
group to specifically develop potential or the issues related to the securement crew sets out cars from a train with the
safety appliance standards for newly of unattended equipment. FRA believes air brakes applied and the angle cocks
manufactured passenger equipment and that the rationale for addressing these on both ends of the train closed, thus
provide guidance where existing issues on freight operations is equally trapping the existing compressed air
Federal regulations are not specific to applicable to passenger operations. The and conserving the brake pipe pressure
the design of a passenger car or preamble to the final rule related to 49 in the cut of cars they intend to leave
locomotive. On October 11, 2005, APTA CFR part 232 contains an in-depth behind. This practice has the potential
informed FRA that it is willing to discussion of the need to address these of causing, first, an unintentional
undertake this effort and is tentatively issues. See 66 FR 4156–58 (January 17, release of the brakes on these cars and,
planning its initial meeting in the 2001). The approach proposed in this ultimately, a runaway. A full discussion
beginning of 2006. FRA believes this proceeding is also consistent with the of the hazards related to this practice is
approach provides an excellent avenue guidance contained in FRA Safety contained in the preamble to the final
to take advantage of the knowledge and Advisory 97–1. See 62 FR 49046 rule related to freight power brakes. See
expertise possessed by rail operators (September 15, 1997). Further, FRA is 66 FR 4156–57. Virtually all railroads
and equipment manufacturers when aware of several incidents on passenger prohibit this practice in their operating
considering safety appliance and commuter operation involving the rules, thus FRA does not believe any
arrangements on new passenger running away or inadvertent movement burden is being imposed on the
equipment of unique design. Under the of unattended equipment. railroads by including it in this
provisions proposed in this NPRM, the Using the provisions contained in the proposal.
standards and guidance developed by freight power brake regulations at 49 The NPRM also proposes a minimum
this group would need to be submitted CFR part 232 as a guideline, the Task number of hand or parking brakes that
to and approved by FRA pursuant to the Force developed a recommendation to must be applied on an unattended
special approval provisions contained at address these outstanding issues raised locomotive consist or train. Due to the
§ 238.21. by FRA. As passenger train consists are relatively short length and low tonnage
FRA seeks comments and views from much shorter and do not possess the associated with passenger trains, FRA
interested parties relating to the tonnage associated with freight trains, does not believe that the more stringent
proposed handling of safety appliances the Task Force’s recommendation provisions contained in § 232.103(n)(3)
on both existing and new passenger modified the provisions contained in 49 are necessary in a passenger train
equipment. Specifically, FRA seeks CFR part 232 to make them more readily context. Thus, the proposal would
information and comment on the applicable to passenger operations. The require that at least one hand or parking
following: recommendations developed by the brake be applied in these circumstances;
• Are there other industry recognized Task Force and submitted by the full however, the number of applied hand or
standards relating to welding or the RSAC are consistent with and based parking brakes will vary depending on
qualifications of persons conducting directly on current passenger industry the process or procedures developed
such welding that should be considered practice. Thus, in FRA’s view, they will and implemented by each covered
by FRA? have no economic or operational impact railroad. In addition, this proposal also
• Are the welding standards on passenger operations but will ensure contains provisions requiring railroads
referenced by FRA accurately identified that these best practices currently to develop and implement procedures
and are they the most recent version of adopted by the industry are followed for securing locomotives not equipped
the standards? and complied with by making them part with a hand or parking brake and
• Can a standard be developed for of the Federal regulations. instructions for securing any locomotive
determining when a safety appliance The Task Force presented its left unattended. As noted previously,
bracket or support to which a safety recommendation on these issues to the FRA is not aware of any railroad which
appliance is mechanically attached full Working Group on September 7, does not already have the proposed
becomes part of the car body? 2005. The Working Group reached procedures or processes in place. Thus,
• Should it be based on the linear consensus on the recommendation and FRA believes that these proposed
amount of weld? presented the recommendation to the requirements will impose no burden on

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passenger operations covered by 49 CFR definition of ‘‘control cab locomotive.’’ have been minimized, if not eliminated,
part 238. In an effort to add clarity and to when conducted at properly equipped
In addition to addressing specific definitively distinguish an MU manufacturer facilities.
issues relating to securing unattended locomotive from a control cab In addition to the safety benefits
equipment, this NPRM also incorporates locomotive, FRA proposes to add some related to pneumatic testing, FRA
and adopts the industry’s best practices limiting language to the definition of recognizes that all passenger car main
related to the inspection and testing of what constitutes an MU locomotive. reservoirs are pneumatically tested after
hand and parking brakes. FRA proposes Historically, FRA has only considered a fabrication and before the application of
to require that the hand or parking on locomotive without propelling motors to an interior protective coating. This
other than MU locomotives be inspected be an MU locomotive if it has the ability process is utilized so that reservoirs may
no less frequently than every 368 days to pick up primary power from a third be repaired if the reservoir does not pass
and that a record (either stencil, blue rail or a pantograph. Consequently, FRA the initial test requirements. If the
card, or electronic) be maintained and is proposing to add this language to the interior protective coating were to be
provided to FRA upon request. The existing definition of MU locomotive as applied prior to testing, any weld
proposal would also require the it is consistent with FRA’s historical repairs could not be performed, as the
application and release of the hand or enforcement and interpretation of the interior coating would be damaged.
parking brake at each periodic regulation. Thus, in recognition of current industry
mechanical inspection of passenger cars practice and in an effort to provide
and unpowered vehicles under Section 229.31 Main Reservoir Tests
compliance options that are beneficial
§ 238.307 and would require a complete FRA is proposing to amend from a safety perspective, FRA agrees
inspection of these components every paragraphs (a) and (c) of this section to with the recommendation of the RSAC
368 days, with a record being provide the manufacturers of main that it would be both safer and more
maintained of this annual inspection. reservoirs the option to test main efficient to permit the manufacturers of
The inspection and testing intervals as reservoirs pneumatically rather than main reservoirs to utilize pneumatic
well as the stenciling and record hydrostatically as currently mandated.
testing to meet the requirements
keeping requirements proposed in this The proposed modification would
contained in paragraphs (a) and (c) of
document are consistent with the permit a main reservoir to receive a
this section. Consequently, FRA is
current practices in the industry and pneumatic test before it is originally
proposing to permit pneumatic testing
will impose no additional burden on the placed in service or before an existing
of newly manufactured main reservoirs
industry. main reservoir is placed back in service
and reservoirs that are newly drilled
after being drilled. As discussed in
V. Section-by-Section Analysis and tested at a manufacturer’s facility.
detail in section B of the Technical
Background portion of this document, It should be noted that FRA is
Proposed Amendments to 49 CFR Part
the ASME code currently utilized by all limiting the ability to conduct
229
manufacturers of main reservoirs allows pneumatic testing of the main reservoirs
Section 229.5 Definitions to only those facilities with appropriate
for the pneumatic testing of the
FRA is proposing a technical reservoirs when the introduction of safeguards in place to ensure the safety
clarification to the definition of ‘‘MU liquid cannot be tolerated. The of the personnel conducting the testing.
locomotive’’ contained in this section. introduction of water to perform After a reservoir is installed on a
Existing § 229.5 contains a number of hydrostatic testing on main reservoirs locomotive, FRA believes that
definitions to define different types of creates a problem because if the liquid hydrostatic testing would be the only
locomotives covered by the various is not completely removed and the testing method that adequately ensures
provisions contained in part 229. These reservoir interior completely dried, the the safety and protection of the
include the general definition of moisture results in poor adhesion or a personnel that are performing the test or
‘‘locomotive’’ as well as various types of lower coating of film than required. This working near the installed reservoir. In
locomotives including: ‘‘control cab condition has the potential of causing order to make this intent clear, FRA has
locomotive,’’ ‘‘DMU locomotive,’’ and interior corrosion and premature failure modified the language of the
‘‘MU locomotive.’’ At the Task Force of the reservoir. recommendation submitted to FRA from
meetings representatives of various The rationale for originally requiring the RSAC. FRA has added language to
railroads and equipment manufacturers that the main reservoirs be tested the end of proposed paragraph (c) to
expressed concern over these hydrostatically was based on the safety make clear that pneumatic testing of a
definitions, contending that they were concerns should a main reservoir reservoir currently in use and newly
confusing and contained some overlap catastrophically fail during the testing. drilled may only be conducted by a
making it difficult to determine which The likelihood of injury is minimized manufacturer of main reservoirs in a
category a particular locomotive fell by having the reservoir filled with a suitably safe environment. In other
within. Of particular concern was the liquid rather than air. However, since circumstances, the proposal makes clear
current definition of ‘‘MU locomotive.’’ the original drafting of the locomotive a hydrostatic test of the reservoir must
The definition of ‘‘MU locomotive’’ regulations, manufacturers of reservoirs be conducted.
was recently reissued in its full length have implemented and developed both As noted previously, FRA seeks
when the final rule on Locomotive equipment and procedures to ensure comment and information from
Event Recorders was published on June that test personnel are adequately interested parties regarding the proposal
30, 2005. See 70 FR 37939. shielded when conducting the testing. to permit the manufacturers of main
Subparagraph (2) of the current The manufacturers have been reservoirs to pneumatically test the
definition identifies an MU locomotive performing pneumatic testing on reservoirs to meet the requirements of
as ‘‘a multiple unit operated electric reservoirs for years and FRA is not 49 CFR part 229. Specifically, FRA
locomotive * * * (2) without propelling aware of any injury related to such seeks comment or information on the
motors but with one or more control testing in manufacturer-controlled following:
stands.’’ This portion of the MU facilities. Thus, the safety concerns 1. Are there any safety hazards or any
locomotive definition is identical to the originally attached to pneumatic testing known injuries or accidents related to

