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Article history:
Received 15 February 2015
Received in revised form
3 June 2015
Accepted 4 June 2015
Available online 11 June 2015
Keywords:
Medium carbon steel
Laser welding
Heat treatment
Mechanical properties
Microstructure
a b s t r a c t
The effect of heat treatment on the welded joints of steel grade 0.31Cr1Si produced by 30 kW power
ber lasers was investigated in the paper. The speed of the welding process was 20 mm/s. Heat treatment
was carried out on two levels, quenching with subsequent middle tempering and high tempering. The
samples were examined before and after heat treatment, macro- and microstructure were studied using
SEM, UTS, three points bent test, microhardness. The effect of heat treatment was signicant: it allowed
reduction of the weld hardness of considerably and enhancement of its ductility.
& 2015 Elsevier Ltd. All rights reserved.
1. Introduction
Currently, many studies have been devoted to processes of laser
welding of low-carbon and austenitic steels of large thickness [1,15].
This paper describes the experimental studies on welding and subsequent heat treatment of welded joints of medium carbon, lowalloy steel 0.31Cr1Si (chemical composition is presented in
Table 1). This steel is a widely used construction material, which is
well-quenched and has limited weldability [16,17]. The basic defects
in electric arc welding of these steels are hot and cold cracks, they
are formed as a result of polymorphic and phase transformations
(AusteniteMartensite, AusteniteFerriteCementite, Austenite
Bainite) [18,1621] due to the change of volume, at high speeds of
cooling after the thermal inuence of welding. To reduce the cooling
rate of the welded joint, pre-heating and related heating [22], postweld heat treatment [2329] are used, besides it is necessary to
prevent cooling of the welded joint to the room temperature. Considering the foregoing, it is obvious that the technology of electric
arc welding of these steels is rather complicated, as complex chemical, physical and thermodynamic processes of high-temperature
phases [17,19] take place in the weld joint and in the heat affected
zone. When welding steels of this class energy sources, ensuring
minimal overheating of molten metal and the HAZ should be used.
In the last decade, one of the most popular and advanced
welding processes is laser welding and its variations: original laser
n
Corresponding author.
E-mail address: kuryntsev16@mail.ru (S.V. Kuryntsev).
http://dx.doi.org/10.1016/j.optlastec.2015.06.004
0030-3992/& 2015 Elsevier Ltd. All rights reserved.
2. Experiment
This paper describes the study of the effect of heat treatment
on the welded joints of steel 0.3S1Cr1Si (Table 1) obtained by
126
S.V. Kuryntsev, A.Kh. Gilmutdinov / Optics & Laser Technology 74 (2015) 125131
Table 1
Chemical composition of specimen.
Composition
Si
Mn
Cr
Ni
Ti
As
Cu
Base metal
0.280.34
0.91.2
0.81.1
o 0.025
o 0.025
0.81.1
o 0.08
o 0.3
Table 2
Modes of welding process.
Sample/welding parameters
P (kW)
Vweld (m/s)
1 NHT
2 QMT
3 HT
10
10
10
0.02
0.02
0.02
mechanical testing (bending, UTS) tensile machine Shimadzu AG5kNX was used, microhardness was measured by manual equipment
Remet HX 1000 with the load of 100 gr. Before bending test the
specimens were machined from the root and from the surface of the
weld to obtain defect-free surface. The tensile specimens were cut at
Buehler AbrasiMatic 300, the face and the root were not treated, tests
were conducted to identify the differences outside the standard.
It was assumed that after heat treatment carried out in two different modes it will be possible to identify the most effective mode of
thermal processing in terms of the spent time. And in general to
satisfy oneself of the applicability of classical approaches of material
science [17,18,20,21,3436] to the welded joints of steel 0.31Cr
1Si produced at high speeds using high energy sources [14,15,32].
high-power ber lasers (30 kW) at high speeds (20 mm/s). Three
samples were welded, as for geometrical sizes the samples before
welding were 10 mm thick, 50 mm wide, and 200 mm long.
Welding works were performed on LS-30 of IPG-Photonics
(USA) device equipped with a robot KUKA KR 120 R 2700 extra HA,
welding head laser focusing head KUGLER GmbH, LK-690. The
wavelength of radiation is 1070 nm [13,15], focal length is 450 mm.
