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SKF Training Solutions

SKF training handbook


April 2014 March 2015

- India

The Power of Knowledge Engineering

Welcome to the world of


SKF Knowledge Engineering
Our 2014 Training Handbook contains a wide range of courses to support
you in developing a successful training programme for your employees.
SKF training courses are based on over 100 years of experience and knowledge of rotating
machine reliability that is unmatched in the world. We have established close working partnerships with our clients. As a result, we have gained a unique insight into the processes and
challenges that every major industry faces today.
In the current business environment, companies who really stand out are the ones that invest
time and money in upgrading the skills of their employees and helping them maximise their
potential. The same companies, who continually create opportunities for their employees to
learn, will in time reap the rewards of their investment and stay ahead of their competition.
From an industry perspective, SKF training courses focus on enhancing the efficiency of plant
machinery and equipment assets, which are integral to the production process in your business. Your employees will have the opportunity to learn from our experienced instructors, as
they impart their knowledge on best in class reliability maintenance practices.
Our partnerships with global certification councils along with educational institutions in India
will provide your staff with key knowledge of emerging technologies in the field of engineering,
specifically rotating equipment. With comprehensive training sessions that involve hands-on
learning experience, your employees will be equipped with SKF knowledge that furthers their
competency and allows them to add value to your business.
We would like to extend our congratulations to you in making your best business decision
that is, to invest in training for your employees. Please go through this calendar that will give
you all the information of the courses we have for this year and do connect with us to deploy
them for your teams. We wish you an enjoyable learning experience!
Best Regards
Lokesh Saxena
General Manager- Reliability Systems
and Solution Factory, South Asia

SKF Training Handbook | 2

Introduction to
Training Solutions
Mechanical
Maintenance
Electrical
Maintenance
Condition Monitoring
Technology

Lubrication Systems

Industry Specific

Planning & Strategy

Benefits of training
Eliminates re-work and machinery problems to increase reliability
and productivity
Helps prevent catastrophic failures before they happen by identifying the early symptoms
Minimizes repeated failures by addressing the root causes
Enhances plant safety
Improves job satisfaction
Aids in the recruiting process by making the company more attractive in the eyes of potential employees
Reduces turnover as employees are less likely to leave if they keep
learning new skills and keep up within their industry
Increases employee productivity by teaching them advanced techniques to complete everyday tasks more efficiently
Rewards long-time employees who have learned new skills and
are ready to take on new challenges
Reduces the need for employee supervision

Business &
Manufacturing
Excellence
Global Certification
Programs

One Day Programs

SKF Training Handbook | 3

SKF India training courses at a glance


Introduction to Training Solutions.
SKF Training Solutions - Overview....................................................................7
SKF Training Solutions SKF India Limited........................................................8
SKF Training Solutions India...............................................................................9
Customised Learning Plan................................................................................ 10
Course categories............................................................................................... 11
Technical training center at your site.............................................................. 12
Aspects ............................................................................................................... 13
Finishing course for students............................................................................ 14
Training need analysis........................................................................................ 15
A progressive and structured approach to training assessment................. 16
Faculty profile...................................................................................................... 17
Customer testimonial......................................................................................... 22
Mechanical Maintenance
Bearing maintenance technology WE201................................................... 25
Bearings in rotating machinery WE202...................................................... 26
Lubrication in rolling element bearing WE204.......................................... 27
Sealing solutions technology ........................................................................... 28
Root cause bearing damage analysis WE204............................................ 29
Precision shaft alignment WE240 30
Electrical Maintenance
Electrical motor certification training WE 231........................................... 32
Fundamentals of electrical equipment maintenance.................................... 33
Advanced condition based maintenance of electrical equipments.............. 34
Condition Monitoring Technology
Introduction to non destructive testing........................................................... 36
Basics of thermography .................................................................................... 37
Vibration analysis level 1 WI201 .................................................................. 38
Vibration analysis level 2 WI202 .................................................................. 39
Machinery lubrication & oil analysis ............................................................... 40
Lubrication Systems
Introduction to lubrication systems Basic level.......................................... 42
Single line parallel lubrication systems ......................................................... 43
Single line progressive lubrication systems advance level ...................... 44

SKF Training Handbook | 4

Introduction to
Training Solutions

Industry specific
Bearing reliability in aggregate & cement industry WE212..................... 46
Bearing reliability in paper industry WE214............................................... 47
Bearing reliability in steel processing industry.............................................. 48
Bearing reliability in food & beverage processing industry.......................... 49
Planning & Strategy
Proactive maintenance techniques MS210................................................ 51
World class maintenance MS200, MS331.................................................. 52
Reliability centered maintenance MS332.................................................... 53
Spare parts management and inventory control WC230........................ 54
Root cause analysis- LP 200 .......................................................................... 55
Business & Manufacturing Excellence
Lean manufacturing .......................................................................................... 57
Supply chain management .............................................................................. 58
Global Certification Programs
BINDT Accredited vibration analysis training from SKF................................ 60
BINDT Certified training on vibration analysis Category 1....................... 61
BINDT Certified training on vibration analysis Category 2....................... 62
British Institute of Non-Destructive Testing (BINDT) Certified IR
Thermography Category I ................................................................................ 63
ICML The International Council for Machinery Lubrication...................... 64
SKF Self-Learning PC Based Training......................................................... 65
One Day Programs
Non-residential Training ProgramsSchedule for April 2014 to
December 2014 ................................................................................................ 70
Schedule for January 2015 to March 2015................................................... 71
Residential Training ProgramsSchedule for April 2014 to
December 2014.................................................................................................. 72
Schedule for January 2015 to March 2015................................................... 73

Mechanical
Maintenance
Electrical
Maintenance
Condition Monitoring
Technology

Lubrication Systems

Industry Specific

Planning & Strategy


Business &
Manufacturing
Excellence
Global Certification
Programs

One Day Programs

SKF Training Handbook | 5

Training Solutions centres in India

SKF Training Solutions


SKF India Ltd. Chinchwad, Pune 411 033, Maharashtra

Training Solutions Pune


C/o The New Ball Bearing Co.
H-Block, Plot-A-70,
MIDC-Pimpri,
Pune 411 018,
Maharashtra.

Training Solutions Surat


C/o Anchor Institute Cell
Sardar Vallabhbhai National
Institute of Technology SVNIT,
Ichchhanath, Surat 395 007,
Gujarat.

Training Solutions Chandigarh


C/o A. S. Bearing Company
Opp. Sukhmani Institute,
Chandigarh, Ambala Highway,
Derrabassi 140 507,
Chandigarh.

Training Solutions Bangluru


C/o GTCI
Plot #2, Bommasandra
Industrial Area Hosur Road,
Bangalore 560 099

Training Solutions Bhilai- In action from June 2014

SKF Training Handbook | 6

Introduction to
Training Solutions
Mechanical
Maintenance
Electrical
Maintenance
Condition Monitoring
Technology

SKF Training Solutions


- An Overview
Training A cost effective investment
Delivering the highest quality goods at the best value requires highly
skilled employees and optimum machine reliability. Meeting increasingly stringent safety and environment regulations can also affect
your operational costs. These factors make maximizing machine
reliability and maintenance costs crucial. But training your team on
these critical skills as they juggle daily tasks is difficult at best. With
SKF training courses, its never been easier.
Equip your people Deliver results
To leverage your invested capital in machinery and equipment it is
essential to continuously develop your people as you increase efficiency and productivity. SKF offers a comprehensive suite of reliability
and maintenance training courses designed to help plants reduce
machinery problems and achieve maximum reliability and productivity. The training covers most aspects of an Industrial Requirement. It
includes courses on Mechanical and Electrical Maintenance; Condition monitoring, Planning and Strategy, Business and Manufacturing
Excellence etc.

Lubrication Systems

Industry Specific

Planning & Strategy


Business &
Manufacturing
Excellence
Global Certification
Programs

One Day Programs

Available on your terms


SKF Training Solutions can work with you to arrange a training
program as per your convenience. From asset management to basic
maintenance skills, SKF Training Solutions can develop a customized
training for you and your team. We have a full schedule of training
courses held at a variety of locations across the country-or we can
bring our classes at your site.

SKF Training Handbook | 7

SKF Training Solutions


SKF India Limited
Knowledge is increased productivity.
Knowledge is power. But at SKF India, knowledge traverses this
definition. Knowledge for us is the empowerment of your production and maintenance force to deliver greater machine reliability
and increased uptime. To help you achieve this is the SKF Training
Solutions that offers a series of comprehensive training courses.
Every course from SKF Training Solutions is designed to address
a specific machine problem or a maintenance issue and helps
you address it with confidence. The courses cover diverse areas
ranging from core topics such as Bearing Fundamentals and
Lubrication to those involving the use of sophisticated diagnostic
instruments such as Micrologs, etc. SKF Training Solutions training series is the only comprehensive program that offers a 360
perspective on the relevant technical and managerial issues across
the hierarchy of an engineering company.
SKF Training Solutions
The SKF training series is a path-breaking initiative that has been
designed with the objective of creating value for the customers
business by contributing to the development of their people
resources through in-depth training programs. The Institute offers
courses designed to help plants eliminate machinery problems,
and maximize reliability and productivity, by utilizing the very latest in precision maintenance techniques.
Residential courses at SKF Training Solutions, Pune
A lot goes into the making of a world-class training facility, which
is evident from the care with which the SKF Training Solutions is
built. All SKF Training Solutions courses are conducted by professionals with extensive experience in related fields. The Institute
is established in an environment that is extremely conducive to
learning. Located in the lush green campus of SKF Indias Pune
plant at Chinchwad, the Institute offers spacious classrooms, latest
information display arena and a knowledge centre with stateof-the-art learning facilities. It also houses a 68-bed modern
residential facility, a recreation centre and a well-equipped gymnasium to ensure a comfortable stay for the participants.

SKF Training Handbook | 8

SKF Training Solutions India

Introduction to
Training Solutions

is now an Approved Training Organization for


British Institute of Non Destructive Testing

Mechanical
Maintenance

British Institute of Non Destructive Testing (BINDT) has approved


Training Solutions - SKF India Ltd as an Approved Training
Organization (ATO). The British Institute of Non-Destructive
Testing (BINDT) is an accredited certification body offering
personnel certification against criteria set by international and
European standards through the internationally recognized PCN
Certification Scheme.

Electrical
Maintenance

SKF Training Solutions India (Pune location) is already a BINDT


approved examination center since 2008 and in June 2013
initiated the process for Approved Training Centre.
After successful completion of an audit by BINDT in December
2013, SKF Training Solutions was certified as an approved training
organization to conduct BINDT Vibration Analysis Level 1 course
as per ISO 18436 from Feb 2014 to Feb 2017.

Condition Monitoring
Technology

Lubrication Systems

Industry Specific

Planning & Strategy


Business &
Manufacturing
Excellence
Global Certification
Programs

One Day Programs

SKF Training Handbook | 9

Customised Learning Plan


Quickest learning paths to required competency levels

SKF Reliability and maintenance training


Course levels
The SKF Training courses focus on disseminating maintenance
related knowledge worldwide. It offers various programmes that
are developed for easy application.
SKF offer training courses by skill levels. Following this development path is not mandatory, yet highly recommended, as
participants will realise the most benefits by taking the courses
sequentially.
Level 1
E-learning modules delivered online, 24/7, at SKF Self- Learning Tools. Introductory courses familiarise participants with basic
terms and offer basic training on subjects such as bearings,
lubrication, thermography, and more.
SKF Self-Learning Tools are a one-stop solution for students at
various levels including the students of mechanical and other
engineering streams. They offer impartial assessment, and help
you to update your competencies to acquire new skills.
Level 2
Classroom courses taught by SKF specialists at customer locations
or SKF facilities. A combination of theory and hands on instruction. Intermediate courses typically last 2-3 days.
Level 3
Classroom courses taught by SKF specialist or external experts at
customer locations or SKF facilities. Advanced courses typically last
3-5days.

