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Introduction to Aspen Plus

Speaker: Bor-Yih Yu()


Date: 2014/09/18
f00524023@ntu.edu.tw
PSE Laboratory
Department of Chemical Engineering
Nation Taiwan University
( room 402)
Edited by: //

Introduction to Aspen Plus


Part 1: Introduction

Why should we learn Aspen Plus

: Aspen
: Aspen
: Aspen = ? Aspen
: Aspen
: ? ?

Ref: http://www.aspentech.com/products/aspen-plus.cfm

What is Aspen Plus


Aspen Plus is a market-leading process modeling tool for
conceptual design, optimization, and performance monitoring
for the chemical, polymer, specialty chemical, metals and
minerals, and coal power industries.

Ref: http://www.aspentech.com/products/aspen-plus.cfm

What Aspen Plus provides


Physical Property Models
Worlds largest database of pure component and phase equilibrium
data for conventional chemicals, electrolytes, solids, and polymers
Regularly updated with data from U. S. National Institute of Standards
and Technology (NIST)

Comprehensive Library of Unit Operation Models


Addresses a wide range of solid, liquid, and gas processing equipment
Extends steady-state simulation to dynamic simulation for safety and
controllability studies, sizing relief valves, and optimizing transition,
startup, and shutdown policies
Enables you build your own libraries using Aspen Custom Modeler or
programming languages (User-defined models)

Ref: Aspen Plus Product Brochure

More Detailed
Properties analysis
Properties of pure component and mixtures (Enthalpy,
density, viscosity, heat capacity,etc)
Phase equilibrium (VLE, VLLE, azeotrope calculationetc)
Parameters estimation for properties models (UNIFAC
method for binary parameters, Joback method for boiling
pointsetc)
Data regression from experimental deta

Process simulation
pump, compressor, valve, tank, heat exchanger, CSTR, PFR,
distillation column, extraction column, absorber, filter,
crystallizeretc
6

What course Aspen Plus


can be employed for

MASS AND ENERGY BALANCES


PHYSICAL CHEMISTRY
CHEMICAL ENGINEERING THERMODYNAMICS
CHEMICAL REACTION ENGINEERING
UNIT OPERATIONS
PROCESS DESIGN
PROCESS CONTROL

Lesson Objectives
Familiar with the interface of Aspen Plus
Learn how to use properties analysis
Learn how to setup a basic process simulation

Outline

Part 1 : Introduction
Part 2 : Startup
Part 3 : Properties analysis
Part 4 : Running Simulation in Aspen Plus (simple units)
Part 5 : Running Simulation in Aspen Plus (Reactors)
Part 6 : Running Simulation in Aspen Plus (Distillation)
Part 7 (additional): Running Simulation in Aspen Plus (Design,
spec and vary)

Introduction to Aspen Plus


Part 2: Startup

10

Start with Aspen Plus

Aspen Plus User Interface

Aspen Plus Startup

12

Interface of Aspen Plus

Help
Setup
Components
Properties
Streams
Blocks
Data Browser
Next

Check Result
Stop
Reinitialize
Step
Start
Control Panel
ProcessFlowsheet
Flowsheet Windows
Process
Windows

ModelLibrary
Library (View|
Model
(View| Model
ModelLibrary
Library) )

Stream

Status message

13

More Information

Help for Commands for Controlling Simulations

14

Data Browser
The Data Browser is a sheet and form viewer with a
hierarchical tree view of the available simulation
input, results, and objects that have been defined

15

Setup Specification
Run Type

Input mode

16

Input components

Remark: If available, are

17

Properties
Process type(narrow the number of
methods available)

Base method: IDEAL, NRTL, UNIQAC, UNIFAC

18

Property Method SelectionGeneral Rule


Example 1:
water - benzene

Example 2:
benzene - toluene

19

Typical Activity Coefficient Models


Non-Randon-Two Liquid Model (NRTL)

Uniquac Model

Unifac Model

Typical Equation of States


Peng-Robinson (PR) EOS

Redlich-Kwong (RK) EOS

Haydon OConell (HOC) EOS

Thermodynamic Model NRTL

NRTL

22

NRTL Binary Parameters

Click NRTL and then built-in binary parameters


appear automatically if available.

