Documente Academic
Documente Profesional
Documente Cultură
UZBEKISTAN
UKRAINE
UGANDA
TANZANIA
SYRIA
SUDAN
SRI LANKA
SOUTH AFRICA
SIERRA LEONE
SAUDI ARABIA
RUSSIA
QATAR
PHILIPPINES
PAKISTAN
NIGERIA
NEPAL
NAMIBIA
MYANMAR (BURMA)
MEXICO
SSP:MKD:CTG 01:REV:03:01/2013
MALAYSIA
LIBYA
KENYA
KAZAKHSTAN
JORDAN
JAMAICA
IRAN
INDONESIA
GUATEMALA
GUADELOUPE
ETHIOPIA
EGYPT
ECUADOR
DENMARK
CYPRUS
CHAD
CANADA
BOLIVIA
BOTSWANA
BANGLADESH
ALGERIA
AFGHANISTAN
Global Presence:
UNITED STATES
OF AMERICA
NAMIBIA
SUDAN
QATAR
SRI LANKA
FARIDABAD
SSP
INDONESIA
MALAYSIA
TM
Corporate Profile
Dairy Projects
Environmental Projects
Satisfied Clients
Our Locations
R & D CENTRE
UKR COFFEE
MUMBAI OFFICE
CHENNAI OFFICE
UNIT-I
UNIT-II
UNIT-III
UNIT-IV
www.sspindia.com
www.sspindia.com
The effluent from electroplating industries is generally low in solid content and contain metals like
Chromium and Manganese in the effluent content.
Dear Customer,
The effluent is preheated and then fed to Multiple Effect Falling Film Evaporator for concentration. After
SSP PVT LIMITED welcomes you to the world of processing Industry.
concentration, the concentrate is dried using an Agitated Thin Film Dryer. This dried powder can be used
Whether you are venturing into Food, Fruit, Dairy Processing industry or even
unit, or if you have a need for expansion of your existing industry, we are there
to help you, give you the best industrial solution as per your requirement to
st
enable you to take the challenge of the 21 century market. For the last 35 years, we are providing need
based, customized, highly energy efficient & cost effective turnkey projects to meet our customers
industrial need.
FLOW DIAGRAM
We pledge to provide a green, eco friendly industrial environment & with that vision & objectiveSSP has
developed Zero Liquid Discharge Effluent Treatment Solution for industrial effluents. Today SSP has
FEED EFFLUENT
developed technologies for treatment of effluents of Distillery, Textiles, Pharmaceuticals, Paper, Tannery
& Chemical industries which helps in preservation of environment.
Water Evaporation
Steam
SSP's core competency lies in Evaporation & Drying technologies, based on which, we manufacture all
Condenser
our projects & provides process solutions. So far SSP has supplied more than 350 projects across the
globe. SSP, is equipped with its own R&D Centre & four manufacturing units with highly skilled, educated
& experienced professionals, to provide you the best project / plant of international quality standards.
Total Condensate
Concentrate at 40% Solid Content
Steam
Steam
Condensate
We are always striving to develop new technologies & provide you with the most cost effective process
Water Evaporation
solutions.
SSP has market presence in 43 countries & receives 50% repeat orders, which signifies the motto of
Condenser
SSPs Customer First, approach. SSP will continue its endeavor to be always committed to its
In Baggable form
customers. We always value customers feedback, as we feel customer feedback and suggestion helps us
Condensate
R.P. Banerjee
Chairman
34
www.sspindia.com
www.sspindia.com
www.sspindia.com
Contents
About us
Achievements
R&D Facility
Manufacturing Facilities
Quality Assurance
Evaporators
Dryers
Turnkey Projects
12
13
14
15
16
17
18
19
20
21
22
23
24
25
26
27
28
29
30
31
32
33
34
8-9
Black Liquor
Condensate Water
back to Boiler
Evaporation
Concentrate at
25% TS
Concentrate at
48-50% TS
Concentrate at
65-70% TS
10-11
Non-Conventional Treatment
in Direct Fuel Gas Evaporator
for further concentration
upto 50% TS
Burning in
Fluidized Bed Reactor
Burning in Recovery
Boiler
Recovery of
Soda Ash Pellets
Melting+Lime Treatment +
Recovery of Sodium Hydroxide
1920m3/Day W.E. 7 Effect Evaporator for Black Liqour RUCHIRA PAPERS LIMITED, SIRMAUR (H.P.)
www.sspindia.com
www.sspindia.com
33
About Us
The company provides customized turnkey projects & solutions to the industries, pertaining to food
processing sector, dairy processing sector, fruit & vegetable processing sector, chemical industries
and effluent treatment plant for various industries.
