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AIRPLANE PERFORMANCE and DESIGN

Dr. Randal Allen

2012 Randal Allen, PhD


1

Phases of Airplane Design

Conceptual

Design
Preliminary Design
Detail Design

2012 Randal Allen, PhD


2

Conceptual Design

Major

drivers are
Aerodynamics
Propulsion
Flight performance.
The first-order question is
Can the design meet the specifications?
If so, then the next question is
Is the design optimized, i.e. is it the best design that meets the
specifications?

2012 Randal Allen, PhD


3

Preliminary Design

Serious

structural and control system analysis and design take

place.
Substantial wind tunnel testing will be carried out, and major
computational fluid dynamic (CFD) calculations of the complete
flow field over the airplane configuration will be made.
At the end of the preliminary design phase, the airplane
configuration is frozen and precisely defined.
The drawing process called lofting is carried out which
mathematically models the precise shape of the outside skin of
the airplane, making certain that all sections of the aircraft
properly fit together.
2012 Randal Allen, PhD
4

Detail Design

The

airplane is now simply a machine to be fabricated.


The precise design of each individual rib, spar, and section of
skin now takes place.
The size, number, and location of fasteners (rivets, welded joints,
etc.) are determined.
Manufacturing tools and jigs are designed.
At this stage, flight simulators for the airplane are developed.

2012 Randal Allen, PhD


5

7 Pivot Points for Conceptual Design

Requirements
Initial

weight estimate of the airplane


Critical performance parameters
Maximum lift coefficient
Lift-to-drag ratio
Wing loading
Thrust-to-weight ratio
Configuration layout (shape/size of the airplane on a drawing)
Better weight estimate
Performance analysis (does the airplane meet/exceed the reqts?)
iterate steps 3 to 6
2012 Randal Allen, PhD
Optimization (is it the best design?)
6

Requirement Aspects (1/4)

Remember

thrust required and power required are associated


with the airframe, while thrust available and power available
are strictly associated with the power plant (engine/motor).

Range
Propeller

L
cD

Takeoff

sLO

ln

W0
W1

distance

1.44W 2

g SCL , MAX T D r W L 0.7V

LO

2012 Randal Allen, PhD


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Requirement Aspects (2/4)

Stalling

Vstall

velocity

2W
SCL, MAX

Endurance

Propeller

E2

CL3/2
cCD

Maximum

VMAX

S 1

2 W1
W0

velocity

T
W
A

W MAX S

W TA

S W MAX
CD ,0

1/2

4CD ,0

eAR

2012 Randal Allen, PhD


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Requirement Aspects (3/4)

Rate

of climb
Propeller
W /S
1
P
( R / C ) MAX

0.8776

CD ,0 L / D 3/2
W MAX
MAX

Maximum

MAX g

CL, MAX nMAX


2 W / S

Maximum

Rmin

turn rate

turn radius

2
W
gCL, MAX S

2012 Randal Allen, PhD


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Requirement Aspects (4/4)

Maximum

nMAX 12 V2
Service

load factor

CL, MAX
W /S

ceiling

W
H 19,867 ln

PA,0 MAX

2 W

1/2

1/4
0.7436CD ,0

3/4
eAR

Cost
Reliability

and maintainability
Maximum size
2012 Randal Allen, PhD
10

Design of a Propeller-Driven Airplane

2012 Randal Allen, PhD


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Requirements

1.

Maximum level speed at midcourse weight: 250 mph


2. Range: 1,200 mi
3. Ceiling: 25,000 ft
4. Rate of climb at sea level: 1,000 ft/min
5. Stalling speed: 70 mph
6. Landing distance (to clear a 50-ft obstacle): 2,200 ft
7. Takeoff distance (to clear a 50-ft obstacle): 2,500 ft

2012 Randal Allen, PhD


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Initial (gross) Weight Estimate (1/2)

W0

Wcrew Wpayload

1 W

We
0.62
W0
Wf
W0

/ W0 We / W0

(empty: historical data for 19 propeller-driven airplanes)

0.159

Crew:

(fuel: see Anderson, section 8.3.2, pp. 400-405)

