I

ll
ll

PRODUCT CATALOGUE

EE

UPVC ULTRADRAIN CONVENTIONAL SYSTEM

FOR SOIL WASTE & RAIN WATER
ASTRAL have been relentless in its commitment to quality
and service. Through the years, Astral have broadened and
enhanced its product line to serve better to the customers.

Astral was first to introduce FlowGuard CPVC pipes and

fittings, Lead Free ASTM uPVC Pipes and Fittings in Indian

salts, minerals and aggressive soils. The system remains

unaffected by transportation of such type of media and gives
longer life with trouble free service.
UV STABILIZED

applications and now

completing its product line, ASTRAL is very proud to
introduce uPVC conventional drainage system for soil
waste and rain water under the brand name 'ASTRAL

ASTRAL ULTRADRAIN system is UV stabilized which gives

protection to the system while being op*erational in direct

ULTRADRAIN' for non pressure plumbing applications.

Extremely smooth bores, precision joints and lack of internal

ASTRAL ULTRADRAIN uPVC pipes and fittings are light

projections ensure unrivaled hydraulic capacity over the

total life of the system. Flatter gradients can be possible

market

for pressure plumbing

weight, easy to install and are made for life time trouble free
service. They are available in full range from 75 mm to 160
mm. The entire range is manufactured as per internationally
accepted quality standards and specifications.

sun light.
HIGH FLOW RATES

using ASTRAL ULTRADRAIN uPVC drainage systems over

conventional systems.

VERSATILE AND ELEGANT

The physical properties of PVC allow designers

KEY PROPERTIES AND BENEFITS

high

degree of freedom while designing. Superior finished pipes

STRONGER, RESILIENT & LIGHT WEIGHT

ASTRAL ULTRADRAIN system is highly resilient and tough
with good mechanical strength and high impact resistance.
At the same time this system is very light in weight which

gives highest benefit to the end user in terms of

transportation, installation and long service life.
CORROSION RESISTANCE
The inert nature of uPVC drainage system provide complete

corrosion resistance and renders wrapping, coating and

lining unnecessary. lt also ensures that uPVC sewer and

and fittings add a touch of beauty to the buildings and

keeping far from looking unsightly.

QUICK & EASY INSTALLATIONS

ASTRAL ULTRADRAIN pipes and fittings can be joined
together with rubber ring or solvent weld system. These
techniques are very simple and ensure 100% leak proof
system at a reduced installation time with lower

maintenance. Leakages due to broken and cracked

elements in the system and joint opening within traditional

drainage pipes have long operational life compare to

systems like Cast lron & asbestos are eliminated by

precision joint and sealed access points provided by the

conventional asbestos or cast iron svstems.

uPVC sewer pipe and fitting system.

NON CONDUCTIVE

ENVIRONMENTAL IMPACT
PVC has a lower feedstock energy especially compared to

uPVC is a non conductor of electricity, and is therefore not

subject to galvanic or electrolytic action.
FLAMMABILITY
uPVC does not support combustion and is inherently difficult

to ignite. lt also stops burning once the source of heat

removed.

CHEMICAL RESISTANCE
ASTRAL ULTRADRAIN uPVC drainage system is
inert to most of the acids, alkalis, effluents,

is

other polymers and common building materials. lt is the

least energy intensive of all thermoplastics. In life cycle
analyses and independent studies, PVC's environmental
impact has been found most favorable, so the more usage
of PVC will greatly help to keep our global natural resources
intake for longer period of time. lt is not polluting air,

water or land during manufacturing or service life

and can be recycled after prolonged service life.

ASTRAL
CONVENTIONAL SYSTEM

UPVC ULTRADRAIN CONVENTIONAL SYSTEM

FOR SOIL WASTE & RAIN WATER
PRODUCT SPECIFICATION
ULTRADRAIN PIPES : ASTRAL ULTRADRAIN lSl marked pipes are available in both ringfit & selfit pipes with two

different

class of pipe named as "TYPE A. & "ryPE B'. ryPE A pipes are recommended for use in ventilation and rain water application while
TYPE B pipes are recommended for soil and waste discharge applications. Pipes are available in all sizes in different lengths with

single socket and double socket.

