Ferastrau Circular - Cs 315

'.
:-
Operating manual
Gircular metal saw
cs 275 Ft
cs 315
r-i
Page
3.5.2 Direction of the saw teeth ..........

3.5.3 Check the oil level in the worm gear.............
3.5.4 Fill in coolant.................
24
24
25
3.5.5 Power supply

3.5.6 Check the running direction of the saw blade
25
25
Operation
4.1
4.2
4.3
4.4
Safety
Control and indicating elements CS 275lCS 315
lnsertworkpiece....................
Saw blade speed........,
4.4.1 Speed change

4.4.2 Select the toothing and the shape of the tooth
4.5
4.6
4.7
4.8
Switching on the machine

Switching off the machine
Sawing of angles
Cooling
Safety
5.1.1 Preparation
5.1.2 Restarting............
5.2
5.3
5.4
6.2
lnspectionandmaintenance...............
Mounting and replacing the saw blade
5.3.1 Dimensions of sawing flange
Repair........
34
34
34
35
3B
39
39
Ersatzteilzeichnung - Explosion drawing........,.....
40
6.1.1 Einzelteile - Spare parts...........
41
Schaltplan - Wiring diagram

6.2.1 Ersatzteilliste - Spare parts list - CS 275....
44
6.2.2 Ersalzteilliste - Spare parts list - CS 315....
47
43
Anomalies
7.1
32
Ersatzteile - Spare parts
6.1
31
Maintenance
5.1
26
.26
27
28
28
28
30
30
Anomalies in the circular metal saw
50
Appendix
8.1
8.2
8.3
8.4
Copyright...
Terminology/Glossary
Liability claims for defects / warranty...
Note regarding disposal / options to reuse:........,
8.4.1 Decommissioning.........
8.4.2 Disposal of the packaging of new devices
8.4.3 Disposing of the old device
8.4.4 Disposal of electrical and electronic components
8.4.5 Disposal of lubricants and coo|ants..............
8.5
8.6
8.7
8.8
Disposal
RoHS, 20021951CE.......
Product follow-up
EG-Declaration of Conformity....
5'1
5'1
52
52
53
53
53
53
54
54
54
55
56
Page 3
Safety
Glossary of symbols
gives additional indications

calls on you to act
enumerations
This part of the operating manual
'
.
'
.
explains the meaning and use of the warning references contained in the operating manual,
explains how to use the circular metal saw properly,
highlights the dangers that might arise for you or others if these instructions are not obeyed,
tells you how to avoid dangers.
ln addition to this operating manual please observe
.
.
applicable laws and regulations,

legal regulations for accident prevention,
European standards must be observed during installation, operation, maintenance and repair of
the circular metal saw.
lf European standards are not applied in the national legislation of the country of destination, the
specific applicable regulations of each country must be observed.
Where necessary the required measures must be taken to comply with the specific regulation of
each country before the circular metal saw is first used.
ALWAYS KEEP THIS DOCUMENT CLOSE TO THE CIRGULAR METAL SAW FOR FUTURE
REFERENCE.
Page 4
INFORMATION
lf you are not able to solve a problem using this manual, please do not hesitate to contact us for
further professonal advice:
1.1
Safety warnings (warning notes)
1.1.1
Classification of hazards
We classify the safety warnings into various levels. The table below gives an overview of the
classification of symbols (pictograms) and warnings for the specific danger and its (possible)
consequences.
Pictogram
Alarm expression
DANGER!
Defi nition/Consequences
lmminent danger that will cause serious injury or death to

personnel.
WARNING!
Risk: A danger that might cause serious injury or death to

personnel.
CAUTION!
Danger or unsafe procedure that might cause injury to

personnel or damage to property.
Situation that could cause damage to the machine and
product and other types of damage.
ATTENTION!
No risk of injury to personnel.
Application tips and other important or useful information

and notes.
INFORMATION
No dangerous or harmful consequences for personnel or

objects.
ln the case of specific dangers, we replace the pictogram by
or
general danger
with a warning
of
injuries to
hands,
hazardous electrical voltage,
rotating parts.
Page 5
1.1.2
Other pictograms
as@@(O
ffi
@0
Caution
1.2
slide risk!
Activation forbidden!
Pull the mains

plugl
Use protective
goggles!
Use ear protection!
Use protective
gloves!
Use protective
boots!
Wear a safety suit!
Protect the environment!
Contact address
Proper user
Usage
WARNING!
lmproper use of the circular metal saw

wll endanger personnel,
wll endanger the machine and other material property of the operator,
may affect proper operation of the machine.
.
.
.
The circular metal saw is designed and manufactured to be used in environments where there is
no potential danger of explosion.
The circular metal saw is designed and manufactured to saw cold metals, cast materials and
other plastic materials that are not harmfulto health and do not generate dust.
The circular metal saw must not be used on wood.
The pieces to be cut need to be of a shape that will allow them to be securely attached in the
work holder vice and ensure that the piece does not come loose when it is being sawed.
The circular metal saw must only be installed and operated in a dry and well-ventilated place.
Page 6
WARNING!
Very serious injury.
It is forbidden to make any modifications or alterations to the operating values of the circular metalsaw! These could endanger personnel and cause damage to the machine.
1.3
Possible dangers caused by the circular meta saw

The circular metal saw is state-ofthe-art, but there is a residual risk, as the circular metal saw is
working with
.
.
electrical voltage and currents

a running circular metal saw blade.
We have used construction resources and safety techniques to minimise the health risk to personnel resulting from these hazards.
lf the circular metal saw is used and maintained by staff who are not duly qualified, there may be
a risk resulting from incorrect operation or unsuitable maintenance.
INFORMATION
All staff involved in assembly, commissioning, operation and maintenance must
.
.
be duly qualified,
follow this operating manual.
ln the event of improper use
.
.
.
there may be a risk to the staff,

there may be a risk to the circular metal saw and other material property,
the proper operation of the circular metal saw may be affected.
Disconnect the circular metal saw whenever cleaning or maintenance work is being carried out
WARNING!
THE CIRCULAR METAL SAW MAY ONLY BE USED WITH THE SAFETY DEVICES ACTI.
VATED.
Disconnect the circular metal saw whenever you detect a failure in the safety devices or
when they are not fitted!
All additional installations carried out by the operator must incorporate the prescribed
safety devices.
Being the machine operator, this will be your responsibility!
o9 "Safety devices" on page 9
1.4
Qualification of personnel
1.4.1
Target group
This manual is addressed to
.
.
.
users,
operators,
maintenance staff.
The warning notes therefore refer to both operation and maintenance of the circular metal saw.
Determine clearly and irrevocably who will responsible for the different activities on the machine
(use, maintenance and repair),
Vague or unclear assignment of responsibilities constitute a safety hazardl
Page 7
Always disconnect the circular metal saw from the power supply and secure the circular metal
saw against restarting.
Authorised personnel
WARNING!
Incorrect use and maintenance of the circular metal saw constitutes a danger for the
staff, objects and the environment.
Only authorised personnel may operate the circular metalsaw!
The only staff authorised to use this machine and perform maintenance on it are trained and
instructed technical staff working for the operator and manufacturer.
The operator must

Obligations
of the opera-
.
.
tor
.
.
.
'
train staff,
instruct staff regularly (at least once a year) on
all safety standards that apply to the machine,
operation,
accredited technical guidelines,
check staff's understand,

document training/instruction,
require staff to confirm participation in training/instruction by a signature,
check whether the staff are aware of safety and of dangers in the workplace and whether
they observe the operating manual.
The user must

Obligations
of the user
.
.
.
have received training in operation of the circular metal saw,

know the function and principle of operation,
before the machine is first used
- have read and understood the operating manual,
Additional
qualification
requirements
For work on the following machine components there are additional requirements:
'
Electrical components or devices: This work must only be carried out by a qualified electrician or person working under the instructions and supervision of a qualified electrician.
Before carrying out work on electric components or operating units the following measures
must be taken, in the order given.
- Disconnect all poles
1.5
be familiar with all safety devices and regulations.
Ensure that the machine cannot be turned on again

Check that there is no voltage
User postons
The user must stand in front of the circular metal saw
INFORMATION
The mains plug of the circular metal saw must be freely accessible
Page
1.6
Safety measures during operation

CAUTION!
Risk due to inhaling of health hazardous dusts and mist.

