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Sales growth in the Liquid Crystals
division between the years 1970
and 2005 reflects the very rapid
development in the area of liquid
crystal displays.
Contents
Forewords . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4
Flat is beautiful
LCDs as part of our modern life . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7
Rooted in Darmstadt
Company profile of Merck KGaA. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 32
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And although liquid crystal displays will presumably
remain the dominant flat panel display technology
for years to come, it is natural to us that we are now
already working on potential future technologies. In
the field of organic light-emitting diodes (OLEDs) we
have expanded our portfolio by acquiring two top-
class competence teams. On the one hand, we aim to
develop innovative light sources that could be used
for home lighting, household appliances and LCD
backlighting, as well as in the automotive industry.
On the other hand, OLEDs are also suitable to pro-
duce small and above all flexible displays – although
some technical problems need to be solved before
this can be realized. We are working intensively,
Dr. Paul Breddels
Executive Vice Pre-
In a word … particularly with our research teams in Frankfurt and
Mainz, on the continuation of the scientific success
sident of the Liquid …let’s be honest: Who could have ever predicted story.
Crystals division such a huge boom in mobile phones? And the next
boom of its kind is in the making. This time in the The success of liquid crystals is due above all to our
area of LCD televisions. At present 50 million house- intensive, close and trustworthy cooperation with
holds worldwide already have one of these stylish the display industry. We and our customers have
and superflat LCD TVs – and in just two years’ time always had a very special relationship: A fruitful
there are expected to be over 100 million. Tendency: alliance and partnership based on mutual trust and
rising! cooperation – a relationship of giving and taking for
the benefit of each other. I would like to express my
This has all been made possible thanks to our super- special thanks for this on behalf of all employees of
fluorinated liquid crystals. These are a totally new the Liquid Crystals division.
generation of liquid crystals and without them the Sincerely,
large liquid crystal displays needed for fast-mov-
ing television images could not be realized. This
was such a pioneering new development that our
researchers were awarded the German Future Prize
for it by the Federal President in 2003.
Dr. Paul Breddels
We are proud of our achievements. But we do not
want to, and will not, rest on our laurels. Our liquid
crystal research daily serves the wishes of our cus-
tomers, who place the highest expectations on us
and on the development of new, special liquid crys-
tals for even larger, higher-resolution televisions.
From South Korea, Taiwan, Japan and Hong Kong we
supply our customers directly and just-in-time with
liquid crystal mixtures that are customized for the
application.
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Liquid Crystals – Merck makes communication visible
Flat LCD televisions, with their captivating picture quality, have replaced bulky televisions in shop
windows. The race for computer monitors has already been decided: Already twice as many LCD
monitors as cathode ray tube monitors were sold in 2005.
||
Flat is beautiful
Flat is beautiful
LCDs as part of our modern life
Liquid crystals are found in the displays of Merck has been active in the liquid crystal
electronic games and mobile phones, PC moni- business for over 100 years – although in the
tors and notebooks, navigation systems and early days you could hardly have referred to it
many mobile devices, as well as televisions and as a business. It was rather a case of Merck pro-
industrial control panels. Whereas the displays viding scientists with liquid crystal substances
of automated teller machines (ATMs) and cash for their research in the company’s known high
dispensers have a narrow viewing angle that degree of purity. It was not until 1967 – after a
prevents unwanted viewing from either side, Sleeping Beauty-like slumber for liquid crystals
televisions should have a wider viewing angle – when the first technical application of liquid
that allows us a clear view from a variety of crystals in displays was presented, that Merck
positions in the room. Special displays – and took up the thread again and started actual
consequently special liquid crystal mixtures – business.
are needed for each of these applications.
||
In contact with his distant spouse –
and Florian Skirl has his digital diary with him.
For years, Merck has been the world’s leading Merck supports its customers from research and
producer of LCD materials. As partner to the development through to high-volume production,
display and electronics industry, Merck supplies and makes the required quantities of LC mixtures
liquid crystals, LC mixtures, and spherical spacers available just-in-time worldwide. Meanwhile,
for maintaining uniform layer thickness in LCDs, several hundred employees at many sites world-
as well as reactive mesogens for optical films used wide contribute their motivation and diverse
to enhance the optical properties of LCDs. abilities to the division. All are united by a strong
team spirit – for the challenges of this strong-
growth market can only be met by intense and
open exchange of information and experience.