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conducting pneumatic testing as consists of a cylinder, piston, and piston Section 238.229 Safety Appliances—
proposed in this notice? rod. FRA was not intending to identify General
2. Are there any additional this brake system component when it In this section, FRA is proposing
restrictions or requirements that should included the term in § 238.313(g)(3) of incorporation and clarification of its
be imposed when conducting the original regulation. FRA notes that long-standing administrative
pneumatic testing of main reservoirs as the term actuator is used in the interpretations regarding the attachment
proposed in this notice? definition of ‘‘piston travel’’ in this of safety appliances and safety
3. Are the estimated economic costs section to refer to the brake system appliance brackets and supports. FRA is
and benefits associated with proposed component described above. also proposing an inspection program
flexibility accurate? In order to prevent and limit any
for permitting existing passenger
confusion on the part of the regulated
Section 229.47 Emergency Brake Valve equipment to remain in service in lieu
community, FRA agrees with the
Section 229.137 Sanitation, General of requiring retro-fitting of the
RSAC’s recommendation to modify the
Requirements equipment to eliminate welded brackets
definition of ‘‘actuator’’ to describe the
or supports. FRA is proposing these
FRA is proposing to make a technical brake system component to which the
provisions unilaterally and did not seek
clarification to paragraph (b) of § 229.47 term has traditionally been attached and
which is what the term refers to in the a recommendation or concurrence from
and paragraph (b)(1)(iv) of § 229.137 in RSAC. These issues were discussed
order to make these sections consistent definition of ‘‘piston travel.’’ In
addition, FRA accepts the RSAC’s above in the Technical Background
with the new definition of ‘‘DMU section of the preamble to the proposed
locomotive.’’ The recently published recommendation to add a new term to
part 238 to describe the device rule. As FRA sees no benefit in
final rule on Locomotive Event reproducing the entire discussion here,
Recorders added the definition of ‘‘DMU originally defined as an ‘‘actuator.’’
Therefore, FRA is proposing to add the interested parties should refer to that
locomotive’’ to 49 CFR part 229. See 70 discussion when considering the
FR 37920 (June 30, 2005). This term ‘‘piston travel indicator’’ to
describe a device directly activated by provisions proposed in this section.
definition was added to part 229 in Historically, FRA has required that
order to specifically identify diesel- the movement of the brake cylinder
piston, the disc actuator, or the tread safety appliances be mechanically
powered multiple unit locomotives. fastened to the car structure. FRA has
These types of locomotives are just brake unit cylinder piston that provides
an indication of piston travel. FRA also historically required that any
starting to be used by a small number brackets or supports applied to a car
of passenger railroads and FRA wants to further proposes for the term ‘‘piston
travel indicator’’ to replace the term structure solely for the purpose of
be sure that they are adequately securing a safety appliance must be
addressed by the safety standards ‘‘actuator’’ in § 238.313(g)(3).
mechanically fastened to the car body.
contained in part 229. As these types of Section 238.17 Movement of Passenger See MP&E Technical Bulletin 98–14
locomotives are fairly unique, they do Equipment With Other Than Power (June 15, 1998). FRA’s prohibition on
not fit cleanly within the regulations as Brake Defects the weldment of safety appliances and
they pertain to traditional locomotives FRA is proposing to make a their supports is based on its
and MU locomotives. In some instances conforming change in paragraph (b) of longstanding administrative
they are treated as traditional this section to acknowledge the interpretation of the regulatory ‘‘manner
locomotives and in others they are flexibility being proposed in of application’’ provisions contained in
treated as MU locomotives. In an effort § 238.303(e)(17) of this NPRM relating to 49 CFR part 231 which require that
to clarify the applicability of various inoperative or ineffective air safety appliances be ‘‘securely fastened’’
provisions contained in part 229, FRA is compressors on MU passenger with a specified mechanical fastener.
proposing to amend §§ 229.47 and equipment. As discussed in detail above See e.g., 49 CFR §§ 231.12(c)(4);
229.137 to specifically state that DMU in the Technical Background portion of 231.13(b)(4); 231.14(b)(4) and (f)(4)).
locomotives are covered by these the preamble and in the section-by- FRA’s prohibition on the welding of
provisions. These proposed section discussion related to § 238.303 safety appliances is based on its belief
clarifications are consistent with FRA’s below, FRA is proposing to permit that welds are not uniform, are subject
historical application of the regulations certain MU passenger equipment to to failure, and are very difficult to
to DMU locomotives. continue to be used in passenger service inspect to determine if the weld is
Proposed Amendments to 49 CFR Part until the next exterior calendar day broken or cracked. Mechanical
238 mechanical inspection. fasteners, by contrast, are generally easy
to inspect and tend to become
Section 238.5 Definitions Section 238.21 Special Approval noticeably loose prior to failure.
FRA is proposing to make two Procedures Generally, FRA’s longstanding
clarifying amendments to the FRA is proposing conforming changes interpretation of the regulation
definitions section contained in part 238 to paragraphs (a) and (c) of this section prohibiting the welding of safety
by revising the definition of ‘‘actuator’’ to recognize the requirements in the appliances has not been seriously
currently contained in regulation and by proposed provisions relating to safety questioned or opposed since its
adding a new definition for ‘‘piston appliances on both existing and new inception. Virtually all railcars
travel indicator.’’ Based on discussions passenger equipment contained in manufactured for use in the United
of the Task Force and concerns raised §§ 238.229 and 238.230 of this notice. States have their safety appliances and
by other parties it appears the term These conforming changes recognize the their safety appliance brackets and
‘‘actuator’’ used by FRA in the provisions of those sections that require supports mechanically fastened to the
Passenger Equipment Safety Standards a railroad to obtain FRA approval of car body, unless a specific exception has
final rule is a term that many members welded safety appliance attachment or been provided by FRA or the
of the passenger industry associate and of an industry-wide standard relating to regulations. FRA acknowledges that it
use to identify a specific self-contained safety appliance arrangements on new has permitted limited welding of certain
brake system component that typically passenger equipment of unique design. safety appliances or their brackets and

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supports on locomotives and tanks cars. inquiry and through the RSAC process, Proposed paragraph (c)(1) provides an
See MP&E Technical Bulletins 98–48 FRA continues to believe that exception for passenger equipment
and 00–06 (June 15, 1998 and August 7, mechanical fastening provides the best placed in service prior to January 1,
2000, respectively). These exceptions method of attaching safety appliance 2007, equipped with a safety appliance
were provided because there were no arrangements and ensures that the safety that is mechanically fastened to a
other alternative methods available for of railroad employees and the public are bracket or support which is welded to
mechanically fastening these safety not compromised. For this reason, FRA the vehicle. Rather than require the
appliance arrangements. will continue to require the mechanical retrofitting of existing equipment that
Although FRA has remained fastening of safety appliance currently contain safety appliance
consistent in its prohibition on the arrangement wherever possible and brackets or supports that are attached to
weldment of safety appliances and their proposes to provide alternative the equipment by welding, FRA
supports, a significant amount of solutions for use of welding only on proposes to permit the equipment to
passenger equipment has been existing passenger equipment and in remain in service provided that the
manufactured and used in revenue circumstances when mechanically equipment is identified, inspected, and
service for a number of years with safety fastening is not practical due to the handled for repair in accordance with
appliances being attached to the car design of the vehicle. However, FRA the provisions proposed in paragraphs
body using some form of welding. does agree that there may have been (e) through (k) of this section. FRA
Currently, FRA is aware of some misunderstanding within the believes the proposed identification and
approximately 3,000 passenger cars or passenger rail industry with regard to inspection plan will ensure the safe
locomotives that have safety appliances safety appliance application and that operation of equipment currently in
or safety appliance brackets or supports some leeway needs to be provided for service.
welded to the body of the equipment. existing passenger equipment with Proposed paragraph (c)(2)
Some units of this equipment were welded safety appliance brackets or acknowledges the fact that in some
introduced into service within the last supports in lieu of the costly option of instances, due to the design of a vehicle,
few years; others have been in service retrofitting nearly one-third of the fleet. safety appliances are required to be
for more than a decade. Some of the With these thoughts in mind and based directly attached to a piece of
3,000 units noted above have been the on information and discussions equipment by welding. The proposed
subject of formal waiver requests provided at the informal safety inquiry requirements in this paragraph would
pursuant to the provisions contained in and the Task Force meeting, FRA is be applicable to both existing
49 CFR part 211. See Docket Numbers proposing both clarification of the equipment (i.e. equipment placed in
FRA–2000–8588 and FRA–2000–8044. existing requirements related to safety service prior to January 1, 2007) and to
FRA considered issues ranging from appliance attachment and is providing a newly manufactured equipment. The
the initial manufacturing stage to the method to safely handle the inspection proposed provisions would require
actual expected life cycle of a weld and and continued operation of existing railroads to identify each piece of
the environment in which the passenger equipment with welded passenger equipment outfitted with a
equipment operates. FRA is cognizant of safety appliances or welded safety safety appliance welded directly to the
the fact that the inspection of welds is appliance brackets or supports. vehicle and would require the railroad
at best difficult and potentially costly Paragraphs (a) and (b) of this to provide a detailed rationale
depending on the type of inspection that proposed section contain FRA’s long- explaining how the design of the vehicle
might be required. Moreover, the failure standing administrative interpretations or placement of the safety appliance
mode of welds is very difficult to detect prohibiting the use of welding as a requires the direct welding of the
visually and the effects of stress and means of attaching either a safety appliance to the equipment on
fatigue may cause welded applications appliance or a safety appliance bracket passenger equipment placed in service
to have higher failure rates towards the or support. Proposed paragraph (a) for the first time on or after January 1,
end of the life cycle of the equipment. makes clear that all passenger 2007. This paragraph would require that
FRA acknowledges that freight and equipment continues to be subject to the any such safety appliances be inspected
passenger operations involve statutory provisions contained in 49 and handled in accordance with the
significantly different environments U.S.C. chapter 203 as well as the proposed inspection and repair
from a safety appliances standpoint, and regulatory provisions contained in 49 provisions contained in paragraphs (g)
likely justifies an allowance for welded CFR part 231. Proposed paragraph (b) through (k). FRA notes that only the
safety appliance brackets and supports, incorporates FRA’s long-standing specifically identified safety appliances
at least on existing equipment, and in administrative interpretations regarding would be required to be so inspected
other instances where the design of a the welding of safety appliances and and handled.
vehicle necessitates such use. In most their supports. This paragraph makes Proposed paragraph (d) contains
cases, passenger equipment is inspected clear that safety appliances and their standards to clarify when a weld on a
on a more regular basis, generally used brackets or supports are to be safety appliance is to be considered
in captive type service, and experiences mechanically fastened to the car body defective. This proposed section makes
far less coupling and uncoupling and specifically states that welding as a clear that a weld will be considered
associated with switching moves method of attachment is generally defective if it contains any anomaly,
inherent in freight operations. FRA also prohibited. This proposed paragraph regardless of size, that affects the
recognizes that it would be extremely also explains that FRA permits the designed strength of the weld. This
costly to the passenger industry to welding of a brace or stiffener used in section also states that weld will be
require existing equipment to be connection with mechanically fastened defective if it contains a crack and
retrofitted with new safety appliances safety appliance and provides a defines a crack as a fracture of any
when the existing welded attachments definition of what constitutes a ‘‘brace’’ visibly discernible length or width.
have not shown a proclivity for failure or ‘‘stiffener’’ in these arrangements. Further, this paragraph would require
at this time. Paragraph (c) contains proposed that any repairs made to a defective or
Based on the information and views exceptions to FRA’s general prohibition cracked weld would have to be made in
provided at both the special safety related to welding safety appliances. accordance with the inspection plans

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and remedial action provisions ability to utilize a number of its inadequate design causes failure of the
proposed in paragraph (g) and (j) of this available personnel, FRA attempted to safety appliances it is an indication that
section. list a number of different types of there is likely a systemic problem for all
Paragraphs (e) and (f) contain the persons that would have the ability to cars similarly constructed.
proposed provisions relating to the conduct the required visual inspections Paragraph (k) contains the proposed
railroad’s identification of all existing based on railroad provided training or requirement related to maintaining
passenger equipment that contains a due to being certified under an existing records of both the inspections and any
welded safety appliance bracket or industry-recognized welding standard. repairs made to welded safety
support. This listing would be required FRA expects that most railroads will appliances or welded safety appliance
to be submitted to FRA by no later than utilize a qualified maintenance person brackets or supports. These records will
December 31, 2006, and permits (QMP) to conduct the inspections as not only aid FRA’s enforcement of the
railroads to update the list if they they are the individuals recognized to proposed provisions but will also
identify equipment after that date. conduct most of the other brake and provide invaluable information
These paragraphs would permit mechanical inspections required under regarding the longevity and integrity of
railroads to exclude certain safety part 238. FRA notes that a QMP would weld appliances and brackets or
appliances from the proposed be required to receive at least four hours supports. The records proposed in this
inspection provisions provided the of training specific to weld defect paragraph may be maintained in any
railroad fully explains the basis for any identification and weld inspection format (written, electronic, etc.) but
such exclusion. FRA envisions such procedures to be deemed qualified to must be made available to FRA upon
exclusions to be limited to situations perform the proposed visual request.
where inspection of the weld is inspections. FRA seeks comments from Section 238.230 Safety Appliances—
impossible or in situations where the interested parties regarding the New Equipment
size and quality of a weld are such to following:
make inspection unnecessary (i.e. where • Are there other types of qualified This section contains proposed
the bracket or support is in essence part individuals capable of performing the requirements related to passenger
of the car body). Paragraph (f) makes proposed visual inspections? equipment placed into service after
clear that FRA reserves the right to • Is the proposed training January 1, 2007. This section reiterates
disapprove any exclusion proffered by a requirement for QMP’s sufficient? FRA’s long-standing prohibition on
railroad by providing written • Are the industry standards cited in welding of safety appliance brackets or
notification to the railroad of any such this portion of the proposal accurate and supports. FRA has carefully considered
decision. readily available? suggestions that would allow
Paragraphs (g) through (j) contain the Paragraph (j) contains proposed unrestricted use of welding to attach
proposed inspection and repair criteria remedial actions that are required to be safety appliances on new passenger
for any equipment identified with a utilized in situations where a welded equipment. FRA appreciates that
welded safety appliance or welded safety appliance or safety appliance through proper design, careful quality
safety appliance bracket or support. bracket or support is found defective or control of welding practice, and
These proposed requirements contain cracked either during the periodic selective verification of welds that it
provisions concerning when visual visual inspections or while otherwise in should be possible to achieve safety
inspections of the involved safety service. Unless the defect or crack is equivalent to or better than use of
appliances would be required to be known to be the result of crash damage, mechanical fasteners. However, in the
performed and address the the railroad would be required to past FRA has encountered poor weld
qualifications of the individuals conduct a failure and engineering quality on intercity passenger
required to perform the inspections as analysis to determine the cause of the equipment safety appliance
well as the procedures to be utilized defective condition. The proposed attachments, and FRA continues to
when performing the inspections. FRA remedial action provisions would encounter instances of poor welding in
considered various methods for permit a defective, cracked, or broken other aspects of rail passenger
inspecting the welds on the involved welded safety appliance or safety equipment construction. Since
equipment including various types of appliance bracket or support to be determination of weld quality outside of
non-destructive testing on smaller reattached to a vehicle by either the manufacturing facility is extremely
numbers of the involved welds. mechanical fastening or welding if the difficult, since FRA will not have
However, FRA believes that periodic defective condition is due to crash routine access to manufacturing
visual inspections of all the identified damage or improper construction. Any facilities to determine proper welding
welds is the most effective and cost- welded repair would be required to be practice, and since the rail passenger
efficient method of ensuring the proper conducted in accordance with APTA’s industry does not have in place a
condition of the attachments. FRA seeks Standard for Passenger Rail Vehicle rigorous quality control program for its
comments and views of interested Structural Repair, SS–C&S–020–03 suppliers, FRA has not been able to
parties relating to any portion of the (September 2003). In instances where ascertain the conditions that would
proposed inspection procedures or to the defective condition is due to provide sufficient assurance of safety for
any alternative methods of inspecting inadequate design, such as equipment that has no service history.
the welds on exiting passenger unanticipated stresses or loads during Nevertheless, FRA welcomes comments
equipment. service, FRA proposes to require that describing processes that are capable of
Proposed paragraph (h) identifies a the safety appliance be mechanically efficient implementation that would
number of different types of individuals attached, if possible, and for railroads to provide the requisite confidence.
that could be utilized by a railroad to develop a plan for submission to FRA In an effort to remain realistic and
perform the proposed visual detailing a schedule for mechanically practical, paragraphs (b) and (c) of this
inspections. FRA believes that these fastening the safety appliances of safety section acknowledge that there may be
inspectors must be properly trained and appliance brackets or supports on all instances where the design of a vehicle
qualified to identify defective weld cars in that series of cars. FRA proposes makes it impracticable to mechanically
conditions. Rather than limit a railroad’s these strict provisions because where attach a safety appliance bracket or

