Module 6 part 2

1-What material would be used where a high temperature application is required e.g. engine
firewall : ceramic fibre
2-Non metallic aircraft material that can be identified by its yellowish tint and will give off black
smoke when its burnt : cellulose acetate
3-Acrylic may also be known as : Plexiglass
4-Aircraft material that remains soft for short period when heat applied and once moulded into
shape they become set and cannot subsequently be softened by reheating : Thermosets
5-What is the purpose of adding inhibitors in the mixture of polyester and styrene : to delay the
curing and improve shelf life of the polyster mixture
6-The usage of catalyst and accelerator in the polyester mixture is: to start curing process and
to shorten the curing time
7-The purpose of adding thixotropic agent in the resin mixture is: to decrease the mixture
viscosity
89-Resin impregnated paper cellular core separate from its aramid panel layer described as :
delamination
10-When inspecting a composite panel using the ring test/tapping method,a dull thud may
indicate ; separation of laminates
11-Which of the following is used to check for delamination in reinforced plastic: dyed
penetrant
12-The standard wood type of aircraft structure is : spruce
13-What is open assembly time : the time elapsed from the adhensive being applied to the
joint being clamped
14-How do you checked the bonded joint of wooden aircraft structure : feeler gauge
15-The two preffered types of dope used in aircraft fabric covering are : nitrate and butyrate
16-Fabric seams are preferable : parallel to the line of flight

17-When using Seyboth tester to the fabric covering a strong fabric indicates by : penetration
occurs with green band reveals
18-An aluminium fasterner will show sign of corrosion when installed on : graphite fibre
19-What happen if quenching is delayed during heat treatment of certain aluminium alloy :
intergranular corrosion
20-A rivet made of copper installed on aluminium fuselage skin ,with copper form cathode and
aluminium form anode, which one is suffer from corrosion :
21-The form of corrosion most likely to cause stress concentration is : pitting corrosion
22-Corrosion that normally occurs in the fuel tank is known as : microbiological corrosion due
to presence of Cladesporium Resinae
23-Corrosion will spread more rapidly when metals exposed : dry climates
24-What the sign of fretting corrosion : black powder and cocoa staining
2526-What should be taken on following intregranular corrosion : replace complete compenant
part
27-Galvanic action caused by dissimilar metal contact may best be prevented : applying a
jointing compound
28-In riverting what is meant by the term " allowance" : the distance between the size of the
hole and rivet diameter
29-A solid rivet with the following marking on the head is made from : 2024 aluminium alloy
30-Why some of the American and British rivets required heat treatment before use : tp
faccilate riveting by softening the rivet
31-D and DD (alloy metal*take note*) will go through the following heat treatment process
before being installed on aircraft : heat to 500'C, soak for about 15 minutes and rapidly cool in
water not exceed 40'C
32-The maximum time allowable for transfer of heat treated rivet from heating source to
quench tank is : 10 seconds
33-What the purpose of refrigrating D and DD rivets immediately after heat treatment : age
hardening can be delayed

34-How many times a solution heat treated rivet may be reheat if not used within specified
times : three times
35-When fitting Rivnuts into position how they secured and prevent from rotating : a locating
keys
36-A color blind identification marking on a pipeline for fuel would be a series of : four pointed
star
37-The purpose of bonding strip installed to the hose and bead coupling is : to ensure electrical
continuity between two pipes
38-The type of hose inner liner material suitable for mineral based fluid : Buna N and Neoprene
39-The length of a straight hose assembly is measured by : between the extremities of the two
nipples
40-The continous coloured lines on a hose assembly : will assist in detection of any twist in
installed hose
41-After replacement of the end connector,the pneumatic flexible are pre tested on hydraulic
rig to : 1.5 times maximum working pressure
42-What is the included flare angle of a British Standard pipe: 32'
43-The aircraft control cable system are classified by : British min breaking load and American
min breaking load and diameter
44-A cable elangonated as 7x19 consist of : 7 stranded wire with 19 wires
45-How do you check the turnbuckle is in safety after the correct tension has been obtained
and confirmed : use safety hole
46-What is the purpose of incorprating a cable tension regulator in flying control system : to
compensate the temperature which will varythe cable tension
47-A flexible cable that can operate in push-pull mode is : Teleflex Cable
48-The Teleflex control cable consists of : a high tensile steel wire with a right or left hand
helix wire wound on to it.The systemcaan operates in both direction
49-Proper ways to check tension of aircraft control cable using : tensionmeter
50-Directional changes in aircraft control cables runs may be accomplished by : pulleys