Dependent on the material which need to be processed and the used auxiliaries dusts
and mist may be caused which might impair you health.
Make sure that the generated health hazardous dusts and mist are safely sucked off at
the point of origin and is dissipated or filtered from the working area. Use an appropriate
suction unit.
CAUTION!
Risk of fire and explosion by using flammable materials or cooling lubricants.
Take additional preventive measures in order to safely avoid health hazards before
processing flammable materials (e.9. aluminum, magnesium) or before using flammable
additives (e.9. spirit).
1.7
Safety devices
Use the circular metal saw only with properly functioning safety devices.
Stop the circular metal saw immediately if there is a failure in the safety device or if it is not functioning for any reason.
It is your responsibility!
lf a safety device has been activated or has failed, the circular metal saw must only be used
when
.
.
the cause of the failure has been removed,

it has been verified that there is no resulting danger for the staff or objects.
WARNING!
The separating protective equipment which is made available and delivered together with
the machine is designed to reduce the risk of workpieces or fractions of them which
being expelled, but not to remove them completely.
WARNING!
lf you bypass, remove or override a safety device in any other way, you are endangering
yourself and other staff working with the circular metal saw. The possible consequences
are:
.
.
.
damage as a result of components or parts of components flying off at high speed,

contact with rotating parts,
an electrocution.
Page
The circular metal saw includes the following safety devices:
a protective cover on the saw blade
The saw blade of the circular

metal saw is equipped with a
protective cover. The protective cover covers the circulatory saw blade.
Rear cover
WARNING!
Danger of injury! The teeth

of the saw belt are sharp.
Take great care when
removing the rear cover to
change the saw belt.
Wear protective gloves.
lllustr.: 1-1 : Rear cover
1.7.1
Lockable main switch

A lockable main switch can be secured by
a padlock in the position "0" against switching on by mistake or unauthorized.
The power supply is interrupted by switching off the main plug.
Except for the positions which are marked
by the ideogram in the margin.
Main switch
WARNING!
Dangerous voltage even if the main switch is being switched off. ln the positions of the
ideogram marked in the margin there might be voltage even if the main switch is being
switched off.
Page
1.7.2
EMERGENGY-STOP button
The EMERGENCY-STOP button turns the

circular metal saw off.
INFORMATION
After actuation turn the
EMERGENCY-
STOP button clockwise in order to turn

circular metal saw on again.
the
e,enceNcy-srop
button
lllustr.:
1.7.3
1-3:
EMERGENCY-STOP button
Prohibition, warnng and mandatory labels

INFORMATION
All warning labels must be legible.
Check them regularly.
Positions of labels on the circular metal saw:
lllustr.:
14:
circular metal saw CS 315
Check the circular metal saw at least once per shift. lnform the person responsible immediately
of any damage, defect or change in operating function.
Check all safety devices
.
.
.
at the beginning of each shift (with the machine stopped),

once a week (with the machine in operation),
after every maintenance and repair operation.
Check if the prohibition, warning and information labels and the markings on the circular metal
saw
.
.
1.8
can be identified (if not, clean them),

are complete.
Individual protection gear

For certain work individual protection gear is required. This includes
safety helmet,
Page
11
.
.
.
.
protective goggles or face guard,

protective gloves,
safety shoes with steel caps,
ear protection.
Before starting work, make sure that the prescribed individual protection gear is available at the
workplace.
CAUTION!
Dirty or contaminated personal protection gear can cause disease. Glean your personal
protection gear after each use, regularly, at least once a week.
Personal protecton gear for special work

Protect your face and eyes: During all work, and specifically work during which your face and
eyes are exposed to hazards, a safety helmet with a face guard should be worn.
Use protective gloves when lifting or handling pieces with sharp edges
Wear safety shoes when fitting, dismantling or transporting heavy components
1.9
Safety during operaton

ln the description of work with and on the circular metal saw we highlight the dangers specific to
that work.
WARNING!
Prior to activating the circular metal saw please double-check that this will
not endanger anybody,
not cause any damage to property.
.
.
Avoid unsafe working practises:
.
.
'
'
.
'
.
Page 12
Make sure yourwork does not endanger anyone.

The instructions in this manual need to be observed during assembly, handling, maintenance and repair.
Do not work on the circular metal saw if your concentration is reduced, for example, because
you are taking medication.
Observe the rules for preventing accidents issued by your association for the prevention of
occupational accidents and safety in the workplace or other inspection authorities.
Stay at the circular metal saw until all rotating parts have come to a halt.
Use prescribed protection gear. Make sure to wear a well-fitting work suit and, where necessary, a hairnet.
lnform the inspector of any danger or failure.
1.10
Report and
document
any changes
1.10.1
Safety during maintenance

lnform operating staff in good time of any repair and maintenance work.
Report all safety-relevant changes or performance details of the circular metal saw. Document
all changes, have the operating manual changed accordingly and train the machine operators.
Disconnecting the circular metal saw and making it safe

Unplug the circular metal saw from the mains before beginning any maintenance or repair work,
Place a warning sign on the machlne.
1.10.2
Using lifting equpment

WARNING!
Use of unstable lifting equipment and load-suspension devices that break under load can
cause very serious injuries or even death.
Check that the lifting and load suspension gear
. is of sufficient load capacity,
in pedect condition.
Observe the preventing of accidents issued by your association for the prevention of
Hold the loads properly.
Never walk under suspended loads!
1.10.3
Mechanicalmaintenancework
Remove all protection and safety devices before beginning maintenance work and re-install
them once the work has been completed. They include:
.
.
.
covers,
safety indications and warning signs,
earth (ground) connection.
lf you remove protection or safety devices, refit them immediately after completing the work.
Check that they are working properly!
Page 13
1.11
Accident report
lnform your superiors immediately in the event of
accidents, possible sources of danger and any actions which almost led to an accident (near
misses).
These near misses can have many causes.

The sooner they are notified, the faster the causes can be eliminated.
INFORMATION
ln the descr:iption of the execution of work with and on fhe circular metal saw, we highlight the
dangers specific to that work.
1.12
Electrical system
Have the machine andlor the electric equipment checked regularly, and at least every six
months.
Eliminate immediately all defects such as loose connections, defective wires, etc.
A second person must be present during work on live components, to disconnect the power in
the event of an emergency.
Disconnect the circular metal saw immediately if there are any anomalies in the power supplyl
uF "Maintenance" on page 33, le 'Wir.ing diagram" on page 39

