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Proofing
Water Proofing is a process that is designed to prevent ingress of
water into a structure. Water proofing, typically is executed in stages
creating multiple barriers in the water path. Many a times,
combination of different systems is adopted to suit the site condition
for evolving an effective water proofing methodology.
In this section we describe conventional methods some of which are
still in practice and some are completely outdated. Though methods
like Mud Phuska, Brick Bat Coba, Lime surki, are completely
outdated due to their limitations, they are still adopted in rural
areas and by some consultants. It is also true that some of these
methods are dealt at length in Indian Standard Codes as standard
practices even today. Some of these systems have also improved in
terms of application methodology, purification technique and have
adopted modern tools for better workmanship.
Conventional Systems
Bituminous Method
o Hot Bitumen Paint system ( Outdated)
o Tar Felt or Bitumen Felt system ( Outdated)
o Built up Bitumen Membrane system ( In use)
as for mud Phuska. The dry soil shall be reduced fine powder and
mixed with water in a pit, adding fibrous reinforcing materials such
as chopped straw in proportion of 35 kg per m 3of soil. The choppings
used shall not be longer than 2 cm.
The mixture shall be allowed to mature for a period of not less than
7 days. During this period, it shall be worked over at intervals
spades and shovels so as to get a homogeneous mass free from
lumps and clods. The mud mortar shall be puddled again very
thoroughly just before use.
After the mud plaster has dried, the surface should be given a coat
of gobri leaping so as to completely fill any cracks that may have
formed in the mud plaster. Mortar for gobri leaping shall be prepared
by mixing equal quantities of fresh gobar and finely sieved clay and
adding sufficient water to form a thin paste. The quantity of gobar
used in gobri leaping shall not be less than 0.03 cum per 100 sqm of
plaster area.
Laying of Tile Bricks- After the gobri leaping has dried, flat tile bricks
shall be laid using the minimum amount of plain mud mortar as
bedding so as to obtain correct slope and even surface of tile floor.
Care shall be exercised to see that mud mortar does not rise into the
vertical joints of the tiles more than 12mm. The tiles shall be laid
close to each other; the thickness of joints shall not be less than
6mm and more than 12mm in width.
After the tiles are well set and bedding mortar has dried, joints of
the tiles shall be grouted with cement mortar mix of 1: 3 such that
all the joints of the tiles are completely filled with mortar. Cement
shall be mixed with 5% of crude oil by weight of cement and the
surface of the finished roof shall be kept wet for a period of at least
7 days.
Curing - As soon as cement pointing obtains initial set, the surface of
the tile brick floor shall be covered with wet gunny bags, hessian
cloth or wet sand to prevent quick drying. After 8 - 12 hours, the tile
brick floor shall be cured by frequent sprinkling of water on the
surface for a period of 7 days. After curing has been done the
surface shall be swept clean.
Surface Preparation
All existing treatment, coatings on roof slab top is to be removed
and surface cleaned by hard wire brush and washed with water. The
surface should be free from any oil, grease, dust etc. Remedial
measured by provided to all structural cracks. Expansions joints
should be treated as per standard practice.
All non-structural cracks more than 0.5 mm wide and construction
joints if any, should be cut in "V" shape, cleaned with wire brush and
washed and filled with suitable crack filler. Cement slurry mixed with
recommended water proofing compound is spread uniformly.
Application
Over this 15 mm thick cement, sand mortar, 1:4 admixed, with
water proofer is laid. On the above green mortar, a layer of brick
bats, soaked overnight in water, is laid, having an average thickness
of about 110 mm, about 70 mm near rain water pipe and 150 mm at
ridge and slopes as required are provided.
The gaps between the brick bats are generally kept between 15 and
20 mm. These gaps are filled with cement sand mortar, 1:4,
admixed with water proofing compound either in liquid or powder
form. It is preferable to mix the water proofing compound with the
water prior to mixing it with mortar mix. In hot and dry weather, the
surface should be covered with wet gunny bags immediately after
finishing. Curing should start next day and continued for 7 days. The
top surface is then finished smooth with 20 mm thick cement sand
mortar, 1:4, admixed with water proofer. The surface when green is
marked with 300 mm false squares. Curing is to be done by ponding.
The system provides an excellent slope for the water to drain away
and since water does not accumulate there is no leakage. Also it has
a certain water retaining capacity and water is absorbed by the
brick when it rains and released when it stops. Of course
overloading results in leakages.
