Kiln Shell Temperature Profile

Atmosphere Air Temperature

Material Temperature

Kiln Shell Temperature

Wind Velocity
Inclusive of restriction due to kiln tyres and girth gear

20

1200

200

m/sec

0.5

Kiln Diameter(O/D)

Meter

4.6

Thermal Conductivity of Kiln Shell Material

Kcal/hrmoC

14.5

Thermal Conductivity of Refractory Brick

Kcal/hrm C

2.000

Thermal Conductivity of Air

0.029

Thermal Conductivity of Coating

Kcal/hrmoC

2.000

Kiln Shell Thickness

mm

25

Refractory Brick Thickness

mm

200

Air Gap

mm

0.00001

Coating Thickness, mm

mm

400.007

Kiln Diameter

mm

4550

m2

14.5

Shell Surface Area

Radius of kiln shell (O/D)

meter

2.3

Radius of kiln shell (I/D)

meter

2.275

Radius of kiln Refractory Brick(I/D)

meter

2.075

Radius of Air Gap (I/D)

meter

2.04999999

Radius of kiln Coating (I/D)

meter

1.6500

rms

rmb

rma

rmc

2.29

2.17

2.06

1.84

Rs

Rb

Ra

Rc

0.00012

0.00732

0.00000

0.01727

Radiation Loss
Heat Loss per unit length

Kcal/hr

40459

Kcal/hr-m

40459

Error

0
Temperature in Deg.C

501

1200

501

205

200

20
1200
200
0.5
0
4.6
14.5
2.000
0.029
2.000
25
200
0.00001
400.007

508.843

4550

108.836

14.5
2.3
2.275
2.075
2.04999999
1.6500
rmc

293

473

1.84

40459

28516

Rc
0.01727
40459
40459
0

Kiln Shell Temperature Profile

Atmosphere Air Temperature

Material Temperature

Kiln Shell Temperature

Wind Velocity
Inclusive of restriction due to kiln tyres and girth gear
Kiln Diameter(O/D)

20

1250

120

m/sec

0.5

Meter

4.6

Thermal Conductivity of Kiln Shell Material

Kcal/hrmoC

14.5

Thermal Conductivity of Refractory Brick

Kcal/hrmoC

3.500

Thermal Conductivity of Coating

Kcal/hrmoC

3.500

Kiln Shell Thickness

mm

25

Refractory Brick Thickness

mm

140

Coating Thickness, mm

mm

1590.84

Kiln Diameter

mm

4550

m2

14.5

Shell Surface Area

Radius of kiln shell (O/D)

meter

2.3

Radius of kiln shell (I/D)

meter

2.275

Radius of kiln Refractory Brick(I/D)

meter

2.135

Radius of kiln Coating (I/D)

meter

0.5442

rm1

rm2

rm3

2.29

2.20

1.16

R1

R2

R3

0.00012

0.00289

0.06216

Radiation Loss
Heat Loss per unit length

Kcal/hr

17340

Kcal/hr-m

17340

Error

0
Temperature in Deg.C

1250

172

122

120

20
1250
120
0.5
0
4.6
14.5
3.500
3.500
25
140
1590.84
4550
14.5
2.3
2.275
2.135
0.5442
rm3

293

393

1.16

17340

11747

R3
0.06216
17340
17340
0

Kiln Brick Thcikness

Atmosphere Air Temp., oC

31

Wind Velocity, m/sec.

Inclusive of restriction due to

kiln tyres and girth gear, %

Kiln Diameter, meter

4.55

Shell Surface Area, m2

14.3

Distance
from Kiln
O/L

Brick Quality

Thermal
Conductivity
w/mK

Shell Temp.
Previous Present
C

Radiation Loss
Previous

Present

W/hr

W/hr

Ferromag - 90

2.6

120

110

25857.8 22590.737

Ferromag - 90

2.6

340

340

140436

140435.7

Ferromag - 90

2.6

340

340

140436

140435.7

Ferromag - 90

2.6

340

415

140436 208264.68

Ferromag - 90

2.6

340

415

140436 208264.68

Ferromag - 90

2.6

167

340

42855.2 140435.7

T1
T2
X1
X2
X3
K1
K2
K3
Q

120
1200
0.025
0.16
1.3884
14.5
2.6
2.6
25858

T1
T2
r1

1200
350
2.30

1388.398

42855

2.3

L1
L2

=
=

T1
T2
L1
L2

=
=
=
=

25858

h1
r2
K11
AL1
F2
r2
h2
r3
K22
AL2
F2
r3
h3
r4
K3
AL3
F3

0.025
2.275
2.60000
14.3726
1495
2.275
0.2
2.075
46.50000
13.6563
3175
2.075
0.2
1.875
2.6000
12.3987
161

Error

1292688

0.025
2.275
2.6
14.3726
1495
2.275
0.2
2.075
2.6
13.6563
178
2.075
0.2
1.875
3
12.3987
186

0.0030233
0.0540698

ss

Hot
Surface
Temp.

Hot
Surface
Temp.

Brick
Thickness
mm

V>3.05

V<=3.05

121

246

22238

16059

1103

347

200

120775

109216

1103

347

200

120775

109216

1103

347

121

120775

109216

1103

347

121

120775

109216

399.8

169

14

36855

28898

260

260

k x T14
k x T24
340
120
200
1024

Deg.C
Deg.C
mm
mm

V>3.05

V<=3.05

19428

13709

120775

109216

120775

109216

179108

166703

179108

166703

120775

109216