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Liquid Crystals

Merck makes communication visible

TopTopics@merck.de
Sales growth in the Liquid Crystals
division between the years 1970
and 2005 reflects the very rapid
development in the area of liquid
crystal displays.
Contents

Forewords . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4

Flat is beautiful
LCDs as part of our modern life . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7

Chemistry for home cinema, SMS, chat room & Co.


LCs and LCD technology from Merck . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 11

Team solutions wanted


Customer-centric research & development . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 17

On our venture for innovations


Merck’s OLED activities . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 23

Consolidating our strong market position


Active patent strategy . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 26

Focus on customer proximity


LC locations in Asia . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 27

Rooted in Darmstadt
Company profile of Merck KGaA. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 32

Contacts to Merck’s LC experts . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 34


chemists, physicists and applications engineers with
our customers have been the key to our continued
technology leadership – and our undisputed global
market leadership – in liquid crystals.

By keeping a finger on the market pulse, we were


able to anticipate the huge increases in demand
arising from the first boom in mobile phones, then
computer monitors and now televisions: Already
years ago, we made the decision to invest 250 mil-
lion euros at the site of our headquarters in Darm-
stadt for setting up a new production plant for liquid
crystals. We have also further expanded our mixture
production capacities in good time at our production
Dr. Michael Römer
Chairman of the
Dear Readers, sites in Asia. Thus we are optimally prepared for the
continuous rise in demand of the Asia-based display
Executive Board of Have you seen liquid crystals in action yet today? In industry for LC mixtures, above all for notebooks, PC
Merck KGaA your alarm clock perhaps? Or in the display of your monitors and the extremely successful LCD televi-
mobile phone? Our chemistry makes light, energy- sions.
saving displays possible, and these in turn make fast
information – and modern communication – visible We are sure that we are on the right track. By pro-
– for it’s liquid crystals that magic sharp images viding sufficient production capacities, building
onto the LCDs of our computer monitors and televi- a comprehensive patent portfolio and investing
sions. heavily in research, we will consolidate and further
expand our strong market position. Key to this are
The history of these substances is one of Merck’s the knowledge and motivation of our team-oriented,
great success stories. Over 100 years ago – shortly entrepreneurial employees.
after the botanist Friedrich Reinitzer discovered, by
chance more than anything, the phenomenon of the I wish you pleasurable reading of our new brochure
liquid crystal phase – Merck already began to pro- about the international, customer-centric activities
vide these chemicals to scientists. A pure research of our Liquid Crystals division.
topic evolved into an innovation when the first LC Sincerely,
display was presented at the end of the 1960s. LCs
became an economic success in the 1980s: Through
“family tree chemistry”, for example, we could help
to speed up the production process. The strategic
focus on LCs for TFT displays and the formation of a
customer-centric, independent division proved to be Dr. Michael Römer
good decisions. Our firm belief in the future poten-
tial of these unusual substances and, above all, the
close cooperation of our interdisciplinary teams of

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And although liquid crystal displays will presumably
remain the dominant flat panel display technology
for years to come, it is natural to us that we are now
already working on potential future technologies. In
the field of organic light-emitting diodes (OLEDs) we
have expanded our portfolio by acquiring two top-
class competence teams. On the one hand, we aim to
develop innovative light sources that could be used
for home lighting, household appliances and LCD
backlighting, as well as in the automotive industry.
On the other hand, OLEDs are also suitable to pro-
duce small and above all flexible displays – although
some technical problems need to be solved before
this can be realized. We are working intensively,
Dr. Paul Breddels
Executive Vice Pre-
In a word … particularly with our research teams in Frankfurt and
Mainz, on the continuation of the scientific success
sident of the Liquid …let’s be honest: Who could have ever predicted story.
Crystals division such a huge boom in mobile phones? And the next
boom of its kind is in the making. This time in the The success of liquid crystals is due above all to our
area of LCD televisions. At present 50 million house- intensive, close and trustworthy cooperation with
holds worldwide already have one of these stylish the display industry. We and our customers have
and superflat LCD TVs – and in just two years’ time always had a very special relationship: A fruitful
there are expected to be over 100 million. Tendency: alliance and partnership based on mutual trust and
rising! cooperation – a relationship of giving and taking for
the benefit of each other. I would like to express my
This has all been made possible thanks to our super- special thanks for this on behalf of all employees of
fluorinated liquid crystals. These are a totally new the Liquid Crystals division.
generation of liquid crystals and without them the Sincerely,
large liquid crystal displays needed for fast-mov-
ing television images could not be realized. This
was such a pioneering new development that our
researchers were awarded the German Future Prize
for it by the Federal President in 2003.
Dr. Paul Breddels
We are proud of our achievements. But we do not
want to, and will not, rest on our laurels. Our liquid
crystal research daily serves the wishes of our cus-
tomers, who place the highest expectations on us
and on the development of new, special liquid crys-
tals for even larger, higher-resolution televisions.
From South Korea, Taiwan, Japan and Hong Kong we
supply our customers directly and just-in-time with
liquid crystal mixtures that are customized for the
application.