ug lllustr.: l-1: "Rearcovef'on page 10
Technical data
2.1
Type plate
S 9 ebla ttd urch messer: 275x2.o m
Drehzahl
48/96 O/min
110mm
Max. ffnungsweite:
Motorleistung: 2.0/1.4 KW,400 Volt -
cs 275
ACI{TUNG I
Vor
Inbtebnahrne df
;!lasrhire leserr
on
Sre aiie
'r cherhrltshinvr5:
4
Masch, Nr
s"@,
o o
"u
^,o
o,ao.
l4t
u o
*uo
1.ffi
201
# {$
lQp
Drehzahl
19/38 U/i
Max, ffnungsweitel
14omm
Motorlestun9: L.5lO.75KW,400VoltCHTUN G!
Vor lnbtrebn.-rhne dr
14asclrr iesen Sie die
-<r
^. lruo ^^
W"o*ro
ZN ncHrurc
Datum
^,n
u o
Sgeblattdurchmesser: 315x2.5m
,,r,j$
ie;
& A, fg
ch e
rh e rts
h n
o'
o,uo
^^
l4l,
o*,
t"ru7ox7o
Masch, Nr,
0,,
l4luo*,
lr,
^ lr,
^,
lTe rse
o,-
N ncHruruc zN
Datum
2r)1
cqg'{g}
{-BJ {.i
{.#
Am
The following information gives the dimensions and weight and are the manufacturer's authorised machine data.
2.2
cs
Power connecton
Connection
400V -50H2
2KWl1,4KW
1,5 KW/ 0,75 KW
400V -50H2; 0,4 KW
cs
Cutting range
o rectangular, max.
o
cs
275
60 mm
0o round, max
0
'100
70 mm
70x70
450 round, max.
60 mm
70 mm
450 square, max.
70x60mm
80x70mm
60x60
70
x70
cs
315
Cutting angle
-450-+450
cs
General
275
Cutting angle adjustment
over turnable bearing block
Feed
manually
Material tension
manual in the quick-action vice
cs
Dimensions
u9
cs
275
315
"Dimensions of sawing flange" on page 39
Range vice
2.6
90x80mm
x 60 mm
60x60
450 rectangular, max.
2.5
315
square, max.
2.4
315
400V -50H2
cooling pump
2.3
cs
275
Speed of saw blade

Two-step drive engine [m/minl
48
110 mm
'145 mm
cs
cs
275
96
19
315
38
Page
Environmental
conditions
2.7
2.8
cs
275
Temperature
5-35'C
Humidity
5-80%
Operating materal
Helical gear
cs
275
cs
315
cs
315
Mobilgear 629, viscosity 40'C 150 mm2/s
at'100"C'16 mm2is
tso vG
2.9
150
Spindle of the machine vice
Commercial heavy grease
Plain bearing
Commercial heavy grease
Blank steel parts
e.g. machine oil (Mobil oil, Fina, ...), motor oil, motor oil is
acid-, stain- and resin-free.
Emissions
The level of noise (emission) emitted by the circular metal saw is less than 80 dB(A).
lf the circular metal saw is installed in an area where various machines are in operation, the
acoustic influence (emission) on the operator of the circular metal saw may exceed the legally
permitted peak value of 85 dB(A) in the workplace.
INFORMATION
This numeric value had been measured on a new machine under conventional operating conditions. Depending on the age or wear of the machine, the noise behavior of the machine might
change.
Furthermore, the extent of the noise emission is also depending on manufacturing
influence factors, such as speed, material and clamping conditions.
INFORMATION
The mentioned numericalvalue is an emission level and not necessarily a safe

working level.
Unless the degree of noise emission and the degree of noise disturbance are depending on one
another it is not possible to use it in order to reliably determine if it is necessary to take further
preventive measures or not.
The folfowing factors influence the actual degree of the noise disturbance of the
operator:
.
.
.
Characteristics of the working chambe e.g. size or damping behavior,

Other noise sources, e.g. the number of machines,
Other processes proceeding nearby and the period during which the operator is exposed to
the noise.
Furthermore, the admissible pollution level may be different from one country to another due to
the national regulations.
This information regarding the noise emission should allow the operator of the machine to perform a better evaluation of the endangerments and risks.
Page
16
CAUTION!
The machine operator has to wear an appropriate ear protection depending on the overall
stress caused by noise and on the basic limit values.

We generally recommend using a sound and ear protection.
2.10
Dimensions CS 275
.r
a f EtL
\#
lt
9fi
Sdwep
nkU
Centn of gravity
Getl{t/Wbigffi m5 [g
Page 1 7
2.11
Dimensions CS 315
A (1,5)
l-l F
I
trtr==
Eq
Page 18
Schwerpunkt/ Centre of gravity

Gewicrt / Weight 27t kg
Assembly
INFORMATION
The circular metal saw comes pre-assembled
3.1
Extent of supply
When the machine is delivered, immediately check that the circular metal saw has not been
damaged during shipping and that all components are included. Also check that no fastening
screws have come loose.
INFORMATION
ln the default delivery volume, no saw blade is included. lf required, you can order saw blades of
three different toothings. ne "Spare part list" on page 37
3.2
Transport
Center of gravity
Attachment positions (marking the positions for

the attachment position gear)
Prescribed transport position (marking the top

side)
O
o
+
11
Means of transportation to be used
Weights
WARNING!
Severe to lethal injuries due to machine parts tilting over or falling down from forklift
trucks or transport vehicles. Please follow the instructions and indications on the transportation box:
. Center of gravity
. Attachment positions
.
.
.
Weighs
Means of transportation to be used
Prescribed transport position
WARNING!
Use of unstable lifting equipment and load-suspension devices that break under load can
cause very serious injuries or even death.
Check that the lifting and |oad suspension gear
.
.
is of sufficient load capacity,

in perfect condition.
Pag
Observe the preventing of accidents issued by your association for the prevention of
Hold the loads properly.
Never walk under suspended loads!
3.3
Storage
ATTENTION!
lmproper storage may cause important parts to be damaged or destroyed.

Store packed or unpacked parts only under the intended environmental conditions.
Please follow the instructions and indications on the transportation box:
Fragile goods (goods require careful handling)
T
O
ts
Protect against humidity and humid environments
"Environmentalconditions" on page 16
Prescribed position of the packaging box (marking

the top side - arrows pointing upward)
Maximum stacking height

Example: non-stackable - do not pile any further
packaging boxes on top of the first packaging box
Page 20
11
X
I
3.4
lnstallation and assembly
3.4.1
Requirements of the installation site

Organise the work area around the circular metal saw in accordance with local safety regularg "Dimensions" on page 15
tions.
Operation, maintenance and repair in the work area must not be hindered.
INFORMATION
The mains plug of the circular metal saw must be freely accessible.
Fasten the substructure of the circular metal saw GS 275 on the floor
Fasten the substructure on the floor with shear connector screws M10.
47fl
Machine substructure
Fastening holes
Page 21
3.4.4
Mount the saw on the machine substructure

ATTENTION!
Danger of crushing
and overturning.
Proceed with caution
during the work
described below.
CAUTION!
The circular metal saw

needs to be mounted
on the machine substructure by at least
two persons.
l\4achine substructure
Hexagon socket
screw
lllustr.:
3.4.5
3-3:
Put the circular metal saw on the machine substructure.
Fasten
Mount the saw on the machine substructure.
the circular metal saw with the hexagon socket screws on the machine substructure
Mount the lever arm
Remove the screw cap on the

saw head.
Mount the lever arm on the saw

head,
Set up the lever arm.
Screw cap
Counter the lever arm attached

to the hexagonal nut.
Connect the cable connection
with the operating element.
Hand-actuated
auxiliary switch
Lifting arm
Operating element
Connecting cablehand-actuated
auxiliary switch
Hexagonal nut
Fitting connecting
cable
lllustr.:
34:
Mount lever arm
Page 23
3.4.6
Mount the saw blade
>
3.5
Mount your saw blade
rg "Mounting
and replacing the saw blade" on page 38
First use
WARNING!
Personnel and equipment may be endangered if the circular metal saw is first used by
inexpert staff.
We do not take liability for any damage caused by incorrect commissioning.
3.s.1
Checking
Check the following.
ATTENTION!
Danger of cutting! Proceed with caution during the work described below. Use the prescribed protection equipment.
3.5.2
Direction of the saw teeth
Check the direction of