23

Access Properties Models and


Parameters

Review Databank Data

24

Review Databank Data


Including:
Ideal gas heat of formation at 298.15 K
Ideal gas Gibbs free energy of formation at
298.15 K
Heat of vaporization at TB
Normal boiling point
Standard liquid volume at 60F

Description of each parameter


25

Pure Component
Temperature-Dependent Properties

CPIGDP-1

ideal gas heat capacity

CPSDIP-1

Solid heat capacity

DNLDIP-1

Liquid density

DHVLDP-1

Heat of vaporization

PLXANT-1

Extended Antoine Equation

MULDIP

Liquid viscosity

KLDIP

Liquid thermal conductivity

SIGDIP

Liquid surface tension

UFGRP

UNIFAC functional group


26

Example: PLXANT-1
(Extended Antoine Equation)
Corresponding Model
Click ? and then click where you dont know

27

Example: CPIGDP-1
(Ideal Gas Heat Capacity Equation)
Corresponding Model

28

Basic Input---Summary
The minimum required inputs to run a simulation
are:

Setup
Components
Properties
Streams
Blocks

Property Analysis

Process Simulation

29

Introduction to Aspen Plus


Part 3: Property analysis

30

Overview of Property Analysis


Use this form
Pure
Binary
Residue
Ternary
Azeotrope

To generate
Tables and plots of pure component properties as a function of temperature
and pressure
Txy, Pxy, or Gibbs energy of mixing curves for a binary system
Residue curve maps
Ternary maps showing phase envelope, tie lines, and azeotropes of ternary
systems
This feature locates all the azeotropes that exist among a specified set of
components.

Ternary diagrams in Aspen Distillation Synthesis feature: Azeotropes,


Ternary Maps Distillation boundary, Residue curves or distillation curves, Isovolatility curves,
Tie lines, Vapor curve, Boiling point
***When you start properties analysis, you MUST specify components ,
thermodynamic model and its corresponding parameters. (Refer to Part 2)
31

Find Components

Component ID : just for distinguishing in Aspen.


Type : Conventional, Solid.etc
Component name : real component name
Formula : real component formula

32

Find Components

TIP 1: For common components, you can


enter directly the common name or molecular
equation of the components in component
ID.
(like water, CO2, CO, Chlorineetc)

33

Find Components

TIP 2: If you know the component name


(like N-butanol, Ethanol.etc), you can
enter it in component name.

34

Find Components

TIP 3: You can also enter the formula of the


component. (Be aware of the isomers)

You can also click Find to search for


component of given CAS number,
molecular weight without knowing its
molecular formula, or if you dont know the
exactly component name
35

Select Thermodynamic Model

Select NRTL

36

Check Binary Parameter


Properties
Parameters

NRTL-1

Click This, it will automatically change to


red if binary parameter exists.

37

Find Components

TIP 2: If you know the component name


(like N-butanol, Ethanol.etc), you can
enter it in component name.

38

Find Components
You can enter
the way of
searching

39

Properties Analysis Pure Component

40

Available Properties
Property (thermodynamic)

Property (transport)

Availability
Free energy
Constant pressure
Enthalpy
heat capacity
Heat capacity ratio
Fugacity coefficient
Constant volume heat Fugacity coefficient
capacity
pressure correction
Free energy departure
Vapor pressure
Free energy departure
Density
pressure correction
Enthalpy departure
Entropy
Enthalpy departure
Volume
pressure correction
Enthalpy of
Sonic velocity
vaporization
Entropy departure

Thermal conductivity
Surface tension
Viscosity

41

Example1: CP (Heat Capacity)

1. Select property (CP)


4. Specify range of temperature
2. Select phase
5. Specify pressure
Add N-butyl-acetate

3. Select component

6. Select property method

7. click Go to generate the results


42

Example1: Calculation Results of CP

Data results

43

Properties Analysis Binary Components

Binary Component Properties Analysis


Use this Analysis type To generate
Temperature-compositions diagram at
Txy
constant pressure
Pressure-compositions diagram at
Pxy
constant temperature
Gibbs energy of mixing diagram as a
function of liquid compositions. The
Aspen Physical Property System uses this
Gibbs energy of mixing
diagram to determine whether the
binary system will form two liquid phases
at a given temperature and pressure.

