840D Manual Turn

SINUMERIK
ManualTurn
Short Guide
09.98
EASYSTEP
Halt: M0/M1 active
Graphic
PART_3
X
Z
83.148
2.098
Retraction
Retraction
T
F
0.000
mm
0.000
mm
1
R.TR.
120%
mm/min
EASYSTEP
PART_3
X
Z
83.148
2.098
mm
mm
PART_3
Stock removal
T1
Stock removal
PART 13 T1
3
4
Stock removal
Undercut G DIN
PART 13 T2
T3
Groove
T3
Groove
Longit. thread
END 8
T
F
S
Published by Siemens AG
Automation and Drives
Motion Control Systems
P.O. Box 3180, D91050 Erlangen
1
0
120%
mm/rev
0.240
115%
Rev/min
172.5
STOCK REMOVAL
Groove
PART_3
X
Z
Test run
feedrate
T4
End of program
P
B1
83.148
2.098
mm
T1
EASYSTEP New
editor
T
EASYST F
Off
S
0%
Siemens Aktiengesellschaft
Alternat.
GWE-570093101824
mm
END
Siemens AG 1998 All Rights Reserved

Subject to change without prior notice
Order No.: 6FC5298-2AD40-0BP0

Printed in the Federal Republic of Germany
END
120%
mm/rev
115%
Rev/min
50%
B2
1
0.240
172.5
100%
Reference point, top

T
F
0.300 mm/min
S
160 rev/min
Pos. Reference point
X0
60.000 abs
Z0
-60.000 abs
B1
4.000 inc
T1
3.000 inc
1
2
R1
R2
R3
R4
D
U
BS
N 2 P
15.000
15.000
0.500
0.000
0.000
0.500
0.000
0.100
3.000
10.000
inc
inc
inc
inc
Accept
Page 6
Page 7
Call the "STRAIGHT" mode
Set workpiece zero

Select tool
Measure tool with scratching
Set spindle speed or limit
Direction keys/universal control stick

Handwheels
Page 9 Traverse increment
Page 10 Face/longitudinal turning, conventional
Page 11 Taper turning, conventional
Page 8
Call the "STOCK REMOVAL" mode

Call the "CONTOUR" mode
Call the "EASYSTEP Programming" mode
Switch to CNC mode
Call the "Messages/Alarms" menu

Return jump to higher-level menu
Call the extended softkey menu
Control the cursor

Change between alternative parameters
Accept single values/Call a selection
Edit input fields, calculator
Change sign
Change screen display (e.g. help display)
Acknowledge messages/alarms
Abort
Alternat.
Accept
Close input screenform without accepting values

Close input screenform and accept values
Page 12 Face/longitudinal turning, automated

Taper turning, automated
Page 13 Radii machining
Example for blank machining
Page 14 Stock removal
Grooving
Page 15 Multiple grooves in a taper
Page 16 Thread cutting
Post-cutting
Page 17 Undercut
Tapping
Drilling a circle of holes
Cycle Machining
Call the "CYCLE" mode
Page 18 Create contour

Page 19 Load contour
Modify programmed contour
Page 20 Simulation before machining
Simulation during machining
Page 21 Zoom in/Zoom out
Page 22 Create new program (example)
Page 23 Add new step
Open existing program
Page 24 Copy, insert or delete step
Page 25 Modify program step
Continue program at modified position
Page 26 Teach movem. w. handwheel/univ. ctrl. stick
Teach movements in MANUAL mode
Page 27 Teach cycles
Continue program with Teach In
Simulation
Call the "CIRCLE" mode
Programming
Call the "CONICAL" mode
Page 28 Select the program to edit

Correct program
Page 29 Select search in program
Start program in trace mode
Page 30 Changeover to G code
Insert G code block in program
Page 31 Insert cycle in G code
Modify cycle in G code
Page 32 Change screen display
Tips& Programm.
Tricks in G Code
Call the "MANUAL" mode
Contents
Manual Machining
Overview of Pushbuttons
Page 6
Page 7
Call the "STRAIGHT" mode
Set workpiece zero

Select tool

Handwheels
Page 8
Call the "STOCK REMOVAL" mode

Call the "CONTOUR" mode
Call the "EASYSTEP Programming" mode
Switch to CNC mode
Call the "Messages/Alarms" menu

Return jump to higher-level menu
Call the extended softkey menu
Control the cursor

Accept single values/Call a selection
Edit input fields, calculator
Change sign
Change screen display (e.g. help display)
Acknowledge messages/alarms
Abort
Alternat.
Accept
Close input screenform without accepting values

Close input screenform and accept values

Grooving
Post-cutting
Page 17 Undercut
Tapping
Cycle Machining
Call the "CYCLE" mode

Page 23 Add new step
Simulation
Call the "CIRCLE" mode
Programming
Call the "CONICAL" mode
Page 28 Select the program to edit

Correct program
Start program in trace mode
Page 30 Changeover to G code
Tips& Programm.
Tricks in G Code
Call the "MANUAL" mode
Contents
Manual Machining
Overview of Pushbuttons
Operating Concept
Manual mode
MANUAL: conventional feed forward
for face, longitudinal and taper turning
Single-cycle machining
i Do not press
Accept
STRAIGHT
TAPER
CIRCLE
CYCLE
in the input screenform
eters
le param
c
y
c
t
e
S
STOCK REMOVAL
CONTOUR
EASYSTEP programming
i For single cycle machining in program:

Finished program
EASYSTEP
PART_3
X
Z
83.148
2.098
mm
mm
PART_3
Stock removal
Stock removal
Stock removal
PART 13 T2
Undercut G DIN
T3
T
F
S
PART 13 T1
Groove
Groove
Longit. thread
END 8
T1
This publication was produced using Designer 6.0

The reproduction, transmission or use of this document or its contents
is not permitted without express written authority. Offenders will be
liable for damages. All rights, including rights created by patent grant
or registration of a utility model or design, are reserved.
T3
T4
End of program
1
120%
mm/rev
0
0%
115%
Rev/min
50%
EASYSTEP New
editor
Siemens AG 1998. All rights reserved.
0.240
Other functions not described in this documentation might be executable

in the control. This does not, however, represent an obligation to supply
such functions with a new control or when servicing.
172.5
100%
EASYSTEP Special
off
function
Step
search
Single
step
G code
Extended softkey menu