RINGFIT PIPES - (rype A & rype

B)

Ringfit pipes are socketed on automatic online socketing machine with

very high degree of a@uracy. The socket has groove inside for rubber

ring. The rubber ring ensures trouble free water tight joint with
allowance to thermal expansion /contraction. One end of the pipe is plain

and the other is self socketed with an integral groove to hold the
rubber gasket. When joined with a rubber ring, the joint formed is a
trouble free, water tight one, ready to take care of thermal expansion /
contraction.

Size: 75 mm,90 mm, 110 mm, 160 mm

SELFIT PIPES - (rype A & rype

B)

Selfit pipes are socketed on automatic socketing machine with self

socket length (without groove). Such pipes are to be joined with
solvent cement. One end of the pipe is plain and the other is self
socketed on sophisticated automatic machines for high degree of
accurate diameters. The pipes when joined using solvent cement,
form a permanent water tight joint.

Size: 75 mm,90 mm, 110 mm, 160 mm

All dimensions are in mm and are same for Ringfit and Selfit pipes. Only socket geometry is different.

ULTRADRAIN FITTINGS : Astral Ultradrain lSl marked fittings are available in both grooved ring and pasting type in full
range starting from 75 mm to 160 mm and are fully compatible with Astral Ultradrain Pipes

rs 14735

PASTING TYPE

GROOVED RING
Grooved ring type fittings are
self socketed with groove to

hold the rubber ring.

The

grooves are made on highly

accurate online socketing,
machines that give highest

quality and performance

satisfaction.

Pasting type fittings are self

socketed on highly automatic
machines. These fittings are
to be joined with solvent
cement.

"tlooo

UPVC ULTRADRAIN CONVENTIONAL SYSTEM

FOR SOIL WASTE & RAIN WATER

tUUOUnnOn

/kou

TESTING REQUIREMENTS
ASTRAL ULTRADRAIN uPVC pipes & fittings are subject to strict and continuous control on raw materials, production, dimensions
& identification. The rigorous testing and quality control throughout the entire process ensures that ASTRAL ULTRADRAIN
System is highly reliable and effective in working.

g
g
g
V
g
V
V
V
V

g
V
V
V
V
g

Tensile Strength

lmpact Strength
Reversion

Stress relief test

Vicat softening temp. tesl
Water tightness of joint

lmpact Strength
Stress relief test
Vicat Softning temp. test
Water tightness of joint
Resistance to H,SO.
Sulohated Ash content

Exposure to Sunlight
Resistance to HrSOo

Axial Shrinkage.

The acceptance criteria for test results obtained are as per widely accepted International
and National Standards.

UNIQUE IDENTIFICATION

Eactr fitting is having unique identification known as "Clock". This system ensures 100%

traceability to every production lot.

THERMAL EXPANSION AND CONTRACTION

ASTRAL ULTRADRAIN piping system will undergo thermal expansion and contraction like any
other thermoplastic materials. The thermal expansion & contraction deoends on the co-efficient of
thermal expansion (5.4 x 10-u mm / mm /"C for PVC), length of piping and temperature difference
encountered by the piping. Normaly for drainage & sewerage system temperature difference of
atmosphere will effect more to thermal movements of piping ratherthan effluent temperatures as full
bore discharges are normally not happened for prolong time and also these discharges are periodic

in nature. Still expansion & contraction issue needs to be addressed. For solvent weld systems,
change in direction, offset or expansion loops are recommended while for ringfit joining systems
specially designed rubber rings and proper joining of pipes and fittings will take care of length
change. Please refer joining method section of this catalogue for more details.

ll
iT

--

ASTRAL@
CONVENTIONAL SYSTEM

ASTRAL ULTRADRAIN GROOVED RING FITTINGS

SINGLE TEE WITH DOOR

SINGLE TEE

THC

I'
D

WT.