Example: T-XY
1. Select analysis type (Txy)

2. Select two component

2. Select phase (VLE, VLLE)

5. Specify pressure

3. Select compositions basis

6. Select property method


4. Specify composition range

7. click Go to generate the results

Example: calculation result of T-XY

Data results

Example: Generate XY plot

Click plot wizard to generate XY plot

Example: Generate XY plot (contd)

Properties Analysis Ternary


(add one new components)

Properties Analysis Ternary


(Check NRTL binary parameter)

3 components -> 3 set of binary parameter


(How about 4 components??)

Properties Analysis Ternary

Ternary Map

1. Select three component


4. Select phase (VLE, LLE)

2. Specify number of tie line

5. Specify pressure

3. Select property method

6. Specify temperature
(if LLE is slected)

7. click Go to generate the results

Calculation Result of Ternary Map (LLE)

Data results

Property Analysis

Conceptual
Design
(Optional)
Use this form

To generate

Binary

Tables and plots of pure component properties as a function of temperature


and pressure
Txy, Pxy, or Gibbs energy of mixing curves for a binary system

Residue

Residue curve maps

Pure

Ternary
Azeotrope

Ternary maps showing phase envelope, tie lines, and azeotropes of ternary
systems
This feature locates all the azeotropes that exist among a specified set of
components.

Ternary diagrams in Aspen Distillation Synthesis feature: Azeotropes,


Ternary Maps Distillation boundary, Residue curves or distillation curves, Isovolatility curves,
Tie lines, Vapor curve, Boiling point

55

Conceptual Design

Azeotrope Analysis

Azeotrope Analysis
1. Select components (at least two)

2. Specify pressure

3. Select property method


6. click Report to generate the results
4. Select phase (VLE, LLE)

5. Select report Unit

Error Message

Close analysis input dialog box (pure or binary analysis)

Azeotrope Analysis Report

Ternary Maps

Ternary Maps
3. Select property method
1. Select three components

4. Select phase (VLE, LLE)

2. Specify pressure

5. Select report Unit

6. Click Ternary Plot to generate the results

6. Specify temperature of LLE


(If liquid-liquid envelope is selected)

Ternary Maps
Change pressure or
temperature

Ternary Plot Toolbar:


Add Tie line, Curve,
Marker

Introduction to Aspen Plus


Part 4: Running simulation

Simple Units
(Mixer, Pump, valve, flash, heat exchanger)
64

Example 1: Calculate the mixing


properties of two stream
1
2

3
Mixer

Mole Flow kmol/hr


WATER
BUOH
BUAC
Total Flow kmol/hr
Temperature C
Pressure bar
Enthalpy kcal/mol
Entropy cal/mol-K
Density kmol/cum

Pump
1

10
0
0
10
50
1
?
?
?

0
9
6
15
80
1
?
?
?

?
?
?
?
?
1
?
?
?

?
?
?
?
?
10
?
?
?

65

Setup Specification

Select Flowsheet

66

Reveal Model Library

View|| Model Library


or press F10

67

Adding a Mixer

Click one of icons


and then click again on the flowsheet window
Remark: The shape of the icons are meaningless

68

Adding Material Streams

Click Materials and then click


again on the flowsheet window

69

Adding Material Streams (contd)

When clicking the mouse on the flowsheet window,


arrows (blue and red) appear.

70

Adding Material Streams (contd)


When moving the mouse on the arrows, some description appears.

Red arrow(Left) Feed


(Required; one ore more
if mixing material
streams)

Red arrow(Right):
Blue arrow: Water
Product (Required; if
decant for Free water
mixing material streams) of dirty water.

71

Adding Material Streams (contd)

After selecting Material Streams, click and pull a stream line.


Repeat it three times to generate three stream lines.