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Flat is beautiful
||
Liquid Crystals – Merck makes communication visible
Moving home with your monitor is now just a matter of plugging it in:
For the student Marsha Haus, her 17-inch computer monitor is among
her most important possessions.
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Chemistry for home cinema, SMS, chat room & Co.
They are electrically switchable organic molecules, which magic an SMS onto our mobile phone, display a chat room
on our PC monitor, and provide us with a real home cinema experience on our superflat LCD television.
Modern displays only function thanks to the to the electronics used for one and the same
reliable work done by an extremely thin layer application. Thus each of our products has to
of liquid crystals on the inside. Liquid crystal be completely customized according to the
molecules change their orientation when a requirements of customers.
small electric voltage is applied – they func-
tion as optical switches. For every new LCD In developing new liquid crystal mixtures, the
technology, new liquid crystals and liquid main focus is on further improving switch-
crystal mixtures with as yet unused or even ing times, power consumption and viewing
unachieved combinations of properties are angle dependency of contrast. This is what the
needed. New liquid crystal mixtures may also experts at Merck are working on daily.
be needed, however, if there is just a change
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Liquid Crystals – Merck makes communication visible
Liquid crystals are typically elongated organic molecules They are used in electro-optic display systems:
having an uneven distribution of electrical charges along LC displays. In order to achieve a combination of properties
their axes (dipole). This gives rise to a special physical char- suited for a particular application, liquid crystal mixtures
acteristic to which liquid crystals owe their name: Between are needed that may consist of 10, 20 – in individual cases
the crystalline and liquid phase they exhibit a further state of as many as 30 or more – single liquid crystal substances.
of aggregation, namely the liquid crystalline or
mesophase. In this phase the liquid crystal
molecules are aligned parallel to each other but
are able to rotate about their long axes. There
are different types of molecular arrangement in
liquid crystals: smectic, nematic or cholesteric.
crystalline smectic nematic liquid
Liquid crystals of the nematic type are of by far
the greatest importance technically speaking.
liquid crystalline
A modern TN flat screen consists of several layers. which can be addressed individually. The pattern of bright
A very thin layer of a liquid crystal mixture is sandwiched and dark pixels produces the image. As there is almost no
between two thin glass plates coated with transparent elec- current flow in the LCD, this type of display is extremely
trodes and is twisted by 90 degrees. Polarizers are situated energy-efficient.
on the outside of the glass plates, on one side are color filters
on both sides are transparent electrodes and orientation
layers. The thin film of liquid crystal material – of about four Structure of the different layers of an LC display
to eight micrometers in thickness – is the heart of every LC shown in cross-section of a single pixel (TN cell,
display: In combination with polarizers, it acts as a “light twisted nematic cell)
valve” for the backlight.
unpolarized
The first polarizer allows light of only a particular white light
plane of oscillation to pass through it and then polarizer
the light reaches the liquid crystal. The applied glass substrate
TFT ITO layer
voltage orients the molecules perpendicular to
orientation film
the glass plates. The light cannot follow this new
orientation and is unable to pass through the
second polarizing filter that is
rotated by 90 degrees to the first one. There- liquid crystal
fore the pixel is black. On removal of the voltage,
orientation film
the molecules return to their original twisted glass substrate
arrangement. The light follows this twist and now indium tin oxide
is able to pass through the second polarizer: The (ITO) layer
pixel is now bright. An LCD contains many such
color filter polarizer
optical switches or so-called pixels,
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Chemistry for home cinema, SMS, chat room & Co.