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Liquid Crystals – Merck makes communication visible

Flat LCD televisions, with their captivating picture quality, have replaced bulky televisions in shop
windows. The race for computer monitors has already been decided: Already twice as many LCD
monitors as cathode ray tube monitors were sold in 2005.

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Flat is beautiful

Flat is beautiful
LCDs as part of our modern life

Liquid crystals from Merck – 100 years of experience, competence and


technology leadership. Liquid crystal displays can be encountered everywhere in
our modern world, and there is practically no area of our daily lives where not at
least one LCD plays an essential role.

Liquid crystals are found in the displays of Merck has been active in the liquid crystal
electronic games and mobile phones, PC moni- business for over 100 years – although in the
tors and notebooks, navigation systems and early days you could hardly have referred to it
many mobile devices, as well as televisions and as a business. It was rather a case of Merck pro-
industrial control panels. Whereas the displays viding scientists with liquid crystal substances
of automated teller machines (ATMs) and cash for their research in the company’s known high
dispensers have a narrow viewing angle that degree of purity. It was not until 1967 – after a
prevents unwanted viewing from either side, Sleeping Beauty-like slumber for liquid crystals
televisions should have a wider viewing angle – when the first technical application of liquid
that allows us a clear view from a variety of crystals in displays was presented, that Merck
positions in the room. Special displays – and took up the thread again and started actual
consequently special liquid crystal mixtures – business.
are needed for each of these applications.

Liquid crystals : The botanist


Friedrich Reinitzer was the first
to observe a peculiar behavior
of cholesteryl benzoate
while investigating its
melting point; the physicist
Otto Lehmann explained it by
assuming a new, yet unknown state of
aggregation and introduced the term “liquid
crystals”. Since 1904, suitable substances
with liquid crystalline properties have their
place not only in this box of collections from
the laboratory but also in Merck‘s catalog of
chemicals.

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In contact with his distant spouse –
and Florian Skirl has his digital diary with him.

Today, there is a huge demand for liquid crys-


tal displays. The market is demanding new
products ever faster. The trends and needs of
consumers are changing at an ever quicker
pace and have to be rapidly satisfied by inno-
vative products. Not only must the electronics
and display industry keep up with this pace
– Merck also faces this challenge as a research-
based chemical company and leading manufac-
turer. Every new application requires a custom-
ized liquid crystal mixture. And we are able to
develop, produce and deliver this just-in-time.

Merck’s Liquid Crystals division

For years, Merck has been the world’s leading Merck supports its customers from research and
producer of LCD materials. As partner to the development through to high-volume production,
display and electronics industry, Merck supplies and makes the required quantities of LC mixtures
liquid crystals, LC mixtures, and spherical spacers available just-in-time worldwide. Meanwhile,
for maintaining uniform layer thickness in LCDs, several hundred employees at many sites world-
as well as reactive mesogens for optical films used wide contribute their motivation and diverse
to enhance the optical properties of LCDs. abilities to the division. All are united by a strong
team spirit – for the challenges of this strong-
growth market can only be met by intense and
open exchange of information and experience.

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Flat is beautiful

Facing the challenges


How do we do this? Through many years of
reliable and very close cooperation with our
customers. Our researchers are thus kept well
informed about customer expectations and
consumer trends. This has been the key to our
continued technology leadership and, for many
years, also our global market leadership.

This close and successful cooperation also


influenced the development of new technolo-
gies. We only need to take a look at the last
several years to illustrate this: At the begin-
ning of the 1990s, new liquid crystals made
the development of laptops possible, which
suddenly made personal computers – which Ross Young, President of DisplaySearch, Austin, United States, a leading
were just about 10 years old – portable and expert for the flat panel display market: Merck is the global market
mobile. At the end of the 1990s, new liquid leader for liquid crystals. The market development of new products,
crystals made the development of flat monitors particularly in the electronics sector, depends on many factors. Who
possible. These elegant monitors brought a could have ever imagined the boom in mobile phones, for instance?
drastic change to the working world – they are Their annual volume has doubled since 2001 to nearly one billion in
slimmer and lighter, consume less power and 2005. Here, the innovations of Merck researchers played the same cru-
produce less heat than the bulky cathode ray cial role as now in the development of LCD TVs. In 2005, already more
tube monitors. than 30 percent of all LCD TVs had screen diagonals of 30 to 39 inches
So liquid crystals have really revolutionized and this percentage will very quickly double.
the working world, have made many applica-
tions possible in the first place, and have made
communication portable and mobile. “Merck is
inside!” means far more than this, however – it
means fun! For who would want to do without
their mobile phone, BlackBerry or MP3 player
these days?

