SNI

SNI 4096:2007

Indonesian National Standard

Zinc-aluminum Alloy-Coated
Steel Sheets and Coils (Bj.L AS)

ICS 77.140.50

National Standardization Body

BSN

SNI 4096:2007
Table of content

Table of Content ...............................................................................................................................

Preface.............................................................................................................................................

ii

Scope.......................................................................................................................................

Normative reference .................................................................................................................

Terms and definitions ...............................................................................................................

Symbol, classification and applications .....................................................................................

Quality prerequisite...................................................................................................................

Sampling Method .....................................................................................................................

Testing methodology ................................................................................................................

Pass examination prerequisite .................................................................................................. 11

Marking .................................................................................................................................... 11

SNI 4096:2007
Preface

Indonesian National Standard (SNI) for Zinc-aluminum Alloy-Coated Steel Sheets and Coils (Bj.L AS)
is the revision of SNI 07-4096-1996 for Zinc-aluminum Alloy-Coated Steel Sheets and Coils.
SNI 07-4096-1996 was revised due to:
1. The improvement of technology for processing Bj. L-AS, in order to meet the demands of domestic
and export market.
2. Protect the final consumers in regard to product quality assurance.
3. Control of non-standard imported products.
4. Implementing National Standardization System, in order to evaluate SNI every 5 years.
This SNI was revised on the fields of:
Scope
Normative reference
Terms and definitions
Symbol, classification and applications
Quality prerequisite
Sampling Method
Testing Methodology
Pass examination prerequisite
Marking
This standard had been discussed in technical meetings, pre-agreements, and consensus meeting that
th
were held on December 5 , 2006 at Jakarta. Those meetings were attended by the members of Metal,
Steel and Steel Derivatives Technical Committee, producer and consumer representatives, testing
houses and related government instances. Later, this standard had been passed national consensus
process through poll on 28th of August 28th of October 2007.
This Standard is produced by 77-01 Technical Committee for Metal, Steel and Steel Products.

ii

SNI 4096:2007
Zinc-aluminum Alloy-Coated Steel Sheets and Coils (Bj.L AS)

1
Scope
This standard establish definition, classification, quality prerequisite, sampling method, testing
methodology, pass examination prerequisite, and requirements for marking of zinc-aluminum alloycoated steel sheets and coils.
2
SNI
SNI
SNI

Normative reference
07-0308-1989, Testing methodology of carbonized steel chemical composition.
07-0371-1998, Tensile testing gauge for metal testing materials.
07-0408-1989, Tensile testing methodology.

3
Terms and definitions
3.1
zinc-aluminum alloy-coated steel sheets and coils (Bj.L-AS)
steel sheets and coils coated by hot-dip process, with aluminum mixture 50%-60%, zinc mixture 40%50%, and other substance mixture.
3.2
mother coil
steel coils obtained from directly cold-rolled product.
3.3
nominal thickness of Bj.L AS mother coil
thickness size at the center part of cold-rolled carbonized steel in the same direction with rolling
direction.
3.4
nominal thickness tolerance of Bj.L AS mother coil
allowable nominal thickness measure deviation limit.
3.5
yield strength
lower yield strength. If yielding was not visible on the graph or measuring gauge, then the value of yield
strength is determined with offset 0.2% method.
4

Symbol, classification and applications

The classification of Bj.L-AS can be separated as lower yield strength (stretch limit), lower strain, and
zinc-aluminum weight, as shown by Table 1 and Table 2.

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Table 1

Classification of Bj.L-AS based on mechanical character with 50mm measure size

No

Symbol

1
2
3
4
5
6

G1
G2
G3
G250
G300
G550

Note 1
Note 2

Minimum yield
Strength
(N/mm2)

Minimum
Strain
(%)
Lo=50 mm

250
300
550

30
35
25
20
2

Application
Profile
Commercial forming
Drawing
Structure and Commercial forming
Structure and Commercial forming
Structure

G1, G2, and G3 Tensile testing gauge is 90 against rolling direction.

G250, G300 and G 550 Tensile testing gauge is in the same direction with rolling direction.

Table 2

Classification of Bj.L AS based on coating mass

No

Symbol

Coating mass per meter square

AS 50

50 g/m2

AS 70

70 g/m

AS 100

100 g/m

AS 150

150 g/m

AS 200

200 g/m2

Note 1 AS 50 is only used indoor.

Note 2 Based on coating mass testing on two surfaces triple spot test.

Quality prerequisite

5.1

Material

5.1.1

Nominal thickness measure and tolerance of mother coil are stated on Table 3.