LCD TVs will soon be in many living rooms With this new generation of liquid crystals,
Through intensive research and cooperation display manufacturers are now able to carry
with partners, Merck succeeded in developing out series production of large LCDs for televi-
the VA (Vertical Alignment) technology, where sions with VA technology, having a higher
specially developed substrates are used in the resolution, a lighter weight, faster switching
cell, which force the liquid crystal molecules times – which are now already far below ten
into different angles of tilt to the substrate milliseconds – and a wide viewing angle – of
surface. This gives viewing angles exceed- up to nearly 180°.
ing 170° without impairment of contrast or
grayscale and without color distortion – in
both horizontal and vertical direction. So it is a
technology that precisely fits the needs of a flat
LCD television screen. One former problem was
the fact that conventional liquid crystals could
not be used on account of their distribution of
electrical charge. The solution to this were the
laterally fluorinated liquid crystals developed
by Merck. Superfluorinated liquid crystals
were then a further development of these, and
for the pioneering research on this totally new
generation of liquid crystals for VA technology
Merck researchers were awarded the German
Future Prize in 2003.
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Merck liquid crystals make high-quality color
displays for mobile phones possible – thus state-
In addition to VA technology, In-Plane Switch- of-the-art mobile communication has become
ing technology (IPS), likewise developed by more than just short message service (SMS):
Merck together with a partner, is also of great it means fun for Marsha Haus.
interest for large-format displays. In IPS, both
electrodes are located on the same glass plate
and, when switched, the liquid crystal mol-
ecules move only in one plane, parallel to the
plate. This means that the observer’s viewpoint
is always at the same angle to the molecular Positive forecasts
axis, enabling a high contrast ratio and a wide Independent market research institutes forecast
symmetrical viewing angle. The result is LCDs a real run on LCD televisions in the coming
with a horizontal and vertical viewing angle of years – comparable only with the boom in
up to 176°. At the world's largest computer and mobile phones. An average annual growth rate
electronics equipment fair, the CeBIT 2006, the of 10 percent up to 2009 for the LCD industry
first prototype of an LCD television having a revenues in general and of more than 25 per-
screen diagonal of 2.5 meters (100 inches) was cent for the LCD television market is expected.
shown. In combination with the high-resolu- Merck had largely anticipated that success with
tion digital television, which has already been the vision of the television on the wall and the
introduced in the United States and Japan, firm belief in being able to effectively con-
this will offer the viewer a real home cinema tribute to it: in order to increase our delivery
experience. capability and our competitiveness, over recent
years we invested more than 250 million euros
We are the leading manufacturer of LC mix- in Darmstadt and Gernsheim in the expansion
tures used in both of these major technolo- of our LC production – allowing us to continu-
gies – VA and IPS – which are applied in the ously adapt our production capacity for single
production of large-format displays. substances to the demand. Through further
major investments in Asia, the Liquid Crystals
division can also meet a rising demand for
liquid crystal mixtures.
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Chemistry for home cinema, SMS, chat room & Co.
Liquid crystals from Merck and other manufac- The production and disposal of LCDs are also unprob-
turers are neither acutely toxic nor mutagenic, lematic as they contain no harmful substances, have
nor are they suspected to be carcinogenic . They long life cycles and are capable of recovery and recy-
are also not harmful to aquatic organisms and cling . In addition, once removed from their housing,
show only a very low toxicological and ecotoxico- used LCDs can be classified as waste not requiring
logical potential . special supervision, which is a decisive advantage
for their transport, recovery and recycling . In 2004,
Together with other LC producers, Merck has Merck developed recovery processes for LCDs, which
generally committed itself to introduce to the permit an effective, legally compliant and economical
market only liquid crystals that are toxicologically means of recovery .
and ecotoxicologically safe .
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Liquid Crystals – Merck makes communication visible
Challenge for logistics and communications – LCDs help these processes to run smoothly. A total
of 83 million tons or 8.1 million containers (TEUs) were discharged and loaded in the container
facilities of the Port of Hamburg, Germany, in 2005.