72

Reconnecting Material Streams


(Feed Stream)
Right Click on the stream and
select Reconnect Destination

73

Reconnecting Material Streams


(Product Stream)

Right Click on the stream and


select Reconnect Source

B1

74

Specifying Feed Condition

Right Click on the stream


and select Input

75

Specifying Feed Condition (contd)


1

76

Specifying Input of Mixer

Right Click on the block and select Input

77

Specifying Input of Mixer (contd)

Specify Pressure and valid phase

78

Run Simulation
Click to run the simulation

Run

Start or continue calculations

Step

Step through the flowsheet one block at a time

Stop

Pause simulation calculations

Reinitialize

Purge simulation results

Check simulation status


Required Input Complete means the input is ready to run simualtion
79

Status of Simulation Results


Message
Results available

Results with warnings

Means
The run has completed normally, and results are
present.
Results for the run are present. Warning
messages were generated during the
calculations. View the Control Panel or History
for messages.

Results with errors

Results for the run are present. Error messages


were generated during the calculations. View the
Control Panel or History for messages.

Input Changed

Results for the run are present, but you have


changed the input since the results were
generated. The results may be inconsistent with
the current input.
80

Stream Results

Right Click on the block and


select Stream Results

81

Pull down the list and select


Full to show more properties
results.

Enthalpy and Entropy

Substream: MIXED
Mole Flow kmol/hr
WATER
BUOH
BUAC
Total Flow kmol/hr
Total Flow kg/hr
Total Flow cum/hr
Temperature C
Pressure bar
Vapor Frac
Liquid Frac
Solid Frac
Enthalpy kcal/mol
Enthalpy kcal/kg
Enthalpy Gcal/hr
Entropy cal/mol-K
Entropy cal/gm-K
Density kmol/cum
Density kg/cum
Average MW
Liq Vol 60F cum/hr

10
0
0
10
180.1528
0.18582
50
2
0
1
0
-67.81
-3764.03
-0.6781
-37.5007
-2.0816
53.81564
969.5038
18.01528
0.1805

0
9
6
15
1364.066
1.74021
80
1
0
1
0
-94.3726
-1037.77
-1.41559
-134.947
-1.48395
8.619647
783.851
90.93771
1.617386

10
9
6
25
1544.218
1.870509
70.08758
1
0
1
0
-83.7476
-1355.82
-2.09369
-95.6176
-1.54799
13.36534
825.5604
61.76874
1.797886
82

Change Units of Calculation Results

83

Setup Defining Your Own Units Set

84

Setup Report Options

85

Stream Results with Format of


Mole Fraction

86

Add Pump Block

87

Add A Material Stream

88

Connect Streams

89

Pump Specification
1. Select Pump or turbine

2. Specify pump outlet specificatio


(pressure, power)

3. Efficiencies (Default: 1)

90

Run Simulation
Click to generate the results

Check simulation status


Required Input Complete
91

Block Results (Pump)

Right Click on the block and select Results

92

93

Streams Results

94

Calculation Results
(Mass and Energy Balances)
1
2

3
Mixer

Pump
1

Mole Flow kmol/hr


WATER
10
0
10
BUOH
0
9
9
BUAC
0
6
6
Total Flow kmol/hr
10
15
25
Temperature C
50
80
70.09
Pressure bar
1
1
1
Enthalpy kcal/mol -67.81 -94.37 -83.75
Entropy cal/mol-K -37.50 -134.95 -95.62
Density kmol/cum 969.50 783.85 825.56

4
10
9
6
25
71.20
10
-83.69
-95.46
824.29

95

Exercise
1
2
3

4
Mixer

Mole Flow kmol/hr


Water
Ethanol
Methanol
Total Flow kmol/hr
Temperature C
Pressure bar
Enthalpy kcal/mol
Entropy cal/mol-K
Density kmol/cum

5
Pump

10
0
0
10
50
1
?
?
?

0
5
0
15
70
1
?
?
?

0
0
15
15
40
1
?
?
?

?
?
?
?
?
1
?
?
?

?
?
?
?
?
4
?
?
?

?
?
?
?
?
2
?
?
?

Please use Peng-Robinson EOS to solve this problem.

