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Location Map

Exeed Precast L.L.C

Company Profile

Exeed
d Precasst L.L.C

Vision
n:
The Prrecast parttner of chooice for acchieving thhe Abu Dhhabi Visio
on

Missioon:
Consisstently deeliver outtstanding shareholdder return
ns by prooviding suuperior
produccts and sollutions to customerss

Values:
Integriity & Respect, Com
mmitment & Couragge Empow
werment & Collabooration,
Discippline in Performancee

Who aare we?

Exeed Precast L.L.C
L
is a subsidiarry of Exeeed Industriies L.L.C which is owned
by Nattional Hollding.
Exeed Precast iss potentiatted to be the
t leading manufaccturer of Precast,
P
cooncrete
compoonents and
d Hollow Core
C
Slabbs in the United
U
Araab Emiratees. We offfer our
wide eexpertise in
i the fielld of archhitectural and desiggn and strructural deetailing
mouldd making, manufactuuring, erecting, fixiing, and sealing all types of precast
p
concreete elemennts. Exeed Precast industriall complexx consists of a mega sized
manuffacturing plant.
p
With operationss commennced in 2011,
2
located in ICAD 2 over
o
an area
a
of
c
a pallet cirrculating system
220,0000 m2, thee factory of Exeed Precast contains
producction sectiion operatting througgh a fullyy-automateed producttion system
m with
the laatest ever technoloogy and machinerry. A staate of Arrt Hollow
w Core
producction hallss consistinng of 16 laanes of hollow core productioon with the latest

Exeed
d Precasst L.L.C

technoology, in addition to a speccial produuction hallls for thhe producttion of

prestreessed conccrete elem
ments, coluumns, stairrcases andd boundary
y walls.
Exeed Precast faactory is equipped
e
w the laatest techn
with
nology steeel reinforccement
machinnes that taailor the stteel reinforcement mesh
m
and cages
c
requuired.
Exeed Precast offers
o
com
mplete connstruction solution for conveerting tradditional
CIS syystem to Precast
P
C
Concrete
S
System,
frrom the arrchitecturaal and strructural
detailinng produ
uced by our
o Desiggn Office, to the manufactturing, unntil the
handlinng over by
y our erecctions team
ms.
We unndertake the enginneering of
o construuction bu
usiness with
w
a foccus on
adaptaability andd flexibilitty to enginneering requirementts to meett project demand
d
while building excellennce in evvery aspeect to meet
m
custo
omers strringent
q
o time delivery,
on
d
s
safety
andd environnmental
requireements reegarding quality,
concerrns, througgh productt developm
ment and value
v
engiineering.
Exeed Precast operation
o
f
follows
strrict safetyy and qualiity controll procedurres that
cover tthe wholee process ffrom detaiiling stagee to handiing over, and
a mainttain the
high quuality repuutation.
Exeed Precast believes that expert Humaan Resourrces is th
he key too both
mer Satisffaction, and
a Qualitty Produccts. Therrefore ourr employeees are
Custom
regularrly being trained
t
onn both innoovation techniques, and qualiity issues.

Exeed
d Precasst L.L.C

Comp
pany Prod
ducts:
1) Precast Concrete
C
E
Elements
:
Few bbuilding materials
m
available today offer
o
the economy,, flexibiliity and
reliability of Preecast Conccrete.
c
ts have proven theemselves iin lowBoth aarchitecturral and sttructural componen
rise annd high-risse buildingg of all kiinds, as well
w as scho
ools, multtistory carr parks,
villas, boundaryy walls andd other struuctures.
Castinng concrette in a facctory allow
ws manuffacturer too exercisee precise control
over alll availablle that affeect its duraability, strrength and
d appearannce.
Exeed Precast produces
p
precast elements under
u
stricct Quality
y Assurannce and
Qualityy Control complyinng with thee Internatiional Standard for Quality.
Q
The caarefully qu
uality conttrolled con
nditions under
u
whicch the con
ncrete is moulded
m
and caast ensuress that the dense preecast conccrete comp
ponents will
w have smooth
s
surfacees that ressist moistuure penetraation, funggus and coorrosion.
Fast cconstructio
on meanss earlier completioon.

Thiss, in turn
n, means earlier

occupaancy or use
u of thee premisess, and redduces the high cosst of both onsite
labourr and interiim financiing.
The addvance an
nd automaated factoory producction methhods havee also perrmitted
Exeed Precast too vastly exxpand the design fleexibility possible wiith precastt.
Variatiion of san
nds, cemennt, aggregates, and tthe use off chemicall and mechhanical
treatm
ments, willl result inn striking rich andd varied difference
d
s in coloour and
texturee. Stone, tile or other
o
masoonry mateerials can also be cast
c
into Precast
P
Panelss while stilll at the faactory, enaabling dessigner to achieve
a
thee look of a much
more eexpensive material at
a a fractioon of cost..

Exeed
d Precasst L.L.C

Exeed Precast product

p
raange coveers all asppects of constructio
c
on elemennts and
sectionn such as:
- Precast concrete footings
fo
inn differennt measureements ass per the design
requiremeents.
- Precast cooncrete beeams in vaariety of siizes, shapees and lengths.
- Precast cooncrete spandrels.
- Precast cooncrete slaabs.
- Precast cooncrete soolid wall panels accting as lo
oad bearin
ng and noon-load
bearing ellements.
- Precast concrete innsulated wall
w panels (sandw
wich panells) consistting of
two reinfoorced concrete layers coverinng an insuulation layer betweeen them
for better thermal and
a sound insulationn.
- Precast cooncrete claadding forr all kinds of structuures.
- Precast cooncrete coolumns witth wide raange of sizzes and shaapes.
- Precast cooncrete staairs adoptiing differeent measurrements an
nd shapess.
- Precast cooncrete paarapets.
- Precast cooncrete maanholes.
- Precast cooncrete cuulverts.
- Precast cooncrete baarriers.
- Precast cooncrete rettaining waalls.
- Precast concrete
c
boundaryy wall w
with a vast rang
ge of designs,
d
measurem
ments, shappes and tyypes.
2) Prestresssed Concrrete Elements:
Prestreessed concrete can most eassily be deefined as pre comp
pressed cooncrete.
This m
means thatt a comprressive strress is putt into a concrete member
m
beefore it

Exeed
d Precasst L.L.C

beginss its workiing life annd is posittioned to be

b in areaas where teensile streess will
develoop under working
w
looad.
The Precast Preestressed elements are produuced on special
s
pree-stressingg beds,
where their maiin reinforrcement, 7 wire low
w relaxatiion strandds, are tennsioned
m
of a special hydraulicc jack,
individdually bettween two abutmeents by means
accordding to thhe requireed structu
ural designn. The addvantagess of the Precast
P
Prestreessed stru
uctures arre mainly
y that theey are spaacious, ecconomicall, time
savingg, high lo
oad capacity, and no
n formw
work requuired. Com
mbining quality,
q
Economy, Speeed and Flexibility
F
y, it is the
t
buildding mateerial of choice.
c
Exeed Precast designs completee structurres ( succh as schhools, facctories,
multisttory car parks, tunnnel rooffs, water tank rooffs, bridgees, etc..) having
prestreessed coluumns, prrecast preestressed main girrders, precast presstressed
beams, double teee, or presstressed cooncrete slaabs.

3) Filigree Slabs:
S
Exeed filigree sllab (also called
c
plan
nks) is a reeinforced semi preccast concreete slab
m thicknesss of 56 cm with a single steel
s
reinfforced meesh and
with a minimum
lattice girder too give sttiffness once
o
instaalled. Deppending on
o the cooncrete
coverinng and reiinforcemeent, it can be
b up to 7 cm thick.
The slab is madde into a solid and monolithic
m
c reinforceed concrette floor byy using
cast-inn-situ concrete thatt is poureed at the constructtion site. The addittion of
insulattion layer for better thermal and
a sound results is possible. The thickkness of
the finnished flooor slab is between
b
1 and 30 cm, depending on the span and
12
a the
loadingg. The prrotruding truss reiinforcemennt and thhe concrette surfacee itself
providde the requuired anchhoring, ennsuring goood bondiing and addhesion between
the finnished partt and the cast-in-situ
c
u concretee.

Exeed
d Precasst L.L.C

This process efffectively accelerates

a
s the consttruction off structurees with enhhanced
physiccal and aesthetic prooperties, and
a in moost cases, reduces th
heir constrruction
cost.

It

is

economical,

fastt,

qualitty

superrior

and
d

time

saver.

F
m
method
is a processs for constructionn of conccrete deckks that
The Filigree
successsfully inteegrates "faactory precast" and field-consstruction technologi
t
ies.
Exeed filigree sllabs can be
b used as floor slabbs as well as a shutttering systtem for
m.
cast-inn-situ slabss with the use of poost-tensionning system
There are no lim
mitations in
i the use of Exeed filigree slab system
m. It can be
b used
in any constructtion projecct under anny conditiions.

4) Double Wall:
W
The ddouble waall system
m consists of two skins
s
of concrete
c
s
separated
by an
insulatted void. A typicaal 21 cm thick waall panel consists of
o two skkins of
reinforrced concrrete (eachh skin is 7 cm thickk). The tw
wo skins are
a held toogether
with stteel trussees. The walls
w
are produced
p
w smoo
with
oth surfaces on bothh sides
becausse of the unique manufactur
m
ring proceess which form finiishes bothh sides.
The walls
w
are simply paiinted or sttained on the exterior surfacce to achieeve the
desiredd color orr texturedd surface. When deesired, thee exteriorr surface can be
manuffactured too have a wide
w
variety of brickk, stone, wood
w
or other
o
form
med and
patternned appearrances.
The innsulated void in tthe doublle wall can
c
be aiir, insulattion layerr or a
combinnation off both airr and insuulation laayer for better
b
therrmal and sound
insulattion resultts. Windoow and door openiings are cast
c
into the walls at the
manuffacturing plant as part off the fabbrication process. Electricaal and
telecom
mmunicattions condduit and boxes
b
are flush mouunted andd cast direectly in

Exeed
d Precasst L.L.C

the paanels in thhe specifieed locatioons. Doubble-wall precast

p
co
oncrete sanndwich
panels can be ussed on moost every type
t
of buuilding inccluding buut not limiited to:
l
rise buildinggs, hotells, schoools and villas.
high rise buiildings, low
d
ll panels can be
Depennding uponn buildingg functionn and layoout, the double-wa
easily designedd to handlle both thhe structuural requirrements for
f strenggth and
a the aesthhetic and sound
s
atteenuation qualities
q
th
he owner desires.
d
safety,, as well as
Speed of construuction, duurability of finished structure and energ
gy-efficienncy are
all halllmarks of a buildingg that utiliizes the doouble-walll system.
5) Hollow Core
C
Slabss:
Exeed Precast Hollow
H
Coore slabs are
a prestressed conccrete elemeents that are
a cast
with aadvanced extrusion techniquee to be ussed as flooor and rooof deck system,
s
partitioon walls as
a well as boundary
b
wall paneels.
The prrimary purrpose of tthe cores/vvoids runnning throu
ugh the slaabs continnuously
is to ddecrease the
t weighht and matterials within the floor,
f
yet maintainiing the
maxim
mal strengtth. These voids alsso offer thhe possibiility to be used as service
ducts ffor conceaaled servicces such as
a plumbinng and eleectrical. They
T
can be
b even
used as ducts forr air conditioning.
ms using hollow core slabs have prooven to be
b effectivve and
Buildinng system
efficient in ressidential buildings,
b
, schools,, hospitalls, car parks, multistory
buildinngs and multipurpos
m
se centers. They aree adaptable to low, medium
m
oor highrise strructures.
Exeed Precast offers
o
a rannge of dep
pth for holllow core slabs: 150
0, 200, 2665, 320,
meters. Deepending on
o the req
quirementts of the project,
p
400, 4450 and 500 millim
our design team
m will provvide the most
m adequuate and ecconomicall design thhat will
p
nce and coomply withh the codees of practtice.
suit thee span andd loading performan

Exeed Precast L.L.C

Licenses

Exeed Precast L.L.C

Certificates

4-:-1
ADNOC
........... ,Ju, ...,.

Abu Dhabi National Oil Company

This Certificate is A.warded to

Associated Construction & Investments Co. L.L.C.

in recognition of outstanding Safety Performance by achieving

Seven Million Man-Hours with No LostTime Injuries

at the Construction of Innovation Centre for Borouge in Abu Dhabi

l -;'

(Project N~84) ,

-r
7

January 27, 2013

1AEED NASSER. AL AHBABI

~

Civil Prolects DiVISIon Manager

Exeed Precast L.L.C

Quality Policy

Exeed Precast L.L.C

Quality Assurance Plan

d Precasst L.L.C
Exeed

Assuraance Pla
Q
Quality
an
ntents:
Tablee of Con
1. Company Profile
1.1 Scope
1.2 Exclusiions

2. Quality Managementt System

2.1 Generaal
2.2 Docum
mentation Reequirement
2.2.1 General
2.2.2 Quality Maanual
2.2.3 Control of Documents
D
2.2.4 Control of Records
R

nsibility
3. Managemeent Respon
3.1
3.2
3.3
3.4

Managgement Com
mmitment
Custom
mer Focus
Quality
y Policy
Plannin
ng
3.4.1 Quality Objjectives
S
Planning
3.4.2 Quality Maanagement System
nsibility, Authority and Communication
3.5 Respon
3.5.1 Responsibillity and Autthority
3.5.2 Managemen
nt Represen
ntative
3.5.3 Internal Coommunicatioon
3.6 Managgement Review
3.6.1 General
3.6.2 Review Input
3.6.3 Review Outtput
3.6.4 Production Managemeent
3.6.5 Safety Man
nagement

M
nt
4. Resource Manageme
4.1 Provisiion of Resou
urces
4.2 Human
n Resource
4.2.1 General
ning
4.2.2 Competence, Awarenesss and Train
4.3 Infrastructure
4.4 Work Environmen
E
nt

5. Product Realization
5.1 Plannin
ng for Produ
uct Realizattion
5.2 Custom
mer Related Process
5.2.1 Determinattion of Requ
uirements Reelated to thee Process
R
ts Related too the Processs
5.2.2 Review of Requiremen

d Precasst L.L.C
Exeed
5.2.3 Customer Communicat
C
tion
5.3 Design and Develoopment
5.3.1 Design and Development Planningg
5.3.2 Design Inpu
uts
5.3.3 Design Outp
puts
5.3.4 Design Reviiew
5.3.5 Design Veriification
5.3.6 Design Valiidation
5.3.7 Control of Design
D
Chan
nges
5.3.8 Materials Submittals
S
5.3.9 Document Submittals
S
5.4 Purcha
ase
5.4.1 Purchasing Process
5.4.2 Purchasing Information
5.4.3 Verification
n of Purchassed Productts
5.5 Producction and Seervice Provission
and Servicee Provision
5.5.1 Control of Production
P

6. Measurem
ment Analyssis and Imp
provement
6.1 Generaal
6.2 Monito
oring and Measurement
M
t
6.2.1 Customer Satisfaction
S
6.2.2 Internal Au
udit
6.2.3 Monitoringg and Measu
urement of Process
P
6.2.4 Monitoringg and Measu
urement of Products
P
6.3 Controol of Non-Coonforming Products
P
6.4 Analysis of Data
vement
6.5 Improv
6.5.1 Continual Improvemen
I
nt
6.5.2 Corrective Action
A
and Preventive Action
A

7. Attachmen
nts
Processs Flow Charrts

d Precasst L.L.C
Exeed
1. Coompany Profile
P
o fulfill thhe demannd of a verity
v
of quality
Exeed Precast was estabblished to
g
hass added
industrrial produucts. To ennhance thee construcction induustry, the group
the preecast divission, whicch is set to
o become one of th
he biggest precast cooncrete
producction facilities in thee world with
w the moost advancced techno
ologies.
Exeed Precast recognizees its resp
ponsibilityy as a provider off quality precast
p
concreete produccts.
To thhis end, Exeed Precast
P
haas develooped andd documeented a quality
managgement syystem. Thhe qualityy system
m compliees with the internnational
standaard BS EN
N ISO90011:2000, Quality maanagementt systems Requireements.
This m
manual proovides com
mprehensiive evidennce to all customerrs, supplieers, and
employyees of what
w
speccific contrrols are im
mplementted to enssure the precast
p
concreete producct quality.
This manual
m
alsso governs the creaation of quuality relaated docum
ments. It w
will be
revisedd, as necessary, to reflect
r
thee quality syystem currrently in use.
u This will be
issued on a conttrolled coppy basis too all internnal functio
ons affecteed by the quality
system
m, and on an
a uncontrrolled cop
py basis too customerrs and suppliers.
1.1 Scope
The sccope of thiis system is:
i
1. Salles or tenddering for precast
p
cooncrete eleements,
2. Dessign and developme
d
ent fop reccast concrete elemennts,
3. Prooduction or
o manufaccturing of precast co
oncrete eleements,
4. Dellivery of precast
p
conncrete elem
ments andd
5. Ereection of precast
p
conncrete com
mponents.
6. Saffety

d Precasst L.L.C
Exeed
1.2 Exclusion
ns
The fi
financial and
a
admiinistration managem
ment is working
w
a a suppporting
as
functioon to the quality managemen
m
nt system, and also it is workking as a part of
the grooup manag
gement. Hence
H
it is excluded from this proceduree.
2. Qu
uality Maanagemen
nt System
2.1 General
The quuality systtems are established
e
d at Exeedd Precast to ensure that its prroducts
complyy with thee specifiedd requirem
ments. Theese system
ms are doccumented in this
qualityy assurancce manual..
Exeed Precast seenior mannagement, and their entire orgganization
n is committed to
develooping, impplementingg a qualityy manageement systtem that ensures
e
cuustomer
satisfaaction.
The toop manageement:

Identifies processess needed for

f the quaality manaagement sy
ystem.

Determines the seqquence andd interactioon of these processees,

Determines criteriaa and metthods to ensure

e
thaat both thhe operatioon and
control off these proocesses aree effectivee,

Ensures the
t
availaability off resources and infformation to suppoort the
operation and moniitoring of these proccesses,

Monitors,, measuress and analyzes thesse processses and im

mplement actions
necessaryy to achievve planed results annd continuual improv
vement onn these
processes.

2.2 Documen
ntation Reequiremeent
2.2.1 Gen
neral
Exeed quality managemen
m
nt system is documeented by:

Quality poolicy and quality ob

bjectives,

d Precasst L.L.C
Exeed

Quality managemen
m
nt manuall

Documennted procedures needed

n
too ensure the effeective plaanning,
operation and contrrol of proccesses andd

Records required
r
ennsuring th
he effective planningg, operatioon and conntrol of
processes.
2.2.2 Quaality Man
nual

m
is established
e
d to assistt the quallity managgement
A documented quality manual
m, which explains
e
thhe scope of
o the quallity managgement sy
ystem, exclusions
system
with juustificationns, referennces to thhe documeented proccedures established for the
qualityy managem
ment systeem and thee detailed descriptioon of interractions between
the proocesses off the qualitty manageement systtem.
2.2.3 Con
ntrol of Documentss
ments and
d data conntrol proccedures arre implem
mented to ensure thhat the
Docum
processses and prrocedures are perforrmed withh current in
nstruction
ns and dataa.
These documentted proceddures defin
ne the metthods usedd to:

Review, update
u
annd approvve documeents as neecessary for
f adequacy by
authorizess personneel.

Generate, approve, change, obsolete

o
annd distribuute docum
ments.

Work insstructions and operrating maanual are availablee at or neear the

pertinent workstatioons.

Ensure that documeents remaiin legible and readilly identifiaable.

ment of doocuments of
o externaal origin, such
s
as
Control thhe use andd amendm
international standaards and cuustomer drawings.
d

t currennt revision
n status off documennts to preclude the use of
Identify the
obsolete documents
d
s. Obsolette documeents that arre retained
d for legal and/or
future refe
ference purrpose are suitably iddentified.

d Precasst L.L.C
Exeed
Controol of docu
uments annd data related to thhe quality
y system is grouped in to
two:
System do
ocuments and
a
a. S
b. Project
P
documents
Proceddures for each
e
groupp are setup
p separateely. The Quality
Q
Con
ntrol Engiineer is
responnsible for the conttrol of thhe qualityy system documennt. The projects
p
docum
ments, duriing the exxecution of the projeects at diffferent stagges, will be
b kept
by eacch departm
ment and on complletion of the
t projecct the releevant docuuments
will be
b transferred to the
t
projecct file in the centtral archivve. The Project
Coordiinator is reesponsiblee for the control
c
of project
p
doocuments.
22.2.4 Conttrol of Reecords
Recordds are maiintained thhat providde evidencce of confo
ormity to the
t requirrements
and thhe effectivve operatioon of the quality managemen
m
nt system
m. Proceduures are
establiished to ensure records
r
arre legiblee, identifi
fiable, rettrievable, stored
approppriately, reetained foor appropriate time and dispo
osed off when
w
approopriate.
Wheree records are
a storedd as soft co
opies, thee integrity of the software sysstem is
approppriately asssured.

y the cuustomer or his

Qualityy recordds are avvailable for evaluuation by
represeentative for
fo an agreeed periodd. Agreem
ment on in
nspection has to bee made
prior too the inspection.
3. Managemen
nt Respon
nsibility
ment Com
mmitmentt
3.1 Managem
The seenior mannagement of Exeed Precast is
i committted to im
mplementinng, and
maintaaining a doocumented quality system. This
T comm
mitment inncludes: ennsuring
that cuustomer, reegulatory,, legal requuirementss are underrstood andd are

d Precasst L.L.C
Exeed
approppriately adddressed. The qualiity policy is undersstood and implemented at
all levvels of thee organizaation, quaality objecctives, andd plans arre establisshed as
necesssary, and that the responsib
r
ilities of all functiions affeccting quallity are
clearlyy defined. Senior M
Management will revview the system whenever
w
d
deemed
necesssary to determine
d
i meetinng the
its effeectiveness and effficiency in
objectiives. The Senior Managemen
nt will alsoo make prrovisions for
f the neccessary
resourcces and personnell to main
ntain the system, including a managgement
represeentative, who
w will ensure thhat the reqquirementss of this manual
m
arre met.
The SeniorMan
nagement is also coommitted to do an effective communnication
with cuustomer and
a within the comppany to fullfill the obbjectives.
3.2 Customer Focus
The quality
q
managemen
m
nt system
m is impplemented to meeet the cuustomer
requireements an
nd expectaations. On receipt off a job enqquiry, the sales depaartment
collectts all thee possiblle inform
mation froom the customer
c
regardingg their
expecttations andd requirem
ments andd describes it as a product
p
reequiremennt. This
will bee explained in detaill in relevaant proceduures.
3.3 Quality Policy
P
It is thhe policy and overrall busineess objecttive of Exxeed Precast to proovide a
producct and serrvice to thhe highestt quality and
a in com
mpliance with
w the clients
c
specifiied requireements.
It is also the objectivee of Exeed Precasst to enhhance its reputatioon and
capabiilities in orrder to gaiin wider recognitionn in its fieeld of expeertise.
The coompany reecognizes that genuine comm
mitment to understannding the present
p
and fuuture needss of its clients is esssential to the
t achiev
vement of these objeectives,
and thuus continu
ually strives to ensu
ure that thee needs annd reasonaable expecctations
of the clients aree realized in the quaality of thee product and
a servicce it providdes.

d Precasst L.L.C
Exeed
The quuality man
nagement system iss describeed in the quality
q
asssurance manual,
m
and deetailed in a quality procedurees manual. To furthher the quaality aimss of the
compaany we havve ensuredd that all employees
e
s fully undderstand and
a adheree to the
requireements off this policcy and the contents of
o the quaality assuraance manuual.
This quality
q
mannual and subsequen
s
nt proceduure manuaal are publlished as a direct
responnse to the requireme
r
ents defineed by BS EN
E ISO 90001: 20000.
The ccompany will connstantly monitor
m
its quality
y perform
mance annd will
implem
ment imprrovements where apppropriate..
3.4 Planning
g
3.4.1 Qu
uality Objectives
The m
managemen
nt of Exeeed Precaast establishes annuual key in
nitiatives, which
include quality objectivess. The objjectives are establisshed via the
t Managgement
Review
w Proceduure and coommunicatted to all levels
l
of the organizzation, forr use in
establiishing eacch functioon's and employeee's annuall key objectives. Quality
Q
objectiives are measurabl
m
le, includee businesss perform
mance indicators refflecting
requireements foor productts/servicess, and are consistennt with th
he quality policy
includiing the coommitmennt to continnuous impprovementt.
It is thhe respon
nsibility off the depaartment managers
m
t analyzee the objeectives,
to
providde necessaary resourrces needeed to fulfiill the objjectives annd commuunicate
the objjectives too concerneed people.
3.4.2 Qu
uality Man
nagementt System Planning
P
mented methods
m
arre implem
mented thaat controll how bussiness plaans are
Docum
review
wed, reviseed, updated, and com
mmunicateed throughhout the organizatio
o
on.
The m
managemennt of EXE
EED PREC
CAST ensuures that all
a the reso
ources neeeded to
achievve the quallity objecttives are iddentified and
a planneed. All quality planss are

d Precasst L.L.C
Exeed
docum
mented, inncluding the
t requirred resourrces; the processess of the quality
system
m, permissible excluusions; conntinuous im
mprovemeent of the quality syystem.
The geeneral mannager, mannagementt representtative, and
d the deparrtment maanagers
are ressponsible for qualiity manag
gement syystem plannning andd setting up the
qualityy objectivees.
By esttablishingg the quallity policyy, qualityy objectivees, qualityy manual, work
instrucctions, opeerational procedure
p
s, and proocesses mapping
m
the quality system
planninng is carrried out. Q
Quality obbjectives are
a set to enhance the
t efficieency of
the quaality manaagement system thaat leads to the impro
ovement prrocess.
The Senior Mannagement, based onn the releevant mannagement review annalysis,
identiffied the following obbjectives.
nts shall be
In settiing up theese objectiives, the foollowing requireme
r
b consideered:

Ressponsible function/ddepartmennt

Tim
me frame

Available ressource

Additional reesource required

and meassuring
Meethod of monitoring
m

Meethod of reeporting

Meethod of coommunicaation

Revview

Objecttives are selected from areeas that need

n
impprovementts based on the
importtance, thesse objectivves are to be summ
marized, annd revieweed and appproved
by the general manager.
m
These objectivves will be distrributed too all deepartment manageers for
implem
mentation,, where thhe Qualityy Control Engineerr will do the
t follow
w up of
the objjectives. It
I is the responsibiliity of the departmen
d
nt manageers to analyyze the
objectiives, prov
vide necesssary resoources needed to fulfill
f
the objectivees, and
commuunicate th
he objectivves to conccerned peoople.

d Precasst L.L.C
Exeed
Qualityy Control Engineerr will mak
ke sure thaat proper methods are
a implem
mented
and suufficient reesources arre allocateed to achieeve the quuality objeectives.
The efffectivenesss of impllementatioon of thesee quality objectives
o
s and the level
l
of
achievvement willl be revieewed in the managem
ment revieew meetin
ngs.
Once the objecctives are achievedd it may be
b re-set for new targets, or
o new
objectiives from a differennt area thaat shall bee set for continual improvem
i
ment. At
the sam
me time obbjectives once
o
achieeved will be
b maintaained.
uthority and
a Comm
municatioon
3.5 Responsiibility, Au
3.5.1 Ressponsibiliity and Authority
Managgement ennsures thaat the em
mployees understand
u
d their reesponsibiliity and
authorrity.
nt Represeentative
3.5.2 Maanagemen
e
In ordder to enssure the effective
implemenntation off the quality managgement
system
m the Seniior Managgement haas appointted a man
nagement representa
r
ative to
executte the activ
vities relatted to the system. His
H responsibilities are
a as folloows:

To estaablish, impplement, and

a maintaain qualityy managem
ment systeem.

To coorrdinate maanagemennt review meeting.

m

To plann, and coordinate internal auddits.

To com
mmunicatee to all the
t personnel regaarding thee importaance of
meetingg the custoomer requ
uirements

correctivee and prevventive acttions

To initiiate, and follow-up
f

To liaise, and foollow-up with outsside agenccies on matters

m
relaated to
QMS

d Precasst L.L.C
Exeed
3.5.3 Intternal Com
mmunicaation
nternal coommunicaation systtem is esstablished
d by the senior
An efffective in
managgement within
w
the organizaation for the effectiveness of the quality
managgement sysstem.
3.6 Managem
ment Reviiew
3.6.1 General
Once in
i every six
s monthss a managgement revview meetting will be
b held too assess
the efffectivenesss, adequaccy, suitabiility, and opportunit
o
ties of impprovementt of the
qualityy system inncluding the
t qualityy policy annd objectives.
3.6.2 Revview Inpu
ut
nagementt review shhall includde the folloowing:
The innput to man

Follow
w-up actions from thhe manageement reviiew

The reesults of innternal andd external audits

The cuustomer saatisfactionn, or dissattisfaction analysis

a

Producct conform
mity/nonco
onformity analysis

Processses perforrmance an
nalysis

Status,, and folloow-up actiion of corrrective andd preventiive measuures

Recom
mmendatioons for thee continual improvement

3.6.3 Revview Outp

put
The ouutputs of th
he management revview are:

The decisions,
d
actions taken
t
to improve the effecctiveness of the
quality
y managem
ment systeem, and itss processees

The deecisions, and

a actions taken to meet the customer requiremeents

The deecisions annd actionss taken to m

meet the resource
r
n
need.

d Precasst L.L.C
Exeed
The suummary of the discuussions annd decisions taken during
d
thee meeting will be
recordded as minnutes of the
t managgement reeview meeeting by the
t managgement
represeentative.
3.6.4 Pro
oduction Managem
M
ment
Castinng of the prrecast com
mponents as per the design suubmitted.
Perform
m the in-hhouse quallity controol testing, and inspection.
Co-orddinate witth designn, projectss and ereection deppartments with reggard to
castingg schedulee, cast-in-pparts, and any otherr special reequiremennts.
3.6.5 Saffety Manaagement
Ensuree all the safety aspects thatt require at site during
d
erection of precast
p
compoonents Co-ordinatioon with coontractorss Safety Manager
M
or
o represeentative
at site..
4.

Resourcee Management
4.11 Provisiion of Ressources

Exeed Precast has adeqquate resoources byy way off manpow

wer, equiipment,
facilitiies, workking capital for executing the products,
p
and proocesses
requireements. Th
he resourcces needed
d to impleement the maintaining of the quality
managgement sy
ystem are reviewedd in the managem
ment revieew meetinng and
decisioons on resource provvision aree one of thhe outputs.
n Resourcce
4.22 Human
4.2.1 General
Exeed Senior Manageme
M
ent establishes and maintainss a docum
mented proocedure
for thhe compeetence reqquirementts which provides training to employees.
Ensuriing that thhe quality of
o productts, processs, service, is reinforrced at all levels

d Precasst L.L.C
Exeed
of thee organizaation to minimize errors, ccontinuouus drive improvem
i
ment to
optimiize custom
mer and employee
e
satisfactiion, and maintain a safe working
w
environment.
4.2.2 Competencee, Awaren
ness and T
Training
The coompetencyy and the skills of personnell are assesssed, priorr to assignning of
work tto all perssonnel perrforming work affeecting prooduct quallity, and identify
their ttraining reequiremennts. Thesee training requirem
ments are consolidaated as
traininng is imparrted to thee employees throughh the follo
owing:

In-houuse class rooom trainiing

On thee job trainiing

Sponsooring for external

e
trraining

Effectiiveness off the trainiing is mon

nitored thrrough the following
f
:

Recomm
mendationns given by
b the headd of deparrtments

Conduccting auditts on trainning effecttiveness

By peerformancee improv
vement as
a assesseed throug
gh perforrmance
appraissal

Traininng is also provideed to maake personnnel awaare of thee relevancce and

importtance of their
t
activvities and how theyy contribuute to the achievem
ment of
qualityy objectivees.
4.3 Infrastru
ucture
The rrequired infrastruccture to achieve the conformity to
t the product
p
requireements aree identifieed provided and maiintained. Infrastruct
I
ture includdes:

Buildinng, worksppace, and associated

a
d facilitiess

Processs equipmeent (both software annd hardwaare)

Supporrting devicces like traansport, annd commu

unication facilities
f

d Precasst L.L.C
Exeed
nvironmen
nt
4.4 Work En
The Senior Mannagement has prov
vided suitaable workk environm
ment, suppporting
m
product
p
coonformity.. Staffs aree given addequate
facilitiies to achiieve, and maintain
workinng space, lighting, and perssonnel protective equipment
e
t as required to
perform
m their tassks.
n
5. Product Realization
g for Prod
duct Realiization
5.1 Planning
Exeed Precast have
h
establlished witth recordeed documeented proccedures to ensure
that thhe sequencce of proceesses is coonducted iin a controlled mannner. Plannning of
the reealization processees is consistent with othher requirrements oof the
organization's quality
q
s
system.
Plans
P
of product, and serrvice reallization
determ
mine the fo
ollowing:

Quality objectivess for the product/ser

p
rvice, projject or conntract;

The neeed to estabblish proccesses, doccumentatioon, providde resourcces and

facilitiess specific to the prooduct/serviice;

and the crriteria for acceptability;

Verificaation, validdation of activities,
a

These records whhich are necessary

n
for evideence of coonformity of the
processees, and ressulting prooduct/servvice to specified requuirementss.

5.2 Customer Related

d Process
quirementts Related
d to the Prrocess
5.2.1 Deteerminatioon of Req
It is essential that the productss, and services byy Exeedsttaffaccordding to
custom
mers requuirements. Customeer requirem
ments aree stated th
hrough drawings
and sppecificatioons. Produuct related
d statutoryy and regu
ulatory reequiremennts, and
any addditional requiremen
r
nts as deteermined by
b the com
mpany aree also conssidered
for inccorporation. Contract review is the maajor custom
mer relateed processs and it
is carriied out forr all the prrojects.

d Precasst L.L.C
Exeed
5.2.2 Rev
view of Reequiremen
nts Relateed to the Process
P
ments are reviewed prior to thhe Exeeds commitm
ment to suupply a
Producct requirem
producct to the customer
c
mission of tender, acceptancce of conttract or
(e.g. subm
order, acceptancce of changes to conntract or orrder) and we ensuree that:
a) Producct requirem
ments are defined
b) We haave the cappacity to meet
m the reequiremennts.
Wheree the custoomers provvide no documentaary statemeent of reqquirementss, those
custom
mer requiirements are acceppted, andd regulariized as advised bby the
custom
mer. Records of thee results of
o the revview, andd actions arising
a
froom the
review
w are mainntained.
Wheree the prooduct reqquirements are chhanged, we
w ensure that reelevant
and that relevant
are awaree of the chhanged
docum
ments are amended
a
r
p
personnel
requireements.
5.2.3 Cusstomer Coommunication
Arranggements have
h
been determineed, and im
mplemented for com
mmunicatinng with
custom
mers in relations to:
a) Producct informaation,
b) Enquirries, contrracts or ordder handliing, includding amen
ndments annd
c) Custom
mer feedback, incluuding custoomer com
mplaints.
nd Develoopment
5.3 Design an
5.3.1 Dessign and Developm
D
ment Planning
Docum
mented pro
ocedures are
a established to coontrol, and
d verify thhe product design
and to ensure thhat the dessign meet the speciffied requirements of
o the cliennt. The
a develoopment
engineeering maanager is overall reesponsiblee for the design, and
planninng. The design
d
mannager is reesponsiblee for the input
i
and out verifiication,
and ennsures thatt sufficientt resourcees are available to peerform dessign activiity.

d Precasst L.L.C
Exeed
The deesign activvity starts when thee initial joob sheet iss distributeed; this inncluded
the preeparation for prograam and deesign planss. The dessign and developme
d
ent will
be carrried out baased on thhe customeer requirem
ments and
d internatio
onal standdards.
5.3.2 Dessign Inpu
uts
The design team
m perform
ms an oveerall revieew of thee availablee informaation to
ensuree that it is sufficientt to perforrm the dessign progrram. Consideration will be
given tto relevannt statutoryy, regulatoory and saffety requirrements.
5.3.3 Dessign Outp
puts
The drraftsman generates the draw
wing for production
p
n. These drawings
d
w be
will
checkeed and appproved beffore issuinng for prodduction.
While generatin
ng the draawing thee draftsmaan may seeek help from the senior
detaileer, structurral engineer and dessign manaager.
5.3.4 Dessign Revieew
Designn review is a continuuous proccess duringg the progress of design activvity. An
overalll design review meeeting mayy be carrieed out if deemed
d
neecessary. Design
Project
progreess for all the runniing projeccts will be revieweed in the meeting.
m
orienteed design review wiill be cond
ducted as per
p the design plan.
5.3.5 Dessign Veriffication
Designn verificaation includes the verificattion of thhe structu
ural calcuulation,
drawinng, and othher specifi
fication.

d Precasst L.L.C
Exeed
5.3.6 Dessign Valid
dation
mponents will be completed
c
d only whhen the
Designn validatioon for prrecast com
erectioon is comppleted. Thhe final approval byy the clientt will be considered
c
d as the
designn validation
n.
The vaalidation of
o the conncrete mixx design iss done by meeting the
t strenggth, and
other rrequiremen
nts specifi
fied, and allso the appproval by the clientt.
5.3.7 Control of Design
D
Ch
hanges
Any changes too the desiggn and deevelopmennt other th
han the ap
pproved must
m
be
identiffied, and records are
a maintaained. Thhe changees are revviewed, veerified,
validatted, and ree-approved before th
he implem
mentation.
5.3.8 Maaterial Submittals
m
w be subbmitted to Contractoor/Consulttants apprroval
will
The foollowing materials
(a) Concreete Mix deesign, andd materialss used for concrete
(b) Reinfoorcement
S
s
5.3.9 Document Submittals
f
Documeents will be subm
mitted forr Contracctor/Consuultants
The following
approvval. Works will proceed withh approvall status A
A or B (A = Appproved,
B=Appproved wiith commeents)
(a) Designn drawings, and stru
uctural callculations..
(b) Projecct Quality Plan.
P
(c) Methood statemeent for Prooduction, Storage,
S
annd Deliverry.
(d) Methood statemeent for erecction.
(e) Inspecction and ttest plan.
(f) Quality
y Control Procedure for Inspeection, and testing.
(g) Projecct Safety Plan
P and Risk
R Assessment for erection.

d Precasst L.L.C
Exeed
5.4 Purchase
5.4.1 Purrchasing Process
is establisshed and maintaine
A docuumented procedure
p
m
d to ensurre that purrchased
producct confirm
ms to specific requireements off use.
Evaluaation selecction of suuppliers, suub-contracctors are on
o the basis of theirr ability
to meeet Exeedss quality reequiremennts, and anny other sppecific reqquirementts. This
will bee explained in detaill.
The peerformancce of supppliers will be evaluaated in tim
me-to-timee. If any suupplier
fails too meet thee requirem
ment continnuously, iit will be recorded
r
and
a that suupplier
will bee removed
d from the list.
Any puurchase will
w be donne only froom the appproved suuppliers lisst, which will be
updateed from tim
me-to-timee.
5.4.2 Purrchasing Informattion
The ppurchaser receives the inforrmation oon purchaasing eithher by puurchase
requisiition, or when
w
the stock conntrol systeem goes under
u
the minimum
m stock
level.
All puurchase reequisition must conntain the relevant material
m
i
informatio
on, and
approvved by thee concerneed person.
5.4.3 Verrification
n of Purch
hased Products
Activitties necessary for ensuring th
hat the purrchased prroduct meeets the sppecified
purchaase requirements arre establisshed, docuumented, and impleemented. Where
specifiied in the contract, the clien
nt or cliennts repressentative have
h
the right
r
to
verify that the pu
urchased material
m
c
confirm
the specifiedd requirem
ments.

d Precasst L.L.C
Exeed
ovision
5.5 Productioon and Seervice Pro
5.5.1 Control of Productio
P
vision
n and Serrvice Prov
Exeed controls all
a the proocesses wh
hich directtly affect the quality
y of the product,
and serrvice provvided.
6

Measuremeent Analyysis and Im

mprovem
ment
6.1 General

Exeed Precast have establishe

e
d, mainttains a documen
nted conttinuous
p
ne, plan aand implement the measurrement,
improvvement procedure
to defin
includiing monittoring of tthe activitties neededd to assurre conform
mity and achieve
a
improvvement. This
T
incluudes the determina
d
ation of the
t need for, and use of
applicaable methodologies includingg statisticaal methodss.
6.2 Monitoriing and Measurem
M
ment
6.2.1 Cu
ustomer Saatisfaction
Custom
mer satisffaction feedback iss obtainedd through
h customeer complaaints or
custom
mer satisffaction suurveys. Thhe data is
i analyzeed for itss strengthhs, and
weaknness whichh are identtified to which
w
correective actiions are innitiated to rectify
the weeaknesses.
Custom
mer satisffaction feeedback iss also obbtained through reggular site visits,
which are ongoiing througghout the year.
y
w help Exeed
E
Preecast to ennsure that all the cu
ustomer requiremennts and
This will
expecttation are fulfilled
f
a also co
and
onsidered as a vital tool for im
mprovemeent.
6.2.2 Intternal Aud
dit
A systtem of pllanned and documeented inteernal auditts is used
d to moniitor the
effectiveness off the quallity system
m and to ensure that
t
qualitty activitiies and
omply witth definedd quality managemen
m
nt system.
relatedd results co

d Precasst L.L.C
Exeed
6.2.3 Moonitoring and Measurementt of Proceesses
a
suuitable meethods forr measureement, and monitorring of
Exeed Precast applies
m
custo
omer requuirements. These
those realizationn processses necesssary to meet
methodds confirm
m the conntinuing abbility of eeach proceess to satiisfy the inntended
purposse.
6.2.4 Moonitoring and Measurementt of Produ
ucts
and monittors the chharacteristtics of thee product/service
m
Exeed precast measures,
p
ervice are met; thesse are carrried out
to veriify that reqquirementts for the product/se
at apppropriate stages
s
of the produuct/service realization proceess. Evideence of
conforrmity withh the accceptance criteria
c
is documennted; recoords incluude the
authorrity responnsible for release
r
of the produuct/servicee.
6.3 Control of
o Non-Coonforming Produccts
6.4 Analysis of Data
6.5 Improvem
ment
6.5.1 Continual Im
mprovem
ment
The coompany haas establisshed the fo
ollowing mechanism
m
m to achieeve the coontinual
improvvement off the system
m:
Managem
ment review
w meeting
g
p
andd quality objectives
o
.
Review of quality policy,
Control of non-connforming products
p
Internal auudits
Customerr satisfactiion
Employeee training program
Data analysis
Supplier performan
p
nce evaluaation
Corrective and prevventive acctions

d Precasst L.L.C
Exeed
6.5.2 Corrective Action
A
and Preventive Actio
on
mented prrocedures are imp
plemented to elimiinate the cause of nonDocum
conforrmities, inn order too prevent recurrence. The baasis of thee corrective and
prevenntive actioons are moonthly reccording off non-connformity, client
c
com
mplaint,
qualityy analysis report, innternal and externall quality audits,
a
staatistical annalysis,
processs controll, docum
ment contrrol, inspeection reeports, an
nd suppliier/subcontracctor evaluuation.
The Quality
Q
Coontrol Enngineer is responsibble to cooordinate with
w
depaartment
managgers in moonitoring, and identifying thhe potentiaal non-connformitiess. They
are allso responnsible forr assessinng the acctions takken to correct thee nonconforrmity, andd prevent thhe recurreence.
7 Attaachments::
1. Process Flow Ch
harts

Exeed
d Precasst L.L.C

Processes Fllow Chaart for Precastt Produ

uction

Exeed
d Precasst L.L.C

Q
Quality
A
Assura
nce Plaan
For
Precaast Man
nhole
Tablee of Con
ntents:
1. Inspection on
o Incomingg Raw Mateerials
1.1.
1.2.
1.3.
1.4.
1.5.
1.6.
1.7.

Cemen
nt
Fine an
nd Coarse Aggregates
A
Water
Reinforcement
xture, Curing Compoun
nd and Form
m Releasing Agent
A
Admix
Strand
ds
Other Accessories
A

2. Inspections on Fresh and Hardeened Concrrete

2.1. Compreessive Stren
ngth Test
2.2. Slump Test
T
2.3. Air Con
ntent Test
2.4 Concrette Temperature

3. Pre Concreeting Inspeection

3.1. Steel Reeinforcemen
nt fabricatioon
3.2. Concrete Mixing, Transporting
T
g and Placem
ment

hed Produccts
4. Inspection and Finish

Exeed
d Precasst L.L.C
S
haas dividedd the Insppection annd Testing procedurres into
Exeed Quality System
five major
m
categgories (Zoones) in orrder to conntrol qualiity in our precast prroducts
as folloows
1) Inspectionn on Incom
ming Raw
w Materialss
2) Inspectionn on freshh and hardeened conccrete
3) Pre-produuction insppection
4) Post prodduction insspection
5) Inspectionn on Finished produucts
1. Inspecction on Incoming
I
Raw Matterials
QA/QC
C Engineeer to enssure that all incom
ming mateerials are from appproved
sourcees and in complianc
c
ce with ouur specificcations. QA
A & QC departmen
d
nt shall
collectt all relevaant mill ceertificates from supppliers as per the schhedule.
1.1.

Cement

C Engineeer to ensuure that alll cement received

r
s
shall
be frresh and reelevant
QA/QC
Mill Test
T
certiificates shhould be checkedd its com
mpliance with
w
AST
TM C150.Nootwithstan
nding the above, tessts may bee conducted to eachh type of cement
c
used inn independ
dent lab ass and wheen requiredd under thhe conditio
ons of a coontract.
1.2.

Fine and
d Coarse Aggregattes

C Engineeer to ensuure that alll the agggregate recceived aree from appproved
QA/QC
sourcees only. Alll aggregaates shall be
b visuallyy inspecteed prior to
o acceptannce. All
the reqquired testts should be carried
d out on materials
m
internallyy or externnally to
ensuree its complliance withh specifications at the
t requireed frequen
ncies.

Exeed
d Precasst L.L.C
1.3.

Water

All thee water used in prooduction processes

p
should bee potable water freee from
any deeleterious substancees and shhall not coontain moore than 500 ppm of
o total
dissolvved solid (TDS)and
(
d shall havve pH valuue of betw
ween 6 and
d 8. Curingg water
shall not
n containn more thaan 1000 pppm of totaal dissolveed solids. All
A requireed tests
shouldd be condu
ucted at required freequencies.
1.4.

Reinforccement

QA/QC
C Departm
ment to ennsure thatt all reinfforcement bars shalll confirm
m to the
requireed specification of the job. The
T Mill certificatees from suuppliers shall be
receiveed for eveery consignnment andd checked its complliance withh BS 44499/ 97.
1.5.

Admixtu
ures, Curiing Comp
pound and
d Form Releasing
R
A
Agent

QA/QC
C departm
ment shaall ensure that adm
mixtures to be ussed shall be in
Complliance BS
S EN 934--2:2001 and
a test ceertificates should be obtained from
the m
manufactures. Calciuum chloriide or addmixtures containinng chloridde salts
shall nnot be allowed used.
Curingg compounnds confirrming to ASTM
A
C- 309
3 can be used.
Approved type of
o Non staaining form
m oil shalll be used.
1.6.

Strands

QA/QC
C Departm
ment shalll obtain Mill certificates frrom manuufactures for all
consiggnment andd ensure thhat it conffirms to ASTM
A
A 416-98.
1.7.

Other Acccessoriess

Spacerrs, Chairs,, bolsters, ties and devices

d
foor placing,, spacing, supportinng steel
reinforrcement shhall be plaastic and subject
s
to Q
QC Manaager approval.

Exeed
d Precasst L.L.C
2. Inspecctions on Fresh and
d Harden
ned Concrrete
2.1.

Compresssive Streength Testt

One batch shalll be samplled at ranndom from

m every 50
0 cum of concrete pplaced.
For coompressivve strengthh tests onne samplee shall bee taken from
f
eachh batch
samplees, from which
w
six test
t cubes shall be made,
m
threee of whicch shall bee tested
at 7 daays and thhree at 28 days.
d
The test cubes shall be made, cured and teested in
accorddance withh BS 1881 Parts 1011, 108, 1111 & 116.
2.2.

Slump Test
T

One teest for each

h set of coompressivve strengthh test speccimens andd this test should
be carrried out whenever
w
there is an
a implem
mentation of differeent designn mixes
and as directed by
b QC Maanager.
2.3.

Air Conttent Test

This test should

d be condducted prrior to maaking of compressi
c
ive strenggth test
cubes.
2.4.

Concretee Temperrature

The Teest shouldd be conduucted wheenever thee ambient temperatu

ure is morre than
400 F and whille makingg test cubbes for coompressiv
ve strengtth tests. QA/QC
Q
r
to QC
Q Manger if concrrete tempeerature exceeds morre than
Engineeer shall refer
320 C aand that co
oncrete shhall not bee placed.
3. Pre Cooncretingg Inspectioon
Upon receiving
g the insppection reequest froom Produ
uction Perrsonnel, QA/QC
Q
departm
ment representativee shall insppect the foollowings and recorrd it.
1) Mould dim
mensions are correcct and disttortion freee

Exeed
d Precasst L.L.C
2) Form conndition andd cleanlineess adequaate
3) Joints pro
operly sealled
4) End and edge
e
details correct
5) Reinforcin
ng steel coorrectly pllaced and spacers innstalled
6) Insulation
n materialss are in plaace (If anyy)
7) Applicatioon of form
m release agent
8) Correct innstallationn of sleevees and pipees (If any))
3.1

Steel Reinforcemeent Fabriication

Steel rreinforcem
ments shalll be one of the folloowing typees
1. Hot roolled mild,, medium or high yiield steel smooth
s
rouund
2. Deform
med bars complying
c
g with BS 4449 or similar
s
app
proved staandard.
In casee any otheer type of reinforcem
r
ment is reqquired, it shall
s
compply with thhe
requireements off the particcular speciification. E
Ensure all reinforcement shalll be
cut andd fabricateed in accoordance wiith the shaapes and dimensions
d
s
shownn on the shhop drawinngs. Thesee reinforceements shaall be freee of rust, mill
m
scale aand any cooating suchh as oil, cllay, paint etc., Bars shall be cut
c to lenggth
with a tolerance of 25mm
m and bent with a tolerance off 16mm foor the overrall
length except thhat 25mm bars
b and larger mayy be bent with
w a toleerance of 25mm.
2
3.2

Concretee Mixing,, Transporting and

d Placemeent

Raw m
materials will
w be prooportionedd by weighht in a caliibrated weeight batchher and
thorouughly mixeed in the mixer
m
to produce
p
hhomogenouus concrete and disscharge
the conncrete witthout segrregation. Batching,
B
weighing, mixing of
o concrette shall
all striictly be carried in accordancce with thhe recomm
mendationns of PCI (MNL
117). The QA
A/QC Enggineer shoould deteermine thhe moistuure contennt and
ggregates on
o daily basis. Accoording to which
w
the weight
absorpption of ag

Exeed
d Precasst L.L.C
proporrtion of agggregates and quanntity of waater shall be adjustted to the design
mix. Inn any casee the waterr cement ratio
r
shall not exceeed its desiggned limitt.
The cooncrete shhall be connveyed thrrough fly buckets only.
o
Timee period between
mixingg and placcing shall be
b as shorrt as possibble in order to avoidd slump looss and
cold jooints.
Concreete shall not
n be droppped freelly from thhe height of
o more thhan 1m annd shall
be disstributed in
i uniform
m layers not to exxceed 600mm in height too avoid
inclineed layers and
a cold jooints.
4. Inspeection on F
Finished Products
P
QA/QC
C departm
ment shall thorough
hly check to
t ensure that the finished
f
prroducts
are of good quaality and comply
c
fullly to its requiremen
r
nts in all aspects. Inn order
to avoiid any disspute with consultan
nt regardinng surfacee finish, a mock up sample
shall bbe made by us and approved
a
by consulltant at the beginninng of prodduction
commencement.

Exeed Precast L.L.C

HSE Policy

Exeed Precast L.L.C

Organization Chart

Exeed Precast & Exeed Aswar

Organizational Structure 2014

SR. EXECUTIVE VICE PRESIDENT

SALES MANAGER

SALES EXECUTIVE

OPERATIONS MANAGER
DEVELOPMENT & SUPPORT

GENERAL MANAGER
SR. CUSTOMER SERVICE &
DOC CONTROLLER

DESIGN & TECHNICAL

MANAGER
(TBA)
ASST. DESIGN MANAGER
HEAD-DETAILER
DETAILING TEAM
LEADERS

PRODUCTION MANAGER

Supporting Dept. under Exeed Precast

SEVP OFFICE

SALES COORDINATOR

SALES DEPARTMENT

Design & Technical Dept.

Finance Dept.
Procurement Dept
Estimation Dept.
Logistic Dept.
Projects Dept.
HR & AdminDept.
Sales & Marketing Dept.
Planning Dept.
Health & Safety Dept.
Maintenance Dept.
QC Dept.

BUSINESS DEVELOPMENT &

MARKETING OFFICER

PERSONAL ASSISTANT

ESTIMATION MANAGER

PROCUREMENT MANAGER

PLANNING MANAGER

SR. PROCUREMENT OFFICER TECHNICAL ENGINEER

SR. PROCUREMENT OFFICER TEAM LEADER

SR. PLANNING ENGINEER

SR. /ETIMATOR ENGINEER

CONTRACTS MANAGER
AND/OR SR. CONTRACTS
ADMINISTRATOR
(TBA)

HEALTH & SAFETY

MANAGER

HSE OFFICER

SR.PRODUCTION ENGINEER

SECRETARY/ ADMIN

STOCKMAN

WATCHMAN

PRODUCTION SUPERVISOR

TIMEKEEPER.

QC INSPECTOR
QA/ COMPLIANCE
TEAM

STRUCTURAL ENGINEER
SR. DETAILER
DETAILER/DRAUGHSTMAN
DETAILING ENGINEER

SR. PROJECT CONTROLLER/

SR. PRECAST CAD DETAILER

PLANNING OFFICER
JR ACCOUNTANT
PLANNING CLERK

PROCUREMENT OFFICER

HR EXECUTIVE

SR. HSE OFFICER

FOREMAN-HOUSEKEEPING

ASST. PROCUREMENT
OFFICERS

WORKERS

WORKERS

WORKERS

WORKERS

HR ASSISTANT
TIMEKEEPER

HELPER

STEEL REINFORCEMENT MOULD PREPARATION

PR OFFICERS
ADMIN EXECUTIVE
CAMP BOSS
RECEPTIONIST

HELPER

HELPER

HELPER

HELPER

CASTING

REPAIR & LOADING

CARPENTRY

BACTHING PLANT

ACCOUNTANTS
JR ACCOUNTANTS

STORE MANAGER
TBA

FACTORY MANAGER

MAINTENANCE ENGINEER
PRODUCTION MANAGER

HEAVY EQUIPMENT
OPERATORS
FORKLIFT OPERATOR
LOADER & CRANE OPERATOR

SR. ACCOUNTANTS

OFFICE BOYS
FACTORY PREMISES
CLEANERS

WORKER

WORKERS

MAINTENANCE MANAGER
HELPER

SR. PR & ADMIN OFFICER

HR OFFICER
PAYROLL OFFICER
HR ADMINISTRATOR

DOCUMENT CONTROLLER

WORKERS

FINANCIAL CONTROL
MANAGER

FINANCE MANAGER
ASST. FINANCE MANAGER

HSE OFFICER/ SAFETY

ENGINEERS/FIRST AIDER

QUANTITY SURVEYORS
STORE SUPERVISOR

HR & ADMIN MANAGER

GRC MANAGER

QC MANAGER

GRC SUPERVISOR

SR. QC ENGINEER

PROJECTS DIRECTOR

LOGISTIC MANAGER

SR.MAINTENANCE
SUPERVISOR
SR. PRODUCTION ENGINEER/
PRODUCTION
SUPERINTENDENT

DOC. CONTROLLER

CHARGE HAND
MANTENANCE WORKER

GRC FOREMAN
PRODUCTION ENGINEER
(CIRCULATION PLANT)

PRODUCTION & STEEL IN-CHARGE

PROCESS ENGINEER
PRODUCTION SUPERVISOR REINFORCEMENT FOREMAN
PRODUCTION SUPERVISOR
CHANGE HAND
PRODUCTION FOREMAN
PRODUCTION
WORKER

SR. PRODUCTION ENGINEER

PRODUCTION SUPERVISOR

QC ENGINEERS/
QC SUPERVISOR
CHARGE HANDS
GRC WORKERS

CHARGE HAND
PRODUCTION
WORKER

QC INSPECTOR

CHANGE HAND
PRODUCTION
WORKER

LAB HELPER
LAB TECHNICIAN

SR. PROJECT ENGINEER

QUANTITY SURVEYOR
ENGINEER
PROJECT ENGINEER
ERECTION ENGINEER
SITE ENGINEER
DOCUMENT
CONTROLLER
ERECTION SUPERVISOR
PROJECT SUPERVISOR
SITE SUPERVISOR

SR. LOGISTIC
COORDINATOR
LOGISTIC
SUPERVISOR

LD DRIVER
BUS DRIVER
HD DRIVER
OPERATORS

ERECTION FOREMAN
LAND SURVEYOR
REPAIR FOREMAN
ASST. ERECTION
ENGINEER
ERECTION WORKERS

EXEED ASWAR OPERATIONS

EXEED PRECAST LLC
Top Management

2nd Staff Downline

Senior Management

3rd Staff Downline

Head Of Department

Wokers

Unit Leaders
st

1 Staff Downline

Directly Reporting
Functional Reporting

Helper
Vacant/ Required/ TBA

Legend

SR. STORE
ADMNISTRATOR
SR. STORE
SUPERVISOR /
INCHARGE

Mr. Anthony Samaha

HR & Admin Manager

Dr. Thomas Edward

Operations Manager

Mr. Ayman Bustami

Sr. Executive Vice President

Dr. Kamel Abdallah

Chief Executive Officer

SR. / STOREKEEPER

Exeed Precast L.L.C

Method Statement

Exeed Precast L.L.C

Method Statement for

Production

Exeed
d Precasst L.L.C

M
Method
d Statem
ment forr
Preccast Co
oncrete Producction
Tablee of Con
ntents:
1. Purpose
2. Responsibiilities/Scop
pe of Work
3. Equipment
4. Materials
5. Production
n
5.1. Manufaccture of Mou
ulds
5.22. Steel Reiinforcementt
5.33. Productiion
5.3.1. Preeparation off Moulds forr Concretingg
5.3.2. Cooncrete
5.3.3. Cooncreting in hot weatherr
5.3.4. Vib
bration
5.3.5. Cu
uring
5.3.6. Fin
nishing
5.3.7. Strripping, Iden
ntification and
a Storage

6. Delivery too Site

7. Quality Asssurance
7.1. General
7.22. Quality Control
C
Proocedures durring Manufaacturing
7.33. Precast Moulds
M
7.44. Concretee Batching
7.5. Repair Procedures
P
7.6. Productiion & Erectiion Tolerances

Exeed
d Precasst L.L.C
1.

Purpose

ment is too establishh the requuirements for the

The puurpose off this methhod statem
producction, delivvery, and storage off precast elements.
e
2.

Responsiibilities/Sccope of Work
W

Design deppartment to
t perform
m design calculations, quantiity, Calcuulations
D
annd the prepparation oof shop draawings.
Pllanning Department
D
t to preparre the Metthod Stateement.
Faactories too prepare moulds,
m
annd castingg of precasst elementts.
Q
Quality Dep
partment to
t Inspectt, and Quaality Contrrol of all works.
w
3.

Equipmeent

Stteel Bar bending maachine, Stteel Bar cuutting macchine

O
Overhead cranes,
c
Caarriage Carr transportters,
Prrecast castting tabless, Vibratin
ng Tables,, Poker Viibrators
M
Magnetic Shuttering
S
Systems, Column & Beam seemi auto. Molds
B
Batching Plant, Conccrete transsport systeems, shoveels
D
Drilling Maachines, Grinders,
G
Welding
W
m
machine
4.

Materialss

Approved materrials shall be used as per projeect specifiications, inn particulaar:

Concrete Approved
A
c
concrete
mix
m designn accordinng to projeect specifications
C
prrepared inn Factory batching
b
p
plant.
A
Aggregatess are from local sourrces in acccordance to
t BS 882.
R
Reinforcem
ment High Yield Deeformed Reinforcem
R
ment bars complyinng with
prroject speccificationss in accorddance to BS
B 4449 sttd.
M
Mould Rellease Ageent Appro
oved Mouuld Releaase agentt as per project
sppecificatioons.

Exeed
d Precasst L.L.C
Prre-stressinng Strandss Approved Seven Wire low
w relaxatiion to AS
STM A
416 std. com
mplying with
w projecct specificcations.
Productioon
5.
Manufactu
ure of Mou
ulds
5.1. M
To proovide / fabbricate all necessaryy number of steel foorms based on dimeensions
shownn in the appproved shop drawin
ngs, and prroject speccificationss.
5.2. Stteel Reinfforcementt
Prre-stressedd strands of
o 9.53mm
m or 12.7m
mm nomin
nal diametter as per ASTM
A 416 sttandards, and reinnforcemennt steel complyinng with project
sppecificatioons shall be
b obtained
d from an approvedd source.
Stteel mill certificatees shall be
b kept along withh the deliivery notees in a
seeparate file for checcking, and easy referrence.
Sttorage of reinforcem
r
ments, andd strands:
Stteel Rebaar shall bee covered
d, and storred on pllatforms, 20cm
2
aboove the
grround leveel or on cooncrete plaatform.
Stteel rebar shall be properly
p
p
protected
f
from
dust, humidityy, salts, and other
agggressive materials..
B
Bending off reinforceement:
Stteel rebar shall be cut from bars free from bennds or othher damagges and
beent cold by mechannical bendiing machinne or man
nual meanss.
A
All bendin
ng dimensions shaall be in accordan
nce with approvedd shop
drrawings, and
a specifi
fications.
5.3. Prroduction
n
A dailly producction forecast shalll be prepared by the
t factorry based on the
approvved workks program
m, and according
a
to the weekly delivery/e
d
erection
forecast issued by
b the projjects depaartment.

Exeed
d Precasst L.L.C
5.3.1 Prepa
aration of Moulds for
f Concrreting
The forms shall be cleaned, assembleed and co
oated withh mould release
aggent.
R
Reinforcing
g steel asssemblies shall be put in place
p
on the mouldds and
chhecked forr spacing, and coverred to makke them reeady for concreting..
The mouldd side form
ms/shutterrs shall be assemblled on thee casting tables,
w
where the elements
e
dimensio
ons are maarked withh respect to the appproved
drrawings by
b weldinng and/orr magnetic shutter systems and/or nut/bolt
n
syystems. Whichever
W
is conven
nient for thhe production activvity, considering
thhe numberr of elemennts to be cast
c and lifting posittion.
The mould joints shaall be sealeed water tiight with a sealant (silicon).
(
The re-asseembled mooulds shalll be checkked for diaagonal meeasuremennts, and
right anglees on the corners to
t ensure the correectness off the mouuld for
caasting.
5.3.2 Concrrete
C
Concrete shhall be preepared as per
p projecct specificaations.
M
Mix designn shall be as
a approveed by the Consultan
C
nt.
A
As soon ass concretee is readyy in the factory,
f
itts time ex
xplants, ambient
a
teemperaturee and conccrete tempperature shhall be obsserved.
Im
mmediatelly, a slum
mp test shall be carriied out. All
A these obbservationns shall
bee recordedd by Materrial Testinng Techniccians.
Iff the tempeerature annd slumpag
ge are fouund withinn the limitss, concretee cubes
(ttotal 9 Nos. from daaily produuctions) shhall be preepared byy lab technnicians,
w
where eachh cube shalll be mark
ked with a serial num
mber, and date.
A record off all the cuubes and correspon
c
ding elem
ments prod
duced, on the
t day
shhall be kep
pt in a sepparate file.

Exeed
d Precasst L.L.C
O
Out of six test
t cubes,, three shaall be cureed for seveen days, annd the rem
maining
thhree for 288 days.
The cubes shall be crushed in the laboraatory, in which
w
threee cubes shall
s
be
keept spare in
i factory laboratorry. The cruushing ressults shall be loggedd into a
cuube file fo
or record.
5.3.3 Concrreting in hot
h weath
her
The tem
mperaturee of the cooncrete at the
t time of
o placing shall not Exeed
E
32C, and
speciall measures shall be taken to control
c
the temperaature of the concretee. Such
measuures shall include buut not be liimited to the
t following:
A
All forms shall
s
be protected froom direct sunlight.
C
Cement andd aggregaate stockpiiles of reaady mix supplier
s
shhall be prootected
frrom directt sunlight.
C
Cooled watter shall be
b used foor mixingg concrete. If necesssary, crusshed or
flaked ice shall be added.
a
This proceduure shall be
b perform
med undeer strict
a
of water added
a
rem
mains undder the
coontrol to ensure thhe total amount
prrescribed limits.
l
R
Reinforcem
ments shalll be proteccted from direct sunnlight.
5.3.4 Vibration
Vibrattion of thee poured cconcrete shhall be doone with care
c
to avooid displaccement
of the reinforcement andd accessoriies and too ensure satisfactory
s
y compacction of
the conncrete. Thhis is norm
mally donee in two waays:
H
Horizontal vibration:: By plate vibrators fixed to th
he castingg table.
V
Vertical vibbration: By
B vibratiing pokers handled
d manuallyy. The viibrators
shhall be innserted annd removeed slowlyy but shalll not rem
main idle in the
C
Concrete.

Exeed
d Precasst L.L.C
t abovee combinaation of viibration, cconcrete reaches
r
alll corners of the
With the
mouldd.
Also eexcess waater, air poockets wiill be elim
minated an
nd honeyccombing will
w be
prevennted. The top
t surfacces shall be
b toweledd manually
y to achieeve a smoooth fair
face.
5.3.5 Curin
ng
All curring proceedures shaall complyy with ACII 517 requuirements.
N
Normal Cu
uring invoolves covering the exposed surfaces with a Hessian
H
clloth, and wetting
w
thhe membeer with muunicipalityy water annd keepinng it so
foor a minim
mum of:
a)) 3 days for
f 15cm & 20cm thhickness
b)) 4 days for
f 26cm & 32cm thhickness
c)) 5 days for
f 40cm & 50cm thhickness
Additionally, thhe precast elements shall be ccovered with
w polyetthylene shheets to
mize loss off water froom the Heessian clotth.
minim

Stteam curinng (optionnal) for prrecast elem

ments at atmospher
a
ric pressurre shall
bee done in an enclosuure to minnimize mooisture, and
d heat losss.

Speciaal enclosurres shall be

b prepareed with taarpaulins for
f steam curing opperation
that sttarts at am
mbient tem
mperature. Steam application
a
n shall bee commennced at
least 3 hours affter the finnal placem
ment of thhe concretee to allow
w the conccrete to
hardenn. The steaam curing operationn shall havve the folloowing seqquence:
a)) Steam shall
s
be gradually
g
applied inn the covered cham
mber in order to
increasee heat tempperature to
o 65C in two hourss time.
b)) The tem
mperature of
o 65C shhall be helld for 3-4 hours.
c)) The tem
mperature shall
s
be boought dow
wn from 65 to 50 inn one hourrs time
by graduually reduucing the steam
s
flow
w.

Exeed
d Precasst L.L.C
d)) The cast elemennt shall be coverred overnnight afteer the steeaming
operatio
on is compplete.
Total ttime of stteam appliication sh
hall be for 7 hours. Holding period
p
forr steam
curingg shall be adjusted
a
soo as to attaain the reqquired streength at reelease.
5.3.66 Finishiing
The toop surfacee of the slabs shall be finisheed rough in
i order to
o facilitatte good
bondinng betweeen Filigreee Slab, annd Cast inn Situ parrt of slabss. The am
mplitude
(depthh) of rough
hness on deck
d
surfacces shall be
b around 5 mm (2-44 mm for HC).
The prrecast eleements shaall have trowel
t
finnish on onne side, and
a mouldd stuck
finish on the othher sides.
5.3.77 Strippiing, Identtification and Storaage
After streength veriffication, th
he forms shall
s
be sttripped annd every element
e
shall be inndelibly marked
m
wiith a speciific name as per shhop drawinng, and
the date of
o casting.
The elements shall then be shifted to the
t storagee area whhere they shall
s
be
stored unttil they reaach the deesired strenngth.
A separatte area will
w be arrranged as storage for
f each project, and
a the
elements shall be stored with
w
propper care to
t avoid damage during
handling.
Vertically
y stored elements shhall be givven speciall support.
In case off horizontaal storage on groundd, packingg materialss like woood shall
be used below the element
e
too avoid dam
mage.
QC engin
neer shall check thhe fully cured
c
and ready eleements foor size,
shape, craacks, spallling, generral defectss, and veriify loadingg procedurres.
After QC
C approvall, the desiignated prrecast mem
mbers shaall be allowed to
be loaded
d on trailerr, and disppatched.

Exeed
d Precasst L.L.C
6.

Delivery to Site
Adequate care shaall be takeen in handling, and
d transporrting the precast
p
elements, so as to ensure that theyy reach their desttination without
w
damage.
The projeects depaartment / Site Mannagement shall prrepare a weekly
w
forecast for
f the dellivery, in order to ensure thee delivery
y of the reequired
element on
o the scheeduled ereection datee.
Daily cooordination between the factorry and Prooject engiineer will ensure
the deliveery, and errection sch
hedules match with the approved progrram.
Elements shall be transportted on flaat bed traiilers or AA frame trailers
dependingg upon thee element size, and type.
t
Elements shall be well
w proppped againnst any moovement during
d
traansport,
with special stands shall be used
u
for deelivering large
l
elem
ments.
The Main
n Contracttor shall provide
p
proper access for ouur trailers to the
sites
Necessaryy cranes with
w suffiicient capacity shalll be arran
nged on site
s for
offloadingg, and erecction workks as per the
t approvved prograams.
The area of
o erectionn and the range of the
t crane boom
b
shalll be checkked for
before unloading thhe precast elements at the sitee.
Followingg measurees shall bee taken to ensure deelivery off elementss at site
without damage.
d
Final insppection forrms shall be
b provideed with evvery deliveery.
Wooden or
o polystyyrene suppports shall be proviided to ennsure stability of
the precasst elementts.
The precaast elemennts shall be
b braced, by speciial belts (Ties)
(
to pprevent
the precasst elementts from tiltting over w
when the trailer
t
takees a turn.

Exeed
d Precasst L.L.C
Wooden planks
p
shaall be placced betweeen verticaal elementts to avoidd direct
contact.
The traileers shall bee loaded in
i accordaance with the trafficc regulatioons and
limitationns.
Site forem
man shall supervise the unloaading of prrecast elem
ments at thhe site.
Precast ellements shhall be eithher storedd on site att designateed area prrovided
by the Main
M
Conntractor annd/or be installed directly into theiir final
position depending
d
on the sitte conditioon.
On unload
ding at sitte, the num
mber of prrecast elem
ments shalll be verifiied and
recorded in
i the erecction schedule.
Care shalll be exerccised whille placingg the precaast elemennts on groound to
avoid dam
mage to addjacent eleements.
7.

Quality Assurance
A
e

7.1. General
To ennsure the best standdards for productioon, storagge, supplyy of the precast
p
elemennts, follow
wing qualiity assuran
nce prograam shall be
b implem
mented, annd daily
recordds maintainned.
7.2. Quality Coontrol Proocedures during
d
M
Manufactu
ring
Qualityy Controol shouldd be recorded iin an inndividual identity sheet
correspponding to
t each ellement, duuly signedd by the Quality
Q
Control Enngineer,
and keept in the quality
q
conntrol file for
f future reference..
7.3. Prrecast Mooulds
Beforee each castting, the precast
p
mooulds shalll be checkked for thee followingg:
a) Dimensioon, and dettails accorrding to thhe approveed shop drrawings

Exeed
d Precasst L.L.C
b) Mould asssembly
c) Reinforcin
ng steel accordin
ng to thee approved shop drawings, and
specificattions
Qualityy Controll Engineeer shall tiick mark, commen
nt on all the itemss to be
checkeed and sign the checck list slipp with datee to clear the
t mould for castinng.
7.4. Cooncrete Batching
B
Follow
wing shall be checkeed for eachh batch:
a) Mix desiggn: Whethher it is acccording too project sppecificatio
ons
b) Slump
c) Concrete temperatuure: Wheether chillled water is addedd to batchhing, if
concrete temperatur
t
re is abov
ve 32C
d) Cube castting: Wheether miniimum of 9 cubes haave been taken from
m each
day's prodduction cooncrete. Whether
W
thhese cubees have beeen markeed with
serial num
mber and dated,
d
cureed and cruushed for de-moldin
d
ng, 7 days and 28
days.
e) Water curring: Typee and periood shall bee monitoreed.
7.5. Reepair Pro
ocedures
Repairr categoriees shall bee used to define
d
the repair, off non-strucctural blem
mishes,
and reinstatemen
nt of cornners or edgges resultiing from stripping,
s
lifting, haandling
to storrage areas or during erection works
w
on site.
s
After placing
p
off precast concrete
c
m
members
i stock yard the QC engineeer shall
in
to the
inspect the work, and any
a
repairring workk shall be done according
a
approvved repair proceduree.

Exeed
d Precasst L.L.C
n & Erectiion Tolerrances
7.6. Prroduction
PCI Manual
M
12
20-99 chaapter 8, PCI
P
manuual 135-000 shall bee referredd to as
internaational staandards to accommo
odate any tolerancess in produ
uction & eerection
of pre--stressed elements.
e

Exeed
d Precasst L.L.C

Metthod Sta
atemen
nt for Prroductioon, Storrage & Deliverry of
Hollow
w Coree Slabs
Tablee of Contents:
1. Introductioon
1.1.
1.2.
1.3.
1.4.
1.5.

Com
mpany Profiile
Purrpose
Scop
pe of Work
Refeerence

2. Personnels Responsiible
3. Receiving Inspection
I
3.1.
3.2.

Recceiving Inspeection of Maaterials

Insp
pection/Testt of Concrete Mixes and
d Cubes

4. Production
n
4.1.
4.2.
4.3.
4.4.

Production Proocedure
Casting Commeences
Pre--stressing Foorces
Exeeed Precast Scope
S
of Wo
ork

5. Quality Coontrol/Assu
urance
5.1.
5.2.
5.3.

Insp
pections Beffore Casting
g (Pre-stressing of Stran
nds)
Insp
pection duriing Casting
Fina
al Inspection
n after Castting

6. Curing
7. Repairing of Elementts
8. Loading an
nd Deliveryy
9. Process Floow Chart

Exeed
d Precasst L.L.C
1. Introducttion
1.1.

Compan
ny Profile

L
is sppecializedd in designn, productiion, deliveery, and eerection
Exeedd Precast L.L.C
of preccast concrrete compoonents to meet
m high level of customer
c
satisfaction
s
n
1.2.

Purpose

To deffine the method of production

p
n, storage, and deliv
very of Hoollow Coree Slabs
1.3.

Scope off Work

Producction, storrage, delivvery, and erection

e
off Hollow Core
C
Slabss
1.4.

Referencce

Contraact, Projecct Specificcations, annd Drawings

2. Personneels Respoonsible
Preparration and Updatingg

QC Mannager (Exeeed Precasst)

Approval

Consultannt, Producttion Manaager,

E
Prroduction Planning Engineer

Implem
mentation

Constructtion Manager (Exeed Precast))

3. Receivingg Inspectiion
3.1.

Receivin
ng Inspecttion of Maaterials

nspection of all the materialss used for the produuction of precast

p
The reeceiving in
concreete elemennts is as foollows:
Cem
ment:
Cem
ment is recceived withh test certificate, annd deliveryy order.
Cem
ment will be
b visuallyy inspected
d for color, and quaantity.
Cem
ment will be tested in an appproved inndependennt laboratoory for physical
and,, chemicall parameteers

Exeed
d Precasst L.L.C
Agggregate andd Sand:
All the aggreg
gates and sands aree received along witth a deliveery note. Visual
o for eacch size of aggregated when reeceived.
checcks will bee carried out
Sievve analysiss will be carried
c
outt at regulaar intervalss.
Reqquired testts will bee conductted througgh approvved indeppendent material
m
testiing laboratories
Watter:
The water useed to makee concretee, will be conformin
c
ng to UAE
E Standardds
The chemicaal analysis of watter samplle, is donne througgh an appproved
indeependent laboratory
Straands:
The strands used
u
for pre-stressi
p
ing, are received
r
w
with
mill certificatees, and
delivvery notess
Miccro Silica:
Miccro Silica is receiveed along with
w deliveery notes,, required certificatees, and
test results approved byy independdent laboratory.
3.2.

Inspectiion/Test of
o Concrete Mixes and Cubees

Cubes will be made,

m
to chheck the dee-moldingg strength for each casting
c
bedd.
xes will bee carried out
o accordding to thee requirem
ments, andd as per
The teest for mix
standaards. Samppling will be done as
a per the standard procedures
p
s
4. Productioon
4.1

Productiion Proceedure

Producction plannning engiineer preppares the pproduction

n plan in accordancce with
the prooject sched
dule, delivvery, and erection
e
seequence.

Exeed
d Precasst L.L.C
ment usedd in Holllow Coree slabs are
a pre-stressing strands
The rreinforcem
complyying with ASTM A416.
A
The sttrands are stressed to
t approximately 70% of theeir breakinng load ovver the
full lenngth of casting bed before.
4.2

Casting Commen
nces

QC innspectors ensure thhat the sttressing is done according

a
to the reelevant
stressinng sheet as the caasting of hollow
h
coore slab is
i done with
w
an Exxtruder
machinne. The casting
c
takkes place while
w
the m
machines is moving
g along a casting
bed off standardd width 1..2m, the machine
m
r
receives
a semi dry
y concretee while
movinng and tran
nsforms innto the shaape of holllow core slab.
s
As perr the desig
gn larger openings and expoosing of sttrands if any
a are m
made on
the weet concretee.
Along with cassting, thee slab is covered with insuulation shheets for curing
c
effectively. Thee cover to be removved only when the slab is reeady for cutting.
o the cassting bed, till the co
oncrete acchieves suffficient
The caasted slabss are left on
strengtth for trannsferring
4.3

Pre-stresssing Forrces

When the conccrete achieves the required strength, distressinng is donne with
t slab will
w be theen cut as per
p the
diamonnd tipped water coooled cuttiing saw, the
cuttingg list and removed
r
f
from
bed. After cuttting the sllabs the sllab is lifteed from
bed, annd is inspected for cracks, slippage off strands annd any oth
her irreguularities
before transferriing to stocck yard.
mall cutoutts, core
Speciaal slabs (leesser widtth) are maade in thee area assiigned. Sm
drillingg etc. willl be done in
i the cutting yard if it is speccified.

Exeed
d Precasst L.L.C
Exeed Precast
P
Sccope of Work
W

4.4

The prroduction foreman ensures

e
that slabs arre made ass per the approved
a
C
Cutting
list. Thhe exposed ends of the strandds are coatted with paint
p
for protection against
the Coorrosion. Slabs
S
will then take to stockyaard and sttacked onee above thhe other
horizontally usinng soft tim
mber. Thee slabs aree then watter cured for
f a periood of 3
days annd covereed with hesssian Clotth and polyythene sheeet
C
Assurancee
5. Quality Control/A
5.1.

inspectiions Beforre Casting (Pre-strressing off Strands))

The strrands are used

u
for pre-stressin
p
ng strandss will com
mply with ASTM
A
A4416
Beforee casting strands
s
aree stressed to approxximately 70%
7
of theeir breakinng load
over thhe full length of casting bed.
The poosition of strands seecured by a strand guuide in thee Extruderr machinee.
Elongaation of sttrands is verified
v
wiith the calcculated vaalues and it
i shall be within
+ or 5%
Strandd pattern foor each beed is inspeected againnst the appproved draawings.
5.2.

Inspectiion durin
ng Castingg

The prroduction foreman supervises

s
s the entiree process of castingg of Hollow
w Core
slabs aand inspeccts the folllowing
Thee concretee is checkeed for acceeptance. (E
Either too dry or too
o wet)
Cassted bed iss covered properly using
u
insuulation sheeets
Thee producttion forem
man checkks the staarting timee and fin
nishing tim
me and
recorded.
Enssures all other
o
proceesses care carried ouut as per th
he proced
dure

Exeed
d Precasst L.L.C
5.3.

Final In
nspection after Cassting

After ccasting thee slabs will be left covered

c
unntil the concrete reaaches its reequired
strengtth.
The cuubes takeen during casting is
i crushedd, and coonfirmed for
f the reequired
strengtth.
Once the
t cubes strength reaches
r
th
he requirem
ment, disttressing is carried out, and
markinngs on thee slabs will be madee
Each eelement is marked with:
w
Prooject code and Elem
ment number
Bedd number on which the elemeent is casteed
Datte of castinng
QC innspects eaach slab for their dimensioons and approves only whhen the
dimensions are within
w
thee accepted tolerancees.
mples and records maintained
m
d as per
Inspecction readiings are taaken for raandom sam
proceddure.
All cuut outs, driilling of hholes (if mentioned
m
m
as
in the scoope of woork) are made
per thee drawing and inspeected.
The quuality conntrol inspeector inspeects the sllab as per the standdard form. After
inspection slabs that are conforming
c
g to all reqquirementts will be marked
m
grreen.
Visuall checks are
a to be done at thhe time of loading to ensuree that onlyy slabs
withouut defects are deliveered.
6. Curing
Immeddiately aft
fter castingg the holllow core slabs aree covered with inssulation
sheet ffor effectivve curing.
Steam curing for
fo approxx. 4 hrs will
w be appplied as per the requireme
r
ent and
climatiic conditioons. Slabss get wateered duringg cutting, and beforre transporrting to

Exeed
d Precasst L.L.C
b kept in the stockyyard in
stockyyard, as iniitial curingg have staarted. Slabbs are to be
a firm ground too avoid anyy cracks resulting
r
ddue to unevven stackiing.
Slabs is
i then covvered withh hessian cloth
c
and polythene
p
e sheet
The hoollow coree slabs aree water cuured for 3 days exclluding thee date of ccasting,
and deelivery.
7. Repairing of Elem
ments
Hollow
w core slabbs is repaiired for minor
m
defeccts only
All cosmetic reppairs is doone in the stockyardd using appproved reepair mateerials &
proceddures
8. Loading and Delivvery
All loaadings to be
b done affter complleting the stipulated
d curing tim
me.
Once the curingg is comppleted, as per the sequence of load provided
p
by the
ment, the loadings arre made.
erectioon departm
Slabs are
a loaded
d into the flat
f bed traailer usingg overheadd cranes, and
a with sslings.
Properr wooden support iss providedd for seatinng of the elements
e
o the trailler.
on
All eleements in the trailer are secuured with chain slin
ngs tighten
ned to thee trailer
hooks..
The coontact poinnt between the elem
ments and slings aree to be pro
otected wiith soft
materials to avoid damagees.
Loadinng foremaan ensuress that the elements loaded arre in accoordance with
w the
erectioon sequencce and alsoo in a safee manner.
The trrailer driveer checks the load for safetyy conditions and fo
ollows the traffic
rules aand regulaations.
The drriver will be
b provideed with sitte route map
m and thee deliveryy notes.

Exeed
d Precasst L.L.C
ge, and theereafter
When the driverr reaches tthe site hee will conttact the sitte in charg
the sitee in charge should take
t
care of
o the loadds for off-lloading an
nd erectionn.
It is tthe respon
nsibility of
o the maain contraactor/clientt to provide propeer, safe
access for the traailer to thee site prem
mises.
9. Process Flow
F
charrt

Bed Cleanning

Applyin
ng Mould Release
R
Agennt

Pulling Strrands

Fixingg Grips on Both

B
Sides

Stressinng

Filling in Inspecttion Sheets

Casting Bed
B

Cuutouts Madee on Bed

Coovering Casted Bed

Checkinng De-mouldding Strenggth

Cutting Strrands

Exeed
d Precasst L.L.C
Marking Slabs
S

Cutting Sllabs

D
De-moulding
g Slabs

QC Inspecction

Cuutting Special Slabs

De-moulding
D
gSlabs

QC Inspecction

Cuutting Special Slabs

Final Inspeection

Transffer Slabs to Stock Yardd

Stacking Slabs
S

Coovering andd Curing

Remov
ving Cover & Inspectionn

R
Ready
for Deelivery

Exeed Precast L.L.C

Method Statement for

Erection

Exeed Precast L.L.C

METHOD STATEMENT
Erection of Precast Concrete Elements
Table of Contents:
1. Scope of Work
2. Resources
2.1 Description of Equipment & Tools Required
2.2 Description of Materials to be Used

3. Site Planning & Preparation

4. Method Statement for Erection
4.1
4.2
4.3

General Preparation
Installation of Beam
Hollow Core Slab
4.3.1 Transportation of Hollow core Slabs
4.3.2 Hoisting of Hollow Core Slabs
4.3.3 Site Storage of Hollow Core Slabs
4.3.4 Installation of Hollow Core Slabs
4.3.5 Preparation and Casting for Structural Topping on the Hollow Core Slabs
4.3.6 Field Cut Openings of Hollow Core Slabs
4.3.7 Field Repair and Modification of Hollow Core Slabs

5. Supervision
5.1
5.2
5.3
5.4
5.5
5.6
5.7

Construction Manager
Site Engineer
Site Surveyor
Foreman
Quality Control Engineer
Safety Officer
Sustainability and Environmental Engineer

Exeed Precast L.L.C

1. Scope of Work
1.1 General Description
The scope of this method of statement covers the process and sequence of
erection of precast elements for the project. The purpose of the documentation
emanating from this statement is to ensure that the quality control objectives are
maintained and accurate records are established for all the related activities. The
objective is to ensure that he construction plan is executed, controlled and
documented in compliance with the contract drawings and specifications.
2. Resources
2.1 Description of Equipment & Tools Required
Suitable capacity cranes for unloading and erection of precast elements.
Boom lift, man lift, scissor lift or mobile scaffolding.
Masonry tools.
Safety requirements PPES such as safety shoes, safety helmet, safety
glasses, fluorescent vest, safety gloves and mask to ensure maximum ability
of safety work.
2.2 Description of Materials to be Used
Precast Concrete (Slabs Beams Columns)
Formworks
Wire Mesh
Tie Wire

Exeed Precast L.L.C

3. Site Planning & Preparation
As per the approved drawing and specifications involved the preparation and
site planning should be matching the methodology of works according to
prepare the suitable circumstance to work as per schedule and planning
Any necessary action could take place in the planning according to changing
in site condition.
Ensure all permission and consents are obtained.
Survey the work area for any pre existing safety hazards and render harmless
if possible.
Ensure all materials, tools and resources are available.
Ensure latest approved drawing s issued to the site team.
Ensure work will be carried out in accordance with the program.

4.

Method Statement for Erection

4.1 General Preparation

Erection process shall conform to the requirement of project specification
and/ or relevant standard specifications.
Precast concrete elements will be transported to site after the approval by
QA/QC Dept.
On site survey shall be carried out for all site dimensions, axes locations and
levels relative to site benchmark.
Safety requirements shall be arranged to suit site conditions, and to meet site
requirements.
Main gridline and bench mark will be marked by surveyor before starting the
erection.

Exeed Precast L.L.C

Site access road for the movement and parking of mobile cranes and trailers
will be arranged by the site construction team and safety Engineer.
4.2 Installation of Beam
Scaffolding shall be provided as per approved layout and calculations below
the beam.
Beam shall be provided with 4 anchors at the top for lifting and handling
purposes.
Beam shall be transported on flat bed trailers of adequate capacity secured to
the bead of the trailer with latching chains.
Beam shall be transported on flat bed trailers using crane of adequate
capacity, and to be stored in proper location. It is preferable to erect the
beam directly from the trailer.
Beam shall be lifted by two legged chain with the anchors cast in the beam
with the clutches engaged to the anchors. Two guide ropes shall be tied to
guide the beam.
Beam shall be lifted and moved to the required location and placed over
adequate and leveled scaffolding.
Beam shall be rested in the scaffolding and properly aligned prior to
receiving the Hollow core Slab.
The beam shall receive the hollow core slab with out resulting in overturning of the beam as per attached design check for the over turning of the
beam during erection.
The beam shall be connected to the column at the topping stage after
installation of Hollow core slabs.
Erection of columns should be to the tolerances specified in the PCI Manual
of tolerance for precast and prestressed concrete construction.

Exeed Precast L.L.C

4.3 Hollow Core Slabs
4.3.1 Transportation of Hollow Core Slabs
Hollow core slabs should be transported on flat bed trailers secured to the
trailer with the help of latching chains (and belts if required). Loads may be
governed by trailer capacity and/ or slab geometry.
Delivery of Hollow core slabs should be planned according to the general
erection sequence to minimize unnecessary site storage and handling.
Hollow core slabs should be loaded and delivered with proper supports,
cushioning and tie-downs (chains) to prevent in-transit damage. Adequate
packing or protection to the edges of hollow core slabs should also be
provided to minimize risk of damages during transit.
Tie-downs (chains) and minimum of 50 mm wide dunnage (for example
wood) to be located within 300 mm from the ends of hollow core slabs and
aligned vertically. Moving the load without proper tie down maybe cause
damage to the hollow core slab. Special procedures shall be done for
placement of dunnage on non- standard slabs
Visual inspection will be done by the Q.C Engineer for the hollow core slab
prior to off- loading for any damage and report immediately to the factory
/production manager.
4.3.2 Hoisting of Hollow core Slabs
Hollow Core slab shall be hoisted by using rigging clamps. When lifting
with clamps, lifting beam or spreader beam must be used to ensure only
vertical lifting in clamps. The rigging clamps are specially designed for
hoisting the hollow core slab and it should be provided with safety sling or
chain of adequate capacity to safety support the load that is or is likely to be
imposed.

Exeed Precast L.L.C

For hollow core slabs with long cutting, belts of adequate capacity (prior
inspection by engineer and safety officer is required) properly tightened
around the slabs can be used for lifting process.
4.3.3 Site Storage of Hollow Core Slabs
If required, Site storage of hollow core slabs shall conform to the following
requirements:
a.

Storage area to be firm, level and true. Bottom slam to be blocked a

minimum of 10 cm. above grade, full length and width as to prevent
settlement of hollow core slabs stack.

b.

Always handle hollow core slabs in the flat horizontal position. Never
turn Slab on edge or end unless approved by design engineer.
4.3.4 Installation of Hollow core Slabs

Hollow core slabs are installed on proper location on the precast beam,
which is loaded on the Formwork designed for its purpose.
Hollow core slabs are to be located as per design drawings in conjunction
with architectural and structural drawing s for connection details of other
building components and/ or structural system interacting with hollow core
slabs.
Minimum bearing distance should not be less than 100 mm as recommended
by designer and mentioned on the drawing.
All slabs with differential camber should not be leveled, adjusted, etc. to
within allowable tolerances prior to grouting.
Sequence of erection of hollow core slabs should be reviewed designer prior
to starting the work.

Exeed Precast L.L.C

Erection of hollow core slabs should be to the tolerances specified in the PCI
Manual for the design of Hollow core slabs- Second Edition
Continuous support is to be provided under bearing ends of all hollow core
slabs.
The erection engineer shall be required to reduce differential camber
between adjacent slabs to no greater than 1: 1000 cambers to span ratio or as
specified in the design drawings/ project specifications. The finished result
will only be as good as the planning and care taken.
Level slabs by jacking the low slab from blow (jack at slab joint only.)
4.3.5 Preparation and Casting for structural topping on the Hollow core
Slabs
After the installation for hollow core slabs all loose debris from joints will be
removed.
Placement of topping reinforcement shall commence after installation of
Hollow core slabs.
MEP works shall be done prior to concreting activity.
WIR will be raised for the slabs reinforcement, shuttering and pouring for
approval from consultant before starting concreting activity.
Approved concrete mix shall be used for topping.
4.3.6 Field Cut Openings of Hollow Core Slabs.
Procedure for cutting openings of any sizes shall be carried out under proper
supervision.

Exeed Precast L.L.C

4.3.7 Field Repair and Modification of Hollow Core slabs
Repair procedures are to be prepared by Q.C/ Design Engineer prior to
implementation at site. Method statement for repair of precast concrete elements
(Beams, slabs, etc) shall be prepared and submitted to the consultant after
receiving approval of repair material.
5. Supervision
5. 1 Construction Manager
Ensure all required submittal are made in a timely manner.
Coordination with the CONSULTANT with respect to trades involved
services.
Overall supervision of operation & ensuring that all necessary safety
measures are taken.
5.2 Site Engineer
The section Engineer n-charge shall be responsible for the following.
To ensure construction is carried out to the required Job Specifications and
approved MS.
Shall make sure work is ready for inspection then he shall initiate Request
for Inspection Form and Forward to QA/QC Engineer for verification.
Shall be responsible for ensuring that all parties required making any kind of
inspection or test are suitably informed as to the construction program..
5.3 Site Surveyor
Ensure that the setting out is carried out correctly and as per design
drawings.
Verify compliance of lines and levels with specified tolerances.

Exeed Precast L.L.C

5.4 Foreman
Supervise works to be proper.
Ensure all necessary preparations are made.
5.5 Quality Control Engineer
Inform CONSULTANT representative by the official inspection request as
and when their presence is required to carry out inspection.
Review all relevant documentation, test reports and mill certificates and
prepare all handling over Dossiers and closing out all non conformances.
Coordinate with other discipline engineers for ensuring that all other
discipline activities needed to be inspected within the construction program
has been inspected and cleared.
Sign and obtain signatures from CONSULTANT representatives for
document review of the various inspections confirming that all the
attachments and inspection signatures on the various inspections are in order
before the preparation of the handling over Dossiers.
Shall receive all Exeed Precast L.L.C Internal Inspection Form Request from
site Engineer and organize Inspection Requests as per the required
Construction priorities and allocating inspection works to the Quality
Control Inspector.
5.6 Safety Officer
Ensure safe and sound implementation of all safety procedures and measures
specific to the nature and type of site installation/ execution work being
carried out at site.

Exeed Precast L.L.C

To ensure that all project personnels / site execution team are fully aware of
their responsibilities and have full understanding of the related safety rules
and procedures.
To advise the involved personnel of the involved risk at work and necessary
health and safety precautions/ measures to avoid it.
To keep informed the management and CONSULTANT about the adopted
safety measure at site ensuring their adequacy
To maintain a continuous inspection/ surveillance of site activities, making
sure of implementations of HSE Plan, advising and training site staff to
prevent accidents, personnel injury and property damage.
Implementation of Housekeeping to keep the site clean and tidy. Informing
Site Engineer for the completion of executed work for inspection.
5.7 Sustainability and Environmental Engineer
Ensure implementation of all Environmental friendly and sustainable
measures, procedures and regulations pertaining to the application and or
installation as described in this MS.
The following environmental friendly precautionary measure shall be taken,
while conducting the work as described in this statement, workers shall be
trained and/or allocated for conducting the same as necessitated.
Drip trays shall be used while fuelling equipments.
Ensure spill kits are available nearby fuelling activities.
Ensuring spill are handled effectively and recorded as regulated by the
project CEMP and the product MSDS.
Cans, containers containing fuel, chemicals, adhesives, paints, etc, shall
be kept close while not in use.

Exeed Precast L.L.C

Due diligence shall be shown material handling, avoiding damage and
waste creation.
Due diligence shall be shown for waste reduction, with possible reuse if
applicable.
Due diligence shall be shown for waste disposal; ensuring waste is
segregated and disposed off in allocated dumpsters.
Ensuring materials are moved to the MRS as frequently as possible.
Energy saving methods will be sought, ensuring equipments and or
generators are turned off while not in use.
Due diligence is shown in the use of water

Exeed Precast L.L.C

Technical Details

Exeed Precast L.L.C

List of Projects

Exeed Precast L.L.C

Sr.

Project Name

Client

Consultant

Main Contractor

Scope Of Work

Emirati Housing Development Jebel Hafeet- Al

Ain

Tamouh Ambitions Unlimited

Dorsch Gruppe DC Abu Dhabi

Pal Technology

Precast Concrete Elements

Al Ghadeer Development Phase 1 Residential ,

Retail
and Community Facilities G+4

Sorouh

ECG Engineering Consultants Group

Square General Contracting Co

Precast Concrete Elements

Al Ghadeer Development Phase 1 Residential ,

Retail
and Community Facilities G+4 (Terraced
Apartment)

Sorouh

ECG Engineering Consultants Group

Construction General Contracting

Precast Concrete Elements

Al Sila'a Villa, On Plot P1001, Bahia Al Sila'a,

Western Region, UAE

Sorouh

JLA International Engineering

Pivot Engineering & General Contracting

Company(W.L.L.)

Precast Concrete Elements

200 Units Staff Accommodation at Baraka Site,

Abu Dhabi

Emirates Nuclear Energy

Corporation (ENEC)

Center Point Architectural Engineering

International, Mechanical & Electrical

Co.W.L.L. (IMECO)

Precast Concrete Elements

Additional Construction of 200 Units Staff

Accommodation at Baraka Site, Abu Dhabi

Emirates Nuclear Energy

Corporation (ENEC)

Center Point Architectural Engineering

International, Mechanical & Electrical

Co.W.L.L. (IMECO)

Precast Concrete Elements

Abu Dhabi International Midfield Terminal

Complex

Abu Dhabi Airports Company

Khon Pedersen Fox Associates

(International) PA Architects & Planning
Consultants

Arabtec/CCC/ Tav

Precast Concrete Elements

Al Falah Community Development Project

Al Dar Properties

Fluor Mideast/Atkins

Al Jaber Group

Precast Boundary Wall

Al Shahama Residence, Al Shahama C252-B,

G+3+R Residential/ Commerical Building

Ali Mohamed Sadeq Al Balooshi

Pioneer

Ghantoot Group

Precast Concrete Elements

10

Al Dhafra Workers Village

H.H. Sheikh Mohammed Bin

Khalifa Bin Zayed Al Nahyan

Biladi Engineering Consultant

Orient House For Development

&Construction L.L.C.

Precast Concrete Elements

11

Ruwais Housing Complex Expansion Phase (III),

Design & Construction of Ruwais Shopping MallPackage 10 Project No 6013 Agreement No.
116013C1

ADNOC

ECG Engineering Consultants Group

Gulf Contracting & GDM Construction

Precast Concrete Elements

12

Meydan Heights

Meydan Group LLC / Emirates

Group JV

AK Design

Guangsha Middle East Construction LLC

Precast Concrete Elements

Exeed Precast L.L.C

Sr.

Project Name

Client

Consultant

Main Contractor

Scope Of Work

13

Ritz-Carlton Abu Dhabi, Grand Canal

Abu Dhabi National Hotels

OTAK International

Al Habtoor Engineering

Precast Boundary Wall

14

Labor Accommodation at Al Mafraq

Ghantoot Transport & Contracting

Co.

Arab Engineers Consultants

Tefco International Cont. L.L.C

Precast Concrete Elements

15

Renovation of Al Buteen Palace

Crown Prince Court

Hans Knutzen Associates, Inc (H.K.A)

Capriole Construction Co. L.L.C

Precast Boundary Wall

16

Abu Dhabi Future School Program Al Shamkha,

Al Shawamekh, Baniyas

Abu Dhabi Education Council

(ADEC)
MUSANADA

Dewan Architects & Engineers

Amana Contracting & Steel Building

Company W.L.L.

Precast Concrete Elements

17

The Development of South Shamkha

Infrastructure

Musanada

Mot Mac Donald

Arc Abu Dhabi Contracting L.L.C

Precast Substations

Orient House For Development &

Construction L.L.C.

Precast Concrete Elements

18

Various Constructions for Border Guard Group General Head Quarter's Command
H.Q ( 4 Sites)
of MilitaryWorks

General Head Quarter's Command

of Military Works

19

Construction of Boundary Wall, Car Park and

Tower Surveillance for Falah Military/1

Commander Military Works Abu

Dhabi

Commander Military Works Abu Dhabi

El Race Construction & General

Contracting

Precast Concrete Elements

20

CMW-11003-C001

Commander Military Works Abu

Dhabi

Commander Military Works Abu Dhabi

Code Contracting Company (L.L.C)

Hollow Core Slabs

21

Camp No: 121516 on Al Ain Military (Drain

Water Chanal Culvert)

Commander Military Works Abu

Dhabi

N/A

Emirates Shooting Equipments

Precast Concrete Culvert

22

Precast Boundary Wall around Police

Buildings and Plots in Alain

Abu Dhabi Police GHQ

Abu Dhabi Police GHQ. Engineering

Projects Adm.