SKF Training Handbook | 10

Course categories

Introduction to
Training Solutions
Mechanical
Maintenance
Electrical
Maintenance
Condition Monitoring
Technology

Lubrication Systems

Industry Specific

While specific course topics may vary to suit specific customer


requirements, SKF training solutions courses are organized to
meet the demands of the five pillars of the SKF Asset Efficiency
Optimization (AEO) workflow process as enlisted below.
Maintenance Strategy (MS)
Courses focus on developing a technically and fundamentally
sound maintenance strategy to meet business goals.
Work Identification (WI)
Course topics include preventive maintenance, predictive technologies, information integration, decision support systems, and
work order request generation.

Planning & Strategy


Business &
Manufacturing
Excellence
Global Certification
Programs

One Day Programs

Work Control (WC)


Course topics include maintenance planning and scheduling,
standard job plans, spare parts alignment, supply and logistics.
Work Execution (WE)
Course topics include precision maintenance, best practices in
lubrication, installation, precision alignment, balancing, and postmaintenance testing.
Living Program (LP)
Focuses on methods and technologies used to evaluate maintenance work and strategy, thereby closing the loop and making
maintenance a continuous improvement process. Course topics
include root cause analysis, reliability analysis, maintenance work
close-out, machine redesign, and technology upgrades.

SKF Training Handbook | 11

Technical training
centre at your site

The Technical Training Centre would consist of latest equipments


in Bearing Maintenance and Condition Monitoring fields which
shall give a unique opportunity to employees to attend hands on
training programs and practical sharing of knowledge.
The lab module shall contain of 3 parts i.e. Bearing Technology
and Alignment Training Set Up, Basic Condition Monitoring Set Up
and Advanced Condition Monitoring Set Up.
The objective of setting up technical training cell is to make
customer independent for the Technical training to be conducted
at their site.
SKF Training Solutions will handhold the trainers nominated by
the customer to carry out the training programs on site.

SKF Training Handbook | 12

Aspects

Introduction to
Training Solutions
Mechanical
Maintenance
Electrical
Maintenance
Condition Monitoring
Technology

Lubrication Systems

Industry Specific

Planning & Strategy

The training cell envisages use of special tools and rigs which
better the understanding of personnel by giving hands on experience to various maintenance problems.
It uses a mix of practical demo tools and rigs, maintenance
products and computer based training tools to together form
a training cell that allows people to get trained as per the best
methodology available.
The main aim is to help unlock the inhibitions / perceptions of
maintenance of machinery.
It caters to carry out trainings in with ease.

Business &
Manufacturing
Excellence
Global Certification
Programs

One Day Programs

SKF Training Handbook | 13

Finishing course for


students
We know that most course curricula today do not equip the students with the knowledge required for satisfactory performance in
their professions. Thus, fresh graduates joining their first job require
extensive training and in some cases get highly stressed and therefore de-motivated thereby severely impairing their performance.
Course objective:
Goal of this course designed for students that can be done along
with usual studies is to enhance skills and understanding of the
bearing and various machineries in which it works. Also an understanding of maintenance practices in industry and learn from
experts.
Among the many advantages that the students stand to gain,
some are:
Getting up to date with latest condition monitoring methods like
vibration analysis
Reliability maintenance and bearing technology
No need to join any external courses or training institutes
Getting better equipped to deliver productively in all their future
endeavors
Getting the advantage of cutting-edge knowledge over their
peers during the placement season
SKF certification
Knowledge partners:
BVUCOE, Pune
SVNIT, Surat
Government College of Engineering, Karad
D. Y. Patil School of Engineering, Pune

SKF Training Handbook | 14

Training need analysis


Highest skills improvement opportunity for staff
Training Needs Analysis (TNA): The shift to a fully integrated,
reliability and risk-based asset management strategy starts with
a good initial understanding of where your staff are today and
where your staff need to be to attain optimum plant performance.
The TNA enables this crucial understanding, combining our experience in training and knowledge of maintenance and reliability.
The goal is to provide useful and meaningful information to help
you focus on improvements for plant performance.

Introduction to
Training Solutions
Mechanical
Maintenance
Electrical
Maintenance
Condition Monitoring
Technology

Lubrication Systems

TNA is conducted with individuals or a group of your staff from


the following work areas:
Managers
Maintenance
Reliability
Engineering
Superintendents / Supervisors
Mechanical maintenance
Electrical maintenance
Planning and stores

Reliability
Condition monitoring
Application
Technicians
Mechanical
Electrical
Reliability
Condition monitoring
Lubrication

Engineers
Mechanical
Electrical

Industry Specific

Planning & Strategy


Business &
Manufacturing
Excellence
Global Certification
Programs

One Day Programs

Targeting twelve areas of competency for improvement


Opportunities for improvement are determined when training
needs analysis is analysed.
Typical improvements fall in the following areas:
1. Bearing and seal technology
2. Power transmission
3. Lubrication
4. Root cause failure analysis
5. Oil analysis
6. Maintenance strategy
7. Non destructive testing
8. Vibration analysis
9. Thermography
10. Motor testing and diagnostics
11. Precision alignment and balancing
12. Planning and scheduling

SKF Training Handbook | 15

A progressive and
structured approach to
training assessment
Gap Analysis Condition Monitoring Technician, Level 2

Grp Average
Rajesh

Skill gap analysis in all key areas of competency, the training


needs analysis will give you a clearer perspective of your peoples
competency and skill levels.
The results are analysed and you will be provided with a report
which includes:
1. A summary of individuals or group of individuals work profile.
2. A spider chart, showing a micro-level assessment of each
question, with skill levels for each area of competency, opportunities for improvement as well as areas of exceptional
performance (refer to spider chart above).
3. A skill level summary matrix showing a macro level assessment
for each of the areas of competency.
4. A detailed proposal of recommendations for improvement for
the individual or group of individuals supported by the finding
of the analysis.

SKF Training Handbook | 16

Faculty profile
Vijay Apte
Vijay has over 25 years of experience as a
functional expert in the fields of maintenance, bearings and services ranging from
plant health assessment, condition monitoring of equipment and mechanical services.
He has hands-on experience in the above
fields in key industrial segments like power,
metals, pulp and paper and cement. As a
faculty for SKF Training Solutions, Vijay delivers key trainings on world class maintenance,
proactive maintenance techniques and condition monitoring.
Vijay is SKF Certified Six Sigma Green Belt
and has delivered more than 25,500 hours
of professional training.

Kumaran Dakshinamurthy
Completed his mechanical engineering and is
an ASNT Level 2 certified vibration analyst,
Kumaran is also a BINDT Category-2 certified
vibration analyst. With a rich experience of 20
years in the field of condition monitoring and
dynamic analysis as well as more than 25,000
training hours completed, Kumaran Dakshinamurthy is one of the finest experts we have for
training in vibration analysis.

Introduction to
Training Solutions
Mechanical
Maintenance
Electrical
Maintenance
Condition Monitoring
Technology

Lubrication Systems

Industry Specific

Planning & Strategy


Business &
Manufacturing
Excellence
Global Certification
Programs

One Day Programs

Arun Prasad
Arun is B.Tech in mechanical engineering with
8 years of experience in condition monitoring.
He is a BINDT category 2 certified vibration
analyst. Expert in predictive reliability maintenance at and part of integrated maintenance
solution contracts at SKF, Arun is truly as
asset faculty for SKF Training Solutions.

SKF Training Handbook | 17

Pratap Kambley
Pratap is a Mechanical Engineer from
Bangalore University. His professional career
includes positions in Application Engineering,
Sales and Marketing, Product Maintenance.
He has over 19 years of experience in key
industrial segments like cement, steel, pulp
and paper, mining, power, machine tools etc.
Pratap heads Application Engineering team
for two regions across India.

Amit Mandal
Amit Mandal is a Sr. Faculty for SKF Training
Solutions. He has completed B Tech Mechanical Engineering from Amravati University
and Diploma in Bearing Technology from SKF
College China. Amit is also a SKF Certified Six
Sigma Green Belt and also has a strong domain knowledge in Bearing Maintenance and
Application Engineering. He has completed
his training in Self aligning solutions from
SKF Sweden and Large Size Bearings and 4
Row TRB from SKF Germany. With 12 years
experience and more than 22,000 Training
hours delivered to more than 2,200 professionals across South Asia. Amit is one of the
exceptional faculty we have at SKF Training
Solutions.

Rahul Deshpande
Rahul Deshpande is the principle faculty for
SKF Training Solutions for Vibration Analysis.
BE (Mechanical Engg.) from Pune University having complete domain knowledge of
Condition Monitoring, Bearings, Maintenance
Products, Sealing solutions, Lubrication solution, Rahul is a BINDT Category-2 Certified
Vibration Analyst with more than 12 years
experience working in maintenance and repair solutions. He is SKF Certified Six Sigma
Green Belt and also certified bearing damage
analyst.

SKF Training Handbook | 18

Parthiv Patel
Parthiv Patel is an expert in Bearing Technology, Bearing Failure Analysis having segment
knowledge on HPI, Maintenance Products and
Lubrication to name a few. He has completed
his B.E. Mechanical engineering and has
5 years of experience in maintenance of rotating machinery and bearing application engineering. Parthiv has completed 6,600 hours of
classroom training delivered till date.

Arun Kalyana Rajan Shenbakamurthy


A Mechanical Engineer from Madras University, Arun has over 16 years of experience in
the fields of condition monitoring, laser alignment, in-situ dynamic balancing, thermography and dynamic analysis. A BINDT Level-II
certified vibration analyst, he has worked in
different key segments and industries like
paper, cement, automobile, iron and steel,
food and beverages, sugar etc.

Introduction to
Training Solutions
Mechanical
Maintenance
Electrical
Maintenance
Condition Monitoring
Technology

Lubrication Systems

Industry Specific

Planning & Strategy


Business &
Manufacturing
Excellence

Also a certified SKF Six Sigma Green Belt,


Arun has dedicated more than 5,500 hours
towards training.

Global Certification
Programs

Prasad Panajkar

One Day Programs

Prasad has completed his B.E. Mechanical


Engineering from Nagpur University. He is an
expert in bearing maintenance and technology, bearing failure analysis and lubrication.
Prasad has 8 years experience in bearing
application engineering.

SKF Training Handbook | 19

Gaurav Arora
Gaurav has completed his B.Tech Mechanical
Engineering from Punjab Technical University
(Guru Nanak Dev Engineering college ludhiana). He is an expert in bearing maintenance
and technology, bearing failure analysis and
lubrication. Gaurav has 7 years experience
in bearing application engineering. He has
trained more than 1,100 participants across
different regions across India.

Abhishek Das
A Mechanical Engineer from RCVE Bangalore, Abhishek Das has over 7 years of experience in the bearing industry ranging from
bearing application knowledge, mounting and
dismounting of large size bearings to design
and root-cause failure analysis. One of the
experts in the Steel industry, he conducts
training on large size bearings with more
than 1,100 hours dedicated till date.

Vasant Terwadkar
Vasant has been with SKF for 9 years now,
with over 14 years of rich experience in
the textile segment. Since his graduation
in textile plant engineering, he has been
associated with OEMs and end users of
textile closely. Vasant has been closely
associated with imparting textile products
training at Bangladesh, on site trainings
for machine handling, solutions for textile
segment, bearing maintenance technology,
practical mounting-dismounting, and segment training to application engineers and
territory managers, and has delivered over
more than 5,000 Hours of classroom and
practical trainings till date.

SKF Training Handbook | 20

Amit Phakade
Amit has completed his BE Mechanical from
Shivaji University. He is SKF ATC-1 level certified and an expert in Bearing Maintenance
Technology and Failure Analysis and Centrifugal Pumps and has conducted training at
SKF Training Solutions for various customers
across segments.

Introduction to
Training Solutions
Mechanical
Maintenance
Electrical
Maintenance
Condition Monitoring
Technology

Tanmay Sharma
Working as an application engineer for RSS
North and a faculty of SKF Training Solutions,
Tanmay has completed BE (Mechanical Engg)
from Kurukshetra University. He has 4 years
hands-on experience in design and application technology has handled major technical
projects in segments like power, cement,
and FMCG. Tanmay has delivered more than
2,000 training hours and trained more than
1,000 professionals all over India. He has
conducted root cause failure analysis on
bearings in all segments.