Preset
Tool
We have checked that contents of this publication correspond to the

hardware and software described. Deviations cannot be ruled out,
however. The data in this publication is checked regularly, and any
necessary corrections included in subsequent editions. We are grateful
for any suggestions for improvement we receive.
Subject to change without prior notice.
Spindle
Offset

33
Tips & Tricks

Change screen view
1 Toggle
between
EASYSTEP and
Grundmen
program graphics (program overview)
P 0
1
2
3
4
5
6
7
END 8
Handwheels
Universal control stick

X-
Z-
PART_3
Stock removal
Stock removal
Stock removal
Undercut G DIN
Groove
Groove
Longit. thread
End of program
X+
T1
PART 13 T1
PART 13 T2
T3
T3
T4
STOCK REMOVAL
Stock removal
-80
Z+
-60
-40
-20
X
Z
-30
83.148
2.098
-20
-10
40
50
60
70
T
F
S
120%
mm/rev
0
0%
Reference point for dimensioning

T
3
F
0.120 mm/rev
S
180 rev/min
Position
Paral. Z axis
X0
70.000 abs
Z0
0.000 abs
X1
40.000 abs
Z1
-30.000 abs
0.240
115%
Rev/min
172.5
50%
100%
40
END
D
UX
UZ
2.000 inc
0.000 inc
0.100 inc
Alternat.
Start cycle
with NC Start
Accept
80
2 Toggle between programming graphics

and help display (input screenform)
P
-40
-20
Press
EASYSTEP
Off
STOCK REMOVAL
Stock removal
PART_3
-20
20
X
83.148
CONTOUR
Z X
83.148
CONTOUR
Z X
83.148
CYCLE
T
F
Z X
83.148
STOCK
REMOVAL
S T
F
Z X
83.148
STOCK
REMOVAL
S T
Z X
F
83.148
S T
Z
2.098
F
S T
F
CYCLE
S T
F
X
83.148
S
Z
2.098
Z
Straight
PART_3
-80
-60
-40
-20
Call help
display
with
Stock removal
PART13
20
-30
-20
Groove
PART_3
0%
Undercut thread DIN

PART_3
40
-10
-80.0
-78.0
-76.0
-74.0
-72.0
END
0%
60
Groove
PART_3
B1
U
mm
0%
Press
80
Delete
Element
0%
END
B2
Longit. Thread
PART_3
0%
PMILL_TEIL_15
-40
Z1
to accept
cycle in
program
-20
Alternat.
mm
20
0%
mm
Alternat.
Accept
T1
mm
40
END
T
F
S
60
Alternat.
120%
mm/rev
0
0%
115%
Rev/min
50%
R
Alternat.
0.240
172.5
100%
80
Infeed depth of cut const.

T
4
P
1.000 mm/rev
S
400 rev/min
LINEAR
External
X0
40.000 abs
Z0
-17.000 abs
Z1
-39.000 abs
Stop
Turn WT
Noncut
W
R
K
15.000
0.000
1.100
29.000
8
0.240
0.000
2.000
0.000
AS
E
U
V
Q
Sync.
Point
Single
Cycle
inc
inc
inc
inc
inc
inc
Accept
END
Graphic
32
Teach
In
Directory
Setup
Set workpiece zero
Insert cycle in G Code
1 Traverse workpiece zero
i Precondition: a program is loaded in the
2 Press
and
G code editor.
Preset
3 Select axis
45.917
mm
28.367
mm
Select the desired NC block where the

cycle is to be inserted
Select the cycle:
Set the parameter and press

Accept
to confirm
4 Enter reference 7 8 9
value
4 5 6
Modify cycle in G Code
1 2 3
0
i Precondition: a program is loaded in

the G code editor.
Select tool
1
Press
and
Tool
2 Select tool
Number
2
Length Z
Length X
Select the desired NC block

E_GROOV(3,0.12,95,180,96,1,0,30,90,-60,90,4,3,0,15
,15,0.5,0,0,0.5,0.1,2,10,3,1,5.608,3,0,1) LF
E_GROOV(3,0.12,95,180,96,1,0,38,85,90,-80,90,6,6,3
0.579,16,16,16,0.5,0,0,-0.5,0,1,30,3,2,8.073,1.23,0,0
) LF
Call tool list
Radius
Press
Support
Pos.
B1
1
2
3
127.830
24.580
0.200
142.620
24.330
0.400
260.450
24.880
0.500
Set tool point direction
B2
Pos.
Alternat.
Press
Changeover to
Select
The desired tool is selected

T
3
F
0.120 mm/rev
S
180 m/min
X0
60.000 abs
Z0
-60.000 abs
B1
4.000 inc
T1
3.000 inc
1
2
R1
R2
R3
R4
D
U
BS
N 2 P
15.000
15.000
0.500
0.000
0.000
0.500
0.000
0.100
3.000
10.000
inc
ink
inc
inc
Make changes and press

Accept
to confirm
31
Programming in G Code
Switch to G code
Measure tool with scratching method
i Precondition: current program is open in
i Precondition: the tool to be measured

is selected.
EASYSTEP.
1
Press
G code
Press
Tool
and
Measure
current block
E_ROUGH(1,0.2,95,150,96,1,5,43.5,90,1,90,-0.8,90,
0,90,44.3,91,0,0,0,2,0,0.1,1,90,90,0) LF
7
Kreistasche
E_ROU_GP(1,0.2,95,160,96,"CONTOUR_13",42.5,90,0,90
,1,1,3,0.2,0.1,0) LF
E_ROU_GP(2,0.1,95,100,96,"CONTOUR_13",0,90,0,90,2,
1,3,0.2,0.1,0) LF
Traverse to workpiece and scratch
Save traversed position

Press
The control notes the position.
2 Call the G code editor

Press
Editor
Cycles with syntax E_Name(Par 1,...,Par n),

e.g. E_ROUGH(1,..,0) must not be changed.
This means that the cycle cannot be reused.
Save
pos. X
Retract tool and measure the diameter

of the workpiece
Enter diameter in X
Workpiece dimension:
6 Press
Insert G code block into program
Precondition: a program is loaded in the

G code editor.