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support and necessitates the need to industry to develop standards to address FRA recognizes that the envisioned
weld the bracket or support. FRA many of the new types of passenger ‘‘indicators’’ discussed in the preamble
intends to make clear that the flexibility equipment introduced into service. The of the final rule may be ahead of the
to utilize welding in these applications proposal would require these standards, technological curve for passenger
will be narrowly construed and will and supporting documentation to be equipment currently being delivered
only be permitted in instances where a submitted to FRA for FRA approval and that which may be delivered in the
clear nexus between the equipment pursuant to the special approval process near future. Thus, FRA noted its
design and the need to weld a safety already contained in § 238.21 of the willingness to the RSAC and the Task
appliance bracket or support exists. FRA regulation. The proposal makes clear Force to consider alternatives to
proposes that a railroad identify any that any approved standard would be requiring piston travel indicators on
such equipment prior to placing it in enforceable against any person who such equipment. The Task Force
service and that it clearly describe the violates or causes the violation of the discussed the issue in detail as a
necessity to weld the bracket or support approved standards and that the penalty number of railroads were in the process
as well as describe the industry schedule contained in Appendix A to 49 of receiving new equipment, such as bi-
standard followed when making such an CFR part 231 would be used as guidance level coaches and other low-slung
attachment. Proposed paragraph (c) in assessing any applicable civil equipment, the design of which does
makes clear that any new equipment penalty. The goal of this proposal is to not allow observation of the brake
containing welded safety appliance develop consistent safety appliance actuation and release of the brake
brackets or supports would be required standards for each new type of without going on, under, or between the
to be inspected and handled in passenger car not currently identified in equipment. Several railroads and
accordance with the provisions the Federal regulations that ensure the manufacturers noted that the type of
proposed in § 238.229(g) through (k). construction of suitable safety appliance piston travel indicator envisioned by
Paragraph (d) of this section contains arrangements in compliance with 49 FRA to meet the § 238.231(b)
proposed requirements which would CFR part 231. FRA believes the proposal requirement was not currently available
permit the submission of industry-wide will reduce or eliminate reliance upon and even if it could be developed in the
safety appliance arrangement standards criteria for cars of special construction, near future it would likely be a
to FRA for its approval. As discussed in will improve communication of safety maintenance problem and unreliable.
detail in the section D of the Technical appliance requirements to the industry, Representatives of rail labor also
Background portion of the preamble, the and will facilitate regulatory compliance questioned the viability and need for the
Railroad Safety Appliance Standards where clarification or guidance is type of piston travel indicators
currently contained in 49 CFR part 231 necessary. discussed in the preamble to the final
address a very limited number of rule. These participants did not believe
different types of passenger equipment. Section 238.231 Brake System
that any type of mechanical indicator
The criteria for most of today’s new Paragraph (b) contains proposed
should take the place of direct visual
types of passenger car construction are language relating to the design of
inspection of the brake system
found within 49 CFR 231.18—Cars of passenger equipment placed in service
components. Consequently, the
special construction. This results from for the first time on or after September
members of the Task Force believed that
the fact that modern technology in 9, 2002 and contains additional
the best approach to the issue was to
construction of car-building often does inspection criteria for such equipment if
it is not designed to permit visual provide additional inspection protocols
not lend itself to ready application of
observation of the brake actuation and for new equipment designed in a
the existing 49 CFR part 231
release from outside the plane of the manner that makes observation of the
requirements. Rather, the designer must
equipment. The plain language of actuation and release of the brakes
adapt several different requirements to
existing paragraph (b) requires new impossible from outside the plane of the
meet as closely as possible construction
equipment to be designed to allow equipment in lieu of mandating the use
of specific safety appliance
direct observation of the brake actuation of untested and potentially unreliable
arrangements in order to obtain
and release without fouling the piston travel indicators. The Task Force
compliance. Most passenger cars today
equipment. The preamble to the final submitted this recommendation to the
are constructed outside the United
rule discusses alternative design full RSAC which in turn submitted the
States, and this has exacerbated the
problem of varying interpretations of approaches using some type of piston recommendation to FRA.
regulations and resulting safety travel indicator or piston cylinder FRA and the Task Force believe that
appliance arrangements. At times, pressure indicator on equipment whose the brake system and mechanical
different requirements are applied to design makes it impossible to meet this components on bi-level and other low-
cars of similar design where both could requirement. See 64 FR 25612 (May 12, slung passenger equipment can be
have been constructed in the same 1999). FRA’s intent was that this piston adequately inspected through the daily
manner. Substantial resources are spent travel indicator could be a device brake and mechanical inspections
on a regular basis by all parties similar to the definition of ‘‘actuator’’ currently required in the Federal
concerned in review sessions to contained in § 238.5 or some sort of regulations; provided, appropriate blue
determine if a car is in compliance prior piston cylinder pressure indicator. The signal protections are established for the
to construction; and even when the cars rule text and related preamble make personnel required to perform such
are delivered, problems have arisen. clear that the actuation and release of inspections. These daily inspections
In attempt to limit these problems, the brake (or a direct indication of such) permit a visual inspection of a large
paragraph (d) proposes a process by be able to be observed without an percentage of the brake and mechanical
which the industry may request inspector going on, under, or between components and over a period of a few
approval of safety appliance the equipment. FRA does not believe days all portions of the brake system
arrangements on new equipment that truck pressure indicators (which and mechanical components will be
considered to be cars of special provide no information on piston travel visually observed. However, because the
construction under 49 CFR part 231. or piston cylinder pressure) meet this necessary design of some new
This paragraph would permit the requirement. equipment makes the daily inspections

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of the equipment more difficult, does FRA inadvertently failed to include rule related to freight power brakes. See
not permit visual observation of the hand brake inspection provisions in its 66 FR 4156–57. Virtually all railroads
brake actuation and release from outside original issuance of the Passenger prohibit this practice in their operating
the plane of the vehicle and because no Equipment Safety Standards. Therefore, rules, thus FRA does not believe any
reliable mechanical device is currently FRA raised the issue with the RSAC and burden is being imposed on the
available to provide a direct indication it recommended that provisions railroads by including it in this
of such, FRA agrees with the Task Force regarding the inspection of hand and proposal.
and RSAC recommendation that it is parking brakes on passenger equipment Paragraph (h)(4) also contains
necessary to adopt additional inspection be added to part 238. FRA agrees with proposed provisions to require a
protocols for this type of equipment. this recommendation. The inspection minimum number of hand or parking
The inspection regiment being and testing intervals as well as the brakes that must be applied on an
proposed in paragraph (b) will be stenciling and record keeping unattended locomotive consist or train.
applicable to equipment placed in requirements proposed in paragraph Due to the relatively short length and
service on or after September 9, 2002, (b)(3) are consistent with the current low tonnage associated with passenger
the design of which does not permit industry practices and will impose no trains, FRA does not believe that the
actual visual observation of the brake additional burden on the industry. more stringent provisions contained in
actuation and release. The proposed FRA also proposes the addition of a § 232.103(n)(3) are necessary in a
requirements related to this type of new paragraph (h)(4) that would contain passenger train context. Thus, this
equipment are similar to those specific requirements related to the paragraph proposes to require that at
contained in a FRA Safety Board letter securement of unattended equipment. A least one hand or parking brake be fully
dated October 19, 2004, granting that detailed discussion regarding the applied on an unattended passenger
portion of the Massachusetts Bay development of this proposal is locomotive consist or passenger train;
Transportation Authority’s (MBTA) contained in Section E of the Technical however, the number of applied hand or
waiver petition seeking relief from the Background portion of the preamble. At parking brakes will vary depending on
requirements of § 238.231(b) for 28 FRA’s suggestion, the Task Force the process or procedures developed
Kawasaki bi-level coaches. See Docket considered issues related to the and implemented by each covered
Number FRA–2004–18063. The securement of unattended equipment. railroad.
proposed provisions would require such FRA noted its concern that existing part Members of the Task Force sought
equipment to be equipped with either 238 failed to adequately address either clarification as to the meaning of the
piston travel indicators or brake the inspection of hand or parking brakes term ‘‘fully applied’’ as it relates to
indicators as defined in § 238.5. The or the issues related to the securement certain passenger equipment equipped
equipment would also be required to of unattended equipment. FRA believes with parking brakes. With the
receive a periodic brake inspection by a that the rational for addressing these introduction of the spring applied
QMP at intervals not to exceed five in- issues on freight operations is equally parking brake, the parking brake can be
service days and the proposed applicable to passenger operations. The ‘‘conditioned to apply’’ but may not be
inspection would have to be performed preamble to the final rule related to 49 fully applied. Many spring applied
while the equipment is over an CFR part 232 contains an in-depth parking brake arrangements usually
inspection pit or on a raised track. In discussion of the need to address these incorporate an anti-compounding
addition, the railroad performing the issues. See 66 FR 4156–58 (January 17, feature so the service brake application
proposed inspection would be required 2001). The approach proposed in this and parking brake application are not
to maintain a record of the inspection proceeding is also consistent with the simultaneously applied. This
consistent with the existing record guidance contained in FRA Safety arrangement is utilized to limit the
requirements related to Class I brake Advisory 97–1. See 62 FR 49046 thermal input that may occur if the
tests. The specific inspection criteria are (September 15, 1997). The requirements forces from the service brake application
discussed in more detail in the section- proposed in this paragraph are and parking brake application are
by-section analysis related to § 238.313. consistent with and based directly on applied simultaneously. When the train
FRA believes that these proposed current passenger industry practice. is left unattended, the operator would
inspection requirements will ensure the Thus, in FRA’s view, the proposed ‘‘condition’’ the parking brake for
safety and proper operation of the brake provisions will have no economic or application through a cab switch push
system on equipment which does not operational impact on passenger button or by simply deactivating the cab
permit actual visual observation of the operations but will ensure that these through normal shutdown procedures.
brake actuation and release without best practices currently adopted by the The brake equipment is either placed in
fouling the vehicle. industry are followed and complied an emergency brake condition or the
Paragraph (h) contains proposed with by making them part of the Federal brake pipe is vented to zero pressure at
provisions related to the inspection of regulations. a service reduction rate. This brake
locomotive hand or parking brakes as Paragraph (h)(4) contains proposed equipment operation would result in
well as proposed provisions addressing provisions that would require that brake cylinder pressure being applied to
the securement of unattended unattended equipment be secured by the brake units. The brake cylinder
equipment. FRA proposes to modify applying a sufficient number of hand or pressure provides sufficient force to
paragraph (h)(3) to require that the hand parking brakes to hold the equipment create an equivalent force to that of the
or parking brake on other than MU and would require railroads to develop parking brake. If the equipment is not
locomotives be inspected no less and implement a process or procedure left on a source of compressed air, the
frequently that every 368 days and that to verify that the applied hand or brake cylinder pressure may be slowly
a record (either stencil, blue card, or parking brakes will hold the equipment. depleted. When the brake cylinder
electronic) be maintained and provided The proposal would also prohibit a pressure is gradually reduced, the
to FRA upon request. Similar provisions practice known as ‘‘bottling the air’’ in parking brake gradually applies so that
were previously contained in 49 CFR a standing cut of cars. A full discussion below a prescribed brake cylinder
part at § 232.10, prior to part 232’s of the hazards related to this practice is pressure, the parking brake is fully
revision in January of 2001. However, contained in the preamble of the final applied. In light of the preceding