1 pilot at 170 lb

Wcrew 170
Payload:

5 passengers (5 x 170 lb) and luggage (6 x 20 lb)

Wpayload 970
2012 Randal Allen, PhD
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Initial (gross) Weight Estimate (2/2)

W0

Wcrew Wpayload

1 W

/ W0 We / W0

170 lb 970 lb
1140 lb

(1140 lb)(4.525) 5158 lb


1 0.159 0.62 0.221

Note:

For each 1 lb increase in passenger weight, there is 4.525


lb increase in gross weight

Wf

Wf
W0

W0 (0.159)(5158 lb) 820 lb

Aviation

gasoline
Density
820 lb
145.4 gal
5.64 lb / gal
Minimum

needed fuel capacity


2012 Randal Allen, PhD
14

Critical Performance Parameters


Maximum Lift Coefficient
lift coefficient CL,MAX
5-digit NACA airfoils preferred over 4-digit NACA airfoils
because the maximum camber is closer to the leading edge
(0.15c), which implies a higher cl ,MAX
Wings are usually thicker at the root then taper toward the tip
While stall may occur at the root, the tips are still in the flow
for effective aileron
cl ,MAX 1.6
Assume root is NACA 23018
cl ,MAX 1.8
Assume tip is NACA 23012
Use the average cl , MAX 1.7
To assist in takeoff and landing performance, trailing edge
flaps are added cl ,MAX 0.9
2012 Randal Allen, PhD

Maximum

cl ,MAX 1.7 0.9 2.6 CL,MAX 0.9 cl ,MAX (0.9)(2.6) 2.34

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Critical Performance Parameters


Wing Loading
loading W / S
Wing loading plays a role in stall velocity, landing distance,
and maximum velocity.
Consider each requirement then determine based on
strongest constraint
Stall velocity requirement (#5) of 70 mph = 102.7 fps
W 1
1
ft 2
2
lb
Vstall
CL, MAX (0.0023769 slug
)(102.7
)
(2.34)

29.3
(sea level)
s
ft
ft
S 2
2
Landing distance requirement (#6) of 2,200 ft

Wing

W
41.5 ftlb2
S
The

stronger constraint is

W
29.3 ftlb2
S

W
5159 lb
2

176
ft
29.3 ftlb2 29.3 ftlb2

2012 Randal Allen, PhD


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Critical Performance Parameters


Thrust-to-Weight Ratio
ratio T / W
Consider each requirement then determine the ratio based on
strongest constraint
P 119 hp
Takeoff distance requirement (#7) of 2,500 ft
P 363 hp
Rate of climb requirement (#4) of 1,000 ft/min
Maximum velocity requirement (#1) of 250 mph P 303 hp
The stronger constraint is P 363 hp
Recall for a propeller-driven aircraft, the power-to-weight
ratio is the performance parameter and is often quoted as
power loading (the reciprocal of power-to-weight ratio).

Thrust-to-weight

P 363 hp

0.07 hp
lb
W 5158 lb

W
lb
14.2 hp
P

2012 Randal Allen, PhD


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Summary
Minimum Needed for Conceptual Design

Maximum lift coefficient


Maximum lift-to-drag ratio
Wing loading
Power loading
Takeoff gross weight
Fuel weight
Fuel tank capacity
Wing area
High-lift device, single-slotted trailing-edge flaps
Zero-lift drag coefficient
Drag-due-to-lift coefficient
Aspect ratio
Propeller efficiency 0.8
Engine power, supercharged to 20,000 ft P 363 hp

CL,MAX 2.34

L / D MAX

14

W / S 29.3 ftlb2
lb
W / P 14.2 hp
W0 5158 lb

W f 820 lb
145.4 gal
S 176 ft 2
CD,0 0.017

K 0.075
AR 7.07
2012 Randal Allen, PhD
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Configuration Layout (1/4)


Overall Configuration
The

weight of 5158 lb is on the borderline of single- and twinengine general aviation airplanes. We need 363 hp. Examining
the available piston engines, we find the Textron Lycoming
TIO/LTIO-540-Vis rated at 360 hp supercharged to 18,000
ft.