G code block is to be inserted
The values are saved. The measurement

is completed.
i Apply the same principle to Z.

E_ROU_GP(2,0.1,95,100,96,"CONTOUR_13",0,90,0,90,2,
1,3,0.2,0.1,0)L F
E_UCUT_D(3,0.1,95,180,97,3,1,20,90,-40,90,30,20,90
,1,0.1,0) LF
E_GROOV(3,0.12,95,180,96,1,0,30,90,-60,90,4,3,0,15
,15,0.5,0,0,0.5,0.1,2,10,3,1,5.608,3,0,1) LF
Insert G code, e.g. approach a position

in rapid traverse mode:
2 Select spindle function
G0 X40 Z30 LF
i Precondition: spindle not active

Press
and
Spindle
Max. spindle speed rev/min

500.000 rev/min
Limit for m/min
0.000 rev/min
Orientation/Stop pos.
0.000
3 Enter max. spindle

speed or limit
30
7 8 9
4 5 6
1 2 3
0
Traversing Axis
Select search run in program
i Precondition:
MANUAL is selected.
1 Select direction
Call EASYSTEP
2 Call extended softkey menu
X-
XZ-
Z+
or
Z-
XZ
off
X+
X+
Press
Select program and press

Press this key to switch to the
step display.
2 Press fixed feedrates
6
The selected axis is traversed until the
fixed key is pressed.
Select search destination

by
Handwheels
1
Press
to release the handwheel
Z
X
Press
to set the handwheel

factor
1
10
Directory
3
Z+
Press
Stock removal
Undercut G DIN
CONTOUR_13 T2
T3
Groove
T3
Step
Search
Press NC Start to start the step search
Press NC Start to start the program

at the selected step.
100
Start program in single steps

3 Traverse the axis with active handwheel
i Precondition: program is selected.

1
2
Press
Single
Step
One step in the program is started

each time you press NC Start.
29
Install Program
Select program for machining
Call EASYSTEP
Traverse increment
1
Press
Select axis direction
increment
X-
3
4
Press
X-
Directory
Z-
Z+
oder
Z-
Select program
XZ
off
Z+
X+
X+
Name
CONTOUR_1
3 Select size of increment
Back
Forward
CONTOUR_2
and press
4 Enter infeed speed
Correct program
7 8 9
4 5 6
1 2 3
0
Press NC Start to initiate

increment
i Precondition: program is being executed

1
Stop program sequence
Abort program
3 Select program step and

press
4 Enter changes and press
Accept
Press
28
to confirm
Step
search
to continue machining
Press NC Start twice to start

the step search
Turning in Manual Mode

Face/longitudinal turning, conventional
Teach cycles
i Precondition: "Teach In" function is
Call MANUAL mode
1
2
Press
selected and a program name has

been assigned.
Straight
1 Select Manual or Single-cycle mode:

3
Enter T, F and S
parameters
7 8 9
4 5 6
1 2 3
0
Enter parameters
7 8 9
4 5 6
1 2 3
0
XZ-
Z+
Press NC Start
X+
Each time NC Start is pressed, the traversing

movements executed are stored. The counter in the "Teach In" status field (see below)
indicates the number of steps that have
been saved.
Teach 4
Initiate feedforward movement:

Press NC Start to activate
the universal control stick
with the programmed feedrate.
Halt feedforward movement:

Universal control stick in center position
Press NC stop to deactivate the
universal control stick.
Teach 5

1
Press
Select program
Teach
In
and
Continue
teach
PART_1
PART_2
PART_3
PART_4
and press
3 Teach movements/cycles
4
Press NC Start
i The traversing movements are appended

at the end of the program.
10
27
Teach Progam
Teach using handwheel/universal control stick
Press
Press
1
Teach
In
and
Teach
new
3 Enter program name and press
OK
Taper turning, conventional

Call MANUAL mode
Press
Enter T, F, and S
parameters and
angle
to confirm
Conical
4 Execute manual machining step with

handwheel or universal control stick
5
Press NC Start
7 8 9
4 5 6
1 2 3
0
XZ-
Z+
Save movements as:
Teach ra-
Select pid travers
Teach
feed
X+
No
teaching

Press NC Start to
activate the universal
control stick with the
programmed feedrate.

Precondition: "Teach In" function is

been assigned.
Select MANUAL mode
X-

Z-
Z+
X+
26
Press NC Start
Programmed spindle speeds are multiplied
by the percentage value of the relevant
override at the end of the movement and
stored.
11
Turning Simple Contours

Face/longitudinal turning, automated
Do not press
in the input
screenform!
Accept
Edit program step
i Precondition: current program is selected

but is not started.
Call STRAIGHT
1
Press face turning in X or

longitudinal turning in Z
X
Z
Select step
Enter parameters and

to accept
press
Stock removal
Undercut G DIN
Groove
and press

feedforward movement

Accept
to confirm
i Precondition: see above
Call CONICAL
XZ
Select
3 Enter parameters and

to accept
press
4

1
12
Select step at which machining is to start

3
Stock removal
T13 T2
Undercut G DIN
T3
Groove
T3

Radii machining
Precondition: current program is opened.
Press
Step
search
Press NC Start twice
Call CIRCLE
Angle
Select
Radius
IC

press
to accept
The parameters are converted automatically
on changeover of the softkeys.
25
Edit Program
Copy, delete or insert step
i Do not press Accept
EASYSTEP.
1
Call
1 Traverse reference point
EASYSTEP
editor
2 Select desired step

3
4
5
Press
1
2
3
4
Stock removal
Undercut G DIN
Groove
Mark
1.
Call MANUAL mode
2. Press
Ref.
point
3. Reference axes
T13 T2
T3
T3
to select several steps
Stock removal
Stock removal
Stock removal
Undercut G DIN
in the input
screenform!
4.
Press NC Start
Measure tools
Face/longitudinal turning
1.
T1
Contour_13 T1
Contour_13 T2
T3
Call MANUAL mode
2. Select axis direction and

enter parameters
Z-
XZ+
X+
Press
Copy
to copy the selection
3.

or
Press
Cut
to delete the selection

(it is also copied)
or
Z+
Press
Insert
to insert the
copied selection
i The entries are always copied behind the cursor!

