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Abstract
The goal of this paper is to analyze, by means of detailed numerical simulations, the influence of the partial premixing level and the adequacy of different mathematical submodels on the modeling of co-flow partially premixed
methaneair laminar flames. Five levels of premixing of the primary inlet are considered from an equivalence ratio
of = (non-premixed flame) to = 2.464. Main flame properties are provided, giving special emphasis to the
analysis of pollutant formation. Different mathematical formulation aspects (several chemical mechanisms, radiation effects, mass transport models, and inlet boundary conditions) are tested and validated against experimental
data available in the literature. Finite volume techniques over staggered grids are used to discretize the governing
equations. A parallel multiblock algorithm based on domain decomposition techniques running with loosely coupled computers has been used to obtain a competitive ratio between computational cost and resources. To assess
the quality of the numerical solutions presented in this article, a verification process based on the generalized
Richardson extrapolation technique and on the grid convergence index (GCI) has been applied.
2004 The Combustion Institute. Published by Elsevier Inc. All rights reserved.
Keywords: Co-flow methane/air laminar flames; Combustion; Mathematical formulation analysis; Levels of premixing analysis;
Numerical simulation; Verification; Validation
1. Introduction
In recent decades, comprehensive studies have
been reported in the literature concerning detailed experimental and numerical analysis of laminar flames
in simple systems. Among these, and due to their
wide application in household and industrial heating
systems, analysis of co-flow laminar flames has motivated special interest. These studies have usually been
focused on non-premixed or premixed flames. More
* Corresponding author. Fax: 0034-93-739-81-01.
0010-2180/$ see front matter 2004 The Combustion Institute. Published by Elsevier Inc. All rights reserved.
doi:10.1016/j.combustflame.2004.03.004
With the increase in computational power, the improvement in numerical methods, and the use of more
accurate experimental techniques, knowledge of the
combustion phenomenon taking place in these flames
has been considerably increased.
Experimental studies have provided measurements of temperature, major species, radicals, nitrogen oxides, and soot. Mass spectrometry, Raman, and
LIF techniques have been employed to study co-flow
flames under different geometrical configurations,
equivalence ratios, and pressure conditions [1,46].
With respect to numerical studies, from one of
the first multidimensional simulations of co-flow
methaneair laminar flames carried out by Mitchell
et al. [7], considerable improvement in the accuracy
of the mathematical models employed for the simulations has been achieved. Detailed numerical simulations with fully elliptic equations, complex transport
formulation, and detailed chemistry have been reported. Mainly C1 and C2 chemical mechanisms are
employed and compared [8], molecular transport is
modeled under different assumptions [9], soot formation is sometimes modeled [5], and radiation transfer,
if considered, is usually evaluated with simplified
models [10].
Despite the above-mentioned progress achieved,
there is a certain interest in the combustion community to continue working on the detailed analysis of
these simple flames. Although combustion nearly always takes place within turbulent flow fields which
increase the mixing process, and thereby enhance
combustion [11], a deep understanding of laminar
combustion is a basic ingredient of the modeling of
turbulent flames, as well as of pollutant formation.
The aim of this work is to contribute to this interest by investigating, by means of detailed numerical simulations, the influence of the partial premixing
level and the adequacy of different mathematical submodels, in a co-flow partially premixed methaneair
flame.
The numerical study is performed by analyzing
both main flame features and local data. The amount
of pollutant produced is presented by means of the
evaluation of emission indexes EI x , defined as the
ratio of grams per second of pollutant species to kilograms per second of methane burned.
Special emphasis is placed on assessing the quality of the numerical solutions and reproducing experimental conditions (i.e., verification and validation
processes). Numerical solutions are verified using the
postprocessing procedure described in [12] based on
the generalized Richardson extrapolation technique
for h-refinement studies and on the grid convergence
index (GCI) proposed by Roache [13]. Validation of
the mathematical models is carried out considering
the experimental data provided in [2,6].
445
A parallel multiblock algorithm [14], specially developed to be used in loosely coupled parallel computers (Beowulf clusters), was to perform the numerical simulations, allowing exhaustive analysis of the
flame with an excellent ratio between computational
time and resources.
2. Problem definition
The flame considered is the co-flow partially premixed methaneair laminar flame with the burner
characteristics defined in [2]. Experimental apparatus and measurement techniques are extensively described in [5,6,15]. Hereafter, a brief description of
the test assay is presented. Fig. 1 is a schematic representation of the burner.
