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Contractor:

FRAMEWORK AGREEMENT FOR ENGINEERING,


PROCUREMENT SERVICES AND
CONSTRUCTION MANAGEMENT FOR SURFACE
FACILITIES
Framework Agreement no.:
Company Job. No.:

Contractor doc. no.:

Contractor Job. No.:

11J01917-CIV-SP-000-001

Sheet

84600146009
DJ1784
11J01917
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Company:

Company doc. no.:

PE-D-DJ1784-CS-SPC-001-F0-E

FRD OIL PROJECTS STANDARDS

GENERAL SPECIFICATION
FOR
EXECUTION OF CONCRETE WORKS

F0
D0
C0

05-11-2012
19-10-2012
29-06-2012

REV.

DATE

Final Issue
Issued for Company Approval
Issued for Company Review

File name: PE-D-DJ1784-CS-SPC-001-F0-E

REVISION TITLE

N. Cristian
N. Cristian
N. Cristian
EN. PREP.

M. Popa
M. Popa
A. Tomescu

W. Ricciatti
W. Ricciatti
W. Ricciatti

EN. CHECK.

EN. APP.

COMP. APP.

FRD OIL PROJECTS STANDARDS


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INDEX
1
2

Preface .........................................................................................................................................4
General .........................................................................................................................................5
2.1
Scope of Document ...............................................................................................................5
2.2
Definitions ..............................................................................................................................5
2.3
Applicable Codes and Standards ...........................................................................................6
2.4
Conflicting Requirements, Exceptions....................................................................................7
2.5
Unit of Measurement .............................................................................................................7
2.6
Language...............................................................................................................................7
3 Specification for Concrete Works ..................................................................................................8
3.1
General..................................................................................................................................8
3.2
Important Category and Class of concrete works ...................................................................8
3.3
Cement for Mortar and Concrete ...........................................................................................9
3.4
Aggregates ............................................................................................................................9
3.5
Water ...................................................................................................................................10
3.6
Additives and additions ........................................................................................................10
3.7
Technical Characteristics of Concrete..................................................................................11
3.7.1
General.........................................................................................................................11
3.7.2
Concrete Preparation ....................................................................................................11
3.7.3
Concrete Verify .............................................................................................................12
3.7.4
Concrete Transportation ...............................................................................................14
3.7.5
Conditions for Pouring Concrete ...................................................................................14
3.7.6
Concrete temperature ...................................................................................................15
3.8
Concrete Compacting ..........................................................................................................15
3.9
Further Treatment of Concrete.............................................................................................16
3.10 Joint Working and Water-stop ..............................................................................................16
3.11 Execution of Concrete in Cold Weather ...............................................................................16
3.12 Execution of Foundations ....................................................................................................17
3.12.1 General conditions ........................................................................................................17
3.12.2 Grouting ........................................................................................................................18
3.12.3 Anchor Bolts .................................................................................................................19
3.13 Execution of Vertical Elements ............................................................................................19
3.14 Execution of Beams and slabs .............................................................................................19
3.15 Precast Elements.................................................................................................................20
3.15.1 General Data ................................................................................................................20
3.15.2 Execution of installation and joints ................................................................................21
3.15.3 Joint execution of precast elements ..............................................................................21
3.15.4 Checking and reception of mounting works for precast elements..................................22
4 Reinforcement Bars ....................................................................................................................23
4.1
General provisions ...............................................................................................................23
4.2
Reinforcement Bending .......................................................................................................24
4.3
Checking and Reception of Mounted Reinforcement ...........................................................24
4.4
Concrete covering................................................................................................................25
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4.5
Replacement Reinforcement................................................................................................25
5 Formwork....................................................................................................................................27
5.1
General................................................................................................................................27
5.2
Acceptable Deviations to Formwork Installing ......................................................................27
5.3
Checking and Reception of Formwork and Its Supports.......................................................28
5.4
Casting Made in Land Areas ................................................................................................29
5.4.1
General.........................................................................................................................29
5.4.2
Permissible deviations for casting spaces made in the field are the followings: ............29
5.4.3
Checking of casting spaces made in the field is performed to: ......................................29
5.5
Previously and necessary conditions during execution of formwork and their supports ........30
6 Labor Safety per Categories of Work ..........................................................................................31
6.1
General provisions ...............................................................................................................31
6.2
Loading, unloading and storage of materials........................................................................31
6.3
Preparation and transport of concrete and mortar ................................................................32
6.4
Pouring and compacting concrete ........................................................................................32
6.5
Cutting, bending and mounting reinforcing steel armatures .................................................33
6.6
Casings, platforms, scaffolding, ladders ...............................................................................33
6.7
Handling, transport and mounting of reinforced and concrete elements ...............................34
7 Geometric Tolerances.................................................................................................................35
8 The Quality Control and Works Reception ..................................................................................36
8.1
General Provisions ..............................................................................................................36
8.2
Check Classes .....................................................................................................................38
8.3
Checking of input elements in the work execution................................................................39
8.4
Checking of works execution ...............................................................................................40
8.5
Reception of concrete and reinforcement concrete works ....................................................42
9 Embedded Pieces in Concrete....................................................................................................43
10 Quality tracking program concept ...............................................................................................44
10.1 General................................................................................................................................44
10.2 Quality Tracking Program Concept of Civil Works................................................................44

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1 PREFACE
This specification has been prepared by Contractor within a standardization program that has
been introduced by Company with the aim of harmonising the design of concrete works for all
the FRD Oil Projects.
Being not submitted for approval to the Company Committee, this specification CAN NOT be
considered as Company Standards and its validity is therefore limited to the FRD Oil Projects,
for which it has been prepared, that will be developed by Contractor within the Framework
Agreement Contract.

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GENERAL
2.1

Scope of Document

This Specification defines general requirements for the supply, construction, testing, delivery,
operation and inspection of concrete works to be realized in OMV Petrom S.A. production facilities in
Romania.
The concrete foundations, concrete structures, pipes support foundations and concrete platforms
shall be designed, manufactured, inspected, tested and supplied in accordance with this specification
and the referenced applicable codes and standards. This specification shall be read in conjunction
with the latest revision of the applicable project documents.
The General Contractor has to demonstrate the capabilities of supplying of concrete works as per this
specification; any deviation from this specification and all norms and standards in force shall be
clearly declared. These Specifications were developed in accordance with Law 10/1995 on the quality
of construction works to achieve adequate quality.

2.2

Definitions
The following definitions will be used in this document without the need of any further
explanation:
Company/Principal:

OMV Petrom S.A.

Contractor:

ENERECO Spa. The Engineering Firm awarded by the


Company for the Framework Agreement for Engineering,
Procurement Services and Construction Management for
Surface Facilities

Contract:

the Framework Agreement for Engineering, Procurement


Services and Construction Management for Surface
Facilities

Project:

is any FRD Oil Project who this specification applies to.

Job:

is any Job within the FRD Oil Project who this


specification applies to.

Package Contractors:

any third Party/Entity that will be charged by Company for


the Design, Fabrication, Site Erection, Commissioning
and Start-Up of packaged process units and utility
systems.

Supplier/Vendor:

any third Party/Entity that will be awarded by the


Company for manufacturing and/or supplying of
equipment and goods for the Project.

General Contractor:

any third Party/Entity that will be charged by Company for


the Construction, Commissioning and Start-Up of the
Balance of Plant (BOP), being this to be intended as the
part of the Project not covered by the Package
Contractors.

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Applicable Codes and Standards

SR EN 1990:2004 Eurocod: Bases of structures design

SR EN 1990:2002/A1:2005 Bases of structures design, Annex 1

SR EN 1990/NA Bases of structures design, National Annex

SR EN 1992-1-1 & SR EN 1992-1-1/NB Eurocod 2: Design of concrete structures. Part 1-1:


General rules and rules for buildings & National Annex

SR EN-1998-1 & SR EN 1998-1/NA Eurocod 8: Design of structures for earthquake


resistance. Part 1: General rules, seismic actions and rules for buildings.

SR EN-1998-5 & SR EN 1998-5/NA Eurocod 8: Design of structures for earthquake


resistance. Part 5: Foundations, retaining structures and geotechnical aspects

P100-1/2006 Code of structures design for earthquake resistance

NP112 2004 Code for the structure design of directly founded

NE 012-1 2007 Code of practice for execution of concrete, reinforced concrete and prestressed

NE012/2 2010 Normative for concrete production and works execution of poor concrete,
reinforced concrete and pre-stressed concrete. Part 2: Execution of concrete works

NE 013 2002 Code of practice for execution of precast elements from concrete, reinforced
and pre-stressed

SR EN 197-1:2011 Cement Part 1: Composition, specifications and conformity criteria for


common cements

SR 388 -1995 Portland Cement

C155-1989 Normative regarding preparation and use of concrete with lightweight aggregate

SR EN 12350:2009 Test on fresh concrete

SR EN 13450:2003 Natural aggregates for road and railway works. Methods of


determination

STAS 4606 - 1980 Heavy natural aggregates for concrete and mortars with mineral binders.
Testing methods.

SR EN 12620:2003 Aggregates for concrete

SR EN 13055-1:2003 Lightweight aggregates. Part 1: Lightweight aggregates for concrete,


mortar and grout

SR EN 1008:2003 Water for concrete and mortar

SR EN 934-2:2003 Additives for concrete, mortar and grout. Part 2: Additives for concrete

STAS 438-1/89 Steel products for reinforcement of concrete. Hot rolled steel. Grades and
technical requirements of quality

SR 438-3-98 Steel products for reinforcement of concrete. Welded fabric

C56-1985 & C56-2002 Standard for quality check and reception of construction works and
related equipment

C16/84 Norms for the working in cold time and related facilities.