Cooling Crystallization
Centrate
(Organic Salt Slurry)
Centrifuging
Evaporation
Infrastructure wise SSP has FOUR manufacturing units with latest generation fabrication
Inorganic Salt
Filtration
Evaporative Crystallizer
machines.
n
SSP has technically sound, highly skilled & experienced work force, numbering to 450+.
Supplied more than 600 Evaporators & 400 Dryers round the globe.
Proven Technology.
Centrifuging
Sodium Sulphate
50m3 / day Triple Effect Evaporator with ATFD VASANT CHEMICAlS, HYDERABAD, INDIA
32
www.sspindia.com
www.sspindia.com
Achievements
Evaporation
Condensate Water
Concentrate
Business Sphere Award for Export Excellence
Award for
Outstanding Export Performance
by EEPC
Award for
Excellence in Technology & Innovation
by ITPO
Mechanical Separation
of Salt
Drying
Solid Waste
Disposal
Trophy for Highest Export by EEPC
Our MD, Mr. Tapas Chatterjee receiving the SME of the Year 2012 from Mr. Anand Sharma, Minister of Commerce, Government of India
during the ET NOW Indiamart Leaders of Tomorrow Award Programme on 13th December 2012
www.sspindia.com
Marketable
Powder
Marketable
Powder
Solid Waste
Disposal
12875 kg/h Multiple Effect Evaporator M/s Envian Engineers Pvt Limited,
Tamilnadu, India
www.sspindia.com
31
R&D Facility
Process Effluent
n
The company dedicates its best in research, production and quality control, in order to keep pace
with the fast changing technology in Food Processing / Chemical Industry. We are in continuous
Stripping of Organics
Incineration
For SSP, the process of establishing a plant begins at SSPs Research & Development Centre. We
process to incorporate latest technology by developing models of energy efficient and cost
effective plants.
Evaporation
Condensate Water
Concentrate
Recognized by the Ministry of Science and Technology of Govt. of India, SSPs R&D centre works
towards developing new technologies, qualitative improvements & achieving import substitution.
It is complete with a design department, laboratory, pilot plants, technical library, data bank and
documentation centre.
n
Baggable Solids
Such an elaborate R&D setup is extremely uncommon in the industry, which highlights SSPs
commitment to provide innovative technologies. As a result SSP has developed many innovative
processes.
To TSDS Facilities
n
30
www.sspindia.com
www.sspindia.com
Innovations
Decanter
Highest
Steam
Economy,
Most
Evaporation
Condensate Water
Concentrate
Energy
Blending
Efficient Plant.
n
Thin Stillage
Wet Cake
DEVELOPMENTS:
n
Recirculation
to Distillery
Grain Stillage
Drying
Water Evaporation
Improved
Product
Quality
(Less T)
Basic
Features
of the
System
Less
STEAM
Consumption
Less
POWER
Consumption
4
38
No
Condenser
www.sspindia.com
No
Cooling
Water
No
Cooling
Tower
900 KLPD - ETP Plant for - Biomethanated Spent Wash /Grain Spent Stillage
Lokmangal Agro Industries Pvt. Limited, Solapur
www.sspindia.com
29
Manufacturing Facilities
Bio-Methanation
Bleed Steam for Evaporation
Evaporation
Condensate Water
Concentrate
Rotary Drying
Spray Drying
Marketable Powder
Powder/Mixed Fuel
Note:
n
Boiler
Turbine
Power Generation
300KLPD-ETP Plant for Molasses Base DistillerySilk Route Sugar -Tamilnadu, India
3
750m / Day ETP Plant for Spent Wash
M/s Shree Tatyasaheb Kore Warana SSK Limited,
Maharashtra, INDIA
28
www.sspindia.com
www.sspindia.com
Environmental Solutions
Quality Assurance
SSP has been certified as an ISO 9001:2008 quality management company. SSP has a dedicated
quality control department that takes care of the standards for all our ongoing processes.
etp
SSP is committed to the most stringent norms of quality. All manufacturing facilities are well
equipped with latest generation production machines. Raw materials are procured directly from the
manufacturers ensuring quality. For design and fabrication SSP follows international standards like
ASME section VIII Division I for pressure vessels, American 3A for food processing machineries. Also
project can be manufactured in accordance with GMP and CE certification can be obtained on a case
DISTILLERY
CETP
TANNERY
PHARMA
TEXTILE
EFFLUENT
BULK
DRUG
PAPER
STRIPPING
to case basis.
n
EVAPORATION
(MEE)
Our manufacturing processes and plants have also been approved by engineering consultancy
Concentrate
groups like UDHE, LURGI, TCS, EIL, JACOBS, LLOYDS, SGS, ITS etc.
STRIPPER
We integrate the finest and most experienced human resources, information technology and process
control to deliver the best quality as per the deadlines.