Fuel mixed with primary air flows from an uncooled ri = 5.55-mm-inner-radius brass tube with a
wall thickness of wi = 0.8 mm. Air is injected from
the annular region between this tube and a concentric
r0 = 47.6-mm-inner-radius brass cylinder. The outer
tube thickness is w0 = 3.4 mm. The fuel tube contains
a 110-mm length of glass beads to smooth the flow,
and to ensure a fully developed velocity profile at the
exit. A perforated brass plate, glass beads, and finally
a 1.5-mm-cell-size ceramic honeycomb straighten the
airflow. The inner tube extends 4 mm above the honeycomb surface to facilitate access to the lowest flame
regions. The cylindrical brass chimney that confines
the flame and protects it from laboratory air movements has a diameter of 102 mm.
Different levels of premixing of the primary inlet
are considered from an equivalence ratio of =
(non-premixed flame) to = 2.464. The lower limit
was just before flashback began to affect the flame
structure [15]. Equivalence ratios and mass flows are
listed in Table 1. Primary air is oxygen-enriched (25%
O2 by volume) and secondary air is regular (20.9%
O2 ).
Due to the considerable complexity of the burner
configuration below the bottom of the flame (presence of perforated brass plates, glass beads, and ceTable 1
Flame parameters
m
CH4 (g/min)
Inner jet
12.320
6.160
4.107
2.464
0.2165
0.2165
0.2165
0.2165
0.2165
Outer jet
All
0.0000
m
air (g/min)
0.0000
0.2493
0.4986
0.7478
1.2465
51.879
446
(a)
(b)
Fig. 1. Confined co-flow methaneair laminar flame. (a) Burner idealized geometry and definition of the different zones for the
non-equispaced cylindrical grid. (b) Definition of macrozones (I, II, and III) and their mesh node distribution (solid triangles
indicate the direction of grid node intensification).
3. Mathematical model
The fluid flow and heat and mass transfer phenomena of the reactive gas in the co-flow partially
premixed methaneair laminar flame defined above is
assumed to be described by the governing equations
for low-Mach-number flows (continuity, species, momentum, energy and state equation) [14].
Modeling of the chemical mechanisms, molecular transport fluxes, and radiation heat flux is required
to close the problem. Furthermore, special attention
has to be paid to boundary conditions. Thermophysical properties are evaluated using the thermodynamic
data compiled in [16].
3.1. Mathematical submodels
The detailed chemical mechanism considered is
GRI-Mech 3.0 [16], which involves 325 reactions and
53 species. This mechanism is suitable for the de-
(1)
one majority species, the equivalent Fickian diffusion coefficient of one species into the mixture can
where X =
be formulated with Dim = (1 Yi )/X,
N
j =1, j =i Xj /Dij and Dij represents the binary diffusion coefficient [17]. Thermal diffusion coefficients
DiT are obtained relating calculated Dim values with
the thermal diffusion ratios (see [18]).
Flame radiation is modeled using the assumption
of optically thin transfer between the hot combustion gases and the cold surroundings [19,20]. The
definition of an optically thin gas establishes that
self-absorption is negligible compared with emission.
A term for the absorption of radiation coming from
the surrounding background at Ts temperature is included. When Ts is low, this term can be neglected.
Thus, the radiative heat loss term per unit of volume
is expressed as
qR = 4 T 4
N
(pi Pi ) 4 Ts4
i=1
N
(pi Ii ),
(2)
447
i=1
(vz h)B = vz h
z
z
i=1
T ln T
.
+ Dim
(4)
z
z=0
4. Numerical methodology
The mathematical model is discretized using the
finite volume technique over cylindrical staggered
grids. Central differences are employed for evaluation of the diffusion terms, while third-order bounded
schemes are used for evaluation of the convective
ones [23]. A time-marching SIMPLE-like algorithm
is employed to couple velocitypressure fields. Discretized equations are solved in a segregated manner [24] using a multigrid solver [25]. The convergence of the time-marching iterative procedure is
truncated once normalized residuals are below 108 .
On the resolution of species equations, and to
overcome the stiffness of the governing equations, a
pseudo-time splitting technique is used [14]. The energy equation is considered in terms of enthalpy transport. Instead of solving this equation directly, a temperature convectiondiffusion equation is considered,
and the full enthalpy transport equation is introduced
in the source term by means of a deferred correction
(see [14] for details).