Debottam Bose
Debottam Bose had completed B.E. (Mechanical) from Jadavpur University, Kolkata &
has rich experience in Bearing maintenance
Technology and Application Engineering. Debottam has completed more than 700 hours
of classroom training delivery as a bearing
expert.

Lubrication Systems

Industry Specific

Planning & Strategy


Business &
Manufacturing
Excellence
Global Certification
Programs

One Day Programs

SKF Training Handbook | 21

Customer testimonial
Excellent training program delivered on vibration analysis. Topics related to spectrum analysis and problem solving for condition monitoring equipments, the topics were relevant to our daily
problems and the course was very well structured.
Holcim Group
Understanding of the various bearing failure phenomena and the
ability to co-ordinate the necessary actions for failure analysis.
Good failure case studies discussed.
Ultratech Cement Ltd.
The training centre has excellent lasted training tools. The study
material provided is very good. Good knowledge and practical skills
to select the best bearings for applications, best practice in bearing, fitting and dismounting. We help in improving reliability of the
rotating equipments.
ITC Ltd.
Very effective to help improve our skill and knowledge related to
maintenance activities. Training material is very good & practical
based. Excellent delivery made by the faculty. Will utilize knowledge
to standardize our existing processes.
Procter & Gamble
Very effective training program on bearing maintenance technology. Satisfied with the training and had good hands-on practices on
mounting and dismounting of bearings.
Maruti Suzuki India Ltd.

SKF Training Handbook | 22

Introduction to
Training Solutions

Good knowledge about applications of bearings related to lubrication,


failure causes which are generally neglected. Excellent knowledge
gained on bearing failures. Good study material provided.
Steel Authority of India Ltd.
Very structured course content with lots of videos. Very interactive and
effective training. The knowledge gained if properly applied, will lead to
longer bearing service life, which improves the reliability of machine.
Tata Power Company Ltd.
Very good training for every mechanical person. The training is very
useful for mechanical department for daily maintenance activities. The
session was very practical and helpful to understand the mounting
and dismounting of the bearings. Excellent presentation with examples. It is really wonderful program which has given good guidance
about safe and best practices to be done.
Reliance Industries Ltd.
Excellent training for better understanding of Bearing & Lubrication.
Also got to know best maintenance practices. The training was very
informative & practical oriented.
PepsiCo India Holdings (P) Ltd.
Very interactive training. Excellent trainers, very knowledgeable. A well
organized training programme giving good domain knowledge and
other skills, the practical tools will really help in implementation.
- Indian Oil Corp. Ltd.

Mechanical
Maintenance
Electrical
Maintenance
Condition Monitoring
Technology

Lubrication Systems

Industry Specific

Planning & Strategy


Business &
Manufacturing
Excellence
Global Certification
Programs

One Day Programs

SKF Training Handbook | 23

Mechanical
Maintenance

SKF Training Handbook | 24

Bearing maintenance technology WE201

Introduction to
Training Solutions

Course objective:
Goal of this course is to provide the
participants with the knowledge
and practical skills to select the best
bearings for applications. Learn
worlds best practice in bearing,
fitting and dismounting from engineers using the correct fitting and
removal tools and techniques. This
will improve reliability of the rotating
equipments.

Recommended for:
Application Engineer, Condition
Monitoring Engineer / Design
Engineer, Maintenance Engineer /
Manager / Supervisor, Quality Engineer, Reliability Engineer / Manager /
Supervisor.

Mechanical
Maintenance

Prerequisite:
A fundamental knowledge and ability
to use basic hand tool is required.

Condition Monitoring
Technology

Course contents:

Course information:
Duration: 4 days
Course Fee: ` 36,000/- plus
Service Tax (per participant)
Max. Participation: 20

Lubrication Systems

Basics of bearings
Ball bearing types
Roller bearing types
Bearing selection criteria
Bearing life calculation
Selection of fits & tolerance
Bearing lubrication
Mounting & dismounting
Introduction to bearing failures
and their causes
Bearing storage & handling
Maintenance tips
Brief review on spurious and
reconditioned bearings

Course fees includes lodging &


boarding facility at Pune location
Imp info:
a. Certification & written exam of
` 2,000/- is included with this
course. Exam is conducted on the
afternoon of the final day of class.

Electrical
Maintenance

Industry Specific

Planning & Strategy


Business &
Manufacturing
Excellence
Global Certification
Programs

Course schedule:
Location

Date

Pune

5-8 May, 2014, 4-8 Aug, 2014


15-18 Dec, 2014, 3-5 Mar, 2015

Chennai

9-12 June, 2014

Surat

15-18 Sept, 2014

Bengaluru

24-27 Nov, 2014

Chandigarh

19-22 Jan, 2015

One Day Programs

Online training modules to supplement this training will be


provided for one month with this course

SKF Training Handbook | 25

Bearings in rotating machinery WE202


Course objective:

How to improve the service life of


machinery with rotating equipment systems. It focuses on most
common rotating equipments
such as motors, fans, pumps and
gearboxes.

Course contents:
Part 1: Industrial motors
Bearing arrangements
Friction
Sealed-for-life lubrication
Shaft and housing fits
Mounting & dismounting
Troubleshooting

Part 2: Industrial pumps

Bearing arrangements
ANSI vs. API design overview
Pump bearings
Cavitation
Off-BEP operation
Low bearing service life

Part 3: Industrial fans

Bearing arrangements
Controlling heat expansion
Lubrication of fans
Mounting & dismounting
Grease selection: basics
Case studies

Part 4: Industrial gearboxes

Bearing arrangements
Static, splash and circulating oil
lubrication
Lubricant selection
Extending gearbox service life

Recommended for:

Application Engineer, Condition


Monitoring Engineer / Design
Engineer, Maintenance Engineer
/ Manager / Supervisor, Quality
Engineer, Reliability Engineer /
Manager / Supervisor.

Prerequisite:

A fundamental knowledge and


ability to use basic hand tool is
required.
Atleast one year experience in
maintenance

Course information:

Duration: 3 days
Course Fee: ` 27,000/- plus
Service Tax (per participant)
Max. Participation: 20
Course fees includes lodging &
boarding facility at Pune location

Course schedule:
Location

Date

Chandigarh

3-5 June 2014

Pune

20-22 Jan 2015

Online training modules to supplement this training will be


provided for one month with this course.
Note: Certification & written exam of ` 2,000/- is included
with this course. Exam is conducted on the afternoon of the
final day of class.

SKF Training Handbook | 26

Lubrication in rolling element bearing


WE204
Course objective:

The objective of this course is to


provide the knowledge and skills
necessary to resolve lubrication,
cleanliness, and sealing issues in
order to extend bearing service life.
Upon completion of this course,
attendees will be able to understand
the principles of bearing life, understand the basics of lubrication theory
and the effect of lubrication and contamination on bearing life

Recommended for:

Application Engineer, Condition


Monitoring Engineer / Design
Engineer, Maintenance Engineer /
Manager / Supervisor, Quality Engineer, Reliability Engineer / Manager
/ Supervisor

Prerequisite:

Basic machine maintenance skills


and experience.

Introduction to
Training Solutions
Mechanical
Maintenance
Electrical
Maintenance
Condition Monitoring
Technology

Lubrication Systems

Course information:

Course contents:

Duration: 3 days
Course Fee: ` 27,000/- plus
Service Tax (per participant)

Basics of bearing
Lubrication theory
Selection of proper lubricant
(Oil and grease)
Contamination and cleanliness
Sealing
Bearing service life
Lubrication systems

Course fees includes lodging &


boarding facility at Pune location

Industry Specific

Planning & Strategy


Business &
Manufacturing
Excellence

Course schedule:
Location

Date

Surat

21-23 May 2014

Chandigarh

15-17 Sept 2014

Pune

16-18 Feb 2015

Global Certification
Programs

One Day Programs

Note: Certification & written exam of ` 2,000/- is included


with this course. Exam is conducted on the afternoon of the
final day of class.

SKF Training Handbook | 27

Sealing solutions technology


Course objective
This course is designed to develop
knowledge in industrial sealing
products for rotary and reciprocating motion, application fundamentals and competence in devising
effective sealing solutions.
The information and training will
enable students to understand the
concepts and application of sealing
solutions to achieve optimum seal,
bearing and equipment performance.
Course content
To provide the participants with
the fundamentals of rotary and
reciprocating seals, principles of
sealing operations, elastomeric
materials and their properties,
and the effects of operating
parameters in seal performance
To have an understanding of
the various seal designs, their
applications and seal design
development trends
To learn a systematic approach
to Sealing System Failure
Analysis, most common failure
modes; includes participation in
actual case studies

To provide an overview of common sealing components used


in various industrial applications
and a guide to sealing system
designs in heavy industry segments
To learn appropriate handling
and installation procedures,
methods, tools and parameters;
includes a workshop environment for hands-on experience
To provide an overview of other
sealing systems and services
including SKF custom sealing
solutions
Recommended for:
Machinery Designers, Reliability
Engineers, Maintenance Engineers
and Technicians, Consultants.
Course information:
Duration: 2 Day
Course Fee: ` 18,000/- plus
Service Tax (per participant)
Max. Participation: 20
Course fees includes lodging &
boarding facility at Pune location

Course schedule:
Location

Date

Chennai

2-3 Sept 2014

Pune

23-24 Mar 2015

Note: Certification & written exam of ` 2,000/- is included


with this course. Exam is conducted on the afternoon of the
final day of class.

SKF Training Handbook | 28

Root cause bearing damage analysis


WE204
Course objective:
Goal of this course is to provide the
participants with the competence
to give optimal support to users in
solving their problems, by gaining:
1. Thorough understanding of the
various bearing failure phenomena and the ability to co-ordinate the necessary actions for
failure analysis.
2. Skill to provide an appropriate proposal to eliminate, or at
least reduce the bearing failure
problem.
Course contents:
Review on bearings & their application
Load path patterns
ISO 15243Bearing failure
modes and classification

Methodology
Exercise on bearing failure study
How to identify spurious and
reconditioned bearings
Recommended for:
Application Engineer / Maintenance
Engineer / Supervisor, Quality
Engineer, Reliability Engineer
Prerequisite:
Basic knowledge of bearings and
their applications
Course information:
Duration: 2 Days
Course Fee: ` 22,000/- plus
Service Tax (per participant)
Max. Participation: 15
Course fees includes lodging &
boarding facility at Pune location

Course schedule:
Location

Date

Pune

21-22 April 2014, 13-14 Oct 2014

Surat

21-22 July 2014, 24-25 Feb 2015

Bangalore

25-26 Aug 2014

Introduction to
Training Solutions
Mechanical
Maintenance
Electrical
Maintenance
Condition Monitoring
Technology

Lubrication Systems

Industry Specific

Planning & Strategy


Business &
Manufacturing
Excellence
Global Certification
Programs

One Day Programs

Online training modules to supplement this training will be


provided for one month with this course.
Note: Certification & written exam of ` 2,000/- is included
with this course. Exam is conducted on the afternoon of the
final day of class.

SKF Training Handbook | 29

Precision shaft alignment WE240


Course objective:
Learn the reasons and definitions of alignment and misalignment
Discuss types of misalignment,
including angular, offset, horizontal, and vertical
Understand the steps and
procedures required to inspect
and prepare a machine prior to
alignment, including alignment
tools and methods
Learn the list of proactive steps
taken to ensure a successful
alignment process
Practice discuss mechanical, dial,
and laser alignment methods
Understand the mechanical and
laser techniques
Course contents:
Introduction to shaft alignment
Alignment definitions

Pre-alignment checks
Soft Foot
Rough alignment
Alignment moves for precision
and problem solving
Alignment methods
Hands-on laser alignment tool
Recommended for:
Service, maintenance, machine
repair or plant / facility engineering
staff of an industrial or OEM facility.
Prerequisite:
Basic machine maintenance skills
and experience. General computer
and calculating skills are helpful.
Course information:
Duration: 1 day
Course Fee: ` 9,000/- plus
Service Tax (per participant)
Max. Participation: 15

Course schedule:
Location

Date

Pune

10 June 2014

Chennai

26 Aug 2014

Online training modules to supplement this training will be


provided for one month with this course.