75

5Z

90

:ll:::::C:i:rr:r:.

186

176

79

3.2

'105

z5J

193

92

JZ

127

236

224

107

40

182

502

298

107

WT.

r:::::a::riii:tl

90

186

135

75

JZ

3.2

105

z3J

170

90

110

32

127

258

193

110

160

4g

182

JOZ

270

160

-_---l

90

Application

Application : Required to connect branch soil / waste line to

F-

ruaa:Hiit:t:il]

rii::::::Fl::t:i:t:ti

rr:lA:r:i:a::al

Same as plain Tee with option of door for

main line at an anole of 87.5"

REDUCING TEE WITH DOOR

REDUCING TEE

FA--I

FA_I

F:::: I i

:t:

i:l:l:rvlm:rl:r:::

A.

F-

-----l

irl:l::ill:]ll:a::::i

i:::Di:iid:.:il

r.ll:i::l:O:iill::l

zou

175

110 x 75

3Z

127

x90

260

207

107

182 x 90

J4J

229

160 x 75

182 x 90

343

zao

107

82x12

343

z5c

40
40

110 x 75

32

127

160 x 75

40
40

160 x 11(

H:

L-l

x90

i:lll:::lfJl:l:

277
107
182 x 12|
343
x 11
Application : Same as Reducing Tee with option of door for
160

Appfication : Required to connect branch line at87 5" 192.5'

cleaning purpose.

SINGLE TEE R.H WITH DOOR

SINGLE TEE L.H WITH DOOR

i::t
a::::

::t:til

rt:ua:t:tA::::::t:,1

75

32

90

186

137

79

75

3.2

90

186

137

79

110

5Z

127

258

185

107

110

32

127

258

185

107

r::.il]:::r,]:l::]::l

:::r:ii:rL:,:::::il

i::i::::::c:l:r:::i:l

rr:ta::::E:t:::ri:i:l

ill:l:l

Application : Same as plain Tee with option of L-H door for

Application : Same as plain Tee with option of R-H door for

cleaning purpose

cleaning purpose.

CROSS TEE WITH DOOR

CROSS TEE

T
A

75

t:t:uu
l1:l
5Z

110

5Z

aaaa:

::.ll::

t i:

Ill:

r:::ll:.r|:.lt::::

90

187

185

75

127

257

255

110

32
32

:::uual

90

187

185

79

127

zcI

255

107

Same as cross Tee with option of door for

Application : Required to connect two adjacent branch line

Application

at an angle of 87.5'/92.5'

cleaning purpose

ASTR
ASTRAL ULTRADRAIN GROOVED RING FITTINGS
SINGLE

'Y'

SINGLE 'Y'WITH

THC

I'
H]

A:

L]

180

75

5Z

90

217

207

90

J.Z

105

zoo

110

5Z

127

40

182

i:iiii:ii;$::iliilu:

:i::r$fr::::::

75

JZ

90

90

32
32

105

258

110

127

294

160

40

182

412

347

217

riirrrA:rl

160

Application : Required to connect branch soil/waste pipeline

Application

l{

c:

l::illliLlirali.::l:

79

258

200
zz5

294

273

107

412

370

107

92

Same as plain 'Y' with option of door for

to the main vertical line at an anole of 45"

REDUCING SINGLE'Y' WITH DOOR

REDUCING SINGLE'Y'

T.
HC

I'

tsDt:rll:lrr{,rri:i::rrl

110

x75

WT.
5Z

A]

127

X90

H:
250

-L-

Ll

:t:::t:ritD::t::t:,1

215

110

Application : Required to connect branch soil/waste

pipeline to the main vertical line at an angle of 45' with

;A

rr:,::ivlM';::r.i

x75

J.Z

127

X90

-D+L+

Hl

Ll

cl

250

242

107

Application : Same as reducing "Y" with option of door for

cleaning purpose.

reduction of size

DOUBLE'Y'WITH DOOR

DOUBLE'Y'

75
110

WT.

rrr:::l{:iiiai:l

WT.

