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Ql.
i.
ii.
l,
Q2.
i.
(5 marks)
Dilferentiatestrategiccapacityplanningandrnediumterm capacityplanning
(5 marks)
nl.
of
XYZ MachiningCompanyhasdecidedto modernizeits product;onfacility because
increased competition. Three altemative production technologies are being
consideredlor this purpose namely: Cellular Manufacturing (CM), Numerical
Controlledmachines(NC) and a FlexibleManufacturingSystem(FMS).
Costsfor th.eealtemativesare givenin the following Table.
CM
Annualfixedcost(Rs.)
Vafiablecostper unit (Rs,)
s80,000
t.890
FMS
NC
1 . 1 1 0 . 0 0 0 2,500,000
1,680
1,750
a. Based on the annual cost, at what volume of annual production would the
companybe indifferentbetween
i.
CM andNC productiontechnologies.
NC and FMS prcductiontchnologies.
ii.
(6 marks)
\rould
technology
volumeis 15.000units.r hichproduction
b. Ifannualproduction
you rccommendto the company?
(4 marks)
(Total20 Msrks)
Q3.
i.
ii.
llI.
demandduring
undera policyof carrying50 percentof expected
The plantoperates
ordering
bearing
as
this
same
class
leadtirneassafetystockacrossall itemsin the
costis Rs.1000perorderandholdingcostis Rs 25 peryearperitem.Determine:
level
a. Re-order
(5 marks)
OrderQuantity.
b. Economic
(5 marks)
(Tolal 20 Marks)
Q4.
Briefly explainhow followingtoolscanb usedfo. quality improvement
a. Pareloanalysis
b. Fishbone(causeandeff'ect)diagram
(2marks)
c. Scatterplot
ll.
,ll.
(2marks)
(2marks)
'Qualityof
by both'QualityofDesign'and
"Finalqualityofa productis determined
Explainthisstatement.
Conformance".
(7 marks)
Explainhowworkstudyis usedto improveproductiviry.
(Tmarks)
(Total20Marks)
PART ii
Qs.
i.
ii.
iii.
Year
Dmand
(units)
50 54 55
)f
60
5 6 62
(6 marks)
b.
n1urL9
(Total20 Marks)
Q6.
i.
Planning(MRP) syslem
Explainthe benefitsofMaterial Requirement
(5 marks)
(4 marKs)
Q7.
"Transportationdecisionsshouldnot be purely madebascdon transportationcost
with your argument.
alone".validate the statement
(4 mar[5)
Alternative
/
AnnualTransport Lead-TimeTransitTime/
Capacity
t vdy.
uaj.
Cost/ $
NumberofPumps
AltemativeA
u,:oo
20,000
AltemativeB
1,750
1?,000
AltemativeC
1,000
r2,000
AlternativeD
4,000
15,500
(Total20Marks)