the saw teeth. The saw
teeth need to be oriented in the direction of
the illustrated arrow.
Running direction
Saw blade
lllustration:
3.5.3
Running direction of saw blade
Check the oil level in the worm gear
Page 24
3-5:
Check the oil level in the worm gear of the circular metal saw
"Check oil level, change gear oil." on page 35
tg
Fill in gear oil, if required.
3.5.4
Fill in coolant
CAUTION!
Danger of destroying the pump by dry running.
When the circular metalsaw is switched on, the coolant pump is switched on.
The pump is lubricated by coolant.
Do not operate the pump without coolant.
r "Filling in / Rinsing / Replacing" on page 37
3.5.5
Power supply
Connect the mains plug of the circular metal saw with your power supply. Control the fusing
(fuse) of the power supply according to the technical indications for the power input of the circu-
lar metal saw.
INFORMATION
For the connection, a 400V-16 A connection cable needs to be connected
CAUTION!
lmperatively make sure that all 3 phases (L1, L2, L3) are connected correctly.
Most of the defects on motors are resulting from wrong connections. For insance, if a
motor phase is not correctly clamped or connected to the neutral conductor (N).
This may cause:
. That the motor is becoming hot very rapidly.
. lncreased motor noises.
. The motor has no power.
lf the machine is wrongly connected the warrantee will become null and void.
3.s.6
Check the running direction of the saw blade

CAUTION!
Mind the rotary field!

The saw blade is running clockwise.
Gheck the turning direction of the circular metal saw. The circular metal saw has to turn
in direction as described in ta lllustration: 3-5: "Running direction of saw blade" on
page24.
lf the turning direction is wrong, please exchange two of the three phases on your cable
connection or on your power supply.
Make sure that the turning direction of any other power supply is not wrong. ss' "Qualification of personnel" on pageT
Page 25
Operation
4.1
Safety
Use the circular metal saw only under the following conditions:
.
.
.
.
The circular metal saw is in proper working order.

The circular metal saw is used as prescribed
The operating manual is followed.
All safety devices are installed and activated.
Any anomalies should be eliminated immediately, Stop the machine immediately in the event of
any abnormality in operation and make sure it cannot be started up accidentally or without
authorisation.
Notify the person responsible immediately of any modification.
r8 "Safety during operation"
4.2
on page 12
Control and indicating elements CS 275lCS 315
Hand-actuated auxiliary switch
(oN/ oFF)
Lever arm
Main switch
EMERGENCY-STOP button
Machine vice
Step switch
saw blade speed
Locking lever cutting angle
Oil levelworm gear
Machine stand
lllustration: 4-1
Page 26
circular metal saw CS 315
4.3
lnsert workpiece
The machine vice serves
as clamping device of
the workpiece.
The machine vice consists of
.
.
.
the working table,

the clamping jaws,
the hand wheel.
Workpiec
The clamping jaws at the
front and back
are
moved simultaneously,
this way the machine
vice will clamp the clamp
parts centrically.
lnsert the workpiece

which needs to be
sawed into the
machine vice.
lllustralion:
4-2:
Machine vice
4-3:
Machine vice
4-4:
Hand wheel
ATTENTION!
Danger of overturning of the
circular mefal saw if the
machine substructure had
not been fixed to the floor.
Support long workpieces
before pushing the piece to
be cut into the machine vice.
Workpiece
Material stand
lllustration:
Turn the hand wheelto the

right untilthe workpiece is
firmly clamped.
Workpiece
GAUTION!
Make sure if the workpiece is
Hand wheel
really firmly clamped.
lllustration:
Page 27
affD
f tl
10
1._JL- o
Toothing
30
2
50
Massive material
5-
12
t5
d
D
lllustration:
4-6:
Ta ble for toothing
Example:
Profile materialwall thickness 3 mm = toothing 10

Massive material diameter 40 mm = toothing 12
Page 29
4.5
Switching on the machine
connect the mains plug with the power supply
Main switch on
Select speed level ,,1" or,,2"
Actuate the hand-actuated

switch at the handle of the
lever arm.
Pull the lever arm downward towards the workpiece
Lever arm
Step switch
lllustration: 4-7'. Hand-acluated auxiliary switch an step switch
4.6
Switching off the machne
>
)
Push the lever arm upward.

Release the hand-actuated
auxiliary switch at the handle of the lever arm.
Switch the step switch to the

position ,,0".
Main switch off.
Lever arm
Step switch
lllustration:
Page 30
4-8:
Hand-actuated auxiliary switch and step

switch
4.7
Sawing of angles
The circular metalsaw can be turned from -45" to
45' in order to allow angular saw cuts.
Angle scale
Locking lever cutting angle
lllustration:
4-9;
Setting of angle cut
GAUTION!
Make sure that the saw s clean and free of chips in the slewing area before adjusting it.
Loosen the locking lever.

Turn the saw to the required cutting position with the help of the angle scale.
Retighten the locking lever
Move the locking lever to
the right in order to
release the bearing
block.
Adjust the saw to the

required position with the
help of the angle scale.
Move the locking lever to

the left in order to reclamp the bearing block,
lllustration:
4-10:
Releasing clamping lever
Page 31
4.8
Gooling
ATTENTION!
Damage to the pump in the event of dry running.

When the circular metalsaw is switched on the coolant pump is switched on.
The pump is lubricated by the coolant. Do not start up the pump without coolant.
Turn the dosing stop valve in direction of the coolant hose until the coolant penetrates.
By the turning move high temperatures are generated at the lip of the tool by the occurring friction heat.
By cooling with an appropriate coolanllubricant agent you will achieve better working results
and longer tool life of the saw blade.
Coolant pump
Coolant tank
Filling quantity about
I litres
Dosing stop valve

(Flow blocked)
Coolant hose
lllustration: 4-l
nt app
INFORMATION
Use a water-soluble and non-pollutant emulsion as a cooling agent. This can be acquired from
authorised
istributors.
Make sure that the cooling agent is properly retrieved.

Respect the environment when disposing of any lubricants and cooling agents.
Follow the manufacturer's disposal instructions.
Page 32
Maintenance
ln this chapter you will find important information about
.
.
.
inspection,
maintenance,
repair.
The diagram below shows which of these headings each task falls under,
MAINTENANGE
Inspection
Maintenance
Repair
h cleani
Measu
Testing
Fine cleaning
Replacing
Gonserving
Adjusting
Lubricatin
Comp
Readjusting
lllustration: 5-1
Maintenance
definition according to DIN 31051
ATTENTION!
Properly-performed regular maintenance is an essential prerequisite for

safe operation,
fault-free operation,
long service life of the machine and
the quality of the products you manufacture
.
.
.
.
lnstallations and equipment from other manufacturers must also be in optimum condition
ENVIRONMENTAL PROTECTION
Make sure that when working on the worm gear and on the coolant tank
collection tanks are used where the collecting capacity is appropriate for the quantity
of liquids which needs to be collected.
. any spilt liquids and oils are not spilt on the ground.
Clean up any spilt liquid or oils immediately using proper oil-absorption methods and dispose of
them in accordance with current legal requirements on the environment.
Gleaning up spllages
Do not re-introduce liquids spilt outside the system during repair or as result of leakage from the
reserve tank: collect them in a special vessel to be disposed of,
Disposal
Never dump oil or other pollutant substances in water inlets, rivers or channels,
Page 33
Used oils must be delivered to a collection centre. Consult your superior if you do not know
where the collection centre is.
5.1
Safety
WARNING!
The consequences of incorrect maintenance and repair work may include:
. Very serious injury to staff working on the machine,
. damage to the machine.
Only qualified staff should carry out maintenance and repair work on the machine
5.1.1
Preparation
WARNING!
Only carry out work on the machine if it has been unplugged from the mains power supply.
Attach a warning label.
5.1.2
Restarting
Before restarting, run a safety check.
WARNING!
Prior to activating the machine please double-check that this will

not endanger anybody,
not damage the machine.
.
.
Page 34
5.2
lnspection and maintenance