2 Stock removal
3 Stock removal
Undercut G DIN
4 Einstich
T13 T1
T13 T2
T3
T3
X+
Turn chamfer
1.
Call CONICAL
2. Press
XZ
3.

and enter parameters
i You can also copy and insert steps from

one program to another.
Press
Directory
Z+
to change the program

X+
24
13
STOCK REMOVAL Mode

Stock removal
1
Insert new step
ii Precondition: current program is selected
Call STOCK REMOVAL
but is not started.
Select stock removal cycle
1
2
Select insert line (line after which the step

is to be inserted)
Call cycle auxiliary display
2 Stock removal
T13 T1
Press
3 Abspanen
Undercut G DIN
4 Groove
T13 T2
T3
T3
Enter tool,
feedrate and
speed
Call EASYSTEP
Press
Alternat.
Tool
T
F
S
1
0.300 mm/min
160 rev/min
Call mode, e.g.
cycle
Call turning cycle, e.g.
Undercut
Undercut
thread DIN
to select
Position of stock removal (inside,

outside, from/to chuck)
5 Enter parameters
Position
Paral. Z axis
Direction of stock removal (face,

longitudinal)
Position
Paral. Z axis
Type of machining (roughing,

finishing, complete machining)
Position
Paral. Z axis
4 Enter parameters (incl. reference point X0, Z0)

and press
NC Start for single cycle
to accept in current program
Accept
i Precondition: desired program

has been saved.
1
2
or
Accept
6 Press
7 8 9
4 5 6
1 2 3
0
Call EASYSTEP
Call extended softkey menu
3 Press
Directory
4 Select program
Name
BOLT_1
SHAFT_2
and press
14
23
Create Program
Create new program (example)
Grooving
i STOCK REMOVAL
PART_3
No program name:
continue at 1
With program name:

Switch to
and press
Drawing
Select grooving cycle
New
3
2
Press
Select
(1)
Enter parameters and press
Enter tool, feedrate and speed
Press
Pos.
Pos.
Parameters are set for the following cycles

and incorporated into the program with
Set param. for stock removal

cycle with straight line (2)
Set parameters for stock

removal cycle with radius (3)

removal cycle with slopes (4)
Set parameters for grooving

cycle with slopes (5)
Longit.
thread
Set parameters for

longitudinal thread (6)
Switch to EASYSTEP
0
1
2
3
4
5
6
END 7
22
Reference pt.
Reference point (groove, base/edge)
PART_4
Stock removal
Stock removal
Stock removal
Stock removal
Grooving
Long. thread
End of program
T1
T1
T2
T1
T3
Reference pt.
Type of machining (roughing, finishing,

complete machining)
Accept
to select

outside, from/to chuck
Enter program name and press
OK
i
Alternat.
to confirm
Accept
Call STOCK REMOVAL
Pos.
Reference pt.

or
Accept
Multiple grooving in a slope

1
Call STOCK REMOVAL
Press
Enter parameters (see above)

including angle of slope
0
-20.000
number and distance between grooves

N
2 P
20.000 inc
15
CYCLE Mode
Thread cutting
Zoom in/Zoom out
Call
Select thread form
CYCLE and
Thread
face
Thread
longitud.
Thread
The cursor moves with a smaller increment
Thread
taper
2
3 Press
Alternat.
to select
Zoom
+
or
Zoom
-
to change the display around

the cross-hair cursor.
LINEAR
EXTERNAL
Zoom in/Zoom out

Press
Cut segmentation (linear/degressive)

External/internal thread
Define cursor increment

Press Cursor
fine
To move the cross-hair, press
Press
Type of machining (roughing, complete

machining)
LINEAR

to fit the display of all travel paths
or
Accept
i The cycle can be stored under the "Directory"
Zoom
auto
Press
To
origin
to return to original display
softkey and called later as required.
Post-cutting
1
Stop spindle
Select thread and enter parameters
Position the thread tool accurately at

the start of the thread
Press
Sync
point
Press
Accept
left thread
Retract thread tool until the synchronization

point can be traversed without collision.
Accept
right thread
Press NC Start to start thread cycle

The angular offset is taken into account.
16
Noncuts are avoided by entering the

plunge depth E.
21
Simulation
Undercut
Simulation before machining

1
Press
Press
to prevent
axis movement
and
Graphic
Test run
Call
Select form of undercut
CYCLE and
Undercut
Undercut Undercut Undercut

Undercut
form F
form E
thread DI thread
Test run
3
4
Press feedrate ; the programmed feedrate

is replaced by the test feedrate

the simulation
The simulation is controlled on the
machine control panel via NC Start,
NC Stop, Reset and Feed Override.
Test run
2.
Press Reset
and
3. To delete the
screen contents, press

Test run
feedrate
again
Tapping
1 Call
Clear
screen
2 Press
and
Graphic
Press NC Start to start machining
Tap
NC Start or
feedrate are deactivated.

Press
Center
tap
CYCLE and
3 Enter parameters and press
i Precondition: test run and test run

1
to select:
Alternat.
undercut position/size, type of machining

and reference point
Deselect simulation:
1. Press
Press
Press
and
to confirm
Accept
Thread
tapping
Halt: M0/M1 active
NC Start or
Accept
to confirm
Drill circle of holes

END
i Precondition: a driven tool is used.

1 Call
2
The cross-hair cursor marks the zoom

center point and the measuring points.
20
You can activate the simulation at any

time during machining.
Press
CYCLE and
Circle
face
Drill circle
of holes
Circle
surface

NC Start or Accept
to confirm
17
Contours
Create contour
Load contour
Call CONTOUR
2 Enter start point and press

Accept
press
Call CONTOUR
Call contour directory
Press
to confirm
Enter contour name and
1i
and
Directory
Select contour
OK
Name
i The contour is saved under this name
BOLT_25
SHAFT_40
under "Directory".
and press
4 Program the contour elements in steps
i Precondition: desired program is loaded

in
Press
Accept
to confirm each element
EASYSTEP.
1 Select contour step

P 0
1
2
3
4
A symbol is created
for each contour
element.
Part_3
Stock removal
Stock removal
Stock removal
Undercut G DIN
T1
PART13 T1
PART13 T2
T3
and press
Press
Select desired
contour element
When the contour has been programmed

Stock
fully, select removal , set the parameters

and confirm the settings
Modify
contour
and press
6
Press NC Start to start the contour

4
Enter changes and press

Accept
to confirm

Stock

18
19
Contours
Create contour
Load contour
Call CONTOUR
2 Enter start point and press

Accept
press
Call CONTOUR
Call contour directory
Press
to confirm
Enter contour name and
1i
and
Directory
Select contour
OK
Name
i The contour is saved under this name
BOLT_25
SHAFT_40
under "Directory".
and press
4 Program the contour elements in steps
i Precondition: desired program is loaded

in
Press
Accept
to confirm each element
EASYSTEP.
1 Select contour step

P 0
1
2
3
4
A symbol is created
for each contour
element.
Part_3
Stock removal
Stock removal
Stock removal
Undercut G DIN
T1
PART13 T1
PART13 T2
T3
and press
Press
Select desired
contour element

Stock

Modify
contour
and press
6
Press NC Start to start the contour

4
Enter changes and press

Accept
to confirm

Stock

18
19
Simulation
Undercut
Simulation before machining

1
Press
Press
to prevent
axis movement
and
Graphic
Test run
Call
Select form of undercut
CYCLE and
Undercut
Undercut Undercut Undercut

Undercut
form F
form E
thread DI thread
Test run
3
4
Press feedrate ; the programmed feedrate

is replaced by the test feedrate

the simulation
The simulation is controlled on the
machine control panel via NC Start,
NC Stop, Reset and Feed Override.
Test run
2.
Press Reset
and
3. To delete the
screen contents, press

Test run
feedrate
again
Tapping
1 Call
Clear
screen
2 Press
and
Graphic
Press NC Start to start machining
Tap
NC Start or
feedrate are deactivated.

Press
Center
tap
CYCLE and
i Precondition: test run and test run

1
to select:
Alternat.
undercut position/size, type of machining

and reference point
Deselect simulation:
1. Press
Press
Press
and
to confirm
Accept
Thread
tapping
Halt: M0/M1 active
NC Start or
Accept
to confirm
Drill circle of holes

END
i Precondition: a driven tool is used.

1 Call
2
The cross-hair cursor marks the zoom

center point and the measuring points.
20
You can activate the simulation at any

time during machining.
Press
CYCLE and
Circle
face
Drill circle
of holes
Circle
surface

NC Start or Accept
to confirm
17
CYCLE Mode
Thread cutting
Zoom in/Zoom out
Call
Select thread form
CYCLE and
Thread
face
Thread
longitud.
Thread
The cursor moves with a smaller increment
Thread
taper
2
3 Press
Alternat.
to select
Zoom
+
or
Zoom
-
to change the display around

the cross-hair cursor.
LINEAR
EXTERNAL
Zoom in/Zoom out

Press
Cut segmentation (linear/degressive)

External/internal thread
Define cursor increment

Press Cursor
fine
To move the cross-hair, press
Press
Type of machining (roughing, complete

machining)
LINEAR

to fit the display of all travel paths
or
Accept
Zoom
auto
Press
To
origin
to return to original display
Post-cutting
1
Stop spindle
Select thread and enter parameters
Position the thread tool accurately at

the start of the thread
Press
Sync
point
Press
Accept
left thread
Retract thread tool until the synchronization

point can be traversed without collision.
Accept
right thread
Press NC Start to start thread cycle

The angular offset is taken into account.
16
Noncuts are avoided by entering the

plunge depth E.
21
Create Program
Create new program (example)
Grooving
i STOCK REMOVAL
PART_3
No program name:
continue at 1
With program name:

Switch to
and press
Drawing
Select grooving cycle
New
3
2
Press
Select
(1)
Enter tool, feedrate and speed
Press
Pos.
Pos.
Parameters are set for the following cycles

and incorporated into the program with
Set param. for stock removal

cycle with straight line (2)

removal cycle with radius (3)

removal cycle with slopes (4)
Set parameters for grooving

cycle with slopes (5)
Longit.
thread
Set parameters for

longitudinal thread (6)
Switch to EASYSTEP
0
1
2
3
4
5
6
END 7
22
Reference pt.
Reference point (groove, base/edge)
PART_4
Stock removal
Stock removal
Stock removal
Stock removal
Grooving
Long. thread
End of program
T1
T1
T2
T1
T3
Reference pt.
Type of machining (roughing, finishing,

complete machining)
Accept
to select

outside, from/to chuck
Enter program name and press
OK
i
Alternat.
to confirm
Accept
Call STOCK REMOVAL
Pos.
Reference pt.

or
Accept
Multiple grooving in a slope

1
Call STOCK REMOVAL
Press
Enter parameters (see above)

including angle of slope
0
-20.000
number and distance between grooves

N
2 P
20.000 inc
15
STOCK REMOVAL Mode

Stock removal
1
Insert new step
ii Precondition: current program is selected
Call STOCK REMOVAL
but is not started.
Select stock removal cycle
1
2
Select insert line (line after which the step

is to be inserted)
2 Stock removal
T13 T1
Press
3 Abspanen
Undercut G DIN
4 Groove
T13 T2
T3
T3
Enter tool,
feedrate and
speed
Call EASYSTEP
Press
Alternat.
Tool
T
F
S
1
0.300 mm/min
160 rev/min
Call mode, e.g.
cycle
Call turning cycle, e.g.
Undercut
Undercut
thread DIN
to select

outside, from/to chuck)
5 Enter parameters
Position
Paral. Z axis
Direction of stock removal (face,

longitudinal)
Position
Paral. Z axis
Type of machining (roughing,

finishing, complete machining)
Position
Paral. Z axis
4 Enter parameters (incl. reference point X0, Z0)

and press
Accept
i Precondition: desired program

has been saved.
1
2
or
Accept
6 Press
7 8 9
4 5 6
1 2 3
0
Call EASYSTEP
Call extended softkey menu
3 Press
Directory
4 Select program
Name
BOLT_1
SHAFT_2
and press
14
23
Edit Program
Copy, delete or insert step
i Do not press Accept
EASYSTEP.
1
Call
1 Traverse reference point
EASYSTEP
editor
2 Select desired step

3
4
5
Press
1
2
3
4
Stock removal
Undercut G DIN
Groove
Mark
1.
Call MANUAL mode
2. Press
Ref.
point
3. Reference axes
T13 T2
T3
T3
to select several steps
Stock removal
Stock removal
Stock removal
Undercut G DIN
in the input
screenform!
4.
Press NC Start
Measure tools
Face/longitudinal turning
1.
T1
Contour_13 T1
Contour_13 T2
T3
Call MANUAL mode
2. Select axis direction and

enter parameters
Z-
XZ+
X+
Press
Copy
to copy the selection
3.

or
Press
Cut
to delete the selection

(it is also copied)
or
Z+
Press
Insert
to insert the
copied selection
i The entries are always copied behind the cursor!

2 Stock removal
3 Stock removal
Undercut G DIN
4 Einstich
T13 T1
T13 T2
T3
T3
X+
Turn chamfer
1.
Call CONICAL
2. Press
XZ
3.

and enter parameters
i You can also copy and insert steps from

one program to another.
Press
Directory
Z+
to change the program

X+
24
13
Turning Simple Contours

Face/longitudinal turning, automated
Do not press
in the input
screenform!
Accept
Edit program step
i Precondition: current program is selected

but is not started.
Call STRAIGHT
1
Press face turning in X or

longitudinal turning in Z
X
Z
Select step

to accept
press
Stock removal
Undercut G DIN
Groove
and press


Accept
to confirm
Call CONICAL
XZ
Select
3 Enter parameters and

to accept
press
4

1
12
Select step at which machining is to start

3
Stock removal
T13 T2
Undercut G DIN
T3
Groove
T3

Radii machining
Precondition: current program is opened.
Press
Step
search
Press NC Start twice
Call CIRCLE
Angle
Select
Radius
IC

press
to accept
The parameters are converted automatically
on changeover of the softkeys.
25
Teach Progam
Teach using handwheel/universal control stick
Press
Press
1
Teach
In
and
Teach
new
3 Enter program name and press
OK
Taper turning, conventional

Call MANUAL mode
Press
Enter T, F, and S
parameters and
angle
to confirm
Conical
4 Execute manual machining step with

handwheel or universal control stick
5
Press NC Start
7 8 9
4 5 6
1 2 3
0
XZ-
Z+
Save movements as:
Teach ra-
Select pid travers
Teach
feed
X+
No
teaching

Press NC Start to
activate the universal
control stick with the
programmed feedrate.

Precondition: "Teach In" function is

been assigned.
Select MANUAL mode
X-

Z-
Z+
X+
26
Press NC Start
Programmed spindle speeds are multiplied
by the percentage value of the relevant
override at the end of the movement and
stored.
11
Turning in Manual Mode

Face/longitudinal turning, conventional
Teach cycles
i Precondition: "Teach In" function is
Call MANUAL mode
1
2
Press

been assigned.
Straight
1 Select Manual or Single-cycle mode:

3
Enter T, F and S
parameters
7 8 9
4 5 6
1 2 3
0
Enter parameters
7 8 9
4 5 6
1 2 3
0
XZ-
Z+
Press NC Start
X+
Each time NC Start is pressed, the traversing

movements executed are stored. The counter in the "Teach In" status field (see below)
indicates the number of steps that have
been saved.
Teach 4

Press NC Start to activate
the universal control stick
with the programmed feedrate.

Teach 5

1
Press
Select program
Teach
In
and
Continue
teach
PART_1
PART_2
PART_3
PART_4
and press
3 Teach movements/cycles
4
Press NC Start
i The traversing movements are appended

at the end of the program.
10
27
Install Program
Select program for machining
Call EASYSTEP
Traverse increment
1
Press
increment
X-
3
4
Press
X-
Directory
Z-
Z+
oder
Z-
Select program
XZ
off
Z+
X+
X+
Name
CONTOUR_1
3 Select size of increment
Back
Forward
CONTOUR_2
and press
4 Enter infeed speed
Correct program
7 8 9
4 5 6
1 2 3
0

increment
i Precondition: program is being executed

1
Stop program sequence
Abort program
3 Select program step and

press
4 Enter changes and press
Accept
Press
28
to confirm
Step
search
to continue machining
Press NC Start twice to start

the step search
Traversing Axis
Select search run in program
i Precondition:
MANUAL is selected.
1 Select direction
Call EASYSTEP
X-
XZ-
Z+
or
Z-
XZ
off
X+
X+
Press
Select program and press

Press this key to switch to the
step display.
2 Press fixed feedrates
6
The selected axis is traversed until the
fixed key is pressed.
Select search destination

by
Handwheels
1
Press
to release the handwheel
Z
X
Press
to set the handwheel

factor
1
10
Directory
3
Z+
Press
Stock removal
Undercut G DIN
CONTOUR_13 T2
T3
Groove
T3
Step
Search
Press NC Start to start the step search

at the selected step.
100

3 Traverse the axis with active handwheel
i Precondition: program is selected.

1
2
Press
Single
Step
One step in the program is started

each time you press NC Start.
29
Programming in G Code
Switch to G code
Measure tool with scratching method
i Precondition: the tool to be measured

is selected.
EASYSTEP.
1
Press
G code
Press
Tool
and
Measure
current block
E_ROUGH(1,0.2,95,150,96,1,5,43.5,90,1,90,-0.8,90,
0,90,44.3,91,0,0,0,2,0,0.1,1,90,90,0) LF
7
Kreistasche
E_ROU_GP(1,0.2,95,160,96,"CONTOUR_13",42.5,90,0,90
,1,1,3,0.2,0.1,0) LF
E_ROU_GP(2,0.1,95,100,96,"CONTOUR_13",0,90,0,90,2,
1,3,0.2,0.1,0) LF
Traverse to workpiece and scratch
Save traversed position

Press
The control notes the position.
2 Call the G code editor

Press
Editor
Cycles with syntax E_Name(Par 1,...,Par n),

e.g. E_ROUGH(1,..,0) must not be changed.
This means that the cycle cannot be reused.
Save
pos. X
Retract tool and measure the diameter

of the workpiece
Enter diameter in X
Workpiece dimension:
6 Press
Insert G code block into program
Precondition: a program is loaded in the

G code editor.

G code block is to be inserted
The values are saved. The measurement

is completed.
i Apply the same principle to Z.

E_ROU_GP(2,0.1,95,100,96,"CONTOUR_13",0,90,0,90,2,
1,3,0.2,0.1,0)L F
E_UCUT_D(3,0.1,95,180,97,3,1,20,90,-40,90,30,20,90
,1,0.1,0) LF
E_GROOV(3,0.12,95,180,96,1,0,30,90,-60,90,4,3,0,15
,15,0.5,0,0,0.5,0.1,2,10,3,1,5.608,3,0,1) LF
Insert G code, e.g. approach a position

in rapid traverse mode:
2 Select spindle function
G0 X40 Z30 LF
i Precondition: spindle not active

Press
and
Spindle
Max. spindle speed rev/min

500.000 rev/min
Limit for m/min
0.000 rev/min
Orientation/Stop pos.
0.000
3 Enter max. spindle

speed or limit
30
7 8 9
4 5 6
1 2 3
0
Setup
Set workpiece zero
Insert cycle in G Code
1 Traverse workpiece zero
i Precondition: a program is loaded in the
2 Press
and
G code editor.
Preset
3 Select axis
45.917
mm
28.367
mm

cycle is to be inserted
Select the cycle:
Set the parameter and press

Accept
to confirm
4 Enter reference 7 8 9
value
4 5 6
Modify cycle in G Code
1 2 3
0
i Precondition: a program is loaded in

the G code editor.
Select tool
1
Press
and
Tool
2 Select tool
Number
2
Length Z
Length X
Select the desired NC block

E_GROOV(3,0.12,95,180,96,1,0,30,90,-60,90,4,3,0,15
,15,0.5,0,0,0.5,0.1,2,10,3,1,5.608,3,0,1) LF
E_GROOV(3,0.12,95,180,96,1,0,38,85,90,-80,90,6,6,3
0.579,16,16,16,0.5,0,0,-0.5,0,1,30,3,2,8.073,1.23,0,0
) LF
Call tool list
Radius
Press
Support
Pos.
B1
1
2
3
127.830
24.580
0.200
142.620
24.330
0.400
260.450
24.880
0.500
Set tool point direction
B2
Pos.
Alternat.
Press
Changeover to
Select
The desired tool is selected

T
3
F
0.120 mm/rev
S
180 m/min
X0
60.000 abs
Z0
-60.000 abs
B1
4.000 inc
T1
3.000 inc
1
2
R1
R2
R3
R4
D
U
BS
N 2 P
15.000
15.000
0.500
0.000
0.000
0.500
0.000
0.100
3.000
10.000
inc
ink
inc
inc

Accept
to confirm
31
Tips & Tricks

Change screen view
1 Toggle
between
EASYSTEP and
Grundmen
program graphics (program overview)
P 0
1
2
3
4
5
6
7
END 8
Handwheels
Universal control stick

X-
Z-
PART_3
Stock removal
Stock removal
Stock removal
Undercut G DIN
Groove
Groove
Longit. thread
End of program
X+
T1
PART 13 T1
PART 13 T2
T3
T3
T4
STOCK REMOVAL
Stock removal
-80
Z+
-60
-40
-20
X
Z
-30
83.148
2.098
-20
-10
40
50
60
70
T
F
S
120%
mm/rev
0
0%
Reference point for dimensioning

T
3
F
0.120 mm/rev
S
180 rev/min
Position
Paral. Z axis
X0
70.000 abs
Z0
0.000 abs
X1
40.000 abs
Z1
-30.000 abs
0.240
115%
Rev/min
172.5
50%
100%
40
END
D
UX
UZ
2.000 inc
0.000 inc
0.100 inc
Alternat.
Start cycle
with NC Start
Accept
80
2 Toggle between programming graphics

and help display (input screenform)
P
-40
-20
Press
EASYSTEP
Off
STOCK REMOVAL
Stock removal
PART_3
-20
20
X
83.148
CONTOUR
Z X
83.148
CONTOUR
Z X
83.148
CYCLE
T
F
Z X
83.148
STOCK
REMOVAL
S T
F
Z X
83.148
STOCK
REMOVAL
S T
Z X
F
83.148
S T
Z
2.098
F
S T
F
CYCLE
S T
F
X
83.148
S
Z
2.098
Z
Straight
PART_3
-80
-60
-40
-20
Call help
display
with
Stock removal
PART13
20
-30
-20
Groove
PART_3
0%
Undercut thread DIN

PART_3
40
-10
-80.0
-78.0
-76.0
-74.0
-72.0
END
0%
60
Groove
PART_3
B1
U
mm
0%
Press
80
Delete
Element
0%
END
B2
Longit. Thread
PART_3
0%
PMILL_TEIL_15
-40
Z1
to accept
cycle in
program
-20
Alternat.
mm
20
0%
mm
Alternat.
Accept
T1
mm
40
END
T
F
S
60
Alternat.
120%
mm/rev
0
0%
115%
Rev/min
50%
R
Alternat.
0.240
172.5
100%
80
Infeed depth of cut const.

T
4
P
1.000 mm/rev
S
400 rev/min
LINEAR
External
X0
40.000 abs
Z0
-17.000 abs
Z1
-39.000 abs
Stop
Turn WT
Noncut
W
R
K
15.000
0.000
1.100
29.000
8
0.240
0.000
2.000
0.000
AS
E
U
V
Q
Sync.
Point
Single
Cycle
inc
inc
inc
inc
inc
inc
Accept
END
Graphic
32
Teach
In
Directory
Operating Concept
Manual mode
MANUAL: conventional feed forward
for face, longitudinal and taper turning
Single-cycle machining
i Do not press
Accept
STRAIGHT
TAPER
CIRCLE
CYCLE
in the input screenform
eters
le param
c
y
c
t
e
S
STOCK REMOVAL
CONTOUR
EASYSTEP programming
i For single cycle machining in program:

Finished program
EASYSTEP
PART_3
X
Z
83.148
2.098
mm
mm
PART_3
Stock removal
Stock removal
Stock removal
PART 13 T2
Undercut G DIN
T3
T
F
S
PART 13 T1
Groove
Groove
Longit. thread
END 8
T1
This publication was produced using Designer 6.0

The reproduction, transmission or use of this document or its contents
is not permitted without express written authority. Offenders will be
liable for damages. All rights, including rights created by patent grant
or registration of a utility model or design, are reserved.
T3
T4
End of program
1
120%
mm/rev
0
0%
115%
Rev/min
50%
EASYSTEP New
editor
Siemens AG 1998. All rights reserved.
0.240
Other functions not described in this documentation might be executable

in the control. This does not, however, represent an obligation to supply
such functions with a new control or when servicing.
172.5
100%
EASYSTEP Special
off
function
Step
search
Single
step
G code
Extended softkey menu

Preset
Tool
We have checked that contents of this publication correspond to the

hardware and software described. Deviations cannot be ruled out,
however. The data in this publication is checked regularly, and any
necessary corrections included in subsequent editions. We are grateful
for any suggestions for improvement we receive.
Subject to change without prior notice.
Spindle
Offset

33
Contents
Suggestions/Corrections
Page 6
To:
SIEMENS AG
A&D MC V5
P.O. Box 3180
D91050 Erlangen
(Fax +49 9131/981145)
From:
Name
Company/Dept. address
Street
ZIP
Town/City
Telephone/Telefax:
SINUMERIK 810D/840D
ManualTurn Short Guide
Order No.:
Edition:
6FC5298-4AD40-0BP0
09.98
Suggestions and/or corrections
Page 7
Set workpiece zero

Select tool

Handwheels
Page 8

Grooving
Post-cutting
Page 17 Undercut
Tapping
Page 23 Insert new step
Page 28 Select the program for machining
Correct program
Page 30 Changeover to G Code
34
SINUMERIK
ManualTurn
Short Guide
09.98
EASYSTEP
Halt: M0/M1 active
Graphic
PART_3
X
Z
83.148
2.098
Retraction
Retraction
T
F
0.000
mm
0.000
mm
1
R.TR.
120%
mm/min
EASYSTEP
PART_3
X
Z
83.148
2.098
mm
mm
PART_3
Stock removal
T1
Stock removal
PART 13 T1
3
4
Stock removal
Undercut G DIN
PART 13 T2
T3
Groove
T3
Groove
Longit. thread
END 8
T
F
S
Published by Siemens AG
Automation and Drives
Motion Control Systems
P.O. Box 3180, D91050 Erlangen
1
0
120%
mm/rev
0.240
115%
Rev/min
172.5
STOCK REMOVAL
Groove
PART_3
X
Z
Test run
feedrate
T4
End of program
P
B1
83.148
2.098
mm
T1
EASYSTEP New
editor
T
EASYST F
Off
S
0%
Siemens Aktiengesellschaft
Alternat.
GWE-570093101824
mm
END
Siemens AG 1998 All Rights Reserved

Subject to change without prior notice

END
120%
mm/rev
115%
Rev/min
50%
B2
1
0.240
172.5
100%

T
F
0.300 mm/min
S
160 rev/min
X0
60.000 abs
Z0
-60.000 abs
B1
4.000 inc
T1
3.000 inc
1
2
R1
R2
R3
R4
D
U
BS
N 2 P
15.000
15.000
0.500
0.000
0.000
0.500
0.000
0.100
3.000
10.000
inc
inc
inc
inc
Accept

840D Manual Turn

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840D Manual Turn

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Halt: M0/M1 active

Siemens AG 1998 All Rights Reserved

Order No.: 6FC5298-2AD40-0BP0

Reference point, top

Call the "STRAIGHT" mode

Set workpiece zero

Direction keys/universal control stick

Call the "STOCK REMOVAL" mode

Call the "Messages/Alarms" menu

Control the cursor

Close input screenform without accepting values

Page 12 Face/longitudinal turning, automated

Call the "CYCLE" mode

Page 18 Create contour

Call the "CIRCLE" mode

Call the "CONICAL" mode

Page 28 Select the program to edit

Call the "MANUAL" mode

Call the "STRAIGHT" mode

Set workpiece zero

Direction keys/universal control stick

Call the "STOCK REMOVAL" mode

Call the "Messages/Alarms" menu

Control the cursor

Close input screenform without accepting values

Page 12 Face/longitudinal turning, automated

Call the "CYCLE" mode

Page 18 Create contour

Call the "CIRCLE" mode

Call the "CONICAL" mode

Page 28 Select the program to edit

Call the "MANUAL" mode

in the input screenform

i For single cycle machining in program:

This publication was produced using Designer 6.0

Siemens AG 1998. All rights reserved.

Other functions not described in this documentation might be executable

Extended softkey menu

We have checked that contents of this publication correspond to the

Subject to change without prior notice.

Order No.: 6FC5298-4AD40-0BP0

Tips & Tricks

Universal control stick

Reference point for dimensioning

2 Toggle between programming graphics

Undercut thread DIN

Infeed depth of cut const.

Insert cycle in G Code

1 Traverse workpiece zero

i Precondition: a program is loaded in the

Select the desired NC block where the

Select the cycle:

Set the parameter and press

i Precondition: a program is loaded in

Select the desired NC block

Call tool list

Set tool point direction

The desired tool is selected

Reference point, top

Make changes and press

Measure tool with scratching method

i Precondition: current program is open in

i Precondition: the tool to be measured