Documente Academic
Documente Profesional
Documente Cultură
PDVSA N
N351
0
REV.
APPD.
1994
TITLE
DEC.98
ORIGINAL
DATE
Alexis Arvalo
32
DESCRIPTION
DATE
DEC.98
Y. K.
PAG. REV.
APPD. Jess E. Rojas
A. A.
J. E. R.
APPD.
APPD.
DATE
DEC.98
ESPECIALISTAS
ENGINEERING SPECIFICATION
PDVSA
PDVSA N351
REVISION
FECHA
DEC.98
Pgina 1
.Men Principal
Indice manual
Indice volumen
Indice norma
Index
1 SCOPE . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
2 REFERENCES . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
2.1
2.2
International Standards . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
American Standards . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
3
4
3 EXCEPTIONS . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
5 SPARE PARTS . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
7 SPECIAL REQUIREMENTS . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
6
6
6
6
7
7
8
8
8
13.1
13.2
13.3
13.4
13.5
13.6
13.7
(7.1)
(7.2)
(7.4)
(7.5)
(7.6)
(7.7)
(7.8)
18
Mechanical Design . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
8
Enclosure and Degree of Protection . . . . . . . . . . . . . . . . . . . . . . . . . .
10
Protection Against Electric Shock . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
11
Shortcircuit Protection and Shortcircuit Withstand Strength . . . .
12
Switching Devices and Components Installed in Assemblies . . . . .
13
Internal Separations of Assemblies by Barriers or Partitions . . . . .
18
Electrical Connections Inside an Assembly: Bars and Insulated Conductors
ENGINEERING SPECIFICATION
PDVSA
PDVSA N351
REVISION
FECHA
DEC.98
Pgina 2
.Men Principal
Indice manual
Indice volumen
Indice norma
19
19
19
20
ENGINEERING SPECIFICATION
PDVSA
PDVSA N351
REVISION
FECHA
DEC.98
Pgina 3
.Men Principal
Indice manual
Indice volumen
Indice norma
SCOPE
This specification covers the minimum technical general requirements to be met
by the Bidder for the design, construction, testing and transportation of
lowvoltage assemblies and control equipments assemblies as detailed in IEC
4391 for use in oil refineries, gas plants, chemical plants, exploration and
production facilities and supply/marketing installations owned by PDVSA.
This specification covers a range of equipments for operation at voltages up to
1000 V a.c. or 1500 V d.c. for onshore and offshore installations. From Section
8 thereafter, numbers in parenthesis () are referred to clauses or subclauses on
IEC 4391. It may be comments, amendments or addition to what is mentioned
in these clauses. IEC 4391 has been extended and the subject of certain clauses
may not be included in this specification. The additional requirements specified
herein are required in order to:
a.
b.
This specification shall be read in conjunction with a purchase order and the
attached Data Sheets.
The word shall must be considered mandatory.
REFERENCES
A reference invokes the latest published issue or amendment unless stated
otherwise.
These referenced standards may be replaced by equivalent ones provided they
meet or exceed their requirements.
Referenced standards are listed as follows:
2.1
International Standards
IEC 51
ICE 7910
IEC 185
IEC 186
IEC 2691
IEC 4391
ENGINEERING SPECIFICATION
PDVSA
PDVSA N351
REVISION
FECHA
DEC.98
Pgina 4
.Men Principal
IEC 521
IEC 529
IEC 6641
IEC 688
IEC 9472
IEC9473
IEC 94741
2.2
Indice volumen
Indice norma
American Standards
NFPA70
Indice manual
EXCEPTIONS
3.1
Supplier shall state in his tender that the equipment offered complies with the
requirements of this specification without exception, or shall detail in the Appendix
C its exceptions, indicating the clause numbers of this specification, giving a
clear explanation and proposed options.
3.2
If permitted on the requisition, the Bidder may offer alternate proposals for price
or technical advantage, but such proposals shall form a supplement to the main
Offer.
SPARE PARTS
The Bidder shall quote separately as part of the tender, a list of recommended
spare parts for commissioning and 2 years operation, including quantities and unit
prices for each item (see Appendix D).