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discussion, FRA intends to make clear train set consisting of numerous MU Section 238.307 Periodic Mechanical
that a spring applied parking brake will locomotives will have multiple air Inspection of Passenger Cars and
be considered ‘‘fully applied’’ under compressors providing the train consist Unpowered Vehicles Used in Passenger
paragraph (h)(4) if all steps have been with the necessary compressed air. FRA Trains
take to permit its full application (i.e., agrees with the determinations of the Proposed paragraphs (c)(13) and (d)
‘‘conditioned to apply’’). Task Force and the full RSAC that a loss contain requirements related to the
In addition, paragraph (h)(4) contains of compressed air from a limited periodic inspection of hand or parking
proposed provisions requiring railroads number of air compressors in such a brakes on passenger cars and other
to develop and implement procedures
train will not adversely effect the unpowered vehicles. As noted
for securing locomotives not equipped
operation of the train’s brakes or other previously, FRA inadvertently failed to
with a hand or parking brake and
air-operated components on the train. include any hand brake inspection
develop, implement, and adopt
Paragraph (e)(17) proposes to permit provisions in its original issuance of the
instructions for securing any locomotive
left unattended. As noted previously, the continued operation of MU train sets Passenger Equipment Safety Standards.
FRA is not aware of any railroad which with a limited number of inoperative or Thus, FRA raised the issue with the
does not already have the proposed RSAC and the Task Force and they
ineffective air compressors to continue
procedures or processes in place. Thus, recommended inclusion of various
to be used in passenger service until the
FRA believes that these requirements provisions regarding the inspection of
next exterior calendar day mechanical hand and parking brakes on passenger
proposed in paragraph (h)(4) will inspection when found at such an
impose no burden on passenger equipment in this proposal. FRA agrees
inspection. This paragraph would with this recommendation. Paragraph
operations covered by 49 CFR part 238. require a railroad to determine through (c)(13) proposes to require that the hand
Section 238.303 Exterior Calendar Day data, analysis, or actual testing the or parking brake on passenger cars and
Mechanical Inspection of Passenger maximum number of inoperative or unpowered vehicles used in passenger
Equipment ineffective air compressors that could be trains be applied and released at each
Paragraph (e)(17) contains proposed in an MU train set without periodic mechanical inspection. No
provisions requiring that air compromising the integrity or safety of record of this inspection would need to
compressors, on passenger equipment the train set based on the size and type be prepared or retained. Based on
so equipped, be in effective and of train and the train’s operating profile. information provided at the Task Force
operative condition. The proposed The railroad would be required to and Working Group meetings, all
provision also provides flexibility to submit the maximum number of air passenger operations currently conduct
permit certain equipment found with compressors permitted to be inoperative the proposed inspection of the hand and
ineffective or inoperative air or ineffective on its various trains to parking brakes at each periodic
compressors at its exterior calendar day FRA before it could begin operation mechanical inspection. Paragraph (d) is
mechanical inspection to continue in under the proposed provision and modified and proposes to require a
service until its next such inspection if would be required to retain and make complete inspection of the hand or
various conditions are met by the available to FRA any data or analysis parking brake as well as their parts and
railroad. A full discussion regarding the relied on to make those determinations. connections on passenger cars and
development of these proposed unpowered vehicles no less frequently
provisions is contained in Section A of Proposed paragraph (e)(17) would than every 368 days. Paragraph (d) also
the Technical Background portion of the also require a qualified maintenance proposes to require that a record (either
preamble. person (QMP) to verify the safety and stencil, blue card, or electronic) be
MU passenger locomotives are integrity of any train operating with maintained and provided to FRA upon
generally operated as married pairs but inoperative or ineffective air request. The inspection and testing
in some cases they can be operated as compressors before the equipment intervals as well as the stenciling and
single or triple units. In the case of the continues in passenger service. In record keeping requirements proposed
married pairs, each pair of MU addition, the proposal requires in this paragraph are consistent with the
locomotives share a single air notification to the train crew of any current practices in the industry and
compressor. When operated in triple inoperative or ineffective air will impose no additional burden on the
units, the three MU locomotives compressors and requires that a record industry.
generally share two air compressors and be maintained of the defective
single-unit MU locomotives are Section 238.313 Class I Brake Tests
condition. FRA notes that the proposal
equipped with their own air provides FRA with the authority to Paragraph (g)(3) contains a proposed
compressor. The amount of air required revoke a railroad’s ability to utilize the conforming change to make this
to be produced by the air compressors flexibility proposed in this paragraph if paragraph consistent with the definition
is based on the size of the brake pipe the railroad fails to comply with the changes being proposed in § 238.5
and the brake cylinder reservoirs, the relating to the terms ‘‘actuator’’ and
maximum limits established for
size of which are based on the ‘‘piston travel indicator.’’ In order to
continued operation of inoperative air
calculated number of brake application prevent and limit any confusion on the
and release cycles the train will compressors or the maximum limits are part of the regulated community, FRA
encounter. In addition, the compressed not supported by credible and accurate agrees with the RSAC’s
air produced by the air compressors is data. FRA believes that the provisions recommendation to modify the
shared within the consist by utilizing a proposed in this paragraph will ensure definition of ‘‘actuator’’ to describe the
main reservoir equalizing pipe or, in the safety of passenger operations while brake system component to which the
single pipe systems, through the brake providing the railroads additional term has traditionally been attached and
pipe which is then diverted to the brake flexibility in handling defective or which is what the term refers to in the
cylinder supply reservoir and other air inoperative equipment. definition of ‘‘piston travel.’’ In
operated devices by use of a governor addition, FRA accepts the RSAC’s
arrangement. Therefore, a passenger recommendation to add a new term to

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part 238 to describe the device would include all of the items and information from all interested parties
originally defined as an ‘‘actuator.’’ components identified in paragraphs regarding any safety or operating
Therefore, FRA is proposing to add the (g)(1) through (g)(15) of this section. In concerns related to this proposed
term ‘‘piston travel indicator’’ to addition, the railroad performing the provision.
describe a device directly activated by proposed inspection would be required
VI. Regulatory Impact and Notices
the movement of the brake cylinder to maintain a record of the inspection
piston, the disc actuator, or the tread consistent with the existing record Executive Order 12866 and DOT
brake unit cylinder piston that provides requirements related to Class I brake Regulatory Policies and Procedures
an indication of piston travel. In tests. FRA believes that these proposed This proposed rule has been
paragraph (g)(3) of this section, FRA is inspection requirements will ensure the evaluated in accordance with existing
replacing the term ‘‘actuator’’ with the safety and proper operation of the brake policies and procedures, and
term ‘‘piston travel indicator’’ in order system on equipment which does not determined to be non-significant under
to add clarity to the regulatory permit actual visual observation of the both Executive Order 12866 and DOT
provision. brake actuation and release without
policies and procedures (44 FR 11034;
Paragraph (j) contains the proposed fouling the vehicle.
Feb. 26, 1979). FRA has prepared and
requirements related to the periodic
inspection of passenger equipment Section 238.321 Out-of-Service Credit placed in the docket two regulatory
placed in service for the first time on or As discussed previously, FRA did not evaluations addressing the economic
after September 9, 2002, the design of seek consensus in the RSAC process for impact of this proposed rule. Document
which does not permit actual visual the proposed provision related to out-of inspection and copying facilities are
observation of the brake actuation and service credit contained in this section. available at the Department of
release as required in § 238.231(b). A This issue is being addressed on FRA’s Transportation Central Docket
detailed discussion related to the own motion in this proceeding in Management Facility located in Room
development and need for these response to APTA’s petition for PL–401 on the Plaza level of the Nassif
proposed provisions is contained in rulemaking dated March 28, 2005. Thus, Building, 400 Seventh Street, SW.,
section C of the Technical Background the Working Group did not reach Washington, DC 20590. Access to the
portion of the preamble and in the consensus on the proposed provision docket may also be obtained
section-by-section analysis related to related to this issue and no electronically through the Web site for
paragraph (b) of § 238.231. As recommendation was provided to or the DOT Docket Management System at
previously noted, the periodic comment sought from the full RSAC. http://dms.dot.gov. Photocopies may
inspection requirements proposed in The proposed provision contained in also be obtained by submitting a written
this paragraph are similar to those this section is modeled directly on the request to the FRA Docket Clerk at
contained in a FRA Safety Board letter ‘‘out-of-use credit’’ provision contained Office of Chief Counsel, Stop 10,
dated October 19, 2004, granting that in the Locomotive Safety Standards at Federal Railroad Administration, 1120
portion of the Massachusetts Bay 49 CFR 229.33. The locomotive out-of- Vermont Avenue, NW., Washington, DC
Transportation Authority’s (MBTA) use credit has been effectively and 20590; please refer to Docket No. FRA–
waiver petition seeking relief from the safely utilized by the railroad industry 2005–23080. FRA invites comments on
requirements of § 238.231(b) for 28 for decades. As passenger equipment is these regulatory evaluations.
Kawasaki bi-level coaches. See Docket generally captive service equipment, is FRA conducted two separate
Number FRA–2004–18063. generally less mechanically complex regulatory evaluations addressing the
Proposed paragraph (j) makes clear than locomotives, and because the economic impact of this proposed rule.
that the periodic inspection provisions provisions for which the proposed One regulatory evaluation addresses the
for the identified types of equipment are credit will be utilized are time-based, economic impact of the proposed
in addition to all of the other inspection FRA believes it is appropriate to permit provisions related to the safety
provisions contained in paragraphs (a) passenger and commuter operations to appliance arrangements on passenger
through (i) of this section and must be receive credit for extended periods of equipment. The other analysis addresses
performed by a QMP. The proposed time when equipment is not being used. the economic impact of all of the other
provisions would require equipment not The proposed provision will permit proposed provisions contained in this
meeting the design requirements railroads to extend the dates for NPRM. As FRA developed the proposed
contained in § 238.231(b)(1) to receive a conducting periodic mechanical requirements related to safety appliance
periodic brake inspection at intervals inspections and periodic brake arrangements on passenger equipment
not to exceed five in-service days and maintenance required by §§ 238.307 and unilaterally, FRA believes it is
the proposed inspection would have to 238.309 for equipment that is out of appropriate to provide a separate
be performed while the equipment is service for periods of at least 30 days. regulatory analysis regarding the
over an inspection pit or on a raised The proposal will require railroads to economic impact of those proposed
track. Any day or portion of a day that maintain records of any out of service provisions. As the analyses indicate,
a piece of passenger equipment is days on the records related to the this proposed rule provides an overall
actually used in passenger service periodic attention. FRA does not see a economic savings to the industry due to
would constitute an ‘‘in-service day.’’ safety concern with permitting this the flexibility provided for in many of
FRA agrees with the recommendations flexibility. In fact, the regulation already the proposed provisions and because
of the RSAC and Task Force that five in- provides assurances that the brake many of the proposed requirements
service days is appropriate and would systems on all passenger cars and incorporate existing industry practice or
permit the proposed inspection to be unpowered vehicles are in proper provide an alternative means of
performed during weekends or on other condition after being out of service for compliance to what is presently
days when the equipment is not being 30 days or more by requiring that a mandated.
used. Thus, the operational and single car test pursuant to § 238.311 is The following table presents the
economic impact of the proposed performed on the vehicle before being estimated twenty-year monetary impacts
inspection requirement is significantly placed back in service. See 49 CFR associated with the proposed provisions
minimized. The periodic inspection 238.311(e)(1). FRA seeks comment and contained in this NPRM. The table

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contains the estimated costs and for each indicated item. The dollar should consult the Regulatory Impact
benefits associated with this NPRM and amounts presented in this table have Analysis (RIA) that has been made part
provides the total 20-year value as well been rounded to the nearest thousand. of the docket in this proceeding.
as the 20-year net present value (NPV) For exact estimates, interested parties

20-year total 20-year NPV


Description ($) ($)

Costs:
Periodic Brake Inspection of Low-Slung Equipment ........................................................................................ 4,350,000 1,957,000
Periodic Inspection of Welded Safety Appliances ........................................................................................... 3,831,000 2,335,000
Air Compressor Records .................................................................................................................................. 250,000 132,000

Total Costs ................................................................................................................................................ 8,381,000 4,424,000