Mechanical
Separation of Salt
Mixing with
Biomass
Drying
STRIPPER
Drying
Dryer
STRIPPER
Powder
of High
K Content
Solid
Waste
Disposal
Powder of
High Calorific
Value
Incenarator /
Boiler
To be used
as Fuel
Steam / Power
Generation
Marketable
Powder
Solid
Waste
Disposal
STRIPPER
To be
used as
fertilizer
ADVANTAGES OF TECHNOLOGY:
n
www.sspindia.com
www.sspindia.com
27
the un-neutralized
INDUSTRIAL EVAPORATORS
INDUSTRIAL DRYERS
Falling Film
Spray Dryer
Rising Film
Forced Circulation
Scrapped Surface
Combination Type
Flash Evaporator
Evaporative Crystallizer
Freeze Dryer
supply.
Precise
weighing
metering,
mixing,
good detergency.
26
www.sspindia.com
www.sspindia.com
Evaporators
SSP is one of the most experienced manufacturer of multiple effect evaporators in India for Dairy,
Food processing and Chemical industries.
SSP has developed energy efficient evaporators indigenously and in a short span of its existence has
become a force to reckon with.
SSP has to its credit more than 600 evaporators installed across the globe, for handling variety of
products.
SSP Supplies the following types of Evaporators:
Falling Film
Rising Film
n
Agitated Thin Film Evaporator (ATFE)
Forced Circulation
n
Scrapped Surface
Combination Type
n
Flash Evaporator
Evaporative Crystallizer
n
n
n
n
n
n
SSP evaporators are most energy efficient. In a 5 effect plant with TVR the specific steam
consumption is 0.12 Kg/Kg i.e. 1 Kg of steam evaporates 8 Kgs of water & in a 7 effect plant with TVR
the specific steam consumption is 0.12 Kg/Kg i.e. 1 Kg of steam evaporates 10 Kgs of water.
SSP has supplied evaporators having capacity upto 1,20,000LPH evaporation and has the capability
to design any higher capacity.
SSP has developed its own mathematical module for designing evaporators which gives exact heat
and mass transfer calculations.
SSPs Unique Design Ensures:
Highly energy efficiency.
n
Compact design.
n
Low operation cost
n
Food industries as
fructose, sweetener.
Saccharification
(DM)
Dextrinisation
Filtration
Saccharification
Dextrinisation
Filtration
Ion exchange
glucose,
PRODUCTION OF
STARCH FROM MAIZE
Cleaned Maize
SO2
Maize Steeping
CSL Concentration
Pre-Millling
Germ
Germ Washing /
Dewatering & Drying
Filtration
(In 5 Effect System with TVR)
1 kg Steam
Ion Exchange
?
10
www.sspindia.com
Spray Drying
Isomerization
Blending
Evaporation
Fiber
Fiber Dewatering
& Drying
Starch-Gluten
Separator
Gluten Concentration/
Dewatering & Drying
Decolorization
Starch-Refining
Hydrocycolone
Evaporation
Separation
Fresh Water
Decolorization
Starch Dewatering
& Drying
kg Water Evaporation
Dextrose Maltose
Fine milling
Pre-evaporation
8 kg Water Evaporation
(In 7 Effect System with TVR)
1 kg Steam
Evaporation
Ion exchange
dextrose,
Fructose
42% [F 42]
Evaporation
Evaporation
Fructose
55% [F 55]
Starch
www.sspindia.com
25
De greased dry
bones as feed
Combination Evaporator
& VTFD
Acidulation
De-mineralisation
Ca (OH)2
DCP
Liming Stream
Ca (OH)2
NaOH
Physical Deliming
Water
Chemical
Deliming
Acid
Extraction
Acid
Water Out
Heat
Exchanger
Evaporation &
Sterilisation
Water in
Extrusion and
drying
24
www.sspindia.com
www.sspindia.com
Dryers
SSP offers most modern Drying Plants for Dairy, Food, Chemical and Pharmaceutical industries based on
indigenously developed technology. As drying is an energy intensive process and dryers are expensive
pieces of equipment, SSP offers most economical dryers matching the specific requirements.
SPRAY DRYER
STEAM TUBE DRYER
ROTARY DRYER
VERTICAL THIN FILM DRYER
3 STAGE DRYING SYSTEM
SSP Spray Dryers are relatively simple in operation which accept feed in fluid state and convert it
into a dried particulate form by spraying the fluid into a hot drying medium.
n
Atomization is done using high pressure nozzle, high pressure air, two fluid nozzles or centrifugal
The heating of drying air can be of either steam coils or thermic fluid or air heater according to
the service conditions available.
The unique Fines Re-circulation System produces highest quality of agglomerated powder.