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2.4 Conflicting Requirements, Exceptions


The General Contractor shall notify the Company of any conflict between this specification,
the Codes and Standards and any other specification included as part of the procurement
documentation for any equipment.

2.5 Unit of Measurement


The International System (SI) shall be used. When necessary for a specific application,
alternative units may be indicated in brackets behind the SI units.

Length:

m; mm

Area:

m2; mm2

Force:

kN; N

Mass:

kg

Pressure:

kN/m2; MPa

Specific Weight:

kN/m3

2.6 Language
All documents will be done in English language excluding the manuals which must be in
English language.

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SPECIFICATION FOR CONCRETE WORKS


3.1

General

This specification establishes the technical requirements of the works of concrete and concrete
materials for the production, transport and pouring of the concrete.
In addition to the provisions obtained in these specifications, the contractor shall comply with all
STAS's and standards.
Execution of concrete and reinforced concrete works shall be in accordance with NE 012-1:2007 and
NE 012/2-2010.
Class of compressive strength after 28 days will be required under the project.
Exposure class, defined in standard NE 012-1:2007 is different depending by element, position,
exposure, climatic data and others.
Usually, exposure classes are:
-

Concrete Structures:
Foundations:
Sidewalk slab:
Ditches:

XC1; XF1
XC2
XF3
XC4

Exposure classes shall be determined by project.


Concrete purchased will be accompanied by quality certificates and test bulletins issued by the
concrete supplier.
Contractor is obliged to make the application design engineer and beneficiary checks of work mark,
machine control and enforcement of the concrete, additional tests and any additional measures as
deemed necessary during construction.
For each object will be completed by the contractor a book of concrete. This will be reconciled with
physical progress achieved to date by checking the project supervisor and this will be recorded in the
statements of facts.
During execution of works will not make any derogation from this specification without prior approval
in writing of the design engineer. If they see that deviations from these specifications, which can
change the strength or stability conditions the design engineer and the beneficiary will interrupt the
work.
Contractor is responsible for all changes and damage that may result from these interruptions.

3.2

Important Category and Class of concrete works


Important Category, as per HG 766/1997 is C
Important Class, as per Cod P100-1/2006 is III.

For a construction that complies with a higher category than above, shall be prepared an Annex to
this specification with specific requirements of that category.

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Cement for Mortar and Concrete

General skill of use is fixed for cements according to SR EN 197-1. For other cements that are not
included in SR EN 197-1, general skill of use must be based on the provisions of other European
standards for cements, of national standards SR 3011, SR 755, STAS 10092, elaborated considering
the recognised principles and procedures in accordance with SR EN 197-1.
For the preparation of poor concrete shall be used CEM II A-S32,5 N cement and for preparation of
reinforced cement shall be used CEM II A-S32.5 N. If to use other cements, must be decided by the
designer.
Reception of cement will be in factory as per actual standards, at the site being made only check the
status of conservation, the setting time and determine the constant volume according to STAS 227/186, SR 227-2 and EN 196 -8:2004.
Technical conditions of reception, delivery and control of cement must comply with those standards.
During transport from factory to site (or intermediate storage), handling and storage on site, cement
shall be protected from moisture and contamination with foreign matter.
Storage of cement will be made only after finding quality certificate. Shelf life of cement shall not
exceed 45 days from date of shipment by the manufacturer.
Cement remained in storage for a long time cant be used only after checking the conservation of
mechanical resistance to 2 (7) days. Cement which will lower mechanical strength prescribed limits
that mark will be downgraded and used.
Cement is established that to be altered dispose banned for use to preparation of concrete or mortars.
Evacuation will be at the expense of the contractor.

3.4

Aggregates

For production of concrete shall be used aggregates or gravel following to check the quality of these
units through preliminary laboratory trials.
General skill of use is determined for:

Aggregates having normal density and hard aggregates in accordance with SR EN 12620.

Lightweight aggregate in accordance with SR EN 13055-1.

Recommended granulometric curves for the preparation of concrete are shown in Annex K, NE 012-1:
2007 for various nominal maximum sizes of aggregates 0/8mm, 0/22mm, 0/32mm and 0/64mm.
For concrete preparation with apparent density between 2201 - 2500 Kg / cm, are used heavy
aggregates, resulting from natural breaking or crushing rocks.
Aggregates should be from stable rock, meaning unalterable in the air, water or frost; should not be
used aggregates from Feld spathic rocks or schist. Aggregates must be inert and do not cause harm
to the cement used to prepare concrete or mortar.
The sand must be coarse to the touch. High sand will be used only on special prescriptions.
Fine and coarse aggregates will be separated by permanent substantial partitions in the store.
It is forbidden to store aggregates directly on the ground or on ballast platforms.
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Water

For water used to prepare concrete and mortar, the checking will be done by a specialist laboratory to
start work. In site it will prevent that water to be polluted with detergents, organic matter, vegetable
oils, clays, etc.
General skill of use is determined for mixing water and wash water recovery from concrete
manufacturing, according to SR EN 1008.

3.6

Additives and additions

General skill of use is determined for additive, according to SR EN 934-2. Compatibility of the
additives with used cements should be checked by preliminary tests.
General aptitude to use the addition of type I is determined for:

Fillers, according to SR EN 12620.

Pigments, according to SR EN 12878.

General aptitude to use the addition of type II is determined for:

Fly ashes, according to SR EN 450.

Ultrafine silica, according to SR EN 13263.

Total quantity of additives used must not exceed the maximum dosage recommended by the
manufacturer of additives and should not be greater than 50 g of additive per kg of cement.
Conditions of additives use are stipulated in the below table:
Item
1
2

Concrete type, technology and


pouring conditions
Strength concrete with class
between C8/10 and C30/37
inclusive
Exposed concrete to repeated
freeze-thaw

Recommended additive
Plasticizer

As appropriate:
super-plasticizer

Coach air

Concrete having low


permeability

Water reducer / plasticizer

Exposed concrete to conditions


of intense and very intense
aggression

Water reducer / plasticizer

Concrete made monolithic


having C35/45

Super-plasticizer /
intensive water reducing

Fluid concrete

Super-plasticizer

Massive concrete
Concrete cast by special
technology (self-compacting)

Concrete cast in hot weather

(Plasticizer)
Super-plasticizer + cement
retarder
Cement retarder + superplasticizer (Plasticizer)

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Observations

As appropriate:
intensive water reducing /
super-plasticizer
waterproofing
As appropriate:
intensive water reducing /
super-plasticizer
corrosion inhibitor

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Counter-freeze +
accelerating admixture
Setting accelerators
without chlorides

Concrete cast in cold weather

10

High strength concrete with


short time

3.7

Technical Characteristics of Concrete


3.7.1

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General

Preparation and verification of concrete characteristics is properly defined on the Code NE 0121:2007.
The uniformity is ensured by mixing uniformity, consistency and density. For technical compliance
including homogeneity will meet:

Composition of concrete and concrete recipe.

The conditions of preparation, transportation and commissioning work.

Apparent density.

Workability.

Conditions of workability (granulometry, aggregates, temperature, density and air occlusive) will be
checked at concrete station. If the results fall within acceptable limits, preparation of concrete will be
stopped and will be established the necessary technological measures.
3.7.2

Concrete Preparation

Preparation will not start until after the establishment of definitive prescriptions will be based on
quality aggregates, technology preparation, conditions of carriage, handling and installation. These
prescriptions will be approved laboratory.
Concrete will be prepared with maximum 32mm aggregate with grain. Concrete will be made by
mechanical mixing of all constituents simultaneously in the cement mixer. Aggregates will be
introduced into the mixer in the following order:

with the large aggregates (16-32 mm)


cement
sand
the smallest aggregates (8-16 mm)
water

For dosing of the component materials for concrete, are permitted following deviations:
aggregates
cement and water
additions

3%
2%
3%

The main characteristics for different types of used concrete as per NE-012-1:2007:

Reinforced Concrete, Grade C25/30


Cement type

CEM II A-S 32.5N

Minimum dosage of cement

300 kg/m3

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Maximum Ratio water/cement

0.45

Maximum aggregate size

22 mm

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Precast Concrete, Grade C30/37


Cement type

CEM II A-S 42.5N

Minimum dosage of cement

300 kg/m3

Maximum Ratio water/cement

0.47

Maximum aggregate size

16 mm

Lean Concrete, Grade C12/15


Cement type

CEM II A-S 32.5N

Minimum dosage of cement

260 kg/m3

Maximum Ratio water/cement

0.65

Maximum aggregate size

32 mm

Concrete class is defined based on characteristic strength fck cil (fck cub), which is compressive
strength in N/mm2, determined on cylinders with dimensions 150/300 mm (or on cubes having length
150 mm) having 28 days age. The used classes are followings:

Grade C12/15, fck cil = 12 N/sqm:

- lean concrete

Grade C25/30, fck cil = 25 N/sqm:

- Foundation mats and footings


- Equipment foundation with relevant pedestals
- Pump and compressor foundations
- Retaining walls
- Structures for building and for process equipment
- Basins, pits and sewer manholes
- Pipes supports

Grade C30/37, fck cil = 30 N/sqm:

- Precast concrete elements


- Precast concrete trenches
- Reinforced concrete chimneys and other elevated
structures higher than 15 meters.