The type and extent of wear depends to a large extent on individual usage and service conditions. For this reason, all the intervals are only valid for the authorised conditions.
INTERVAL
WHERE?
WHAT?
HOW?
Replace the lubricating oil in the worm gear.
Regularly check the oil level on the sight glass.
The oil level has to reach at least the middle of the sight glass.
Chargng hole
Worm gear
Oil sight glass
(l)o
(5
()
every srx
months
o)
E
a
_o)
'
s)
v0)
o)
Drain hole
PE
o5
lllustration: 5-2: Oil level worm gear
INFORMATION
The filling quantity amounts to about 0.5 litres

Type of the gear oil, s "Operating material" on page 16
Check the electrical devices / components of the circular
E
q)
th
every six
J)
months
o
o
o
o)
metalsaw.
"Qualification of personnel" on page 7
o)
tu
o)
c
o
(U
_c
o)
as required
-c
o
()
u9
Clean the machine with an appropriate cloth and provide

rust protection with a conserving type of oil.
"Operating material" on page 16
o)
c
c(!
o)
Page 35
INTERVAL
WHERE?
WHAT?
HOW?
;
c)
c)
as required
o)
C)
Regularly remove the chips which are accumulating below
the clamping jaws.
0)
To do so, use a thin, flat brush.
o)
c
c(
o
O
CAUTION!
Never clean the vice with compressed air.
Lubricate the arbor of the bearing block
o
_o
O)
as required
-o
o)
(Il
Lubricatng nipple
-o
J=
Arbor
-o
Bearing block
lllustration: 5-3: Bearing block
o
o
as required
c
_c
(U
Lubricate the spindle of the machine vice at the provided lubricating nipples.
Type of lubricating oil, s "Operating material" on page 16
_9
!
c
U)
The end position of the saw blade shall be positioned below

the support face of the machine vice.
Adjust the end position of the saw head with the screw.
Refasten the counternut after readjusting it.
(U
th
as required
.Y
o
o
-o
o,
adjusting the
end
position
Mechanical end position of the saw arch
adjusting screw
lllustr.5-4: end position saw arch
Page 36
(')
c
-
_q
o_
q)
.
cf,
u,
c
E
c
g,
c
iL
The coolant pump is almost maintenaRce-free.
.
.
.
Replace the cooling agent regularly, depending on ugag.

Rinse the coolant pump when using coolants which leave residues.
ln order to exchange the coolant tiquid, pump it into an appropriate collecting vessel and refillthe coolant liquid.
INFORMATION
The filling quantty amounts to about litres. Thus

the tank is filled about 213 ol its fillng capacity.
o
E(
a
G
=
U)
o)
..
ruorn,'ng
and r-eplacing the saw blade" on pag 38
o)
tr
'
(
t,
INFORMATIONI
The spindle bearing is prelubricated. No lubricating is required
5.3

Disconnect the circular metal saw from the electrical supply.
us
"Disconnecting the circular metal saw and making it safe" on page 13
ATTENTION!
Danger of cutting,
please proceed care-
fully when performing the below

described works. Use
the prescribed personal protective gear.
Step switch
Switch the step

switch to the position
She s
0.
Disconnect the
mains plug.
Adjust the saw to the

maximum top.
lllustration:
)
)
5-5:
Push the shells of the protective device apart.

Loosen the socket screw M8 from the sawing spindle and remove the cutting flange.
Remove the sawing blade.
Thoroughly clean the sawing spindle and the flange.
Reassemble the
parts in reverse
sequence.
GAUTION!
Please proceed care-
fully when performing

the below described
Cylinder screw
works.
Mind the turning

direction of the saw
blade.
Check that the saw

is correctly set.
Close the protective

hood again.
Cutting flange
Saw blade
lllustration:
Page 38
5-6:
When mounting the saw blade, make sure that the saw blade is correctly positioned on the
flange of the spindle.
5.3.1
Dimensions of sawing flange
Sawing spindle
Ersatzteile - Spare parts
6.1
Ersatzteilzeichnung - Explosion drawing
Abb.6-1
Page 40
bersicht Metallkreissge - Overview saw - CS 275lCS 315
6.1.1
Einzelteile - Spare parts
A l,60:lI
C (0.60'11
D (0.s1
Abb.6-2: Vorderansicht - Front view - CS
2751 CS 315
(0,60rlJ
Abb.6-3: Hinteransicht - Opinion behind - CS 2751 CS 315

Page 41
Abb.6-4: Schnellspannschraubstock - Machine vice - CS 27slCS 315
(0,40:11
Abb.6-5: Maschinenunterbau - Machine substructure - CS 275lCS 315
Page 42
6.2
Schaltplan - Wiring diagram

c
-5
E
I
to
tr
:9
r
r
)-
J
F
i
.J
L.
r
Abb.6-6: Wiring diagram

Page 43
6.2.1
Ersatzteilliste - Spare parts list - CS 275

ti
Bezeichnung
o1
Socket-head cap screw
2
3
4
5
0-l
t5
Abdeckblech
u
Mx20
Washer
SocKet-head Cap screw
Washer
PG-screw connection
Machine stand
Coolant tank
Reducer
Baseplate
Ring
Threaded part
4
4
6
M5x20
11
Unterlegscheibe
Zylinderschraube
Unterlegscheibe
13
't4
't5
ng
Maschinenunlerbau
Ki.r hlmittelbehlter
16
1t
Grundplatte
16
Rrng
19
20
Hebel
21
Gflf
22
23
24
25
26
27
Spannmutter
Mutter
Zylinderschraube
Sechskantschraube
27-1
Griff
Scheibe
27-2
27-3
2t4
27 -5
Halter (Grff)
Halter
Dchtungsring
2f -6
2t-
27-9
27-10
27-11
27-12
27-13
27-14
Ofiner/ Schlel3er )
Scheibe
Zylinderschraube
Schebe
Scheibe
tslech
2A
Tiir
29
Mutter
AbdecKung
Nabe
Hebel
Griff
Passfeder
Spindel
Fhrungswelle
3U
31
32
33
34
35
36
37
3B
Unterteil
39
41
42
43
44
45
46
47
48
48-1
49
49-1
Page 44
MsX1O
1t)
12
10
12-1
Washer
9-1
12
Qty.
Grsse
Sze
Cooling agent hose