DEVELOPMENTS:
Flexibility
QUALITY
in
Controlling
POWDER
10
disc atomizer.
n
www.sspindia.com
Okara Dryer
Okara is the residual fibers after extraction of milk
from soy bean. It contains about 80% moisture and
can be dried by a drying system to get dried product
with 4-12% moisture content.
The dried Okara can be used as a source of good fibre
and can be used in making Biscuits, Sweets.
www.sspindia.com
23
22
www.sspindia.com
3 Stage Dryer
Spray Dryer
Dry Herbs
Sizing
Solvent
Storage
Solid
Waste
Extract Storage
Solvent
Recovery
2nd Stage
Evaporation
(for Oleo resins)
Extract
Clarification
Extract
Evaporation
Concentrate
Concentrate
Spray Drying
Liquid Packing
Packing
Vacuum Drying
Packing
www.sspindia.com
11
Turnkey Projects
FOR FRUIT & VEGETABLE INDUSTRY
Tannery industries
Textile-dyeing industries
Plant
Resin/Gelatin industries
Yeast plant
Coffee Agglomerator
Pharmaceutical industries
Electroplating Industries
SS Centrifugal Pumps
Aroma
Recovery
Continuous
Extraction System
CIP
System
System
n
Spray Drying
System
vendor)
n
THE PROCESS
mercenising unit
n
Concentration
System
Cream Separation
(Tanin)
Continuous
Clarification &
Storage System
12
www.sspindia.com
www.sspindia.com
21
20
www.sspindia.com
Tanker Unloading
& Milk Weigh Scale
MILK PRODUCTS:
Pouch Filling
Pasteurized Milk
Cream
Flavored Milk
Butter
Chocolate Milk
Butter Oil
Malted Milk
Baby Food
Whey Powder
Casein
Lactose
Cultured Milk
Cream Separation
Distribution
to Market
Cream
Pasteurization
Skimmed Milk
for MEE
Cream
Storage
Evaporator for
Concentration
Butter
Churner
Spray Dryer
Butter
www.sspindia.com
13
Other
Ingredients
White Meat
Coconut Water
Extruder
Vinegar
Coconut Milk
Blending
Drying
Drying
Vacuum Salt Refinery Plant
Coconut
Milk Powder
Coconut Milk
Powder Packing
14
www.sspindia.com
Desiccated
Coconut Powder
www.sspindia.com
19
tomatoes:
resulting
Tomato Puree
Tomato Paste
User friendly.
Tomato Ketchup/Sauces
Tomato Juices
COMPOSITION:
Water (Moisture)
Fructose (Laevulose)
Glucose (Dextrose)
Sucrose (Non Reducing Sugar)
Total Ash (Minerals)
Acids Organic
Proteins, Amino Acids, etc.
Other ingredients including pollen grains -
20%
37%
34%
5.0%
0.25%
0.20%
1.50%
1.05%
Micro Filter
Processing
Tank
Feeding Tank
Centrifugal
Pump
Condensate
Moisture
Reduction
Hot Water
Generator
TOMATO PROCESSING
Tomato Fruits
Reception
Washing, Grading
& Sorting
Juice Extraction
Heat Treatment
Honey Pump
Fine Pulping
(Refining)
Vacuum Pump
Temp.
Juice Storage
For Tomato Paste
(Concentration)
18
www.sspindia.com
Cooling
Settling Tanks
Settling Tanks
Juice Concentration
(Evaporator)
Tomato Juice
12-14 Brix
19
www.sspindia.com
Condensate
Collection
Bottling
Formulation &
Blending
Formulated
Puree / Ketchup
Pasteurization
Pasteurization
Can Packing
(Tomato Paste
28-30 brix)
Glass Bottle or
Pouch Packing
Tomato Paste
(28-30Brix)
in Cans
Tomato
Puree / Ketchup
www.sspindia.com
15
In the production process of whole-egg or eggyolk powder, whole eggs/egg yolks are
homogenized, filtered to remove membranes and
fragments of shell pieces. Pasteurization will be
done at 64 to 66C, with a holding time of 2 to 4
min. This ensures inactivation of most of the
microbes such as E. coli and Salmonella which can
cause ill health, if not inactivation.
preserving
and
Extraction of Juices
Blending Pasteurisation.
clearness.
the
organoleptic,
physical
EGG
Egg Receiving
Egg Washing
Egg Breaking
Egg
Separation
Chilling
Centrifuge
Chilling
Fermentation
Rotary Dryer
Pasteurization
Spray Drying
Grinding
Spray Drying
16
www.sspindia.com
Albumen Liquid
Wet Shell
(At 12% TS) (At 3% moisture)
Packing
& Storage
Packing
& Storage
Packing
& Storage
Packing
& Storage
www.sspindia.com
17
In the production process of whole-egg or eggyolk powder, whole eggs/egg yolks are
homogenized, filtered to remove membranes and
fragments of shell pieces. Pasteurization will be
done at 64 to 66C, with a holding time of 2 to 4
min. This ensures inactivation of most of the
microbes such as E. coli and Salmonella which can
cause ill health, if not inactivation.
