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19931997ToyotaCorolla(USSpec):transmissions,driveshafts,andaxles
ThispageisoneofanewseriesbasedonToyotapresskitsreleasedin1993.Seethemainpagehere!andtheenginesection
(atToyoland)!
Clutch
Thedry,hydraulicsingleplateclutchusedinthepreviousmodelwasalsousedinthismodelwiththefollowingchanges:
Theresinwashereddamper,usedinthe1993MR2tofurtherimprovequietness,wasalsousedwiththemastercylinder
clevisoftheCorollawiththe7AFEengine.
TheCorollaequippedwiththe7AFEengineusedaturnovermechanismintheclutchpedalassemblytoreducethe
pedalload.ThisfeaturewasnotavailableonvehicleswiththeABSortheftdeterrentsystem.
EngineType
Clutch
CluchCover
ClutchDisc
MasterCylinder
ReleaseCylinder
4AFE,7AFE
Type
DryTypeSinglePlatClutch,Diaphragm
Spring
Operation
Hydraulic
Type
DiaphragmSpringTurnover
Sizemm(in.)
215(8.5)
FacingSize**mm
(in.)
212x140x3.5(8.35x5.51x0.14)
FacingAreacm2
(in.2)
199(30.8)
Type
Conventional
CylinderDia.mm(in.) 15.87(0.62)
Type
NonAdjustable
CylinderDia.mm(in.) 20.64(0.81)
TheCorolla'sclutchpedalturnovermechanismwasusedforthesamepurposeasthatusedinothermodels,butitdifferedin
construction,usinganewlyadoptedovercenterplateandatensiontypecoilspring.
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ManualTransaxle
TheC50typemanualtransaxle(usedinthepreviousmodels)andtheC52typemanualtransaxle(usedinthe1991
Corollacarryingthe4AGEengine)arealsousedintheseCorollamodels.Theiroperationandconstructionremained
unchanged.
TheshiftlevermoderatingmechanismusedinthepreviousCorollaAllTrac/4WDmodelsisinthismodelastandard
equipmentintheCorollatofurtherimprovetheshiftfeel.
Specifications:
TransaxleType
C52
GearRatio
1st
3.545(3.166with7AFE)
2nd
1.904
3rd
1.310
4th
0.969
5th
0.815
Reverse
3.250
DifferentialGearRatio
3.722
OilCapacityliters(USqts.Imp.qts)
2.6(2.7,2.3)
OilViscosity
SAE75W90
OilGrade
APIGL3,
GL4,orGL5
ShiftLever:InadditiontothetypeAshiftlevermoderatingmechanismusedinthepreviousCorolla,anothertype(typeB)
ofthesameperformancewasaddedintheseCorollamodels.TypeAwasusedinthewagonwhilebothtypeAandtypeBwere
usedinthesedanmodels.TheconstructionofthetypeBmoderatingmechanismdifferedfromthatofthetypeA,butits
operationwasbasicallythesame.TheoperationofthedetentshaftintypeAwascarriedoutbytheshiftleverintypeB.
AutomaticTransaxle
The4AFEenginemodelswereequippedwiththesameA131LautomatictransaxlepreviouslyusedintheSTDandDLX
grades.ArecentlydevelopedA245Eautomatictransaxlewasusedinthemodelsequippedwiththe7AFEengine.TheA245E
wasafourspeedwithalockuptypetorqueconverterandhadtheElectronicallyControlledTransmissionfeature.Itwas
basedontheA240Eusedinthe1989MR2,butwasreducedinsizeandweight.
Specification
Engine
TransaxleType
A131L
A245E
EngineType
4AFE
7AFE
GearRatio
1st
2.810
3.643
2nd
1.549
2.008
3rd
1.000
1.296
4th
0.892
Reverse
2.296
2.977
0.945
3.526,3.722optin
USA
2.821
(hadbeen
2.962)
Transmission
5.5(5.8)
7.6(8.0)
Differential
1.4(1.5)
CounterGearRatio
DifferentialGear
ReductionRatio
FluidCapacityliters
(USqts).
FluidType
ATFTypeDEXRONII
A245EAutomaticTransaxle
TheA245EautomatictransaxlewasbasedontheA240E,andthefollowingchangesweremadetoreduceitssizeandweight,
andtofurtherimprovetheshiftfeel,fuelefficiencyanddynamicperformance.