Liquid crystals exhibit characteristics


between those of perfect crystalline order
and the unstructured chaos of liquids.

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Liquid Crystals – Merck makes communication visible

Moving home with your monitor is now just a matter of plugging it in:
For the student Marsha Haus, her 17-inch computer monitor is among
her most important possessions.

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Chemistry for home cinema, SMS, chat room & Co.

Chemistry for home cinema,


SMS, chat room & Co.
LCs and LCD technology from Merck

They are electrically switchable organic molecules, which magic an SMS onto our mobile phone, display a chat room
on our PC monitor, and provide us with a real home cinema experience on our superflat LCD television.

Modern displays only function thanks to the to the electronics used for one and the same
reliable work done by an extremely thin layer application. Thus each of our products has to
of liquid crystals on the inside. Liquid crystal be completely customized according to the
molecules change their orientation when a requirements of customers.
small electric voltage is applied – they func-
tion as optical switches. For every new LCD In developing new liquid crystal mixtures, the
technology, new liquid crystals and liquid main focus is on further improving switch-
crystal mixtures with as yet unused or even ing times, power consumption and viewing
unachieved combinations of properties are angle dependency of contrast. This is what the
needed. New liquid crystal mixtures may also experts at Merck are working on daily.
be needed, however, if there is just a change

Cholesteryl benzoate: the structural formula


of the “original liquid crystal”

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Liquid Crystals – Merck makes communication visible

High-tech chemicals: Liquid crystals

Liquid crystals are typically elongated organic molecules They are used in electro-optic display systems:
having an uneven distribution of electrical charges along LC displays. In order to achieve a combination of properties
their axes (dipole). This gives rise to a special physical char- suited for a particular application, liquid crystal mixtures
acteristic to which liquid crystals owe their name: Between are needed that may consist of 10, 20 – in individual cases
the crystalline and liquid phase they exhibit a further state of as many as 30 or more – single liquid crystal substances.
of aggregation, namely the liquid crystalline or
mesophase. In this phase the liquid crystal
molecules are aligned parallel to each other but
are able to rotate about their long axes. There
are different types of molecular arrangement in
liquid crystals: smectic, nematic or cholesteric.
crystalline smectic nematic liquid
Liquid crystals of the nematic type are of by far
the greatest importance technically speaking.
liquid crystalline

Twisted nematic cell LC displays

A modern TN flat screen consists of several layers. which can be addressed individually. The pattern of bright
A very thin layer of a liquid crystal mixture is sandwiched and dark pixels produces the image. As there is almost no
between two thin glass plates coated with transparent elec- current flow in the LCD, this type of display is extremely
trodes and is twisted by 90 degrees. Polarizers are situated energy-efficient.
on the outside of the glass plates, on one side are color filters
on both sides are transparent electrodes and orientation
layers. The thin film of liquid crystal material – of about four Structure of the different layers of an LC display
to eight micrometers in thickness – is the heart of every LC shown in cross-section of a single pixel (TN cell,
display: In combination with polarizers, it acts as a “light twisted nematic cell)
valve” for the backlight.
unpolarized
The first polarizer allows light of only a particular white light
plane of oscillation to pass through it and then polarizer
the light reaches the liquid crystal. The applied glass substrate
TFT ITO layer
voltage orients the molecules perpendicular to
orientation film
the glass plates. The light cannot follow this new
orientation and is unable to pass through the
second polarizing filter that is
rotated by 90 degrees to the first one. There- liquid crystal
fore the pixel is black. On removal of the voltage,
orientation film
the molecules return to their original twisted glass substrate
arrangement. The light follows this twist and now indium tin oxide
is able to pass through the second polarizer: The (ITO) layer
pixel is now bright. An LCD contains many such
color filter polarizer
optical switches or so-called pixels,

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Chemistry for home cinema, SMS, chat room & Co.

Optrex in Babenhausen, Germany, is one of the


few display manufacturers specializing in small
displays that are customized for the automotive
industry. Top quality is ensured by automated
coating and adhesion of the liquid crystal cells by
cleanroom technology.