preserving
and
Extraction of Juices
Blending Pasteurisation.
clearness.
the
organoleptic,
physical
EGG
Egg Receiving
Egg Washing
Egg Breaking
Egg
Separation
Chilling
Centrifuge
Chilling
Fermentation
Rotary Dryer
Pasteurization
Spray Drying
Grinding
Spray Drying
16
www.sspindia.com
Albumen Liquid
Wet Shell
(At 12% TS) (At 3% moisture)
Packing
& Storage
Packing
& Storage
Packing
& Storage
Packing
& Storage
www.sspindia.com
17
tomatoes:
resulting
Tomato Puree
Tomato Paste
User friendly.
Tomato Ketchup/Sauces
Tomato Juices
COMPOSITION:
Water (Moisture)
Fructose (Laevulose)
Glucose (Dextrose)
Sucrose (Non Reducing Sugar)
Total Ash (Minerals)
Acids Organic
Proteins, Amino Acids, etc.
Other ingredients including pollen grains -
20%
37%
34%
5.0%
0.25%
0.20%
1.50%
1.05%
Micro Filter
Processing
Tank
Feeding Tank
Centrifugal
Pump
Condensate
Moisture
Reduction
Hot Water
Generator
TOMATO PROCESSING
Tomato Fruits
Reception
Washing, Grading
& Sorting
Juice Extraction
Heat Treatment
Honey Pump
Fine Pulping
(Refining)
Vacuum Pump
Temp.
Juice Storage
For Tomato Paste
(Concentration)
18
www.sspindia.com
Cooling
Settling Tanks
Settling Tanks
Juice Concentration
(Evaporator)
Tomato Juice
12-14 Brix
19
www.sspindia.com
Condensate
Collection
Bottling
Formulation &
Blending
Formulated
Puree / Ketchup
Pasteurization
Pasteurization
Can Packing
(Tomato Paste
28-30 brix)
Glass Bottle or
Pouch Packing
Tomato Paste
(28-30Brix)
in Cans
Tomato
Puree / Ketchup
www.sspindia.com
15
Other
Ingredients
White Meat
Coconut Water
Extruder
Vinegar
Coconut Milk
Blending
Drying
Drying
Vacuum Salt Refinery Plant
Coconut
Milk Powder
Coconut Milk
Powder Packing
14
www.sspindia.com
Desiccated
Coconut Powder
www.sspindia.com
19
20
www.sspindia.com
Tanker Unloading
& Milk Weigh Scale
MILK PRODUCTS:
Pouch Filling
Pasteurized Milk
Cream
Flavored Milk
Butter
Chocolate Milk
Butter Oil
Malted Milk
Baby Food
Whey Powder
Casein
Lactose
Cultured Milk
Cream Separation
Distribution
to Market
Cream
Pasteurization
Skimmed Milk
for MEE
Cream
Storage
Evaporator for
Concentration
Butter
Churner
Spray Dryer
Butter
www.sspindia.com
13
Turnkey Projects
FOR FRUIT & VEGETABLE INDUSTRY
Tannery industries
Textile-dyeing industries
Plant
Resin/Gelatin industries
Yeast plant
Coffee Agglomerator
Pharmaceutical industries
Electroplating Industries
SS Centrifugal Pumps
Aroma
Recovery
Continuous
Extraction System
CIP
System
System
n
Spray Drying
System
vendor)
n
THE PROCESS
mercenising unit
n
Concentration
System
Cream Separation
(Tanin)
Continuous
Clarification &
Storage System
12
www.sspindia.com
www.sspindia.com
21
22
www.sspindia.com
3 Stage Dryer
Spray Dryer
Dry Herbs
Sizing
Solvent
Storage
Solid
Waste
Extract Storage
Solvent
Recovery
2nd Stage
Evaporation
(for Oleo resins)
Extract
Clarification
Extract
Evaporation
Concentrate
Concentrate
Spray Drying
Liquid Packing
Packing
Vacuum Drying
Packing
www.sspindia.com
11
Dryers
SSP offers most modern Drying Plants for Dairy, Food, Chemical and Pharmaceutical industries based on
indigenously developed technology. As drying is an energy intensive process and dryers are expensive
pieces of equipment, SSP offers most economical dryers matching the specific requirements.