3.7.3

Concrete Verify

In order to verify the correctness of concrete manufacture, will be made components control of
concrete, fresh and strengthened concrete according to NE012-1:2007. At the start of concrete work
it will be done compressive strength tests for each type of concrete at 7 days.
The workability of concrete will be measured by the method of settlement.

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Concrete consistency should be determined by trials using one of the following methods:

Checking of settlement, according to SR EN 12350-2.

Vebe trying, according to SR EN 12350-3.

Determining the degree of compacting, according to SR EN 12350-4.

Trying with mass of propagation, according to SR EN 12350-5.

Specific testing methods that have been the subject of an agreement between specification
owner and concrete manufacturer, for concrete intended for some special applications.

Recommended test methods to methods consistency are:

Spreading method (according to SR EN 12350-5) - for fluids concrete

Compaction method (according to SR EN 12350-5) - for consistent concrete

When must determine the consistency of concrete, this requirement will be applied when using
concrete or when the concrete is ready for using and in delivery time. Consistency can be specified by
reference to a class of consistency, according to NE 012-1, paragraph 4.2.1 or in particular cases, by
a specified value. In this case, the tolerances are given in the following table:

Settlement
Range of specified values,
in mm

40

From 50 to 90

100

Tolerances, in mm

10

20

30

Range of specified values,


in s

11

From 10 to 6

Tolerances, in s

1.26

From 1.25 to
1.11

1.1

0.10

0.08

0.05

Vebe Time

Degree of compaction
Range of specified values
Tolerances
Propagation (stretching)
Range of specified values,
in mm
Tolerances, in mm

All values
30

Verifications are performed:

During the execution for all categories of work before coverage becomes hidden works.

The end of work stages.

The preliminary reception of objects.

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Concrete Transportation

Concrete transportation must be done taking measures to prevent the segregation, loss or
contamination of concrete components.
The vehicles must be sealed to prevent grout loss. During the heat or rain, concrete surface must be
protected so as to avoid altering the characteristics of concrete.
The maximum time for transportation depending exterior conditions is presented in the below table.

Maximum time of concrete transport using self-mixers


Concrete mix temperature (0C)

Maximum time for transport (minutes)


Cements class 32.5

Cements class 42.5

100 < t 300

50

35

T < 100

70

50

3.7.5

Conditions for Pouring Concrete

Before the starting of pouring concrete will be verify:

Corresponding formwork dimensions, horizontally and vertically, in accordance with the


project.

Horizontality and flatness formwork.

Measures to fixing of formwork elements.

Strength and stability of existing support elements and the correct assembling and supporting,
existing failures or other means of moulding.

Proper disposal of fittings and correspondence of diameters and number in accordance with
project, fittings solidarity between them (by tying, welding, party), the existence of sufficient
number of spacers.

Installation according to the project documents, the plates that will remain embedded in
concrete or creating holes.

Before starting concreting, formwork and reinforcing steel will be clean from any foreign materials,
mortar remained from the previous pouring, loose rust, etc and will proceed to closing windows
cleaning.
After performing the checks and measures mentioned above, it will proceed to record the findings in a
report of hidden works.
Concrete should be put in opera before setting (determined in the laboratory).
The beneficiary shall fix a maximum time period for enforcement of the concrete after its manufacture,
taking into account the provisions norm NE 012-2007. Concrete will not be put into practice within
determined or which will prove that started setting will be removed from the site.
Concrete must be protected from segregation at the time of the opera. If during transport has not
been mixed, it can be mixed by hand at the place of use before casting.
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On resumption of concreting, reinforced concrete surface is pinched if necessary and well cleaned.
The surface is abundant wet, so the old concrete should be saturated before being placed in contact
with fresh concrete.
The pouring will take into account the following rules:

Formwork shall be cleaned of old concrete and wetted 2-3 hours before pouring concrete,
excess water will be removed.

Height of free fall concrete shall not exceed 1.5 m.

Concrete is spread evenly inside the elements, aiming at making layers.

Concreting will be working continuously until the joints provided in the documentation.

Not allowed to overstep time of vibration and achieve formwork with vibrator forbid. Immediately after
de-moulding will be control of concrete surfaces for finding any pouring defects.

3.7.6

Concrete temperature

Fresh concrete temperature should not be less than 50C at the time of delivery. Generally, fresh
concrete temperature should not exceed 300C, unless special measures were taken to overcome
temperature.
Concrete temperature must not be less than +50C, if the air temperature is between +50C and -30C.
Concrete temperature should be less than +100C at the place of execution, where cement content is
less than 240 kg/m3 or if using cement with low hydration heat (e.g. class 32.5 N).
For air temperature lower than -30C, concrete temperature should not be less than +100C. In cold
weather should be taken adequate measures for pouring consisting in frost protection of concrete.
It is recommended to use cement with high release of heat and/or additives to accelerate the
hardening and antifreeze. It is not recommended casting of concrete at air temperature below -100C.
Where need another requirement on the maximum or minimum temperature for fresh concrete, it
must be specified, giving the tolerances. All requirements for artificial cooling or heating of the
concrete should be agreed between manufacturer and user.

3.8

Concrete Compacting

Concrete compacting is performed by mechanical vibration, in the case of impossibility of further


compaction by vibration (vibrator damage, power outages, etc.), pouring concrete shall be continued
until the position corresponding to a point, manually compacting the concrete.
Workability of concrete compacted by internal vibration is recommended to be L 3 or L 3 / L 4.
The external signs after which recognizes that concrete vibration is finished, are the following:

the concrete does not compact;


concrete surface is horizontal and slightly glossy;
stop of air bubbles on the surface appearance of concrete and reduce their diameter.

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Further Treatment of Concrete

Protection of concrete will be made with materials that must remain wet. Watering will begin after 2-12
hours of the casting, depending by type of cement used and ambient temperature, but immediately
after the concrete is sufficiently strong to result not cement paste. Spraying should be repeated every
2-6 hours so that the surface to remain permanently wet.
If the ambient temperature is below +50, it will not do the watering, but will apply to materials with
protective films.

3.10 Joint Working and Water-stop


As far as it is possible shall be avoided working joints, because these generate poor resistance of
areas, execution of pouring concrete shall be done without interruption on that level or between
expansion joints.
When joints cant be avoided, their position must be established, taking into account the size of
solicitations from various sections of the construction elements and the possibilities of organizing work
to rule. They will be provided in areas where solicitations are minimal.
When joints are not indicated in the project, their position will be determined by the constructor before
the start of concreting.
The maximum allowable period for interruptions of pouring shall not exceed the starting time of the
concrete plug, without taken special measures to resume pouring. In the absence of laboratory
determinations, this time will be considered at 2 hours after preparation of concrete for cement with
admixtures and 1.5 hours for cements without addition.
Water-stop material shall be polyvinyl chloride or rubber as approved or decided by the Company.
Where not specified otherwise water-stops of the integral type shall be to the approval of the
Company and have a minimum width of 230mm and a minimum web thickness of 10mm.
Surface type water-stops, where not specified, shall be to the approval of the Company and have a
minimum width of 230mm and at least four (4) integral flanged ribs.
Site jointing of water-stops shall be strictly in accordance with the manufacturer's instructions and
shall preferably be done using equipment provided by the material manufacturer.

3.11 Execution of Concrete in Cold Weather


For work performed in cold weather, shall comply with provisions of Normative C16-84 and NE0121:2007. The specific measures to be adopted during the cold weather shall be established taking into
account:

Real thermo-climatic regime existing on site during the preparation of transport, pouring and
concrete protect

Size and massiveness or thinness of elements which will be poured

Exposure degree of the works - area and time - to action of cold weather during strengthening
concrete

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In the minutes of hidden works shall be mentioned the measures adopted for the protection of works
and findings regarding their efficiency.
Formwork should be well cleaned of snow and ice. It is recommended that immediately before
concrete to do the final cleaning with a jet of hot air or steam.
Storage of reinforcement shall be preferably in the available covered areas and in their absence,
reinforcement shall be protected in order to avoid falling snow or ice formation on the surface of the
bars. Reinforcement bending shall be made only up positive temperatures using, if necessary, heated
spaces.
Defrosting by flame is prohibited.
Concrete recipe displayed at the place of concrete preparation must indicate the followings:

Water temperature from mixed depending on the temperature of aggregates in day of concrete
preparation.

Concrete temperature from download from mixer, which should be between +150C and +300C.

During transporting of concrete, measures will be taken to limit damage to the minimum heat of
concrete by:

Avoid large transport distances, of the stationary and concrete transhipment.

Shovels and dumper will be covered with tarpaulins.

Before loading new concrete quantities shall be checked if inside of used vehicle there are ice or
frozen concrete. They will be carefully removed if it exists, using a hot water jet.
Concrete compacting is mandatory using mechanical vibration. Concrete protection after pouring
must ensure temperature of min. +50C, on whole period until to reach a resistance of min. 50daN/cm2,
when the cold weather can not affect concrete quality.
The minimum time of protection keeping for resistance achieving 50daN/cm2 is called pre-hardening
time and is determined by:

Type of cement used and the ratio value W/C.

The average temperature of the concrete from work.

3.12 Execution of Foundations


3.12.1 General conditions
The execution of concrete and reinforced concrete foundations shall be comply with the provisions
contained in Code NE 012-1:2007. The execution of foundations will be considered following:

The materials utilized in the project must comply with instructions and prescriptions of
manufacturing standards and rules in force.