A]

5Z
5Z

90

215

261

75

32

90

215

261

79

127

295

375

110

3.2

127

295

375

107

Application : Required to connect 2 branch

:::u:titi:Dut:t:t:l

soil/waste

pipeline to the main vertical line at an angle of 45'

Application

Hl

:::rr::rrcaii:il

t:t:r:r::Lai::rii

Same as Double 'Y' with option of door for

cleaning purpose.

CLEANING PIPE

REVERSE

l_

F- r ----l
t:tl]];:A:iItii:l

i:irrlr:Fl:irr:::r:l

75

5.2

90

187

118

IV

110

5Z

127

258

143

107

160

182

345

207

107

:l:ir::D::::::,:

75

r:l:rA:i:i

JZ

90

l:i:il:lrltl:::::::

221

L
180

Application : Required to connect two branches an angle of

45'with socket

Application
cleaning.

ll::::::i::Li::l:

:::r.:Cliilla:l:

Used in between a vertical line to facilitate

ASTRAL

CONVENTIONAL SYSIEM

ASTRAL ULTRADRAIN GROOVED RING FITTINGS

BEND 87.5'WITH DOOR

BEND 87.5'

:ili:rAr,:lill

l:irla:a::D:::ri

75

r:::l:l
cz

173

90

175

110
160

,'::,,,11,,,,:

:'::::::::Duili::

75

JZ

90

46

134

90

JZ

105

74

110

32

127

40

182

198

zol
Application : Required to connect internal pipeline to main
& also for direction chanee at an anqle of 87.5'.
160

zId

:l::::

t5

J-Z

110

32

Application

i:li:i:

Hl

90

143

127

196

':t:i:H:::a::::tl

l:li.r.t.!:tit.uul

155

tv

146

5Z

105

174

191

92

JZ

127

198

107

40

182

276

210
280

ouroose.

D+
l:::::::i:[il:l:::l

:t:::tt:q:i:t:::l

Dl

::::::::::Ri:::l

:::t:::::tl:

135

79

75

5Z

90

143

135

79

185

107

110

3.2

127

196

185

107

Same as Bend with option of L-H door for

Application

Same as Bend with option of R-H door for

cleaning purpose

cleanrng purpose

45'BEND

COUPLER

l_L_-

I
I

D:

i{

Li

32

90

153

120

75

32

90

90

J.Z

105

189 02

140.64

90

JZ

105

116

110

32

127

207

168

110

J.Z

127

130

160

40

182

260

.)2,'1

160

40

180

158

l:::::::iD:::::::::

:it:::a

::t::l

r:::r::L:t:tata::l

105

Application : Required to connect two length of pipe.

REPAIR COUPLER

REDUCER

TT
rl

/5

Ht

-l_
i:: tt

]l

90x75

5Z

45

91

137

110 x 75

5-Z

58

90

15'l

92

110 x 90

JZ

55

'105

161

105

x 11(

40

btt

127

186

117

160

107

Application : Same as Bend with option of door for cleaning

L ---------l

F-

t::::t::lEl;r:,:::::

:A
on

BEND 87.5' R.H WITH DOOR

BEND 87.5' L.H WITH DOOR

l-

la:l::

IS

93

plpe IO r.5 mm

T
D

ASTRAL ULTRADRAIN PASTING TYPE FITTINGS

SINGLE

TEE

SINGLE TEE WITH

I'

-L

1'
l:::r::li:D:r:tlil

l:trVUrrf,rt:..

:lli,:irriH:lr::

JZ

82

190

140

90

32

97

250

165

110

32

117

264

195

160

40

168

368

285

:]:tlt:A:t:itl

,:l:l::lDl:llrl:

ii:rir:iulfrrir,rirl

75

190

172

90

J.Z

97

236

198

92

110

JZ

117

zo4

253

107

40

168

JOat

318

107

160

main line at an angle of 87.5"

cleaning purpose.

