Documente Academic
Documente Profesional
Documente Cultură
SUBJECT
SHOT PEENING AND THE
TEST METHOD
PAGE NUMBER
ALMEN
I NTRO DUCTI ON
STEP-BY-STEP DEMONSTRATION
PROCEDURE
18
APPENDIX
20
PAGE 1
SHOT PEENING
Peening of metals to improve their performance is an ancient metal working practice that can be traced back to medieval blacksmiths who hammered swords
and armor to make them stronger. Peening is a cold working process that imparts
a residual compressive stress into the surface. A part that has its surfaces
in compressive stress will show a significant increase in fatigue performance
and will also be less susceptible to stress corrosion cracking.
Most modern peening is done by impacting the metal surface with cast
steel shot which is propelled at moderately high speed by an air blast or a
centrifugal wheel. In most design applications, the proper method to determine
the amount of peening necessary, is to peen the part and then subject it to
fatigue testing. The problem that arises is how to determine how much cold
working has been done to the part so that once fatigue test data is available,
the part can be manufactured to the same tolerances as the test samples. A
method for such measurement was developed by Mr. J. O. Almen of the Research
Laboratories Division of General Motors. It is called the Almen Scale of Peen
Intensity and has been adopted by the Society of Automotive Engineers (SAE).
This method measures the amount of curvature of a standardized steel test strip
when peened on one side. The best method for establishing a shot peening soecification is to peen fatigue specimans to various intensities by changing operating
parameters, taking Almen intensity readings at each set of conditions. Once the
desired performance properties are achieved from the fatigue studies, there is a
reference (i.e. the Almen intensity) that allows returning to the operating
parameters that produced the desired results. The Almen test can then be used
as an in-process manufacturing specification to insure the correct peening
intensity is produced on a day-to-day basis. An excellent book on the basics of
shot peening and the Almen test method is available from the Wheelabrator
Corporation, Mishawaka, Indiana.
PAGE 2
INTRODUCTION
The intent of -this bulletin is to simplify the procedure for conducting
an in-part demonstration of this product. The peening time and R.P.M. charts
have -been simplified to cover the majority of conditions normally encountere(J
For conditions not covered, the appendix has complete saturation and hole
conversion charts. For further assistance, please contact the Industrial
Trades BUilding Service and Cleaning Products sales representative through
your local 3M Branch sales office.
The 3M Brand Roto-Peen Flap Assemblies type TC-330 each consist of two
scientifically-designed polymeric flaps to which tungsten carbide shot
particles are bonded. The flaps are joined with a special bonding matrix
which allows them to be easily used with the appropriate hardware. These
unique peening products provide a method of precision peening with maximum
portability and cleanliness. They are especially suited for in-service
rework, manufacturing repair of small areas and will effectively peen
holes down to 1/2 inch (12.7mm) diameter.
The 3M Brand Roto-Peen Flap Assemblies type TC-330 are covered in mil
specification numbers MIL-R-81841 (AS) and MIL-W-81840 (AS). In-house
specifications have also been established by boeing Aircraft Company,
McDonnell Douglas, Lockheed, and others.
3M Brand Roto-Peen Flap Assemblies type TC-330 are supplied in three
sizes to cover various applications, and mandrels for each flap size.
PAGE 3
These products utilize #330 tungsten carbide shot. The 1 in. x 3 in.
flap is recommended for large, flat unobstructed areas. If increased
coverage rate is desired, as many as five 1 in. x 2 in. flaps may be loaded
on the #7211 mandrel. The 9/16 in. x 1-1/4 in. flap assembly may also be
used on flat areas or to peen holes down to 3/4 in. diameter. The 9/16 in.
x 1 in. flap assembly is recommended for holes 1/2 in. to 3/4 in. diameter.
Any of the flaps may be cut narrower with a scissors to peen confined
areas or to peen into areas with a radius down to 1/16 in. (1.6mm).
Some suggested applications are:
Stress control on aircraftlanding gear, wing structures, and
engine supports. Also on helicopter rotor assemblies or any
application that requires peening after grinding.
- Peening of surfaces subject to stress corrosion
- Peen forming
- Peen straightening
Peening the heat affect zone on welds to improve fatigue
performance
The 3M Brand Magnetic Almen Strip Holder is an essential part of the
Roto-Peen system. It makes possible the use of the precise, standardized
Almen Strip Peening Intensity Control System, with Roto-Peen products by
eliminating the protruding hold-down screws found on the conventional Almen
Strip Holder. It also makes Almen strip measurements easier and allows the
use of one Almen strip for an entire saturation curve. This holder is
available from your Industrial Building Service and Cleaning Products
Division sales representative.