The defocusing distance of laser beam to the surface of work piece
is 0.0 mm, laser spot diameter in focus is 200 m. 99.99% Argon
was used as a shielding gas to protect the top part of molten pool,
ow rate of the shielding gas is 17 l/min. The process stability was
provided by the use of non-extreme modes of laser radiation up to
10 kW [14,15,32].
Welding modes are shown in Table 2. Heat treatment was performed after cooling of the welded joints until room temperature as
per the modes shown in Fig. 1, two electric ovens SNOL 7.2/1300
were used. The thermal processing was aimed at increase of plasticity [20], with maintaining high strength properties of the welded
joint having a martensite structure [2136] with hardness of 8500
9000 MPa. For studying the mechanical properties and microstructure, the samples were prepared from the welded blank No.1
(no heat treatment-NHT), No. 2 (quenchingmiddle temperingQMT), No. 3 (high tempering-HT). To investigate the microstructure
thin sections were prepared, 4% solution of nitric acid in alcohol was
applied as reagent. Photos of the microstructure were obtained on
SEM Carl Zeiss AURIGA CrossBeam (FIB-SEM) Zeiss NVision 40. For
Table 3
Photo of macrosections and samples after bend tests.
Heat treatment
Deformation (mm)
Strain (kN)
1314.2
9.810.5
QMT
2020.5
1717.9
HT
17.518
16.517
S.V. Kuryntsev, A.Kh. Gilmutdinov / Optics & Laser Technology 74 (2015) 125131
NHT
Macrostructure
127
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S.V. Kuryntsev, A.Kh. Gilmutdinov / Optics & Laser Technology 74 (2015) 125131
NHT
QMT
HT
10 m
10 m
10 m
Sorbite
Seam
Tempered martensite
High bainite
Sorbite
HAZ
Troostite
Perlite
Sorbite
Base metal
Ferrite perlite
Fig. 3. Photographs of the microstructure of various parts of the weld joint before and after heat treatment.
and base metal of QMT sample does not exceed 3500, which
corresponds to sorbite. Microhardness of the weld of HT sample is
within the range 30004300, which corresponds to tempered
martensite structure in the weld, troostite in the HAZ and ferrite
perlite in the base metal. The microhardness of the root part in all
cases is higher than the middle and the top, due to high cooling
rates, this fact should be considered when choosing the direction
of deformation of welded product.
3.5. Ultimate tensile strength and elongation
3 samples were prepared and tested for each mode (NHT, QMT,
and HT), the results of mechanical tests UTS and elongation are
S.V. Kuryntsev, A.Kh. Gilmutdinov / Optics & Laser Technology 74 (2015) 125131
129
NHT
QMT
Fig. 6. Microhardness of samples, cap, middle and root part of the weld. a NHT, b
QMT, c HT.
HT
Fig. 4. Pictures of the microstructure of the weld metal magnication 40,000.
Fig. 7. Mechanical properties of the weld joints before and after heat treatment.
Fig. 5. Schematic illustration of microhardness measurement areas.
shown in Fig. 7. It can be seen that the samples of NHT series have
the highest rates of UTS (100%) and elongation (100%), a series of
QMT samples have the rate of UTS ( 0.14%) and elongation
130
S.V. Kuryntsev, A.Kh. Gilmutdinov / Optics & Laser Technology 74 (2015) 125131
Sample
NHT
[2]
QMT
[3]
HT
[4]
[5]
[6]
the base metal, as the joint is very strong, a closer look shows that
the weld metal is not deformed by stretching samples of QMT and
HT series were deformed along the weld or the weld and HAZ.
[7]
4. Conclusions
[9]
[8]
[10]
[11]
[12]
[13]
[14]
[15]
[16]
[17]
[18]
[19]
[20]
[21]
[22]
Acknowledgments
The present research was conducted within project by the
resolution No. 220, Contract No. 14z50.31.0023 with nancial
support of the Ministry of Education and Science of the Russian
Federation.
[23]
[24]
[25]
[26]
[27]
[28]
[29]
[30]
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