REDUCING TEE WITH DOOR

REDUCING TEE

t-:iliui

160 x 75
160

11

------l
t,i :: :;::

D dl

:il::lrlr.tl::::i|i

32
40
40

79

Same as plain Tee with option of door for

Application

110 x 75

i:iit:::trL:ti:::t:l l::.::t:::ig:rrrtl'

82

Application : Required to connect branch soil / waste line to

iii:D.

r:::::::ltIl::ia:r:

JZ

x82

zoa

179

110

x75

3.2

117

x82

265

211

107

168 x 82

350

zJ5

160 x 75

168 x 82

350

270

107

168 x

350

240

40
40

117

11

x 11
168 x 11
350
277
107
Application : Same as Reducing Tee with option of door for
160

Appf ication : Required to connect branch line at87.5" | 92.5'

SINGLE TEE L.H WITH DOOR

cleaning purpose.

SINGLE TEE R.H WITH DOOR

Application : Same as plain Tee with option of L-H door for

Application : Same as plain Tee with option of R-H door for

cleaning purpose.

cleaning purpose.

CROSS TEE

TEE
-AT

DOOR

,T
'l
AH

FD -+

-L+

Application : Required to connect two adjacent branch line

Application

at an angle of 87.5"192.5"

cleaning purpose.

Same as cross Tee with option of door for

ASTRAL@
CONVENTIONAL SYSTEM

ASTRAL ULTRADRAIN PASTING TYPE FITTINGS

SINGLE'Y'WITH DOOR

SINGLE'Y'

lr
I

HC

lr
I

I
D

ra:l::IUt:

t{

75

32

82

=!-+t

-D-

'

220

175

TJ

3.2

82

220

202

tu

lrAlr:::::::

90

5.2

97

260

207

90

5-Z

97

260

225

92

110

JZ

117

298

253

'110

JZ

117

298

290

107

160

40.

168

417

348

40

168

417

382

107

Application : Required to connect branch soil/waste pipeline

to the main vertical line at an anole of 45'.

160

Application

Same as plain 'Y' with option of door for

cleaning purpose

REDUCING SINGLE'Y' WITH DOOR

REDUCING SINGLE'Y'
-A-

I'

,tsD+,
t:i:::::At:::t::

ll:l:ilDii:liiii

::t:t:::L::::

t:t:::i::H::ttttl

rriiriArl:l

110 x 63

5Z

117

X70

253

202

110 x 63

3.2

117 X 70

253

x75

5Z

117 X 82

253

210

110

x 75

JZ

117 X 82

253

110

Application : Required to connect branch soil/waste

pipeline to the main vertical line at an angle of 45" with
reduction of size.

zJ+

:rriCrtrrr:

107
107

Application : Same as reducing "Y" with option of door for

cleaning purpose

DOUBLE'Y'WITH DOOR

DOUBLE'Y'
r-

:llrlla:li:Dilia:ii:l

ttaa::t:L:i:::l

r::ri::ulmri::l

Al

:iuLtI::tt:,

lii::::::l{l::a::l

F-A--r

A ---r

iiili:ll:lj.!ir.:i:.:.l.

i:.:itit']i:i..iit:rrtl

75

JZ

82

220

268

75

JZ

82

220

268

79

110

32

117

300

390

110

JZ

117

300

390

107

Application

Required

to

connect

branch soil/waste

pipeline to the main vertical line at an angle of 45'.

REVERSE'Y'

Al

Dl
5Z

82

Hi
zzo

cleaning purpose

----l

ii:r:i:ii:L:ri,rr.]

175

Application : Required to connect two branches an angle of

45'with socket.

Application : Same as Double 'Y' with option of door for

CLEANING PIPE

FI3

,i:::ii,i,Dll,iu...:l

Application
cleaning

Used in between a vertical line to facilitate

ASTRAL ULTRADRAIN PASTING TYPE FITTINGS

BEND 87.5'WITH DOOR (TS

BEND 87.5"

t-L

L -----------l

t-

WT.