Execution of foundations cant begin if not in advance did the foundation excavation control.

Foundation will be performed as much as possible, without interruption on the distance


between two joints of settlement, in the case when this condition could not be respected shall
be proceed according to the "Working Joints".

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Maximum allowable period of interruption of concrete, for which special measures are taken to
resume concreting, will be between 1.5 and 2 hours.

Where the joint work of the foundation cant be avoided, it will be made vertically.

Strips pouring of foundation shall be made in horizontal layers of 30-50 cm, and overlapping
the next upper layer of concrete will be required before the cement plug in the lower layer.

Joints shall not be admitted working in foundations or in isolated areas with maximum
concentrations of effort.

The pouring will be replay after joint surface preparation:


o

Joint working surface should be well cleaned and washed with plenty of water
immediately before pouring fresh concrete.

In case of interruption with longer durations, the surface treatment of reinforced


concrete will be started with long watering (8-10 hours) before concreting and cleaning
with wire brush, air blow.

Before foundation pouring, shall be checked the number of reinforcing bars, position, diameter,
length, distance, etc., as well as the measures to maintain the verticality bars for vertical elements.
Shall be checked also, the formwork in the correspondence with the project regarding the position and
size, if properly cleaned and thickness of cover layer and dimensions of covering, whose minimum
thickness will be:

For foundation sitting on lean concrete layer, for bottom reinforcement ............ 35 mm
For foundation faces in contact with earth........................................................... 50 mm
Allowable deviations for dimensions of covering layer ..................................... +10 mm

If the concrete elements are exposure to humidity, shall be respected all regulations included by
project and according to NE-012-1:2007, regarding minimum class of concrete, ratio of water-cement
and cement dosage to assure required non-permeability.

3.12.2 Grouting
High strength grout for precision support of machine base and soleplates, including equipment subject
to thermal movement, tanks, column base plates, bridge seats, anchor bolts and dowels, etc., shall be
a non-shrink, ready-to-use, fluid precision grout material, proportioned, premixed and packaged at the
factory, delivered to the job site to be placed with only the addition of water, formwork, and curing
shall be as specified.
Before depositing new concrete on or against concrete that has set, existing surfaces shall be
thoroughly roughened and cleaned of laitance, foreign matter and loose particles. Forms shall be retightened and existing surfaces slushed with a grout coat of mortar consisting of cement and fine
aggregate in the same proportion in the mix, but not leaner than one (1) part cement to two (2) parts
fine aggregate, after the existing surface has been moistened. New concrete shall be placed before
the grout has attained initial set.

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3.12.3 Anchor Bolts


Anchor bolts for the columns fixed on foundation shall be made from steel of quality minimum class
4.6. For very large loads, which would lead to complicated solutions for column base plates, is
acceptable to use anchor bolts with physical and mechanical characteristics of class as 8.8 (low alloy
steel with heat treatment of normalization).
Anchor Bolts will be fitted with two nuts and a washer. Minimum distance of the centre of the anchor
bolts to the edge of the pedestal will be 100 mm or for times the bolt diameter which is greater.
All anchor bolts will be the embedded type, that is, placed in forms before the concrete poured. For
particular installations, anchor bolts will be placed after construction of the foundations, in this case,
adequate pockets will be provided in the foundation (before concreting), for anchor bolts to be
installed later. Pockets will be used filled using non-shrink grout.
All instances will be specifically noted on the drawings. Anchor bolts and inserts will be set accurately
with respect to position, orientation, verticality and projection.
Tolerance of anchor bolts for single equipment base frames will be:

distance between the bolts: maximum 2.0 mm

level of bolts:

maximum 15.0mm

Anchor bolts will be protected throughout the construction works from physical damage and corrosion,
until the installation of the supported facilities is complete.
The anchor plates are part of the concrete structure supply. On the steel structure drawing, the
centre-line and the top edge of the anchor plate is taken from the foundation drawings

3.13 Execution of Vertical Elements


Execution of vertical elements - columns, walls, for all elements having maximum 3 m height is
permitted to provide the formwork on all sides and height. Concreting is permitted starting to top of
item if concrete vibration is not hampered by small thickness of the element or reinforcement
distances. The first layer of concrete will have a consistency to maximum allowable limit by the
execution procedure and shall not exceed a height of 30 cm.

3.14 Execution of Beams and slabs


The concreting of beams and slabs shall respect the following additional specifications:

Pouring of beams and slabs will start after 1-2 hours from pouring end of columns or walls that
supports, if the execution procedure does not contain any specifications.

Beams and slabs that come in contact will usually pour simultaneously. It is admitted to create
a working joint having from 1/5 to 1/3 of slab length and then later its pouring.

To pouring slabs will be used benchmarks ordered to maximum distance of 2 m, to ensure


compliance the designed thickness.

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3.15 Precast Elements


3.15.1 General Data
Precast elements will be made in accordance with the prescriptions of Code NE 013-2002.
Cement, aggregates and water used in precast pre-stressed to achieve, should meet the
requirements of NE Code 013 - 2002 and standards in force.
Items for paving and drainage ditches will have the following characteristics:

Class of exposure to environmental action:

XC4

Freeze-thaw attack phenomenon:

XF3

Resistance class:

CEM II/A-S42.5 N

Compressive strength class:

C30/37

According to code NE 013-2002 prescriptions, selecting components and setting concrete


composition shall be designed by precast unit based on preliminary mixes established and verified by
authorized laboratory. The composition of concrete mixtures preliminary conditions must be
established for real work.
Works for formwork, reinforcing and concrete pouring shall follow prescriptions of Code NE 013-2002.
On site, before downloading precast visual control is required. For accepting of elements, it shall be
making verification immediately, after receiving their transportation, control being performed according
to NE 012-2002.
Mounting of precast elements is performed based on data from project. Depending on the complexity
of mounting works, through project shall be provided necessity of technological project design and
elaboration of specification by designer.
The project will include at least the following:
a) The quantity of items to install, for each sort;
b) Transport to the installing place;
c) On-site storage location and conditions of installing and supporting (if installation is not
executed directly from the means of transport);
d) Methods of installation, necessary equipment and its location;
e) Development order of the installation operations;
f) Working teams required for installation;
g) The graphic of work for the transport and mounting of precast elements, prepared in
accordance with mounting order of elements and considering the required time for hardening
of fill joints, if any;
h) The preparation of filling zones and areas on which will be leaned the items;
i) The positioning and rules for verifying the installation permissible deviations;
j) The measures necessary for provisional fixation elements;
k) Order of welds execution and technical condition of quality that must be fulfilled welds;
l) Steps which is necessary a partial reception of mounting works or of joint and other secondary
works;
m) Allowable deviations from mounting.

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In determining the measures required for provisional fixing of elements shall be considered the
standards SR EN 1991-1-6 and SR EN 1991-1-6/NB.
Succession of assembly operations is considered by the possibility of definitive joints execution, which
should not be hampered by further elements that are mounted or in performing other works.

3.15.2 Execution of installation and joints


Before installation must be performed as follows:
a) Surfaces checking coming into contact and those who come into joint, particularly the following:

compliance with conditions for dimensions and shape (flatness, roughness and so on), as
applicable

adequate processing (eg. brushing with a wire brush and plenty of washing if coming into
contact with joint concrete or mortar), if applicable

the position and shape of the reinforcements or other pieces entering in joint

cleanliness

b) Detail marking of seating position, with benchmarks of the setting areas and on the elements which
are mounted.
c) Verification of seating surfaces elevation that are mounted elements.
d) Preparation of temporary means to ensure the stability of mounted element pending final joint, if is
necessary.
For installation of precast elements shall be used equipment to ensure a safe installation. For lifting
the precast elements shall be executed a prior temporary lifting up to approx. 20 mm height for
checking of items catching in hook.
Items will be realised from hook only after correct achievement of bearing. It is mandatory to ensure
stable balance of all mounted elements or which resting on them.
It is forbidden the installation of items on other elements that were not permanently fixed (except as
provided by project).
Permanent joints must be performed as soon as possible after assembly.

3.15.3 Joint execution of precast elements


Filling joints between precast elements can be done by:

Pouring concrete in large spaces (100 ... 200 mm)

Epoxy paste, in which case the joint thickness should not exceed 1 mm; resins used will be
done based on legal technical documents and on supplier provisions.

Other special methods based on technical legal documents.

After items placing in assembly position and joints filling shall be take measures to prevent dirt to the
inside face of joints.

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Before filling joints with mixtures based on cement, those faces of the panels will be wetted with
water, taking the necessary measures to remove water from the joints.
3.15.4 Checking and reception of mounting works for precast elements
Checking for precast installation works include:

Check position into plan and height and verify whether into admissible deviations for each
mounted element.

Verification by direct visual observation of bearing for simple bearing on mortar layer.

To groups of non-structural elements, direct examination can be made by survey.

Reception is performed for both precast elements provided by the manufacturer on order, as well as
those made by executing in own workshops or on site (pre-cast) and shall be noted into the minutes
of quality reception.

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REINFORCEMENT BARS
4.1

General provisions

Reinforcing steel must meet technical conditions prescribed in STAS 438/1-89, 438/2-91, STAS
438/3, 4-98, STAS 6482/2, 3-80.
Types currently used in reinforced concrete elements and their application areas are complying with
Code NE 012/2-2010:

Meshes for reinforced concrete Class S 440 (symbol STNB), constructive or strength
reinforcement, as per SR 438-3/4.