Cooling agent hose
Washer
Reducer / Hose clip
Hose clamp
Electrical box
Cover plate
Unterlegscheibe
Khlmittelschlauch
Khlmttelschlauch
u
11-1
Menge
Cover
ts
Designation
Zylrnderschraue
titiltzlock
Schutzblech
Mutter
u
chmrernppel
Platte
Lever
Handle
Washer
I rghtenng nut
Nut
SocKet-head cap screw
Hexagon head screw
opener/ uloser (complete)
Gnp
Washer
Lock washer
Cylinder bolt
Holder (grip)
N5x1 0
b
1
1
1
1
1
1
1
2
2
M8
2
2
M8x45
M 1 0x40
1
1
1
1
,]
Holder
Gasket
Stop plate
Plate (Opener/ Close0
Washer
Washer
washer
Door
Nut
Cove
HUb
1
1
1
1
1
1
Msx1 0
1
1
M20
1
1
Threaded pin
Lower part
Supporting lock
Shield
M4x'10
Lever
Handle
Key
Spindle
Guide shaft
Cylindrical pn
Chuck jaws
Sockehead cap scrw
10
4
1
6x12
M6XlU
2
2
2
2
M10x30
1
,1
NUT
Chuck jaws
clampng jaw
clampng jaw
Grease nipple
Plate
2
4
M10
N41
0x30
1
1
2
1
10
Artkelnummer
Item no
tt,
Bezeichnung
Designation
49-2
49-3
Skala
O-Ring
5U
Winkelstck
Scale
O-ring
Angle pull-spring
51
52
53-'1
53-2
53-3
Sechskantschraube
Unterlegscheibe
Schaltkasten-Gehuse
Schaltkasten-Deckel
53-5
54
55
56
59
tt0
lnnensechska ntschrauben
Zylinderschraue
Unterlegscheibe
PG-Verschraubung
Unterlegschebe
Zylinderschraue
Jchtung
lvlutter
61
Lannlad
53-4
61 -1
2
63
4
65
66
67
68
69
70
Passfeder
ylrndefschraube
Schmiernippel
Montagewinkel
Sechskantschraube
Unlerlegscheibe
Washer
Eleclrc box housing
Electric box cover
Wsher
PG-screw connection
Washer
Socket-head cap sGrew
Seal
Nul
Gear wheel
Key
Grease nipple
Assembly angle
Hexagon head screw
Washer
2
2
4
2
4
4
4
2
Zallnlad
Gear wheel
Space rng
74
Abstandsring
Zylinderschraube
t5
s icheru ngssche be
socket-head cap screw

Lock washer
76
Lager
Lteanng
Rrng
Rng
Axrallager
Welle
Lagerock
Axal-thrust beang
Shaft
91
92
92
92-1
93
o?
93
94
95
96
96-1
9(
9
9-1
99
Typenschild
Stopfen
Label
Plug
Knurled nut
Sgelatt
zylinderstt
sgellansch
Zylnderschraue
unterlegschete
GelenKhaue
Bolzen
Scheibe
Kupplungsstange
100
1 00-1
Zentrierhillse
1U1
Zylinderschraube
101-1
Unterlegscheibe
102
Absperrhahn
103
Ring
104
Kupplungsstange
Schutzhaube
NP
3/E
1
1
l Ux/'5
84565
1
1
1
1 0x28
HSS 4 ZpZ
t-lss 6 p
HSS U PZ
2
1
I
1
M10x25-LH
10
Bolt
Washer
Ring
Coupling rod
M4x8
Washer
Shut-off valve
8K3026
Key
Saw blade
Sw blade
Saw blade
cylndrcal pin
Protection hood
Sockethead cap screw
8x30
Coupling rod
Centering bushing
81206
seal
Sawing spindle
Sawing spindle seit 2009
sawng llange
Washer
Joint hood
32UlA-RS
Sgelatt
MUXz5
Zylinderschraube
Pafeder
Sgeblatt
10
M25x1,5
=31: m=2
Nadellager
Sigekopfgehuse
Sichtglas
sgesprndel
0x25
Sgespindel seit 2009
10
Scale
Key
Worm shaft
Needle bearing
Sawing head housing
Sight glass
ylnderschraue
Drchtung
10
M',]0x25
Rndelmutter
2U
Z=17', m=2
6x20
M10x20
72
2
83
84
85
86
87
88
89
90
2
2
Pafeder
Schneckenwelle
5
MbXl
16
NUt
Beaflng blocK
M5x10
Washer
10
Mutter
EO
M 10x25
Unterlegschebe
u0-1
82840
t9
Size
Artkelnummer
Item no.
Spring
Hexagon head screw
Angle pull-spring
la
Grsse
Sechskantschraube
Winkelstck
71
Feder
Hexagon head screw
Menge
Qty
1
1
1
3
3
0x65
10
1
1
1
Pg 45
ti
o
Bezeichnung
Designation
Coupling rod
Spacer
Coupling od
136
Kupplungsstange
Abstandscheibe
Kupplungsstange
Scherungsring
Srcherungsring
Gewrndestt
Schutzhaube
La9ergehuse
Sicherungsrng
Lager
O-Ring
Buchse
Schneckenrad
Schneckenrad seit 2009
S icherungsring
Nadellager
Hebelarm
Mutter
Gntt
S rcherungsrng
Buchse
Schebe
Sechskantschraube
Scheibe
Elektrokabel
Elektrokabel
Gummidichtung
l\rotorflansch
1M1
Sgemotor
1M2
Khlmittelpumpe
Stufenschalter
Hauptschalter
l\otorschtz
Transformator
llrucktaster Ein/ Aus
Not-Aus-Schalter
10t
'lot
1Ots
1
Ots-1
1U9
1U9-l
'l'l u
111
112
113
114
115
'1'1
116
117
118
12)
120-1
121
123
124
125
130
131
132
133
135
159
158
1K1
1t1
1t;3
1S1
Page 46
Snap rng
Snap rng
Menge
Grsse
atv
Size
I
I
Setscrew
Protection hood
Bearing cover
Snap rng
72
Eearng
o flng
SocKet
32074-RS
l1x2,5
worm gear
Worm gear since 2009
Snap ring
Needle bearing
Lever arm
Nut
Handle
Snap ring
Socket
Washer
Hexagon head screw
Washer
Electflc cable
Electnc cable
GasKet
Motor flange
Sawing motor
Coolng pump
Step switch
Power switch
32x1,5
BK3U2t'
M22-7H
30
,1
2
1
0x40
10
1
1
1
1
1
1
1
YIJJl OUL-4/E
.ts12
H25-20t4t3UV
Motor contactor
Transformer
Push button ON/ OFF

Emergency stop switch
1
1
LU'I KUg1U
400vt24v
LASl-A
Artikelnummer
Item no
6.2.2
Ersatzteilliste - Spare parts list - CS 315

o
Deckel
Washer
ooling agent hose

Cooling agent hose
{10
12
M5xlU
Washer
to5
KS31 5-00-60
K hlmittelschlauch
K hlmittelschlauch
Unterlegschee
9-1
't0
U-1
11
1',]
-1
12
12-1
13
AdecKblech
ylrndersc
Unterlegscheibe
Zylinderschraube
Unterlegschebe
PG-Verschraubung
14
15
h lm ittelbehlte r
16
17
18
Grundplatte
Ring
'19
20
Hebel
21
Grilt
22
23
24
25
26
Unterlegscherbe
Spannmutter
Mutter
Reducer / Hose clrp

Hose clamp
Electcal box
Cover plate
KS31 5-00-53
M6x20
PG screw connection
Machine stand
Coolant tank
1
1
KS315-UU-4',1
KS3',t5-UU-5',1
Washer
1U
lrghtenrng nut
,l
KSJl 5-UU-25
M8
M8x45
M10x40
Zylinderstift
Halter (Griff)
Halter
Mutter
31
32
33
34
35
36
Holder (grip)
Holder
Gasket
Stop plate
JU
Unterteil
41
Spannbacken
42
43
44
Zylinderschraube
Schutzblech
Mutter
1
1
1
1
1
1
'l
1
1
Washer
washer
M4XlU
M5x10
Door
Nut
l\i20
Cover
KS31 5-00-45
KS3 1 5-00-08
KS31 5-00-09
sprndle
Gutde shalt
Threaded pin
Lower part
Cylindrical pin
Chuck jaws
Zylinderstift
spindel
Firhrungswelle
3U
Washer
Hub
Lever
Handle
Key
39
Plate (Opener/ Close0
Nabe
Hebel
Grff
3t
KS3't5-00-29
KS315-0047
Lever
l-landle
2(4
2V
Rrng
Washer
Lock washer
Cylinder bolt
Tr
Threaded part
Scheibe
Federscheibe
M5x20
6
16
KS315-00-ti0
KS31 5-00-01
KS31 b-00-24
KS31 5-U0-48
2t-2
2t-3
2t-14
Grip
Scherbe
Scherbe
zylrndersc
Reducer
Baseplate
Gflll
27-11

