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TDC No. :
Rev. No.:
Date
:
Page :
VC / TDC / 002
ASTM A-105
VC / TDC 002
00
08.10.2015
01 of 02
Description
Required Parameters
Refined & Vacuum degassed through EAF, LRF, CCH, EMS & VD
OR VAD
Chemistry
Inspection
Method
%C
0.20 - 0.25
By Spectral
%Si
0.15 ~ 0.35
By Spectral
%Mn
0.85 ~ 1.150
By Spectral
%P
0.035 Max.
By Spectral
%S
0.035 Max.
By Spectral
%Cr
-----
By Spectral
%Al
0.020 ~ 0.040
By Spectral
%Mo
-----
By Spectral
%Cu
-----
By Spectral
%Ni
-----
By Spectral
%Sn
-----
By Spectral
%V
-----
By Spectral
%As
-----
By Spectral
%Sb
-----
By Spectral
%Pb
-----
By Spectral
%Ca
-----
By Spectral
%B
-----
By Spectral
%(Sn+As+Sb
)
-----
By Spectral
---------
Supply Condition
AS ROLLED
Macro-structure
By Acid Etching
Microstructure
------
Ultrasonic Testing
-----
As per IS:4163
Inclussion Rating
Grain Size
Pepared By:
Sulphide
Aluminate
Silicate
Oxide
Thin Series
(Max.)
2.0
2.0
2.0
2.0
Thick Series
(Max.)
1.5
1.5
1.5
1.5
ASTM 5 ~ 8 at 100x
By Microscope
Approved By:
Format No. QFM/QC/01 Rev 00
TDC No. :
Sr.
No.
Description
Required Parameters
10
Jominy Hardenability
------Test Bar
Diameter
(mm)
Test Bar H/T
Status
11
Mechanical Properties
Visual Inspection
00
Rev. No.:
08.10.2015
Date
:
02 of 02
Page :
Inspection
Method
-----
---------
-----
---------
-----
UTS (MPA)
---------
-----
YS (MPA)
---------
-----
% Elongation
10%
-----
% RA
---------
-----
---------
-----
-----
Color Code
Yellow+White
Visual
Heat Code
Visual
Section Size
Vernier Caliper
Surface
Condition
Visual
Impact
Strength
As Rolled
Hardness
12
VC / TDC 002
13
Reduction Ratio
-----
14
De-carb Level
-----
-----
15
Acceptable level of
Surface Defects
-----
-----
16
Upsettability Test
By Acid Etching
17
Multiple Length
-----
18
19
20
Test Certificates
Chemistry : Gas Content (PPM) Max. ; Macro-structure ; Ultrasonic Testing ; Inclusion Rating ; Grain Size ;
(Required for each Heat
Mechanical Properties ; Color Code ; Heat Code ; Section Size ; Reduction Ratio ; Upsettability Test ;
No.)
Multiple Length ; MPI/Step down Test ; Jominy
Tolerances on Size,
Roundness &
Straightness
Stock Size
(mm)
NOTE :- Any change in procss parameter to be kept informed to Vikrant Components India Pvt. Ltd.
Pepared By:
Approved By:
Format No. QFM/QC/01 Rev 00
VC / TDC 002
00
08.10.2015
01 of 02
/ 002
-105
Remarks
SOURCE
proved By:
QFM/QC/01 Rev 00
VC / TDC 002
00
08.10.2015
02 of 02
Remarks
a Pvt. Ltd.
proved By:
QFM/QC/01 Rev 00