Benefits:
Pneumatic Testing of Main Reservoirs ............................................................................................................ 5,940,000 3,147,000
Avoided Cost of Piston Travel Indicators ......................................................................................................... 2,550,000 1,275,000
Air Compressor—Equipment Utilization ........................................................................................................... 17,000,000 9,005,000
Avoided Cost of Safety Appliance Retrofit ....................................................................................................... 9,000,000 8,370,000
Out-of-Service Credit—Equipment Utilization .................................................................................................. 1,020,000 542,000

Total Benefits ............................................................................................................................................ 35,510,000 22,339,000

The economic benefits to the industry FRA further notes that it did not ‘‘Small entity’’ is defined in 5 U.S.C.
related to this proposed rule outweigh estimate a cost for the proposed 601 as a small business concern that is
the economic costs by a ratio in excess provisions related to the securement of independently owned and operated, and
of 4 to 1. FRA did not quantify the unattended equipment and the is not dominant in its field of operation.
safety benefits for most of the provisions inspection of hand or parking brakes. The U.S. Small Business Administration
contained in this proposal as many of The proposed provisions related to (SBA) has authority to regulate issues
the proposed provisions are based on these issues are merely an incorporation related to small businesses, and
improved manufacturing techniques, of current industry practice. FRA is not stipulates in its size standards that a
equipment reliability, or are the result of aware of any passenger or commuter ‘‘small entity’’ in the railroad industry is
additional regulatory flexibility. railroad that does not already conduct a railroad business ‘‘line-haul
However, with regard to the proposed the proposed inspections, maintain the operation’’ that has fewer than 1,500
provision related to the attachment of proposed records, and have the employees and a ‘‘switching and
safety appliances on passenger proposed procedures in place. FRA terminal’’ establishment with fewer than
equipment, FRA did consider the seeks comments and input from all 500 employees. SBA’s ‘‘size standards’’
potential safety benefits related to the interested parties regarding the may be altered by Federal agencies, in
estimates contained in the RIAs consultation with SBA and in
proposal. In addition to the potential
developed in connection with this conjunction with public comment.
avoided cost of retrofitting equipment
NPRM. Pursuant to that authority FRA has
containing welded safety appliances or
published a final statement of agency
welded safety appliance brackets or Regulatory Flexibility Act and Executive
policy that formally establishes ‘‘small
supports estimated at $9 million, FRA Order 13272
entities’’ as being railroads that meet the
also believes there are potential safety line-haulage revenue requirements of a
The Regulatory Flexibility Act (5
benefits to be derived from the reduced U.S.C. 601 et seq.) and Executive Order Class III railroad. See 68 FR 24891 (May
risk of weld failure resulting from the 13272 require a review of proposed and 9, 2003). Currently, the revenue
proposed inspection protocols of final rules to assess their impact on requirements are $20 million or less in
welded safety appliance attachments. small entities. FRA has prepared and annual operating revenue. The $20
The RIA notes two accidents that were placed in the docket an Analysis of million limit is based on the Surface
the result of failed safety appliances and Impact on Small Entities (AISE) that Transportation Board’s threshold of a
although FRA’s database did not contain assesses the small entity impact of this Class III railroad carrier, which is
these accidents, there is no reason to proposal. Document inspection and adjusted by applying the railroad
believe that safety appliances in copying facilities are available at the revenue deflator adjustment (49 CFR
passenger operations are immune from Department of Transportation Central part 1201). The same dollar limit on
failure. The lack of an accident record Docket Management Facility located in revenues is established to determine
may be due to low risks involved in Room PL–401 on the Plaza level of the whether a railroad, shipper, or
passenger operations, but also weld Nassif Building, 400 Seventh Street, contractor is a small entity. FRA uses
failure accidents are not generally SW., Washington, DC 20590. Docket this alternative definition of ‘‘small
reported in FRA systems that are geared material is also available for inspection entity’’ for this rulemaking.
more for accidents that stop rail on the Internet at http://dms.dot.gov. The AISE developed in connection
operations. The FRA believes that Photocopies may also be obtained by with this NPRM concludes that this
reducing the risk of weld failures would submitting a written request to the FRA proposal would not have a significant
benefit passenger operations. FRA notes Docket Clerk at Office of Chief Counsel, economic impact on a substantial
that if just 2 or 3 critical accidents are Stop 10, Federal Railroad number of small entities. Thus, FRA
avoided over the 20-year period cover Administration, 1120 Vermont Avenue, certifies that this proposed rule is not
by the RIA, the proposal would be cost- NW., Washington, DC 20590; please expected to have a significant economic
justified by the safety benefits alone. refer to Docket No. FRA–2005–23080. impact on a substantial number of small

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entities under the Regulatory Flexibility been submitted for approval to the et seq.). The sections that contain the
Act or Executive Order 13272. Office of Management and Budget new information collection
Paperwork Reduction Act (OMB) for review and approval in requirements and the estimated time to
accordance with the Paperwork fulfill each requirement are as follows:
The information collection Reduction Act of 1995 (44 U.S.C. 3501
requirements in this proposed rule have

Average time
Respondent Total annual Total annual bur- Total annual
CFR section per
universe responses den hours burden cost
reponse

216.14—Special notice for repairs—passenger 22 railroads ....... 9 forms .............. 5 minutes .......... 1 hour ................ $38
equipment.
229.47—Emergency Brake Valve—Marking Brake 22 railroads ....... 5 markings ........ 1 minute ............ .08 hour ............. 3
Pipe Valve as such.
—DMU, MU, Control Cab Locomotives—Mark- 22 railroads ....... 5 markings ........ 1 minute ............ .08 hour ............. 3
ing Emergency Brake Valve as such.
238.7—Waivers .......................................................... 22 railroads ....... 9 waivers ........... 2 hours/25 hrs ... 64 hours ............ 2,432
238.15—Movement of passenger equipment with 22 railroads ....... 1,000 cards/tags 3 minutes .......... 50 hours ............ 2,350
power brake defects, and.
—Movement of passenger equpment that be- 22 railroads ....... 288 cards/tags .. 3 minutes .......... 14 hours ............ 658
comes defective en route.
Conditional requirement—Notifications ...................... 22 railroads ....... 144 notices ....... 3 minutes .......... 7 hours .............. 329
238.17—Limitations on movement of passenger 22 railroads ....... 200 cards/tags .. 3 minutes .......... 10 hours ............ 330
equipment containing defects found at calendar
day inspection and on movement of passenger
equipment that develops defects en route.
—Special requisites for movement of passenger 22 railroads ....... 76 tags .............. 3 minutes .......... 4 hours .............. 132
equipment with safety appliance defects.
—Crew member notification ............................... 22 railroads ....... 38 notifications .. 30 seconds ....... 32 hour .............. 11
238.21—Petitions for special approval of alternative 22 railroads ....... 1 petition ........... 16 hours ............ 16 hours ............ 608
standards.
—Petitions for special approval of alternative 22 railroads ....... 1 petition ........... 120 hours .......... 120 hours .......... 4,560
compliance.
—Petitions for special approval of pre-revenue 22 railroads ....... 2 petitions ......... 40 hours ............ 80 hours ............ 3,040
service acceptance testing plan.
—Comments on petitions ................................... Public/RR Indus- 4 comments ...... 1 hour ................ 4 hours .............. 256
try.
238.103—Fire Safety:
—Procuring new passenger equipment ............. 5 equipment 4 equip. designs 540 hours .......... 2,160 hours ....... 128,000
manuf.
—Subsequent orders .......................................... 5 equipment 4 equip. designs 60 hours ............ 240 hours .......... 43,200
manuf.
—Existing equipment—fire safety analysis ........ 5 manuf./22 rail- 10 analyses ....... 30 hours ............ 300 hours .......... 36,000
roads.
—Transferring passenger cars/locomotives ....... 22 railroads/AAR 1 analysis .......... 20 hours ............ 20 hours ............ 2,400
238.107—Inspection/testing/maintenance plans— 22 railroads ....... 7 reviews ........... 60 hours ............ 420 hours .......... 15,960
Review by railroads.
238.109—Employee/contractor training ..................... 22 railroads ....... 2 notifications .... 15 minutes ........ 1 hour ................ 38
—Training employees: Mechanical Insp ............. 7,500 employees 2,500 indiv/100 1.33 hours ......... 3,458 hours ....... 114,114
trainers.
238.109—Recordkeeping ........................................... 22 railroads ....... 2,500 records .... 3 minutes .......... 125 hours .......... 4,750
238.111—Pre-revenue service acceptance testing 9 equipment 2 plans .............. 16 hours ............ 32 hours ............ 2,208
plan: Passenger equipment that has previously manuf.
been used in service in the U.S.
—Passenger equipment that has not been pre- 9 equipment 2 plans .............. 192 hours .......... 384 hours .......... 38,400
viously used in revenue service in the U.S. manuf.
—Subsequent Order ........................................... 9 equipment 2 plans .............. 60 hours ............ 120 hours .......... 9,520
manuf.
238.229—Safety Appliances (New Rqmnts):
—Welded safety appliances considered defec- 22 railroads ....... 22 lists ............... 1 hour ................ 22 hours ............ 836
tive: lists.
—Inspection plans .............................................. 22 railroads ....... 22 plans ............ 16 hours ............ 352 hours .......... 17,952
—Remedial action: Defect/crack in weld— 22 railroads ....... 1 record ............. 2.25 hours ......... 2 hours .............. 66
record.
—Petitions for special approval of alternative 22 railroads ....... 15 petitions ....... 4 hours .............. 60 hours ............ 7,200
compliance when design of equipment makes
it impractical to mechanically fasten safety
appliance/safety appliance bracket/support to
equipment.
—Records of inspection/repair of welded safety 22 railroads ....... 3,044 records .... 4.5 hours/12 798 hours .......... 27,324
appliance brackets/supports. minutes.
238.230—Safety Appliances—New Equipment (New
Requirement):

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73088 Federal Register / Vol. 70, No. 235 / Thursday, December 8, 2005 / Proposed Rules

Average time
Respondent Total annual Total annual bur- Total annual
CFR section per
universe responses den hours burden cost
reponse

—Welded safety appliances: Documentation for 22 railroads ....... 15 documents ... 4 hours .............. 60 hours ............ 2,280
equipment impractically designed to mechani-
cally fasten safety appliance support.
238.231—Brake System (New Requirement):
—Inspection and repair of hand/parking brake: 22 railroads ....... 2,500 forms ....... 21 minutes ........ 875 hours .......... 28,875
Records.
238.237—Automated monitoring:
—Documentation for alerter/deadman control 22 railroads ....... 3 documents ..... 2 hours .............. 6 hours .............. 228
timing.
—Defective alerter/deadman control: Tagging ... 22 railroads ....... 25 tags .............. 3 minutes .......... 1 hour ................ 47
238.303—Exterior calendar day mechanical inspec- 22 railroads ....... 25 notices ......... 1 minute ............ 1 hour ................ 47
tion of passenger equipment: Notice of previous
inspection.
—Dynamic brakes not in operating mode: Tag .. 22 railroads ....... 50 tags/cards .... 3 minutes .......... 3 hours .............. 141
—Conventional locomotives equipped with inop- 22 railroads ....... 50 tags/cards .... 3 minutes .......... 3 hours .............. 141
erative dynamic brakes: Tagging (New Re-
quirements).
—MU passenger equipment found with inoper- 22 railroads ....... 6 documents ..... 2 hours .............. 12 hours ............ 768
ative/ineffective air compressors at exterior
calendar day inspection: Documents.
—Written notice to train crew about inoperative/ 22 railroads ....... 100 messages 3 minutes .......... 5 hours .............. 165
ineffective air compressors. or notices.
—Records of inoperative air compressors ......... 22 railroads ....... 100 records ....... 2 minutes .......... 3 hours .............. 99
—Record of exterior calendar day mechanical 22 railroads ....... 2,376,920 10 minutes + 1 435,769 hours ... 14,578,452
inspection (Old Requirement). records. minute.
238.305—Interior calendar day mechanical inspec-
tion of passenger cars:
—Tagging of defective end/side doors ............... 22 railroads ....... 540 tags ............ 1 minute ............ 9 hours .............. 297
—Records of interior calendar day inspection ... 22 railroads ....... 1,968,980 5 minutes + 1 196,898 hours ... 6,661,714
records. minute.
238.307—Periodic mechanical inspection of pas-
senger cars and unpowered vehicles:
—Alternative inspection intervals: Notice ........... 22 railroads ....... 2 notifications .... 5 hours .............. 10 hours ............ 380
—Notice of seats/seat attachments broken or 22 railroads ....... 200 notices ....... 2 minutes .......... 7 hours .............. 266
loose.
—Records of each periodic mechanical inspec- 22 railroads ....... 19,284 records .. 200 hrs. + 2 3,857,443 hours 71,516
tion. minutes.
—Detailed documentation of reliability assess- 22 railroads ....... 5 documents ..... 100 hours .......... 5 hours .............. 19,000
ments as basis for alternative inspection in-
terval.
238.311—Single car test:
—Tagging to indicate need for single car test ... 22 railroads ....... 25 tags .............. 3 minutes .......... 1 hour ................ 33
238.313—Class I brake test:
—Record for additional inspection for pas- 22 railroads ....... 15,600 records .. 30 minutes ........ 7,800 hours ....... 257,400
senger equipment that does not comply with
§ 238.231(b)(1) (New Requirement).
238.315—Class IA brake test:
—Notice to train crew that test has been per- 22 railroads ....... 18,250 verbal 5 seconds ......... 25 hours ............ 825
formed. notices.
—Communicating signal: Tested and two-way 22 railroads ....... 365,000 tests .... 15 seconds ....... 1,521 hours ....... 57,798
radio system.
238.317—Class II brake test:
—Communicating signal: Tested and two-way 22 railroads ....... 365,000 tests .... 15 seconds ....... 1,521 hours ....... 57,798
radio system.
238.321—Out-of-service credit (New Requirement):
—Passenger Car: Out-of-use notation ............... 22 railroads ....... 1,250 notations 2 minutes .......... 42 hours ............ 1,386
238.445—Automated monitoring:
—Performance monitoring: Alerters/alarms ........ 1 railroad ........... 10,000 alerts ..... 10 seconds ....... 28 hours ............ 0
—Monitoring system: Self-test feature: Notifica- 1 railroad ........... 21,900 notifica- 20 seconds ....... 122 hours .......... 0
tions. tions.
238.503—Inspection, testing, and maintenance re-
quirements:
238.505—Program approval procedures:
—Submission of program ................................... 1 railroad ........... 1 program ......... 1,200 hours ....... 1,200 hours ....... 76,800
—Comments on programs .................................. Rail Industry ...... 3 comments ...... 3 hours .............. 9 hours .............. 342