2012 Randal Allen, PhD


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Configuration Layout (2/4)


Tractor Configuration
(+)

The heavy engine is at the front, which helps to move the


center of gravity forward and therefore allows a smaller tail for
stability considerations.
(+) The propeller is working in an undisturbed free stream.
(+) There is a more effective flow of cooling air for the engine.
(-) The propeller slipstream disturbs the quality of the airflow
over the fuselage and wing root.
(-) The increased velocity and flow turbulence over the fuselage
due to the propeller slipstream increase the local skin friction on
the fuselage.

2012 Randal Allen, PhD


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Configuration Layout (3/4)


Pusher Configuration
(+)

Higher-quality (clean) airflow prevails over the wing and


fuselage.
(+) The inflow to the rear propeller induces a favorable pressure
gradient at the rear of the fuselage, allowing the fuselage to close
at a steeper angle without flow separation. This in turn allows a
shorter fuselage, hence smaller wetted surface area.
(+) Engine noise in the cabin area is reduced.
(+) The pilots front field of view is improved.
(-) The heavy engine is at the back, which shifts the center of
gravity rearward, hence reducing longitudinal stability.
(-) Propeller is more likely to be damaged by flying debris at
landing.
2012 Randal Allen, PhD
(-) Engine cooling problems are more severe.
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Configuration Layout (4/4)

Because

we need a rather large, powerful reciprocating engine


for our airplane, we wish to minimize any engine cooling
problems. Therefore, we will be traditional and choose the
tractor configuration.

2012 Randal Allen, PhD


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Wing Layout (1/2)


ratio b S AR 176 ft 2 7.07 35.27 ft
Wing sweep, subsonic therefore no need for swept wings
Taper ratio ct / cr ,0 1
(+) Smaller taper ratio implies a lighter wing structure (based on
centroid of the lift distribution)
(-) Smaller taper ratio exhibits undesirable flow characteristics
Compromise with 0.5 which determines the geometry of the
trapezoidal wing
Variation of airfoil shape and thickness along the span, root
NACA 23018, tip NACA 23012
Geometric twist, unnecessary since aileron control is maintained
Anhedral wings bent up
2012 Randal Allen, PhD
Dihedral wings bent down
Aspect

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Wing Layout (1/2)

High-wing:

good for loading/unloading cargo; more stable re:


lateral/rolling motion; dihedral also enhances lateral stability;
possibly too much stability inhibiting rolling motion; anhedral
Mid-wing: lowest drag because wing-body interference is
minimized; structural disadvantages with support running
through the fuselage; okay with passengers above and cargo
below
Low-wing: landing gear disadvantages; ground clearance needed
for propeller
We choose a low-wing configuration due to structural and
landing gear considerations.
2012 Randal Allen, PhD
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Fuselage Configuration

Store

the fuel in the wings


Volume is given for the Lycoming engine, seating is referenced,
baggage
Note: Tapering should be less than 15 degrees to avoid flow
separation.

2012 Randal Allen, PhD


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CG Location First Estimate

Used

to locate the wing relative to the fuselage such that the


mean aerodynamic center of the wing is behind the c.g. of the
airplane for static longitudinal stability.
Estimate the weight of the wing.

Wwing 2.5 ftlb2 S 2.5 ftlb2 176 ft 2 440 lb

2012 Randal Allen, PhD


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Horizontal and Vertical Tail Size (1/)

Horizontal

tail: longitudinal stability


Elevator: provides longitudinal control and trim
Vertical tail: directional stability
Rudder: provides directional control
Size may be based on stability and control analysis or historical
approach.
Horizontal tail volume sizing: (historically, VHT 0.7 )
Vertical tail volume sizing: (historically, VVT 0.04 )

2012 Randal Allen, PhD


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Horizontal and Vertical Tail Size (2/)