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Team solutions wanted
Globalized research and online communica- other specialists at Merck are working on these
tions set the pace for change today – also when challenges. Although outstanding contribu-
it comes to technological innovations in the tions have been made by brilliant individual
electronics industry. New technological solu- ideas and personalities, the development of new
tions are becoming possible and are turned high-tech chemicals and innovative technolog-
into mass products ever faster, particularly ical solutions is ultimately a team achievement.
in the entertainment and telecommunica- That is why Merck sources top talents from all
tion sector. Innovation and market cycles are over the world in order to combine their inter-
becoming ever shorter. And this also demands disciplinary experience, knowledge and skills
ever shorter development times for liquid to the best benefit of its customers.
crystals and liquid crystal mixtures. Therefore,
interdisciplinary and international teams of
chemists, physicists, process engineers and
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Local production and applications development – in 2002,
Merck opened its LC mixture production facility in South
To keep ahead of – or at least keep up with – its Korea.
customers’ needs and desires, Merck has always
had a customer-centric approach. This starts
right from research and development, where
we also constantly work in close collaboration
with our customers. The scope of our coopera- in order to identify – and potentially further
tion ranges from joint discussions through to develop – future-oriented technical projects on
exchange of experts with our research site in site. Thus problems and needs can be addressed
Chilworth, Southampton, United Kingdom, directly as they arise through open communi-
cation with one another.
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Team solutions wanted
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Elisabeth Meyer investigates physical properties of new
LC substances in a strong magnetic field.
Merck researchers in Southampton have dis-
covered polyalkylidene fluorenes as semicon-
ductor polymers having excellent electronic
properties. They have also developed reactive
mesogens whose liquid-crystalline properties
and high charge-carrier mobility make them
also particularly suitable for use in polymer
electronics. In the future, these polymer mate- Liquid crystal research
rials are intended to be applied by printing to
the carrier material. This would enable fast, Research in the Liquid Crystals division
simple and low-cost mass production of chips focuses on developing customized new liquid
on the basis of polymer electronics. crystals and liquid crystal mixtures with the
required properties (switching times, viewing
angle dependency, etc.). Synthesis robots are
Electronics of a passive-matrix display used often used in order to speed up the develop-
for small LCDs – although they have limited ment of new single LC substances.
resolution, fast and fancy electronic compo-
nents are necessary. Our researchers are also working with a full
range of different coating materials, aiming
to further improve the optical properties of
screens. Merck is also active in the still young
field of polymer electronics and is research-
ing organic semiconductors for high-tech
applications such as RFID (Radio Frequency
Identification) chips as well as materials for
OLEDs (Organic Light-Emitting Diodes) for
use in displays and light sources.
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Team solutions wanted
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Liquid Crystals – Merck makes communication visible
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On our venture for innovations
As the story of liquid crystals at Merck has shown: Research and early
orientation to the markets of tomorrow or even beyond can bring their rewards.
In our constant search for new business fields e.g. special video games. They inherently have
and technology platforms for new markets, a viewing angle of more than 160° and could
as market leader in liquid crystals we have reduce the price of flat screens overall.
resolved to invest in further future-oriented
technologies, for example for displays. Thus, OLED-based flat panel displays
Merck’s LC division acquired two European OLED displays have in principle a relatively
enterprises in the area of organic light-emit- simple structure: They consist of a thin film of
ting diodes (OLEDs) in 2005. organic material, measuring only approximate-
ly 100 to maximally 200 nanometers in thick-
OLEDs contain organic semiconductor materi- ness, which is sandwiched between a metal
als, which, under the influence of electrical cathode and a transparent anode – normally of
current, emit light and are therefore self-illu- indium tin oxide. Glass or a flexible, transpar-
minating. They can be used for lighting and ent substrate serves as carrier material. Due
backlighting of large surfaces and are suitable to their flat structure, OLED-based displays
for display and light source applications. open up a new world of creative options. These
include flexible displays, which could well even
Merck is one of today’s leading suppliers of be rolled up to give us the full weekend issue of
materials for OLEDs. Highly specialized small our daily newspaper as a flexible e-paper.
molecules and conjugated polymers are already
among the materials offered. These can be
used, for example, to produce innovative dis- Atmospheric lighting is an important element of design for today’s interior designers
plays. Present-day conventional screens have catering to “places to be” – OLEDs are suitable as diffuse light sources.
a number of disadvantages. “Power-hungry”
cathode ray tubes, for example, are bulky and
heavy and produce a great deal of heat. TFT
monitors, on the other hand, are flat, elegant
and lighter in weight – but still consume a
significant amount of power for backlighting
and do not produce perfect images from any
viewing angle. OLED-based displays are differ-
ent. They are highly efficient – in other words,
the display consumes less power and have
long usage times, which is of special interest
for mobile applications. Their low switching
times permit even faster picture sequences for
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Liquid Crystals – Merck makes communication visible
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On our venture for innovations
OLEDs
OLEDs are organic, light-emitting diodes composed of The structure of an OLED display is in principle quite simple:
organic semiconductor materials . The polymer film is sandwiched between a metal cathode
and a transparent anode (normally of indium tin oxide) .