:A

I:

75

32

82

142

140

75

JZ

82

142

168

tu

90

5Z

97

171

174

90

97

171

194

92

117

195

217

107

282

107

110

5Z

117

195

188

110

32
32

160

40

168

270

271

160

40

168
270
: same as tsend with option

& also for direction chanoe at an anole of 87.5'.

BEND 87.5'R.H WITH DOOR

BEND 87.5" L.H WITH DOOR

D:

l:i::i:t:A:::t:rl

110

Application

H:

::i::]:]:t:Gr::i::::l

l::::::rFIlirrl:rl:

t::ri::laL::rrril

:it::lC::l::l

r:r::t::iDri:::t:r:

JZ

82

137

139

79

tc

JZ

82

137

139

79

JZ

117

192

'195

107

110

J.Z

117

192

195

107

Same as Bend with option of L-H door for

Application

:i:i:::i.iL::i:1.:::l

Same as Bend with option

of R-H door for

cleaning purpose.

cleaning purpose.

COUPLER

l-L-l

I
I

Application : Required to connect two length of pipe

REDUCER

REPAIR COUPLER
t--

L----------l

l-L-l

I
H

l--C-----J-A--l

J-

110 x 75
110 x 90

l:

1,::::'.r,::iii

:,,

i:il::liii:i'lr:

: i

i:::li:i:

:;ai::i:'li:::::

:::11

::aii::

iiii: :::li

:llllll:::,i:.

CONVENTIONAL SYSTEM

ASTRAL ULTRADRAIN ACGESSORIES

4", 5",7" FLOOR TRAP

NAHANI TRAP & JALI

?tr 7A

85

256

128

wT.

'110

AA

119

JALI
: For'multiole drainino i.e. Bathroom/ Washbasin/
Washing machine / Bathtub etc Provided with 3 additional
inlets that can be ooened as an when reouired.

Application : For draining waste from bathroom / wash basin

out to the main line.

W.C. CONNECTOR
W.C. CONNECTOR

(BEND)

(STRAIGHT)
T

i
D

rlii::::r:L:l:l:r:

450

110

122

Application : To connect W C. pans to soil

:]L:,::::

110

192

197

Application

W.C. CONNECTOR srRAlcHT

(Reducer Type)

t:t::tt:t:itDi:t::::

125 x

11

wT.
JZ

ECCENTRIC REDUCING BUSH

L-{

i::Airl

125

110

103

110

Appf ication : 125 x 110 Reducer with W C ring can be joined

to required length of pipe to take the line out

PIPE CLIP

VENT COWL

r:r:rrrD::rrii

110

x75

110 x 63

tiilltr:tl{rtr:l

32

or

5.2

90

':lt:Da:::.::

WT.

75

JZ

110

112

110

32
40

143

140

210

180

160

Application : Used as a cap on the top of the vertical line.

Application

Also helos in release of foul oases.

: To flx / secure the pipeline to the wall or flat surface

RUBBER SEAL RING

SOCKET PLUG

WT.

::t::Lit:tt:

75

5Z

95

48

110

5.2

130

60

Application : Used as a blind plug to terminate the pipeline

i:lti::::illllilll::::ll:llllll:lll:i:::li

.i:::i:::lli:::

TNNOVATION

{tur}r

UPVC ULTRADRAIN CONVENTIONAL SYSTEM

FOR SOIL WASTE & RAIN WATER
UPVCTRAPS
Traps are very important parts of drainage and sewerage system and are most critical to ensure efficient working of the system. Traps
prevent foul'gases or air to enter back in passage and at a same time allow waste to flow through them.