96

Example 2: Flash Separation


120
T-x
T-y

Saturated Feed
P=1atm
F=100 kmol/hr
zwater=0.5
zHAc=0.5

T=105 C
P=1atm

T ( C)

115
110
105
100
0.0

What are flowrates and compositions of the two outlets?

0.2

0.4

0.6

xWater and yWater

0.8

1.0

Input Components

Thermodynamic Model: NRTL-HOC

Check Binary Parameters

Association parameters of HOC

Binary Parameters of NRTL

Binary Analysis

T-xy plot
1. Select analysis type (Txy)

2. Select two component

3. Select compositions basis

2. Select phase (VLE, VLLE)

5. Specify pressure

6. Select property method

4. Specify composition range


7. click Go to generate the results

Calculation Result of T-xy

Data results

Generate xy plot

Generate xy plot (contd)

Add Block: Flash2

Add Material Stream

Specify Feed Condition

Saturated Feed
(Vapor fraction=0)
P=1atm
F=100 kmol/hr
zwater=0.5
zHAc=0.5

Block Input: Flash2

Flash2: Specification

T=105 C
P=1atm

Required Input Complete


Click to run simulation

**Before running simulation, property


analysis should be closed.

Stream Results

Stream Results (contd)


42.658 kmol/hr
zwater=0.501
zHAc=0.409

Saturated Feed
P=1atm
F=100 kmol/hr
zwater=0.5
zHAc=0.5

T=105 C
P=1atm

57.342 kmol/hr
zwater=0.432
zHAc=0.568

HEAT EXCHANGE

2000.4 MPa
10000kg/hr
50% 20% 10%

201.0 MPa
60000 kg/hr

COMPONENTS SPECIFICATION

117

Thermodynamic Model NRTL

118

ADD BLOCK: HEATX

Feeds Conditions
CLD-IN

HOT-IN

BLOCK INPUT

Check result

122

Check result

123

Introduction to Aspen Plus


Part 5: Running simulation

Reactor Systems
(RGIBBS, RPLUG,RCSTR)
124

Equilibrium Reactor: RGIBBS

RGIBBS unit predicts the product by


minimizing GIBBS energy in the system

It is very Useful When:


1. Reaction Kinetics are unknown.
2. There are lots of products
125

Equilibrium Reactor: RGIBBS

Reactions:
CO 3H 2 CH 4 H 2O
CO2 4 H 2 CH 4 2 H 2O
CO H 2O CO2 H 2

Fresh Feed
Flow rate
1000 (kmol/h)
CO
0.2368
H2
0.7172
H2O
0.0001
CH4
0.0098
CO2
0.0361

T=300 k

P=470 psia
126

Equilibrium Reactor: RGIBBS

127

Equilibrium Reactor: RGIBBS


Inside the Block:

Check result

129

KINETICS REACTORS: RPLUG


Reaction :Exothermic & reversible
CO H 2O CO2 H 2

H 41.09( KJ / mol )

kmol
Rate k f YCOYH 2O k rYCO2 YH 2 (
)
kgcat s
47400
k f 51.545 exp(
)
RT
85458
k r 3922.1exp(
)
RT
Rate [=] Kmol/Kgcat/s
Activation Energy [=] KJ/Kmol

KINETICS REACTORS: RPLUG


Reaction :Exothermic & reversible
CO H 2O CO2 H 2
Fresh Feed
Flow rate
200 (mol/h)
CO
0.030
H2
0.430
H2O
0.392
CO2
0.148

H 41.09( KJ / mol )

Catalyst Loading = 0.1865 Kg


Bed Voidage = 0.8928
Feed Temperature = 583K
Feed Pressure = 1 bar
Reactor Length = 10 m
Reactor Diameter = 5m

KINETICS REACTORS: RPLUG


Feed Stream:

KINETICS REACTORS: RPLUG


Reaction Setting:

KINETICS REACTORS: RPLUG


Reaction Setting:

KINETICS REACTORS: RPLUG


RPLUG Setting:

KINETICS REACTORS: RPLUG


RPLUG Setting:

KINETICS REACTORS: RPLUG


RPLUG Setting:

Check result

138

Check result

139

Check result
Select Reactor Length column
Plot -> x-Axis variable

Select Temperature Column

Plot -> y-Axis variable

Display Plot

140

TEMPERATURE K
585.0 587.5 590.0 592.5 595.0 597.5 600.0 602.5 605.0 607.5

Check result

0.0

Block B2 (RPlug) Profiles Process Stream

Temperature MIXED

0.5

1.0

1.5

2.0

2.5

3.0

3.5

4.0 4.5 5.0 5.5 6.0


Reactor length MIXED meter

6.5

7.0

7.5

8.0

8.5

9.0

9.5

10.0

141

Check result

142

Check result
Select Reactor Length column
Plot -> x-Axis variable

Select all other columns

Plot -> y-Axis variable

Display Plot

143

Check result

0.35

0.4

0.45

0.5

Block B2 (RPlug) Profiles Process Stream

fraction MIXED CO
fraction MIXED H2O
fraction MIXED CO2
fraction MIXED H2

0.05

0.1

0.15

0.2

0.25

0.3

Mole
Mole
Mole
Mole

0.0

0.5

1.0

1.5

2.0

2.5

3.0

3.5

4.0
4.5 5.0 5.5
6.0
Reactor length MIXED meter

6.5

7.0

7.5

8.0

8.5

9.0

9.5

10.0

KINETICS REACTORS: RCSTR


Reaction :Exothermic & Irreversible
Aniline + Hydrogen Cyclohexylamine (CHA)

C6H7N + 3H2 C6H13N

Reactor Conditions
Reactor :
Reactor

Pressure

595 psi

Temperature

250 F

Volume

1200 ft3

condition

Reactor type
Reactor liquid level

Vertical cylindrical vessel

80%

Reactor Conditions Input

Reaction Kinetics
Reaction rate :

RCHA kVRCACH

Where

ft 3

VR: reactor volume


lbmole 3
ft
CA: concentration of Aniline lbmole
ft
CH: concentration of Hydrogen
Reaction kinetics :

k k0 exp( E

E 2000 Btu

k0 10

RT

lbmole

Where
T : temperature (R)
E : activity energy

Reaction Kinetics Input

Reaction Kinetics Input

Reaction Kinetics Input

Feeds Conditions
Two fresh feed stream :
Aniline feed

Hydrogen feed

mole rate

100 lbmolhr 1

400 lbmolhr 1

temperature

100 F

100 F

650 psia

650 psia

pressure

Feeds Conditions

Check result

Question:

(1) Compare the conversion between RSTOIC and RCSTR.


(2) Compare the net duty inside the RSTOIC and RCSTR
154

Introduction to Aspen Plus


Part 6: Running simulation

Distillation Process
(DSTWU, RADFRAC)
155

Distillation Separation
1
2

RR ?

xwater=0.99

20
Saturated Feed
P=1.2atm
F=100 kmol/hr
zwater=0.5
zHAc=0.5

39

QR ?
40
xHAc=0.99

There are two degrees of


freedom to manipulate
distillate composition and
bottoms composition to
manipulate the distillate and
bottoms compositions.
If the feed condition and the
number of stages are given,
how much of RR and QR are
required to achieve the
specification.

Distillation Separation
Example :
A mixture of benzene and toluene containing 40 mol% benzene
is to be separated to dive a product containing 90 mol%
benzene at the top, and no more than 10% benzene in bottom
product. The feed enters the column as saturated liquid, and
the vapor leaving the column which is condensed but not
cooled, provide reflux and product. It is proposed to operate
the unit with a reflux ratio of 3 kmol/kmol product. Please
find:
(1) The number of theoretical plates.
(2) The position of the entry.
(Problem is taken from Coulson & Richardsons Chemical
Engineering, vol 2, Ex 11.7, p.564)

1. By what you learned in Material balance and


unit operation
From Overall Material Balance:
100 = D+B

xben=0.9

37.5

Saturated Feed
P=100 Kpa
F=100 kmol/hr
xben=0.4
xtol=0.6

From Benzene Balance:


100*0.4 = 0.9 * D+ 0.1* B
Thus, D=37.5 and B=62.5.

n
xben<0.1

62.5

1. By what you learned in Material balance and


unit operation
From thermodynamic phase equilibrium, and the calculation of operating line:

We can get the number of theoretical plate to be 7.