LCD TVs will soon be in many living rooms With this new generation of liquid crystals,
Through intensive research and cooperation display manufacturers are now able to carry
with partners, Merck succeeded in developing out series production of large LCDs for televi-
the VA (Vertical Alignment) technology, where sions with VA technology, having a higher
specially developed substrates are used in the resolution, a lighter weight, faster switching
cell, which force the liquid crystal molecules times – which are now already far below ten
into different angles of tilt to the substrate milliseconds – and a wide viewing angle – of
surface. This gives viewing angles exceed- up to nearly 180°.
ing 170° without impairment of contrast or
grayscale and without color distortion – in
both horizontal and vertical direction. So it is a
technology that precisely fits the needs of a flat
LCD television screen. One former problem was
the fact that conventional liquid crystals could
not be used on account of their distribution of
electrical charge. The solution to this were the
laterally fluorinated liquid crystals developed
by Merck. Superfluorinated liquid crystals
were then a further development of these, and
for the pioneering research on this totally new
generation of liquid crystals for VA technology
Merck researchers were awarded the German
Future Prize in 2003.

The winning team of the German Future Prize 2003


for pioneering research: Dr. Kazuaki Tarumi,
Dr. Melanie Klasen-Memmer and Dr. Matthias Bremer
developed new liquid crystal mixtures for large-
screen LCD televisions.

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Merck liquid crystals make high-quality color
displays for mobile phones possible – thus state-
In addition to VA technology, In-Plane Switch- of-the-art mobile communication has become
ing technology (IPS), likewise developed by more than just short message service (SMS):
Merck together with a partner, is also of great it means fun for Marsha Haus.
interest for large-format displays. In IPS, both
electrodes are located on the same glass plate
and, when switched, the liquid crystal mol-
ecules move only in one plane, parallel to the
plate. This means that the observer’s viewpoint
is always at the same angle to the molecular Positive forecasts
axis, enabling a high contrast ratio and a wide Independent market research institutes forecast
symmetrical viewing angle. The result is LCDs a real run on LCD televisions in the coming
with a horizontal and vertical viewing angle of years – comparable only with the boom in
up to 176°. At the world's largest computer and mobile phones. An average annual growth rate
electronics equipment fair, the CeBIT 2006, the of 10 percent up to 2009 for the LCD industry
first prototype of an LCD television having a revenues in general and of more than 25 per-
screen diagonal of 2.5 meters (100 inches) was cent for the LCD television market is expected.
shown. In combination with the high-resolu- Merck had largely anticipated that success with
tion digital television, which has already been the vision of the television on the wall and the
introduced in the United States and Japan, firm belief in being able to effectively con-
this will offer the viewer a real home cinema tribute to it: in order to increase our delivery
experience. capability and our competitiveness, over recent
years we invested more than 250 million euros
We are the leading manufacturer of LC mix- in Darmstadt and Gernsheim in the expansion
tures used in both of these major technolo- of our LC production – allowing us to continu-
gies – VA and IPS – which are applied in the ously adapt our production capacity for single
production of large-format displays. substances to the demand. Through further
major investments in Asia, the Liquid Crystals
division can also meet a rising demand for
liquid crystal mixtures.

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Chemistry for home cinema, SMS, chat room & Co.

Toxicology and ecotoxicology of LCs – Legislation on disposal of LCDs

Liquid crystals from Merck and other manufac- The production and disposal of LCDs are also unprob-
turers are neither acutely toxic nor mutagenic, lematic as they contain no harmful substances, have
nor are they suspected to be carcinogenic . They long life cycles and are capable of recovery and recy-
are also not harmful to aquatic organisms and cling . In addition, once removed from their housing,
show only a very low toxicological and ecotoxico- used LCDs can be classified as waste not requiring
logical potential . special supervision, which is a decisive advantage
for their transport, recovery and recycling . In 2004,
Together with other LC producers, Merck has Merck developed recovery processes for LCDs, which
generally committed itself to introduce to the permit an effective, legally compliant and economical
market only liquid crystals that are toxicologically means of recovery .
and ecotoxicologically safe .

Several product families – A unifying logo

Innovative LC materials for superfast and high-per- Easy-to-produce, high-performance OLED


formance displays used in LCD TVs, monitors, mobile signage – extremely thin and light.
phones, notebooks, PDAs, automotive applications, etc.

Novel polymers for fast and efficient


Superior materials used in optical films for enhanced transistor printing processes.
image quality of displays.

Printable polymer materials for smart


Conjugated polymers and small molecules used in electronic products.
advanced Organic Light-Emitting Diodes (OLEDs).