The Owner reserves the right to determine the final items and quantities to be
purchased.
ENGINEERING SPECIFICATION
PDVSA
PDVSA N351
REVISION
FECHA
DEC.98
Pgina 5
.Men Principal
Indice manual
Indice volumen
Indice norma
DIAGRAMS
NUMBER
SYMBOLOGY
AND
DEVICES
FUNCTION
Diagrams symbology and device function numbers shall be according to the last
edition of the following standards.
ANSI/IEEE C37.2 Electrical Power System Device Function Number .
ANSI/IEEE 315 GraphIc Symbols for Electrical and Electronics Diagrams
(including reference designation class letters).
Equipment internal drawings are acceptable in IEC symbology unless otherwise
specified in the Data Sheet. In the latter case, a legend shall be included in each
drawing or in a separate symbology drawing.
SPECIAL REQUIREMENTS
Any special requirements such as automatic transfer system, load shedding
scheme, power factor correction, etc., will be indicated on the Data Sheet.
Operational philosophy and particular technical specifications will be supplied as
an additional Appendix on this specification.
ENGINEERING SPECIFICATION
PDVSA
PDVSA N351
REVISION
FECHA
DEC.98
Pgina 6
.Men Principal
Indice manual
Indice volumen
Indice norma
10.1
10.2
10.3
11 (5) INFORMATION
ASSEMBLY
11.1
TO
BE
GIVEN
REGARDING
THE
(5.1) Nameplates
Add to this subclause:
Nameplates (circuit identification, instructions, warning plates and caution notes)
shall be made of phenolic material or any other corrosion resistant material,
written in Spanish.
The information from a to g and k to l plus the following items:
c.
d.
Year of manufacture,
ENGINEERING SPECIFICATION
PDVSA
PDVSA N351
REVISION
FECHA
DEC.98
Pgina 7
.Men Principal
Indice manual
Indice volumen
Indice norma
Tag in accordance with the Data Sheets, installed on the front of the fixed
and the removable part of the unit.
b.
11.1.3
11.2
(5.2) Markings
Add to this subclause:
Terminal markings shall comply with IEC 445.
11.3
ENGINEERING SPECIFICATION
PDVSA
PDVSA N351
REVISION
FECHA
DEC.98
Pgina 8
.Men Principal
Indice manual
Indice volumen
Indice norma
12.1.1
12.2
12.3
ENGINEERING SPECIFICATION
PDVSA
PDVSA N351
REVISION
FECHA
DEC.98
Pgina 9
.Men Principal
Indice manual
Indice volumen
Indice norma
ENGINEERING SPECIFICATION
PDVSA
PDVSA N351
REVISION
FECHA
DEC.98
Pgina 10
.Men Principal
Indice manual
Indice volumen
Indice norma
Undrilled gland plates shall be provided. Cable glands should only be included if
specified in the Data Sheet. If the Data Sheet specify the use of wirearmored
cable without special earthing wires in/or under the armoring, metal gland plates
and, if specified, compression type cable glands shall be provided for earth
continuity.
For single core cables, gland plates and glands shall be of nonmagnetic material.
In the case of single core cables with armour, and/or lead sheathing, the
requirement for special glands which allow for insulation between armour/lead
sheath and the gland plate shall be specified in the Data Sheet.
All withdrawable units shall be so designed, that disconnection of any terminated
main or auxiliary wiring cables is not necessary.
13.2
ENGINEERING SPECIFICATION
PDVSA
PDVSA N351
REVISION
FECHA
DEC.98
Pgina 11
.Men Principal
13.2.1
Indice manual
Indice volumen
Indice norma
13.3
13.3.1
ENGINEERING SPECIFICATION
PDVSA
PDVSA N351
REVISION
FECHA
DEC.98
Pgina 12
.Men Principal
Indice manual
Indice volumen
Indice norma
When shutters are used, they shall be mechanically operated by the movement
of the withdrawable unit. Each set of shutters shall be capable of being individually
operated and padlockable in the closed position. Shutters shall be marked as
follows:
BARRAS on shutters covering busbars
ENTRADA on shutters covering incoming feeder cables
SALIDA on shutters covering outgoing feeder cables
If means are provided for securing the shutters in the OPEN position, such
means shall be cancelled automatically and the automatic operation of the
shutters restored, upon reinsertion of the circuitbreaker or withdrawable unit.