The computational domain has been discretized
using a cylindrical structured grid. Several zones with
different grid node distributions are defined (Fig. 1b).
The number of grid nodes is increased at the outlet
of the inner tube where the gradients of methane are
higher. As we move away from the bottom and from
the flame front, the grid node density is progressively
decreased by means of tanh-like functions. The number of nodes corresponding to each zone is indicated
in terms of the grid parameter n, and the direction of
the intensified distribution is indicated by a solid triangle.
448
Table 2
Verification of the numerical solutions: main flame features and postprocessing resultsa
Grid
n
Tmax,C
Hf
EI CO
EI NO
EI NO2
GCI (%)
T = T /298
4
8
16
1908.37
1908.56
1908.51
5.860
5.852
5.838
0.331
0.323
0.321
3.181
3.224
3.248
=
0.450
3.4 101
0.452
6.0 102
0.452
9.4 103
4
8
16
2032.55
2033.59
2033.65
4.012
3.985
3.982
0.225
0.217
0.216
2.692
2.699
2.700
= 2.464
0.372
1.6 101
0.366
3.1 102
0.365
7.7 103
YCO
YNO
YNO2
4.4 104
1.0 104
3.9 105
9.2 105
1.6 105
6.0 106
2.6 106
1.2 106
5.2 107
4.7 104
2.6 104
2.8 105
6.2 106
1.7 106
2.7 107
1.4 106
2.4 106
2.9 107
accuracy (p) for each variable agrees with its theoretical value.
Computational costs, in terms of CPU seconds per
outer iteration, for the three above-mentioned levels
of refinements are 11.12, 38.57, and 146.1, respectively [14]. Approximately 3000 outer iterations are
needed to reach a highly converged solution (normalized residuals below 108 ). According to these
computational costs and the uncertainty estimates obtained, the third level of refinement (n = 4) has been
considered the most appropriate to perform the numerical studies presented hereafter, in terms of both
accuracy (numerical credibility) and computational
time.
5.2. Validation
The numerical simulation results are compared
with experimental data [2]. The conclusions on the
agreement to experimental data should be carefully
considered due to the measurement uncertainties described in [2].
Table 3 lists the main flame characteristics for
all levels of partial premixing. The flame height decreases while the partial premixing level increases.
The amount of oxygen introduced through the primary inlet reduces the axial distance that it has to
overcome to diffuse into the flame and to create stoichiometric conditions. Flame height predictions are in
good agreement with experimental results (discrepancies are always lower than 7%). In all cases an overprediction is obtained.
Computational temperatures also show good
agreement with experimental data. Maximum centerline temperatures disagree less than 3.4% for all
premixing cases. General trends observed in experimental studies are appropriately reproduced in the
numerical results. Fig. 2 shows the temperature profiles along the centerline for the different equivalence
ratios. As can be seen, as equivalence ratio decreases,
temperature increases and profiles present sharper
gradients.
449
Table 3
Main flame characteristics for the different levels of premixinga
Tmax,C
(K)
Hf
(cm)
Tmax
(K)
(r, z)
(mm)
RHL
(W)
HR
(W)
EI CO
(g/kg)
EI NO
(g/kg)
EI NO2
(g/kg)
12.32
6.160
4.107
2.464
1908 (1960)
1933 (2000)
1956 (2020)
1980 (2040)
2033 (2090)
5.9 (5.7)
5.6 (5.2)
5.2 (4.9)
4.8 (4.5)
4.0 (3.8)
2005
2009
2017
2031
2083
0.66, 0.66
0.65, 0.72
0.63, 0.97
0.61, 1.41
0.57, 1.97
35.11
34.83
34.75
34.79
35.04
181.05
180.99
180.91
180.74
180.35
0.33
0.30
0.28
0.26
0.22
3.2
3.2
3.1
3.0
2.7
0.45
0.46
0.43
0.41
0.37
a , equivalence ratio; T
max,C , maximum temperature at the symmetry axis; Hf , flame height; Tmax , (r, z), maximum flame
temperature and location; RHL, radiant heat loss; HR, heat release; EI x , emission index. Experimental results [2] are in paren-
theses.
450
Fig. 2. Comparison of numerical results (lines) and experimental data (dots) by [2] along the symmetry axis.
451
Fig. 3. Pollutant formation. Mole fraction isopleths for: nitrogen oxide, NO (top); nitrogen dioxide, NO2 (bottom).
Two premixing levels: = (left); = 2.464 (right).