Semiconductors are materials whose electrical conductiv- This structure is additionally encapsulated for protection .
ity is intermediate between that of metals and insulators . In Electrical luminescence is produced when electrons from
a semiconductor, wide bands of allowed energy states are the cathode travel into the organic film where they occupy
available to the electrons, which are separated from each the LUMO of the active layer . On the anode side, electrons
other by small energy gaps called forbidden zones . In electri- are transferred from the HOMO of the organic film into the
cal excitation, electrons are promoted from the highest anode . This results in a release of photon energy dependent
occupied molecular orbital (HOMO) to the lowest unoccu- on the HOMO-LUMO gap . OLED displays are illuminated in
pied molecular orbital (LUMO) . If electrons fall back from the different colors depending on the size of the HOMO-LUMO
LUMO to the HOMO level, the excitation energy is released in gap . Flat panel displays emitting an overall white light can
the form of photons (electroluminescence) . be produced from red, green and blue OLEDs .
metal cathode
transparent anode
emitting layer
glass substrate
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Liquid Crystals – Merck makes communication visible
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Focus on customer proximity
Customers’ needs are not the same everywhere: Today’s taxi customers in Taipeh wish to
watch television while being driven. A strong customer focus is crucial to Merck´s success in
meeting the needs of the display industry.
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Liquid Crystals – Merck makes communication visible
Guaranteed quality
For over 300 years, the name Merck has been syn-
onymous with high-purity products. Merck owes
its very high reputation for all its products and
services to its commitment to quality.
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Gernsheim, Germany is a major production
site for liquid crystals. Meeting the high demand –
International LC activities Alfred-Otto Draut and Roland Heidrich belong
Our subsidiary Merck Advanced Technolo- to a worldwide team of committed employees.
gies Ltd. (MAT) is located some 80 kilometers
from Seoul on the new West Coast Highway.
From our Poseung site in Gyeonggi Province
we maintain close contact with South Korea’s
dynamically developing display industry.
Merck’s Liquid Crystal Center at MAT performs
its own LC mixture research, works under
a quality control system and produces LC
mixtures for TFT applications. The cleanroom
laboratory facility for LCD technology not only
produces LC mixtures but also finds solutions
to customers’ problems relating to applica-
tion technology. The Chemicals Distribution
Center ensures around-the-clock supplies of
LC mixtures for our customers in South Korea.
Merck will further expand this location – the
investment of approximately ten million euros
has already been approved.
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Merck Display Technologies Ltd. (MDT) is locat- Customer proximity is a priority
ed in Kuan Yin Industrial Park in Taoyuan, Merck’s LC location in Japan also provides
Taiwan. The Liquid Crystal Center of MDT Tai- tailored solutions for customers. In Atsugi,
wan supplies the Taiwanese flat panel display between Tokyo and Yokohama at the foot of the
industry with LC mixtures for TFT applications. Tanzawa mountains, we have been carrying
It has already gained a high reputation with out LC research, mixture development and
its customers since it was established. Merck production as well as analysis for almost thirty
invested over 20 million euros in setting up years.
and commissioning a new LC mixture produc-
tion plant in Taoyuan at the end of 2005. This As is customary at Merck, our experts in Asia
was just at the right time in view of Taiwan’s collaborate closely with university scien-
high-growth LCD market. Merck’s LC experts tists. The high scientific competence of our
are able to respond even faster, work even more colleagues in Japan, for example, has been
customer-oriented and thus provide the best recognized by, among others, the Japanese
possible locally based service to customers. Ministry of Economy, Trade and Industry
(METI). Several years ago, Merck was the only
non-Japanese company to participate in vari-
ous joint research projects. Also at the present
time, Merck Japan is cooperating again with
METI on a number of research projects in
the field of liquid crystal displays, including
further improvement of the UV stability of LC
mixtures.