The degree of protection for the TEST position shall be at least IP20.
13.4
13.4.1
(7.5.1) General
Add to this subclause:
Arc faults caused by external reasons shall be positively confined to the
originating functional unit or distribution busbars and shall not spread to other
parts of the assembly.
13.4.2
13.4.3
ENGINEERING SPECIFICATION
PDVSA
PDVSA N351
REVISION
FECHA
DEC.98
Pgina 13
.Men Principal
Indice manual
Indice volumen
Indice norma
13.5
13.5.1
b.
ENGINEERING SPECIFICATION
PDVSA
PDVSA N351
REVISION
FECHA
DEC.98
Pgina 14
.Men Principal
Indice manual
Indice volumen
Indice norma
Switching devices shall have padlock facilities in the OFF position. When
required, key interlock systems between incoming and bustie units will be
specified.
Electrical operating mechanisms for power circuit breakers shall:
i. Include an antipumping device
ii. Incorporate a local manual trip facility fitted with a guard to preclude
inadvertent operation.
iii. Give positive indication of circuit breaker position.
Tripping mechanisms shall be provided with a mechanical tripping device
and a shunt trip coil as indicated in the Data Sheet.
Motorized operating mechanism with stored energy feature shall also be
provided with a handle for manual charging.
Each circuit breaker shall be connected to the busbars and feeder circuits
through selfaligning plug and socket type isolating devices.
It shall be possible to operate each circuit breaker in the isolated position,
with all auxiliary circuits operational (TEST position).
When specified, incoming circuit breaker protection and tripping circuits
shall be provided with facilities for 2way intertrip with sending end
circuitbreaker via appropriate master trip/intertrip relays wired to outgoing
terminals.
Add new subclause:
c.
ENGINEERING SPECIFICATION
PDVSA
PDVSA N351
REVISION
FECHA
DEC.98
Pgina 15
.Men Principal
Indice manual
Indice volumen
Indice norma
ENGINEERING SPECIFICATION
PDVSA
PDVSA N351
REVISION
FECHA
DEC.98
Pgina 16
.Men Principal
Indice manual
Indice volumen
Indice norma
50A
150A
400A
20A
75A
200A
500A
30A
100A
300A
ENGINEERING SPECIFICATION
PDVSA
PDVSA N351
REVISION
FECHA
DEC.98
Pgina 17
.Men Principal
Indice manual
Indice volumen
Indice norma
ENGINEERING SPECIFICATION
PDVSA
PDVSA N351
REVISION
FECHA
DEC.98
Pgina 18
.Men Principal
Indice manual
Indice volumen
Indice norma
(7.6.2.1) Accessibility
Add to this subclause:
A free space of at least 0.2 m shall be available between the lowest cable
termination, switch, push button, indication light, measuring apparatus and
the floor of a floor mounted assembly.
The maximum height of the above mentioned components shall not be more
than 2 m above floor level.
e.
(7.6.2.5) Cooling
Add to this subclause:
Only natural cooling shall be applied.
13.5.2
13.5.3
(7.6.5) Identification
a.
13.6
13.7
13.7.1
ENGINEERING SPECIFICATION
PDVSA
PDVSA N351
REVISION
FECHA
DEC.98
Pgina 19
.Men Principal
Indice manual
Indice volumen
Indice norma
b.
c.
14.2
ENGINEERING SPECIFICATION
PDVSA
PDVSA N351
REVISION
FECHA
DEC.98
Pgina 20
.Men Principal
Indice manual
Indice volumen
Indice norma
Type tests shall be carried out provided that additional requirements specified in
(4.7) and (7.6.1.1) are taken into consideration. Certificates shall be available at
the quotation stage. Certificates issued by independent testing laboratories are
preferred.