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Table 3

Nominal thickness and tolerance of mother coil

Tolerance

Nominal
Thickness

L 630

630 < L 1000

1000 < L 1250

630 < L 1000

0.20

0.010

0.010

0.015

0.25

0.025

0.025

0.025

0.27

0.030

0.030

0.025

0.30

0.030

0.030

0.030

0.35

0.040

0.040

0.030

0.40

0.040

0.040

0.040

0.040

0.42

0.040

0.040

0.040

0.040

0.45

0.050

0.050

0.040

0.050

0.50

0.050

0.050

0.050

0.060

10

0.55

0.050

0.050

0.050

0.060

11

0.60

0.050

0.050

0.050

0.060

12

0.65

0.050

0.050

0.050

0.060

13

0.70

0.060

0.060

0.060

0.070

14

0.75

0.060

0.060

0.060

0.070

15

0.80

0.060

0.060

0.060

0.070

16

0.85

0.060

0.060

0.060

0.070

17

0.90

0.070

0.070

0.080

0.080

18

0.95

0.070

0.070

0.080

0.080

19

1.00

0.070

0.070

0.080

0.080

20

1.10

0.070

0.070

0.080

0.080

21

1.20

0.070

0.070

0.080

0.080

No.

Note L is mother coils width

5.1.2

Coating material composition

Coating material composition is made up of mixture of aluminum 50% - 60%, zinc 40% - 50% and other
substances by hot-dip method/process.
5.1.3

Mother coil chemical composition

The chemical composition of mother coil on Table 4 is complying with AS 1397 2001 (Steel sheet and
strip Hot-dip zinc-coated or aluminum/zinc-coated).

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SNI 4096:2007
Table 4

Chemical composition (% of mass), maximum

Symbol

5.1.4

Mother coil chemical composition

Mn

G1

0.12

0.50

0.040

0.035

G2

0.10

0.45

0.030

0.030

G3

0.08

0.40

0.020

0.025

G250

0.12

0.50

0.040

0.035

G300

0.30

1.60

0.040

0.035

G550

0.20

1.20

0.040

0.030

Mechanical character

The mechanical character on Table 5 is complying with AS 1397 2001, Steel sheet and strip hot-dip
zinc-coated or aluminum/zinc-coated.
Table 5

Mechanical character

Tensile Testing
Symbol

Minimum
yield strength
2
(N/mm )

Minimum
pull strength
2
(N/mm )

250
300
550

320
340
550

G1
G2
G3
G250
G300
G550
Note 1
Note 2
Note 3
Note 4
5.2

Transversal bending test

Lo=50 mm

Bending
angle
()

Bending
thorn
()

30
35
25
20
2

180
180
180
180
180
-

0t
0t
0t
0t
1t
-

Minimum
strain (%)

G1, G2, and G3 Tensile testing gauge is 90 against rolling direction.

G250, G300 and G 550 Tensile testing gauge is in the same direction with rolling direction.
t is testing gauge
Lo is gauge length

Bonding strength of zinc-aluminum coating

Bonding strength of zinc-aluminum coating requires that there is no peeling of steel sheets and rolls
after bending test is done.
5.3

Bending ability

Bending ability of Bj.L AS requires that there is no cracking on the outer part of mother coil after
bending ability testing is done.
5.4

Visible nature

On Bj.L AS surface, there must be no hole, rip, spots without zinc-aluminum coating and surface
defects that may affect performance.

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5.5

Measurement

5.5.1

Width and tolerance measure of coil Bj.L AS is consistent with Table 6.

Table 6

5.5.2

Width and tolerance of Bj,L AS

Width

Tolerance

L < 1250 mm

+ 7 mm
0

L 1250 mm

+ 10 mm
0

Length and tolerance measure of flat sheet Bj.L AS is consistent with Table 7.
Table 7

Length and tolerance measure of sheet Bj.L AS

Length ( P )

Tolerance

P < 2000 mm

+ 10 mm
0

2000 mm P < 4000 mm

+ 15 mm
0

4000 mm P < 6000 mm

+ 20 mm
0
+0.5 % (weigh)
0

P 6000 mm

NOTE Particularly for coil Bj.L AS with length 6000 mm, it is measured in weigh unit

5.6

Surface steepness

Bj.L AS steepness is stated in steepness ratio, calculated with determining maximum height across two
waves on sheets surface divided by the distance between those waves.
Maximum steepness ratio for class A Bj.L AS with 1.7 mm thickness is 1.2%, please see Figure 5.
5.7

Camber

Maximum value for Bj.L AS camber is 0.20% of actual size, please see Figure 5.
5.8

Bj.L AS estimated thickness

Bj.L AS estimated thickness is stated in Table 8, where those thicknesses are the nominal thickness of
mother coil added with equivalent thickness of zinc-aluminum coating (confirmed with material nominal
thickness).