SPRAY DRYER
STEAM TUBE DRYER
ROTARY DRYER
VERTICAL THIN FILM DRYER
3 STAGE DRYING SYSTEM
SSP Spray Dryers are relatively simple in operation which accept feed in fluid state and convert it
into a dried particulate form by spraying the fluid into a hot drying medium.
n
Atomization is done using high pressure nozzle, high pressure air, two fluid nozzles or centrifugal
The heating of drying air can be of either steam coils or thermic fluid or air heater according to
the service conditions available.
The unique Fines Re-circulation System produces highest quality of agglomerated powder.
DEVELOPMENTS:
Flexibility
QUALITY
in
Controlling
POWDER
10
disc atomizer.
n
www.sspindia.com
Okara Dryer
Okara is the residual fibers after extraction of milk
from soy bean. It contains about 80% moisture and
can be dried by a drying system to get dried product
with 4-12% moisture content.
The dried Okara can be used as a source of good fibre
and can be used in making Biscuits, Sweets.
www.sspindia.com
23
De greased dry
bones as feed
Combination Evaporator
& VTFD
Acidulation
De-mineralisation
Ca (OH)2
DCP
Liming Stream
Ca (OH)2
NaOH
Physical Deliming
Water
Chemical
Deliming
Acid
Extraction
Acid
Water Out
Heat
Exchanger
Evaporation &
Sterilisation
Water in
Extrusion and
drying
24
www.sspindia.com
www.sspindia.com
Evaporators
SSP is one of the most experienced manufacturer of multiple effect evaporators in India for Dairy,
Food processing and Chemical industries.
SSP has developed energy efficient evaporators indigenously and in a short span of its existence has
become a force to reckon with.
SSP has to its credit more than 600 evaporators installed across the globe, for handling variety of
products.
SSP Supplies the following types of Evaporators:
Falling Film
Rising Film
n
Agitated Thin Film Evaporator (ATFE)
Forced Circulation
n
Scrapped Surface
Combination Type
n
Flash Evaporator
Evaporative Crystallizer
n
n
n
n
n
n
SSP evaporators are most energy efficient. In a 5 effect plant with TVR the specific steam
consumption is 0.12 Kg/Kg i.e. 1 Kg of steam evaporates 8 Kgs of water & in a 7 effect plant with TVR
the specific steam consumption is 0.12 Kg/Kg i.e. 1 Kg of steam evaporates 10 Kgs of water.
SSP has supplied evaporators having capacity upto 1,20,000LPH evaporation and has the capability
to design any higher capacity.
SSP has developed its own mathematical module for designing evaporators which gives exact heat
and mass transfer calculations.
SSPs Unique Design Ensures:
Highly energy efficiency.
n
Compact design.
n
Low operation cost
n
Food industries as
fructose, sweetener.
Saccharification
(DM)
Dextrinisation
Filtration
Saccharification
Dextrinisation
Filtration
Ion exchange
glucose,
PRODUCTION OF
STARCH FROM MAIZE
Cleaned Maize
SO2
Maize Steeping
CSL Concentration
Pre-Millling
Germ
Germ Washing /
Dewatering & Drying
Filtration
(In 5 Effect System with TVR)
1 kg Steam
Ion Exchange
?
10
www.sspindia.com
Spray Drying
Isomerization
Blending
Evaporation
Fiber
Fiber Dewatering
& Drying
Starch-Gluten
Separator
Gluten Concentration/
Dewatering & Drying
Decolorization
Starch-Refining
Hydrocycolone
Evaporation
Separation
Fresh Water
Decolorization
Starch Dewatering
& Drying
kg Water Evaporation
Dextrose Maltose
Fine milling
Pre-evaporation
8 kg Water Evaporation
(In 7 Effect System with TVR)
1 kg Steam
Evaporation
Ion exchange
dextrose,
Fructose
42% [F 42]
Evaporation
Evaporation
Fructose
55% [F 55]
Starch
www.sspindia.com
25
the un-neutralized
INDUSTRIAL EVAPORATORS
INDUSTRIAL DRYERS
Falling Film
Spray Dryer
Rising Film
Forced Circulation
Scrapped Surface
Combination Type
Flash Evaporator
Evaporative Crystallizer
Freeze Dryer
supply.
Precise
weighing
metering,
mixing,
good detergency.
26
www.sspindia.com
www.sspindia.com
Environmental Solutions
Quality Assurance
SSP has been certified as an ISO 9001:2008 quality management company. SSP has a dedicated
quality control department that takes care of the standards for all our ongoing processes.
etp
SSP is committed to the most stringent norms of quality. All manufacturing facilities are well
equipped with latest generation production machines. Raw materials are procured directly from the
manufacturers ensuring quality. For design and fabrication SSP follows international standards like
ASME section VIII Division I for pressure vessels, American 3A for food processing machineries. Also
project can be manufactured in accordance with GMP and CE certification can be obtained on a case
DISTILLERY
CETP
TANNERY
PHARMA
TEXTILE
EFFLUENT
BULK
DRUG
PAPER
STRIPPING
to case basis.
n
EVAPORATION
(MEE)
Our manufacturing processes and plants have also been approved by engineering consultancy
Concentrate
groups like UDHE, LURGI, TCS, EIL, JACOBS, LLOYDS, SGS, ITS etc.