Components installed within the assembly shall be type tested in accordance with
the applicable IEC publications. Certificates, shall be submitted upon request.
Full type test in accordance with Type Test assemblies requirements are
preferred. Assemblies tested in accordance with Partially Type Tested
Assemblies requirements may also be acceptable if they are fully supported by
the following:
i. Type test certificates for similar equipments
ii. Details of changes between type test arrangement and that of equipment
offered
iii. Supporting calculations
a.
14.3
ENGINEERING SPECIFICATION
PDVSA
PDVSA N351
REVISION
FECHA
DEC.98
Pgina 21
.Men Principal
Indice manual
Indice volumen
Indice norma
The availability of the earthing system throughout the assembly and suitability
of clamping, earthing and terminating arrangements.
The interchangeability of electrically identical components and the
noninterchangeability of mechanically identical but electrically different
withdrawable units (as mentioned in 7.6.4).
14.3.1
2500 V a.c
The insulation of busbars shall withstand at least an a.c. test voltage of 2 kV for
1 minute applied between the bar and an aluminium foil wrapped closely to the
insulation over a length of at least one meter.
Add new subclause:
14.3.2
(8.3.5) Ratio and polarity of all current and voltage transformers shall be checked
by primary injection.
Primary injection test of protective relays shall be performed.
Add new subclause:
14.3.3
(8.3.6) All contactors and relays shall be checked to ensure that they close without
chatter at 85% supply voltage and remain closed at 70% supply voltage. These
voltages shall be measured at the busbars.
ENGINEERING SPECIFICATION
PDVSA
PDVSA N351
REVISION
FECHA
DEC.98
Pgina 22
.Men Principal
Indice manual
Indice volumen
Indice norma
1.APPENDIX A(1/3)
JOB No.
PROPOSAL
PURCHASE
ITEM No.
1
PAGE
OF
DATE
AS BUILT
BY
REVISION
NO REQUIRED
PLANT
SITE
BASE SPECIFICATION:
REFERENCE DRAWINGS:
SERVICE
COMPANY
GENERAL REQUIREMENTS:
SITE CONDITIONS
DRAWING SIZE:
INSTALLATION
MOUNTING ARRANGEMENT
AO
A1
A2
OUTDOOR
INDOOR
A3
A4
3
4
WALKIN
IP65
IP42
BASTIDOR SUPPORT
11
12
SPACE HEATERS
14
ELECTRICAL SYSTEM
15
120
VIBRATION
TEMPERATURE
OTHER: _________
10
13
VAC ______ W
16
OTHER ____________________________________________________
17
18
SYSTEM EARTH:
SOLID
OTHER _________________________________________________________________________________
19
20
BUSBAR SECTION
21
MAIN BUS
22
CONNECTIONS:
MATERIAL
3O
3O
+ N
23
OTHER _______________________________________________________________________
24
OTHER ____________________________________________________________________________________
25
SILVERPLATED
COPPER
EARTH BUS
26
27
CONNECTIONS:
MATERIAL
31
DISTRIBUTION BUSSES
32
SILVERPLATED
COPPER
MATERIAL
COPPER
CONNECTIONS:
OTHER _______________________________________________________________________
28
OTHER ____________________________________________________________________________________
29
OTHER ____________________________________________________________________________________
SILVERPLATED
OTHER _______________________________________________________________________
BUS DUCT
ARMORED CABLE
TOP
BOTTOM
ARMORED CABLE
36
37
OUTGOING SERVICE
34
35
ENTRANCE SERVICE
33
CONDUIT
TOP
BOTTOM
38
ENGINEERING SPECIFICATION
PDVSA
PDVSA N351
REVISION
FECHA
DEC.98
Pgina 23
.Men Principal
Indice manual
Indice volumen
APPENDIX A (2/3)
ITEM NUMBER
EQUIPMENT TAG
DEVICE (SEE NOTE 1)
TYPE (SEE NOTE 2)
WITHDRAWABLE/FIXED
RATED CURRENT (A)
INTERRUPTING CAPACITY
(kA.R.M.S)
MAKING CAPACITY (kA,1s)
AUXILIARY
CONTACTS
UTILIZATION CATEGORY
N.O.