All estimates include the time for maintaining the needed data; and comments concerning: Whether these
reviewing instructions; searching reviewing the information. Pursuant to information collection requirements are
existing data sources; gathering or 44 U.S.C. 3506(c)(2)(B), FRA solicits necessary for the proper performance of

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the functions of FRA, including whether majority of this proposed rule to FRA, further concluded that no extraordinary
the information has practical utility; the has as permanent members two circumstances exist with respect to this
accuracy of FRA’s estimates of the organizations representing State and regulation that might trigger the need for
burden of the information collection local interests: AASHTO and the a more detailed environmental review.
requirements; the quality, utility, and Association of State Rail Safety As a result, FRA finds that this
clarity of the information to be Managers (ASRSM). Both of these State proposed regulation is not a major
collected; and whether the burden of organizations concurred with the RSAC Federal action significantly affecting the
collection of information on those who recommendation endorsing this quality of the human environment.
are to respond, including through the proposed rule. The RSAC regularly Unfunded Mandates Reform Act of 1995
use of automated collection techniques provides recommendations to the FRA
or other forms of information Administrator for solutions to regulatory Pursuant to section 201 of the
technology, may be minimized. For issues that reflect significant input from Unfunded Mandates Reform Act of 1995
information or a copy of the paperwork its State members. To date, FRA has (Pub. L. 104–4, 2 U.S.C. 1531), each
package submitted to OMB, contact Mr. received no indication of concerns Federal agency ‘‘shall, unless otherwise
Robert Brogan at 202–493–6292. about the Federalism implications of prohibited by law, assess the effects of
Organizations and individuals this rulemaking from these Federal regulatory actions on State,
desiring to submit comments on the representatives or of any other local, and tribal governments, and the
collection of information requirements representatives of State government. private sector (other than to the extent
should direct them to Mr. Robert Consequently, FRA concludes that this that such regulations incorporate
Brogan, Federal Railroad proposed rule has no federalism requirements specifically set forth in
Administration, 1120 Vermont Avenue, implications, other than the preemption law).’’ Section 202 of the Act (2 U.S.C.
NW., Mail Stop 17, Washington DC of state laws covering the subject matter 1532) further requires that ‘‘before
20590. of this proposed rule, which occurs by promulgating any general notice of
OMB is required to make a decision operation of law under 49 U.S.C. 20106 proposed rulemaking that is likely to
concerning the collection of information whenever FRA issues a rule or order. result in the promulgation of any rule
requirements contained in this NPRM Elements of the proposed rule dealing that includes any Federal mandate that
between 30 and 60 days after with safety appliances affect an area of may result in expenditure by State,
publication of this document in the safety that has been pervasively local, and tribal governments, in the
Federal Register. Therefore, a comment regulated at the Federal level for over a aggregate, or by the private sector, of
to OMB is best assured of having its full century. Accordingly, the proposed $100,000,000 or more (adjusted
effect if OMB receives it within 30 days amendments will involve no impacts on annually for inflation) in any 1 year, and
of publication. The final rule will Federal relationships. before promulgating any final rule for
respond to any OMB or public which a general notice of proposed
comments on the information collection Environmental Impact rulemaking was published, the agency
requirements contained in this proposal. FRA has evaluated this proposed shall prepare a written statement’’
FRA is not authorized to impose a regulation in accordance with its detailing the effect on State, local, and
penalty on persons for violating ‘‘Procedures for Considering tribal governments and the private
information collection requirements Environmental Impacts’’ (FRA’s sector. The proposed rule would not
which do not display a current OMB Procedures) (64 FR 28545, May 26, result in the expenditure, in the
control number, if required. FRA 1999) as required by the National aggregate, of $100,000,000 or more in
intends to obtain current OMB control Environmental Policy Act (42 U.S.C. any one year, and thus preparation of
numbers for any new information 4321 et seq.), other environmental such a statement is not required.
collection requirements resulting from statutes, Executive Orders, and related Energy Impact
this rulemaking action prior to the regulatory requirements. FRA has
effective date of a final rule. The OMB Executive Order 13211 requires
determined that this proposed
control number, when assigned, will be Federal agencies to prepare a Statement
regulation is not a major FRA action of Energy Effects for any ‘‘significant
announced by separate notice in the (requiring the preparation of an
Federal Register. energy action.’’ 66 FR 28355 ( May 22,
environmental impact statement or 2001). Under the Executive Order, a
Federalism Implications environmental assessment) because it is ‘‘significant energy action’’ is defined as
categorically excluded from detailed any action by an agency (normally
FRA has analyzed this proposed rule
environmental review pursuant to published in the Federal Register) that
in accordance with the principles and
section 4(c)(20) of FRA’s Procedures. 64 promulgates or is expected to lead to the
criteria contained in Executive Order
FR 28547, May 26, 1999. Section promulgation of a final rule or
13132, issued on August 4, 1999, which
4(c)(20) reads as follows: regulation, including notices of inquiry,
directs Federal agencies to exercise great
care in establishing policies that have (c) Actions categorically excluded. Certain advance notices of proposed
federalism implications. See 64 FR classes of FRA actions have been determined rulemaking, and notices of proposed
to be categorically excluded from the rulemaking: (1)(i) That is a significant
43255. This proposed rule will not have
requirements of these Procedures as they do
a substantial effect on the States, on the regulatory action under Executive Order
not individually or cumulatively have a
relationship between the national significant effect on the human environment. 12866 or any successor order, and (ii) is
government and the States, or on the * * * The following classes of FRA actions likely to have a significant adverse effect
distribution of power and are categorically excluded: * * * on the supply, distribution, or use of
responsibilities among various levels of (20) Promulgation of railroad safety rules energy; or (2) that is designated by the
government. This proposed rule will not and policy statements that do not result in Administrator of the Office of
have federalism implications that significantly increased emissions or air or Information and Regulatory Affairs as a
impose any direct compliance costs on water pollutants or noise or increased traffic significant energy action. FRA has
congestion in any mode of transportation. evaluated this NPRM in accordance
State and local governments.
FRA notes that the RSAC, which In accordance with section 4(c) and with Executive Order 13211. FRA has
endorsed and recommended the (e) of FRA’s Procedures, the agency has determined that this NPRM is not likely

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73090 Federal Register / Vol. 70, No. 235 / Thursday, December 8, 2005 / Proposed Rules

to have a significant adverse effect on § 229.31 Main reservoir tests. the manufacturer in an appropriately
the supply, distribution, or use of (a) Before it is placed in service, each safe environment.
energy. Consequently, FRA has main reservoir other than an aluminum * * * * *
determined that this regulatory action is reservoir shall be subjected to a 4. Section 229.47 is amended by
not a ‘‘significant energy action’’ within pneumatic or hydrostatic pressure of at revising paragraph (b) to read as follows:
the meaning of Executive Order 13211. least 25 percent more than the
maximum working pressure fixed by the § 229.47 Emergency brake valve.
Privacy Act
chief mechanical officer. The test date, * * * * *
FRA wishes to inform all potential place, and pressure shall be recorded on (b) DMU, MU, and control cab
commenters that anyone is able to Form FRA F 6180–49A, block eighteen. locomotives operated in road service
search the electronic form of all Except as provided in paragraph (c) of shall be equipped with an emergency
comments received into any agency this section, at intervals that do not brake valve that is accessible to another
docket by the name of the individual exceed 736 calendar days, each main crew member in the passenger
submitting the comment (or signing the reservoir other than an aluminum compartment or vestibule. The words
comment, if submitted on behalf of an reservoir shall be subjected to a ‘‘Emergency Brake Valve’’ shall be
association, business, labor union, etc.). hydrostatic pressure of at least 25 legibly stenciled or marked near each
You may review DOT’s complete percent more than the maximum valve or shall be shown on an adjacent
Privacy Act Statement in the Federal working pressure fixed by the chief badge plate.
Register published on April 11, 2000 mechanical officer. The test date, place, 5. Section 229.137 is amended by
(Volume 65, Number 70; Pages 19477– and pressure shall be recorded on Form revising paragraph (b)(1)(vi) to read as
78) or you may visit http://dms.dot.gov. FRA F 6180–49A, and the person follows:
List of Subjects performing the test and that person’s
§ 229.137 Sanitation, general
supervisor shall sign the form.
49 CFR Part 229 requirements.
* * * * *
Locomotives, Main reservoirs, * * * * *
(c) Each welded main reservoir (b) * * *
Penalties, Railroads, Railroad safety, originally constructed to withstand at
Reporting and recordkeeping (1) * * *
least five times the maximum working
requirements. (vi) Except as provided in § 229.14 of
pressure fixed by the chief mechanical
this part, DMU, MU, and control cab
49 CFR Part 238 officer may be drilled over its entire
locomotives designed for passenger
surface with telltale holes that are three-
Passenger equipment, Penalties, occupancy and used in intercity push-
sixteenths of an inch in diameter. The
Railroad safety, Reporting and pull service that are not equipped with
holes shall be spaced not more than 12
recordkeeping requirements, Safety sanitation facilities, where employees
inches apart, measured both
appliances. have ready access to railroad-provided
longitudinally and circumferentially,
sanitation in other passenger cars on the
The Proposed Rule and drilled from the outer surface to an
train at frequent intervals during the
For the reasons discussed in the extreme depth determined by the
course of their work shift.
preamble, FRA proposes to amend parts formula—
* * * * *
229 and 238 of chapter II, subtitle B of D = (.6PR/S¥0.6P)
Title 49, Code of Federal Regulations, as Where: PART 238—[AMENDED]
follows: D = Extreme depth of telltale holes in 6. The authority citation for part 238
inches but in no case less than one- continues to read as follows:
PART 229—[AMENDED]
sixteenth inch;
1. The authority citation for part 229 P = Certified working pressure in Authority: 49 U.S.C. 20103, 20107, 20133,
pounds per square inch; 20141, 20302–20303, 20306, 20701–20702,
continues to read as follows:
21301–21302, 21304; 28 U.S.C. 2461, note;
Authority: 49 U.S.C. 20102–03, 20107, S = One-fifth of the minimum specified and 49 CFR 1.49.
20133, 20137–38, 20143, 20701–03, 21301– tensile strength of the material in
02, 21304; 28 U.S.C. 2401, note; and 49 CFR pounds per square inch; and 7. Section 238.5 is amended by
1.49(c), (m). R = Inside radius of the reservoir in revising the definition of ‘‘actuator’’ and
inches. adding a definition of ‘‘piston travel
2. Section 229.5 is amended by
One row of holes shall be drilled indicator’’ to read as follows:
revising the definition of ‘‘MU
locomotive’’ to read as follows: lengthwise of the reservoir on a line § 238.5 Definitions.
intersecting the drain opening. A
§ 229.5 Definitions. * * * * *
reservoir so drilled does not have to
meet the requirements of paragraphs (a) Actuator means a self-contained brake
* * * * *
MU locomotive means a multiple unit and (b) of this section, except the system component that generates the
operated electric locomotive— requirement for a pneumatic or force to apply the brake shoe or brake
(1) With one or more propelling hydrostatic test before it is placed in pad to the wheel or disc. An actuator
motors designed to carry freight or use. Whenever any such telltale hole typically consists of a cylinder, piston,
passenger traffic or both; or shall have penetrated the interior of any and piston rod.
(2) Without propelling motors but reservoir, the reservoir shall be * * * * *
with one or more control stands and a permanently withdrawn from service. A Piston Travel Indicator means a
means of picking-up primary power reservoir now in use may be drilled in device directly activated by the
such as a pantograph or third rail. lieu of the tests provided for by movement of the brake cylinder piston,
* * * * * paragraphs (a) and (b) of this section, the disc brake actuator, or the tread
3. Section 229.31 is amended by but shall receive a hydrostatic test brake unit cylinder piston that provides
revising paragraphs (a) and (c) to read as before it is returned to use or may an indication of the piston travel.
follows: receive a pneumatic test if conducted by * * * * *