~
.
PAGE 4
FACTORS AFFECTING PERFORMANCE
When using 3M Brand Roto-Peen Flap Assemblies, Type TC-330, there are
three factors which control the amount of peening (intensity).
The rotational speed of the flap
The length of time a given area is peened
The Roto-Peen flap deflection
The rotational speed controls the peening intensity. Increasing the
speed, increased the intensity. Decreasing the speed lowers the intensity.
The scale used to measure peening intensity is called the Almen Scale. It
is the degree of curvature, measured in 1/1000 of an inch, a precision steel
test strip (Almen Strip) will bend under a given set of operating conditions.
For applications requiring higher intensities, the Almen "C" strip is used.
For lighter applications, the Almen "N" strip is used.
All intensity measurements must be made on a Type 2 Almen speciman
gauge. (See tools and accessories section for ordering information.)
Peeni ng time controls the coverage of a surface. Mos t specifi ca ti ons
for peening are stated to an Almen intensity at 98+% coverage. 98+% coverage is referred to as "saturation", which means the entire surface is covered
with peening impressions. Saturation is further defined as the point at which
doubling the peening time produces less than a 15% increase in Almen intensity.
The height the Roto-Peen flap is positioned above the whole surface is
the third critical factor in product performance. The height above the work
surface controls flap deflection. The best results are achieved with maximum
flap deflection. In operation, this point of maximum flap deflection is also
the easiest and most comfortable to maintain. The mantrel and flap assembly
should be held such that the mandrel does not quite touch the work piece. If
the assembly is run too high above the surface, an uncomfortable bounce or
vibration will be felt in the tool. Refer to drawings in the appendix for
additional information.
To insure uniform coverage of the surface being peened, a circular or
oscillating motion should be used as the entire area to be peened is
covered uniformly. Visually inspect the peened area with the aid of a 5X
to lOX magnifier to determine whether complete coverage has been achieved.
Every portion of the original surface must be covered with peening impressions.
Repeen any area which does not show full coverage.
PAGE 5
PAGE 6
2.
3.
4.
7.
8.
Stop wa tch
PAGE 7
PEENING A HOLE
10 Almen "A" intensity
Hole diameter .75" x 1.25" deep
PAGE 8
STEP ONE
_
Examp 1e
1"'2'--
3M HOLDER INTENSITY
3
4
5
6
7
8
9
10
3
4
5
6
7
10
12
14
S
13
G)
14
15
16
17
20
22
18
23
25
26
28
18
19
20
30
_
Example
17
PAGE 9
STEP TWO
2.
Area to be peened:
IN 2
(Write it down)
Example: - Area to be peened
is 2" x 2-1/4"
= 4.5
in 2
An Almen test strip is 3" long X 3/4" wide and thus has an area of
2.25 in 2 . To achieve 98+% coverage (saturation) of an Almen strip
requires a minimum peening time of u,o minutes.
PAGE 10
STEP THREE
B.
C.
Example:
PAGE 11
STEP FOUR A
DETERMINING CORRECT RPM FOR 9/16" X 1" AND 9/16" X 1-1/4" TC- 330 FLAP
Peening Time
3M INTENS lTV
DESIRED
120
SECONDS
180
SECONDS
240
SECONDS
2900
2700
2600
10
3200
3000
2900
12
3800
3500
3400
14
4300
4100
3900
15
4600
4300
4200
17
5100
4980
4700
18
5400
5100
4900
20
6000
5700
5500
22
6500
6200
6000
23
6800
6500
6300
25
7300
7000
6800
26
7600
7300
7000
28
8100
7800
7600
30
8700
8400
8100
5000 RPM
Example:
120 Seconds
TIME:
Verify that the time and RPM are correct by peeni ng an A1men
strip with the above conditions (see Step Six for procedure).
Slight RPM changes may be necessary.
Note:
PAGE 12
STEP FOUR B
DETERMINING CORRECT RPM FOR 1" X 2" TC-330 FLAP
Peening Time
3M INTENS ITY
DESIRED
120
SECONDS
180
SECONDS
240
SECONDS
2000
1800
1800
10
12
2100
2400
2000
1900
2200
14
15
2700
2800
3100
2300
2500
2500
2600
18
20
22
3200
2700
2900
3100
3500
3800
3300
3600
3200
3500
23
25
26
28
3900
4200
4300
4600
3700
4000
3600
3900
4200
4400
30
4800
4700
4000
4300
4500
17
2800
3000
TOOL RPM:
(Hri te it
do~m)
TIME:
(Hrite it down)
Verify that th e time an d RPM are correct by peeni ng an A1men strip
\'Iith the above conditions (see Step Six for procedure). Slight
RPt1 changes may be necessary.