Washer
Washer
2t-1
27-12
27-13
KS31 5-00-34
KS3 1 5-00-52
sechsKanlschraube
ottner/ schltelser l(omplen)
Scheibe
2t
27-6
27-7
27-8
27-9
27-10
MsX']
Nul
Hexagon head screw
Opener/ Closer (complete)
27-5
Item no.
Artikelnummer
Sze

Cover
8
q
Grosse
aty
Designation
2
4
Menge
Bezeichnung

Supporting block
6x12
,|
KS31 5-00-05
1
1
K5J'] 5-UU-U4
M8x10
KS31 5-00-03
KS31 5-00-31
KS31 5-00-06
KS3 1 5-00-07
KS3 1 5-00-33
0x30
48-1
Shield
Nut
Ghuck jaws
Clamping jaw
Glamping jaw
49
Grease nipple
10
Plate
KS31 5-00-46
45
46
47
48
49-1
Platte
M',
KS31 5-00-1
0x30
KS315-00-1 0
KS31 5-00-30
1
1
Page 47
Bezeichnung
49-2
Skala
O-Ring
o-
49-3
50
51
52
53-1
53-2
53-3
53-4
53-5
54
55
56
59
Winkelstck
Sechskantschraube
Unterlegscheibe
Schaltkasten - Gehuse
Schaltkasten - Deckel
Zylinderschraube
Zylnderschraube
Unterlegscheibe
PG-Verschraubung
Unterlegscheie
Zylnderschraue
Drchtung
Mutter
antad
Passfeder
6U
1
6'1-1
62
63
b4
65
66
67
6E
Zylinderschraube
Schmiernippel
Montagewnkel
Sechskantschraube
Untarlegscheibe
Feder
Sechskantschraube
t9
Winkelstck
to
Unterlegschebe
Mutter
Menge
Qty
Grsse
Size
Scale
KS31 5-00-56
o-flng
Angle pull-spflng
82840
KS31 5-00-2ti
Hexagon head screw

Washer
Electrrc box - housrng
Electric box - cover
Washer
PG screw connection
M10x25
Washer

Seal
Nut
Gear wheel
Key
!iocKet-head cap screw
Lubncatron lrttrng
Assemly angle
Hexagon head screw
Washer
Spring
Hexagon head scfew
Angle pull-spring
Msx1 0
10
KS31 b-00-61
KS31 5-U0-62
M5X1
4
4
16
20
1
,1
KS31 5-00-1
2
1
6x20
M10x20
10
KS315-00-3
M10x2b
t10
KS3t5-0044
Ml0x25
KS31 5-00-27
Lager
Washer
Nut
Gear wheel
Space ring
SocKet-head cap screw
Lock washer
Bearng
32074-RS
77
78
Ring
Ring
KS31 5-00-22
Axiallager
Welle
Axial-thrust earing
41206
shalt
KS31 5-00-1 3
Lagerbock
Skala
Beanng block
KS31 5-00-1 2
80-1
81
Pafeder
a2
83
84
Schneckenwelle
Key
Worm shaft
Needle bearing
Sawing head housing
Sight glass
t1
t2
t4
t5
7S
80
66
Zahntad
Abstandsrng
Zylrnderschraube
si
rche ru ngssch er be
Nadellager
Sgekopfgehuse
Schtglas
Zylrnderschraube
lypenschrld
stopten
6
89
Rndelmutter
s0
Zylinderschraube
9l
Dichtung
Sigespndel
92
92-1
93
v+
Pafeder
Sgeblatt
Sgeblatt
sgelatt
yltndersttlt
OE
Sgeflansch
96
Zylinderschraube
96-1
Unterlegscheibe
Gelenkhaube
Bolzen
97
98
98-1
99
100
1
00-1
101
101-1
102
'l03
't
04
'106
Page 48
Artkelnummer
Item no.
Designation
Schebe
Kupplungsstange
Zentrierhlse
Schutzhaube
zylinderschfaube
unterlegscheie
Absperrhahn
Rng
Kupplungsstange
Kupplungsstange
2
1
1
1
4
1
scale
10
M25x1,5
KS31 5-00-17
KS31 5-00-32
MBx25
KS31 5-00-23
K53
1
1
1 b-00-43
ux30
KS3 1 5-U0-1 4
8K3026
KS3 1 5-00-1 6
410

Label
M4xB
Plug
Knurled nut
NPT3/8
KS31 5-00-36
M10x2E
!;eal
84b65
Sawing spndle
Key
Saw blade
Saw blade
Saw blade
Cylindrcal pin
sawng llange
Sockt-head cap screw
Washer
Joint hood
Bolt
Washer
Kl;31 5-OU-12
1 0x28
HSS 4 ZpZ
HSS 6 ZpZ
HSS 8 ZpZ
KS31 5-00-35
KS31 5-00-1 2
M10x25
t1t)
KS31 5-00-28-2
Coupling rod
Centering bushng
Protection hood
Washef
Shut-off valve
Ring
Coupling rod
Coupling rod
KS3l 5-00-28-1
KS3 1 5-00-28-1
KS31 5-00-38
KS31 5-00-28-1
KS31 5-00-28-1
M10x65
10
KS31 5-00-28-1
KS31 5-00-28-5
KS31 5-00-28-4
ti
o
Bezeichnung
Designation
107
108
Abstandscheibe
Kupplu ngssange
Spacer
Couplng rod
'108-1
Sicherungsring
109
Sicherungsring
Gewndestilt
o-
09-1
110
111
112
113
114
1',]5
1',1
117
118
120
120-1
121
123
124
125
130
131
Schutzhaube
Lagergehuse
Srcherungsnng
Lager
O-Ring
Buchse
Schneckenrad
Sicherungsring
Nadellager
Hebelarm
lvlutter
Griff
Scherungsring
Buchse
Scherbe
Sechskantschraube
Scherbe
132
Elektrokabel
133
135
13ti
EleKtrokabel
Gummrdrchtung
Motofllansch
Sgemotor
1M]
1M2
Khlmittelpumpe
156
Stufenschalter
Hauptschalter
1K1
Motorsch12
1T1
Transformator
'I
S3
151
Drucktaster Ein/ Aus

Not-Aus-Schalter
snap rng
snap rng
Setscrew
Protectron hood
Beanng cover
snap nng
Menge
Grsse
Artikelnummer
aty
SzE
Item no.
KS31 5-00-28-1
KS31 5-00-2U-3
1
1
1
1
1
KS31 5-UU-26-1
KS31 5-UU-1
t2
Beailng
O ring
32074-RS
71x2,65
Socket
KS31 5-00-21
Worm gear
KS31 5-00-1 5
Snap rng
Needle bearng
Lever arm
Nut
Handle
Snap rng
Socl(et
Washer
llexagon head screw
32x1,5
8K3026
KS31 5-00-42
M22-7H
KS31 5-00-57
3rJ
KS31 5-00-28-1
KS31 5-0U-28-9
Washer
tlectflc cable
'l
Electftc cale
GasKet
Motor flange
Sawing motor
Cooling pump
Step switch
Power switch
Motor contactor
Transformer
Push button ON/ OFF
Emergency stop swtch
UX4U
,]U
1
1
YDJlOOL4/8
AB12
H25-20t4t380V
1
1
1
LC1 K091 0
400vt24v
LASl-A
Page 49
Anomalies
7.1
Anomalies in the circular metal saw