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Sue Wong in Hong Kong enjoys her personal
favorites stored on her MP3 player –an LCD
allows fast access. The music format MP3 –
MPEG Audio Layer 3 – was invented by scien-
tists from the German Fraunhofer Society.
Liquid Crystals – Merck makes communication visible
Rooted in Darmstadt
Company profile of Merck KGaA
We are talking about a strong company: Merck KGaA, with around 29,000 employees worldwide, manufac-
tures high-value pharmaceutical and chemical products in 54 countries. Its set of guiding principles: sus-
tainability and customer focus, fairness and transparency, responsibility for employees, business associates,
shareholders and owners, environment and community.
Merck in Darmstadt – The Pützer Tower (lower right of photo) is a building of notable historic interest,
while the liquid crystal production facilities (in the two buildings in the upper left of photo) are a notable
modern-day investment.
| 32 |
Rooted in Darmstadt
The roots of Merck KGaA reach oncology, diabetes and cardiovascu- More information about Merck
back to the 17th century. Friedrich lar diseases. can be found on the Web at
Jacob Merck purchased the “Angel The Chemicals business sector focus- www.merck.de and in the following
Pharmacy” (Engel-Apotheke) in es on high-grade chemical products publications (in German and English),
Darmstadt in 1668. Thus Merck is for high-tech applications in research which you may read or order online
the oldest pharmaceutical-chemical and industry. The real guarantors at www.publications.merck.de.
company in the world. From the early of success are the more than 29,000
beginnings in the pharmacy labora- people working for the Merck Group · Merck transparent (also available in
tory evolved a chemical-pharmaceu- worldwide, with their high level of French and Spanish)
tical factory. Right from the start, commitment and competence, who · Annual Report
the guiding principle has always are dedicated to the benefit of our · Responsibility for Employees, the
been the especially high purity of its customers and who shape, change Environment and the Community
preparations and products. and take the company forward. 2005 Report
· Experience the New (corporate film
At the present day, Merck – with its Merck thinks and acts beyond the and further information on DVD)
corporate headquarters in Darmstadt next quarterly results – Merck · “Was der Mensch thun kann …”
– is a global group of companies assumes responsibility for the next History of Merck – The World’s
operating in 54 countries and sup- generation. This becomes particular- Oldest Pharmaceutical and Chemical
plying high-quality pharmaceutical ly clear if we take a look at the liquid Company
and chemical products. The Merck crystal business: Its origins go back · TopTopics Oncology – Merck Breaks
Group generated sales of nearly six over 100 years. Today, liquid crystal New Ground in Cancer Therapy
billion euros in 2005. Merck bundles displays make communication with · TopTopics CardioMetabolic Care –
its operating activities under the brilliant pictures possible: in mobile Integrated Management of Cardio-
umbrella of Merck KGaA, in which phones, computer monitors and flat vascular and Metabolic Diseases
the Merck family holds an indirect panel televisions. · Chemistry with a Future – A Glimpse
interest of 73 %, while the remain- of Research at Merck
ing 27 % is publicly traded. The · The History of the Future – 100 Years
former U.S. subsidiary, Merck & Co., of Liquid Crystals at Merck
has been completely economically · Special Effect Pigments – A New
independent of the Merck Group Colour Dimension
since 1917. · A Strong Site – A Global Player
Rooted in Darmstadt
Our Pharmaceuticals business
sector comprises prescription and You can order these publications
primarily patented drugs, generics from Corporate Communications,
for cost-efficient basic health care Merck KGaA, 64271 Darmstadt,
and consumer health care products Germany, or via the following e-mail
including, for example, Cebion, Mul- address: corpcom@merck.de.
tibionta and the nasal spray Nasivin.
The main therapeutic areas include
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Liquid Crystals – Merck makes communication visible
| 34 |
Contacts to Merck’s LC experts
W.840.485
| 36 |