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8. Section 238.17 is amended by or related bracket or support. For shall be in accordance with the
revising paragraph (b) introductory text purposes of this section and part 231 of inspection plan required in paragraph
to read as follows: this chapter, a ‘‘safety appliance bracket (g) of this section and the remedial
or support’’ means a component or part actions identified in paragraph (j) of this
§ 238.17 Movement of passenger attached to the equipment for the sole section. A defect for the purposes of this
equipment with other than power brake
purpose of securing or attaching of the section means any anomaly, regardless
defects.
safety appliance. FRA does allow the of size, that affects the designed strength
* * * * * welded attachment of a brace or of the weld. A crack for purposes of this
(b) Limitations on movement of stiffener used in connection with a section means a fracture of any visibly
passenger equipment containing defects mechanically fastened safety appliance. discernible length or width.
found at time of calendar day In order to be considered a ‘‘brace’’ or (e) Identification of equipment. The
inspection: Except as provided in ‘‘stiffener,’’ the component or part shall railroad shall submit a written list to
§§ 238.303(e)(15) and (e)(17), 238.305(c) not be necessary for the attachment of FRA that identifies each piece of
and (d), and 238.307(c)(1), passenger the safety appliance to the equipment passenger equipment equipped with a
equipment containing a condition not in and is used solely to provide extra welded safety appliance bracket or
conformity with this part at the time of strength or steadiness to the safety support by January 1, 2007. Passenger
its calendar day mechanical inspection appliance. equipment placed in service prior to
may be moved from that location for (c) Welded Safety Appliances. (1) January 1, 2007, but not discovered
repair if all of the following conditions Passenger equipment placed in service until after January 1, 2007, shall be
are satisfied: prior to January 1, 2007, that is immediately added to the railroad’s
* * * * * equipped with a safety appliance, written list and shall be immediately
9. Section 238.21 is amended by required by the ‘‘manner of application’’ inspected in accordance with paragraph
revising paragraphs (a) and (c)(2) to read provisions in part 231 of this chapter to (g) through (k) of this section. The
as follows: be attached by a mechanical fastener written list submitted by the railroad
(i.e., bolts, rivets, or screws), and the shall contain the following:
§ 238.21 Special approval procedures.
safety appliance is mechanically (1) The equipment number;
(a) General. The following procedures fastened to a bracket or support that is
govern consideration and action upon (2) The equipment type;
attached to the equipment by welding (3) The safety appliance bracket(s) or
requests for special approval of may continue to be used in service
alternative standards under §§ 238.103, support(s) affected;
provided all of the requirements in
238.223, 238.229, 238.309, 238.311, (4) Any equipment and any specific
paragraphs (e) through (k) of this section
238.405, or 238.427; for approval of safety appliance bracket(s) or
are met.
alternative compliance under (2) Passenger equipment that is supports(s) on the equipment that will
§§ 238.201, 238.229, or 238.230; and for equipped with a safety appliance that is not be subject to the inspection plan
special approval of pre-revenue service directly attached to the equipment by required in paragraph (g) of this section;
acceptance testing plans as required by welding (i.e., no mechanical fastening of (5) A detailed explanation for any
§ 238.111. (Requests for approval of any kind) shall be considered defective such exclusion recommended in
programs for the inspection, testing, and and immediately handled for repair paragraph (e)(4) of this section;
maintenance of Tier II passenger pursuant to the requirements contained (f) FRA’s Associate Administrator for
equipment are governed by § 238.505.) in § 238.17(e) unless the railroad meets Safety reserves the right to disapprove
* * * * * the following: any exclusion recommended by the
(c) * * * (i) The railroad submits a written list railroad in paragraphs (c)(2)(i) and (d)(4)
(2) The elements prescribed in to FRA that identifies each piece of of this section and will provide written
§§ 238.201(b), 238.229(j)(2), and passenger equipment equipped with a notification to the railroad of any such
238.230(d); and welded safety appliance as described in determination.
paragraph (c)(2) of this section and (g) Inspection Plans. The railroad
* * * * *
10. Section 238.229 is revised to read provides a description of the specific shall adopt and comply with and submit
as follows: safety appliance; to FRA a written safety appliance
(ii) For passenger equipment placed inspection plan. At a minimum, the
§ 238.229 Safety appliances—general. in service for the first time on or after plan shall include the following:
(a) Except as provided in this part, all January 1, 2007, the railroad provides a (1) An initial visual inspection
passenger equipment continues to be detailed basis as to why the design of (within 1 year of date of publication)
subject to the safety appliance the vehicle or placement of the safety and periodic re-inspections (at intervals
requirements contained in Federal appliance requires that the safety not to exceed 6 years) of each welded
statute at 49 U.S.C. chapter 203 and in appliance be directly welded to the safety appliance bracket or support
Federal regulations at part 231 of this equipment; and identified in paragraph (e) of this
chapter. (iii) The involved safety appliance(s) section. If significant disassembly of a
(b) Except as provided in this part, on such equipment are inspected and car is necessary to visually inspect the
FRA interprets the provisions in part handled pursuant to the requirements involved safety appliance bracket or
231 of this chapter that expressly contained in paragraphs (g) through (k) support, the initial visual inspection
mandate that the manner of application of this section. may be conducted at the equipment’s
of a safety appliance be a bolt, rivet, or (d) General. Passenger equipment first periodic brake equipment
screw to mean that the safety appliance with a welded safety appliance or a maintenance interval pursuant to
and any related bracket or support used welded safety appliance bracket or § 238.309 occurring after January 1,
to attach that safety appliance to the support will be considered defective 2006.
equipment shall be so affixed to the and shall be handled in accordance with (2) Identify the personnel that will
equipment. Specifically, FRA prohibits § 238.17(e) if any part or portion of the conduct the initial and periodic
the use of welding as a method of weld is defective or contains a crack. inspections and any training those
attachment of any such safety appliance Any repairs made to such equipment individuals are required to receive in

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accordance with the criteria contained from the welded portion of the involved appliance bracket or support to the
in paragraph (h) of this section. safety appliance bracket or support. equipment in a manner that is at least
(3) Identify the specific procedures Removal of paint is not required. as strong as the original design or at
and criteria for conducting the initial (3) The railroad shall disassemble any least twice the strength of a bolted
and periodic safety appliance equipment necessary to permit full mechanical attachment, whichever is
inspections in accordance with the visual inspection of the involved weld. greater. If welding is used to repair the
requirements and criteria contained in (4) Any materials necessary to damaged appliance, bracket, or support,
paragraph (i) of this section. This may conduct a complete inspection must be the following requirements shall be met:
include the adoption and compliance made available to the inspection (i) The repair shall be conducted in
with any date specific industry accepted personnel throughout the inspection accordance with the welding procedures
and developed procedure and criteria. process. These include but are not contained in APTA Standard SS–C&S–
(4) Identify when and what type of limited to such items as mirrors, 020–03—Standard for Passenger Rail
potential repairs or potential remedial magnifying glasses, or other location Vehicle Structural Repair (September
action will be required for any defective specific inspection aids. Remote 2003);
welded safety appliance bracket or viewing aids possessing equivalent (ii) A qualified individual under
support discovered during the initial or sensitivity are permissible for restricted paragraph (h) of this section shall
periodic safety appliance inspection in areas. inspect the weld to ensure it is free of
accordance with paragraph (j) of this (5) Any weld found with a potential any cracks prior to the equipment being
section. defect or crack as defined in paragraph placed in-service;
(5) Identify the records that will be (d) of this section during the initial or (iii) The welded safety appliance
maintained that are related to the initial periodic safety appliance inspection bracket or support shall receive a
and periodic safety appliance shall be inspected by either a certified periodic safety appliance inspection
inspections in accordance with the weld inspector identified in paragraph pursuant to the requirements contained
requirements contained in paragraph (k) (h)(2) and (h)(3) of this section, a in paragraphs (g) through (i) of this
of this section. certified level II or III inspector section; and
(h) Inspection Personnel. The initial identified in paragraph (h)(4) of this (iv) A record of the welded repair
and periodic safety appliance section, or a welding or materials pursuant to the requirements of
inspections shall be performed by engineer possessing a professional paragraph (k) of this section shall be
individuals properly trained and engineer’s license for a final maintained by the railroad.
qualified to identify defective weld determination. No car with a potential (2) A defect or crack in the weld that
conditions. At a minimum, these defect or crack in the weld of a safety is due to inadequate design (i.e.,
personnel include the following: appliance or its attachment may unanticipated stresses or loads during
(1) A qualified maintenance person continue in use until a final service) shall be handled in accordance
(QMP) with at least 4 hours of training determination as to the existence of a with the following:
specific to the identification of weld defect or crack is made by the personnel (i) The railroad must immediately
defects and the railroad’s weld identified in this paragraph. notify FRA’s Associate Administrator
inspection procedures; (6) A weld finally determined to for Safety in writing of its discovery of
(2) A current certified welding contain a defect or crack shall be a cracked or defective weld that is due
inspector (CWI) pursuant to American handled for repair in accordance with to inadequate design;
Welding Society Standard—AWS QC–1, § 238.17(e) and repaired in accordance (ii) The involved safety appliance or
Standard for AWS Certification of with the remedial action criteria the safety appliance bracket or support
Welding Inspectors (1996); contained in paragraph (j) of this shall be reattached to the equipment by
(3) A person possessing a current section. mechanically fastening the safety
Canadian Welding Bureau (CWB) (j) Remedial Action. Unless a defect or appliance or the safety appliance
certification pursuant to the Canadian crack in a weld is known to have been bracket or support to the equipment
Standards Association Standard W59 caused by crash damage, the railroad unless such mechanical fastening is
(2003); or shall conduct a failure and engineering impractical due to the design of the
(4) A person possessing a current analysis of any weld identified in equipment;
level II or level III visual inspector paragraph (e) of this section determined (iii) The railroad shall develop and
certification from the American Society to have a break or crack either during comply with a written plan submitted to
for Non-destructive Testing pursuant to the initial or periodic safety appliance and approved by FRA’s Associate
Recommended Practice SNT–TC–1A— inspection or while otherwise in service Administrator for Safety detailing a
Personnel Qualification and to determine if the break or crack is the schedule for all passenger equipment in
Certification in Nondestructive Testing result of crash damage, improper that series of cars with a similar welded
(2001). construction, or inadequate design. safety appliance bracket or support to
(i) Inspection Procedures. The initial Based on the results of the analysis, the have the involved safety appliance or
and periodic safety appliance repair of the involved safety appliance the safety appliance bracket or support
inspections shall be conducted in bracket or support shall be handled as mechanically fastened to the equipment;
accordance with the procedures and follows: and
criteria established in the railroad’s (1) A defect or crack in a weld due to (iv) If a railroad determines that the
inspection plan. At a minimum these crash damage (i.e., impact of the safety design of the equipment makes it
procedures and criteria shall include: appliance by an outside force during impractical to mechanically fasten the
(1) A complete visual inspection of service or an accident) or improper safety appliance or the safety appliance
the entire welded surface of any safety construction (i.e., the weld did not bracket or support to the equipment,
appliance bracket or support identified conform to the engineered design) shall then the railroad shall submit a request
in paragraph (e) of this section. be reattached by either mechanically to FRA for special approval of
(2) The visual inspection shall occur fastening the safety appliance or the alternative compliance pursuant to
after the complete removal of any dirt, safety appliance bracket or support to § 238.21. Such a request shall explain
grease, rust, or any other foreign matter the equipment, or welding the safety the necessity for any relief sought and