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SNI 4096:2007
Table 8

Bj.L AS estimated thickness

Nominal thickness Bj.L AS (mm)

Notation

Bj.L AS-20
Bj.L AS-25
Bj.L AS-27
Bj.L AS-30
Bj.L AS-35
Bj.L AS-40
Bj.L AS-42
Bj.L AS-45
Bj.L AS-50
Bj.L AS-55
Bj.L AS-60
Bj.L AS-65
Bj.L AS-70
Bj.L AS-75
Bj.L AS-80
Bj.L AS-85
Bj.L AS-90
Bj.L AS-95
Bj.L AS-100
Bj.L AS-110
Bj.L AS-120

Nominal Thickness
Mother Coil
(mm)
0.20
0.25
0.27
0.30
0.35
0.40
0.42
0.45
0.50
0.55
0.60
0.65
0.70
0.75
0.80
0.85
0.90
0.95
1.00
1.10
1.20

AS 200

AS 150

AS 100

AS 70

AS 50

Two surfaces equivalent thickness (mm)

0.060

0.046

0.027

0.019

0.015

0.260
0.310
0.330
0.360
0.410
0.460
0.480
0.510
0.560
0.610
0.660
0.710
0.760
0.810
0.860
0.910
0.960
1.010
1.060
1.160
1.260

0.246
0.296
0.316
0.346
0.396
0.446
0.466
0.496
0.546
0.596
0.646
0.696
0.746
0.796
0.846
0.896
0.946
0.996
1.046
1.146
1.246

0.227
0.277
0.297
0.327
0.377
0.427
0.447
0.477
0.527
0.577
0.627
0.677
0.727
0.777
0.827
0.877
0.927
0.977
1.027
1.127
1.227

0.219
0.269
0.289
0.319
0.369
0.419
0.439
0.469
0.519
0.569
0.619
0.669
0.719
0.769
0.819
0.869
0.919
0.969
1.019
1.119
1.219

0.215
0.265
0.285
0.315
0.365
0.415
0.435
0.465
0.515
0.565
0.615
0.665
0.715
0.765
0.815
0.815
0.915
0.965
1.015
1.115
1.215

NOTE 1 Notation indicates mother coils nominal thickness,

NOTE 2 Equivalent thickness of zinc-aluminum mixture of two surfaces Bj.L AS, which
is calculated empirically.

5.9

Zinc-aluminum coatings mass and its tolerance

Minimum required mass of zinc-aluminum coating of Bj.L AS is consistent with Table 9.

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Table 9

Minimum mass of zinc-aluminum coating

Minimum mass of zinc-aluminum coating (g/m2)
Two surfaces

Symbol

One surface

Triple spot
test (average)

Single spot test

(individual)

Single spot test

(individual)

AS 200

200

180

80

AS 150

150

135

60

AS 100

100

90

40

AS70

70

63

28

AS 50

50

45

20

Calculation for Bj.L-AS sheets and coils mass

Calculation for Bj.L-AS sheets and coils mass, theoretically stated with M with kg mass unit :
Mother coil mass/m2 calculation is:
M= d
1000
with:
2
M is mother coils mass per m ;
3
is steels density (7850 kg/m );
d is steels thickness (mm).
2

Calculation of Bj.L-AS mass per m is:

m (Bj.L-AS) = M + coatings mass constant.
Example:
1) For a mother coil with thickness 1.20 mm AS 200;
M = 7850 x 1.2 = 9,420 kg/m
1000

2) Coatings mass constant for AS 200 = 0.2000 kg/m2;

2
2
3) 1 m Bj.L-AS mass = 9.4200 + 0.2000 = 9.6200 kg/m ;
4) Decimal place for this calculation is 4 (four) digits behind comma.

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Table 10

Coatings mass and class constant for mass calculation

(total two surfaces)
Symbol

Coatings mass constant (g/m2)

AS 200
AS150
AS 100
AS 70
AS 50

200
150
100
70
50

Sampling

6.1

Sampling is conducted only by authorized officer, according to regulations.

6.2

Rolled Bj.L-AS with the same specification weighing up to 50 tons is represented by 1 (one)
sample sheet with 1 (one) meter length, subsequently every 50 tons fold will be taken 1 (one)
sample sheet, and at most 10 samples.

6.3

Bj.L-AS sheets amounting up to 3000 sheets with the same specification is represented by 1
(one) sample sheet. Subsequently, in every 3000 sheets will be taken 1 (one) sample sheet,
and at most 10 samples.

6.4

Sampling is conducted randomly.

Testing methodology

7.1

Visible nature testing

Conducted without using magnifying glass / microscope.