2. By the shortcut method in Aspen Plus (DISTWU)


(Add components)

Built in the components

2. By the shortcut method in Aspen Plus (DISTWU)


(Select property method)

Select NRTL

2. By the shortcut method in Aspen Plus (DISTWU)


(Select property method)

Check the binary parameters

2. By the shortcut method in Aspen Plus (DSTWU)

Add the unit DSTWU


The red arrows are the required material stream!

2. By the shortcut method in Aspen Plus (DSTWU)

Connect the required material stream

2. By the shortcut method in Aspen Plus (DSTWU)

Feed1 Stream specification

2. By the shortcut method in Aspen Plus


(Column Specification)

From the problem Assume no pressure drop


Inside the column

2. By the shortcut method in Aspen Plus


(Column Specification)

Light Key recovery


= (mol of light component in distillate) /
(mol of light component in feed)
= (37.5*0.9)/(100*0.4)
= 0.84375

2. By the shortcut method in Aspen Plus


(Column Specification)

Heavy Key recovery


= (mol of heavy component in distillate)
/ (mol of heavy component in feed)
= (37.5*0.1)/(100*0.6)
= 0.0625

2. By the shortcut method in Aspen Plus


(Column Specification)

Get results by varying the


number of stages. (Initial
Guess)

2. By the shortcut method in Aspen Plus (DSTWU)

RUN THE SIMULATION

2. By the shortcut method in Aspen Plus


(Stream Results)

Click right button on the unit, and select Stream


Results

2. By the shortcut method in Aspen Plus


(Stream Results)

The required product


quality

2. By the shortcut method in Aspen Plus


(RR vs number of stage)

For RR=3, at least 7


theoretical stages are
required.

3. More rigorous method in Aspen Plus (RADFRAC)

Add the unit RADFRAC


The red arrows are the required material stream!

3. More rigorous method in Aspen Plus (RADFRAC)

Connect the required material stream

3. More rigorous method in Aspen Plus (RADFRAC)


(Feed Specification)

Same as Case 2

3. More rigorous method in Aspen Plus (RADFRAC)


(Column Specification)

Double click left button on the unit.

3. More rigorous method in Aspen Plus (RADFRAC)


(Column Specification)
7 stages from previous
calculation.

RR=3 from the problem, distillate rate = 37.5


(kmol/h) from previous calculation

3. More rigorous method in Aspen Plus (RADFRAC)


(Column Specification)

Specify the feed stage.

3. More rigorous method in Aspen Plus (RADFRAC)


(Column Specification)

Specify the pressure at the top of column

3. More rigorous method in Aspen Plus (RADFRAC)


(Calculation of tray sizeTray Sizing)

3. More rigorous method in Aspen Plus (RADFRAC)


(Calculation of tray sizeTray Sizing)

*Calculation from 2th tray from the top to


2th tray from the bottom. (WHY??)
*Select a tray type.

3. More rigorous method in Aspen Plus (RADFRAC)


(Pressure drop calculation Tray Rating)

3. More rigorous method in Aspen Plus (RADFRAC)


(Pressure drop calculation Tray Rating)

*Calculation from 2th tray from the top to


2th tray from the bottom. (WHY??)
*Initial guess of the tray size

3. More rigorous method in Aspen Plus (RADFRAC)


(Pressure drop calculation Tray Rating)

3. More rigorous method in Aspen Plus (RADFRAC)


(Stream Results)

Click right button on the unit, and select Stream


Results

3. More rigorous method in Aspen Plus (RADFRAC)


(Stream Results)

Different from the shorcut method.


(WHY??)

Introduction to Aspen Plus


Part 7: Running simulation
(Additional)
Design, spec, and vary in RADFRAC
188

3. More rigorous method in Aspen Plus (RADFRAC)


(Design , Spec and Vary)

3. More rigorous method in Aspen Plus (RADFRAC)


(Design , Spec and Vary)

What do we want??
--- 90% Benzene at top.
Select Mole Purity

3. More rigorous method in Aspen Plus (RADFRAC)


(Design , Spec and Vary)

What do we want??
--- 90% Benzene at top.
Select Mole Purity
And the target is 0.9.