452
Table 4
Mathematical submodel analysis: main flame characteristicsa
Approach
Experimental [2]
Ref. model
Boundary
Chemistry
Radiation
Transport
Experimental [2]
Ref. model
Boundary
Chemistry
Radiation
Transport
Model
alternatives
Tmax,C
(K)
Hf
(cm)
T fixed
GRI-Mech 2.11
GRI-Mech 1.2
42-Step-Mech
Flame-Sheet
No-Radiation
Le fixed
Le unity
No-Soret
1960
1908
1885
1904
1905
1900
1971
2106
1891
1997
1910
5.7
5.9
6.1
5.7
5.7
5.6
6.6
5.7
5.9
6.1
5.9
T fixed
GRI-Mech 2.11
GRI-Mech 1.2
42-Step-Mech
No-Radiation
Le fixed
Le unity
No-Soret
2090
2033
2005
2029
2030
2024
2212
2016
2120
2033
3.8
4.0
4.2
3.9
3.9
3.9
4.0
4.0
4.3
4.0
Tmax
(K)
(r, z)
(cm)
EI CO
(g/kg)
EI NO
(g/kg)
EI NO2
(g/kg)
2005
1968
2000
2002
2025
2244
2106
2001
2042
2013
0.66, 0.66
0.61, 1.19
0.65, 0.78
0.66, 0.59
0.66, 0.66
0.64, 0.00
0.00, 5.69
0.65, 0.78
0.67, 0.48
0.66, 0.66
0.33
0.37
0.35
0.37
0.66
0.19
0.33
0.44
0.32
3.2
2.7
1.6
4.4
3.2
4.0
3.2
0.45
0.43
0.21
0.42
0.46
0.45
0.41
= 2.464
2083
2047
2068
2068
2085
2211
2078
2139
2084
0.57, 1.97
0.54, 2.42
0.54, 2.12
0.54, 2.12
0.59, 0.84
0.00, 3.90
0.63, 1.34
0.63, 0.84
0.63, 1.26
0.22
0.26
0.24
0.26
0.46
0.14
0.22
0.29
0.22
2.7
2.1
2.0
4.1
2.7
3.7
2.8
0.37
0.34
0.23
0.39
0.36
0.38
0.35
a , equivalence ratio; T
max,C , maximum temperature at the symmetry axis; Hf , flame height; Tmax , (r, z), maximum flame
temperature and location; EI x , emission index.
ous releases (1.2, 2.11) [30] and with a 42-step mechanism (hereinafter referred to as 42-Step-Mech) [31].
The simple irreversible single-step flame-sheet approach [7] is also included, giving an idea of its accuracy.
In a general way, on the prediction of main flame
features (see Table 4), there is certain agreement for
all mechanisms employed (without considering the
flame-sheet approach). The most unfavorable comparison with the reference model is for 42-Step-Mech,
which predicts a temperature at the centerline 0.5%
lower ( = 2.464) and also a flame height 5.4% lower
( = ). These differences decrease when GRIMechs 2.11 and 1.2 are employed. Disagreements of
about 0.2 and 3.5% for temperature at the centerline and flame height, respectively, are obtained in the
most unfavorable situations compared with the reference model.
GRI-Mechs 2.11 and 1.2 contain the same reactions except the reactions involved in the prediction
of NOx , which are added in 2.11. Thus, very similar
results for main flame characteristics are obtained. In
centerline and radial profiles (Figs. 59), GRI-Mech
1.2 is not plotted due to its visual fitting with GRIMech 2.11 results. This agreement suggests the con-
453
Fig. 4. Mathematical submodel analysis: temperature profiles along the symmetry axis. Energy equation boundary
condition comparison: reference model (solid line) versus
fixed temperature boundary condition (dashed line). Top:
= ; bottom: = 2.464. Experimental results in [2].
Fig. 5. Mathematical submodel analysis: temperature profiles along the symmetry axis. Top: = ; bottom:
= 2.464. Experimental results in [2]. There are no visual
differences between GRI-Mechs 2.11 and 1.2, and between
the reference model and the No-Soret model.
6.2.3. Radiation
When the radiation model is not considered, important differences as to the reference model are observed. For the maximum temperatures at the centerline, differences of nearly 200 K for the = flame
and approximately 180 K for the = 2.464 flame are
obtained (see Table 4). These temperature overpredictions are maintained along the centerline, except at
the inner tube exit, where both profiles concur (see
Fig. 5).