N.C.
OPER. MECH.M/E
STORED ENERGY DEVICE
V a.c/ V d.c.
CLOSING V a.c./V d.c.
TRIPPING
VOLTAGE
V a.c./V d.c.
INDEPENDENT
SUPPLY VOLTAGE
PILOT WIRE TRIPPING
V a.c./ V d.c.
PHASES
SOLID STATE
SHORT TIME
LONG TIME
PROTECTION
INSTANTANEOUS
DEFINITE TIME
EARTH
INSTANTANEOUS
TIME
CURRENT TRANSFORMER
Indice norma
ENGINEERING SPECIFICATION
PDVSA
PDVSA N351
REVISION
FECHA
DEC.98
Pgina 24
.Men Principal
Indice manual
Indice volumen
Indice norma
APPENDIX A (3/3)
ITEM NUMBER
EQUIPMENT TAG
CLASS
VOLTAGE TRANSFORMER
RATIO
CLASS
CURRENT TRANSFORMER
RATIO
POWER FACTOR METER
METERING
VOLTAGE METER
AMPERE METER
kW METER
kVA METER
KWhMETER
INTEGRATING kWhMETER
INTEGRATING kvarhMETER
OTHER
MULTIFUNCTION UNIT
CABLE
TYPE
SIZE
OVERALL DIAMETER (mm.)
INTERLOCKS KEY/
ELECT.
COMMENTS:
Note 1:
Note 2:
I. INCOMING
T. TIE
O. OUTGOING DEVICE
C. AIR SWITCH
C1 ON LOAD
Note 3:
INFORMATION TO BE PROVIDED BY MANUFACTURER
C2 ON LOAD
C3 FUSED
C4 NO FUSED
D. THERMOMAGNETIC
E. FUSE LINKS WITH BLADE CONTACTS
ENGINEERING SPECIFICATION
PDVSA
PDVSA N351
REVISION
FECHA
DEC.98
Pgina 25
.Men Principal
Indice manual
Indice volumen
APPENDIX B
MOTOR CONTROL CENTER SCHEDULE (SHEET 1/2)
ITEM NUMBER
EQUIPMENT TAG
MOTOR DATA
HORSE POWER
PHASES
FULL LOAD CURRENT (A)
LOCKED ROTOR CURRENT
(CODE LETTER)
MCP
FRAME
MANUFACTURER, TYPE, MODEL
FUSE
RATED CURRENT
FUSE HOLDER CAPACITY (A)
MANUFACTURER, TYPE, MODEL
TYPE (SEE NOTE 1)
SIZE
CONTACTOR
IEC CATEGORY
NEMA
IEC SIZE (MAX. CAPAC. A)
RATED CURRENT
LATCH MECHAN/ELECT
SHORT CIRCUIT COORDINATION
TYPE
COIL (VAC/VDC)
MANUFACTURER, TYPE, MODEL
AUXILIARY
RELAY
COIL VOLTAGE
QUANTITY
N.O.
N.C.
MANUFACTURER, TYPE, MODEL
COIL VOLTAGE
RELAY
TIMER
Indice norma
ENGINEERING SPECIFICATION
PDVSA
PDVSA N351
REVISION
FECHA
DEC.98
Pgina 26
.Men Principal
Indice manual
Indice volumen
Indice norma
APPENDIX B
MOTOR CONTROL CENTER (SHEET 2/2)
ITEM NUMBER
PUSH
BUTTONS
OVERLOAD PROTECTION
EQUIPMENT TAG
N.C.
N.O.
STOP
START
CONTROL POWER
TRANSFORMER CAPACITY
CONDUCTORS
AUXILIARY INDICATION
LIGHTS
(Gauge and No.) CONTACTS
RESTART
DEVICE
CONTROL FUSE
RELAY
RELAY BASE
ON
OFF
OVERLOAD
N.C.