SKF Training Handbook | 30

Electrical
Maintenance

Introduction to
Training Solutions
Mechanical
Maintenance
Electrical
Maintenance
Condition Monitoring
Technology

Lubrication Systems

Industry Specific

Planning & Strategy


Business &
Manufacturing
Excellence
Global Certification
Programs

One Day Programs

SKF Training Handbook | 31

Electrical motor certification training


WE 231
Course objective:
Attendees will learn best practices
for electric motor bearing service
and repair

Recommended for:
Service, maintenance, machine
repair or plant / facility engineering
staff of an industrial or OEM facility.

Course contents:
Bearing arrangements in electric
motors
Motor teardown and bearing
dismounting
Shaft and housing fits
Motor assembly and bearing
mounting
Lubrication
Post service procedures
Most common bearing failures

Prerequisite:
Basic machine maintenance skills
and experience. Basic knowledge
of bearings and electrical motors.
Course information:
Duration: 1 day
Course Fee: ` 9,000/- plus
Service Tax (per participant)
Max. Participation: 20

Course schedule:
Location

Date

Pune

5 Aug 2014

Surat

8 Dec 2014

Note: Certification & written exam of ` 2,000/- is included


with this course. Exam is conducted on the afternoon of the
final day of class.

SKF Training Handbook | 32

Fundamentals of electrical equipment


maintenance
Course objective:
Goal of this course is to Review
Fundamentals of Motors, Generators, Cables, Switchgears, Power and
Distribution Transformers, along with
their construction, Installation, commissioning testing and maintenance.
This course will cover the latest
maintenance trends and diagnostics
testing.
Course contents:
AC Motor / generator: Construction and types, installation, commissioning and maintenance test.
Power cable: Construction,
installation, commissioning and
diagnostic testing
Cable fault detection
Power & distribution transformers:
Construction, installation, commissioning and diagnostic testing.

Switchgears: Construction,
installation, commissioning and
diagnostic testing.
Recommended for:
Electrical Manager / Application
Engineer, Design Engineer
Prerequisite:
Basic knowledge of electrical equipments and experience in maintenance will be helpful.
Course information:
Duration: 2 days
Course Fee: ` 16,000/- plus
Service Tax (per participant)
Max. Participation: 20
Course fees includes lodging &
boarding facility at Pune location

Note: Certification & written exam of ` 2,000/- is included


with this course. Exam is conducted on the afternoon of the
final day of class.

Introduction to
Training Solutions
Mechanical
Maintenance
Electrical
Maintenance
Condition Monitoring
Technology

Lubrication Systems

Industry Specific

Planning & Strategy


Business &
Manufacturing
Excellence
Global Certification
Programs

One Day Programs

SKF Training Handbook | 33

Advanced condition based maintenance of


electrical equipments
Course objective:
The participants will learn about
various diagnostic Testing methods
like: Offline and online testing, high
level test like Motor Current and
Torque Signature, Acoustic Emission, Surge Testing (IEEE522), Tan
Delta & Capacitance Measurement,
Partial Discharge Measurement,
Dielectric Response Analysis. The
latest VLF (Very Low Frequency)
HIPOT will be discussed in comparison to DC HIPOT and AC HIPOT
Testing as per IEEE 433.
Course contents:
Part I: Power cable
Fundamentals of cable
construction
Commissioning testing / acceptance tests at site
Diagnostic testing
a. Insulation resistance test
b. Polarization index
c. Tan delta and capacitance
measurement
d. Partial discharge
measurement
Low frequency testing
Part II: Transformers
1. Fundamentals of transformers
2. Acceptance tests
5. Various diagnostic testing

6. Online and offline testing and


monitoring
Part III: Motors & Generators
Fundamental of motors, generators and its construction and
type
Online testing for condition
monitoring
Offline testing to assess the
condition of the motors
Interpretation of the test results
Recommended for:
Electrical / Manager / Supervisor,
Application Engineer, Condition Monitoring Engineer, Design
Engineer, Maintenance Engineer /
Manager / Supervisor / Reliability
Engineer / Manager / Supervisor
Prerequisite:
Basic knowledge of electrical
equipments and experience in
maintenance will be helpful.
Course information:
Duration: 3 days
Course Fee: ` 26,000/- plus
Service Tax (per participant)
Max. Participation: 20
Course fees includes lodging &
boarding facility at Pune location

Course schedule:
Location

Date

Pune

12-14 May 2014, 10-12 Nov 2014

Online training modules to supplement this training will be


provided for one month with this course.
Note: Certification & written exam of ` 2,000/- is included
with this course. Exam is conducted on the afternoon of the
final day of class.
SKF Training Handbook | 34

Condition
Monitoring
Technology

Introduction to
Training Solutions
Mechanical
Maintenance
Electrical
Maintenance
Condition Monitoring
Technology

Lubrication Systems

Industry Specific

Planning & Strategy


Business &
Manufacturing
Excellence
Global Certification
Programs

One Day Programs

SKF Training Handbook | 35

Introduction to non destructive testing


Course objective:
This course will help in selection of NDT methods for different products like forging, rolling,
casting, welding, machine and used
components.
Course contents:
Introduction to NDT
Discontinuities associated with
different manufacturing process.
Principal, applications and limitations NDT methods
- Liquid penetrant examination
- Magnetic particle examination
- Ultrasonic examination
- Visual examination
- Radiography examination

Recommended for:
Condition Monitoring Engineer /
Electrical Engineer / Manager /
Supervisor, Engineering Manager /
Supervisor, Engineering Manager /
Prerequisite:
Minimum 2 years of experience in
in maintenance, production, planning and condition monitoring in
any industry
Course information:
Duration: 2days
Course Fee: ` 18,000/- plus
Service Tax (per participant)
Max. Participation: 20
Course fees includes lodging &
boarding facility at Pune location

Course schedule:
Location

Date

Pune

14-15 July 2014, 22-23 Dec 2014

Surat

6-7 Oct 2014

Note: Certification & written exam of ` 2,000/- is included


with this course. Exam is conducted on the afternoon of the
final day of class.

SKF Training Handbook | 36

Basics of thermography
Course objective:
This course is geared to equip the
new user of a thermography camera
in its use for a variety of condition
monitoring and predictive maintenance application.
Course contents:
Basic theory of thermography
Thermal science fundamental
Basic camera setup and operation
Heat transfer and infrared science
Thermal measurement
Application of thermography
Hands on use of thermal imaging
equipment.
Recommended for:
Condition Monitoring Engineer /

Electrical Engineer / Supervisor,


Engineering Manager / Mechanical
Maintenance Engineer / Supervisor,
Reliability Engineer / Supervisor,
Operations Manager / Supervisor
Prerequisite:
Minimum 2 years of experience in
any industry
Course information:
Duration: 2 days
Course Fee: ` 18,000/- plus
Service Tax (per participant)
Max. Participation: 20
Course fees includes lodging &
boarding facility at Pune location

Introduction to
Training Solutions
Mechanical
Maintenance
Electrical
Maintenance
Condition Monitoring
Technology

Lubrication Systems

Industry Specific

Planning & Strategy

Course schedule:
Location

Date

Pune

9-10 June 2014, 10-11 Nov 2014


17-18 Mar 2015

Chandigarh

24-25 July 2014

Chennai

8-9 Jan 2015

Note: Certification & written exam of ` 2,000/- is included


with this course. Exam is conducted on the afternoon of the
final day of class.

Business &
Manufacturing
Excellence
Global Certification
Programs

One Day Programs

SKF Training Handbook | 37

Vibration analysis level 1 WI201


Course objective:
To highlight the urgent need
for problem diagnostics and
implement practical solutions by
vibration analysis.
Bring to focus the importance of
condition monitoring to improve
the availability of operating
machines, scientific problem
diagnostics and effective maintenance methodologies.
This course will help you to
identify machinery problems and
to find cost effective solutions.
Course contents:
Basics of condition based maintenance
Fundamentals of machinery
vibration
Vibration standards for various
equipments according to ISO
10816
Instrumentation: Sensor types,
Mounting methods and applications
Practicals with FFT analyzer on

demonstration rig
establishing vibration measurements
Spectrum analysis
How to analyse typical machinery problems
Group work and case studies
Recommended for:
Service, maintenance, condition
monitoring, machine repair or plant
/ facility engineering staff of an
industrial or OEM facility.
Prerequisite:
Basic machine maintenance skills
and experience. General computer
and calculating skills are helpful.
Course information:
Duration: 2 days
Course Fee: ` 20,000/- plus
Service Tax (per participant)
Max. Participation: 15
Course fees includes lodging &
boarding facility at Pune location

Course schedule:
Location

Date

Pune

23-24 April 2014, 15-16 Sept 2014,


19-20 Jan 2015

Chennai

5-6 May 2014, 9-10 Oct 2014

Surat

23-24 June 2014

Chandigarh

19-20 Nov 2014

Online training modules to supplement this training will be


provided for one month with this course.
Note: Certification & written exam of ` 2,000/- is included
with this course. Exam is conducted on the afternoon of the
final day of class.

SKF Training Handbook | 38

Vibration analysis level 2 WI202


Course objective:
Bring to focus the importance of
condition monitoring to improve the
availability of operating machines,
scientific problem diagnostics and
effective maintenance methodologies. To highlight the urgent need for
problem diagnostics and implement practical solutions by vibration
analysis.
Course contents:
The basics of condition-based
maintenance
Fundamentals of machinery
Vibration (Brief review of vibration
analysis level-1)
ISO 10816 standards for different
equipments
Signal processing and data acquisition
Vibration signature analysis
Phase analysis
Practicals with FFT analyser on
demonstration rig

Introduction to
Training Solutions

Machinery fault diagnosis


Corrective actions
Case studies and discussion

Mechanical
Maintenance

Recommended for:
Service, maintenance, condition
monitoring, machine repair or plant
/ facility engineering staff of an
industrial or OEM facility.

Electrical
Maintenance

Prerequisite:
Vibration analysis level-1 WI201
or previous experience in vibration
required. General computer and
calculating skills are helpful.
Course information:
Duration: 3 days
Course Fee: ` 30,000/- plus
Service Tax (per participant)
Max. Participation: 15
Course fees includes lodging &
boarding facility at Pune location.

Course schedule:
Location

Date

Chennai

21-23 July 2014, 15-17 Dec 2014

Pune

11-13 Aug 2014, 24-26 Nov 2014,


10-12 Mar 2015

Condition Monitoring
Technology

Lubrication Systems

Industry Specific

Planning & Strategy


Business &
Manufacturing
Excellence
Global Certification
Programs

One Day Programs

Online training modules to supplement this training will be


provided for one month with this course.
Note: Certification & written exam of ` 2,000/- is included
with this course. Exam is conducted on the afternoon of the
final day of class.

SKF Training Handbook | 39

Machinery lubrication & oil analysis


Course objective:
With hundreds of lubricant types,
base stocks, additive packages and
viscosity grades to choose from,
how a person can decide which
lubricant is right for a machine.
After attending these courses,
you will be empowered with the
knowledge to understand the
important lubricant properties
and how to strategically select the
correct lubricant for each machine
application.
Course contents:
Maintenance strategy
Lubrication theory
Lubricant formulation
Grease application and performance
Lubricant selection
Lubricant spplication
Lubricant condition control

Lube Storage and Management


Oil Analysis
Recommended for:
Application Engineer, Condition
Monitoring Engineer, Engineering
Manager / Supervisor / Mechanical
Maintenance Engineer / Manager /
Supervisor / Reliability Engineer /
Manager / Supervisor.
Prerequisite:
Basic machine maintenance skills
and experience.
Course information:
Duration: 3 days
Course Fee: ` 27,000/- plus
Service Tax (per participant)
Max. Participation: 20
Course fees includes lodging &
boarding facility at Pune location.

Course schedule:
Location

Date

Pune

8-10 Oct 2014, 23-25 Feb 2015

Note: Certification & written exam of ` 2,000/- is included


with this course. Exam is conducted on the afternoon of the
final day of class.