ANORMALTY
Saw motor overloaded
Engine is not running
Short life of saw belt

(Teeth blunt)
CAUSE/
POSSIBLE EFFECTS
Suction of motor cooling air hindered
Motor not correctly fixed
Power unit for saw belt not correctly fixed
SOLUTION
Check and clean
Requires technical service! Have
the machine repaired in the workshop
Engine connected incorrectly

Relay or engine defective
Step switch is switched to position
O/ OFF
Thermal protection of the engine is
defective
Request help of electrical special-
Quality of saw belt not suitable for

this material
An incorrect toothing causes
breakage of teeth (the broken
tooth in the workpiece blunts the
Saw belt with higher quality
ists
Select correct toothing
other teeth)
Missing cooling
Cutting speed too high
Use coolant system

Reduce cutting speed
Breaking of teeth
Chip space in the saw belt full,

toothing incorrect
Use saw belt with different toothing or reduce feed
Twisted cut (saw belt deviating)
Saw belt blunt
Replace
Reduce
Replace
Saw excessively jerks or

breaks
Cutting pressure too high

Saw belt defective (irregular set)
Cutting speeds too high

Teeth too blunt or too small gaps
between the teeth

Saw jerks as chips remain in the
gaps of the saw blade
The saw is installed reverse to the
turning direction
Cut not rectangula but

parallel
Material not resting on both vice

rails
Vice jaws not adjusted to 90"
Have saw grinded and the gaps

between the teeth polished
Turn round the saw and check the
teeth
Support material properly

Correctly adjust the circular metal
SAW
Cooling does not work
Page 50
The valve on the sawing hood is

closed
The pump is not connected
Pump defective
Coolant tank empty
Suction tube of the coolant pump
is blocked
Wrong turning direction of the
pump
Appendix
8.1
Gopyright
@
2009
This document is copyright. All derived rights are also reserved, especially those of translation,
re-impression, use of figures, broadcast, reproduction by photo-mechanieal or similar mens
and recording in data processing systems, whether partial or total.
The comBany reserves the rght to make technical alterations without prior notice.
8.2
Terminology/ Glossary
Clamping jaws
Drive motor
.
.
High-strength cable
'
Quick-action vice
gland
Clamping rail of the machine vice

Clamping device for the workpiece
Sawing motor
Strain relief of the electrical connection
8.4.1
Decommissioning
CAUTION
Used devices need to be decommissioned in a professional way in order to avoid later

misuses and endangerment of the environment or persons
. Pull off the mains plug.
. Disconnect the connection cable.
. Remove all environmentally hazardous operating fluids from the used device.
. lf applicable remove batteries and accumulators.
. Disassemble the machine if required into easy-to-handle and reusable
assemblies and component parts.
. Supply the machine components and operating fluids to the provided disposal routes.
8.4.2
Disposal of the packaging of new devices

All used packaging materials and packaging aids of the machine are recyclable and generally
need to be supplied to the material reuse.
The packaging wood can be supplied to the disposal or the reuse.
Any packaging components made of cardboard box can be chopped up and supplied to the
waste paper collection.
The films are made of polyethylene (PE) and the cushion parts are made of polystyrene (PS).
These materials can be reused after reconditioning if they are forwarded to a collection station
or to the appropriate waste management enterprrse.
Only forward the packaging materials correctly sorted to allow a direct reuse.
8.4.3
Disposing of the old device

INFORMATION
Please make sure in your own interest and in the interest of the environment that all component
parts of the machine will be disposed of in the provided and admitted ways.
Please note that the electrical devices include lots of reusable materials as well as environmentally hazardous components. Account for separate and professional disposal of the component
parts. ln case of doubt, please contact your municipal waste management. lf appropriate, call on
the help of a specialist waste disposal company for the treatment of the material.
8.4.4
Disposal of electrical and electronic components

Please make sure that electrical components are disposed of in a professional way according to
the legal requirements.
The device includes electric and electronic components and must not be disposed of with the
rubbish. According to the European directive 200219618G regarding electrical and electronic
used devices and the execution of national rights used electrical tools and electrical machines
need to be collected separately and be supplied to an environmentally compatible reuse.
Being the machine operator you should obtain information regarding the authorized collection or
disposal system which applies for your company.
Please make sure that the batteries and/or accumulators are disposed of in a professional way
according to the legal regulations. Please only throw discharged batteries in the collection boxes
in shops or at municipal waste management companres.
Page 53
8.4.5
A
o
8.5
Disposal of lubricants and coolants

ATTENTION
Please imperatively make sure to dispose of the used coolant and lubricants in an environmentally compatible way. Observe the disposal notes of your municipal waste management companies.
INFORMATION
Used coolant emulsions and oils should not be mixed up since it is only possible to reuse used
oils which had not been mixed up without pretreatment.
The disposal notes for the used lubricants are made available by the manufacturer of the lubricants. lf necessary, request the product-specific data sheets.
Disposal
Disposal of used electric and electronic machines
(Applicable in the countries of the European Union and other European countries with a separate collecting system for those devices).
The sign on the product or on its packing indicates that the product must not be handled as
common household waist, but that is needs to be delivered to a central collection point of recycling. Your contribution to the correct disposal of this product will protect the environment and
the health of your fellow men, The environment and the health are endangered by incorrect disposal. Recycling of material will help to reduce the consumption of raw materials. Your District
Office, the municipal waste collection station or the shop where you have bought the product will
inform you about recycling of this product.
8.6
RoHS ,20021951CE
The sign on the product or on its packing indicates that this product complies with the European
guideline 200219518C
Page 54

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'.

3.5.2 Direction of the saw teeth ..........

3.5.5 Power supply

4.4.1 Speed change

Switching on the machine

Ersatzteilzeichnung - Explosion drawing........,.....

6.1.1 Einzelteile - Spare parts...........

Schaltplan - Wiring diagram

6.2.2 Ersalzteilliste - Spare parts list - CS 315....

Ersatzteile - Spare parts

Anomalies in the circular metal saw

gives additional indications

This part of the operating manual

ln addition to this operating manual please observe

applicable laws and regulations,

Safety warnings (warning notes)

lmminent danger that will cause serious injury or death to

Risk: A danger that might cause serious injury or death to

Danger or unsafe procedure that might cause injury to

No risk of injury to personnel.

Application tips and other important or useful information

No dangerous or harmful consequences for personnel or

ln the case of specific dangers, we replace the pictogram by

hazardous electrical voltage,

Pull the mains

Use ear protection!

Wear a safety suit!

Protect the environment!

lmproper use of the circular metal saw

Possible dangers caused by the circular meta saw

electrical voltage and currents

a risk resulting from incorrect operation or unsuitable maintenance.

ln the event of improper use

there may be a risk to the staff,

The operator must

check staff's understand,

The user must

have received training in operation of the circular metal saw,

be familiar with all safety devices and regulations.

Ensure that the machine cannot be turned on again

Safety measures during operation

Risk due to inhaling of health hazardous dusts and mist.

Risk of fire and explosion by using flammable materials or cooling lubricants.

the cause of the failure has been removed,

damage as a result of components or parts of components flying off at high speed,

The circular metal saw includes the following safety devices:

a protective cover on the saw blade

The saw blade of the circular

Danger of injury! The teeth

lllustr.: 1-1 : Rear cover

Lockable main switch

The EMERGENCY-STOP button turns the

After actuation turn the

STOP button clockwise in order to turn

Prohibition, warnng and mandatory labels

Positions of labels on the circular metal saw:

circular metal saw CS 315

at the beginning of each shift (with the machine stopped),

can be identified (if not, clean them),

Individual protection gear

protective goggles or face guard,

Personal protecton gear for special work

Wear safety shoes when fitting, dismantling or transporting heavy components