STRIPPER
We integrate the finest and most experienced human resources, information technology and process
control to deliver the best quality as per the deadlines.
Mechanical
Separation of Salt
Mixing with
Biomass
Drying
STRIPPER
Drying
Dryer
STRIPPER
Powder
of High
K Content
Solid
Waste
Disposal
Powder of
High Calorific
Value
Incenarator /
Boiler
To be used
as Fuel
Steam / Power
Generation
Marketable
Powder
Solid
Waste
Disposal
STRIPPER
To be
used as
fertilizer
ADVANTAGES OF TECHNOLOGY:
n
www.sspindia.com
www.sspindia.com
27
Manufacturing Facilities
Bio-Methanation
Bleed Steam for Evaporation
Evaporation
Condensate Water
Concentrate
Rotary Drying
Spray Drying
Marketable Powder
Powder/Mixed Fuel
Note:
n
Boiler
Turbine
Power Generation
300KLPD-ETP Plant for Molasses Base DistillerySilk Route Sugar -Tamilnadu, India
3
750m / Day ETP Plant for Spent Wash
M/s Shree Tatyasaheb Kore Warana SSK Limited,
Maharashtra, INDIA
28
www.sspindia.com
www.sspindia.com
Innovations
Decanter
Highest
Steam
Economy,
Most
Evaporation
Condensate Water
Concentrate
Energy
Blending
Efficient Plant.
n
Thin Stillage
Wet Cake
DEVELOPMENTS:
n
Recirculation
to Distillery
Grain Stillage
Drying
Water Evaporation
Improved
Product
Quality
(Less T)
Basic
Features
of the
System
Less
STEAM
Consumption
Less
POWER
Consumption
4
38
No
Condenser
www.sspindia.com
No
Cooling
Water
No
Cooling
Tower
900 KLPD - ETP Plant for - Biomethanated Spent Wash /Grain Spent Stillage
Lokmangal Agro Industries Pvt. Limited, Solapur
www.sspindia.com
29
R&D Facility
Process Effluent
n
The company dedicates its best in research, production and quality control, in order to keep pace
with the fast changing technology in Food Processing / Chemical Industry. We are in continuous
Stripping of Organics
Incineration
For SSP, the process of establishing a plant begins at SSPs Research & Development Centre. We
process to incorporate latest technology by developing models of energy efficient and cost
effective plants.
Evaporation
Condensate Water
Concentrate
Recognized by the Ministry of Science and Technology of Govt. of India, SSPs R&D centre works
towards developing new technologies, qualitative improvements & achieving import substitution.
It is complete with a design department, laboratory, pilot plants, technical library, data bank and
documentation centre.
n
Baggable Solids
Such an elaborate R&D setup is extremely uncommon in the industry, which highlights SSPs
commitment to provide innovative technologies. As a result SSP has developed many innovative
processes.
To TSDS Facilities
n
30
www.sspindia.com
www.sspindia.com
Achievements
Evaporation
Condensate Water
Concentrate
Business Sphere Award for Export Excellence
Award for
Outstanding Export Performance
by EEPC
Award for
Excellence in Technology & Innovation
by ITPO
Mechanical Separation
of Salt
Drying
Solid Waste
Disposal
Trophy for Highest Export by EEPC
Our MD, Mr. Tapas Chatterjee receiving the SME of the Year 2012 from Mr. Anand Sharma, Minister of Commerce, Government of India
during the ET NOW Indiamart Leaders of Tomorrow Award Programme on 13th December 2012
www.sspindia.com
Marketable
Powder
Marketable
Powder
Solid Waste
Disposal
12875 kg/h Multiple Effect Evaporator M/s Envian Engineers Pvt Limited,
Tamilnadu, India
www.sspindia.com
31
About Us
The company provides customized turnkey projects & solutions to the industries, pertaining to food
processing sector, dairy processing sector, fruit & vegetable processing sector, chemical industries
and effluent treatment plant for various industries.
Cooling Crystallization
Centrate
(Organic Salt Slurry)
Centrifuging
Evaporation
Infrastructure wise SSP has FOUR manufacturing units with latest generation fabrication
Inorganic Salt
Filtration
Evaporative Crystallizer
machines.
n
SSP has technically sound, highly skilled & experienced work force, numbering to 450+.