Note:
PAGE 13
STEP FIVE
Area to be peened:
(I~rite
it down)
Area to be peened
2.25
= Area to2.25
be peened
= 2.25
4,5 X 120 seconds
Peening time
= 240 seconds
PAGE 14
STEP SIX
HOW TO MAKE AN ALMEN INTENSITY READING
1.
2.
3.
Place the side of the strip that contacts the gauge down on the
3M A1men strip holder.
4.
Peen the strip with the time and speed determined from the
charts.
Note:
5.
Place the un peened side of the strip against the A1men gauge.
6.
7.
Note;
1. The A1men strips must be clean, free of oil or grease to give
reproducible results.
2.
PAGE 15
STEP SEVEN
PEENING HOLES
Des i red 3M
Peening Intensity: l4A (Equal to lOA on the standard
Almen strip holder)
Hole Peening Time
(Seconds)
= .75
PAGE 16
CHART 7A
CONVERSION TABLE FOR .50" (12.7mm) TO .75" (19.1mm) DIAMETER
'I
3M
AL~1EN
NTENSITY
STD. ALMEN
INTENSITY
FOR A FLAT
AREA (120 sees)
7
9
10
12
14
15
17
18
20
22
23
25
26
28
30
6
7
8
9
10
11
12
13
14
15
16
17
18
19
20
CORRECT RPM
2400
2900
3200
3800
4300
4600
5100
5400
6000
6500
6800
7300
7600
8100
8700
.50-.53
.54-.57
.58-.61
.62-.65
.66-.69
.70-.73
.74-.77
6000
7300
8000
9500
10800
11500
12800
13500
15000
5400
6600
7200
8600
9700
10400
11500
12200
13600
14700
4900
6000
6600
7800
8900
9500
10500
4500
5500
6100
7200
8100
8700
9700
10200
11400
12300
12900
13800
14400
-.
4200
5100
5600
6700
7500
8100
8900
9500
10500
11400
11900
12000
13300
14200
3900
4700
5200
6200
7000
7500
8300
8800
9800
10600
11100
11900
12400
13200
14200
3700
4400
4900
5800
6600
7000
7800
8200
9100
9900
10400
11100
11600
12300
13300
11100
12400
13400
14000
15000
-
DO NOT EXCEED 15,000 RPM WITH THE ROTO-PEEN 9/16" X 1" TC-330 FLAP ASSEMBL~
PAGE 17
CHART 7B
..
CORRECT RPM
3M ALMEN
STD. ALMEN
[NTENSITY
INTENSITY
FOR A FLAT
AREA (120 sees)
7
9
10
12
14
15
17
18
20
22
23
25
26
28
30
6
7
8
9
10
11
12
13
14
15
16
17
18
19
20
2400
2900
3200
3800
4300
4600
5100
5400
6000
6500
6800
7300
7600
8100
8700
.75-.81
.82-.88
.89-.94
4300
5200
5800
6800
7700
8300
9200
9700
10800
11700
12200
13100
13700
14600
3900
4700
5200
6200
7000
7400
8300
8700
9700
10500
11000
11800
12300
13100
14100
3500
4300
4700
5600
6300
6800
7500
7900
8800
9600
10000
10700
11200
11900
12800
3300
4000
4400
5200
5900
6300
7000
7400
8200
8900
9300
10000
10400
11000
11900
3100
3700
4100
4800
5500
5800
6500
6900
7600
8300
8600
9300
9700
10300
11100
2900
3500
3800
4500
5100
5500
6100
6400
7100
7700
8100
8700
9000
9600
10400
2700
3200
3600
4300
4800
5100
5700
6000
6700
7300
7600
8200
8500
9100
9700
2500
3100
3400
4000
4500
4900
5400
5700
6300
6900
7200
7700
8000
8600
9200
PAGE 18
15,000 R.P.M.
15,000 R.P.M.
6,000 R.P.M.
PAGE 19
TOOLS AND ACCESSORIES FOR USE
WITH 3M BRAND ROTO PEEN PRODUCTS
(THE FOLLOWING TOOLS AND ACCESSORIES HAVE BEEN FOUND
SATISFACTORY. HOWEVER, EQUIVALENTS MAY BE SUBSTITUTED.)