Tail

types: Conventional, T-tail, Cruciform


We choose the conventional tail for its light-weight structure
and reasonable stability and control then calculate SHT 37.2 ft 2
and SVT 15.5 ft 2. It makes no sense to use a cambered airfoil for
the tail, therefore, use symmetric airfoils, e.g. NACA 0012.
Wings of lower AR, although aerodynamically less efficient,
stall at higher angles of attack than wings with higher AR.
Hence, if the horizontal tail has a lower AR then the wing, when
the wing stalls, the tail still has some control authority.
Select AR 4 with the same taper ratio as the wings, 0.5 .
Then calculate wingspan, root chord and tip chord length, and
mean aerodynamic chord for the horizontal tail.
2012 Randal Allen, PhD
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Horizontal and Vertical Tail Size (3/3)


the vertical tail, 1.3 ARVT 2.0 is typical. Choose ARVT 1.5 .
Then, calculate the height of the vertical tail, and with 0.5 ,
calculate the root chord and tip chord lengths as well as the mean
aerodynamic chord for the horizontal tail.
For

2012 Randal Allen, PhD


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Propeller Size (1/2)

Propeller

efficiency is improved as the diameter of the propeller


gets larger.
1. Propeller tips must clear the ground when the airplane is on
the ground.
2. Propeller tips speed should be less than the speed of sound to
avoid compressibility effects.
1/4
Two-blade D 22 hp
(diameter in inches)
1/4
Three-blade D 18 hp
(diameter in inches)

2012 Randal Allen, PhD


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Propeller Size (2/2)


a two-blade: D 22 360 95.8 in 8 ft , the wing tip velocity is
1,089 ft/s
Add this vector to the forward velocity vector (250 mph = 367
fps) to attain 1,149 ft/s
The speed of sound at sea level is 1,117 ft/s which is undesirable.
1/4
D

18
360
78.4 in 6.5 ft , the wing tip

With a three-blade:
velocity is 889 ft/s
Add this vector to the forward velocity vector (250 mph = 367
fps) to attain 962 ft/s
Therefore, we choose the three-blade propeller with D 6.5 ft
(adjust to what is available off the shelf)
With

1/4

2012 Randal Allen, PhD


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Landing Gear/Wing Placement (1/3)

Landing

gear configurations: tricycle, tail dragger, and bicycle


Tricycle: cabin is level when on the ground, forward visibility is
improved, requires the c.g. to be ahead of the main wheels,
enhanced stability during ground roll
Tail dragger: allows for a larger propeller, greater lift at takeoff,
main wheels must be ahead of the c.g., unstable during a groundroll turn
Bicycle: useful for high wing airplanes, light-weight outrigger
wheels are required near each wing tip
We choose the tricycle configuration. (Complete texts are
written on landing gear design.)
2012 Randal Allen, PhD
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Landing Gear/Wing Placement (2/3)

The

landing gear should be long enough to give the propeller tip


at least 9 inches of clearance above the ground. (We choose 12
inches or 1 ft.) The diameter of the propeller was determined to
be 6.5 ft, so that the radius is 3.25 ft. The landing gear length
should be at least 4.25 ft.
Note: since the landing gear folds up into the wing, the wing
location may have to be adjusted to distribute the loading on the
wheels keeping the aerodynamic center behind the c.g. to
maintain longitudinal stability.

2012 Randal Allen, PhD


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Landing Gear/Wing Placement (3/3)

Tire

sizing

Wheel diameter (inches)


Wheel width (inches)

A
1.51
0.715

B
0.349
0.312

From

a load analysis, the load on the main gear is 4,301 lb and


the nose gear is 857 lb. Therefore, the main wheels are 22.0
inches in diameter and 7.8 inches wide; while the nose wheel is
15.9 inches in diameter and 5.9 inches wide. (adjust according to
what is available off the shelf)
Note: Keep in mind the c.g. shifts as fuel is consumed.
Therefore, a detailed analysis should be conducted to account for
the range of the c.g.
2012 Randal Allen, PhD
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Better Weight Estimate (1/3)


Reference:

Aircraft Design: A conceptual Approach by Daniel


Raymer, AIAA
Wing weight = 2.5(Sexposed wing planform)
Horizontal tail weight = 2.0(Sexposed horizontal tail planform)
Vertical tail weight = 2.0(Sexposed vertical tail planform)
Fuselage weight = 1.4(Swetted area)
Landing gear weight = 0.057(W0)
Installed engine weight = 1.4(Engine weight)
All else empty = 0.1(W0)

2012 Randal Allen, PhD


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Better Weight Estimate (2/3)


Sexp osed wing planform 148 ft 2

Sexp osed horizontal tail planform 35.3 ft 2


Sexp osed vertical tail planform 14.4 ft 2
Swetted area 306.3 ft 2
W0 5158 lb

Engine weight 547 lb


Wing

weight = 370 lb
Horizontal tail weight = 70.6 lb
Vertical tail weight = 28.8 lb
Fuselage weight = 428.8 lb
Landing gear weight = 294 lb
Installed engine weight = 765.8 lb

2012 Randal Allen, PhD


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Better Weight Estimate (3/3)

All

else empty = 515.8 lb

We 2474 lb

W0 Wcrew Wpayload W fuel Wempty


Wcrew 170 lb

Wpayload 970 lb
W fuel 820 lb
W0 170 lb 970 lb 820 lb 2474 lb 4434 lb
With

this new we recalculate landing gear weight 0.057(W0)


and all else empty 0.1(W0) and recalculate . Repeat until
convergence occurs. Finally

We 2308 lb

W f 652 lb

W0 4100 lb
2012 Randal Allen, PhD
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Performance Analysis (1/8)


Updated

performance parameters
Wing loading
W 4100 lb

23.3 ftlb2
2
S 176 ft
Power

loading

W 4100 lb
lb

11.4 hp
P 360 hp
Still

assume

CD,0 0.017
K 0.075

CL,MAX 2.34

L / D MAX 14

2012 Randal Allen, PhD


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Performance Analysis (2/8)

Power

required and power available curves


ft
Plotted curves show VMAX 437 s 298 mph
Requirement #1: Maximum level speed at midcourse weight: 250
mph

2012 Randal Allen, PhD


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Performance Analysis (3/8)

Rate

of climb and ceiling


ft
Plots show R / C MAX 1572 min with a ceiling of 33,300 ft
Requirement #4: Rate of climb at sea level: 1,000 ft/min
Requirement #3: Ceiling: 25,000 ft

2012 Randal Allen, PhD


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Performance Analysis (4/8)

Range
Calculations

show range meets the range requirement.


Requirement #2: Range: 1,200 mi

2012 Randal Allen, PhD


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Performance Analysis (5/8)

Stalling

Vstall

speed

2 W 1
2
1
ft
lb

23.3

91.5
2
s 62.4mph
slug
ft
S CL, MAX
0.0023769 ft3
2.34

Requirement

#5: Stalling speed: 70 mph

2012 Randal Allen, PhD


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Performance Analysis (6/8)

Landing

distance
Calculations show slanding 1751 ft
Requirement #6: Landing distance (to clear a 50-ft obstacle):
2,200 ft

2012 Randal Allen, PhD


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Performance Analysis (7/8)

Takeoff

distance
Calculations show stakeoff 761 ft
Requirement #7: Takeoff distance (to clear a 50-ft obstacle):
2,500 ft

2012 Randal Allen, PhD


44

Performance Analysis (8/8)

Clearly

we meet all the performance requirements (in some


cases considerably). This is due to the change from the initial
weight estimate of 5,158 lb to a new weight estimate of 4,100
lb.

2012 Randal Allen, PhD


45

Iterate
iterate

steps 3 to 6
There really is no reason to iterate on the design. But if you did,
its best to have this information in MATLAB or an Excel
spreadsheet for iterative purposes.

2012 Randal Allen, PhD


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Optimize
Is it the Best Design?
With the new, lighter weight, we could choose a less powerful,
more light-weight engine. Hence the airplane will be less
expensive.
Optimization

2012 Randal Allen, PhD


47

References

Aircraft

Performance and Design, by John D. Anderson


Aircraft Design: A Conceptual Approach, by Daniel P. Raymer

2012 Randal Allen, PhD


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