The distributions of CO2 and H2 O mole fractions
have a similar trend (Figs. 6 and 7). In fact, the main
differences between both modelings appear when local radiative heat loss is important. At the inner tube
exit and for low enough temperatures, the influence
of radiant heat source on the energy equation is negligible. When this term increases in importance, local
454
Fig. 6. Mathematical submodel analysis: CO2 mole fraction profiles along the symmetry axis. Top: = ; bottom:
= 2.464. Experimental results in [2]. See Fig. 5 for further
explanation.
Fig. 7. Mathematical submodel analysis: H2 O mole fraction profiles along the symmetry axis. Top: = ; bottom:
= 2.464. Experimental results in [2]. See Fig. 5 for further
explanation.
455
considered (second approach), considerable disagreements occur. The maximum temperature at the centerline and the flame height are overpredicted for both
extreme levels of premixing (see Table 4). CO2 and
H2 O mass fraction profiles present relevant deviations
to experimental measurements (Figs. 6 and 7).
From observation of the emission indexes, EI CO
is overpredicted with respect to the reference model.
Differences of about 33% for = and 30% for
= 2.464 were observed. Even EI NO2 does not vary
significantly; EI NO is also overpredicted with 25%
for = and 39% for = 2.464. Radial profiles
of NO show an overprediction of this pollutant formation (Fig. 8), while profiles of NO2 are not so dissimilar (Fig. 9).
Thermal diffusion ratios are important only for
chemical species with mass weights lower than 5
g/mol, so for the methane combustion mechanisms
considered in this work, only H and H2 are taken into
account. Main flame features listed in Table 4 show
that the contribution of thermal diffusion (Soret ef-
Both approximations are commonly used, for example, for the flamelet approach [34,35], which is a
technique usually applied to model turbulent flames.
Thus, knowledge of the accuracy of these approximations is necessary for both the CPU savings encountered and for proper application of the mentioned
flamelet approach.
Excellent agreement for global and detailed flame
properties is achieved (see Table 4) when fixed Lewis
numbers are used, as the computational effort is
less intensive in comparison with the complete mixture averaged formulation employed in the reference
model. CPU time savings of about 25% are obtained.
On the other hand, when a unity Lewis number is
456
7. Conclusions
The influence of the level of premixing on the
main features of a partially premixed co-flow methaneair laminar flame has been investigated for five
levels of premixing from = (non-premixed
flame) to = 2.464. Special emphasis has been given
to pollutant formation (CO and NOx ). In addition, the
efficacy/suitability of various existing mathematical
submodels for the solution of these kind of flames has
been analyzed for both extreme levels of premixing.
Computations were submitted to a verification
procedure to estimate the accuracy of the numerical
solutions. This analysis gives an error band where the
grid independent solution is expected to be contained
(GCI), and also gives a criterion for mesh selection.
A validation process of the numerical solution for
all levels of premixing selected was carried out observing that the better agreement with experimental
data provided in the literature is achieved when the
proposed energy boundary condition is employed.
The influence of the level of premixing on pollutant formation has been studied, and concordance
with results published by other authors was noted. For
low , a reduction in NOx formation is predicted.
For the non-premixed flame, CO production does not
present a remarkable peak. As the level of premixing increases, the CO peak becomes slender. The CO
emission index increases about 10% from = 12.32
to = .
On the prediction of main flame features, there
is a certain agreement for all mechanisms employed.
However, significant disagreements have been obtained for the estimation of emission indices. When
GRI-Mech 2.11 is used, a lower prediction of NOx
is found compared with GRI-Mech 3.0, especially for
non-premixed conditions. GRI-Mech 3.0 doubles the
NOx emission with respect to GRI-Mech 2.11 for the
non-premixed flame, while for = 2.464 it is 25%
higher. While GRI-Mechs predict similar amounts of
CO formation, 42-Step-Mech overpredicts considerably.
With respect to the transport modeling approach
analysis, the formulation considering nonunity Lewis
numbers was shown to be suitable in terms of both
agreement with complex transport and computational
savings. The employment of fixed Lewis numbers
means a 25% CPU time reduction. On the other hand,
consideration of a unity Lewis number notably over-
Acknowledgments
This work has been financially supported by the
Comisin Interministerial de Ciencia y Tecnologa,
Spain (Project TIC1999-0770), and by the Comissionat per Universitats i Recerca de la Generalitat de
Catalunya. The authors also acknowledge the useful
suggestions given by Professor Raymond Viskanta.
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