ROTO TEEN
PRODUCT
TOOL OR ACCESSORY
MODEL
MANUFACTURER
COMMENTS
TC-33C
9/16" x 1-1/4"
MINIATURE FLEXIBLE
SHAFT POWER TOOL
SERIES MMG-44A
ELECTRIC MOTOR
MOST VERSATILE
TOOL FOR FLAP
ASSEMBLIES
ROTARY FILE
NO. 8067-D-2
STANDARD DUTY
PRESSURE REGULATOR
NO. 27220
STROBE LIGHT
TACHOMETER
PHOTO ELECTRIC
TACHOMETER
HEATH COMPANY
BENTON HARBOR, MICH.
49022
WHEELABRATOR CORP.
415 BYRKIT STREET
MISHAWAHA, INDIANA
46544
ALL T(-330
ALL T(-330
PAGE 20
APPENDIX
PAGE 21
30
28 (.7nm)
7000 RPM - A&B
4000 RPM - c
26
24 (.6nm)
22
~:: :
20 (.5nm)
18
16 (.4nm)
14
RPM
RPM
RPM
RPM
A&B
C
A&B
C
12 (.3nm)
3000 RPM - A&B
2000 RPM - C
10
8 (.2nm)
6
4 (.lnm)
2
o
012345678
PEENING TIME (MIN)
1
A = 9/16 Xl" (14.3 X 25nm) FlAP ASSEMBLY
1
B = 9116 Xl-l/4" (14.3 X 31.8rnm) FlAP ASSEMBLY
C
11X2" (25 X 50rnm) FLAP ASSEMBLY
PAGE 22
J_
MIlX.
:J
,)
----
MIN.
FIG. 3 - FUIP DEFLECTION RANGE FOR 9/16" X 1" C14.3mrn X 25) FUIP ASSEMBLY
-L _
-T
3/16" (4.8nrn)
MIlX.
MIN.
FIG. 4 - FUIP DEFLECTION RANGE FOR 9/16" X 1-114" C14.3mrn X 31.8) FUIP ASSEMBLY
MlIX.
MIN.
FIG. 5 - FUIP DEFLECTION RANGE FOR 1" X 2" (25mrn X 50) FLAP ASSEMBLY
PAGE 23
PROCEDURE FOR DETERMINING SPEED OF 3M BRAND ROTO PEEN
9/16" X 1-114" (14.3 X 31.8mn) FLAP ASSEMBLY WHEN
USED IN HOLES FROM 3/4 IN. - 1-1/4 IN. (19mm - 31.~) DIA.
1.
USING ROTO PEEN ALMEN STRIP HOLDER PEENING INTENSITY} DETERMINE TOOL
SPEED (SI) FOR FLAT SURFACES AND HOLES LARGER THftN 1-1/4 IN. Ol.8mn)
DIAMETER BY REFERRING TO FIG. 2.
DETERMINE EFFECTIVE FLAP RADIUS (R ) BY REFERRING TO FIG. 6 BELOW.
2
CALCULATE REQUIRED TOOL SPEED (S2) FOR HOLE SIZES BETWEEN 3/4 IN. (19mm)
AND 1-1/4 IN. 01. Smn) BY USING THE FOLLOWING EQUATION:
20
S2 = (S 1) C18/32)/R 2
2.
3.
18
16
14
.-<
'"
~j
r--
12
.:t.
'-<0
10 +--~!f
3-.
'-.0
....I vz
....
xo
6
4
2
o+-+--+--I----+-+-+-t--t--t--+-+----i
10
11
12
13
14
15
16
17
18
19
20
21
22
PAGE 24
3.
>-
..J
20
U1
18
~
UJ
~
S
u..
16
~'"'
.~
.........
'"xC)
14
12
",X
.:to
10
.... z
'-''-'
-
0::
""0
z
u,'-<
.-<
C'J
''''.....
"',
~
.-<
~~
~~
UJ.-<
+--+--+--t---l~-+---t--+-_.-+---+---J
6
1011
1213141516171.8
PAGE 25
AU slatements, le<:hnicallnformatlon and recommendations contained herein are based on tests we believe to be reliable, but the accuracy or compretene" thereofls not
guaranteed, ana the following Is made in lieu of all warrantles expressed or Implled: Sellers and manufacturers only ob!lgatlOf'l shall be 10 replace such quantity althe product
proved 10 be defectlve. Neither seller nor manufacturer shall be liable for any injury, loss or damage. dIrect or conSe<luenllal, arising oul of the usa of or Inability to use the product. Before uSing. :.;5el snail determine the SUitability althe product for hiS own intended use and user assumes all risks and liability Whatsoever In connecllon thereWIth.
i'lo statement or fEiCcmmenoatlOn r,o! CCfll8,neo
In
an agreemen! srgr.eo
oy
ollicers
Of
seller
and
manufacturer.