SKF Training Handbook | 40

Introduction to
Training Solutions

Lubrication
Systems

Mechanical
Maintenance
Electrical
Maintenance
Condition Monitoring
Technology

Lubrication Systems

Industry Specific

Planning & Strategy


Business &
Manufacturing
Excellence
Global Certification
Programs

One Day Programs

SKF Training Handbook | 41

Introduction to lubrication systems


Basic level
Course objective:
To equip our design, sales, service,
maintenance, machine repair
or plant engineering staff from
various mechanical and OEM
Industries all over the world the
knowledge and importance of:
The right lubricant
In the right amount
With the right lubrication system
At the right time
At the right lubrication point
Highlights on lubrication possible even in machine running
condition - improved equipment
availability
This program helps in saving
time with optimum manpower
utilization
Understanding about better
lubrication system that can be
achieved, when the components
of systems are in motion.
To equip technical people on
how lubrication can help in
energy saving
Principle:
Small quantities of lubricant fed
at more frequent intervals achieve
better lubrication compared to
large quantities fed at less frequent
intervals.

SKF Training Handbook | 42

Course content:
Why lubrication systems?
Basic lubricants preferred
The Basics of Lubrication Systems (LS)
Taxonomy of Centralized Lubrication Systems (CLS)
Components used in CLS and its
function and importance
Principle of CLS with industrial
examples
Operational theory behind each
CLS
Benefits of CLS
Lincoln manufacturing CLS (In
brief : Ref: Advance Level) and
its industrial application/benefits
Recommended for:
Design, Sales, Service, Maintenance, Machine Repair or Plant
/ Facility engineering staff of an
industrial.
Prerequisite:
Basic Mechanical knowledge, general computer and calculating skills.
Course information:
Duration: 4 days

Single line parallel lubrication systems


Course objective:
To equip our design, sales,
service, maintenance, machine
repair or plant engineering staff
from various mechanical and
OEM Industries all over the
world the knowledge, importance and advantages of Single
Line Parallel Systems
This program helps in saving
time with optimum manpower
utilization
Understanding about the
optimized lubrication system
achieved by Single Line Parallel
Systems, which guarantees delivery of predetermined amount
of lubricant during equipment
operation.
Course content:
Why Single Line Parallel Lubrication Systems?
Basic lubricants preferred
The Basics of Single Parallel
Lubrication Systems
Components used in Single Line
Parallel and its function and
importance

Principle of Single Line Parallel


System with industrial examples
Operational theory behind each
Single Line Parallel System
Benefits of Single Line Parallel
Systems
Importance of injectors used in
the assembly
Testing of the system at one site
condition
Lincoln manufacturing in brief
on Single Line Parallel Systems
and its industrial application/
benefits
Recommended for:
Design, Sales, Service, Maintenance, Machine Repair or Plant
/ Facility engineering staff of an
industrial.
Prerequisite:
Basic Mechanical knowledge, general computer and calculating skills.
Course information:
Duration: 3 days

Introduction to
Training Solutions
Mechanical
Maintenance
Electrical
Maintenance
Condition Monitoring
Technology

Lubrication Systems

Industry Specific

Planning & Strategy


Business &
Manufacturing
Excellence
Global Certification
Programs

One Day Programs

SKF Training Handbook | 43

Single line progressive lubrication systems


Advance level
Course objective
To equip our Design, Sales,
Service, maintenance, machine
repair or plant engineering staff
from various Mechanical and
OEM Industries all over the
world the knowledge, importance and advantages of Single
Line Progressive Systems
This program helps in saving
time with optimum manpower
utilization
Understanding about the
optimized lubrication system
achieved by Single Line Parallel
Systems, which guarantees delivery of predetermined amount
of lubricant during equipment
operation.
Course content
Why Single Line Progressive
Lubrication Systems?
Basic lubricants preferred
The Basics of Single Progressive
Lubrication Systems
Components used in Single Line
Progressive and its function and
importance

SKF Training Handbook | 44

Principle of Single Line Progressive System with industrial


examples
Operational theory behind each
Single Line Parallel System
Benefits of Single Line Progressive Systems
Importance of progressive distributors used in the assembly
Testing of the system at one site
condition
Lincoln manufacturing in brief
on Single Line Progressive
Systems and its industrial application/benefits
Recommended for:
Design, Sales, Service, Maintenance, Machine Repair or Plant
/ Facility engineering staff of an
industrial.
Prerequisite:
Basic Mechanical knowledge, general computer and calculating skills.
Course information:
Duration: 3 days

Industry
Specific

Introduction to
Training Solutions
Mechanical
Maintenance
Electrical
Maintenance
Condition Monitoring
Technology

Lubrication Systems

Industry Specific

Planning & Strategy


Business &
Manufacturing
Excellence
Global Certification
Programs

One Day Programs

SKF Training Handbook | 45

Bearing reliability in aggregate & cement


industry WE212
Course objective:
Participants will learn about real
solutions to real problems related
to bearing reliability and maintenance in machinery used in the
aggregate and cement industry.
Course contents:
Aggregate and cement industry
overview
Bearings in aggregate and cement making machinery
Crushers, conveyors, vibrating
screens, kilns, coolers, roller
presses
Bearing installation and maintenance
Mounting and dismounting of
rolling element bearings
Bearing damage examples
Recommended for:
Plant Engineers, Maintenance /

SKF Training Handbook | 46

Engineering Managers, Engineers,


Reliability Managers / Engineers,
Maintenance Supervisors / Team
Leaders, General Maintenance and
Plant and maintenance planners,
Mechanical shop managers, Mechanical repair services providers,
Maintenance operations coordinators and Technical maintenance
trainers.
Prerequisite:
Experienced professionals from Cement and Aggregate Industries
Course information:
Duration: 2 days
Course Fee: ` 18,000/- plus
Service Tax (per participant)
Max. Participation: 20
Course fees includes lodging &
boarding facility at Pune location

Bearing reliability in paper industry


WE214
Course objective:
Attendees will learn the skills
necessary to successfully install and
maintain rolling element bearings in
rotating machinery found in paper
machine applications.
Course contents:
Rolling element bearing in paper
machines
Mounting and dismounting
methods typical to paper machine
applications
Installing and lubricating bearings
in paper machines
Maintaining installed bearings in
paper machines
Troubleshooting common bearing
problems
Introducing condition-based
maintenance concepts
Recommended for:
Service, maintenance, machine

repair, roll shop or plant / facility engineering staff of a paper


machine. Managers and technicians
of paper machines and OEM facilities responsible for rolling bearing
performance and reliability. Rotating
equipment engineers, reliability
engineers, millwrights, mechanics,
and maintenance supervisors.
Prerequisite:
Experienced professionals from
Pulp & Paper Industry
Course information:
Duration: 2 days
Course Fee: ` 18,000/- plus
Service Tax (per participant)
Max. Participation: 20
Course fees includes lodging &
boarding facility at Pune location

Introduction to
Training Solutions
Mechanical
Maintenance
Electrical
Maintenance
Condition Monitoring
Technology

Lubrication Systems

Industry Specific

Planning & Strategy


Business &
Manufacturing
Excellence
Global Certification
Programs

One Day Programs

SKF Training Handbook | 47

Bearing reliability in steel processing


industry
Course objective:
Attendees will learn the skills
necessary to successfully install and
maintain rolling element bearings
in rotating machinery found in
Steel Processing Industry machine
applications.
Course contents:
Steel industry overview
Rolling element bearing in Steel
processing machines
Installing and lubricating bearings in Steel Industry
Maintenance of bearings
Troubleshooting common bearing problems in the Process
Introducing condition-based
maintenance concepts
Recommended for:
Service, maintenance, machine repair, roll shop or plant /

SKF Training Handbook | 48

facility engineering staff of a steel


machine. Managers and technicians of paper machines and OEM
facilities responsible for rolling
bearing performance and reliability.
Rotating equipment engineers, reliability engineers and maintenance
supervisors.
Prerequisite:
Experienced professionals from
Steel Industry
Course information:
Duration: 2 days
Course Fee: ` 18,000/- plus
Service Tax (per participant)
Max. Participation: 20
Course fees includes lodging &
boarding facility at Pune location

Bearing reliability in food & beverage


processing industry
Course objective:
Attendees will learn the skills
necessary to successfully install and
maintain rolling element bearings in
rotating machinery found in food &
beverage machine applications.
Course contents:
Food & Beverage industry overview
Rolling element bearing in Food &
Beverage processing machines
Installing and lubricating bearings
in Food & Beverage Industry
Importance of Sealing Solutions &
Brief on Seals
Importance of Power Transmission
& Brief on Power Transmission
products
Introducing condition-based
maintenance concepts & various
Condition Monitoring techniques
in F&B

Recommended for:
Service, maintenance, machine
repair, roll shop or plant / facility engineering staff of a F & B machine.
Managers and technicians of paper
machines and OEM facilities responsible for rolling bearing performance
and reliability. Rotating equipment
engineers, reliability engineers and
maintenance supervisors.
Prerequisite:
Experienced professionals from Food
& Beverage Industry
Course information:
Duration: 2 days
Course Fee: ` 18,000/- plus
Service Tax (per participant)
Max. Participation: 20
Course fees includes lodging &
boarding facility at Pune location

Introduction to
Training Solutions
Mechanical
Maintenance
Electrical
Maintenance
Condition Monitoring
Technology

Lubrication Systems

Industry Specific

Planning & Strategy


Business &
Manufacturing
Excellence
Global Certification
Programs

One Day Programs

SKF Training Handbook | 49

Planning &
Strategy

SKF Training Handbook | 50

Proactive maintenance techniques MS210


Course objective:
SKF has developed this course to
address industry need for maintenance personnel to have the
knowledge and tools to perform truly
proactive and precision maintenance.
Course contents:
Overview of proactive maintenance
Fundamentals of machine condition
Machinery troubleshooting
Precision shaft alignment
Dynamic balancing
Maximizing bearing life
Asset life cycle costing
Introduction to vibration analysis

Monitoring Engineer / Technician,


Design Engineer, Maintenance Engineer / Quality Engineer,
Reliability Engineer / TMP Engineers.
Prerequisite:
Basic machine maintenance skills
and experience
Course information:
Duration: 3 days
Course Fee: ` 24,000/- plus
Service Tax (per participant)
Max. Participation: 15
Course fees includes lodging &
boarding facility at Pune location

Recommended for:
Application Engineer, Condition

Introduction to
Training Solutions
Mechanical
Maintenance
Electrical
Maintenance
Condition Monitoring
Technology

Lubrication Systems

Industry Specific

Planning & Strategy

Course schedule:
Location

Date

Pune

8-10 Oct 2014

Note: Certification & written exam of ` 2,000/- is included


with this course. Exam is conducted on the afternoon of the
final day of class.

Business &
Manufacturing
Excellence
Global Certification
Programs

One Day Programs

SKF Training Handbook | 51

World class maintenance MS200, MS331


Course objective:
To provide Reliability Engineers
with the necessary knowledge and
abilities to support the implementation of asset reliability improvement processes in their plant
and gain a working knowledge
of maintenance strategy review
techniques focused upon Reliability
Centred Maintenance (RCM).
Course contents:
Maintenance strategies
AEO & Reliability Centred Maintenance (RCM)
Condition monitoring
Balancing & alignment
Oil analysis
Root Cause Analysis (RCA)
Wrench time
Bench marking-maintenance
audit

Recommended for:
Reliability Manager / Supervisor,
Planning Manager / Planner / TMP
Engineers / Maintenance Manager
Prerequisite:
Basic machine maintenance skills
and experience.
Course information:
Duration: 4 days
Course Fee: ` 36,000/- plus
Service Tax (per participant)
Max. Participation: 20
Course fees includes lodging &
boarding facility at Pune location

Course schedule:
Location

Date

Pune

7-10 Jul 2014, 8-11 Dec 2014

Note: Certification & written exam of ` 2,000/- is included


with this course. Exam is conducted on the afternoon of the
final day of class.

SKF Training Handbook | 52

Reliability centred maintenance MS332


Why to conduct a task comparison
How to implement RCM
Recognize what a living program
is
Case study and discussion

Course objective:
The objective of this training is to
provide participants the necessary
knowledge of the Maintenance
Strategy Review (MSR) and Reliability Centred Maintenance (RCM)
methodology.
Course contents:
Maintenance strategy
Know how to describe the RCM
process flow
Understand the importance of
identifying and categorizing assets
Understand criticality and the
FMECA approach in RCM
Develop a RCM analysis, as well
as know what the implications
are of making the strategy work
Understand the requirements for
RCM
Recognize the importance of
data structure
RCM customization

Recommended for:
Reliability Manager / Supervisor,
Planning Manager / Planner / Supervisor, Maintenance managers

Introduction to
Training Solutions
Mechanical
Maintenance
Electrical
Maintenance
Condition Monitoring
Technology

Prerequisite:
Basic maintenance skills and
experience.