3. More rigorous method in Aspen Plus (RADFRAC)


(Design , Spec and Vary)

Select Benzene

3. More rigorous method in Aspen Plus (RADFRAC)


(Design , Spec and Vary)

Select the distillate stream

3. More rigorous method in Aspen Plus (RADFRAC)


(Design , Spec and Vary)

Add a Vary
(1 Design Spec

1 Vary)

3. More rigorous method in Aspen Plus (RADFRAC)


(Design , Spec and Vary)

Varying Reflux ratio to


reach the design target.

3. More rigorous method in Aspen Plus (RADFRAC)


(Design , Spec and Vary)

Specify the varying range.


(Should contain the initial value)

3. More rigorous method in Aspen Plus (RADFRAC)


(Design , Spec and Vary)

2nd Design Spec

3. More rigorous method in Aspen Plus (RADFRAC)


(Design , Spec and Vary)

What do we want??
--- 10% Benzene at bot.

Select Mole Purity

3. More rigorous method in Aspen Plus (RADFRAC)


(Design , Spec and Vary)

What do we want??
--- 10% Benzene at bot.
Select Mole Purity
And the target is 0.1.

3. More rigorous method in Aspen Plus (RADFRAC)


(Design , Spec and Vary)

Select the Benzene

3. More rigorous method in Aspen Plus (RADFRAC)


(Design , Spec and Vary)

Select the bottom stream

3. More rigorous method in Aspen Plus (RADFRAC)


(Design , Spec and Vary)

2nd Vary

3. More rigorous method in Aspen Plus (RADFRAC)


(Design , Spec and Vary)

Varying distillate rate to


reach the design target.

Specify the varying range.


(Should contain the initial value)

3. More rigorous method in Aspen Plus (RADFRAC)


(Design , Spec and Vary)

RUN THE SIMULATION,


and click right button on
the unit, select Stream
results

3. More rigorous method in Aspen Plus (RADFRAC)


(Stream Results)

The required product


quality

3. More rigorous method in Aspen Plus (RADFRAC)


(Column Results--top)

Calculated Reflux Ratio = 6.14


(from problem: 3)

3. More rigorous method in Aspen Plus (RADFRAC)


(Column Results--bottom)

The required heat duty for


separation is 2341.8 (KW)

3. More rigorous method in Aspen Plus (RADFRAC)


(Profile Inside the Column)

T : Temperature
P : Pressure
F : Liquid and vapor flow rate.
Q: Heat Duty

3. More rigorous method in Aspen Plus (RADFRAC)


(Profile Inside the Column)

You can select the vapor or


liquid composition profile.
(also in mole or mass basis)

3. More rigorous method in Aspen Plus (RADFRAC)


(Plotting Temp. Profile)

Select the column Stage

Click Plot

Select X-axis variable

3. More rigorous method in Aspen Plus (RADFRAC)


(Plotting Temp. Profile)

Select the column Temp.

Click Plot

Select Y-axis variable

3. More rigorous method in Aspen Plus (RADFRAC)


(Plotting Temp. Profile)

Then, select Display


Plot

3. More rigorous method in Aspen Plus (RADFRAC)


(Plotting Temp. Profile)

Exercise
Example:
Typically, 90 mol% product purity is not enough for a product to
sale. In the same problem, assume the number of stages
increase to 10. Try the following exercises:
(1) Is it possible to separate the feed to 95 mol% of benzene in
the distillate, and less than 5% of benzene in the bottom
product? If yes, what is the RR and Qreb?
(2) As in (1), is it possible to separate the feed to 99 mol% of
benzene in the distillate, and less than 1% of benzene in the
bottom product? If yes, what is the RR and Qreb?
(3) As in (2), if no, how many number of stages is required to
reach this target?
(Hint: Use design, spec, and vary to do this problem)

Thanks for your attention!


PSE Laboratory
Department of Chemical Engineering
Nation Taiwan University
( room 402)

215

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