Conventional Cast lron or cement traps are suspectible to bacterial growth due to its structure and material as they are not able to
withstand the attack of salts, acidic or alkali nature of effluent. This will lead to cracks in masonry and ultimately inefficient working and
unsatisfactory results of the system.
ASTRAL uPVC Traps are immune to attack of bacteria and having very good resistance to chemicals which makeihem most suitable
for drainage system. These traps have very smooth inside surface which ensures efficient flushing of system.
Traps are available in "P", "Q" & "S" depending on the outlet angle required.
All traps have water seal well above 50 mm (normally accepted in most of the national, international and municipal guidelines) which
ensu re best functicjnal ity of traps.

S.TRAP

P.TRAP

T
c

l-L

ll

125X110
'110X110

215
215

365

40e

lzJ

110

355

193

110

110

110X110

Application : To provide water seal & efficient functioning of

Application

the drainage system.

other.

Q.TRAP

125X110
110X110

Application : Where the outlet is ai 45'to inlet

RUBBER RING FOR WC CONNECTOR & BEND

Where inlet and outlet are parallel to each

LIP RING FOR P/Q/S TRAP

ASTRAL@
CONVENTIONAL SYSIEM

UPVC ULTRADRAIN CONVENTIONAL SYSTEM

FOR SOIL WASTE & RAIN WATER

INSTALLATION OF TRAPS

Select right type of trap from 'P" / "O' i "S" traps as per
the outlet angle required. Place the trap on firm base, pour
with concrete on a slab and set it relative to the level

pan to 125 mm

Concrete can be poured around "P" / "Q" / "S" trap but

outlettothe trap must be leftopen clearto concrete.
Place ASTRAL W.C. connector ring to the socketed end

of trap.

Apply rubber lubricant on W.C. connector ring and on outer

side of W.C. pan. Join W.C. pan to trap by pushing W.C.

of finished floor.

socketoftrap.

Solvent cement can be used

11

0x

11

to

0 mm traps are being used to

make joints when

join connectors other

than W.C. Pan connection.

In such cases, outlet of traps can be inserted in the socketed
end of pipe or fittings which ever is applicable and joint can be

solvent cemented.

TYPE OF COMMON INSTALLATION

JOINING METHODS

RINGFIT JOINING METHOD

SOLVENT WELD JOINING METHOD

1.

CUT PIPE : Gut pipe square. As joints are sealed at the

base of the fitting socket. An angled cut may result in
joint failure.

2.

REMOVE BURR AND BEVEL

Remove

all

burr from

a
inside and outside of
or deburring tool. Chamfer (bevel) the end of
pipe with

1.

CUT PIPE : Cut pipe square. As joints are sealed at the

base of the fitting socket. An angled cut may result in
joint failure.

2.

REMOVE BURR AND BEVEL

inside and outside

knife-edge, file,

or

the

Remove

deburring tool. Chamfer (bevel)

CLEAN

Remove surface dirt, grease, or moisture with

all burr from

knife-edge file,

the end of

the

Remove surface dirt, grease, or moisture with

a clean dry cloth.

a clean dry cloth.

3.

of pipe with a

pipe 10' -15"

pipe 10' -15"

CLEAN

INSERT PIPE : Insert the pipe in to the socket without

the seal ring and mark along the pipe, when it is fully

3. DRY FIT : With light pressure, pipe should go one third to

one half of the way into the fitting socket. Pipes and
fittings that are too tight or too loose should not be used.

inserted.

4.

FIX RUBBER RING

without twisting it.

5.

APPLY LUBRICANT : Apply jointing lubricant to the

chamfered end of the pipe & on rubber ring up to the

l Fix the rubber

ring in the groove

mark made on spigot or to the socket end of fitting.

6. JOIN PIPE AND FITTINGS : Push the pipe firmly into the

4.

CEMENT : Apply a full even layer of cement to the

outside of a pipe and medium layer of cement to the
inside of a fitting.

5.

JOIN PIPE AND FITTINGS : Assemble pipe and fitting

socket till it contacts socket bottom. Hold pipe and fitting

together until the pipe does not back out. Remove

excessive cement from the exterior. A properly made

socket till the gap between the mark on the spigot and

joint will show a continuous bead of cement around the

the socket is about 10 mm to allow thermal exoansion.

oerimeter.