Lubrication Systems

Course information:
Duration: 2 days
Course Fee: ` 22,000/- plus
Service Tax (per participant)
Max. Participation: 15

Industry Specific

Course fees includes lodging &


boarding facility at Pune location

Course schedule:
Location

Date

Pune

10-11 Sep 2014, 9-10 Feb 2015

Planning & Strategy


Business &
Manufacturing
Excellence
Global Certification
Programs

One Day Programs

Online training modules to supplement this training will be


provided for one month with this course.
Note: Certification & written exam of ` 2,000/- is included
with this course. Exam is conducted on the afternoon of the
final day of class.

SKF Training Handbook | 53

Spare parts management and inventory


control WC230
Course objective:
To provide participants with a
sound knowledge and understanding of spares and inventory management in the maintenance repair
and operations (MRO) environment
Included are those activities in
an organization that ensure the
optimal and timely availability of
spare parts in order to meet maintenance timely demands.
Course contents:
Spare parts and inventory
management processes and
principles
Basic spare part and inventory
management terminology
The importance and relations
of spare part and inventory
management with respect to
business goals
Identifying, structure, and
classifying spare parts on their
criticality, order and re-order
parameters, along with other
spare parts characteristics

Applying basic analysis techniques to optimize the availability of spares and cost-effectively
handle obsolete spares
Recommended for:
Engineers, supervisors and
managers involved with industrial
maintenance inventory control,
planning, scheduling purchasing, reliability and maintenance
engineering, logistic support,
quality, production and warehouse
management.
Prerequisite:
Basic knowledge of planning &
handling Spares.
Course information:
Duration: 2 days
Course Fee: ` 16,000/- plus
Service Tax (per participant)
Max. Participation: 20
Course fees includes lodging &
boarding facility at Pune location

Course on request

Note: Certification & written exam of ` 2,000/- is included


with this course. Exam is conducted on the afternoon of the
final day of class.

SKF Training Handbook | 54

Root cause analysis- LP 200


Course objective:
Formal Root Cause Analysis (RCA)
processes have been adopted by
many companies throughout the
world with demonstrable benefits.
The purpose of this course is to
introduce a process for RCA and
how we can apply it within Condition Monitoring work.
We will also study some techniques
that have been developed to help
get to the root cause of issues. It
is expected that these tools will be
used from time to time by all of the
people attending the course.
At the end of this course you
should:
Be able to execute a RCA study
Be confident in participating as
a team member in a complex
multi-disciplinary RCA study
Understand and recognise RCA
related business opportunities
Course contents:
Introduction: Background
What is RCA? Importance of
RCA
RCA Processes: Effective problem solving
Defining problem
Cause and Effect technique

5 Why technique
Why Tree
RCA in practice: Defining objective
Capturing evidence
Interviews
Preparing event sequence
Brainstorming Fishbone diagram
when to stop
Forming a Team
Recommended for:
Reliability Manager / Supervisor /
Planning Manager / Planner /
Supervisor /Maintenance Manager
Prerequisite:
A fundamental knowledge of and
ability to use analytical skill
Course information:
Duration: 2 days
Course Fee: ` 20,000/- + Service
Tax (per participant)
Max Participation: 12
Course Fees Includes Lodging &
Boarding facility

Introduction to
Training Solutions
Mechanical
Maintenance
Electrical
Maintenance
Condition Monitoring
Technology

Lubrication Systems

Industry Specific

Planning & Strategy


Business &
Manufacturing
Excellence
Global Certification
Programs

One Day Programs

Course on request

Note: Certification & written exam of ` 2,000/- is included


with this course. Exam is conducted on the afternoon of the
final day of class.

SKF Training Handbook | 55

Business &
Manufacturing
Excellence

SKF Training Handbook | 56

Introduction to
Training Solutions

Lean manufacturing
Course objective:
To provide participants with a
sound knowledge and understanding of the terms, terminology, and
benefits of lean manufacturing.
To conduct value stream maps
of the current state, identify the
potentials for reduced waste and
improved flow, and develop a
future state map. Participate in the
development of a site-specific lean
implementation road map.
Course contents:
1. What is lean?
Origin, definition
Concept of value
Value-added & non-value
added activities
Lean management philosophy
(Game / Exercise on lean)
2. What is MUDA, MURA & MURI
(Japanese words)?
MUDA (7 Deadly wastes)
MURA (Unreasonableness)
MURI (Inconsistencies)
How does lean overcome
them?
3. Wastes (MUDA)
Types of wastes
Identification of wastes (Exercise)
Significance / Effect / Causes
of wastes (Exercise & simulation)
4. Application of wastes (MUDA)
Manufacturing
Services
Software development

5. Lean success stories


The above will be an introductory and awareness session.
The participants will thoroughly
understand the concept of lean
and wastes (MUDA). This session
will prove to be a head start for
exploring the possibility of applying lean techniques organization
wide.
Need-based training sessions can
be conducted in the areas of lean
applications and implementation
subsequently. One such popular
and valuable program is 5S Technique for Workplace Management.
Recommended for:
All employees working at a company instituting lean manufacturing.
Prerequisite:
Basic knowledge of manufacturing
processes and one year of industrial experience.
Course information:
Duration: 2 Days
Course Fee: ` 16,000/- plus
Service Tax (per participant)
Max. Participation: 20

Mechanical
Maintenance
Electrical
Maintenance
Condition Monitoring
Technology

Lubrication Systems

Industry Specific

Planning & Strategy


Business &
Manufacturing
Excellence
Global Certification
Programs

One Day Programs

Course fees includes lodging &


boarding facility at Pune location

Course on request

Note: Certification & written exam of ` 2,000/- is included


with this course. Exam is conducted on the afternoon of the
final day of class.

SKF Training Handbook | 57

Supply chain management


Course objective:
To provide participants with a
sound knowledge and understanding of the supply chain concept to
improve an organizations overall
supply efficiency. Other concepts
included are the definitions of SCM
& Logistics, identification procedures, an overview of methods,
processes, and systems that are
used in the operation of supply
chains, and the applications of
methods, processes, and systems
to improve supply chain performance.
Course contents:
Logistics & SCM
Third party logistics service
providers
Warehousing management
Warehousing functions
Receiving & shipping
Put away & storage
Order picking
Inventory management
Transportation management
Case studies

Course on request

SKF Training Handbook | 58

Recommended for:
Middle-level managers from
marketing, e-commerce, sales and
operations, strategic planning and
general management
Prerequisite:
One year Experience in procurement, stores, warehouse and basic
knowledge of material flow in the
Industry.
Course information:
Duration: 2 days
Course Fee: ` 16,000/- plus
Service Tax (per participant)
Max. Participation: 20
Course fees includes lodging &
boarding facility at Pune location

Global
Certification
Programs

Introduction to
Training Solutions
Mechanical
Maintenance
Electrical
Maintenance
Condition Monitoring
Technology

Lubrication Systems

Industry Specific

Planning & Strategy


Business &
Manufacturing
Excellence
Global Certification
Programs

One Day Programs

SKF Training Handbook | 59

BINDT Accredited vibration analysis


training from SKF
ISO 18436 Vibration Analysis
Training
BINDT is an accredited certifying
body in accordance with ISO/IEC
17024 offering personnel certification against criteria set out in
international and European standards through the Personal Certification in Non Destructive Testing
(PCN) Certification Scheme. BINDT
has developed a programme for
the certification of competence
of personnel engaged in various
condition monitoring disciplines
in accordance with ISO 184361, including vibration analysis as
specified in ISO 18436-2.

We look forward to receive nominations from you at the earliest.

SKF is a global Accredited Training


Organization (ATO), registered
with the British Institute of Non
Destructive Testing (BINDT) as per
ISO 18436 requirements, which
covers training related to condition
monitoring and diagnostics of
machines.

Note
The candidate has to pass the
pre-certification examination to
appear for BINDT exam.
A certificate will be given by SKF
Aberdeen UK on passing the
pre-certification examination
to be held one day prior to the
BINDT exams.
The candidates have an option
of attending only the pre-certification examination or both the
examination.
No BINDT examination fee will
be charged if you exercise the
option of appearing only for the
pre certification exam.
Course fees included lodging &
boarding facility for the participants

Senior members of SKFs training team sit on the Condition


Monitoring and Diagnostic Technologies (COMADIT) Committee. In
conjunction with PCN, COMADIT
developed the course material and
examinations in accordance with
ISO 18436 to establish the first
globally recognized qualifications in
condition monitoring.
SKF Training Solutions is arranging
a training program on BINDT Certified Training - Vibration Analysis Category-1 at SKF College Pune.

SKF Training Handbook | 60

Target group - Application Engineer, Territory Manager, Condition


Monitoring Engineer/Technician,
Design Engineer, Maintenance
Engineer/Manager/ Supervisor,
Quality Engineer, Technician/ Fitter,
Reliability Engineer/ Manager/
Supervisor.
Methods/format : The seminar
will be conducted through a mix of
presentations & exercises.
Number of participants : 12
(Max.)

BINDT Certified training on vibration


analysis Category 1
Course content
1. Course introduction
SKF reliability systems
SKFs AEO model for training
Course objectives
2. Basics of condition based
maintenance
Principles of condition monitoring
Maintenance philosophies
The condition based maintenance
cycle
Condition monitoring decsions
What machinery do I montor?
What type of monitoring do I
perform on the selected machines?
What measurements do I perform?
How often do I measure?
Root cause analysis and correction
Review

3. Introduction to vibration
Introduction
Principles of vibration-based
condition monitoring
Vibration spectrum
Relationship between Velocity,
Acceleration, and displacment
Examples
Choosing the right measurement
Parameter
Defining FFT spectral parameters
Review

5. Machinery vibration characteristics


The analysis process
Analyzing typical machinery problems
Analyzing application specific
machinery problems
Analyzing specific driving or driven
units
Vibration acceptance levels
Review

6. Test planning and procedures
Test planning
Test procedures
Tables
7. Equipment knowledge
Introduction
Electric motors: Generators and
drives pumps
Fans
Steam turbines and gas turbines
Compressors
Reciprocating machinery
Rolling mills
Paper mills
Machine tools
Structures and piping
Rolling element bearings
Bearing features
Bearing capabilities
Journal bearings
gearing
Belt driven machinery

Introduction to
Training Solutions
Mechanical
Maintenance
Electrical
Maintenance
Condition Monitoring
Technology

Lubrication Systems

Industry Specific

Planning & Strategy


Business &
Manufacturing
Excellence
Global Certification
Programs

One Day Programs

4. Vibration instrumentation
Vibration measurement
Sensor mounting methods
Economics of monitoring systems
Instrumentation for vibration
condition monitoring
Review

SKF Training Handbook | 61

BINDT Certified training on vibration


analysis Category 2
Course Content
Course introduction
SKF reliability systems
SKFs AEO model for training
Course objectives
1. Basics of condition based
maintenance
Principles of condition monitoring
Maintenance philosophies
The condition based maintenance cycle
Condition monitoring decisions
What machinery do I monitor?
What type of monitoring do I
perform on the selected machines?
What measurements do I perform?
2. Introduction to Vibration1
Introduction
Principles of vibration-based
condition monitoring
Vibration spectrum
Relationship between velocity,
Acceleration, and displacement
Examples
3. Vibration instrumentation
Vibration measurement
Sensor mounting methods
Economics of monitoring systems
4. Signal processing and data
acquisition
Introduction
Signal processing and data
acquisition
What is FFT?
Windowing
FFT calculation
Defining FFT spectral parameters
5. Machinery vibration characteristics
Introduction
The analysis process
Analyzing typical machinery
problems
SKF Training Handbook | 62

Analyzing specific driving or


driven units
6. Test planning and procedures
Test planning and procedures
Tables
7. Standards
Introduction
The ISO standards system
Other standards for vibration
monitoring and analysis
8. Establishing vibration measurement sites, parameters,
and alarms
Vibration-based condition monitoring systems
Overall vibration
Setting up the measurement
Identification of measurement
points
Setting measurement parameters
Vibration measurement interval
guidelines
Review
Types of vibration alarms
Overall vibration
Phase vector alarms
Let the software do the work!
9. Equipment knowledge
Introduction
Electric motors: Generators and
drives
Pumps
Fans
Steam Turbines and Gas Turbines
Compressors
Reciprocating Machinery
Rolling Mills
Paper Mills
Machine Tools
Structures and Piping
Rolling Element Bearings
Bearing Features
Bearing Capabilities
Journal Bearings
Gearing
Belt Driven Machinery

British Institute of Non-Destructive Testing


(BINDT) Certified IR Thermography
Category I
The training programme combines
theoretical and practical activities blended together to provide a
positive learning experience. The
theoretical information is essential
for understanding the real world
problems that face thermographers
in field today. This is combined with
hands-on operator training that
teaches how to use infrared instruments. Our trainer are highly qualified and experienced and they can
teach you not only basic system
operation, but also the finer points
of your specific piece of equipment and give you the knowledge
utilities the tools at your disposal.
You will also learn the principles

behind the main applications of


infrared thermography and shudy
how industries incorporate this
technology into different businesses. Our trainer will teach how to
create professional reports and the
processes that are used by qualified
thermographers. After completing
the course you will have an understanding of the techniques and
reporting procedures necessary to
put together an effective predictive
maintenance program. (This course
is designed to meet and exceed ISO
18436 and the SNT-TC-1A recommended practices.) The course
will be delivered by the institute of
infrared thermography.