Supplied more than 600 Evaporators & 400 Dryers round the globe.
Proven Technology.
Centrifuging
Sodium Sulphate
50m3 / day Triple Effect Evaporator with ATFD VASANT CHEMICAlS, HYDERABAD, INDIA
32
www.sspindia.com
www.sspindia.com
Contents
About us
Achievements
R&D Facility
Manufacturing Facilities
Quality Assurance
Evaporators
Dryers
Turnkey Projects
12
13
14
15
16
17
18
19
20
21
22
23
24
25
26
27
28
29
30
31
32
33
34
8-9
Black Liquor
Condensate Water
back to Boiler
Evaporation
Concentrate at
25% TS
Concentrate at
48-50% TS
Concentrate at
65-70% TS
10-11
Non-Conventional Treatment
in Direct Fuel Gas Evaporator
for further concentration
upto 50% TS
Burning in
Fluidized Bed Reactor
Burning in Recovery
Boiler
Recovery of
Soda Ash Pellets
Melting+Lime Treatment +
Recovery of Sodium Hydroxide
1920m3/Day W.E. 7 Effect Evaporator for Black Liqour RUCHIRA PAPERS LIMITED, SIRMAUR (H.P.)
www.sspindia.com
www.sspindia.com
33
The effluent from electroplating industries is generally low in solid content and contain metals like
Chromium and Manganese in the effluent content.
Dear Customer,
The effluent is preheated and then fed to Multiple Effect Falling Film Evaporator for concentration. After
SSP PVT LIMITED welcomes you to the world of processing Industry.
concentration, the concentrate is dried using an Agitated Thin Film Dryer. This dried powder can be used
Whether you are venturing into Food, Fruit, Dairy Processing industry or even
unit, or if you have a need for expansion of your existing industry, we are there
to help you, give you the best industrial solution as per your requirement to
st
enable you to take the challenge of the 21 century market. For the last 35 years, we are providing need
based, customized, highly energy efficient & cost effective turnkey projects to meet our customers
industrial need.
FLOW DIAGRAM
We pledge to provide a green, eco friendly industrial environment & with that vision & objectiveSSP has
developed Zero Liquid Discharge Effluent Treatment Solution for industrial effluents. Today SSP has
FEED EFFLUENT
developed technologies for treatment of effluents of Distillery, Textiles, Pharmaceuticals, Paper, Tannery
& Chemical industries which helps in preservation of environment.
Water Evaporation
Steam
SSP's core competency lies in Evaporation & Drying technologies, based on which, we manufacture all
Condenser
our projects & provides process solutions. So far SSP has supplied more than 350 projects across the
globe. SSP, is equipped with its own R&D Centre & four manufacturing units with highly skilled, educated
& experienced professionals, to provide you the best project / plant of international quality standards.
Total Condensate
Concentrate at 40% Solid Content
Steam
Steam
Condensate
We are always striving to develop new technologies & provide you with the most cost effective process
Water Evaporation
solutions.
SSP has market presence in 43 countries & receives 50% repeat orders, which signifies the motto of
Condenser
SSPs Customer First, approach. SSP will continue its endeavor to be always committed to its
In Baggable form
customers. We always value customers feedback, as we feel customer feedback and suggestion helps us
Condensate
R.P. Banerjee
Chairman
34
www.sspindia.com
www.sspindia.com
www.sspindia.com
Satisfied Clients
Our Locations
R & D CENTRE
UKR COFFEE
MUMBAI OFFICE
CHENNAI OFFICE
UNIT-I
UNIT-II
UNIT-III
UNIT-IV
www.sspindia.com
www.sspindia.com
VIETNAM
UZBEKISTAN
UKRAINE
UGANDA
TANZANIA
SYRIA
SUDAN
SRI LANKA
SOUTH AFRICA
SIERRA LEONE
SAUDI ARABIA
RUSSIA
QATAR
PHILIPPINES
PAKISTAN
NIGERIA
NEPAL
NAMIBIA
MYANMAR (BURMA)
MEXICO
SSP:MKD:CTG 01:REV:03:01/2013
MALAYSIA
LIBYA
KENYA
KAZAKHSTAN
JORDAN
JAMAICA
IRAN
INDONESIA
GUATEMALA
GUADELOUPE
ETHIOPIA
EGYPT
ECUADOR
DENMARK
CYPRUS
CHAD
CANADA
BOLIVIA
BOTSWANA
BANGLADESH
ALGERIA
AFGHANISTAN
Global Presence:
UNITED STATES
OF AMERICA
NAMIBIA
SUDAN
QATAR
SRI LANKA
FARIDABAD
SSP
INDONESIA
MALAYSIA
TM
Corporate Profile
Dairy Projects
Environmental Projects