7.2

Chemical composition testing of carbonized steel

Mother coil carbonized steel chemical composition testing is conducted by using spectrometer or by
following SNI 07-0308-1989, Testing methodology of carbonized steel chemical composition.
7.3

Thickness testing of mother coil

The measurement of mother coil thickness Bj.L-AS is conducted after the zinc-aluminum coating is
removed.
It is measured at least by three in-line spots, 90 against rolling direction, one spot in the middle part of
sample, two spots at the outer sides, not less than 15 mm from both samples tips, using tolerance as
stated in Table 3 (Nominal thickness and tolerance of mother coil).
7.4

Dimension measurement

Dimension measurement uses measurement gauge with 0.5 mm accuracy degree.

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7.5

Bonding and bend ability testing

7.5.1

Tested sample measure is 75 mm x 125 mm, taken transversally against rolling direction.

7.5.2

Tested sample is bended 180 and then the point of bend is observed. If there was no
peeling/cracking, then its bend ability is zero t (0t).

7.5.3

Tested sample is bended 180 and then the point of bend coating is peeled and then the
surface is observed. If there was no crack seen, then its bend ability is zero t (0t).

7.5.4

The first bend is called as zero t, then the second bend is one t (1t) and so on.

7.5.5

Testing results must consistent with Table 11.

Table 11 Maximum bending thorn (t) for coating bonding testing
Maximum bend

Symbol
Bj.L-AS-G1
Bj.L-AS-G2
Bj.L-AS-G3
Bj.L-AS-G250
Bj.L-AS-G300
Bj.L-AS-G550

AS 200

AS 150

AS 100

AS 70

AS 50

0t
0t
0t
0t
1t
2t

0t
0t
0t
0t
1t
2t

0t
0t
0t
0t
1t
2t

0t
0t
0t
0t
1t
2t

0t
0t
0t
0t
1t
2t

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SNI 4096:2007
7.6

Weight testing of zinc-aluminum coating

Coating weight testing is conducted on testing sample with three criteria:

7.6.1 Triple spot test two surfaces; conducted on three testing samples that derived from one
testing sample plate source (generally measure 300 mm x full width); one piece is cut from the center
part and the other are from both sides of the plate, yet not closer than 25 mm from each tip.
7.6.2 Single spot test two surfaces; conducted on one testing sample that derived from one of
whichever three testing samples from triple spot test.
7.6.2

Single spot test one surface; conducted on one of whichever side from triple spot test.

Figure 3 Determining spots for weight testing sample

for zinc-aluminum coating

7.7
Tensile testing
The methodology of tensile testing is conducted in comply with SNI 07-0408-1989, Methodology of
metal tensile testing and SNI 07-0371-1998, Tensile testing gauge for metal.
7.8

Steepness testing

Steepness measurement is conducted based on below formula:

Figure 4 Surface steepnes

Legend:
P is waves length (mm)
T is waves height (mm)

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Steepness ratio is calculated with the following formula:
Steepness ratio = T x 100%
P
Specification of steepness ratio refers to Table 8.
7.9

Camber testing

Camber testing is conducted based on the following formula:

Figure 5 Camber
Legend:
P is the length (mm)
L is the width (mm)
K is the camber (mm)
Camber value (Kc) is measured using the following formula:
Kc = T x 100%
P
Maximum camber value is stipulated at pointer 5.7.
8

Pass examination prerequisite

8.1

Product lot is declared passing the examination if it meets all of quality prerequisites.

8.2

Should part of quality prerequisites can not be fulfilled, then re-examination can be conducted
with twice of testing sample amount from the same group.

8.3

If re-examination produced fully fulfilled quality prerequisite, then product lot is declared pass.

Marking

9.1

Bj.L-AS sheets

The marking is applied towards every packaging and product sheet at least with the following tags:
- The name or identity or symbol of producer and of trade mark.

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SNI 4096:2007
-

Complete specification of Bj.L-AS, for example: Bj.L-AS.20- G300;

The size of length x width x thickness of mother coil, in mm;
The symbol of Zinc-Aluminum Mixture coatings mass, for example: AS 150;
Production code

Product marking must use the clear and permanent letters, and must also state manufacturers name
and registered trade mark.
9.2

Bj.L-AS coils

The marking is applied towards every product at the beginning and at ending points of roll, at least with
the following tags:
- The name or identity or symbol of producer and of trade mark.
- Complete specification of Bj.L-AS, for example: Bj.L-AS-G300;
- The nominal size of width x thickness of mother coil, in mm;
- Coils weight measure, in metric tons;
- The symbol of Zinc-Aluminum Mixture coatings mass, for example: AS 150;
- Production code
Product marking must use the clear and permanent letters, and must also state manufacturers name
and registered trade mark.

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Bibliography

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