Introduction to
Training Solutions
Mechanical
Maintenance
Electrical
Maintenance
Condition Monitoring
Technology

Lubrication Systems

Industry Specific

Planning & Strategy


Business &
Manufacturing
Excellence
Global Certification
Programs

One Day Programs

SKF Training Handbook | 63

ICML The International Council for


Machinery Lubrication
ICML offers skill certification testing for individuals in the fields of
machine condition monitoring,
lubrication and oil analysis. ICML
currently provides certification for
the Machine Lubricant Analyst
(MLA), Machine Lubrication
Technician (MLT) and Laboratory
Lubricant Analyst (LLA).
ICML offers lubrication skills
certification
Increasingly, managers are looking
to third party organizations to
verify that their staff members are
competent and ready to perform
in the roles to which they are assigned.
ICML certification is a peer-review
process whereby individuals may
prove their skills. It is not a licensing process like that for physicians
or attorneys that is required by
state law to practice in a field. If
successful, the individual will be
certified by ICML, receive a wall
certificate and a wallet card providing proof of certification. ICML
offers industry the following three
certifications.
Machine Lubricant Analyst
(MLA)These individuals must demonstrate skills in the area of used
lubricant analysis for machine
condition monitoring. Level-I
certification is oriented toward the
basics of lubrication and sampling,
Level-II focuses on sampling, test
selection and fundamental data
interpretation. Level-III is directed
toward advanced diagnostics and
troubleshooting, integration with
other technologies and program
management.

SKF Training Handbook | 64

Machine Lubrication Technician


(MLT)These individuals must demonstrate skills in the day-to-day
activities associated with proper
lubrication of machinery. Level-I
is oriented toward lubrication
basics and the proper application
and storage of lubricant. LevelII is directed toward advanced
understanding of lubrication fundamentals, lubricant selection and
lubrication schedule and program
management.
Laboratory Lubricant Analyst
(LLA)These individuals must demonstrate skills in the performance
of oil analysis activities typically
required of a laboratory technician working in the used lubricant
analysis field. Level-I
is oriented toward the basic aspects of performing common tests
in the lab and assuring data quality.
Level-II is directed toward advanced diagnostics, troubleshooting
instrument error and managing lab
processes, including testing and
service quality.
*Contact SKF Training Solutions for
course schedule and other details.

SKF Self-Learning
PC Based Training
SKF Training Solutions, an integral part of SKF, which focuses on
disseminating maintenance related knowledge worldwide, now
presents training in the from interactive computer based, known
as the SKF Self-Learning Tools.
SKF Self-learning tools are a one-stop solution for completing
basic training in the field of condition monitoring, bearings, O&M
of pumps, conveyors including dynamic analysis.
Target audience includes engineering at various levels and also
students of mechanical and other engineering streams. This
eliminate the need to take time off from work and to travel
long distances to acquire knowledge, thereby reducing the costs
considerably. They offer impartial assessment, facilitate you to
update your competencies and acquire new skills at your will
24x7. These tools are periodically updated to reflect the current
technology trends and practices. A Right Trainer delivering
consistently in quality. These tools are installed in the intranet
(LAN) of the customer or are available in online version (Web
based version), which can be accessed from our server.

SKF Training Handbook | 65

We have released 25 titles and many more releases are planned


for the near future.
1. Vibration analysis: (Level-I) Basics of vibration & preliminary
analysis
2. Vibration analysis: (Level-II) Vibration analysis & problem
diagnostics
3. Vibration analysis of industrial fans
4. Diagnostics of cement plant machinery
5. Dynamic balancing: (Level-I)
6. Basics of rolling element bearings
7. Mounting of rolling element bearings
8. Dismounting of rolling element bearings and failure analysis
9. Vibration analysis of rolling element bearings
10. Vibration analysis of plain bearings
11. Vibration analysis of electrical machines
12. Pumps-operation and maintenance
13. Operation and troubleshooting of material handling
equipments
14. Analysis of resonance related problems
15. Dynamic analysis for equipment reliability and design
optimization
16. Alignment-theory & practice
17. Diagnostics of sugar plant machinery
18. Diagnostics of power plant machinery
19. Diagnostics of paper plant machinery
20. Oil & grease analysis
21. Diagnostics of oil rig machinery
22. Diagnostics of automotive car industry machinery
23. ISO Level I 18436 (Vibration) launching soon
24. ISO Level II 18436 (Vibration)
25. Thermography launching soon.
Demo Link:
http://www.self-learning-tool.com/sltdemo/demo.html

SKF Training Handbook | 66

One Day
Programs

Introduction to
Training Solutions
Mechanical
Maintenance
Electrical
Maintenance
Condition Monitoring
Technology

Lubrication Systems

Industry Specific

Planning & Strategy


Business &
Manufacturing
Excellence
Global Certification
Programs

One Day Programs

SKF Training Handbook | 67

One day programs


Fundamentals of bearing maintenance
Basics of rolling element bearings
Bearing selection criteria
Introduction to bearing life
Fundamentals of lubrication
Mounting & dismounting of bearings
Bearing storage & handling
Maintenance tips
Bearing care: Dos & Donts
Practical mounting & dismounting of bearing
Bearings & their types
Selection of fits & tolerance
Principles of mounting & dismounting bearings
Demo of mounting and dismounting
Hands on practice
Maintenance tips
Dos & Donts
Fundamentals of bearing lubrication
Lubrication theory
Why lubricate?
How a lubricant works
Selecting lubricants
Lubricating Intervals & available
Sealing methods
Contamination and cleanliness
Vibration snalysis - fundamentals
Maintenance philosophy
What is vibration?
Vibration instruments, sensors and their application
Acceptance standards for different equipments
Introduction to spectrum analysis
Machinery fault diagnostics
Seals for rotary and reciprocating applications
General industrial and catalogue shaft seals
Radial lip shaft seals
Choosing an elastomer material
Shaft and bore recommendations
Reciprocating in seals:
a. ROD
b. Piston
c. Wiper
d. O Rings

SKF Training Handbook | 68

Introduction to
Training Solutions
Power transmission technology
The course is comprised of four different parts, which include
Part 1: Belt drives
Identification and types
Handling & storage
Correct fitting & alignment
Maintenance
Part 2: Chain drives
Types of chains
Handling & storage
Correct fitting & alignment
Maintenance
Part 3: Auxiliary systems
Coupling
Bushings and hubs
Sprockets
Pulleys
Part 4: Smart tools
Belt alignment tools
Belt tension meter
Pulley gauges
BTS

Machine tool reliability


Part 1: Precision bearing basics
Function of precision bearings
Fundamentals of precision bearings
Proper care, handling & storage
Part 2: Spindles
Spindle types
Design criteria
Cleanliness,
Dis assembly
Mounting & locating
Basics of hydraulics
Theory of hydraulics
Pumps
Hydraulic symbols
Hydraulic fluids
Cylinders
Trouble shooting
Reservoir aystems
Accumulators
Case atudies
Hydraulic equipments

Mechanical
Maintenance
Electrical
Maintenance
Condition Monitoring
Technology

Lubrication Systems

Industry Specific

Planning & Strategy


Business &
Manufacturing
Excellence
Global Certification
Programs

One Day Programs

SKF Training Handbook | 69

Non-residential Training Programs


Schedule for April 2014 to December 2014
Programme Details

Location

Date

Course
Fees (`)

Lubrication of Rolling Element Bearing

Chandigarh

25-Apr

7,500/-

Fundamentals of Bearing Maintenance

Pune

25-Apr

7,500/-

Vibration Analysis-Fundamentals

Gandhidham

08-May

7,500/-

Vibration Analysis-Fundamentals

Pune

16-May

7,500/-

Fundamentals of Bearing Maintenance

Ghaziabad

16-May

7,500/-

Fundamentals of Bearing Maintenance

Hyderabad

19-May

7,500/-

Fundamentals of Bearing Maintenance

Guwahati

20-May

7,500/-

Vibration Analysis- Fundamentals

Chandigarh

29-May

7,500/-

Fundamentals of Bearing Maintenance

Bhopal

10-Jun

7,500/-

Power Transmission Technology

Gurgaon

16-Jun

7,500/-

Practical Mounting & Dismounting of Bearing

Pune

20-Jun

7,500/-

Lubrication in Rolling Element Bearing

Mangalore

25-Jun

7,500/-

Basics of Hydraulics

Chandigarh

27-Jun

7,500/-

Fundamentals of Bearing Maintenance

Rudrapur

08-Jul

7,500/-

Fundamentals of Bearing Maintenance

Jamshedpur

10-Jul

7,500/-

Vibration Analysis-Fundamentals

Vijayawada

11-Jul

7,500/-

Fundamentals of Bearing Maintenance

Vadodara

17-Jul

7,500/-

Vibration Analysis-Fundamentals

Vadodara

18-Jul

7,500/-

Practical Mounting & Dismounting of Bearing

Chandigarh

25-Jul

7,500/-

Sealing Solution Technology

Pune

25-Jul

7,500/-

Fundamentals of Bearing Maintenance

Ankleshwar

07-Aug

7,500/-

Fundamentals of Bearing Maintenance

Belgaum

08-Aug

7,500/-

Power Transmission Technology

Pune

22-Aug

7,500/-

Fundamentals of Bearing Maintenance

Chandigarh

22-Aug

7,500/-

Fundamentals of Bearing Maintenance

Raipur

25-Aug

7,500/-

Fundamentals of Bearing Maintenance

Vapi

26-Aug

7,500/-

Fundamentals of Bearing Maintenance

Baroda

10-Sep

7,500/-

Vibration Analysis-Fundamentals

Baroda

11-Sep

7,500/-

Fundamentals of Bearing Maintenance

Gurgaon

17-Sep

7,500/-

Fundamentals of Bearing Maintenance

Coimbatore

18-Sep

7,500/-

Practical Mounting & Dismounting of Bearing

Pune

23-Sep

7,500/-

Fundamentals of Bearing Maintenance

Pune

10-Oct

7,500/-

Vibration Analysis- Fundamentals

Chandigarh

10-Oct

7,500/-

Fundamentals of Bearing Maintenance

Ahmedabad

12-Nov

7,500/-

SKF Training Handbook | 70

Programme Details

Location

Date

Course
Fees (`)

Basics of Hydraulics

Pune

14-Nov

7,500/-

Fundamentals of Bearing Maintenance

Vizag

26-Nov

7,500/-

Vibration Analysis-Fundamentals

Vizag

27-Nov

7,500/-

Basics of Hydraulics

Chandigarh

28-Nov

7,500/-

Fundamentals of Bearing Maintenance

Ratnagiri

05-Dec

7,500/-

Fundamentals of Bearing Maintenance

Haldia

12-Dec

7,500/-

Fundamentals of Bearing Maintenance

Faridabad

19-Dec

7,500/-

Vibration Analysis-Fundamentals

Pune

19-Dec

7,500/-

Fundamentals of Bearing Maintenance

Kochi

19-Dec

7,500/-

Practical Mounting & Dismounting of Bearing

Surat

22-Dec

7,500/-

Practical Mounting & Dismounting of Bearing

Chandigarh

22-Dec

7,500/-

Schedule for January 2015 to March 2015


Programme Details

Location

Date

Course
Fees (`)

Basics of Hydraulics

Surat
Bhubaneswar
Gurgaon
Chennai
Chandigarh
Pune
Surat
Haldia
Chandigarh
Madurai
Jamshedpur
Chandigarh

08-Jan
09-Jan
20-Jan
23-Jan
28-Jan
06-Feb
13-Feb
20-Feb
27-Feb
19-Mar
20-Mar
20-Mar

7,500/7,500/7,500/7,500/7,500/7,500/7,500/7,500/7,500/7,500/7,500/7,500/-

Fundamentals of Bearing Maintenance

Fundamentals of Bearing Maintenance


Fundamentals of Bearing Maintenance
Lubrication of Rolling Element Bearing
Practical Mounting & Dismounting of Bearing
Practical Mounting & Dismounting of Bearing
Fundamentals of Bearing Maintenance
Fundamentals of Bearing Maintenance
Vibration Analysis-Fundamentals
Fundamentals of Bearing Maintenance
Vibration Analysis- Fundamentals

Special Offer:
On nomination of two candidates,
third candidate can attend at no extra cost.