UPVC ULTRADRAIN CONVENTIONAL SYSTEM

FOR SOIL WASTE & RAIN WATER
GOOD SITE PRACTICE
HANDLING

ON.SITESTORAGE

Take all- reasonable care when handling ASTRAL

ULTRADRAIN uPVC pipes particularly in very cold
conditions when the impact strength of the material is
reduced.

Do not throw or drop pipes, or drag them along hard

Stack pipe lengths:

eitheron

flat base

oron level ground

or on 75mm x 75mm timber at 1 metre maximum centres

Provide side support with 75mm wide battens at 1m centres

surfaces.

(as show in figure).

In case of mechanical handling, use protective slings and

ldeally, stacks should contain one diameter pipe size only.

Where this is not possible, stack largest diameter pipes at

padded supports. Metal chains and hooks should not make

direct contact with the pipe.

base of stack. Small pipes may be nested inside larger

pipes.
Store all materials in wellventilated, shady conditions.

lf stored in the open for lgng periods or exposed to strong

sunlight, cover the stack with opaque sheeting.
Store fittings under cover. Do not remove from cartons or
packaging until required.
Store solvent cement and cleaning fluid in a cool place out of
direct sunlight and away from any heat source.

DO'S & DON'TS

DO'S
. Always insist

DON'TS

to

use ASTRAL ULTRADRAIN rubber

lubricant and solvent cement for making joints.

.
.

Cut the pipe straight, as improper cut may lead to leakage.

Use test plug i socket plug for testing the lines. Try to avoid

smoketest.

Avoid over tightening of door caps. Make sure that door

gaskets are placed properly before tightening.

Do not insert the pipe into socket of fitting without

chamfering. This can leads.to misplacing of rubber rings
and finally leakage in piping.

Nevermixsoil andwaste linewithout puttingwatersealtrap

in between.

.
.

Never remove rubber rings from pipes and fittings to make

solvent weld joint from the same pipe or fittings. This will
lead to heavy leakage orfailure of system.

Do not install pipeline without properly placed pipe clips.

This is required to ensure efficientworking of the system.

. CPVC PIPING SYSTEM FOR INDUSTRIES . CPVC PIPING SYSTEM FOR FIRE SPRINKLERS . ASTM UPVC PIPING
SYSTEM
. CPVC PLUMBING SYSTEM FOR HOT & COLD WATER . DRAINAGE SYSTEMS . LIGHT WEIGHT FOAMCORE
UPVC PIPES
. LEAD FREE & HEAVY METAL FREE COLUMN PIPES FOR SUBMERSIBLE PUMPS . MULTI-LAYER COMPOSITE
PIPE
. LEAK PROOF UPVC DRATN WASTE & VENT SYSTEM
. uPVC PIPES FOR DRATNAGE & SEWERAGE AppLtCATtONS
. THE LEADING SOUNDPROOF SOIL & WASTE SYSTEM . BATHROOM WITHOUT COMPROMISE

Authorised Distributor

ASTRAL POLY TECHNIK LIMITED

Registered & Corporate Ottice : 20711, Astral House, Bih Rajpath Club, Off. S G Highway, Ahmedabad-380
059. India
Phone : +91 79 6621 2000 Fax : +91 79 6621 2121 E-mail : info@astralcpvc com Website : www
astratcpvc.com
Follow us on :
https://wwwfacebookcom/pages/Astrafpoty.Technik-Ltd/18687393803988a
Phone 022-26862227 Ielelax:022'2686 2397 E-mail : mumbai
Phone:011-26169461 Telefax:011.26168156
Telefax:080-26617236

astralcpvc

com

E.mail:delhi@astralcpvc.com

E-mait:bgtoffice@astratcpvc,com

Telefax : 040 - 2790 0023 E-mai : hyderabad @astralcpvc com

phone:044-43506384 E_mail:chennai@astralcpvccom
phone:0141 .2360236

E-mait:jaipur@astratcpvccom
m$iToili'