N.O.
LENGTH (M)
CONTROL
POWER
SPECIAL REQUIREMENTS:
Note 1:
A. DIRECT ON LINE
B. AUTOTRANSFORMER
C. STAR DELTA
D. SOFT START
E. DRIVE
Note 2:
Note 3:
D: DROPOUT
B: BIMETALIC REALY
P: PICKUP
Note 4:
ENGINEERING SPECIFICATION
PDVSA
PDVSA N351
REVISION
FECHA
DEC.98
Pgina 27
.Men Principal
Indice manual
Indice volumen
Indice norma
APPENDIX C
TECHNICAL DOCUMENTATION FOR LOW VOLTAGE ASSEMBLIES
(SHEET 1/2)
P
o
s
i
t
i
o
n
Submitted
with Bid
FOR APPROVAL
Description of documentation
Number of
copies (1)
10
11
12
Final general drawings with overall dimensions, weights slab drilling and support sections, spaces necessary for normal access
and for maintenance.
13
14
15
NOTES:
(1)
(2)
(3)
(4)
Number of
copies (1)
No. of days
after order
FINAL
Number of
copies (1)
Delivery
date
ENGINEERING SPECIFICATION
PDVSA
PDVSA N351
REVISION
FECHA
DEC.98
Pgina 28
.Men Principal
Indice manual
Indice volumen
Indice norma
APPENDIX C
TECHNICAL DOCUMENTATION FOR LOW VOLTAGE ASSEMBLIES
(SHEET 2/2)
P
o
s
i
t
i
o
n
Submitted
with Bid
Description of documentation
Number of
copies (1)
16
17
Installation
and
commissioning
instructions limited and specific to the
assembly and its components.
18
19
20
21
22
23
24
25
26
Testing schedule.
27
28
29
Transport Instructions.
NOTES:
(1)
(2)
(3)
(4)
No. of days
after order
FINAL
Number of
copies (1)
Delivery
date
ENGINEERING SPECIFICATION
PDVSA
PDVSA N351
REVISION
FECHA
DEC.98
Pgina 29
.Men Principal
Indice manual
Indice volumen
Indice norma
APPENDIX D
SPARE PARTS REQUIREMENTS FOR COMMISSIONING AND THE FIRST
TWO YEARS OPERATION LOWVOLTAGE ASSEMBLIES
PAGE
SPARE PARTS
Minimum
Offered
Description of material
Required
Fuse
Lamp holders
Signalling lamps
Selector switches
Contact lubricant
2 Kg
Paint
2 Kg
Auxiliary relays
Push buttons
NOTES:
UnitPrice
20% of
each type
10% of
each type
50
20% of
each type
4 of
each type
4 of
each type
2 of
each type
Terminal blocks
Quantity
2 of
each type
10% of
each type
1 of
each type
1 of
each type
10% of
each type
1 of each
type
10% of
each type
Manufacturer
OF
ENGINEERING SPECIFICATION
PDVSA
PDVSA N351
REVISION
FECHA
DEC.98
Pgina 30
.Men Principal
Indice manual
Indice volumen
Indice norma
APPENDIX E
UNITE DE TRANSPORT
TRANSPORT UNIT
HAUTEUR HEIGHT
COLONNE
SECTION
LARGEUR
WIDTH
LONGUEUR
LENGTH
Figure C.4
ENGINEERING SPECIFICATION
PDVSA
PDVSA N351
REVISION
FECHA
DEC.98
Pgina 31
.Men Principal
Indice manual
Indice volumen
APPENDIX E (CONT.)
Figure D.4
Indice norma
ENGINEERING SPECIFICATION
PDVSA
PDVSA N351
REVISION
FECHA
DEC.98
Pgina 32
.Men Principal
Indice manual
Indice volumen
Indice norma
APPENDIX F
DEVIATIONS AND EXCEPTIONS TAKEN BY BIDDER
PAGE
CLAUSE
EXCEPTIONS/DEVIATIONS
BIDDER:
OF
EXPLANATION AND
PROPOSED OPTION
DATE:
Note: