Example Saddle

Date Printed: 08/10/2015
Vessel designed with DesignCalcs, Version: 2015.0

Vessel is ASME Code Stamped
Wind Analysis performed in accordance with ASCE 7-02
Seismic Analysis performed in accordance with IBC 2006
Job No: Example

Vessel Number: Saddle
NAMEPLATE INFORMATION
Vessel MAWP:
MDMT:
425.00 PSI at 100 F

-20 F at 425.00 PSI
Serial Number(s):
__________________________________
National Board Number(s):

Year Built:
Radiography:
Postweld Heat Treated:
Construction Type :
__________________________________
2012
NONE
NONE
W
Signatures
_______________________________________________________________ Date: ____/____/____
Table of Contents
Shell 1
Head 1
Head 2
Nozzle 1
Nozzle 2
Nozzle 3
14
Nozzle 4
19
Nozzle 5
24
Threaded Coupling - 1"
29
31
Nozzle 8
33
Nozzle 9
35
Nozzle 11
40
Nozzle 10
42
47
49
Nozzle 14
51
56
58
60
62
Saddle Information
64
ASME Flanges
65
Attachment/Loading Information
66
Zick Information - Saddle: Saddle 1
67
MDMT Summary
87
MAWP Summary
88
Summary Information
89
Hydrostatic Test Information Par. UG-99(b)
90
Shell 1
Job No: Example
Number: 1

Mark Number: S1
Cylindrical Shell Design Information

Design Pressure: 425.00 PSI
Static Head:
0.00 PSI
Shell Material: SA-515 Gr. 70
Design Temperature:
100
Long. Joint Efficiency:
100
Factor B Chart: CS-2
Material Stress (hot):
20000
Material Stress (cold):
20000
Compressive Stress:
16304
Actual Circumferential Stress:
16575
Actual Longitudinal Stress:
8075
Extreme Fiber Elongation:
1.29
Specific Gravity:
1.00
Weight of Fluid: 94247.57
Total Flooded Shell Weight:132743.07
Shell Weight: 38495.51
Shell Length: 360.0000 in.

Corrosion Allowance: 0.0000
External Corrosion Allowance:
0.0000
Inside Diameter (new): 96.0000
Inside Diameter (corroded): 96.0000
Shell Surface Area:
773.62
Shell Estimated Volume: 11281.65
Circ. Joint Efficiency:
100
in.
in.
in.
in.
Sq. Ft.
Gal.
%
F
%
PSI
PSI
PSI
PSI
PSI
%
lb.
lb.
lb.
Minimum Design Metal Temperature Data

Min. Temperature Curve: D
UCS-66(b) reduction: Yes
UCS-68(c) reduction: No
Pressure at MDMT:
Minimum Design Metal Temperature:
Computed Minimum Temperature:
425.00 PSI
-20 F
-38 F
Design Thickness Calculations

Longitudinal Stress Calculations per Paragraph UG-27(c)(2)
t=
PR
2SE + 0.4P
425.00 * 48.0000
2 * 20000 * 1.00 + 0.4 * 425.00
= 0.5078 + 0.0000 (corrosion) + 0.0000 (ext. corrosion)
= minimum of 0.5078 in.
Circumferential Stress Calculations per UG-27(c)(1)

t=
PR
SE - 0.6P
425.00 * 48.0000
20000 * 1.00 - 0.6 * 425.00
= 1.0332 + 0.0000 (corrosion) + 0.0000 (ext. corrosion)
External loads do not control design.
Nominal Shell Thickness Selected = 1.2500 in.
DesignCalcs version: 2015.0 CEI
Page 1 of 90
2015
Head 1
Job No: Example
Number: 1

Mark Number: H1
Ellipsoidal Head Design Information

Static Head:
0.00 PSI
Head Material: SA-515 Gr. 70
Design Temperature:
100
Joint Efficiency:
100
20000
20000
Actual Head Stress:
18176
Straight Flange :
0.0000
Head Depth (h) : 24.0000
Thin Out :
0.1250
Corrosion Allowance: 0.0000 in.

0.0000 in.
Head Location:
Left
Inside Diameter (new) : 96.0000 in.
Inside Diameter (corroded) : 96.0000 in.
K=
1
6
[2 + (D/2h) ] :
F
%
PSI
PSI
PSI
in.
in.
in.
1.00

5.67
Head Surface Area:
71.59
Head Estimated Volume: 501.41
Head Weight: 3608.06
%
Sq. Ft.
Gal.
lb.
Specific Gravity:
Weight of Fluid:
Total Flooded Head Weight:
1.00
4181.73 lb.
7789.79 lb.

Pressure at MDMT:
425.00 PSI
-20 F
-35 F

Design Thickness Calculations per Appendix 1-4(c)
t=
PDK
2SE - 0.2P
425.00 * 96.0000 * 1.00

2 * 20000 * 1.00 - 0.2 * 425.00
= 1.0222 + 0.0000 (corrosion)+ 0.0000 (ext. corrosion)+ 0.1250(thin out)

Nominal Head Thickness Selected = 1.2500 in.

Minimum Thickness after forming, t s (uncorroded) = 1.1250 in.
Page 2 of 90
2015
Head 2
Job No: Example
Number: 2

Mark Number: H2
Ellipsoidal Head Design Information

Static Head:
0.00 PSI
Head Material: SA-515 Gr. 70
Design Temperature:
100
Joint Efficiency:
100
20000
20000
Actual Head Stress:
18176
Straight Flange :
0.0000
Head Depth (h) : 24.0000
Thin Out :
0.1250
Corrosion Allowance: 0.0000 in.

0.0000 in.
Head Location:
Right
Inside Diameter (new) : 96.0000 in.
Inside Diameter (corroded) : 96.0000 in.
K=
1
6
[2 + (D/2h) ] :
F
%
PSI
PSI
PSI
in.
in.
in.
1.00

5.67
Head Surface Area:
71.59
Head Estimated Volume: 501.41
Head Weight: 3608.06
%
Sq. Ft.
Gal.
lb.
Specific Gravity:
Weight of Fluid:
Total Flooded Head Weight:
1.00
4181.73 lb.
7789.79 lb.

Pressure at MDMT:
425.00 PSI
-20 F
-35 F

Design Thickness Calculations per Appendix 1-4(c)
t=
PDK
2SE - 0.2P
425.00 * 96.0000 * 1.00

2 * 20000 * 1.00 - 0.2 * 425.00
= 1.0222 + 0.0000 (corrosion)+ 0.0000 (ext. corrosion)+ 0.1250(thin out)

Nominal Head Thickness Selected = 1.2500 in.

Minimum Thickness after forming, t s (uncorroded) = 1.1250 in.
Page 3 of 90
2015
Nozzle 1
Job No: Example
Number: 1
ID Number: 1

Mark Number: N1
Nozzle Design Information

Design Pressure:
425.00 PSI
Static Head:
0.00 PSI
Nozzle Material: SA-106 Gr. B
External Projection:
Internal Projection:
Inside Corrosion Allowance:
Nozzle Pipe Size:
Nozzle ID (new):
Nozzle ID (corroded):
Developed Opening:
External Limit of Reinforcement:
Internal Limit of Reinforcement:
Parallel Limit of Reinf (2Lpar):
12.0000
15.0000
0.0000
0.0000
24
22.6260
22.6260
26.4840
2.9675
1.7175
52.9680
in.
in.
in.
in.
in.
in.
in.
in.
in.
in.
Design Temperature:
100 F
Nozzle Efficiency (E):
100 %
Joint Efficiency (E 1):
1.00
Allowable Stress at Design Temperature (Sn):
17100 PSI
Allowable Stress at Ambient Temperature:
17100 PSI
Correction Factor (F):
1.00
Nozzle Path:
None
Nozzle Pipe Schedule:
40
Nozzle Wall Thickness(new):
0.6870 in.
Nozzle Wall Thickness(corroded):
0.6870 in.
Tangential Dimension L:
24.2583 in.
Upper Weld Leg Size(Weld 41):
0.3571 in.
Internal Weld Leg Size(Weld 43):
0.3571 in.
Outside Groove Weld Depth:
1.2500 in.
Minimum Design Metal Temperature

Min. Temp. Curve: C
Pressure at MDMT:
425.00 PSI
-20 F
-55 F
Reinforcing Pad Information

Reinforcing Material: SA-516 Gr. 70
Reinforcing Plate Thickness(te):
OD, Reinforcing Plate(Dp):
1.2500 in.
42.0000 in.
Allowable Stress at Design Temperature(Sp):

Repad to Vessel Weld Leg Size(Weld 42):
Repad to Nozzle Groove Weld Depth:
20000
20000
0.5357
1.2500
PSI
PSI
in.
in.
Host Component: Shell 1 - Shell 1

Material: SA-515 Gr. 70
Material Stress(Sv):
20000 PSI
Shell wall thickness(new):

Shell wall thickness(corroded):
1.2500 in.
1.2500 in.
Nozzle Detail Information

Upper Weld Leg Size(Weld 41): 0.3571 in.
Internal Weld Leg Size(Weld 43): 0.3571 in.
Nozzle Wall Thickness(tn): 0.6870 in.
Outside Groove Weld Depth: 1.2500 in.
Repad to Vessel Weld Leg Size(Weld 42): 0.5357 in.
Repad Thickness(te): 1.2500 in.
tangential to the vessel wall, attached by a groove weld.

Pipe Size: 24 Schedule: 40
Nozzle is adequate for UG-45 requirements.
Opening is adequately reinforced for Internal Pressure.
Weld Strength Paths are adequate.
Page 4 of 90
2015
Nozzle 1
Job No: Example
Number: 1
ID Number: 1

Mark Number: N1
Required Shell Thickness per Paragraph UG-37(a)

tr =
PR
SE - 0.6P
425.00 * 48.0000
= 1.0332 in.
20000 * 1 - 0.6 * 425.00
Nozzle Required Thickness Calculations

Required Nozzle Thickness for Internal Pressure per Paragraph UG-37(a)
trn =
PRn
SE - 0.6P
425.00 * 11.3130
= 0.2854 in.
17100 * 1 - 0.6 * 425.00
Strength Reduction Factors

fr1 = min
Sn
17100
, 1.0000 = min
, 1.0000 = 0.8550
Sv
20000
fr2 = min
Sn
17100
, 1.0000 = min
, 1.0000 = 0.8550
Sv
20000
fr3 = min
Sn
17100
, 1.0000 = min
, 1.0000 = 0.8550
Sv
20000
fr4 = min
Sp
20000
, 1.0000 = min
, 1.0000 = 1.0000
Sv
20000
UG-45 Thickness Calculations

Nozzle Thickness for Pressure Loading (plus corrosion)
ta =
PRn
SE - 0.6P
+ Ca + ext. Ca =
425.00 * 11.3130
17100 * 1.00 - 0.6 * 425.00
+ 0.0000 + 0.0000
= 0.2854 in.
Nozzle Thickness for Internal Pressure (plus corrosion) Based on Host

tb1 =
PR
SE - 0.6P
+ Ca + ext. Ca =
425.00 * 48.0000
20000 * 1 - 0.6 * 425.00
+ 0.0000 + 0.0000
Minimum Thickness (plus corrosion) per Table UG-45

tb3 = minimum thickness (Table UG-45) + Ca + ext. Ca
= 1.0332 in.
= 0.3280 in.
Nozzle Minimum Thickness Based on Host and Table UG-45

tb = min[tb3, max(t b1, t b2)]
= 0.3280 in.
tUG-45 = max( t a, t b )
= 0.3280 in.
Wall thickness = tn * 0.875(pipe) = 0.6010 is greater than or equal to UG-45 value of 0.3280
Page 5 of 90
2015
Nozzle 1
Job No: Example
Number: 1
ID Number: 1

Mark Number: N1
Limits of Reinforcement (UG-40)

Lpar = max(d, Rn + t + tn) = max(26.4840, 11.3130 + 1.2500 + 0.6870)
Lnoro = min(2.5 t, 2.5 tn + te) = min(2.5 * 1.2500, 2.5 * 0.6870 + 1.2500)
Lnori = min(2.5 t, 2.5 ti) = min(2.5 * 1.2500, 2.5 * 0.6870)
= 26.4840 in.
= 2.9675 in.
= 1.7175 in.
Nozzle Reinforcement Calculations (Internal Pressure)

A = max{C [d t r F + 2 t n t r F (1 - f r1)], 0} = max{1.0000 * [26.4840 * 1.0332 * 1.00 + 2 * 0.6870 * 1.0332 * 1.00 * (1 - 0.8550)], 0}
= 27.5691 sq. in.
A1 = max[(2 L par - d) (E 1 t - F tr) - 2 t n (E1 t - F tr) (1 - f r1), 0] =
max[(2 * 26.4840 - 26.4840) * (1.0000 * 1.2500 - 1.00 * 1.0332) - 2 * 0.6870 * (1.0000 * 1.2500 - 1.00 * 1.0332) * (1 - 0.8550), 0]
= 5.6985 sq. in.
A2 = max{2 min(ho, L noro) [min(tn, L par - 0.5 d) - t rn] f r2, 0} =
max{2 * min(12.0000, 2.9675) * [min(0.6870, 26.4840 - 0.5 * 26.4840) - 0.2854] * 0.8550, 0}
= 2.0379 sq. in.
A3 = max{2 min(h, Lnori) min(ti, L par - 0.5 d) f r2, 0} =

max{2 * min(15.0000, 1.7175) * min(0.6870, 26.4840 - 0.5 * 26.4840) * 0.8550, 0}
= 2.0177 sq. in.
A41 = f r3 [L 412 - (L 41 - L 41pareff)2 - (L 41 - L 41noreff)2] =

0.8550 * [0.35712 - (0.3571 - 0.3571)2 - (0.3571 - 0.3571)2]
= 0.1091 sq. in.

1.0000 * [0.53572 - (0.5357 - 0.5357)2 - (0.5357 - 0.5357)2]
= 0.2870 sq. in.

0.8550 * [0.35712 - (0.3571 - 0.3571)2 - (0.3571 - 0.3571)2]
= 0.1091 sq. in.
A5 = max{C [min(Dp , 2 L par) - d - 2 t n] min(te, L noro) f r4, 0} =

max{1 * [min(42.0000 , 2 * 26.4840) - 26.4840 - 2 * 0.6870] * min (1.2500, 2.9675) * 1.0000, 0}
= 17.6775 sq. in.
Area Available (Internal Pressure) = A1 + A2 + A3 + A41 + A42 + A43 + A5 = 27.9367 sq. in., which is >= A (27.5691)
Page 6 of 90
2015
Nozzle 1
Job No: Example
Number: 1
ID Number: 1

Mark Number: N1
Nozzle Weld Strength Calculations

Attachment Weld Strength per Paragraph UW-16 (Corroded Condition)
Weld 41 tmin = smaller of 0.75, te, or tn = smaller of 0.75, 1.2500, or 0.6870
Weld 41 Leg min. =
(smaller of 0.25 or (tmin * 0.7)) + ext. CA

0.7
= 0.6870 in.
(smaller of 0.25 or (0.6870 * 0.7)) + 0

0.7
0.2500
0.7
= 0.3571 in.
Weld 41, actual weld leg = 0.3571 in.

Weld 42 tmin = smaller of 0.75, t, or te = smaller of 0.75, 1.2500, or 1.2500
Weld 42 Leg min. =
0.5 * tmin + ext. CA

0.7
= 0.7500 in.
0.5 * 0.7500 + 0.0000
= 0.5357 in.
0.7

Weld 43 tmin = smaller of 0.75, t, or tn = smaller of 0.75, 1.2500, or 0.6870
Weld 43 Leg min. =
(smaller of 0.25 or (tmin * 0.7)) + ca

0.7
= 0.6870 in.
(smaller of 0.25 or (0.6870 * 0.7)) + 0.0000

0.7
0.2500
0.7
= 0.3571 in.
Unit Stresses per Paragraphs UG-45(c) and UW-15

Nozzle wall in shear = 0.70 * Sn = 0.70 * 17100
Upper fillet, Weld 41, in shear = 0.49 * Material Stress = 0.49 * 17100
Vessel groove weld, in tension = 0.74 * Material Stress = 0.74 * 17100
Inner fillet, Weld 43, in shear = 0.49 * Material Stress = 0.49 * 17100
Outer fillet, Weld 42, in shear = 0.49 * Material Stress = 0.49 * 20000
Repad groove weld, in tension = 0.74 * Material Stress = 0.74 * 17100
Strength of Connection Elements
Nozzle wall in shear = * m * mean nozzle diameter * tn * Nozzle wall in shear unit stress =
* m * 23.3130 * 0.6870 * 11970
Upper fillet in shear = * m * Nozzle OD * weld leg * upper fillet in shear unit stress= * m * 24.0000 * 0.3571 * 8379
Groove Weld in Tension = * m * Nozzle OD * groove depth * groove weld tension unit stress =
* m * 24.0000 * 1.2500 * 12654
Inner fillet in shear = * m * Nozzle OD * weld leg * inner fillet in shear unit stress= * m * 24.0000 * 0.3571 * 8379
Outer fillet in shear = * m * Plate OD * weld leg * outer fillet in shear unit stress= * m * 42.0000 * 0.5357 * 9800
Repad groove weld = * m * Nozzle OD * Groove Depth * repad groove weld in tension unit stress =
* m * 24.0000 * 1.2500 * 12654
Page 7 of 90
= 11970 PSI
= 8379 PSI
= 12654 PSI
= 8379 PSI
= 9800 PSI
= 12654 PSI
= 301000 lb.
= 112800 lb.
= 596000 lb.
= 112700 lb.
= 346200 lb.
= 596000 lb.
2015
Nozzle 1
Job No: Example
Number: 1
ID Number: 1

Mark Number: N1
Load to be carried by welds, per UG-41(b)(1) and Fig. UG-41.1 sketch (a)
W = [A - A1 + 2 tn fr1(E1t - Ftr)] Sv = [27.5691 - 5.6985 + 2 * 0.6870 * 0.8550 * (1.00 * 1.2500 - 1.00 * 1.0332)] * 20000
=
W1-1 = (A2 + A5 + A41 + A42) * Sv = (2.0379 + 17.6775 + 0.1091 + 0.2870) * 20000
=
W2-2 = (A2 + A3 + A41 + A43 + 2 tn t fr1) Sv = (2.0379 + 2.0177 + 0.1091 + 0.1091 + 2 * 0.6870 * 1.2500 * 0.8550) * 20000 =
W3-3 = (A2 + A3 + A5 + A41 + A42 + A43 + 2 tn t fr1) * Sv =
(2.0379 + 2.0177 + 17.6775 + 0.1091 + 0.2870 + 0.1091 + 2 * 0.6870 * 1.2500 * 0.8550) * 20000
=
442500 lb.
402200 lb.
114800 lb.
474100 lb.
Check Strength Paths

Path 1-1 = Outer fillet in shear + Nozzle wall in shear = 346200 + 301000
Path 2-2 = Upper fillet in shear + Repad groove weld + Groove weld in tension + Inner fillet in shear =
112800 + 596000 + 596000 + 112700
Path 3-3 = Outer fillet in shear + Inner fillet in shear + Groove weld in tension = 346200 + 112700 + 596000
= 1417500 lb.
= 1054900 lb.
Plate Strength = A5 * Sp = 17.6775 * 20000
= 353550 lb.
= 647200 lb.
Outer fillet weld strength(346200) is less than plate strength(353550).
Page 8 of 90
2015
Nozzle 2
Job No: Example
Number: 2
ID Number: 2

Mark Number: N2

Design Pressure:
425.00 PSI
Static Head:
0.00 PSI
Nozzle Material: SA-53 Gr. S/B
Nozzle Pipe Size:
Nozzle ID (new):
Developed Opening:
12.0000
7.0000
0.0000
0.0000
24
22.6260
22.6260
23.6419
2.8125
1.7175
47.2838
in.
in.
in.
in.
in.
in.
in.
in.
in.
in.
Design Temperature:
100 F
100 %
1.00
17100 PSI
17100 PSI
1.00
Nozzle Path:
None
40
0.6870 in.
0.6870 in.
24.0000 in.
0.3750 in.
0.3750 in.
1.2500 in.

Min. Temp. Curve: C
Pressure at MDMT:
425.00 PSI
-20 F
-55 F

1.2500 in.
42.0000 in.

20000
20000
0.6250
1.2500
PSI
PSI
in.
in.
Host Component: Head 2 - Head 2

20000 PSI
Head wall thickness(new):

Head wall thickness - thin out (corroded):
1.2500 in.
1.1250 in.


Page 9 of 90
2015
Nozzle 2
Job No: Example
Number: 2
ID Number: 2

Mark Number: N2
Required Head Thickness per Paragraph UG-37(a)

tr =
P K1 D
(2SE - 0.2P)
425.00 * 0.9000 * 96.0000
= 0.9200 in.
(2 * 20000 * 1 - 0.2 * 425.00)

trn =
PRn
SE - 0.6P
425.00 * 11.3130
= 0.2854 in.
17100 * 1 - 0.6 * 425.00

fr1 = min
Sn
17100
, 1.0000 = min
, 1.0000 = 0.8550
Sv
20000
fr2 = min
Sn
17100
, 1.0000 = min
, 1.0000 = 0.8550
Sv
20000
fr3 = min
Sn
17100
, 1.0000 = min
, 1.0000 = 0.8550
Sv
20000
fr4 = min
Sp
20000
, 1.0000 = min
, 1.0000 = 1.0000
Sv
20000

ta =
PRn
SE - 0.6P
+ Ca + ext. Ca =
425.00 * 11.3130
17100 * 1.00 - 0.6 * 425.00
+ 0.0000 + 0.0000
= 0.2854 in.

tb1 =
PKD
(2SE - 0.2P)
+ Ca + ext. Ca =
425.00 * 1.0000 * 96.0000

(2 * 20000 * 1 - 0.2 * 425.00)
+ 0.0000 + 0.0000

= 1.0222 in.
= 0.3280 in.

= 0.3280 in.
= 0.3280 in.
Page 10 of 90
2015
Nozzle 2
Job No: Example
Number: 2
ID Number: 2

Mark Number: N2

Lnori = min(2.5 t, 2.5 ti) = min(2.5 * 1.1250, 2.5 * 0.6870)
= 23.6419 in.
= 2.8125 in.
= 1.7175 in.

= 21.9339 sq. in.
max[(2 * 23.6419 - 23.6419) * (1.0000 * 1.1250 - 1.00 * 0.9200) - 2 * 0.6870 * (1.0000 * 1.1250 - 1.00 * 0.9200) * (1 - 0.8550), 0]
= 4.8057 sq. in.
max{2 * min(12.0000, 2.8125) * [min(0.6870, 23.6419 - 0.5 * 23.6419) - 0.2854] * 0.8550, 0}
= 1.9314 sq. in.

max{2 * min(7.0000, 1.7175) * min(0.6870, 23.6419 - 0.5 * 23.6419) * 0.8550, 0}
= 2.0177 sq. in.

0.8550 * [0.37502 - (0.3750 - 0.3750)2 - (0.3750 - 0.3750)2]
= 0.1202 sq. in.

1.0000 * [0.62502 - (0.6250 - 0.6250)2 - (0.6250 - 0.6250)2]
= 0.3906 sq. in.

0.8550 * [0.37502 - (0.3750 - 0.3750)2 - (0.3750 - 0.3750)2]
= 0.1202 sq. in.

max{1 * [min(42.0000 , 2 * 23.6419) - 23.6419 - 2 * 0.6870] * min (1.2500, 2.8125) * 1.0000, 0}
= 21.2301 sq. in.
Page 11 of 90
2015
Nozzle 2
Job No: Example
Number: 2
ID Number: 2

Mark Number: N2

Weld 41 Leg min. =

0.7
= 0.6870 in.
(smaller of 0.25 or (0.6870 * 0.7)) + 0

0.7
0.2500
0.7
= 0.3571 in.

Weld 42 Leg min. =

0.7
= 0.7500 in.
0.5 * 0.7500 + 0.0000
= 0.5357 in.
0.7

Weld 43 Leg min. =

0.7
= 0.6870 in.
(smaller of 0.25 or (0.6870 * 0.7)) + 0.0000

0.7
0.2500
0.7
= 0.3571 in.

* m * 23.3130 * 0.6870 * 11970
* m * 24.0000 * 1.2500 * 12654
* m * 24.0000 * 1.2500 * 12654
Page 12 of 90
= 11970 PSI
= 8379 PSI
= 12654 PSI
= 8379 PSI
= 9800 PSI
= 12654 PSI
= 301000 lb.
= 118400 lb.
= 596000 lb.
= 118400 lb.
= 403900 lb.
= 596000 lb.
2015
Nozzle 2
Job No: Example
Number: 2
ID Number: 2

Mark Number: N2
W = [A - A1 + 2 tn fr1(E1t - Ftr)] Sv = [21.9339 - 4.8057 + 2 * 0.6870 * 0.8550 * (1.00 * 1.1250 - 1.00 * 0.9200)] * 20000
=
W1-1 = (A2 + A5 + A41 + A42) * Sv = (1.9314 + 21.2301 + 0.1202 + 0.3906) * 20000
=
W2-2 = (A2 + A3 + A41 + A43 + 2 tn t fr1) Sv = (1.9314 + 2.0177 + 0.1202 + 0.1202 + 2 * 0.6870 * 1.1250 * 0.8550) * 20000 =
W3-3 = (A2 + A3 + A5 + A41 + A42 + A43 + 2 tn t fr1) * Sv =
(1.9314 + 2.0177 + 21.2301 + 0.1202 + 0.3906 + 0.1202 + 2 * 0.6870 * 1.1250 * 0.8550) * 20000
=
347400 lb.
473400 lb.
110200 lb.
542600 lb.

118400 + 596000 + 596000 + 118400
= 1428800 lb.
= 1118300 lb.
= 424602 lb.
= 704900 lb.
Page 13 of 90
2015
Nozzle 3
Job No: Example
Number: 3
ID Number: 3

Mark Number: N3

Design Pressure:
425.00 PSI
Static Head:
0.00 PSI
Nozzle Pipe Size:
Nozzle ID (new):
12.0000
5.0000
0.0000
0.0000
24
22.6260
22.6260
2.9675
1.7175
45.2520
in.
in.
in.
in.
in.
in.
in.
in.
in.
Design Temperature:
100 F
100 %
1.00
17100 PSI
17100 PSI
1.00
Nozzle Path:
None
40
0.6870 in.
0.6870 in.
0.3571 in.
0.3571 in.
1.2500 in.

Min. Temp. Curve: C
Pressure at MDMT:
425.00 PSI
-20 F
-55 F

1.2500 in.
42.0000 in.

20000
20000
0.5357
1.2500
PSI
PSI
in.
in.

20000 PSI

1.2500 in.
1.2500 in.

Nozzle passes through the vessel, attached by a groove weld.

Page 14 of 90
2015
Nozzle 3
Job No: Example
Number: 3
ID Number: 3

Mark Number: N3

tr =
PR
SE - 0.6P
425.00 * 48.0000
= 1.0332 in.
20000 * 1 - 0.6 * 425.00

trn =
PRn
SE - 0.6P
425.00 * 11.3130
= 0.2854 in.
17100 * 1 - 0.6 * 425.00

fr1 = min
Sn
17100
, 1.0000 = min
, 1.0000 = 0.8550
Sv
20000
fr2 = min
Sn
17100
, 1.0000 = min
, 1.0000 = 0.8550
Sv
20000
fr3 = min
Sn
17100
, 1.0000 = min
, 1.0000 = 0.8550
Sv
20000
fr4 = min
Sp
20000
, 1.0000 = min
, 1.0000 = 1.0000
Sv
20000

ta =
PRn
SE - 0.6P
+ Ca + ext. Ca =
425.00 * 11.3130
17100 * 1.00 - 0.6 * 425.00
+ 0.0000 + 0.0000
= 0.2854 in.

tb1 =
PR
SE - 0.6P
+ Ca + ext. Ca =
425.00 * 48.0000
20000 * 1 - 0.6 * 425.00
+ 0.0000 + 0.0000

= 1.0332 in.
= 0.3280 in.

= 0.3280 in.
= 0.3280 in.
Page 15 of 90
2015
Nozzle 3
Job No: Example
Number: 3
ID Number: 3

Mark Number: N3

Lnori = min(2.5 t, 2.5 ti) = min(2.5 * 1.2500, 2.5 * 0.6870)
= 22.6260 in.
= 2.9675 in.
= 1.7175 in.

= 23.5830 sq. in.
max[(2 * 22.6260 - 22.6260) * (1.0000 * 1.2500 - 1.00 * 1.0332) - 2 * 0.6870 * (1.0000 * 1.2500 - 1.00 * 1.0332) * (1 - 0.8550), 0]
= 4.8621 sq. in.
max{2 * min(12.0000, 2.9675) * [min(0.6870, 22.6260 - 0.5 * 22.6260) - 0.2854] * 0.8550, 0}
= 2.0379 sq. in.

max{2 * min(5.0000, 1.7175) * min(0.6870, 22.6260 - 0.5 * 22.6260) * 0.8550, 0}
= 2.0177 sq. in.

0.8550 * [0.35712 - (0.3571 - 0.3571)2 - (0.3571 - 0.3571)2]
= 0.1091 sq. in.

1.0000 * [0.53572 - (0.5357 - 0.5357)2 - (0.5357 - 0.5357)2]
= 0.2870 sq. in.

0.8550 * [0.35712 - (0.3571 - 0.3571)2 - (0.3571 - 0.3571)2]
= 0.1091 sq. in.

max{1 * [min(42.0000 , 2 * 22.6260) - 22.6260 - 2 * 0.6870] * min (1.2500, 2.9675) * 1.0000, 0}
= 22.5000 sq. in.
Page 16 of 90
2015
Nozzle 3
Job No: Example
Number: 3
ID Number: 3

Mark Number: N3

Weld 41 Leg min. =

0.7
= 0.6870 in.
(smaller of 0.25 or (0.6870 * 0.7)) + 0

0.7
0.2500
0.7
= 0.3571 in.

Weld 42 Leg min. =

0.7
= 0.7500 in.
0.5 * 0.7500 + 0.0000
= 0.5357 in.
0.7

Weld 43 Leg min. =

0.7
= 0.6870 in.
(smaller of 0.25 or (0.6870 * 0.7)) + 0.0000

0.7
0.2500
0.7
= 0.3571 in.

* m * 23.3130 * 0.6870 * 11970
* m * 24.0000 * 1.2500 * 12654
* m * 24.0000 * 1.2500 * 12654
Page 17 of 90
= 11970 PSI
= 8379 PSI
= 12654 PSI
= 8379 PSI
= 9800 PSI
= 12654 PSI
= 301000 lb.
= 112800 lb.
= 596000 lb.
= 112700 lb.
= 346200 lb.
= 596000 lb.
2015
Nozzle 3
Job No: Example
Number: 3
ID Number: 3

Mark Number: N3
W = [A - A1 + 2 tn fr1(E1t - Ftr)] Sv = [23.5830 - 4.8621 + 2 * 0.6870 * 0.8550 * (1.00 * 1.2500 - 1.00 * 1.0332)] * 20000
=
W1-1 = (A2 + A5 + A41 + A42) * Sv = (2.0379 + 22.5000 + 0.1091 + 0.2870) * 20000
=
W2-2 = (A2 + A3 + A41 + A43 + 2 tn t fr1) Sv = (2.0379 + 2.0177 + 0.1091 + 0.1091 + 2 * 0.6870 * 1.2500 * 0.8550) * 20000 =
W3-3 = (A2 + A3 + A5 + A41 + A42 + A43 + 2 tn t fr1) * Sv =
(2.0379 + 2.0177 + 22.5000 + 0.1091 + 0.2870 + 0.1091 + 2 * 0.6870 * 1.2500 * 0.8550) * 20000
=
379500 lb.
498700 lb.
114800 lb.
570600 lb.

112800 + 596000 + 596000 + 112700
= 1417500 lb.
= 1054900 lb.
= 450000 lb.
= 647200 lb.
Page 18 of 90
2015
Nozzle 4
Job No: Example
Number: 4
ID Number: 4

Mark Number: N4

Design Pressure:
425.00 PSI
Static Head:
0.00 PSI
Nozzle Pipe Size:
Nozzle ID (new):
12.0000
5.0000
0.0000
0.0000
24
22.6260
22.6260
2.9675
1.7175
45.2520
in.
in.
in.
in.
in.
in.
in.
in.
in.
Design Temperature:
100 F
100 %
1.00
17100 PSI
17100 PSI
1.00
Nozzle Path:
None
40
0.6870 in.
0.6870 in.
0.3571 in.
0.3571 in.
1.2500 in.

Min. Temp. Curve:
Pressure at MDMT:
425.00
PSI
-20 F
-55 F

1.2500 in.
42.0000 in.

20000
20000
0.5357
1.2500
PSI
PSI
in.
in.

20000 PSI

1.2500 in.
1.2500 in.


Page 19 of 90
2015
Nozzle 4
Job No: Example
Number: 4
ID Number: 4

Mark Number: N4

tr =
PR
SE - 0.6P
425.00 * 48.0000
= 1.0332 in.
20000 * 1 - 0.6 * 425.00

trn =
PRn
SE - 0.6P
425.00 * 11.3130
= 0.2854 in.
17100 * 1 - 0.6 * 425.00

fr1 = min
Sn
17100
, 1.0000 = min
, 1.0000 = 0.8550
Sv
20000
fr2 = min
Sn
17100
, 1.0000 = min
, 1.0000 = 0.8550
Sv
20000
fr3 = min
Sn
17100
, 1.0000 = min
, 1.0000 = 0.8550
Sv
20000
fr4 = min
Sp
20000
, 1.0000 = min
, 1.0000 = 1.0000
Sv
20000

ta =
PRn
SE - 0.6P
+ Ca + ext. Ca =
425.00 * 11.3130
17100 * 1.00 - 0.6 * 425.00
+ 0.0000 + 0.0000
= 0.2854 in.

tb1 =
PR
SE - 0.6P
+ Ca + ext. Ca =
425.00 * 48.0000
20000 * 1 - 0.6 * 425.00
+ 0.0000 + 0.0000

= 1.0332 in.
= 0.3280 in.

= 0.3280 in.
= 0.3280 in.
Page 20 of 90
2015
Nozzle 4
Job No: Example
Number: 4
ID Number: 4

Mark Number: N4

Lnori = min(2.5 t, 2.5 ti) = min(2.5 * 1.2500, 2.5 * 0.6870)
= 22.6260 in.
= 2.9675 in.
= 1.7175 in.

= 23.5830 sq. in.
max[(2 * 22.6260 - 22.6260) * (1.0000 * 1.2500 - 1.00 * 1.0332) - 2 * 0.6870 * (1.0000 * 1.2500 - 1.00 * 1.0332) * (1 - 0.8550), 0]
= 4.8621 sq. in.
max{2 * min(12.0000, 2.9675) * [min(0.6870, 22.6260 - 0.5 * 22.6260) - 0.2854] * 0.8550, 0}
= 2.0379 sq. in.

max{2 * min(5.0000, 1.7175) * min(0.6870, 22.6260 - 0.5 * 22.6260) * 0.8550, 0}
= 2.0177 sq. in.

0.8550 * [0.35712 - (0.3571 - 0.3571)2 - (0.3571 - 0.3571)2]
= 0.1091 sq. in.

1.0000 * [0.53572 - (0.5357 - 0.5357)2 - (0.5357 - 0.5357)2]
= 0.2870 sq. in.

0.8550 * [0.35712 - (0.3571 - 0.3571)2 - (0.3571 - 0.3571)2]
= 0.1091 sq. in.

max{1 * [min(42.0000 , 2 * 22.6260) - 22.6260 - 2 * 0.6870] * min (1.2500, 2.9675) * 1.0000, 0}
= 22.5000 sq. in.
Page 21 of 90
2015
Nozzle 4
Job No: Example
Number: 4
ID Number: 4

Mark Number: N4

Weld 41 Leg min. =

0.7
= 0.6870 in.
(smaller of 0.25 or (0.6870 * 0.7)) + 0

0.7
0.2500
0.7
= 0.3571 in.

Weld 42 Leg min. =

0.7
= 0.7500 in.
0.5 * 0.7500 + 0.0000
= 0.5357 in.
0.7

Weld 43 Leg min. =

0.7
= 0.6870 in.
(smaller of 0.25 or (0.6870 * 0.7)) + 0.0000

0.7
0.2500
0.7
= 0.3571 in.

* m * 23.3130 * 0.6870 * 11970
* m * 24.0000 * 1.2500 * 12654
* m * 24.0000 * 1.2500 * 12654
Page 22 of 90
= 11970 PSI
= 8379 PSI
= 12654 PSI
= 8379 PSI
= 9800 PSI
= 12654 PSI
= 301000 lb.
= 112800 lb.
= 596000 lb.
= 112700 lb.
= 346200 lb.
= 596000 lb.
2015
Nozzle 4
Job No: Example
Number: 4
ID Number: 4

Mark Number: N4
W = [A - A1 + 2 tn fr1(E1t - Ftr)] Sv = [23.5830 - 4.8621 + 2 * 0.6870 * 0.8550 * (1.00 * 1.2500 - 1.00 * 1.0332)] * 20000
=
W1-1 = (A2 + A5 + A41 + A42) * Sv = (2.0379 + 22.5000 + 0.1091 + 0.2870) * 20000
=
W2-2 = (A2 + A3 + A41 + A43 + 2 tn t fr1) Sv = (2.0379 + 2.0177 + 0.1091 + 0.1091 + 2 * 0.6870 * 1.2500 * 0.8550) * 20000 =
W3-3 = (A2 + A3 + A5 + A41 + A42 + A43 + 2 tn t fr1) * Sv =
(2.0379 + 2.0177 + 22.5000 + 0.1091 + 0.2870 + 0.1091 + 2 * 0.6870 * 1.2500 * 0.8550) * 20000
=
379500 lb.
498700 lb.
114800 lb.
570600 lb.

112800 + 596000 + 596000 + 112700
= 1417500 lb.
= 1054900 lb.
= 450000 lb.
= 647200 lb.
Page 23 of 90
2015
Nozzle 5
Job No: Example
Number: 5
ID Number: 5

Mark Number: N5

Design Pressure:
425.00 PSI
Static Head:
0.00 PSI
Nozzle Pipe Size:
Nozzle ID (new):
Developed Opening:
10.0000
5.5000
0.0000
0.0000
18
16.5000
16.5000
17.4799
2.8125
1.8750
34.9597
in.
in.
in.
in.
in.
in.
in.
in.
in.
in.
Design Temperature:
100 F
70 %
1.00
17100 PSI
17100 PSI
1.00
Nozzle Path:
None
60
0.7500 in.
0.7500 in.
27.0000 in.
0.3750 in.
0.3750 in.
1.2500 in.

Min. Temp. Curve: B
Pressure at MDMT:
425.00 PSI
-20 F
-55 F

1.2500 in.
42.0000 in.

20000
20000
0.6250
1.2500
PSI
PSI
in.
in.
Host Component: Head 1 - Head 1

20000 PSI
Head wall thickness(new):

Head wall thickness - thin out (corroded):
1.2500 in.
1.1250 in.


Page 24 of 90
2015
Nozzle 5
Job No: Example
Number: 5
ID Number: 5

Mark Number: N5
Required Head Thickness per Paragraph UG-37(a)

tr =
P K1 D
(2SE - 0.2P)
425.00 * 0.9000 * 96.0000
= 0.9200 in.
(2 * 20000 * 1 - 0.2 * 425.00)

trn =
PRn
SE - 0.6P
425.00 * 8.2500
= 0.2081 in.
17100 * 1 - 0.6 * 425.00

fr1 = min
Sn
17100
, 1.0000 = min
, 1.0000 = 0.8550
Sv
20000
fr2 = min
Sn
17100
, 1.0000 = min
, 1.0000 = 0.8550
Sv
20000
fr3 = min
Sn
17100
, 1.0000 = min
, 1.0000 = 0.8550
Sv
20000
fr4 = min
Sp
20000
, 1.0000 = min
, 1.0000 = 1.0000
Sv
20000

ta =
PRn
SE - 0.6P
+ Ca + ext. Ca =
425.00 * 8.2500
17100 * 0.70 - 0.6 * 425.00
+ 0.0000 + 0.0000
= 0.2993 in.

tb1 =
PKD
(2SE - 0.2P)
+ Ca + ext. Ca =
425.00 * 1.0000 * 96.0000

(2 * 20000 * 1 - 0.2 * 425.00)
+ 0.0000 + 0.0000

= 1.0222 in.
= 0.3280 in.

= 0.3280 in.
= 0.3280 in.
Page 25 of 90
2015
Nozzle 5
Job No: Example
Number: 5
ID Number: 5

Mark Number: N5

Lnori = min(2.5 t, 2.5 ti) = min(2.5 * 1.1250, 2.5 * 0.7500)
= 17.4799 in.
= 2.8125 in.
= 1.8750 in.

= 16.2816 sq. in.
max[(2 * 17.4799 - 17.4799) * (1.0000 * 1.1250 - 1.00 * 0.9200) - 2 * 0.7500 * (1.0000 * 1.1250 - 1.00 * 0.9200) * (1 - 0.8550), 0]
= 3.5388 sq. in.
max{2 * min(10.0000, 2.8125) * [min(0.7500, 17.4799 - 0.5 * 17.4799) - 0.2081] * 0.8550, 0}
= 2.6062 sq. in.

max{2 * min(5.5000, 1.8750) * min(0.7500, 17.4799 - 0.5 * 17.4799) * 0.8550, 0}
= 2.4047 sq. in.

0.8550 * [0.37502 - (0.3750 - 0.3750)2 - (0.3750 - 0.3750)2]
= 0.1202 sq. in.
A42 = f r4 L42pareff L42noreff =

1.0000 * 0.0000 * 0.6250
= 0.0000 sq. in.

0.8550 * [0.37502 - (0.3750 - 0.3750)2 - (0.3750 - 0.3750)2]
= 0.1202 sq. in.

max{1 * [min(42.0000 , 2 * 17.4799) - 17.4799 - 2 * 0.7500] * min (1.2500, 2.8125) * 1.0000, 0}
= 19.9748 sq. in.
Page 26 of 90
2015
Nozzle 5
Job No: Example
Number: 5
ID Number: 5

Mark Number: N5

Weld 41 Leg min. =

0.7
= 0.7500 in.
(smaller of 0.25 or (0.7500 * 0.7)) + 0

0.7
0.2500
0.7
= 0.3571 in.

Weld 42 Leg min. =

0.7
= 0.7500 in.
0.5 * 0.7500 + 0.0000
= 0.5357 in.
0.7

Weld 43 Leg min. =

0.7
= 0.7500 in.
(smaller of 0.25 or (0.7500 * 0.7)) + 0.0000

0.7
0.2500
0.7
= 0.3571 in.

* m * 17.2500 * 0.7500 * 11970
* m * 18.0000 * 1.2500 * 12654
* m * 18.0000 * 1.2500 * 12654
Page 27 of 90
= 11970 PSI
= 8379 PSI
= 12654 PSI
= 8379 PSI
= 9800 PSI
= 12654 PSI
= 243100 lb.
= 88800 lb.
= 447000 lb.
= 88800 lb.
= 403900 lb.
= 447000 lb.
2015
Nozzle 5
Job No: Example
Number: 5
ID Number: 5

Mark Number: N5
W = [A - A1 + 2 tn fr1(E1t - Ftr)] Sv = [16.2816 - 3.5388 + 2 * 0.7500 * 0.8550 * (1.00 * 1.1250 - 1.00 * 0.9200)] * 20000
=
W1-1 = (A2 + A5 + A41 + A42) * Sv = (2.6062 + 19.9748 + 0.1202 + 0.0000) * 20000
=
W2-2 = (A2 + A3 + A41 + A43 + 2 tn t fr1) Sv = (2.6062 + 2.4047 + 0.1202 + 0.1202 + 2 * 0.7500 * 1.1250 * 0.8550) * 20000 =
W3-3 = (A2 + A3 + A5 + A41 + A42 + A43 + 2 tn t fr1) * Sv =
(2.6062 + 2.4047 + 19.9748 + 0.1202 + 0.0000 + 0.1202 + 2 * 0.7500 * 1.1250 * 0.8550) * 20000
=
260100 lb.
454000 lb.
133900 lb.
533400 lb.

88800 + 447000 + 447000 + 88800
Path 3-3 = Outer fillet in shear + Inner fillet in shear + Groove weld in tension= 403900 + 88800 + 447000
= 1071600 lb.
= 939700 lb.
= 399497 lb.
= 647000 lb.
Outer fillet weld strength(403900) is greater than plate strength(399497).
Page 28 of 90
2015

Job No: Example
Number: 6
ID Number: 9c

Mark Number: 9c

Design Pressure:
425.00 PSI
Static Head:
0.00 PSI
Nozzle Material: SA-105
Nozzle ID (new):
5.0000
0.0000
0.0000
0.0000
1.3300
1.3300
0.5437
0.5437
4.2650
in.
in.
in.
in.
in.
in.
in.
in.
in.
Design Temperature:
100 F
70 %
1.00
20000 PSI
20000 PSI
1.00
Nozzle Path:
None
0.2175 in.
0.2175 in.
0.2175 in.
0.0000 in.
1.2500 in.

Min. Temp. Curve: B
Pressure at MDMT:
425.00 PSI
-20 F
-155 F

20000 PSI

1.2500 in.
1.2500 in.


Reinforcement calculations are not required per UG-36(c)(3)(a)See Uw-14 for exceptions.
Page 29 of 90
2015

Job No: Example
Number: 6
ID Number: 9c

Mark Number: 9c

tr =
PR
SE - 0.6P
425.00 * 48.0000
= 1.0332 in.
20000 * 1 - 0.6 * 425.00

trn =
PRn
SE - 0.6P
425.00 * 0.6650
= 0.0143 in.
20000 * 1 - 0.6 * 425.00

fr1 = min
Sn
20000
, 1.0000 = min
, 1.0000 = 1.0000
Sv
20000
fr2 = min
Sn
20000
, 1.0000 = min
, 1.0000 = 1.0000
Sv
20000

ta =
PRn
SE - 0.6P
+ Ca + ext. Ca =
425.00 * 0.6650
20000 * 0.70 - 0.6 * 425.00
+ 0.0000 + 0.0000
= 0.0206 in.

tb1 =
PR
SE - 0.6P
+ Ca + ext. Ca =
425.00 * 48.0000
20000 * 1 - 0.6 * 425.00
+ 0.0000 + 0.0000

= 1.0332 in.
= 0.1270 in.

= 0.1270 in.
= 0.1270 in.
Wall thickness = tn = 0.2180 is greater than or equal to UG-45 value of 0.1270
Page 30 of 90
2015

Job No: Example
Number: 7
ID Number: 9d

Mark Number: 9d

Design Pressure:
425.00 PSI
Static Head:
0.00 PSI
Nozzle ID (new):
5.0000
0.0000
0.0000
0.0000
1.3300
1.3300
0.5437
0.5437
4.2650
in.
in.
in.
in.
in.
in.
in.
in.
in.
Design Temperature:
100 F
70 %
1.00
20000 PSI
20000 PSI
1.00
Nozzle Path:
None
0.2175 in.
0.2175 in.
0.2175 in.
0.0000 in.
1.2500 in.

Min. Temp. Curve:
Pressure at MDMT:
425.00
PSI
-20 F
-155 F

20000 PSI

1.2500 in.
1.2500 in.


Page 31 of 90
2015

Job No: Example
Number: 7
ID Number: 9d

Mark Number: 9d

tr =
PR
SE - 0.6P
425.00 * 48.0000
= 1.0332 in.
20000 * 1 - 0.6 * 425.00

trn =
PRn
SE - 0.6P
425.00 * 0.6650
= 0.0143 in.
20000 * 1 - 0.6 * 425.00

fr1 = min
Sn
20000
, 1.0000 = min
, 1.0000 = 1.0000
Sv
20000
fr2 = min
Sn
20000
, 1.0000 = min
, 1.0000 = 1.0000
Sv
20000

ta =
PRn
SE - 0.6P
+ Ca + ext. Ca =
425.00 * 0.6650
20000 * 0.70 - 0.6 * 425.00
+ 0.0000 + 0.0000
= 0.0206 in.

tb1 =
PR
SE - 0.6P
+ Ca + ext. Ca =
425.00 * 48.0000
20000 * 1 - 0.6 * 425.00
+ 0.0000 + 0.0000

= 1.0332 in.
= 0.1270 in.

= 0.1270 in.
= 0.1270 in.
Page 32 of 90
2015
Nozzle 8
Job No: Example
Number: 8
ID Number: B

Mark Number: B

Design Pressure:
425.00 PSI
Static Head:
0.00 PSI
Nozzle Pipe Size:
Nozzle ID (new):
Developed Opening:
8.0000
2.0000
0.0000
0.0000
2
1.9390
1.9390
2.2392
0.5450
0.5450
4.8750
in.
in.
in.
in.
in.
in.
in.
in.
in.
in.
Design Temperature:
100 F
70 %
1.00
17100 PSI
17100 PSI
1.00
Nozzle Path:
None
XH
0.2180 in.
0.2180 in.
24.2583 in.
0.2180 in.
0.2180 in.
1.2500 in.

Min. Temp. Curve: B
Pressure at MDMT:
425.00 PSI
-20 F
-155 F

20000 PSI

1.2500 in.
1.2500 in.


Pipe Size: 2 Schedule: XH
Page 33 of 90
2015
Nozzle 8
Job No: Example
Number: 8
ID Number: B

Mark Number: B

tr =
PR
SE - 0.6P
425.00 * 48.0000
= 1.0332 in.
20000 * 1 - 0.6 * 425.00

trn =
PRn
SE - 0.6P
425.00 * 0.9695
= 0.0245 in.
17100 * 1 - 0.6 * 425.00

fr1 = min
Sn
17100
, 1.0000 = min
, 1.0000 = 0.8550
Sv
20000
fr2 = min
Sn
17100
, 1.0000 = min
, 1.0000 = 0.8550
Sv
20000

ta =
PRn
SE - 0.6P
+ Ca + ext. Ca =
425.00 * 0.9695
17100 * 0.70 - 0.6 * 425.00
+ 0.0000 + 0.0000
= 0.0352 in.

tb1 =
PR
SE - 0.6P
+ Ca + ext. Ca =
425.00 * 48.0000
20000 * 1 - 0.6 * 425.00
+ 0.0000 + 0.0000

= 1.0332 in.
= 0.1350 in.

= 0.1350 in.
= 0.1350 in.
Page 34 of 90
2015
Nozzle 9
Job No: Example
Number: 9
ID Number: A

Mark Number: A

Design Pressure:
425.00 PSI
Static Head:
0.00 PSI
Nozzle Pipe Size:
Nozzle ID (new):
Developed Opening:
8.0000
2.0000
0.0000
0.0000
4
3.4380
3.4380
3.9710
1.9525
1.3275
7.9420
in.
in.
in.
in.
in.
in.
in.
in.
in.
in.
Design Temperature:
100 F
100 %
1.00
17100 PSI
17100 PSI
1.00
Nozzle Path:
None
160
0.5310 in.
0.5310 in.
24.2583 in.
0.3750 in.
0.3750 in.
1.2500 in.

Min. Temp. Curve: B
Pressure at MDMT:
425.00 PSI
-20 F
-135 F

0.6250 in.
6.0000 in.

20000
20000
0.5000
0.6250
PSI
PSI
in.
in.

20000 PSI

1.2500 in.
1.2500 in.


Page 35 of 90
2015
Nozzle 9
Job No: Example
Number: 9
ID Number: A

Mark Number: A

tr =
PR
SE - 0.6P
425.00 * 48.0000
= 1.0332 in.
20000 * 1 - 0.6 * 425.00

trn =
PRn
SE - 0.6P
425.00 * 1.7190
= 0.0434 in.
17100 * 1 - 0.6 * 425.00

fr1 = min
Sn
17100
, 1.0000 = min
, 1.0000 = 0.8550
Sv
20000
fr2 = min
Sn
17100
, 1.0000 = min
, 1.0000 = 0.8550
Sv
20000
fr3 = min
Sn
17100
, 1.0000 = min
, 1.0000 = 0.8550
Sv
20000
fr4 = min
Sp
20000
, 1.0000 = min
, 1.0000 = 1.0000
Sv
20000

ta =
PRn
SE - 0.6P
+ Ca + ext. Ca =
425.00 * 1.7190
17100 * 1.00 - 0.6 * 425.00
+ 0.0000 + 0.0000
= 0.0434 in.

tb1 =
PR
SE - 0.6P
+ Ca + ext. Ca =
425.00 * 48.0000
20000 * 1 - 0.6 * 425.00
+ 0.0000 + 0.0000

= 1.0332 in.
= 0.2070 in.

= 0.2070 in.
= 0.2070 in.
Page 36 of 90
2015
Nozzle 9
Job No: Example
Number: 9
ID Number: A

Mark Number: A

Lnori = min(2.5 t, 2.5 ti) = min(2.5 * 1.2500, 2.5 * 0.5310)
= 3.9710 in.
= 1.9525 in.
= 1.3275 in.

= 4.2619 sq. in.
max[(2 * 3.9710 - 3.9710) * (1.0000 * 1.2500 - 1.00 * 1.0332) - 2 * 0.5310 * (1.0000 * 1.2500 - 1.00 * 1.0332) * (1 - 0.8550), 0]
= 0.8275 sq. in.
max{2 * min(8.0000, 1.9525) * [min(0.5310, 3.9710 - 0.5 * 3.9710) - 0.0434] * 0.8550, 0}
= 1.6280 sq. in.

max{2 * min(2.0000, 1.3275) * min(0.5310, 3.9710 - 0.5 * 3.9710) * 0.8550, 0}
= 1.2054 sq. in.

0.8550 * [0.37502 - (0.3750 - 0.3750)2 - (0.3750 - 0.3750)2]
= 0.1202 sq. in.

1.0000 * [0.50002 - (0.5000 - 0.5000)2 - (0.5000 - 0.5000)2]
= 0.2500 sq. in.

0.8550 * [0.37502 - (0.3750 - 0.3750)2 - (0.3750 - 0.3750)2]
= 0.1202 sq. in.

max{1 * [min(6.0000 , 2 * 3.9710) - 3.9710 - 2 * 0.5310] * min (0.6250, 1.9525) * 1.0000, 0}
= 0.6044 sq. in.
Page 37 of 90
2015
Nozzle 9
Job No: Example
Number: 9
ID Number: A

Mark Number: A

Weld 41 Leg min. =

0.7
= 0.5310 in.
(smaller of 0.25 or (0.5310 * 0.7)) + 0

0.7
0.2500
0.7
= 0.3571 in.

Weld 42 Leg min. =

0.7
= 0.6250 in.
0.5 * 0.6250 + 0.0000
= 0.4464 in.
0.7

Weld 43 Leg min. =

0.7
= 0.5310 in.
(smaller of 0.25 or (0.5310 * 0.7)) + 0.0000

0.7
0.2500
0.7
= 0.3571 in.

* m * 3.9690 * 0.5310 * 11970
* m * 4.5000 * 1.2500 * 12654
* m * 4.5000 * 0.6250 * 12654
Page 38 of 90
= 11970 PSI
= 8379 PSI
= 12654 PSI
= 8379 PSI
= 9800 PSI
= 12654 PSI
= 39600 lb.
= 22200 lb.
= 111800 lb.
= 22200 lb.
= 46200 lb.
= 55900 lb.
2015
Nozzle 9
Job No: Example
Number: 9
ID Number: A

Mark Number: A
W = [A - A1 + 2 tn fr1(E1t - Ftr)] Sv = [4.2619 - 0.8275 + 2 * 0.5310 * 0.8550 * (1.00 * 1.2500 - 1.00 * 1.0332)] * 20000
= 72600 lb.
W1-1 = (A2 + A5 + A41 + A42) * Sv = (1.6280 + 0.6044 + 0.1202 + 0.2500) * 20000
= 52100 lb.
W2-2 = (A2 + A3 + A41 + A43 + 2 tn t fr1) Sv = (1.6280 + 1.2054 + 0.1202 + 0.1202 + 2 * 0.5310 * 1.2500 * 0.8550) * 20000 = 84200 lb.
W3-3 = (A2 + A3 + A5 + A41 + A42 + A43 + 2 tn t fr1) * Sv =
(1.6280 + 1.2054 + 0.6044 + 0.1202 + 0.2500 + 0.1202 + 2 * 0.5310 * 1.2500 * 0.8550) * 20000
= 101300 lb.
22200 + 55900 + 111800 + 22200
= 212100 lb.
= 180200 lb.
= 12088 lb.
= 85800 lb.
Page 39 of 90
2015
Nozzle 11
Job No: Example
Number: 11
ID Number: D

Mark Number: D

Design Pressure:
425.00 PSI
Static Head:
0.00 PSI
Nozzle Pipe Size:
Nozzle ID (new):
Developed Opening:
8.0000
2.0000
0.0000
0.0000
2
1.9390
1.9390
2.2392
0.5450
0.5450
4.8750
in.
in.
in.
in.
in.
in.
in.
in.
in.
in.
Design Temperature:
100 F
70 %
1.00
17100 PSI
17100 PSI
1.00
Nozzle Path:
None
XH
0.2180 in.
0.2180 in.
24.2583 in.
0.2180 in.
0.2180 in.
1.2500 in.

Min. Temp. Curve:
Pressure at MDMT:
425.00
PSI
-20 F
-155 F

20000 PSI

1.2500 in.
1.2500 in.


Pipe Size: 2 Schedule: XH
Page 40 of 90
2015
Nozzle 11
Job No: Example
Number: 11
ID Number: D

Mark Number: D

tr =
PR
SE - 0.6P
425.00 * 48.0000
= 1.0332 in.
20000 * 1 - 0.6 * 425.00

trn =
PRn
SE - 0.6P
425.00 * 0.9695
= 0.0245 in.
17100 * 1 - 0.6 * 425.00

fr1 = min
Sn
17100
, 1.0000 = min
, 1.0000 = 0.8550
Sv
20000
fr2 = min
Sn
17100
, 1.0000 = min
, 1.0000 = 0.8550
Sv
20000

ta =
PRn
SE - 0.6P
+ Ca + ext. Ca =
425.00 * 0.9695
17100 * 0.70 - 0.6 * 425.00
+ 0.0000 + 0.0000
= 0.0352 in.

tb1 =
PR
SE - 0.6P
+ Ca + ext. Ca =
425.00 * 48.0000
20000 * 1 - 0.6 * 425.00
+ 0.0000 + 0.0000

= 1.0332 in.
= 0.1350 in.

= 0.1350 in.
= 0.1350 in.
Page 41 of 90
2015
Nozzle 10
Job No: Example
Number: 10
ID Number: C

Mark Number: C

Design Pressure:
425.00 PSI
Static Head:
0.00 PSI
Nozzle Pipe Size:
Nozzle ID (new):
Developed Opening:
8.0000
2.0000
0.0000
0.0000
4
3.4380
3.4380
3.9570
1.9525
1.3275
7.9140
in.
in.
in.
in.
in.
in.
in.
in.
in.
in.
Design Temperature:
100 F
100 %
1.00
17100 PSI
17100 PSI
1.00
Nozzle Path:
None
160
0.5310 in.
0.5310 in.
24.0000 in.
0.3750 in.
0.3750 in.
1.2500 in.

Min. Temp. Curve:
Pressure at MDMT:
425.00
PSI
-20 F
-109 F

0.6250 in.
6.0000 in.

20000
20000
0.5000
0.6250
PSI
PSI
in.
in.

20000 PSI

1.2500 in.
1.2500 in.


Page 42 of 90
2015
Nozzle 10
Job No: Example
Number: 10
ID Number: C

Mark Number: C

tr =
PR
SE - 0.6P
425.00 * 48.0000
= 1.0332 in.
20000 * 1 - 0.6 * 425.00

trn =
PRn
SE - 0.6P
425.00 * 1.7190
= 0.0434 in.
17100 * 1 - 0.6 * 425.00

fr1 = min
Sn
17100
, 1.0000 = min
, 1.0000 = 0.8550
Sv
20000
fr2 = min
Sn
17100
, 1.0000 = min
, 1.0000 = 0.8550
Sv
20000
fr3 = min
Sn
17100
, 1.0000 = min
, 1.0000 = 0.8550
Sv
20000
fr4 = min
Sp
20000
, 1.0000 = min
, 1.0000 = 1.0000
Sv
20000

ta =
PRn
SE - 0.6P
+ Ca + ext. Ca =
425.00 * 1.7190
17100 * 1.00 - 0.6 * 425.00
+ 0.0000 + 0.0000
= 0.0434 in.

tb1 =
PR
SE - 0.6P
+ Ca + ext. Ca =
425.00 * 48.0000
20000 * 1 - 0.6 * 425.00
+ 0.0000 + 0.0000

= 1.0332 in.
= 0.2070 in.

= 0.2070 in.
= 0.2070 in.
Page 43 of 90
2015
Nozzle 10
Job No: Example
Number: 10
ID Number: C

Mark Number: C

Lnori = min(2.5 t, 2.5 ti) = min(2.5 * 1.2500, 2.5 * 0.5310)
= 3.9570 in.
= 1.9525 in.
= 1.3275 in.

= 4.2475 sq. in.
max[(2 * 3.9570 - 3.9570) * (1.0000 * 1.2500 - 1.00 * 1.0332) - 2 * 0.5310 * (1.0000 * 1.2500 - 1.00 * 1.0332) * (1 - 0.8550), 0]
= 0.8245 sq. in.
max{2 * min(8.0000, 1.9525) * [min(0.5310, 3.9570 - 0.5 * 3.9570) - 0.0434] * 0.8550, 0}
= 1.6280 sq. in.

max{2 * min(2.0000, 1.3275) * min(0.5310, 3.9570 - 0.5 * 3.9570) * 0.8550, 0}
= 1.2054 sq. in.

0.8550 * [0.37502 - (0.3750 - 0.3750)2 - (0.3750 - 0.3750)2]
= 0.1202 sq. in.

1.0000 * [0.50002 - (0.5000 - 0.5000)2 - (0.5000 - 0.5000)2]
= 0.2500 sq. in.

0.8550 * [0.37502 - (0.3750 - 0.3750)2 - (0.3750 - 0.3750)2]
= 0.1202 sq. in.

max{1 * [min(6.0000 , 2 * 3.9570) - 3.9570 - 2 * 0.5310] * min (0.6250, 1.9525) * 1.0000, 0}
= 0.6131 sq. in.
Page 44 of 90
2015
Nozzle 10
Job No: Example
Number: 10
ID Number: C

Mark Number: C

Weld 41 Leg min. =

0.7
= 0.5310 in.
(smaller of 0.25 or (0.5310 * 0.7)) + 0

0.7
0.2500
0.7
= 0.3571 in.

Weld 42 Leg min. =

0.7
= 0.6250 in.
0.5 * 0.6250 + 0.0000
= 0.4464 in.
0.7

Weld 43 Leg min. =

0.7
= 0.5310 in.
(smaller of 0.25 or (0.5310 * 0.7)) + 0.0000

0.7
0.2500
0.7
= 0.3571 in.

* m * 3.9690 * 0.5310 * 11970
* m * 4.5000 * 1.2500 * 12654
* m * 4.5000 * 0.6250 * 12654
Page 45 of 90
= 11970 PSI
= 8379 PSI
= 12654 PSI
= 8379 PSI
= 9800 PSI
= 12654 PSI
= 39600 lb.
= 22200 lb.
= 111800 lb.
= 22200 lb.
= 46200 lb.
= 55900 lb.
2015
Nozzle 10
Job No: Example
Number: 10
ID Number: C

Mark Number: C
W = [A - A1 + 2 tn fr1(E1t - Ftr)] Sv = [4.2475 - 0.8245 + 2 * 0.5310 * 0.8550 * (1.00 * 1.2500 - 1.00 * 1.0332)] * 20000
= 72400 lb.
W1-1 = (A2 + A5 + A41 + A42) * Sv = (1.6280 + 0.6131 + 0.1202 + 0.2500) * 20000
= 52200 lb.
W2-2 = (A2 + A3 + A41 + A43 + 2 tn t fr1) Sv = (1.6280 + 1.2054 + 0.1202 + 0.1202 + 2 * 0.5310 * 1.2500 * 0.8550) * 20000 = 84200 lb.
W3-3 = (A2 + A3 + A5 + A41 + A42 + A43 + 2 tn t fr1) * Sv =
(1.6280 + 1.2054 + 0.6131 + 0.1202 + 0.2500 + 0.1202 + 2 * 0.5310 * 1.2500 * 0.8550) * 20000
= 101400 lb.
22200 + 55900 + 111800 + 22200
= 212100 lb.
= 180200 lb.
= 12263 lb.
= 85800 lb.
Page 46 of 90
2015

Job No: Example
Number: 12
ID Number: 9b

Mark Number: 9b

Design Pressure:
425.00 PSI
Static Head:
0.00 PSI
Nozzle ID (new):
5.0000
0.0000
0.0000
0.0000
1.3300
1.3300
0.5437
0.5437
4.2650
in.
in.
in.
in.
in.
in.
in.
in.
in.
Design Temperature:
100 F
70 %
1.00
20000 PSI
20000 PSI
1.00
Nozzle Path:
None
0.2175 in.
0.2175 in.
0.2175 in.
0.0000 in.
1.2500 in.

Min. Temp. Curve:
Pressure at MDMT:
425.00
PSI
-20 F
-155 F

20000 PSI

1.2500 in.
1.2500 in.


Page 47 of 90
2015

Job No: Example
Number: 12
ID Number: 9b

Mark Number: 9b

tr =
PR
SE - 0.6P
425.00 * 48.0000
= 1.0332 in.
20000 * 1 - 0.6 * 425.00

trn =
PRn
SE - 0.6P
425.00 * 0.6650
= 0.0143 in.
20000 * 1 - 0.6 * 425.00

fr1 = min
Sn
20000
, 1.0000 = min
, 1.0000 = 1.0000
Sv
20000
fr2 = min
Sn
20000
, 1.0000 = min
, 1.0000 = 1.0000
Sv
20000

ta =
PRn
SE - 0.6P
+ Ca + ext. Ca =
425.00 * 0.6650
20000 * 0.70 - 0.6 * 425.00
+ 0.0000 + 0.0000
= 0.0206 in.

tb1 =
PR
SE - 0.6P
+ Ca + ext. Ca =
425.00 * 48.0000
20000 * 1 - 0.6 * 425.00
+ 0.0000 + 0.0000

= 1.0332 in.
= 0.1270 in.

= 0.1270 in.
= 0.1270 in.
Page 48 of 90
2015

Job No: Example
Number: 13
ID Number: 9a

Mark Number: 9a

Design Pressure:
425.00 PSI
Static Head:
0.00 PSI
Nozzle ID (new):
5.0000
0.0000
0.0000
0.0000
1.3300
1.3300
0.5437
0.5437
4.2650
in.
in.
in.
in.
in.
in.
in.
in.
in.
Design Temperature:
100 F
70 %
1.00
20000 PSI
20000 PSI
1.00
Nozzle Path:
None
0.2175 in.
0.2175 in.
0.2175 in.
0.0000 in.
1.2500 in.

Min. Temp. Curve:
Pressure at MDMT:
425.00
PSI
-20 F
-155 F

20000 PSI

1.2500 in.
1.2500 in.


Page 49 of 90
2015

Job No: Example
Number: 13
ID Number: 9a

Mark Number: 9a

tr =
PR
SE - 0.6P
425.00 * 48.0000
= 1.0332 in.
20000 * 1 - 0.6 * 425.00

trn =
PRn
SE - 0.6P
425.00 * 0.6650
= 0.0143 in.
20000 * 1 - 0.6 * 425.00

fr1 = min
Sn
20000
, 1.0000 = min
, 1.0000 = 1.0000
Sv
20000
fr2 = min
Sn
20000
, 1.0000 = min
, 1.0000 = 1.0000
Sv
20000

ta =
PRn
SE - 0.6P
+ Ca + ext. Ca =
425.00 * 0.6650
20000 * 0.70 - 0.6 * 425.00
+ 0.0000 + 0.0000
= 0.0206 in.

tb1 =
PR
SE - 0.6P
+ Ca + ext. Ca =
425.00 * 48.0000
20000 * 1 - 0.6 * 425.00
+ 0.0000 + 0.0000

= 1.0332 in.
= 0.1270 in.

= 0.1270 in.
= 0.1270 in.
Page 50 of 90
2015
Nozzle 14
Job No: Example
Number: 14
ID Number: E

Mark Number: E

Design Pressure:
425.00 PSI
Static Head:
0.00 PSI
Nozzle Pipe Size:
Nozzle ID (new):
5.0000
0.0000
0.0000
0.0000
4
3.4380
3.4380
1.9525
1.3275
7.0000
in.
in.
in.
in.
in.
in.
in.
in.
in.
Design Temperature:
100 F
100 %
1.00
17100 PSI
17100 PSI
1.00
Nozzle Path:
None
160
0.5310 in.
0.5310 in.
0.3571 in.
0.0000 in.
1.2500 in.

Min. Temp. Curve:
Pressure at MDMT:
425.00
PSI
-20 F
-109 F

0.6250 in.
6.5000 in.

20000
20000
0.4464
0.6250
PSI
PSI
in.
in.

20000 PSI

1.2500 in.
1.2500 in.


Page 51 of 90
2015
Nozzle 14
Job No: Example
Number: 14
ID Number: E

Mark Number: E

tr =
PR
SE - 0.6P
425.00 * 48.0000
= 1.0332 in.
20000 * 1 - 0.6 * 425.00

trn =
PRn
SE - 0.6P
425.00 * 1.7190
= 0.0434 in.
17100 * 1 - 0.6 * 425.00

fr1 = min
Sn
17100
, 1.0000 = min
, 1.0000 = 0.8550
Sv
20000
fr2 = min
Sn
17100
, 1.0000 = min
, 1.0000 = 0.8550
Sv
20000
fr3 = min
Sn
17100
, 1.0000 = min
, 1.0000 = 0.8550
Sv
20000
fr4 = min
Sp
20000
, 1.0000 = min
, 1.0000 = 1.0000
Sv
20000

ta =
PRn
SE - 0.6P
+ Ca + ext. Ca =
425.00 * 1.7190
17100 * 1.00 - 0.6 * 425.00
+ 0.0000 + 0.0000
= 0.0434 in.

tb1 =
PR
SE - 0.6P
+ Ca + ext. Ca =
425.00 * 48.0000
20000 * 1 - 0.6 * 425.00
+ 0.0000 + 0.0000

= 1.0332 in.
= 0.2070 in.

= 0.2070 in.
= 0.2070 in.
Page 52 of 90
2015
Nozzle 14
Job No: Example
Number: 14
ID Number: E

Mark Number: E

Lnori = min(2.5 t, 2.5 ti) = min(2.5 * 1.2500, 2.5 * 0.5310)
= 3.5000 in.
= 1.9525 in.
= 1.3275 in.

= 3.7112 sq. in.
max[(2 * 3.5000 - 3.4380) * (1.0000 * 1.2500 - 1.00 * 1.0332) - 2 * 0.5310 * (1.0000 * 1.2500 - 1.00 * 1.0332) * (1 - 0.8550), 0]
= 0.7389 sq. in.
max{2 * min(5.0000, 1.9525) * [min(0.5310, 3.5000 - 0.5 * 3.4380) - 0.0434] * 0.8550, 0}
= 1.6280 sq. in.

max{2 * min(0.0000, 1.3275) * min(0.5310, 3.5000 - 0.5 * 3.4380) * 0.8550, 0}
= 0.0000 sq. in.

0.8550 * [0.35712 - (0.3571 - 0.3571)2 - (0.3571 - 0.3571)2]
= 0.1091 sq. in.

1.0000 * [0.44642 - (0.4464 - 0.2500)2 - (0.4464 - 0.4464)2]
= 0.1607 sq. in.
A43 = f r2 L43pareff L43noreff =

0.8550 * 0.0000 * 0.0000
= 0.0000 sq. in.

max{1 * [min(6.5000 , 2 * 3.5000) - 3.4380 - 2 * 0.5310] * min (0.6250, 1.9525) * 1.0000, 0}
= 1.2500 sq. in.
Page 53 of 90
2015
Nozzle 14
Job No: Example
Number: 14
ID Number: E

Mark Number: E

Weld 41 Leg min. =

0.7
= 0.5310 in.
(smaller of 0.25 or (0.5310 * 0.7)) + 0

0.7
0.2500
0.7
= 0.3571 in.

Weld 42 Leg min. =

0.7
= 0.6250 in.
0.5 * 0.6250 + 0.0000
= 0.4464 in.
0.7

* m * 3.9690 * 0.5310 * 11970
* m * 4.5000 * 1.2500 * 12654
* m * 4.5000 * 0.6250 * 12654
W = [A - A1 + 2 tn fr1(E1t - Ftr)] Sv = [3.7112 - 0.7389 + 2 * 0.5310 * 0.8550 * (1.00 * 1.2500 - 1.00 * 1.0332)] * 20000
W1-1 = (A2 + A5 + A41 + A42) * Sv = (1.6280 + 1.2500 + 0.1091 + 0.1607) * 20000
W2-2 = (A2 + A3 + A41 + A43 + 2 tn t fr1) Sv = (1.6280 + 0.0000 + 0.1091 + 0.0000 + 2 * 0.5310 * 1.2500 * 0.8550) * 20000
W3-3 = (A2 + A3 + A5 + A41 + A42 + A43 + 2 tn t fr1) * Sv =
(1.6280 + 0.0000 + 1.2500 + 0.1091 + 0.1607 + 0.0000 + 2 * 0.5310 * 1.2500 * 0.8550) * 20000
21100 + 55900 + 111800 + 0
Page 54 of 90
= 11970 PSI
= 8379 PSI
= 12654 PSI
= 9800 PSI
= 12654 PSI
= 39600 lb.
= 21100 lb.
= 111800 lb.
= 44600 lb.
= 55900 lb.
= 63400 lb.
= 63000 lb.
= 57400 lb.
= 85700 lb.
= 84200 lb.
= 188800 lb.
= 156400 lb.
2015
Nozzle 14
Job No: Example
Number: 14
ID Number: E

Mark Number: E
= 25000 lb.
Page 55 of 90
2015

Job No: Example
Number: 15
ID Number: 10b

Mark Number: 10b

Design Pressure:
425.00 PSI
Static Head:
0.00 PSI
5.0000 in.

Nozzle ID (new):
0.0000
0.0000
2.4060
2.4060
0.7813
5.5310
in.
in.
in.
in.
in.
in.
Design Temperature:
100 F
100 %
1.00
20000 PSI
20000 PSI
1.00
Nozzle Path:
None
0.3125 in.
0.3125 in.
0.3125 in.
0.3125 in.

Min. Temp. Curve: B
Pressure at MDMT:
425.00 PSI
-20 F
-135 F

20000 PSI

1.2500 in.
1.2500 in.

Nozzle abuts the vessel, attached by a groove weld.

Page 56 of 90
2015

Job No: Example
Number: 15
ID Number: 10b

Mark Number: 10b

tr =
PR
SE - 0.6P
425.00 * 48.0000
= 1.0332 in.
20000 * 1 - 0.6 * 425.00

trn =
PRn
SE - 0.6P
425.00 * 1.2030
= 0.0259 in.
20000 * 1 - 0.6 * 425.00

fr2 = min
Sn
20000
, 1.0000 = min
, 1.0000 = 1.0000
Sv
20000

ta =
PRn
SE - 0.6P
+ Ca + ext. Ca =
425.00 * 1.2030
20000 * 1.00 - 0.6 * 425.00
+ 0.0000 + 0.0000
= 0.0259 in.

tb1 =
PR
SE - 0.6P
+ Ca + ext. Ca =
425.00 * 48.0000
20000 * 1 - 0.6 * 425.00
+ 0.0000 + 0.0000

= 1.0332 in.
= 0.1890 in.

= 0.1890 in.
= 0.1890 in.
Page 57 of 90
2015

Job No: Example
Number: 16
ID Number: 10a

Mark Number: 10a

Design Pressure:
425.00 PSI
Static Head:
0.00 PSI
5.0000 in.

Nozzle ID (new):
0.0000
0.0000
2.4060
2.4060
0.7813
5.5310
in.
in.
in.
in.
in.
in.
Design Temperature:
100 F
100 %
1.00
20000 PSI
20000 PSI
1.00
Nozzle Path:
None
0.3125 in.
0.3125 in.
0.3125 in.
0.3125 in.

Min. Temp. Curve:
Pressure at MDMT:
425.00
PSI
-20 F
-125 F

20000 PSI

1.2500 in.
1.2500 in.


Page 58 of 90
2015

Job No: Example
Number: 16
ID Number: 10a

Mark Number: 10a

tr =
PR
SE - 0.6P
425.00 * 48.0000
= 1.0332 in.
20000 * 1 - 0.6 * 425.00

trn =
PRn
SE - 0.6P
425.00 * 1.2030
= 0.0259 in.
20000 * 1 - 0.6 * 425.00

fr2 = min
Sn
20000
, 1.0000 = min
, 1.0000 = 1.0000
Sv
20000

ta =
PRn
SE - 0.6P
+ Ca + ext. Ca =
425.00 * 1.2030
20000 * 1.00 - 0.6 * 425.00
+ 0.0000 + 0.0000
= 0.0259 in.

tb1 =
PR
SE - 0.6P
+ Ca + ext. Ca =
425.00 * 48.0000
20000 * 1 - 0.6 * 425.00
+ 0.0000 + 0.0000

= 1.0332 in.
= 0.1890 in.

= 0.1890 in.
= 0.1890 in.
Page 59 of 90
2015

Job No: Example
Number: 17
ID Number: 10c

Mark Number: 10c

Design Pressure:
425.00 PSI
Static Head:
0.00 PSI
5.0000 in.

Nozzle ID (new):
0.0000
0.0000
2.4060
2.4060
0.7813
5.5310
in.
in.
in.
in.
in.
in.
Design Temperature:
100 F
100 %
1.00
20000 PSI
20000 PSI
1.00
Nozzle Path:
None
0.3125 in.
0.3125 in.
0.3125 in.
0.3125 in.

Min. Temp. Curve:
Pressure at MDMT:
425.00
PSI
-20 F
-125 F

20000 PSI

1.2500 in.
1.2500 in.


Page 60 of 90
2015

Job No: Example
Number: 17
ID Number: 10c

Mark Number: 10c

tr =
PR
SE - 0.6P
425.00 * 48.0000
= 1.0332 in.
20000 * 1 - 0.6 * 425.00

trn =
PRn
SE - 0.6P
425.00 * 1.2030
= 0.0259 in.
20000 * 1 - 0.6 * 425.00

fr2 = min
Sn
20000
, 1.0000 = min
, 1.0000 = 1.0000
Sv
20000

ta =
PRn
SE - 0.6P
+ Ca + ext. Ca =
425.00 * 1.2030
20000 * 1.00 - 0.6 * 425.00
+ 0.0000 + 0.0000
= 0.0259 in.

tb1 =
PR
SE - 0.6P
+ Ca + ext. Ca =
425.00 * 48.0000
20000 * 1 - 0.6 * 425.00
+ 0.0000 + 0.0000

= 1.0332 in.
= 0.1890 in.

= 0.1890 in.
= 0.1890 in.
Page 61 of 90
2015

Job No: Example
Number: 18
ID Number: 9e

Mark Number: 9e

Design Pressure:
425.00 PSI
Static Head:
0.00 PSI
5.0000 in.

Nozzle ID (new):
0.0000
0.0000
1.3300
1.3300
0.5437
4.2650
in.
in.
in.
in.
in.
in.
Design Temperature:
100 F
70 %
1.00
20000 PSI
20000 PSI
1.00
Nozzle Path:
None
0.2175 in.
0.2175 in.
0.2175 in.
0.2175 in.

Min. Temp. Curve:
Pressure at MDMT:
425.00
PSI
-20 F
-155 F

20000 PSI

1.2500 in.
1.2500 in.


Page 62 of 90
2015

Job No: Example
Number: 18
ID Number: 9e

Mark Number: 9e

tr =
PR
SE - 0.6P
425.00 * 48.0000
= 1.0332 in.
20000 * 1 - 0.6 * 425.00

trn =
PRn
SE - 0.6P
425.00 * 0.6650
= 0.0143 in.
20000 * 1 - 0.6 * 425.00

fr2 = min
Sn
20000
, 1.0000 = min
, 1.0000 = 1.0000
Sv
20000

ta =
PRn
SE - 0.6P
+ Ca + ext. Ca =
425.00 * 0.6650
20000 * 0.70 - 0.6 * 425.00
+ 0.0000 + 0.0000
= 0.0206 in.

tb1 =
PR
SE - 0.6P
+ Ca + ext. Ca =
425.00 * 48.0000
20000 * 1 - 0.6 * 425.00
+ 0.0000 + 0.0000

= 1.0332 in.
= 0.1270 in.

= 0.1270 in.
= 0.1270 in.
Page 63 of 90
2015
Saddle 1
Job No: Example
Number: 1

Mark Number: SDL1
Saddle Design Information

Design Temperature:
Material:
Condition:
Length (d):
Top Width (b'):
Bottom Width (bb'):
Outside Stiffener Thickness (tso):
Inside Stiffener Thickness (tsi):
Saddle Angle of contact (n):
Dist. from saddle centerline to tang. line (A):
Support Design Condition:
100 F
SA-36
Support Type:
Type I
Stiffener Quantity:
4
16600 PSI
16600 PSI
Yield Strength:
36000 PSI
Density:
0.2800 lb/in.^3
Web Plate Thickness (tw):
0.2500 in.
Vessel Centerline Height (h): 57.2500 in.
Elevation above grade (g):
0.0000 in.
85.9530 in.
4.0000 in.
10.0000 in.
0.2500 in.
0.1250 in.
120.0
72.0000 in.
Shell unstiffened (A/R > 1/2)
Wear Plate Information

Design Temperature:
100
Material: SA-36
Condition:
Extension (jw):
4.8625
Width (b w): 24.0000
Thickness (tw p):
0.3750
F
Use for S2:
Use for S3:
Use for S5:
in.
in.
in.
16600 PSI
16600 PSI
Yes
Yes
Yes
Base Plate Information

Design Temperature:
100 F
Material: SA-36
Condition:
Width (b b): 11.0000 in.
Ultimate 28 Day Concrete Strength:

Yield Strength:
Length (m):
Thickness (tb):
3000.00
36000
90.7676
1.0000
PSI
PSI
in.
in.
Anchor Bolt Information

Material: SA-36
Condition:
Size:
Quantity:
3

Number of Threads per in. :
Root Area:
Page 64 of 90
16600 PSI
16600 PSI
8.0000
0.7280 sq. in.
2015
Job No: Example

ASME Flange Design Information

Host
Description
Type
Nozzle 8
Nozzle 9
Nozzle 11
Nozzle 10
Nozzle 14
Nozzle 4
ASME Flange 6
Nozzle 2
ASME Flange 8
Nozzle 1
ASME Flange 10
Nozzle 3
ASME Flange 12
ASME Flange 1
ASME Flange 2
ASME Flange 3
ASME Flange 4
ASME Flange 5
ASME Flange 6
ASME Flange 7
ASME Flange 8
ASME Flange 9
ASME Flange 10
ASME Flange 11
ASME Flange 12
ASME Flange 13
Slip On
Slip On
Slip On
Slip On
Slip On
Slip On
Blind
Slip On
Blind
Slip On
Blind
Slip On
Blind
Page 65 of 90
Size
(in.)
2
4
2
4
4
24
24
24
24
24
24
24
24
Material
SA-105
SA-105
SA-105
SA-105
SA-105
SA-105
SA-105
SA-105
SA-105
SA-105
SA-105
SA-105
SA-105
ASME
Class
Material
Group
300
300
300
300
300
300
300
300
300
300
300
300
300
1.1
1.1
1.1
1.1
1.1
1.1
1.1
1.1
1.1
1.1
1.1
1.1
1.1
MAP
(PSI)
740.00
740.00
740.00
740.00
740.00
740.00
740.00
740.00
740.00
740.00
740.00
740.00
740.00
2015
Job No: Example

Loading Summary
Type
Liquid
Starting Point
(in.)
-
Ending Point
(in.)
-
Depth
(in.)
84.0000
Density
(lb./Ft^3)
62.4000
Wind Diameter
(in.)
-
Attachment Summary
Attachment No.
1
Distance from Reference

(in.)
0.0000
Description
Page 66 of 90
Attachment Weight
(lb.)
0.00
Horizontal Force
(lb.)
0
2015
Job No: Example

Zick Analysis
ASCE 7-02 Wind Design Information
Basic Wind Speed (V):
90 MPH
Importance factor (I):
1.0000
Force(shape) coefficient (Cf):
0.70
Directionality Factor (Kd):
1.00
Wind Exposure Type:
1 s Spectral Response Accel. (S1):
0.000
Site Class:
IBC 2006 Seismic Design Information

0.2 s Spectral Response Accel (Ss):
Response Modification Factor (R):
Occupancy/Risk Category:
Seismic Design Category:
0.000
2.000
I
A
Operating Pressurized Condition - Sustained Loads

Saddle Support Loads
QL =
QT =
QW =
FLh
L - 2A
1.5 F T h
= 0 lb.
360.0000 - 2 * 72.0000
=
d
W
0 * 57.2500
1.5 * 0 * 57.2500
= 0 lb.
85.9530
141442
= 70721 lb.
QN = Q W = 70721
= 70721 lb.
Saddle Load for Vessel Stress Analysis

Q = Q N = 70721
= 70721 lb.
Saddle Load for Support Stress Analysis

QS = Q N = 70721
= 70721 lb.
Page 67 of 90
2015
Job No: Example

Zick Calculations
Longitudinal Stress Due to Internal Pressure
PR
Sp =
2t
425.00 * 48.6250
= 8266 PSI
2 * 1.2500
Longitudinal Compressive Stress Due to External Pressure
-Pe R
Spe =
2t
-0.00 * 48.6250
= 0 PSI
2 * 1.2500
Longitudinal Bending Stress in the Shell at the Midpoint

Z1 = m R t = 3.1416 * 48.6250 * 1.2500
K1 Q L
S1 =
4 Z1
0.13885 * 70721 * 360.0000
= 9285 in.
= 95 PSI
4 * 9285
Longitudinal Bending Stress in the Shell in the Plane of the Saddle
K1' Q L
S1' =
4 Z1
1.78546 * 70721 * 360.0000
= 1224 PSI
4 * 9285
Saddle Plane Tangential Shear Stress
te = t + t w p = 1.2500 + 0.3750
S2 =
K2 Q
R te
L-2A
L+
S2 w =
K2 w Q
Rt
= 1.6250 in.
1.17074 * 70721
=
48.6250 * 1.6250
H
3
L-2A
L+
4
3
360.0000 - 2 * 72.0000
360.0000 +
1.00630 * 70721
=
48.6250 * 1.2500
H
* 25.2500
3
360.0000 - 2 * 72.0000
360.0000 +
= 575 PSI
* 25.2500
3
Circumferential Stress at the Horn of the Saddle
te = t + t w p = 1.2500 + 0.3750
S3 = =-
4 t e (b + 1.56
= 642 PSI
= 1.7031 sq. in.
12 K3 Q R
R t)
L t e
70721
4 * 1.6250 * (4.0000 + 1.56 *
12 * 0.05285 * 70721 * 48.6250
48.6250 * 1.2500)
360.0000 * 1.7031
= -4230 PSI
Circumferential Stress at End of the Wear Plate
S3 w = =-
4 t (b w + 1.56
12 K3 w Q R
R t)
L t
70721
4 * 1.2500 * (24.0000 + 1.56 *
12 * 0.04403 * 70721 * 48.6250
48.6250 * 1.2500)
360.0000 * 1.2500
= -3621 PSI
Page 68 of 90
2015
Job No: Example

Ring Compression in the Shell Over the Saddle

te = t + t w p = 1.2500 + 0.3750
S5 =
K5 Q
0.76027 * 70721
te (b + 1.56 R t)
= 1.6250 in.
1.6250 * (0.2500 + 1.56 *
= 2666 PSI
48.6250 * 1.2500)
Maximum Splitting Force
Fs = K 8Qs = 0.20352 * 70721
= 14393 lb.
Saddle Calculations
Base Plate Stress
SBP = T
0.75 Qs bb
0.75 * 70721 * 11.0000
=1
m tb
= 6428 PSI
90.7676 * 1.0000
Concrete Bearing Stress
SC = T
Qs
=1
bb m
70721
= 71 PSI
11.0000 * 90.7676
Saddle Splitting Force
ST Splitting =
FS
ASaddle
M Splitting = F S
SB Splitting =
14393
= 1137 PSI
12.6563
sin(n/2)
sin(1.0472)
h - C 2 - RW
= 14393 * 57.2500 - 3.8305 - 49.6250 *
n/2
1.0472
M C1
I
178185 * 3.7945
= 178185 in.-lb.
= 2484 PSI
272.1828
Bolting Shear Stress
Sb = T
FBolt
Nb A b
=1
= 0 PSI
3 * 0.7280
Saddle Support Stiffener Stresses
Location
Length
in.
Compressive Stress
PSI
Bending Stress
PSI
Allowable Stress
PSI
Stress Ratio
RST
Outside
Inside L2
31.4375
8.7377
2892
2932
0
0
21600
21600
0.1339
0.1357
Page 69 of 90
2015
Job No: Example

Vessel Stress Ratio Calculations

Any ratio greater than 1 represents an overstressed condition
R1t =
R1C =
R1t' =
R1C' =
R2 =
R2W =
R3 =
R3 w =
R5 =
S1 + S p
SShell E
95 + 8266
-S1
- Min(S Shell, B Shell)

S1' + S p
-S1'
S2
0.8 SShell
= 0.0359
= 0.0401
0.8 * 20000
-4230
S3W
- ( 1.25 S Shell)
0.5 Y Shell
= 0.0751
642
- ( 1.25 S Shell)
-1224
-Min(20000,16304)
0.8 * 20000
S3
S5
= 0.4745
575
S2W
= 0.0058
20000 * 1.00
0.8 SShell
-95
-Min(20000,16304)
1224 + 8266
SShell E
= 0.4181
20000 * 1.00
= 0.1692
- (1.25 * 20000)
-3621
= 0.1448
- (1.25 * 20000)
2666
= 0.1403
0.5 * 38000
Page 70 of 90
2015
Job No: Example

Saddle Stress Ratio Calculations

SBP
RBase Plate =
RConcrete =
RWeb =
RST =
RBolt =
SC
0.25 SConcrete
ST Splitting
0.6 Y Saddle
Sstc + S stb
0.6 Y Saddle
SB
0.8 SBa
6428
0.6 Y Base Plate
= 0.2976
0.6 * 36000
71
= 0.0947
0.25 * 3000
SB Splitting
0.66 Y Saddle
1137
0.6 * 36000
2484
0.66 * 36000
2932 + 0
= 0.1357
0.6 * 36000
0
= 0.0000
0.8 * 16600
= 0.1572
Page 71 of 90
2015
Job No: Example

Operating Unpressurized Condition - Sustained Loads

QL =
QT =
QW =
FLh
L - 2A
1.5 F T h
= 0 lb.
360.0000 - 2 * 72.0000
=
d
W
0 * 57.2500
1.5 * 0 * 57.2500
= 0 lb.
85.9530
141442
= 70721 lb.
QN = Q W = 70721
= 70721 lb.

Q = Q N = 70721
= 70721 lb.

QS = Q N = 70721
= 70721 lb.
Page 72 of 90
2015
Job No: Example

Zick Calculations
PR
Sp =
2t
0.00 * 48.6250
= 0 PSI
2 * 1.2500
Spe =
= 0 PSI

Z1 = m R t = 3.1416 * 48.6250 * 1.2500
K1 Q L
S1 =
4 Z1
0.13885 * 70721 * 360.0000
= 9285 in.
= 95 PSI
4 * 9285
K1' Q L
S1' =
4 Z1
1.78546 * 70721 * 360.0000
= 1224 PSI
4 * 9285
te = t + t w p = 1.2500 + 0.3750
S2 =
K2 Q
R te
L-2A
L+
S2 w =
K2 w Q
Rt
= 1.6250 in.
1.17074 * 70721
=
48.6250 * 1.6250
H
3
L-2A
L+
4
3
360.0000 - 2 * 72.0000
360.0000 +
1.00630 * 70721
=
48.6250 * 1.2500
H
* 25.2500
3
360.0000 - 2 * 72.0000
360.0000 +
= 575 PSI
* 25.2500
3
te = t + t w p = 1.2500 + 0.3750
S3 = =-
4 t e (b + 1.56
= 642 PSI
= 1.7031 sq. in.
12 K3 Q R
R t)
L t e
70721
4 * 1.6250 * (4.0000 + 1.56 *
12 * 0.05285 * 70721 * 48.6250
48.6250 * 1.2500)
360.0000 * 1.7031
= -4230 PSI
S3 w = =-
4 t (b w + 1.56
12 K3 w Q R
R t)
L t
70721
4 * 1.2500 * (24.0000 + 1.56 *
12 * 0.04403 * 70721 * 48.6250
48.6250 * 1.2500)
360.0000 * 1.2500
= -3621 PSI
Page 73 of 90
2015
Job No: Example


te = t + t w p = 1.2500 + 0.3750
S5 =
K5 Q
0.76027 * 70721
te (b + 1.56 R t)
= 1.6250 in.
1.6250 * (0.2500 + 1.56 *
= 2666 PSI
48.6250 * 1.2500)
Fs = K 8Qs = 0.20352 * 70721
= 14393 lb.
Saddle Calculations
Base Plate Stress
SBP = T
0.75 Qs bb
0.75 * 70721 * 11.0000
=1
m tb
= 6428 PSI
90.7676 * 1.0000
SC = T
Qs
=1
bb m
70721
= 71 PSI
11.0000 * 90.7676
ST Splitting =
FS
ASaddle
M Splitting = F S
SB Splitting =
14393
= 1137 PSI
12.6563
sin(n/2)
sin(1.0472)
h - C 2 - RW
= 14393 * 57.2500 - 3.8305 - 49.6250 *
n/2
1.0472
M C1
I
178185 * 3.7945
= 178185 in.-lb.
= 2484 PSI
272.1828
Sb = T
FBolt
Nb A b
=1
= 0 PSI
3 * 0.7280
Location
Length
in.
Compressive Stress
PSI
Bending Stress
PSI
Allowable Stress
PSI
Stress Ratio
RST
Outside
Inside L2
31.4375
8.7377
2892
2932
0
0
21600
21600
0.1339
0.1357
Page 74 of 90
2015
Job No: Example


R1t =
R1C =
R1t' =
R1C' =
R2 =
R2W =
R3 =
R3 w =
R5 =
S1 + S p
SShell E
95 + 0
-S1
-S1'
S2
0.8 SShell
= 0.0401
0.8 * 20000
-4230
S3W
- ( 1.25 S Shell)
0.5 Y Shell
= 0.0359
642
- ( 1.25 S Shell)
= 0.0751
0.8 * 20000
S3
S5
-1224
-Min(20000,16304)
575
S2W
= 0.0612
20000 * 1.00
0.8 SShell
= 0.0058
-Min(20000,16304)
1224 + 0
SShell E
-95

S1' + S p
= 0.0048
20000 * 1.00
= 0.1692
- (1.25 * 20000)
-3621
= 0.1448
- (1.25 * 20000)
2666
= 0.1403
0.5 * 38000
Page 75 of 90
2015
Job No: Example


SBP
RBase Plate =
RConcrete =
RWeb =
RST =
RBolt =
SC
0.25 SConcrete
ST Splitting
0.6 Y Saddle
Sstc + S stb
0.6 Y Saddle
SB
0.8 SBa
6428
0.6 Y Base Plate
= 0.2976
0.6 * 36000
71
= 0.0947
0.25 * 3000
SB Splitting
0.66 Y Saddle
1137
0.6 * 36000
2484
0.66 * 36000
2932 + 0
= 0.1357
0.6 * 36000
0
= 0.0000
0.8 * 16600
= 0.1572
Page 76 of 90
2015
Job No: Example

Empty Pressurized Condition - Sustained Loads

QL =
QT =
QW =
FLh
L - 2A
1.5 F T h
= 0 lb.
360.0000 - 2 * 72.0000
=
d
W
0 * 57.2500
1.5 * 0 * 57.2500
= 0 lb.
85.9530
45712
= 22856 lb.
QN = Q W = 22856
= 22856 lb.

Q = Q N = 22856
= 22856 lb.

QS = Q N = 22856
= 22856 lb.
Page 77 of 90
2015
Job No: Example

Zick Calculations
PR
Sp =
2t
425.00 * 48.6250
= 8266 PSI
2 * 1.2500
-Pe R
Spe =
2t
-0.00 * 48.6250
= 0 PSI
2 * 1.2500

Z1 = m R t = 3.1416 * 48.6250 * 1.2500
K1 Q L
S1 =
4 Z1
0.13885 * 22856 * 360.0000
= 9285 in.
= 31 PSI
4 * 9285
K1' Q L
S1' =
4 Z1
1.78546 * 22856 * 360.0000
= 396 PSI
4 * 9285
te = t + t w p = 1.2500 + 0.3750
S2 =
K2 Q
R te
L-2A
L+
S2 w =
K2 w Q
Rt
= 1.6250 in.
1.17074 * 22856
=
48.6250 * 1.6250
H
3
L-2A
L+
4
3
360.0000 - 2 * 72.0000
360.0000 +
1.00630 * 22856
=
48.6250 * 1.2500
H
* 25.2500
3
360.0000 - 2 * 72.0000
360.0000 +
= 186 PSI
* 25.2500
3
te = t + t w p = 1.2500 + 0.3750
S3 = =-
4 t e (b + 1.56
= 208 PSI
= 1.7031 sq. in.
12 K3 Q R
R t)
L t e
22856
4 * 1.6250 * (4.0000 + 1.56 *
12 * 0.05285 * 22856 * 48.6250
48.6250 * 1.2500)
360.0000 * 1.7031
= -1367 PSI
S3 w = =-
4 t (b w + 1.56
12 K3 w Q R
R t)
L t
22856
4 * 1.2500 * (24.0000 + 1.56 *
12 * 0.04403 * 22856 * 48.6250
48.6250 * 1.2500)
360.0000 * 1.2500
= -1170 PSI
Page 78 of 90
2015
Job No: Example


te = t + t w p = 1.2500 + 0.3750
S5 =
K5 Q
0.76027 * 22856
te (b + 1.56 R t)
= 1.6250 in.
1.6250 * (0.2500 + 1.56 *
= 862 PSI
48.6250 * 1.2500)
Fs = K 8Qs = 0.20352 * 22856
= 4652 lb.
Saddle Calculations
Base Plate Stress
SBP = T
0.75 Qs bb
0.75 * 22856 * 11.0000
=1
m tb
= 2077 PSI
90.7676 * 1.0000
SC = T
Qs
=1
bb m
22856
= 23 PSI
11.0000 * 90.7676
ST Splitting =
FS
ASaddle
M Splitting = F S
SB Splitting =
4652
= 368 PSI
12.6563
sin(n/2)
sin(1.0472)
h - C 2 - RW
= 4652 * 57.2500 - 3.8305 - 49.6250 *
n/2
1.0472
M C1
I
57592 * 3.7945
= 57592 in.-lb.
= 803 PSI
272.1828
Sb = T
FBolt
Nb A b
=1
= 0 PSI
3 * 0.7280
Location
Length
in.
Compressive Stress
PSI
Bending Stress
PSI
Allowable Stress
PSI
Stress Ratio
RST
Outside
Inside L2
31.4375
8.7377
937
950
0
0
21600
21600
0.0434
0.0440
Page 79 of 90
2015
Job No: Example


R1t =
R1C =
R1t' =
R1C' =
R2 =
R2W =
R3 =
R3 w =
R5 =
S1 + S p
SShell E
31 + 8266
-S1

S1' + S p
-S1'
S2
0.8 SShell
= 0.0116
= 0.0130
0.8 * 20000
-1367
S3W
- ( 1.25 S Shell)
0.5 Y Shell
= 0.0243
208
- ( 1.25 S Shell)
-396
-Min(20000,16304)
0.8 * 20000
S3
S5
= 0.4331
186
S2W
= 0.0019
20000 * 1.00
0.8 SShell
-31
-Min(20000,16304)
396 + 8266
SShell E
= 0.4149
20000 * 1.00
= 0.0547
- (1.25 * 20000)
-1170
= 0.0468
- (1.25 * 20000)
862
= 0.0454
0.5 * 38000
Page 80 of 90
2015
Job No: Example


SBP
RBase Plate =
RConcrete =
RWeb =
RST =
RBolt =
SC
0.25 SConcrete
ST Splitting
0.6 Y Saddle
Sstc + S stb
0.6 Y Saddle
SB
0.8 SBa
2077
0.6 Y Base Plate
= 0.0962
0.6 * 36000
23
= 0.0307
0.25 * 3000
SB Splitting
0.66 Y Saddle
368
0.6 * 36000
803
0.66 * 36000
950 + 0
= 0.0440
0.6 * 36000
0
= 0.0000
0.8 * 16600
= 0.0508
Page 81 of 90
2015
Job No: Example

Empty Unpressurized Condition - Sustained Loads

QL =
QT =
QW =
FLh
L - 2A
1.5 F T h
= 0 lb.
360.0000 - 2 * 72.0000
=
d
W
0 * 57.2500
1.5 * 0 * 57.2500
= 0 lb.
85.9530
45712
= 22856 lb.
QN = Q W = 22856
= 22856 lb.

Q = Q N = 22856
= 22856 lb.

QS = Q N = 22856
= 22856 lb.
Page 82 of 90
2015
Job No: Example

Zick Calculations
Sp =
= 0 PSI
Spe =
= 0 PSI

Z1 = m R t = 3.1416 * 48.6250 * 1.2500
K1 Q L
S1 =
4 Z1
0.13885 * 22856 * 360.0000
= 9285 in.
= 31 PSI
4 * 9285
K1' Q L
S1' =
4 Z1
1.78546 * 22856 * 360.0000
= 396 PSI
4 * 9285
te = t + t w p = 1.2500 + 0.3750
S2 =
K2 Q
R te
L-2A
L+
S2 w =
K2 w Q
Rt
= 1.6250 in.
1.17074 * 22856
=
48.6250 * 1.6250
H
3
L-2A
L+
4
3
360.0000 - 2 * 72.0000
360.0000 +
1.00630 * 22856
=
48.6250 * 1.2500
H
* 25.2500
3
360.0000 - 2 * 72.0000
360.0000 +
= 186 PSI
* 25.2500
3
te = t + t w p = 1.2500 + 0.3750
S3 = =-
4 t e (b + 1.56
= 208 PSI
= 1.7031 sq. in.
12 K3 Q R
R t)
L t e
22856
4 * 1.6250 * (4.0000 + 1.56 *
12 * 0.05285 * 22856 * 48.6250
48.6250 * 1.2500)
360.0000 * 1.7031
= -1367 PSI
S3 w = =-
4 t (b w + 1.56
12 K3 w Q R
R t)
L t
22856
4 * 1.2500 * (24.0000 + 1.56 *
12 * 0.04403 * 22856 * 48.6250
48.6250 * 1.2500)
360.0000 * 1.2500
= -1170 PSI
Page 83 of 90
2015
Job No: Example


te = t + t w p = 1.2500 + 0.3750
S5 =
K5 Q
0.76027 * 22856
te (b + 1.56 R t)
= 1.6250 in.
1.6250 * (0.2500 + 1.56 *
= 862 PSI
48.6250 * 1.2500)
Fs = K 8Qs = 0.20352 * 22856
= 4652 lb.
Saddle Calculations
Base Plate Stress
SBP = T
0.75 Qs bb
0.75 * 22856 * 11.0000
=1
m tb
= 2077 PSI
90.7676 * 1.0000
SC = T
Qs
=1
bb m
22856
= 23 PSI
11.0000 * 90.7676
ST Splitting =
FS
ASaddle
M Splitting = F S
SB Splitting =
4652
= 368 PSI
12.6563
sin(n/2)
sin(1.0472)
h - C 2 - RW
= 4652 * 57.2500 - 3.8305 - 49.6250 *
n/2
1.0472
M C1
I
57592 * 3.7945
= 57592 in.-lb.
= 803 PSI
272.1828
Sb = T
FBolt
Nb A b
=1
= 0 PSI
3 * 0.7280
Location
Length
in.
Compressive Stress
PSI
Bending Stress
PSI
Allowable Stress
PSI
Stress Ratio
RST
Outside
Inside L2
31.4375
8.7377
937
950
0
0
21600
21600
0.0434
0.0440
Page 84 of 90
2015
Job No: Example


R1t =
R1C =
R1t' =
R1C' =
R2 =
R2W =
R3 =
R3 w =
R5 =
S1 + S p
SShell E
31 + 0
-S1

S1' + S p
-S1'
S2
0.8 SShell
= 0.0116
= 0.0130
0.8 * 20000
-1367
S3W
- ( 1.25 S Shell)
0.5 Y Shell
= 0.0243
208
- ( 1.25 S Shell)
-396
-Min(20000,16304)
0.8 * 20000
S3
S5
= 0.0198
186
S2W
= 0.0019
20000 * 1.00
0.8 SShell
-31
-Min(20000,16304)
396 + 0
SShell E
= 0.0016
20000 * 1.00
= 0.0547
- (1.25 * 20000)
-1170
= 0.0468
- (1.25 * 20000)
862
= 0.0454
0.5 * 38000
Page 85 of 90
2015
Job No: Example


SBP
RBase Plate =
RConcrete =
RWeb =
RST =
RBolt =
SC
0.25 SConcrete
ST Splitting
0.6 Y Saddle
Sstc + S stb
0.6 Y Saddle
SB
0.8 SBa
2077
0.6 Y Base Plate
= 0.0962
0.6 * 36000
23
= 0.0307
0.25 * 3000
SB Splitting
0.66 Y Saddle
368
0.6 * 36000
803
0.66 * 36000
950 + 0
= 0.0440
0.6 * 36000
0
= 0.0000
0.8 * 16600
= 0.0508
Page 86 of 90
2015
Job No: Example

MDMT Report by Components

Design MDMT is -20 F
Component
Material
Curve
Shell 1
Nozzle 14
Nozzle 10
Nozzle 3
Nozzle 8
Nozzle 1
Nozzle 9
Nozzle 4
Nozzle 11
Head 1
Nozzle 5
Head 2
Nozzle 2
SA-515 Gr. 70
SA-106 Gr. B
SA-105
SA-106 Gr. B
SA-105
SA-105
SA-105
SA-53 Gr. S/B
SA-105
SA-105
SA-105
SA-106 Gr. B
SA-106 Gr. B
SA-106 Gr. B
SA-53 Gr. S/B
SA-106 Gr. B
SA-105
SA-515 Gr. 70
SA-53 Gr. S/B
SA-515 Gr. 70
SA-53 Gr. S/B
D
B
B
C
B
B
D
B
D
C
Pressure
425.00 PSI
425.00 PSI
425.00 PSI
425.00 PSI
425.00 PSI
425.00 PSI
425.00 PSI
425.00 PSI
425.00 PSI
425.00 PSI
425.00 PSI
425.00 PSI
425.00 PSI
425.00 PSI
425.00 PSI
425.00 PSI
425.00 PSI
425.00 PSI
425.00 PSI
425.00 PSI
425.00 PSI
MDMT
-38 F
-109 F
-155 F
-109 F
-155 F
-125 F
-155 F
-55 F
-155 F
-125 F
-155 F
-155 F
-55 F
-135 F
-55 F
-155 F
-135 F
-35 F
-55 F
-35 F
-55 F
Component with highest MDMT: Head 1.

Computed MDMT = -35 F
The required design MDMT of -20 F has been met or exceeded for the calculated MDMT values.
ASME Flanges Are Not Included in MDMT Calculations.
Page 87 of 90
2015
Job No: Example

MAWP Report by Components
Design Static
Pressure Head
Component
Shell 1
Nozzle 1
ASME Flange Class: 300 Gr:1.1
Nozzle 3
Nozzle 4
Nozzle 8
Nozzle 9
Nozzle 10
Nozzle 11
Nozzle 14
Head 1
Nozzle 5
Head 2
Nozzle 2
425.00 PSI
425.00 PSI
425.00 PSI
425.00 PSI
425.00 PSI
425.00 PSI
425.00 PSI
425.00 PSI
425.00 PSI
425.00 PSI
425.00 PSI
425.00 PSI
425.00 PSI
425.00 PSI
425.00 PSI
425.00 PSI
425.00 PSI
425.00 PSI
425.00 PSI
425.00 PSI
425.00 PSI
425.00 PSI
425.00 PSI
425.00 PSI
425.00 PSI
425.00 PSI
425.00 PSI
425.00 PSI
425.00 PSI
425.00 PSI
425.00 PSI
425.00 PSI
425.00 PSI
425.00 PSI
Vessel
MAWP
New & Cold
UG-98(a)
0.00 PSI
0.00 PSI
0.00 PSI
0.00 PSI
0.00 PSI
0.00 PSI
0.00 PSI
0.00 PSI
0.00 PSI
0.00 PSI
0.00 PSI
0.00 PSI
0.00 PSI
0.00 PSI
0.00 PSI
0.00 PSI
0.00 PSI
0.00 PSI
0.00 PSI
0.00 PSI
0.00 PSI
0.00 PSI
0.00 PSI
0.00 PSI
0.00 PSI
0.00 PSI
0.00 PSI
0.00 PSI
0.00 PSI
0.00 PSI
0.00 PSI
0.00 PSI
0.00 PSI
0.00 PSI
NC = Not Calculated
427.75 PSI
427.75 PSI
740.00 PSI
740.00 PSI
497.44 PSI
740.00 PSI
740.00 PSI
497.44 PSI
740.00 PSI
740.00 PSI
512.84 PSI
512.84 PSI
512.84 PSI
740.00 PSI
449.82 PSI
740.00 PSI
450.92 PSI
740.00 PSI
512.84 PSI
740.00 PSI
512.84 PSI
512.84 PSI
434.97 PSI
740.00 PSI
512.84 PSI
512.84 PSI
512.84 PSI
512.84 PSI
467.65 PSI
519.50 PSI
467.65 PSI
507.02 PSI
740.00 PSI
740.00 PSI
Component
MAWP
Hot & Corroded
UG-98(b)
427.75 PSI
427.75 PSI
740.00 PSI
740.00 PSI
497.44 PSI
740.00 PSI
740.00 PSI
497.44 PSI
740.00 PSI
740.00 PSI
512.84 PSI
512.84 PSI
512.84 PSI
740.00 PSI
449.82 PSI
740.00 PSI
450.92 PSI
740.00 PSI
512.84 PSI
740.00 PSI
512.84 PSI
512.84 PSI
434.97 PSI
740.00 PSI
512.84 PSI
512.84 PSI
512.84 PSI
512.84 PSI
467.65 PSI
519.50 PSI
467.65 PSI
507.02 PSI
740.00 PSI
740.00 PSI
Vessel
MAWP
Hot & Corroded
UG-98(a)
427.75 PSI
427.75 PSI
740.00 PSI
740.00 PSI
497.44 PSI
740.00 PSI
740.00 PSI
497.44 PSI
740.00 PSI
740.00 PSI
512.84 PSI
512.84 PSI
512.84 PSI
740.00 PSI
449.82 PSI
740.00 PSI
450.92 PSI
740.00 PSI
512.84 PSI
740.00 PSI
512.84 PSI
512.84 PSI
434.97 PSI
740.00 PSI
512.84 PSI
512.84 PSI
512.84 PSI
512.84 PSI
467.65 PSI
519.50 PSI
467.65 PSI
507.02 PSI
740.00 PSI
740.00 PSI
Inc = Incomplete
Summary
Component with the lowest vessel MAWP(New & Cold) : Shell 1
The lowest vessel MAWP(New & Cold) :
427.75 PSI
Component with the lowest vessel MAWP(Hot & Corroded) : Shell 1

The lowest vessel MAWP(Hot & Corroded) :
427.75 PSI
Pressures are exclusive of any external loads.

Flange pressures listed here do not consider external loadings
Page 88 of 90
2015
Job No: Example

Summary Information
Dry Weight
38495.51 lb.
7216.12 lb.
3188.89 lb.
5140.00 lb.
_________________
54040.52 lb.
Shell
Head
Nozzle
ASME Flange
Totals
Volume
11281.65 Gal.
1002.81 Gal.
107.50 Gal.
_________________
12391.97 Gal.
Shell
Head
Nozzle
Totals
Area
773.62 Sq. Ft.
143.18 Sq. Ft.
63.83 Sq. Ft.
_________________
980.62 Sq. Ft.
Shell
Head
Nozzle
Totals
Flooded Weight
132743.07 lb.
15579.58 lb.
3188.89 lb.
5140.00 lb.
_________________
156651.55 lb.
Page 89 of 90
2015
Job No: Example

Hydrostatic Test Information Par. UG-99(b)

Gauge at Top
Component
Head 1
Head 2
Nozzle 1
Nozzle 2
Nozzle 3
Nozzle 4
Nozzle 5
Nozzle 8
Nozzle 9
Nozzle 10
Nozzle 11
Nozzle 14
Shell 1
Threaded Coupling
Threaded Coupling
Threaded Coupling
Threaded Coupling
Threaded Coupling
Threaded Coupling
Threaded Coupling
Threaded Coupling
Const.
STest
SDesign
Pressure
1.3
1.3
1.3
1.3
1.3
1.3
1.3
1.3
1.3
1.3
1.3
1.3
1.3
1.3
1.3
1.3
1.3
1.3
1.3
1.3
1.3
x
x
x
x
x
x
x
x
x
x
x
x
x
x
x
x
x
x
x
x
x
20000
20000
17100
17100
17100
17100
17100
17100
17100
17100
17100
17100
20000
20000
20000
20000
20000
20000
20000
20000
20000
/
/
/
/
/
/
/
/
/
/
/
/
/
/
/
/
/
/
/
/
/
20000
20000
17100
17100
17100
17100
17100
17100
17100
17100
17100
17100
20000
20000
20000
20000
20000
20000
20000
20000
20000
x
x
x
x
x
x
x
x
x
x
x
x
x
x
x
x
x
x
x
x
x
425.00
425.00
425.00
425.00
425.00
425.00
425.00
425.00
425.00
425.00
425.00
425.00
425.00
425.00
425.00
425.00
425.00
425.00
425.00
425.00
425.00
1"
1"
1"
1"
1"
2"
2"
2"
= Component Hydro Test Pressure

=
=
=
=
=
=
=
=
=
=
=
=
=
=
=
=
=
=
=
=
=
552.50
552.50
552.50
552.50
552.50
552.50
552.50
552.50
552.50
552.50
552.50
552.50
552.50
552.50
552.50
552.50
552.50
552.50
552.50
552.50
552.50
Calculated Test Pressure: 552.50 PSI

Special Notes:
This calculation assumes one chamber.
This calculation is limited by the lowest component pressure per chamber.
Page 90 of 90
2015

Example Saddle

Încărcat de

Informații document

Drepturi de autor

Formate disponibile

Partajați acest document

Partajați sau inserați document

Opțiuni de partajare

Vi se pare util acest document?

Este necorespunzător acest conținut?

Drepturi de autor:

Formate disponibile

Example Saddle

Încărcat de

Drepturi de autor:

Formate disponibile

Date Printed: 08/10/2015

Vessel designed with DesignCalcs, Version: 2015.0

Job No: Example

425.00 PSI at 100 F

National Board Number(s):

Threaded Coupling - 1"

Threaded Coupling - 1"

Threaded Coupling - 1"

Threaded Coupling - 1"

Threaded Coupling - 2"

Threaded Coupling - 2"

Threaded Coupling - 2"

Threaded Coupling - 1"

Zick Information - Saddle: Saddle 1

Hydrostatic Test Information Par. UG-99(b)

Date Printed: 08/10/2015

Vessel Number: Saddle

Cylindrical Shell Design Information

Shell Length: 360.0000 in.

Minimum Design Metal Temperature Data

Design Thickness Calculations

= 0.5078 + 0.0000 (corrosion) + 0.0000 (ext. corrosion)

= minimum of 0.5078 in.

Circumferential Stress Calculations per UG-27(c)(1)

= 1.0332 + 0.0000 (corrosion) + 0.0000 (ext. corrosion)

= minimum of 1.0332 in.

External loads do not control design.

Nominal Shell Thickness Selected = 1.2500 in.

DesignCalcs version: 2015.0 CEI

Vessel Number: Saddle

Ellipsoidal Head Design Information

Corrosion Allowance: 0.0000 in.

Extreme Fiber Elongation:

Minimum Design Metal Temperature Data

Design Thickness Calculations

425.00 * 96.0000 * 1.00

= 1.0222 + 0.0000 (corrosion)+ 0.0000 (ext. corrosion)+ 0.1250(thin out)

Nominal Head Thickness Selected = 1.2500 in.

DesignCalcs version: 2015.0 CEI

Vessel Number: Saddle

Ellipsoidal Head Design Information

Corrosion Allowance: 0.0000 in.

Extreme Fiber Elongation:

Minimum Design Metal Temperature Data

Design Thickness Calculations

425.00 * 96.0000 * 1.00

= 1.0222 + 0.0000 (corrosion)+ 0.0000 (ext. corrosion)+ 0.1250(thin out)

Nominal Head Thickness Selected = 1.2500 in.

DesignCalcs version: 2015.0 CEI

Vessel Number: Saddle

Nozzle Design Information

Minimum Design Metal Temperature

Reinforcing Pad Information

Allowable Stress at Design Temperature(Sp):

Host Component: Shell 1 - Shell 1

Shell wall thickness(new):

Nozzle Detail Information

tangential to the vessel wall, attached by a groove weld.

DesignCalcs version: 2015.0 CEI

Vessel Number: Saddle

Required Shell Thickness per Paragraph UG-37(a)

20000 * 1 - 0.6 * 425.00

Nozzle Required Thickness Calculations

17100 * 1 - 0.6 * 425.00