Thecounterdrivegearwhichwassupportedatbothendsintheconventionaltransaxlewassupportedatoneendinthis
transaxle.TheNo.2vehiclespeedsensorandsensorrotorwereeliminatedtoreducethewightandoveralllength.
Modificationstothe2ndcoastbrakepositionandthevalvebodymountingareadeducedtheoverallheightofthe
transaxle.
Theaccumulatorandtheoilpassageswerechangedtofurtherimprovetheshiftfeel.
Thethrottlevalveopeningwasdividedinto32stepstoimprovefuelefficiencyandsmoothperformance.
TheplanetarygearunitoftheA245EwasthesameinbasicconstructionandoperationasthatoftheA240E.The
specificationsoftheplanetarygearunitoftheA245Eweremodifiedtoensurebettermatchingwiththe7AFEengine
characteristics.Inaddition,thesupportingmethodsofthecounterdrivegearandthepositionofthe2ndcoastbrakepiston
werechanged.
Section
Item
C1 ForwardClutch
C2 DirectClutch
No.ofDiscs
C3 UnderdriveDirectClutch
B1 SecondCoastBrake
A245E
3
BandWidthmm(in.)
25(0.98)
3
B3 FirstandReverseBrake
No.ofDiscs
B2 SecondBrake
B4 UnderdreveBrake
A240E
F1 No.1OneWayClutch
18
F2 No.2OneWayClutch
20
30
No.ofSunGearTeeth
39
No.ofPinionGearTeeth
16
No.ofRingGearTeeth
71
No.ofSunGearTeeth
27
No.ofPinionGearTeeth
18
No.ofRingGearTeeth
62
No.ofSunGearTeeth
33
No.ofPinionGearTeeth
20
No.ofRingGearTeeth
73
F3 UnderdriveOneWayClutch
FrontPlanetaryGear
RearPlanetaryGear
UnderdrivePlanetaryGear
No.ofSprags
ThecounterdrivegearintheA240Ewassupportedatthecenterbytworadialballbearingsatbothsides.OntheA245E,it
wassupportedatonlyoneendbyataperedrollerbearingtoreducetheoveralllengthofthetransaxle.
TheaccumulatorconsistedofC1,C2,C3,B2andB4asintheA240E.WhiletheC1accumulatorpistonoftheA240Ewas
activatedonlybythespringtension,theC1intheA245Ewasactivatedbythespringtensionaswellasthebackpressure,as
wereC2,C3orB2.Lenghtheningthestrokeofallaccumulatorpistonsreducedtheshiftshock.
TransmissionElectronicControlSystem
TheelectroniccontrolsystemofthisCorollawasbasicallythesameasthatoftheA241Eforthe'93MR2.Intheelectronic
controlsystemforthe1993Corolla,theNo.2vehiclespeedsensorwaseliminatedalongwiththesensorrotorthatdrivethat
sensortosimplifythesystem.Thethrottlevalveopeningwasnowdividedinto32ratherthanonly8toprovidemoredetailed
shiftdownandshiftupcontroltofurtherimprovetheshiftresponse.
TheselfdiagnosisfortheA245Eforthe1993CorollawasbasicallythesameasthatfortheA241Eforthe'93MR2.SinceNo.
2vehiclespeedsensorwaseliminated,No.61diagnostictroublecodewasdiscontinuedaccordingly.
DriveShafts
Asinthepreviousmodel,alownoise,vibrationresistantdriveshaftwasused.AtripodtypeCVJ(ConstantVelocityJoint)
wasfittedonthedifferentialsideandaRzeppatypeCVJwasfittedonthewheelside.
Axles
Thefrontaxle(left)hadthesamebasicconstructionandoperationasthepreviousmodel.It
alsousedadoublerowangularballbearingwithlowrollingresistance.
Likethefrontaxle,thebasicconstructionandoperationoftherearaxlewerethesameasin
thepreviousmodel.Unlikethepreviousmodel,however,thesizeofthebearingwas
increasedandcombinedwiththeoilsealforgreaterdurabilityandserviceability.
Therearaxlewasconstructedinthesamewayasthe1992Camry.
Seethemain19931997page!andtheenginesection(atToyoland)!
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