Reinforcing steel with regularly profile Class S 355 (symbol PC 52), strength reinforcement.

Flat steel Class S 235 (symbol OB 37), constructive and strength reinforcement.

Delivery reinforcing steel according to the site is in force accompanied by quality certificate issued by
the manufacturer (if the delivery does the manufacturer).
Bars for reinforcement shall be stored on the types of diameters.
For bending, reinforcement must be clean and straight, for this purpose must be removed:

Traces of oil, paint, soil, mortar or other impurities;

Adhering rust is off by hitting with hammer;

Rust adhesion, friction wire brush.

Shaping and mounting bars and mesh reinforcement shall be in accordance with the project
execution.
Cut and shaped bars are stored in packages labelled by type, in such a way as to avoid confusion
and to preserve their shape and clean up when mounting.
It prohibits shaping reinforcement above 100C. Profile bars with regular diameters greater than 25 mm
will dress warm.
Reinforcement will finish with or without beaks according to the project. If reinforcement flat with a
diameter "d" beak bend to 1800 having a inner radius 1.25 d and right end portion of at least 3 d.
For reinforcement with periodic profile, beak bends to 900, with inner radius of at least 2 d and right
end portion of at least 7 d.
Mounting reinforcement can begin only after receiving the quality of formwork.
Reinforcement shall be mounted in the position covered by the project, taking measures to ensure its
maintenance during concrete pouring (spacers, clips, caps, etc.).
Spacers can be of cement mortar in the form of prisms set with a wire armature to be related to, or
made of plastic.
It is forbidden to use the spacers to the reinforcing steel coupons.

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Anchor bars and steel plate embedded points will be fixed by welding of reinforcement element, or be
connected with wire casing or reinforcement, ensuring maintenance of their correct position during
pouring.
Overlaps reinforcement shall be in accordance with the project requirements.
In the event that the project does not indicate where and how to splice the bars, its position will be
established so that a section has no more than 50% bars. Overlaps reinforcement over 25 mm
diameter shall be welded (required from 32 mm diameter), according to paragraph 8.4, NE 012-2.
Minimum length of overlap for reinforcements which are spliced shall be as per SR EN 1992-1-1 & SR
EN 1992-1-1/NB.
Reception of reinforcement, welds and pieces embedded shall be recorded after verification by
Authorization Site Checker and beneficiary in the minutes of work which are becoming hidden.

4.2

Reinforcement Bending

Reinforcement bending can be done by General Contractor (into own workshops and / or on-site) or
by commissioning it by General Contractor to a specialized manufacturing into reinforcement bending.
Reinforcement bending shall be in accordance with the laws in force in terms of technological
equipment used and the personnel performing the work.
Reinforcement bending should be performed under the following conditions:

Bending does not run below - 100C.

Bending of rolled bars will be done only slowly, using two-speed machines.

Bending bars are made with slow moving, with uniform speed, without shocks.

Diameter of used mandrels for bars bending used should be:


o

for bars having nominal diameter less than or equal to 16 mm, at least four times the
diameter of the bar

for bars having nominal diameter greater than 16 mm, at least seven times the diameter of
the bar

Shape and size hooks at the bars ends shall be according to the applicable technical
regulations and shall be specified in the project.

Bending radius for inclined bars and stirrups / clips will be also those specified in applicable
technical regulations. They must be specified in the project.

Tolerance classes for reinforcement bending shall be applied in compliance with the requirements of
Annex C, NE 012-2.

4.3

Checking and Reception of Mounted Reinforcement

Checking and reception of mounted reinforcement shall be:


a) At finished reinforcement works, for a working stage, when is done also, work reception.
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b) Immediately before concrete pouring, when shall be perform a new checking.


Checking of mounted reinforcement shall be made by direct examination and simple measurements,
which refers to the following:

The type, class and traceability, by visual observation and confrontation with the documents
on those products.

Diameters and respecting of tolerances concerning the dimensions and positions, by direct
measurement at least two sections, in each area where reinforcement is different, particular
attention being given to distance from formwork (concrete cover).

Overlaps position, by visual observation and direct measurement.

Reinforcement linking to cross and existence of spacers, by visual observation and


appreciation.

Reinforcement status, by visual observation and measurement, as appropriate, regarding:


o

Clean: reinforcement surface should not be covered with materials that prevent
adhesion (earth, grease, etc.)

The state of corrosion

Reception of mounted reinforcement represents the confirmation of compliance with the project and
provisions of applicable technical regulations, on the checks carried out. It will sign a minutes of
qualitative reception on phases (for works becoming hidden), with the participation of the Beneficiary;
for reinforcement reception of structural elements will be involving the designer.

4.4

Concrete covering

To ensure the designed covering shall be proper provide of plastic or mortar spacers. It is forbidden to
use spacers made by steel or wood coupons.
For the elements made monolith in site, minimum thickness of concrete cover layer of reinforcement
is:

Slabs or dense ribs of slabs

- 10 mm, but not less 1.2 bar diameter on the first layer

Structural walls:

- 15 mm, but not less 1.2 bar diameter on the first layer

Beams, columns, wall bulbs of structural walls:

Foundations

- 25 mm

- 35 mm for side, this is in contact with lean concrete or formwork


- 50 mm for side, this is in contact directly with earth.

Minimum thickness of the cover layer for longitudinal reinforcement must respect the above values,
but to be at least equal to 1.2 times diameter of longitudinal bars.
Maximum thickness of the cover layer is limited to 50 mm.

4.5

Replacement Reinforcement

Unless have the assortment and diameter specified in the project, it can proceed to replace them only
with the designer approval.
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Replacement of reinforcement provided in the project will follow the execution drawings which are
submitted to Construction Book.

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FORMWORK
5.1

General

The composition and assembling formwork should be such as to ensure the necessary stability under
the action of loads that appear in the execution. It must also securing shape, size and degree of finish
to the project for items to be made complying with the allowable deviations required by Code NE 0121:2007.
Calculation of formwork and their support shall take into account the normative provisions NE 0122007. Can be used formwork of wood materials (tego, boards), removable metallic formwork, made
from the recyclable items or subassemblies at a number of reusing (the tapes).
Before installing the panels, check invariably only rehabilitate formwork, taking into consider the
following:

Not allowed re-lining panels with discontinuous.

Not allowed re-using formwork that system resistance weakened, loose mounting lifting lugs,
loose or damaged.

Before installing formwork used previously will be taken that they be cleaned from inside the
adherent mortar or other foreign objects, recommending wax emulsion lubrication panel, to be
applied shortly before concreting.

Formwork must be caught its drip grout and mortar.

Geometric deviations at the formwork assembling from fixed dimensions by the project will be to enrol
in the allowable limits (tolerances complying) with the specified in normative NE 012-1:2007).
When removing the formwork shall be taken all measures and precautions required to avoid damage
to or destruction poured concrete formwork.
Formwork removal is forbidden by beating, forcing or striking the allegations.
Minimum time removing the formwork will be indicative of NE 012-1: 2007 and in any case there will
be less time needed to achieve the following resistances:

At least 50 daN/cm for lateral sides

Minimum of 75 daN/ cm for openings.

At least 50% of mark for length up to 2 m

At least 70% of mark for length 2 m and 8 m.

5.2

Acceptable Deviations to Formwork Installing

Tolerances for formwork assembly refer to the following categories:

Dimensions of space for formwork

Elevations (for formwork bottom, concreting height, etc.)

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Axes position, in plan and height (including straightness and perpendicularity or provided
angle, if any)

Surface form (including flatness and local bump as appropriate)

Acceptable deviations for dimensions, elevations and axes position, if they are not express included in
the project, will be provided for those items.

5.3

Checking and Reception of Formwork and Its Supports

Checking of formwork and its supports is performed:

At the end of formwork works, for one work step, when it is performed formwork reception.

Immediately, before placing of concrete, when it is performed a new checking.

Checking of formwork and its supports shall be made by direct examination, simple measurements
and measurements using equipment.
Checking of formwork and its supporting, by direct observation and simple measurements refers to
following:

Comparing with the provisions of the technological project and / or provisions manufacturer
regarding:
o

the composition of assembly by visual

the types of materials and them integrity by visual and analysis their quality records,

dimensions by measurement

joints (fasteners and contact between elements in joint): visual and application by
hand, have no stake in joint

Corresponding placement of items / formwork panels themselves, from the base of the
boundary and between them, by visual - position and no empty spaces between them

Support or punctual link elements (struts, inclined bracing, interior links etc.) are fixed: by
application with hand, do not have the play, interior connections are correctly mounted, by
visual observation

Cleanliness, by visual

Application of de-moulding agents, by visual

Sizes with at least 2 sections for each element and the holes and their relative position, by
direct measurement

Tracing of the concreting height, by direct measurement towards the bottom formwork, or to
other existing surfaces

The general appearance of the surface which comes into contact with concrete, by visual.

Nonconformities, either in terms of compiling and assembly, either overcoming tolerances (allowable
deviation) on sizes and / or position shall be recorded and shall be resolved by the General
Contractor.
Checking formworks and their support shall be made again during the 24 hours before installing
reinforcement, if necessary, before starting concrete work, if between these operations has passed a
longer period. This second check is performed by direct observation and simple measurements.
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Reception of formworks and their supports represents the confirmation of compliance with the project
and provisions of applicable technical regulations, on the checks carried out. It will sign a minutes of
qualitative reception on phases (for works becoming hidden), with the participation of the Beneficiary;
for reception of special formworks and scaffolds will be involving the designer which prepared the
specifications.

5.4

Casting Made in Land Areas


5.4.1

General

A. Casting areas made in land (case of holes for foundations pouring or pouring on horizontal
and inclined surfaces are, in generally formed from earth works. The main conditions for the
space execution of casting in these cases refer to the following:
Ground / embankment status
Axes, dimensions and levels
The surface
B. Conditions of ground or embankment status include:
Ground status for casting directly in excavation
The embankment status
C. Conditions of axes, dimensions and levels include:
Axes and dimensions in plan and height: to comply with the allowable deviations
included in the project, or the specific requirements.
Cases where, given the nature ground or other conditions, the execution excavation
have resulted in some areas, larger, leading to additional consumption of concrete: to
provide, where appropriate, formwork on those areas.
Levels: will be assigned in the allowable deviations included in the project, noting that
for embankments, quotas are the results after taking embankment.
D. Conditions of form surfaces include:

flatness or, where appropriate, curved form of the excavation

local irregularities, which should not affect the sizes or elevations

5.4.2

Permissible deviations for casting spaces made in the field are the followings:
Where the elements, which will be poured are reinforcement elements and thickness of
concrete cover to reinforcement is taken into consideration:
- 0 mm +50 mm

In other cases:
- 24 mm +50 mm

5.4.3

Checking of casting spaces made in the field is performed to:


Axes verification and framing of tolerances, in plan and height, if applicable: with
adequate equipment.

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Checking dimensions and their relative position towards the axes and checking of
classification in tolerance: by direct measurement in least two sections for each
element.

Checking the surface appearance and if appropriate, flatness: by direct measurement.

Checking the cleanliness of the space: by visual observation.

Reception consists in approval of compliance work in a report for quality reception on phases (for
works that are hidden).

5.5 Previously and necessary conditions during execution of formwork and their supports
Previously conditions refer, mainly, to the following:
Existing, on site, of the project, which must include all the necessary information for the
formwork execution (axes, dimensions, elevations with tolerance classes, others necessary
details).
Existing on the site, of the technological project for formwork and their supports, if any.
Existing, if any, reception of earthworks, when they are involved (such as lost formwork).
Provisioning and reception of formwork and / or asset scaffolding.
Conditions that must be provided during works execution refer mainly, to the following:
Technical facilities required for installation or, if appropriate, execution and mounting of
formwork and scaffolding to their support.
Qualified personnel for installation or execution and installation of formwork and scaffolding.

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LABOR SAFETY PER CATEGORIES OF WORK

Construction works related to the supporting structure shall observe the labour safety measures
stipulated in normative acts, norms and specific orders in force:
-

Law 319/2006+GD1425/2006 Law regarding labour health and safety and related
implementation methodological norms.

GD 355/2007 Decision regarding the monitoring of workers health.

GD 1048/2006 regarding the minimum safety and health requirements for the use of personal
protective equipment at the workplace by workers.

Fire prevention and extinguishing norm during the execution of construction works and their
related systems C300-1994.

General norms for fire-fighting approved by Order M.A.I. no. 163/2007.

Norm for fire safety of structures + Exemplification manual indicative P118-99+MP008/2000.

GEO 195/2005 regarding environmental protection modified and completed by Law 265/2006.

Law 265/2006 for the approval of the Governmental Emergency Ordinance no. 195/2005
regarding the environmental protection.

GEO 243/2000 regarding atmospheric safety.

Law 655/2001 for the approval of the Governmental Emergency Ordinance no. 243/2000
regarding atmospheric safety.

OMAPPM 462/1993 regarding technical conditions for atmospheric safety.

Within the labour safety activities unfolded by the units which participate to construction works,
immediate measures shall be taken (trainings, precise measures at work points, etc.) for the
implementation of all updates and completions to the existing labour safety norms and the
implementation of new ones issued under the form of laws, norms and normative or regulations, so
that labour safety and hygiene activities are unfolded based on normative acts in force at the
construction date.

6.1

General provisions

According to legal provisions in force, during construction and exploitation of designed works, the
constructor and the beneficiary of works shall install all the appropriate indicators and means of
protection and warning and shall execute all the markings required for protection and warning, as well
as those for future identification of underground networks designed and executed.
Hazardous works must be signalled, both during the day and at night by security plates or by any
other special signs, depending on the actual condition during the execution or exploitation of the
designed works.
The constructor shall also undertake all labour safety measures, traffic safety and fire prevention
measures which are considered necessary based on the work management construction plan, and
their cost shall be supported from the site management quota or the overhead quota.

6.2 Loading, unloading and storage of materials


- Works shall be executed in locations especially designed and free of risks for workers.

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- For manual loading and unloading operations, only those workers who fulfil the requirements
stipulated by law shall be used.
- Appropriate machines, devices and equipment shall be used to provide full labour safety.
- Legal provisions regarding labour hygiene shall be observed (maximum manual handling weight,
etc.)
- It is forbidden to stop or circulate beneath materials transported at heights, as well as around
machines which handle materials.
- Legal provisions in force shall be observed regarding the execution of such operations in
warehouses, railway stations (private or public) or for special materials (acid, gas bottles, toxic or
explosive chemicals, etc.).

6.3

Preparation and transport of concrete and mortar

- Concrete and mortar shall be prepared in centralized installations, observing specific labour safety
norms.
- Horizontal or vertical transport of concrete on site shall be performed by concrete pumps or buckets
and their technical condition shall be checked daily.
- There shall also be a daily technical verification of lifting and transportation equipment.
- It is forbidden for personnel to stop or circulate beneath and around lifting devices during transport.
- Bridges with minimum 1.20 m width shall be used for walking on casings for concrete transport.
- Specific labour safety norms and equipment operating instructions shall be observed for the
transportation and pouring of concrete with concrete pumps.

6.4

Pouring and compacting concrete

- Construction engineers, worksite managers, foremen and team managers shall fulfil promptly their
attributions and obligations regarding labour safety instructions.
- Labour safety propaganda shall have the role of implementing labour safety measures at the work
place and ensure labour safety;
- Before starting concrete pouring, the worksite manager shall check the execution of casings, bridges
and scaffolding,
- Work bridges shall have rails and marginal boards.
- It is forbidden to enter the concreting area, where there is the hazard of falling concrete
- When concrete is compacted by vibrators, special measures shall be taken, such as:
- Vibrators shall be checked before pouring;
- If vibrators break down during pouring, they shall be immediately unplugged and delivered to the
electrician for checking.
- The vibrator casing shall be earthed and vibrator handling personnel shall wear rubber boots and
electro-insulating gloves;
- Conductors which supply the vibrators shall be flexible and insulated in rubber tubes;
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- While the vibrator is moving or whenever work is interrupted even for short periods, the vibrator shall
be unplugged from the power network;
- Vibrators shall be handled by the working personnel who was instructed for handling as well as for
specific labour safety;
- When concrete is poured into vertical elements, homologated hose buckets shall be used or funnels
mounted in the upper casing.
- The technical condition of the bucket and accessories shall be checked, the handling of the hose
bucket or usual bucket (also homologated) shall be done according to specific use instructions.

6.5

Cutting, bending and mounting reinforcing steel armatures

- Labour safety norms specific to workshops shall be observed (site or centralized norms) for the
cutting and bending of reinforcements and for the use of machinery and equipment.
- The tools, equipment and devices used shall be adequate and in good technical condition.
- It is forbidden to mount reinforcements close to electric power lines.
- It is forbidden to walk and mount reinforcements on the casings of prefabricated elements before
they have been strengthened and checked.
- It is forbidden to walk on mounted armatures.
- Reinforcement welding shall be done in safety conditions according to the norms in force.
- While pre-tensioning reinforcements and transferring the pre-stress force, necessary measures shall
be taken to prevent workers from stopping and walking behind presses or along technological lines;
warning signs shall be installed.
- For pre-stretched reinforcement elements, the ends of the stand or of the load bearing moulds shall
be provided with metallic covers, attached to the stand abutments or to the mould extremities.

6.6

Casings, platforms, scaffolding, ladders

- Platforms, scaffolding, ladders and casings from the inventory (standard type) shall be normally
used. If non-standard elements are used, they shall be executed based on an approved design.
- All necessary measures shall be taken to provide strength, stability and safety for the exploitation of
these types of works, according to the provisions of norms and technological plans.
- For the execution (mounting) of platforms, casings, etc. workers shall be equipped with safety belts
anchored to fixed and strong construction elements.
- Interior scaffolding shall be solid and well balanced against wind.
- Ladders shall be secured against tipping over or slipping.
- All casing elements shall be executed based on technological plans approved by the management
of the construction unit.
- Only workers admitted based on the norms in force shall take part at casing works. Foremen shall
check the condition of casings daily and they shall take remedy measures if necessary.
Climbing and walking on casings shall be made on ladders and bridges provided with protection rails.

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Handling, transport and mounting of reinforced and concrete elements

- Reinforced and pre-stressed concrete elements shall be mounted based on the technological plan
which includes the necessary equipment, devices and machines, and labour safety measures for this
type of works, for each element separately.
- The worksite manager is responsible for implementing together with all the workers the contents of
the technological plan regarding mounting operations and labour safety. The worksite manager is also
responsible for the implementation of labour safety measures, for the distribution of protective gear,
for the verification of the proper functioning of machines and mounting devices.
- When handled and mounted, prefabricated elements must not be inclined or hit. It is also forbidden
to tip elements over, and it is necessary to take the appropriate measures in order to prevent the
tipping over of elements when being stored or mounted.
- Taking into account the initial effort when handling, transporting and mounting pre-stressed concrete
elements, all situations which have not been foreseen in the design must be avoided. It is mandatory
to observe project specifications regarding fastening points and methods for the lifting device hook, as
well as for the position of supports.
- It is forbidden to hit anchors and to perform welding which would come into contact with anchors or
apparent extremities of pre-stresses reinforcements, which would damage the elements resistance
overall.
- In order to attach prefabricated elements to the crane hook, safe and adequate devices shall be
used which allow easy detachment after mounting, without forcing the workers to climb towards the
hook.
- When mounting, welding must be performed so that anchors or apparent extremities of pre-stressed
reinforcements do not heat or favor the formation of an electric arc. The anchors and pre-stressed
extremities must also be protected against contact with incandescent materials resulting from welding.
- It is forbidden to leave lifted elements in a suspended state,
- The detachment from the crane hook is only allowed after checking the stability of prefabricated
elements.
- When mounting prefabricates, workers shall wear safety belts and additional ropes and non-slippery
footwear (with thin soles) or full body harness.
- It is forbidden to stop beneath elements undergoing mounting.

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GEOMETRIC TOLERANCES

Tolerances of geometric sizes for constructions (lengths, inclinations, straightness, flatness and
relative irregularities) are presented in Annex C, NE 012-2/2010.
Permissible deviations for construction, for tolerance class 1 (normal tolerances) are presented in
Annex D, NE 012-2/2010. Tolerance Class 1 takes into account design assumptions of SR EN 1992,
for structural elements and the required level of safety for non-structural elements.
Complete structure must be within allowable deviations to avoid adverse effects regarding to:

Mechanical strength and stability at an intermediate stage and in the period of service.

Operational performance during use construction.

Compatibility of placement for assembly structure and non-structural elements.

Requirements for special tolerances should be specified in the project totally. Tolerances for contact
surfaces of elements, where the forces are transmitted through direct contact of surfaces, not covered
by present legislation, NE 012-2/2010. All requirements related to these areas should be mentioned in
the project.
Tolerances for poured elements under water are not covered by legislation, NE 012-2/2010.
If a particular geometric deviation is covered by similar requirements shall apply most stringent
requirement.
Tolerances for position in plan refer to secondary axes from plan. Tolerances for height position refer
to secondary axes on height, e.g. transferred elevation. Any requirement for secondary axes should
be noted in the project.

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THE QUALITY CONTROL AND WORKS RECEPTION


8.1

General Provisions

Keeping under control the execution of concrete and reinforced concrete works is very important
because:
a) By quality of work to achieve of structures depends, directly and immediately, to meet
essential requirements for such constructions strength and stability, with impact both in
people's lives, as well as economic;
b) To all other types of constructions materials used for the structure, reinforced concrete has the
following features:

regarding the actual mechanical characteristics of concrete put into practice:


- Depend largely on how it is to work (casting, compaction, further treatment) for
each area of the elements, into part;
- Not directly determine on the item made, but on objects by evidence which,
although taken from the same fresh concrete are kept into environmental conditions
standard to determine the strength class of concrete used (effective strength depend
largely on the conditions of work);
- Conclusive values are obtained, usually after 28 days, during which, normally
these items are at least partially placed under load;

regarding reinforcement: it is hidden work being hard to still get information on it (type,
diameter, position etc.);

any further intervention works, due to the finding of noncompliance or misconduct are
very difficult under the aspect of their design, but especially in terms of their execution;

c) Reliability as regards design and execution of works is considered in design codes through
considering measures to establish representative values of actions and partial safety
coefficients.
The main requirements regarding control activity of works quality are:

The existence of the project, complete and updated (with provisions by site or other available
documents).

Ensuring, where appropriate, technical support of the designer during the performance of the
works.

Existence of legal and technical applicable regulations, from General Contractor, for such
works.

Applying a quality management system from execution works.

Quality management system according SR EN ISO 9001, adapted to the specific construction works
ensure the implementation of this requirement.
Main principles regarding control of works execution method are:

Quality preventive approach by applying a quality management system to avoid


nonconformities.

A differentiated approach, which must meet the following requirements:


o

Requirement to verify the quality of works is the same, regardless of differentiation into
approach;

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The essential requirements established by law into construction quality shall apply to
all cases, regardless of differentiation into approach;

Taking into account other requirements (functional, concerning technology works, etc.).

different performance levels, as appropriate, resulting in design and should be fixed, clear and
explicit in the project, for each category of work and each performance criteria;

differentiation of approach for quality works checking is done according to the following
criteria:
o

The class of constructions, determined under legal regulations in force;

The three levels of verification, reliability associated with classes defined in


SR EN 1990, Annex B;

The type of construction works that must be executed;

The independent degree of staff who carry out the checking;

The explicit requirements of the owner / investor or designer work.

The way to differentiate quality control of works is presented in the table below:

No.

Elements which lead to


differences

Important category of construction

I
1

A
The way for concrete
prepared

Application of a quality
management system by
the General Contractor

No.

Elements which lead to


differences

D
Permitted also
preparation onsite, with manual
dosing

In specialized concrete stations, with automatic


dosage (independent or of General Contractor)
- Certified quality system;
- Authorized or certified staff for the work which is
required authorization, respectively certification

Elements of a
quality system
correlated which
ensures the
capacity to
maintain a
constant level by
quality
assurance.

Considered criterions (I-IV) and conditions regarding keeping under


control of works execution
Functional Requirements (CF)

II

Considered criterions (I-IV) and conditions regarding keeping under


control of works execution

Considering the specific


characteristics for
concrete

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Without special CF

With special CF

Not applicable

Providing, in order, of specific


characteristics for concrete and
item checking, if any,
regarding:
- type of cement which can be

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used (e.g. sulphate resistant,


heat reduced);
- permeability to water;
- reaction to freeze-thaw
- mechanical wear;
- entrained air.
Considering the specific
requirements regarding
viewed face of concrete

Not applicable

- specific provisions to concrete


order, if applicable;
- application of appropriate
working methods and their
checking

Requirements regarding technologies of works execution

III

Usual technologies
1

Considering of specific
requirements regarding
concrete and using it
into practice

Particular technology (drag,


continuous casting, etc.)

Not applicable

- specific provisions to concrete


order, if applicable;
- application of appropriate
working methods and their
checking

Reliability classes of the design and the work execution

IV

RC3

RC2

RC1

Verification levels of
design and the
independent degree of
people who check

DSL3
Third party verification,
performed by another
unit than the one
which developed the
project

DSL2
Performed check by
others, according to
design unit procedure

DSL1
Performed check by
staff which
developed the
project

Verification levels of
execution and the
independent degree of
people who check

IL3
Third party verification

IL2
Check in accordance
with General
Contractor

IL1
Self-inspection

8.2

Check Classes

The quality control of concrete and reinforced concrete work is the direct responsibility of the General
Contractor of these works, but, in addition, are all factors involved participants, depending on the
nature of their activity and stages of realization of the works.
There are two main stages on the control of the quality of work:

Checking the input elements in the process of work realization, mainly:


o

Project, which provides the technical data regarding the construction;

The conformity of the products in the work;

The capability of suppliers who perform services for realization of work

The capability of General Contractor to perform the work

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Checking of the work execution processes for each category of works and phase/stage,
starting with receiving of working space from previous phase/stage and ending with delivery of
working space from next phase/stage.

The provisions of SR EN 1992-1-1 are considering only the design and execution works assigned in
class of reliability RC2, which correspond to verify DSL2 and IL2 levels.
Considering the fact that in Romania the projects are technically verified, as required by law, by a
third party, condition regarding the level design verification is performed including the DSL3,
respectively RC3 class reliability.
For the specific works, should be applied provisions from specific technical regulations and those of
tender documents, if they are more restrictive or impose additional conditions, compared to the
corresponding level verification IL2.
Depending on the importance category of structure and involvement of those works in possible
consequences in terms of risk regarding the life and economic losses, the designer may, by project,
different levels of verification compared to IL2, which corresponds to the provisions SR EN 1992-1-1,
follows:

Verification level of IL1, for the construction having importance category D and minor risks or
for items/parts of constructions having importance category C or D and which have minor
risks.

Verification level of IL3, for the construction having importance category A or B; for items/parts
of constructions having important category A, B or C and have major risks and at the
investors request.

The checks prescribed in the normative NE 012-2/2010 corresponding to the verification level IL2.

8.3

Checking of input elements in the work execution

Checking the completeness of the project is based on the following principles:

It cannot perform a proper construction unless it is based on an appropriate project.

It cannot show responsibilities regarding the project, in terms of the design contract, signed by
Company (owner / investor) and the designer is not prepared properly.

The designer is involved in the verification of the work quality that is executed according to his
projects, irrespective of check class, at least the following steps:

Works for which legally is specified its participation;

At the acceptance of the work ending and final acceptance.