Al Rawafid Engineering & Cont. Co.

Precast Boundary Wall

23

H.H. Sheikh Seif Palace

Private office of H.H. Sheikh Seif

Bin Zayed AL Nahyan

Private office of H.H. Sheikh Seif

Bin Zayed AL Nahyan

Venus Contracting

Hollow Core Slabs

24

Abu Dhabi Islamic Bank Headquarters

Abu Dhabi Islamic Bank

Woods Bagot

Al Habtoor Leighton LLC

Precast Stairs

25

Siemens Head Quarters Masdar City, Abu Dhabi

Siemens

AECOM Middle East Ltd.

Al Faraa General Contracting

Precast Concrete Elements

Exeed Precast L.L.C

Sr.

Project Name

Client

Consultant

Main Contractor

Scope Of Work

26

Bloom Gardens

Bloom Properties

World Planners

Emirates Link Maltauro

Precast Concrete Elements

27

Brighton College

Bloom Properties

AEC

Emirates Link Maltauro

Precast Concrete Elements

28

Bloom Academy

Bloom Properties

Broadway Malyan

Al Rostomani Pegel L.L.C

Precast Concrete Elements

29

Bawabat Al Sharq School

Baniyas Investment & Development

Company L.L.C

NEB Engineering Consultancy Office

Perfect Construction Gen. Cont. LLC

Precast Concrete Elements

30

Bawabat Al Sharq Phase 2 Buildings

Baniyas Investment & Development

Company L.L.C

AECOM /
BWGulf Engineers, Planners &
Managers

Emirates Link Maltauro L.L.C

Precast Concrete Elements &

Pre-stressed Hollow Core Slabs

31

Abu Dhabi International Airport Expansion.

Design & Build Catering South Side
Improvement

Abu Dhabi Airports Company

(ADAC)

BWGulf Engineers, Planners &

Managers

Emirates Link Maltauro L.L.C

Precast Concrete Elements

32

PI High School Accommodation Buildings at Sas

Al Nakhl Project No.6000 Agreement No. 116000
C1

ADNOC

Al Torath Engineering Consultants

Consulting Engineers & Project
Managers

Amana Contracting & Steel

Buildings Co. W.L.L

Hollow Core Slabs

33

PI Staff Accomodation at Maqta Area

Construction Works- Package 2

ADNOC

ECG Engineering Consultants Group

SK Engineering & Construction

Precast Concrete Elements

34

Innovation Center for Borouge in Abu Dhabi

ADNOC

ECG Engineering Consultants Group

ASCON

Precast Concrete Elements

35

Raha International School at Al Raha Gardens

Al Dar Properties

Architectural Designing & Decoration

Six Sigma Middle East Constructions

Precast Concrete Elements

36

H.M Villa (4 Nos) at Abu Dhabi

Khalifa A

Mr. Hamad Al Mansoor

Western Engineering Consultant

Mr. Hamad Al Mansoor

Precast Concrete Elements

37

Recreation centre, mini market, shops & offices

Al-Naser industries worker's city

Al Naser Industries

ARENCO

Al Ameda Al Thahabia Transport

&Gen.Cont. Est

Precast Concrete Elements

38

B2B Office Building

Al Fahim

Khatib & Alami

Ali & Sons Contracting Company

Precast Planks

Exeed Precast L.L.C

Sr.

Project Name

Client

Consultant

Main Contractor

Scope Of Work

39

Industrial Complex in Mussafah

Emirates Link Contracting

Establishment

Architectural Consluting Group ACG

Emirates Link Contracting Establishment

Precast Concrete Elements

40

Abu Dhabi- Zayed Military City Al Shahama

Directorate of Military Works

Directorate of Military Works

Dripico Group Contracting

Hollow Core Slabs

41

Al Hamra Project

Commander Military Works Abu

Dhabi

Commander Military Works Abu Dhabi

Capriole Construction Company

Hollow Core Slabs

42

AL Dhafra Air Base

UAE Armed Forces

UAE Armed Forces

Best Power Electrical Cont

Precast Footings

43

Private Farm (2) Al Hamma Rest House at Al

Ain

Private office

Private office

Private office

Precast Concrete Elements

44

Abu Dhabi Centre for Technical and Vocational

Education & Training

ELID

Shaheen Engineering Consultancy

Al Zamalek General Contracting Co.

Precast Concrete Elements

45

Yas Marina Enhancement Project, Yas Island,

Abu Dhabi

Minal

Center Point Architectural Engineering

IMECO

Precast Concrete Elements

46

Arkan Cement Factory

Arkan Building Materials

JACOBS

Hadeed Emirates Contracting

Precast Boundary Wall

47

Arkan Block Factory

Arkan Building Materials

Syrex

Petron Emirates Contracting & Mfg

Hollow Core Boundary Wall

48

Fertile 2 Ammonia/ Urea Expansion Project

Fertil, Ruwais Fertilizer Industries

UHDE

Samsung Engineering Co. LTD.

Precast Trensh Cover & Precast

Lighting Pole Foundations

49

New Administration Building for Fertil at

Ruwais

ADNOC

N/A

Code Contracting Company (L.L.C)

Hollow Core Slabs

50

Apartment Hotel

Mr. Mohamed Al Mansori

Hannover Consulting Engineering

Almansouri 3B

Hollow Core Slabs

51

Al Bakhet Resort

Mr. Hessa & Bakheta M. Khaled Al

Mansoori

JIDAR Engineering Consultant

Saqar Al Badeiya General Contracting

Precast Concrete Elements

Exeed Precast L.L.C

Sr.

Project Name

Client

Consultant

Main Contractor

Scope Of Work

52

7 Villas Compound Al Nahyan Area

Bloom Properties

Architectural & Engineering Consultant

Al Sahel Technical Facilities Co. L.L.C

Precast Concrete Elements

53

Industrial Complex in Mussafah

Emirates Link Contracting

Establishment

54

Mosque

Mr. Abd El Rahem Hussein Khory

Amial Engineering Consultants

Stars General Contracting Co. L.L.C

Hollow Core Slabs

55

Majles

Abdulla Mohair Abdulla Mahan Al

Ketbi

Al Ain Consulting Engineers

Capriole Construction Co. L.L.C

Hollow Core Slabs

56

Majlis Building at Mussafah

Private Majlis

City Plan

Civil Engineering & Contracting Co.

(L.L.C)
Civilco/ IMECO

Precast Concrete Elements

57

H.J Private Villa

Mr. Haji Khoori

Consulting Engineering Group

Orient House For Develpoment &

Construction L.L.C.

Hollow Core Slabs

58

Z.A Private Villa

Mr. Zafir Alkathiri

Mr. Zafir Al Kathiri

Exeed Precast

Hollow Core Slabs

59

Cemix Ready Mix Factory

Raw Material Storage

Cement Enterprises &

Ready Mix

Cement Enterprises & Ready

Mix

Exeed Precast

Hollow Core Slabs

A.M - Private Villa-HC

Mr. Ahmad Al Muhairi

Mr. Ahmad Al Muhairi

Exeed Aswar

Hollow Core Slabs

60

Architectural Consulting Group (ACG) Emirates Link Contracting Establishment

Precast Concrete Elements

Sr.

Project Name

Client

Consultant

Main Contractor

Scope Of Work

61

Farm Boundary Wall-HC

Ahmed Saleem M.M. Al Janibi

JIDAR Engineering Consultant

Technicians Construction

Hollow Core Slabs

62

Al Mansoor Farm House

Mr. AL Mansoor

Engineering Consultancy LLC

Mansoor Transport & General

Contracting Est.

Hollow Core Slabs

63

P-135-Main Rectification Works for Saadiyat

Construction Village

Tourism Development & Investment

Surbana Consultants PTE

Code Contracting Co.

Hollow Core Slabs

64

Louvre Museum Project

TDIC

Ateliers Jean Nouel

Arabtec Precast

Hollow Core Slabs

65

Fairmont Hotel Project-Abu Dhabi

NIC

Dewan Architect

Arabtec Precast

Hollow Core Slabs

66

Labour Accommodation at Maya Cap 145

Al Maya Resort

Capriole Construction Co. L.L.C

Precast Concrete Elements

67

Bawabat Al Sharq Phase 3-153 Villas

Baniyas Investment & Development

Company

Royal International Construction

Precast Concrete Elements

AECOM Middle East limited

68

Bawabat Al Sharq Phase 2-Building

Baniyas Investment & Development

AECOM Middle East limited
Company

Royal International Construction

Precast Concrete Elements

69

Construction of New Office Building

GASCO

ACTCO General Contracting

Hollow Core Slabs

70

200 Units Staff Accommodation at Baraka Site,

Abu Dhabi

Emirates Nuclear Energy

Corporation (ENEC)

Center Point Architectural Engineering

International, Mechanical & Electrical

Co.W.L.L. (IMECO)

Precast Concrete Elements

71

Al Bateen Camp

Presidential Guard

Presidential Guard

Capriole Construction Co. L.L.C

Hollow Core Slabs

72

HCS For Mosque Building at Sweihan

Directorate of Military Works

Directorate of Military Works

Capriole Construction Co. L.L.C

Hollow Core Slabs

73

Construction of Simulator Building at Mahawi

Camp -Cap 167

Directorate of Military Works

Directorate of Military Works

Capriole Construction Co. L.L.C

Hollow Core Slabs

72

Jindal Mcwane-ICAD I

Mcwane

Archtitectural Design and Decoration

Gulf Erectrion

Precast Boundary Wall

73

Emirati Housing Development Jebel Hafeet- Al

Ain

Tamouh Ambitions Unlimited

Dorsch Gruppe DC Abu Dhabi

Pal Technology

Precast Concrete Elements

74

New Sweage Treatment Plany

ADNOC

ADNOC

Granite Construction Company

Precast Elements and Hollow Core

Slabs

73

Emirati Housing Develpoment at Jebel Hafeet150 Villas

Tamouh Ambitions Unlimited

Dorsch Gruppe DC Abu Dhabi

Hitec Concrete Co.

Hollow Core Slabs

74

Al Bateen Camp

Presidential Guard

Presidential Guard

Capriole Construction Co. L.L.C

Precast Elements

75

CMW-11121-C001

Directorate of Military Works

Directorate of Military Works

Arabtec Precast

Hollow Core Slabs

Exeed Precast L.L.C

Projects Gallery

Exeed
d Precasst L.L.C

Al Dhafrra Workerrs Village

Exeed
d Precasst L.L.C

Al Dhafrra Workerrs Village

Exeed
d Precasst L.L.C

Al Dhafrra Workerrs Village

Exeed
d Precasst L.L.C

Al Dhafrra Workerrs Village

Exeed
d Precasst L.L.C

Al Dhafrra Workerrs Village

Exeed Precast L.L.C

200 Units Staff Accommodation at Baraka Site, Abu Dhabi

Exeed Precast L.L.C

200 Units Staff Accommodation at Baraka Site, Abu Dhabi

Exeed Precast L.L.C

Al Sila'a Villas, Western Region, UAE

Exeed
d Precasst L.L.C

All Ghadeer Developm

ment Phase 1 Resideential, Rettail
A Comm
And
munity Faccilities G+
+4

Exeed
d Precasst L.L.C

All Ghadeer Developm

ment Phase 1 Resideential, Rettail
A Comm
And
munity Faccilities G+
+4

Exeed Precast L.L.C

Siemens Head Quarters Masdar City, Abu Dhabi

Exeed
d Precasst L.L.C

Ruw
wais Housiing Compplex Expannsion Phasse (III), Deesign & C
Constructioon of
Ruwaiis Shoppinng Mall

Exeed
d Precasst L.L.C

Abbu Dhabi Future

F
Schhool Progrram
Al Shamkha, Al
A Shawam
mekh, Banniyas

Exeed
d Precasst L.L.C

Abbu Dhabi Future

F
Schhool Progrram
Al Shamkha, Al
A Shawam
mekh, Banniyas

Exeed Precast L.L.C

Abu Dhabi Centre for Technical & Vocational Education & Training

Exeed Precast L.L.C

Abu Dhabi Centre for Technical

&
Vocational Education & Training

Exeed
d Precasst L.L.C

Ruw
wais Housiing Compplex Expannsion Phasse (III), Deesign & C
Constructioon of
Ruwaiis Shoppinng Mall

Exeed
d Precasst L.L.C

Bloom
m Gardens Project

Exeed
d Precasst L.L.C

Bloom
m Gardens Project

Exeed
d Precasst L.L.C

Ritz-Carlton H
Hotel

Exeed
d Precasst L.L.C

Ritz-Carlton H
Hotel

Exeed
d Precasst L.L.C

H.M. Private Com

mpound

Exeed
d Precasst L.L.C

H.M. Private Com

mpound

Exeed
d Precasst L.L.C

H.M. Private Com

mpound

Al Falaah Commu
unity Devvelopment Project

Exeed
d Precasst L.L.C

Labbor Accom
mmodationn at Al Maafraq

Exeed
d Precasst L.L.C

Recrreation cenntre, mini market, sh

hops & offfices Al-N
Naser induustries worrker's
city

Exeed
d Precasst L.L.C

Recrreation cenntre, mini market, sh

hops & offfices Al-N
Naser induustries worrker's
city

Exeed
d Precasst L.L.C

A Dhabi Centre foor Techniccal

Abu
and
Voocational Educationn & Trainiing

Exeed
d Precasst L.L.C

Brig
ghton College

Exeed
d Precasst L.L.C

Abbu Dhabi P
Police GH
HQ in Al A
Ain

Exeed
d Precasst L.L.C

Baakhet Resoort

Exeed
d Precasst L.L.C

B22B Officee Building, Abu Dhaabi

Exeed
d Precasst L.L.C

B22B Officee Building, Abu Dhaabi

Exeed
d Precasst L.L.C

Arkan Cement F
Factory

Exeed
d Precasst L.L.C

Ceemix Factoory

Exeed Precast L.L.C

Photos of the Factory

Exeed
d Precasst L.L.C

Exeed
d Precasst L.L.C

Exeed
d Precasst L.L.C

Exeed
d Precasst L.L.C

Exeed
d Precasst L.L.C

Exeed
d Precasst L.L.C

Exeed
d Precasst L.L.C

Exeed
d Precasst L.L.C

Exeed
d Precasst L.L.C

Exeed
d Precasst L.L.C

Exeed Precast L.L.C

Location Map

..

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To Tartf, AI AI"

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Dubal