SKF Training Handbook | 71

Residential Training Programs


Schedule for April 2014 to December 2014
Programme Details

Location

Date

Course
Fees (`)

Root Cause Bearing Damage Analysis - WE204

Pune

21-22 April

22,000/-

Vibration Analysis Level -1 WI201

Pune

23-24 April

20,000/-

Bearing Maintenance & Technology - WE201,

Pune

05-08 May

36,000/-

Advance condition based maintenance of electrical


equipments

Pune

12-14 May

26,000/-

Vibration Analysis Level -1 WI201

Chennai

05-06 May

20,000/-

Lubrication in rolling element bearing - WE204

Surat

21-23 May

27,000/-

Bearings in Rotating Machinery - WE202

Chandigarh

03-05 June

27,000/-

Basics of Thermography

Pune

09-10 June

17,000/-

Bearing Maintenance & Technology - WE201,

Chennai

09-12 June

36,000/-

Precision Shaft Alignment - WE240

Pune

10-Jun

9,000/-

Vibration Analysis Level -1 WI201

Surat

23-24 June

20,000/-

Root Cause Bearing Damage Analysis - WE204

Surat

21-22 July

22,000/-

World Class Maintenance - MS200, MS331

Pune

07-10 July

36,000/-

Introduction to non destructive testing

Pune

14-15 July

18,000/-

Vibration Analysis Level -2 WI202

Chennai

21-23 July

30,000/-

Basics of Thermography

Chandigarh

24-25 July

17,000/-

Electrical motor certification training

Pune

05-Aug

9,000/-

Bearing Maintenance & Technology - WE201,

Pune

04-08 Aug

36,000/-

Vibration Analysis Level -2 WI202

Pune

11-13 Aug

30,000/-

Root Cause Bearing Damage Analysis - WE204

Bangalore

25-26 Aug

22,000/-

Precision Shaft Alignment - WE240

Chennai

26-Aug

9,000/-

Bearing Maintenance & Technology - WE201,

Surat

15-18 Sept

36,000/-

Vibration Analysis Level -1 WI201

Pune

15-16 Sept

20,000/-

Sealing Solution Technology

Chennai

02-03 Sept

18,000/-

Reliability centered maintenance

Pune

10-11 Sept

22,000/-

Lubrication in rolling element bearing - WE204

Chandigarh

15-17 Sept

27,000/-

Vibration Analysis Level -1 WI201

Chennai

09-10 Oct

15,000/-

Introduction to non destructive testing

Surat

06-07 Oct

18,000/-

Machinery Lubrication & OIL ANALYSIS

Pune

08-10 Oct

27,000/-

Proactive Maintenance Techniques

Pune

08-10 Oct

24,000/-

Root Cause Bearing Damage Analysis - WE204

Pune

13-14 Oct

22,000/-

Basics of Thermography

Pune

10-11 Nov

17,000/-

Advance condition based maintenance of electrical


equipments

Pune

10-12 Nov

26,000/-

SKF Training Handbook | 72

Programme Details

Location

Date

Course
Fees (`)

Bearing Maintenance & Technology - WE201,

Bangalore

24-27 Nov

36,000/-

Vibration Analysis Level -2 WI202

Pune

24-26 Nov

30,000/-

Vibration Analysis Level -1 WI201

Chandigarh

19-20 Nov

20,000/-

Vibration Analysis Level -2 WI202

Chennai

15-17 Dec

30,000/-

Electrical motor certification training

Surat

08-Dec

9,000/-

Bearing Maintenance & Technology - WE201

Pune

15-18 Dec

36,000/-

Introduction to non destructive testing

Pune

22-23 Dec

18,000/-

World Class Maintenance - MS200, MS331

Pune

08-10 Dec

36,000/-

Schedule for January 2015 to March 2015


Programme Details

Location

Date

Course
Fees (`)

Vibration Analysis Level -1 WI201

Pune

19-20 Jan

20,000/-

Bearings in Rotating Machinery - WE202

Pune

20-22 Jan

27,000/-

Bearing Maintenance & Technology - WE201,

Chandigarh

19-22 Jan

36,000/-

Basics of Thermography

chennai

08-09 Jan

17,000/-

Lubrication in rolling element bearing - WE204

Pune

16-18 Feb

27,000/-

Relibility centered maintenance

Pune

09-10 Feb

22,000/-

Root Cause Bearing Damage Analysis - WE204

Surat

24-25 Feb

20,000/-

Machinery Lubrication & OIL ANALYSIS

Pune

23-25 Feb

27,000/-

Bearing Maintenance & Technology - WE201,

Pune

03-05 Mar

36,000/-

Vibration Analysis Level -2 WI202

Pune

10-12 Mar

30,000/-

Basics of Thermography

Pune

17-18 Mar

17,000/-

Sealing Solution Technology

Pune

23-24 Mar

18,000/-

Important note:
The above mentioned programs are residential and include
lodging & boarding charges at Pune location only.

Group Discount
Nomination

Discount

The above courses can also be conducted inhouse at your


locations. For details please contact SKF Training Solutions.

2 & above

5%

Participant who wish to make their own arrangements at


Pune location can avail flat 20% discount on the course fee.

4 & above

10%

8 & above

15%

* All the above mentioned charges are exclusive of service tax.


SKF Training Solutions retains the right to cancel or postpone any
of these courses and thus participant are requested to confirm
their nomination before making travel plans.
Cancellation of registration must be submitted in writing or via
email. If cancellation occurs less than 7 days prior to the start of
the training, the cancellation fee is 25% of the registration fee.

SKF Training Handbook | 73

Primary contact:

Regional contacts:

SKF Training Solutions


Regional Sales and Service
SKF India Ltd.
Chinchwad, Pune 411 033
Tel: +91-20-6611 2136
Fax:+91-20-6611 2399
Email: rmi.india@skf.com

West
Ashish Borhade
RS Territory Manager West
Mobile: +91-9372854342
Email: ashish.borhade@skf.com

Contact us:
Abhas Acharya
Head Services Sales
Mob: +91-98230 66214
Tel: +91-20-6611 2182
Email: Abhas.Acharya@skf.com
Rahul Deshpande
Mob: +91-98235 63077
Email: Rahul.e.Deshpande@skf.com
Amit Phakade
Mobile: +91-95456 59955
Email: amit.phakade@skf.com
Yogita Choudhary
Mob: +91-87965 35940
Tel: +91-20-6611 2491
Email: d.yogita@skf.com
Sonam Ekatpure
Mob: 86980 06000
Tel: +91-20-6611 2136
Email: sonam.ekatpure@skf.com
Customer Care Toll Free:
1800 222 007
www.skf.com, www.skfindia.com

SKF Training Handbook | 74

Mumbai
Mahatma Gandhi Memorial Bldg
Netaji Subash Road, Charni Road
Mumbai 400 002
Tel: +91 22 6633 7777
Fax: +91 22 2281 9074
Pune
Chinchwad, Pune 411 033
Tel: +91-20-6611 2500
South
Srikanth Gurijala
RS Territory Manager (South)
Mobile: +91-789 310 6161
Email: srikanth.gurijala@skf.com
Chennai
SKCL, Design Square, 1st Floor
S-11 & 12, Thiru-Vi-Ka Industrial
Estate, Guindy Chennai 600 032,
Tamil Nadu, India
Tel: +91 44 6661 4037
Bangalore
Plot No. 2, Bommasandra
Industrial Area, Hosur Road,
Bangalore 560 099
Tel. +91-80-4032 9000
Hyderabad
109, Ashoka Bhoopal Chambers,
S.P. Road, Secunderabad 500 003
Telefax: +91-40-3028 1305

Global Technical Center India


Bangalore
Plot No. 2, Bommasandra
Industrial Area, Hosur Road,
Bangalore 560 099
Tel: +91-80-4193 0100,
4193 0500
Lincoln Helios (India) Ltd.
Bangalore
M S Snehal
Devanahalli Road, Off Old Madras
Road, Virgonagar Post,
Bangalore 560 049, India.
Tel: +91-80-3071 0017
Mobile: +91-97416 35622
Fax: +91-80 3071 0001
snehal.ms@skf.com
SKF Sealing Solutions
Mysore
Plot No. 36, Part of 37, 38 & 39,
KIADB New Layout, Kadakola Industrial Area, Kadakola Village, Nanjanagud Road, Mysore 571 311

Haridwar
Plot No. 2, Industrial Park 2,
Village Salempur Mehdood,
SIDCUL, Bahadrabad By-Pass Road,
Haridwar 249 402
Tel: +91-133-4238200
East
Sujay Ray
RS Territory Manager (East)
Mobile: +91-7439029594
Email: ray.sujay@skf.com
Kolkata
Haute Street, 5th Floor,
Premises nos 505, 506 & 507
86 A Topsia Road (South)
Kolkata 700 046
Tel: +91-33 3028 0619
Jamshedpur
Kasi Kunj, Road No. 2,
Contractors Area, Bistupur,
Jamshedpur 831 001
Tel: +91-657-6574460

North
Harvinder Singh
RS Territory Manager (North)
Tel: +91-9810240077
Email: harvinder.singh@skf.com

Central
Jalpan Upadhyay
RS Territory Manager (Central)
Tel: +91-9662058923
Email: upadhyay.jalpan@skf.com

Simardeep Singh Sidhu


RS Territory Manager (North)
Mobile: +91-97799 39123
Email: simardeep.sidhu@skf.com

Ahmedabad
3 Milestone No -39 AhmedabadRajkote Highway - 8A Kerala Village,
Bavla Taluka, Ahmedabad 382 220
Tel: +91 271 4619 100 101
Fax: +91 271 4619 202

Gurgaon
Regional Sales & Service
17th FLoor, Tower B, Building No.
5B, DLF Cyber City, Phase-III,
Gurgaon - 122 002 (Haryana)
Mobile: +91-97799 39123

As of 2010 Lincoln Helios is part of SKF. Lincoln


is a world leader in the manufacture and sale of
lubrication and pumping equipment for industry.
Lincoln is an SKF Group brand.

SKF Training Handbook | 75

SKF is a registered trademark of


the SKF Group.
SKF Group 2014
The contents of this publication are
the copyright of the publisher and
may not be reproduced (even extracts)
unless prior written permission is
granted. Every care has been taken to
ensure the accuracy of the information
contained in this publication but no
liability can be accepted for any loss
or damage whether direct, indirect or
consequential arising out of the use of
the information contained herein.
Publication March 2014

skf.com, skfindia.com

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