The project, which is basis of the works, must be checked technically, according to legislation, before
being handed to General Contractor. General Contractor must analyse the project received in terms
of feasibility and to make objections, if any.
For products that are not specified in the project (for example: products for formwork, products for
lubrication formwork, reinforcement binding wire, spacers to ensure reinforcement position), General
Contractor has the obligation to ensure that the requirements / conditions regarding realization of
quality work, by using these products.
For the provided services (e.g. formwork works, manufacturing reinforcement), General Contractor is
responsible for ensuring their quality, to be able to keep the control for execution of their activities.
In order to ensure the quality of construction works, the contractor must demonstrate, in particular
regarding:

Operation according to legal documents;

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FRD OIL PROJECTS STANDARDS


GENERAL SPECIFICATION FOR EXECUTION OF CONCRETE WORKS
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Implementation of a quality management system;

Technical capacity in terms of required facilities by provided technologies, confirmed by


documents regarding the development of similar works;

Existence of authorized or certified staff, as appropriate, for works which authorization is


required, respectively certification.

8.4

Checking of works execution

Checking of works execution, in order to verify their conformity with the specified requirements by the
project and applicable technical regulations, include the followings:

Internal control, performed by each entity that performs these works, in order to verify them
quality.

External control, performed by investor or independent acting on his behalf, with a mission:
o

To prevent the risk of errors in quality management.

To assist the investor or to represent the interest of regulatory authority achieving


quality.

To validate the General Contractors internal control.

In case of verification level IL1, shall be applied only internal control. In case of verification level IL3,
shall be applied also external control performed by a third party.
The main requirements and performance criteria for internal control of activities are presented in the
below table:
No.

Requirement and
performance criteria

Performance Level

Verification of compliance
with performance level

A. Competence for performing of verification activities


1

Qualification of persons
which perform the
checking

As appropriate:
- qualification provided in the
technical regulation relating to
the method of verification
- professional practice in that
area, documented

Methods set according to


specific technical
regulations

- existence and knowledge of


applicable technical regulations
- the use of provided equipment
and devices
- compliance with provided
environmental conditions, as
necessary

Confidence in measuring
instruments

- existing metrological
confirmation, within the validity
period

Management of unit which


performs the works

B. Opportunity of the verification activity


4

Compliance with
technological durations

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As appropriate:
- Registration, confirmed, for

- Beneficiary (which
concluded the contract)

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sampling operations or
measurement in the work
- Written confirmation of the
work completion which is
checked
- Maintaining document attesting
the planned duration until
checking
5

Presentation of results, in
time

Maximum technological
duration, known, imposed by
work continuation

Validity duration of the


conducted examination

Maximum duration determined


by technical regulations or
project

PE-D-DJ1784-CS-SPC-001-F0-E

- Designer
- Site Engineer

C. Documentation of the activity verification (records regarding quality)


7

Recognition of the
document by the
interested parties

As appropriate:
- The documents of quality
system, recognized
- By specific provisions in the
contract

- Beneficiary (which
concluded the contract)
- Designer
- Site Engineer

The completeness of
documents

- In accordance with applicable


technical regulations or
provisions of the project

Shelf time of documents


(including their security of
integrity)

As appropriate:
- At least during warranty
- Permanent for items which are
included in Technical book of
construction

- Beneficiary (which
concluded the contract)
- Designer
- Site Engineer

Access to documents
(including traceability of
checks)

- For any stakeholder


- registration and appropriate
storage

10

Checks on performed work are shown in the normative NE 012-2 and shall be done the following:

Formwork

Spaces for casting made in the field

Installed reinforcement

Embedded mounted parts

Concrete and putting it into practice

Mounting of precast elements

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Reception of concrete and reinforcement concrete works

Reception of concrete and reinforcement concrete is performed for all construction and parts of
construction (foundation, section, etc.)
The reception is based on direct examination, performed during the execution of the works, as well
as:
a) Declarations of conformity under applicable regulations for used materials
b) The existence and content of the qualitative reception reports regarding formworks,
reinforcement, elements appearance after remove forms from concrete, quality of pouring
concrete and the existence and content of the minutes for the determinant phases and works
which become hidden
c) The existence and content of documents for delivered concrete
d) The records in concrete book
e) The reported findings during works performance within the internal / exterior control
f)

Confirmation, through records, for correct application of reparation measures specified in the
different examined documents

g) Reports on the quality of strengthened concrete


h) Compliance with the allowable deviations
In order to reception of structure, where is requested by designer, General Contractor must provide to
the Beneficiary reports of non-destructive testing for strengthened concrete. The choice of required
elements and number of tests shall be made by the designer.
Tests by non-destructive methods shall be made in accordance with applicable technical regulations.
Verification of the concrete quality placed into work is made on the object, based on testing of
specimens taken during concrete pouring and the direct examination and measurement. The
verification results shall be recorded into report regarding quality of concrete.
Checks and findings during reception of strength structure shall be recorded in a report signed by
Beneficiary, Designer and General Contractor, specifying, in conclusion if the structure is received or
rejected. Where deficiencies are found during the structure execution should be established
remedially measures and after their execution should be carry out a new reception.
Reception of concrete and reinforced concrete works shall be in accordance with law provisions.

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EMBEDDED PIECES IN CONCRETE

Embedded pieces in concrete can be made into own workshops by order from suppliers or purchased
on the market, according to the project, which must contain all the necessary data for it. A special
category of embedded pieces is represented by sealing profiles that are mounted between joints of
concrete.
Embedded pieces is received qualitative, according to the project, having regard, in particular,
conditions for the welds execution, if required (welding type, length and thickness welds, etc.),
preparing the report of qualitative reception on stage (for works which become hidden).
In cases where embedded pieces are same, having different positions and being mounted in different
elements, it will be ensured their traceability from purchase / delivery to installation.
Installing of embedded parts shall comply with the following conditions:
a) Placing into proper position, within allowable deviations to the project, regarding:

Location in relation to the element axis

Placing from the element surface

Elevation, if applicable

Position, where embedded pieces are nor symmetrical

b) Secure fixation, on formwork or independent rigid elements, except:

The pieces are part of the reinforcement casing, which must be located and fixed
accordingly

They are sealing profiles, which must be properly fixed without damaged or deformed
of reinforcement

c) Proper seal if embedded pieces have goals where should not penetrate concrete or grout.
d) Removing slag from welds and checking the cleanliness, especially with regard adherence of
parts in contact with concrete.
After installing of the parts that are embedded in concrete, shall be made their reception by
compliance checking of the conditions and reception documents according to normative NE 012-2. It
is completed a report of qualitative reception on phases (works which become hidden).
In cases where from this reception and until the concrete pouring has gone a longer period, it will
make a new check immediately before pouring.

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10 QUALITY TRACKING PROGRAM CONCEPT


10.1 General
Law 10/1995. The final checking program will be part of the technical report.
Participants in the program:
COMPANY/PRINCIPAL: OMV PETROM S.A.
CONTRACTOR: ENERECO Spa.
1.

According to GD 272/1994 before starting work, the beneficiary will send a copy of the quality
control plan (PCC) at the Inspectorate for Constructions, who will decide what the acceptance
phases to be witnessed are.

2. According to art. 14 of HG 272/1994, the beneficiary and the constructor shall have the
designer notified in writing at least 2 days before reaching the progress status indicated in the
plan, regarding the acceptance phase required to be attended. Thus the quality of construction
works shall be verified and the necessary conditions for quality control shall be created.
3. The acceptance phase represents the progress status when the construction works cannot
continue without the written approval of the beneficiary, designer and contractor.
Upon the acceptance of works a copy of Quality Control Plan accompanied by all the documents
indicated (project, test reports that certify the quality of materials, reports of hidden works, acceptance
reports, notes etc.) shall be attached to the Construction Technical Book.

10.2 Quality Tracking Program Concept of Civil Works


Job name: DETAIL DESIGN FRDP - Only for info
No

Acceptance Phases for the


control of the construction
quality

Control
methods

Participants

Documents for
quality certification

Documents
to be
produced

I. CIVIL WORKS FOR PREPARATION OF FOUNDATION SOIL

1.

Axis marking and location


handover.

2.

Excavation bottom
compaction and filling
compaction (ballast and
ground). Foundation
ground type.

3.

Geomembrane layer.

4.

Final acceptance of works

Topographic

B,E

Construction project

P.V

B,E,G

Construction project

P.V
P.V.L.A

B,E

Construction project

B,E,P,G

Construction project

P.V
P.V.L.A
P.V.R

B,E

Construction project

P.V

B,E,G

Construction project

P.V.L.A

Compacting
report
Visual,
measurements
Visual,
measurements

II. CIVIL WORKS FOR FOUNDATIONS AND STRUCTURES

Handover of facilities

Checking of excavations at

File name: PE-D-DJ1784-CS-SPC-001-F0-E

Measurement
(theodolite,
level gauge)
Visual,

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foundation depth and


determination of the
possibilities to continue
works
Acceptance of formwork
and reinforcement
execution
Checking of the location of
metal parts to be
embedded in concrete
Checking of concrete
appearance after release
Final acceptance of works

Legend:
PV:
PVLA:
PVR:
CC:
B:

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measurements

Visual,
measurements

B,E,P

Construction project

P.V.L.A

Visual

B,E

Construction project

P.V

Visual

B,E

Construction project

P.V.

Visual
Measurements

B,E,P,C

Construction project,
Compaction
measurement sheet,
Lab tests

P.V.R

official report
official report of hidden works
official report of acceptance
quality certificate
Beneficiary (Company)

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E:
P:
C:
G:

General Contractor
Designer
ISC delegate
Geotechnical specialist

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