This system has some inherent disadvantages as below;
Materials
Lime- As far as possible class C lime (fat lime) in the form of hydrated lime
conforming to IS 712: 1984 shall be used. Quick lime shall be slaked in
accordance with IS 1635: 1975.
Coarse Aggregate-Coarse aggregate for use in lime concrete having
maximum size of 25 mm shall be broken brick (burnt clay) aggregates
conforming to IS 3068: 1986 or natural stone aggregates conforming to IS
383: 1970 depending upon the situation of use.
Water
Water used for both mixing and curing concrete shall be clean and
free from injurious amounts of deleterious materials. Sea water shall
not be used. Potable water is generally considered satisfactory for
mix.
Preparation
Mortar for Concrete
One part of slaked lime and two parts of burnt brick pozzolana (or
lime pozzolana mixture) by volume shall be mixed on a water tight
platform. This shall then be sprinkled with the required quantity of
water and shall be well ground in a mill or using mechanical grinder.
Hand pounding may be done for small quantity. If hydrated lime is
used adjustments shall be made in the proportion in accordance
with IS 2250: 1981.
Coarse Aggregate
Laying of lime concrete shall be started from a corner of the roof and
proceed diagonally towards centre and other sides considering the
slopes required for draining the rain-water smoothly. The average
thickness of lime concrete shall not be less than 100 mm. In case
the thickness is more than 100 mm each layer shall not be more
than 100 to 125 mm.
If the roof is fat, slope not less than 1 in 60 shall be given. However,
in case of heavy rainfall area slope of 1 in 40 is recommended. The
minimum compacted thickness of the concrete layer shah, however,
be nowhere less than 50 mm.
In case of accessible roof finish one layer of burnt clay flat terracing
tiles may be laid over a thin layer of lime mortar. However, in the
extreme condition where there is considerable expansion and
contraction, two layers of tiles may be put on the top of lime
pozzolana concrete. The tiles should be joined with non-shrinking
impervious mortar by adding suitable integral waterproofing
coarse sand at the rate of dm3 per 10 sqm shall be evenly spread
and levelled over the surface when the bitumen is still hot.
Disadvantage
The tar oil that is the binder in the system disintegrates on contact
with both 'UV' radiation and aggressive chemicals in subsoil water and
then this leads to biodegradation of hessian reinforcement leading to
collapse of the system.
The specification clearly states that a light roller should be used on top
of the tar felt so that air pockets are eliminated. This is never done and
so the air pockets remain in the system and the air expands and
contracts with every heating cooling cycle leading to stress on the
reinforcement and ultimately they burst leading to water ingress.
Clean the Bitumen rolls, remove the curls and cut to size taking into
account the corners, up-folds, down-folds, openings.
Heat the bitumen to approximately 180 degrees and apply at the rate
of 1.5 kg per Sq.mtr.
Ensure edges are anchored properly to the substrata to avoid lifts due
to wind pressure.
Torching of Membrane
In this method stone slabs (Kota or Shahabad Stones) are first laid in
the excavated pit over blinding concrete in a staggered joint fashion
to avoid the continuity of the mortar joints. The joints are effectively
filled with rich mortar admixed with integral waterproofing
compound and cured. Over this the raft is laid and shear/brick walls
constructed. The slabs are erected around the walls in a similar
fashion leaving a gap of one to two inches between the external
surface of the wall and the inner face of the stone surface. The joints
again effectively sealed with rich admixed mortar and the same
mortar is filled in the gap between the wall and the stones. This
stonework is continued up to ground level. In this system the raft
and the sidewalls are protected from direct exposure to sub soil
water.
This system works on two principles of common sense. First the area
exposed to subsoil water is only the area of the joint where as the
whole stone is impervious to water, hence only a fraction of area,
that is, that of the joint is exposed to subsoil water, when the joint
itself is filled with rich and quality mortar. Secondly, the path of
water to reach the raft or the sidewall is elongated. This elongated
path is through quality mortar. This system seeks to delay the
occurrence of leakages in the basements. A lot of building structures
are waterproofed by this system.
Floor Installation
Provide insert sockets and pipes to release the sub soil water pressure.
Columns or any support etc. coming out of raft shall be sealed with
poly-sulphide sealant at PCC level and at top of raft.
Wall Installation
About 20 mm thick stone slabs shall be fixed with cement sand grout
1:4 (1cement: 4 sand). Grout mixed with water proofing compound 4%
by weight of cement and joint well grouted and cured.
Vertical joints shall be well cleaned and grouted to make sure it forms a
continuous treatment. If required joint may be treated with sealant.
All pipes etc. coming out of walls shall be sealed by grouting with
sealant.