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shall contain appropriate data and service with a safety appliance bracket location, placement, and attachment of
analysis supporting its determination or support attached by welding, the the safety appliances; and
that any alternative method of railroad submits documentation to FRA, (7) Demonstrate the ergonomic
attachment provides at least an for FRA’s review and approval, suitability of the proposed arrangements
equivalent level of safety. containing all of the following in normal use.
(k) Records. Railroads shall maintain information: (e) Any industry standard approved
written or electronic records of the (1) Identification of the equipment by pursuant to § 238.21 will be enforced
inspection and repair of the welded number, type, series, operating railroad, against any person who violates any
safety appliance brackets or supports on and other pertinent data; provision of the approved standard or
any equipment identified in paragraph (2) Identification of the safety causes the violation of any such
(e) of this section. The records shall be appliance bracket(s) or support(s) not provision. Civil penalties will be
made available to FRA upon request. At mechanically fastened to the equipment; assessed under part 231 of this chapter
a minimum, these records shall include (3) A detailed analysis describing the by using the applicable defect code
all of the following: necessity to attach the safety appliance contained in Appendix A to part 231 of
(1) Training or certification records bracket or support to the equipment by this chapter.
for any person performing any of the a means other than mechanical 12. Section 238.231 is amended by
inspections or repairs required in this fastening; and revising paragraph (b) and paragraph
section. (4) A copy and description of the (h)(3) and by adding paragraph (h)(4) to
(2) The date, time, location, and consensus or other appropriate industry read as follows:
identification of the person performing standard used to ensure the § 238.231 Brake system.
the initial and periodic safety appliance effectiveness and strength of the
inspections for each piece of equipment * * * * *
attachment; (b) The design of passenger
identified in paragraph (e) of this (c) Any safety appliance bracket or
section. This includes the identification equipment ordered on or after
support approved by FRA pursuant to September 8, 2000, or placed in service
of the person making any final paragraph (b) of this section shall be
determination as to the existence of a for the first time on or after September
inspected and handled in accordance 9, 2002, shall not require an inspector
defect or crack under paragraph (i)(5) of with the requirements contained in
this section. to place himself or herself on, under, or
§ 238.229(g) through (k). between components of the equipment
(3) A record of all passenger (d) Passenger Cars of Special
equipment found with a safety to observe brake actuation or release.
Construction. A railroad or a railroad’s This requirement will be met if the
appliance weldment that is defective or recognized representative may submit a
cracked either during the initial or passenger equipment is designed or
request for special approval of equipped and handled in accordance
periodic safety appliance inspection or alternative compliance pursuant to
while the equipment is in-service. This with any of the following:
§ 238.21 relating to the safety appliance (1) Designed to permit actual visual
record shall also identify the cause of arrangements on any passenger car
the crack or break. observation of the brake actuation and
considered a car of special construction release without the inspector going on,
(4) The date, time, location, under § 231.18 of this chapter. Any such
identification of the person making the under, or between the equipment;
petition shall be in the form of an (2) Equipped with piston travel
repair, and the nature of the repair to industry-wide standard and at a
any welded safety appliance bracket or indicators as defined in § 238.5 or
minimum shall: devices of similar design and the
support identified in paragraph (e) of
(1) Identify the type(s) of car to which equipment is inspected pursuant to the
this section.
the standard would be applicable; requirements contained in § 238.313 (j);
11. Section 238.230 is added to read
(2) As nearly as possible, based upon or
as follows:
the design of the equipment, ensure that (3) Equipped with brake indicators as
§ 238.230 Safety appliances—new the standard provides for the same defined in § 238.5, designed so that the
equipment. complement of handholds, sill steps, pressure sensor is placed in a location
(a) Applicability. This section applies ladders, hand or parking brakes, so that nothing may interfere with the
to passenger equipment placed in running boards, and other safety air flow to brake cylinder and the
service on or after January 1, 2007. appliances as are required for a piece of equipment is inspected pursuant to the
(b) Welded Safety Appliances. Except equipment of the nearest approximate requirements contained in § 238.313 (j).
as provided in § 238.229(c)(2), all type already identified in part 231 of * * * * *
passenger equipment placed into service this chapter; (h) * * *
on or after January 1, 2007, that is (3) Comply with all statutory (3) Except for MU locomotives, on
equipped with a safety appliance, requirements relating to safety locomotives so equipped, the hand or
required by the ‘‘manner of application’’ appliances contained at 49 U.S.C. 20301 parking brake as well as its parts and
provisions in part 231 of this chapter to and 20302; connections shall be inspected, and
be attached by a mechanical fastener (4) Specifically address the number, necessary repairs made, as often as
(i.e., bolts, rivets, or screws), shall have dimension, location, and manner of service requires but no less frequently
any bracket or support necessary to application of each safety appliance than every 368 days. The date of the last
attach the safety appliance to the piece contained in the standard; inspection shall be either entered on
of equipment mechanically fastened to (5) Provide specific analysis regarding Form FRA F 6180–49A, suitably
the piece of equipment. Safety why and how the standard was stenciled or tagged on the equipment, or
appliance brackets or supports shall not developed and specifically discuss the maintained electronically provided FRA
be welded to the car body unless the need or benefit of the safety appliance has access to the record upon request.
design of the equipment makes it arrangement contained in the standard; (4) A train’s air brake shall not be
impractical to mechanically fasten the (6) Include drawings, sketches, or depended upon to hold unattended
safety appliance bracket or support and other visual aids that provide detailed equipment (including a locomotive, a
prior to placing a piece of equipment in information relating to the design, car, or a train whether or not locomotive

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is attached). For purposes of this passenger service until the equipment’s 14. Section 238.307 is amended by
section, ‘‘unattended equipment’’ means next exterior calendar day mechanical adding paragraph (c)(13) and by revising
equipment left standing and unmanned inspection where it must be repaired or paragraph (d) to read as follows:
in such a manner that the brake system removed from passenger service;
of the equipment cannot be readily provided, all of the following § 238.307 Periodic mechanical inspection
of passenger cars and unpowered vehicles
controlled by a qualified person. requirements are met: used in passenger trains.
Unattended equipment shall be secured (i) The equipment has an inherent
in accordance with the following redundancy of air compressors, due to * * * * *
requirements: either the make-up of the train consist (c) * * *
(i) A sufficient number of hand or or the design of the equipment; (13) The hand or parking brake shall
parking brakes shall be applied to hold (ii) The railroad demonstrates through be applied and released to determine
the equipment. Railroads shall develop verifiable data, analysis, or actual that it functions as intended.
and implement a process or procedure testing that the safety and integrity of a (d) At intervals not to exceed 368
to verify that the applied hand or train is not compromised in any manner days, the periodic mechanical
parking brakes will sufficiently hold the by the inoperative or ineffective air inspection shall specifically include the
equipment with the air brakes released; compressor. The data, analysis, or test following:
(ii) Except for equipment connected to shall establish the maximum number of (1) Inspection of the manual door
a source of compressed air (e.g., air compressors that may be inoperative releases to determine that all manual
locomotive or ground air source), prior based on size of the train consist, the door releases operate as intended; and
to leaving equipment unattended, the type of passenger equipment in the (2) Inspection of the hand or parking
brake pipe shall be reduced to zero at train, and the number of service and brake as well as its parts and
a rate that is no less than a service rate emergency brake applications typically connections to determine that they are
reduction; expected in the run profile for the in proper condition and operate as
(iii) At a minimum, the hand or involved train; intended. The date of the last inspection
parking brake shall be fully applied on (iii) The involved train does not shall be either entered on Form FRA F
at least one locomotive or vehicle in an exceed the maximum number of 6180–49A, suitably stenciled or tagged
unattended locomotive consist or train; inoperative or ineffective air on the equipment, or maintained
(iv) A railroad shall develop, adopt, compressors established in accordance electronically provided FRA has access
and comply with procedures for with paragraph (e)(17)(ii) of this section; to the record upon request.
securing any unattended locomotive (iv) A qualified maintenance person * * * * *
required to have a hand or parking brake determines and verifies that the 15. Section 238.313 is amended by
applied when the locomotive is not inoperative or ineffective air compressor revising the first sentence of paragraph
equipped with an operative hand or does not compromise the safety or (g)(3) and by adding a new paragraph (j)
parking brake; integrity of the train and that it is safe to read as follows:
(v) A railroad shall adopt and comply to move the equipment in passenger
with instructions to address throttle service; § 238.313 Class I brake test.
position, status of the reverser lever, (v) The train crew is informed in * * * * *
position of the generator field switch, writing of the number of units in the (g) * * *
status of the independent brakes, train consist with inoperative or (3) Piston travel is within prescribed
position of the isolation switch, and ineffective air compressors at the limits, either by direct observation,
position of the automatic brake valve, or location where the train crew first takes observation of a piston travel indicator,
the functional equivalent of these items, charge of the train; or in the case of tread or disc brakes by
on all unattended locomotives. The (vi) A record is maintained of the determining that the brake shoe or pad
procedures and instruction shall take inoperative or ineffective air compressor provides pressure to the wheel. * * *
into account weather conditions as they pursuant to the requirements contained * * * * *
relate to throttle position and reverser in § 238.17(c)(4); and (j) In addition to complying with all
handle; and (vii) Prior to operating equipment
(vi) Any hand or parking brakes the Class I brake test requirements
under the provisions contained in this performed by a qualified maintenance
applied to hold unattended equipment paragraph, the railroad shall provide in
shall not be released until it is known person as contained in paragraphs (a)
writing to FRA’s Associate through (i) of this section, railroads
that the air brake system is properly Administrator for Safety the maximum
charged. operating passenger equipment that
number of inoperative or ineffective air does not comply with the design
* * * * * compressors identified in accordance requirement of § 238.231(b)(1) shall
13. Section 238.303 is amended by with paragraph (e)(17)(ii) of this section. perform an additional inspection. At a
adding a new paragraph (e)(17) to read (viii) The data, analysis, or testing minimum, the additional inspection
as follows: developed and conducted under requirement for equipment so designed
§ 238.303 Exterior calendar day paragraph (e)(17)(ii) of this section shall shall include all of the following:
mechanical inspection of passenger be made available to FRA upon request. (1) An additional inspection by a
equipment. FRA’s Associate Administrator for qualified maintenance person of all
* * * * * Safety may revoke a railroad’s ability to items and components contained in
(e) * * * utilize the flexibility provided in this paragraphs (g)(1) through (g)(15) of this
(17) Each air compressor, on paragraph if the railroad fails to comply section;
passenger equipment so equipped, shall with the maximum limits established (2) The additional inspection shall be
be in effective and operative condition. under paragraph (e)(17)(ii) or if such conducted at an interval not to exceed
MU passenger equipment found with an maximum limits are not supported by five (5) in-service days and shall be
inoperative or ineffective air compressor credible data or do not provide adequate conducted while the equipment is over
at the time of its exterior calendar day safety assurances. an inspection pit or on a raised
mechanical inspection may remain in * * * * * inspection track; and

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Federal Register / Vol. 70, No. 235 / Thursday, December 8, 2005 / Proposed Rules 73095

(3) A record of the additional inspection required by § 238.307 or of service since the last test or
inspection shall be maintained pursuant § 238.309 an out of use notation inspection in question. A movement
to the requirements contained in showing the number of out of service made in accordance with § 229.9 of this
paragraph (h) of this section. This days shall be made in the records chapter or § 238.17 is not considered
record can be combined with the Class required under § 238.307(e) and service for the purposes of determining
I brake test record. § 238.309(f). If the passenger car is out the out-of-service credit.
16. Section 238.321 is added to read of service for one or more periods of at Issued in Washington, DC, on November
as follows: least 30 consecutive days, the interval 30, 2005.
§ 238.321 Out-of-service credit. prescribed for any test or inspection Joseph H. Boardman,
When a passenger car is out of service required by § 238.307 and § 238.309 Federal Railroad Administrator.
for 30 or more consecutive days or is out may be extended by the number of days [FR Doc. 05–23672 Filed 12–7–05; 8:45 am]
of service when it is due for any test or in each period the passenger car is out BILLING CODE 4910–06–P

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