Printable polymers for light, flexible


Thin, flexible, energy-saving, high-value OLED lighting solar cells .
elements.

Efficient and environmentally friendly structuring


OLED components for inspiring and unique light tools for photovoltaics (solar cells) and displays.
ideas for lifestyle design.

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Liquid Crystals – Merck makes communication visible

Challenge for logistics and communications – LCDs help these processes to run smoothly. A total
of 83 million tons or 8.1 million containers (TEUs) were discharged and loaded in the container
facilities of the Port of Hamburg, Germany, in 2005.

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Team solutions wanted

Team solutions wanted


Customer-centric research & development
Power-saving flat panel televisions have only recently become reality – and Merck researchers are now already
looking for solutions to tomorrow’s needs: The lady on the chocolate wrapping in the supermarket shelf is winking at
the customer from a flat panel display, the contents of the advertising display in the underground station changes with
the time of day, and the flow of goods in the logistics sector communicate with each other and organize themselves –
all this could soon become reality. And Merck supplies the chemistry for it.

Globalized research and online communica- other specialists at Merck are working on these
tions set the pace for change today – also when challenges. Although outstanding contribu-
it comes to technological innovations in the tions have been made by brilliant individual
electronics industry. New technological solu- ideas and personalities, the development of new
tions are becoming possible and are turned high-tech chemicals and innovative technolog-
into mass products ever faster, particularly ical solutions is ultimately a team achievement.
in the entertainment and telecommunica- That is why Merck sources top talents from all
tion sector. Innovation and market cycles are over the world in order to combine their inter-
becoming ever shorter. And this also demands disciplinary experience, knowledge and skills
ever shorter development times for liquid to the best benefit of its customers.
crystals and liquid crystal mixtures. Therefore,
interdisciplinary and international teams of
chemists, physicists, process engineers and

Tomorrow’s televisions will be bigger – and will


also make more communication visible – net-
worked with a variety of sources, televisions will
also become a display instrument for children’s
school timetables, refrigerator contents and
music downloads. James Ke from display manu-
facturer AUO explains customers’ needs to
LC salesman Joseph Chen from Merck Taiwan.

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Local production and applications development – in 2002,
Merck opened its LC mixture production facility in South
To keep ahead of – or at least keep up with – its Korea.
customers’ needs and desires, Merck has always
had a customer-centric approach. This starts
right from research and development, where
we also constantly work in close collaboration
with our customers. The scope of our coopera- in order to identify – and potentially further
tion ranges from joint discussions through to develop – future-oriented technical projects on
exchange of experts with our research site in site. Thus problems and needs can be addressed
Chilworth, Southampton, United Kingdom, directly as they arise through open communi-
cation with one another.

Merck not only cooperates closely with its cus-


tomers, but also with universities and scientific
institutions worldwide. For we operate glob-
ally not only on a business level but also on a
research level. This is essential for perform-
ing basic chemical and physical research that
is closely oriented to the requirements of the
particular application, and for transferring the
results obtained to production as fast as pos-
sible – in other words, keeping up with the pace
of globalization.

Owain Parri (front) and Don Graham


test new optical films for their
properties in Merck's laboratories at
Chilworth Science Center.

| 18 |
Team solutions wanted

Global networking of research Semiconductor polymers for new applications


The backbone and cradle of Merck’s liquid At Chilworth Science Center Merck is also
crystal research and development are the active in the still young field of polymer
company headquarters in Darmstadt, thirty  electronics. Merck scientists are currently
kilometers south of Frankfurt am Main, researching new semiconductor polymers, for
Germany. In collaboration with colleagues at example, which are suitable for use in low-cost
Chilworth Science Centre and at Merck sites in integrated circuits taking their place alongside
Asia, the researchers in Darmstadt are work- silicon technology. There is an unforeseeably
ing not only on new liquid crystals. Merck’s wide variety of application possibilities for
research also extends to the electro-optic effect polymer electronics: from fake-proof tablet
and further development of LCDs. packages, electronic luggage labels, advertising
displays and electronic greeting cards through
Based on molecular modeling, Merck develops to food product information such as shelf-life,
new liquid crystal molecules with the required freshness, origin, etc. While the main focus is
properties. In 2005, approximately 600 new on capacity and miniaturization with silicon
single compounds were discovered, from which chips, here the need is for fast development
more than 8,500 test LC mixtures were pro- and efficient mass production – at a low price.
duced – and this trend is on the increase. Whereas a silicon-based electronic tag costs
approximately 0.5 euros, a polymer-based tag
The LCs and LC mixtures thus produced are would only cost 0.1 euros. Organic and partly
tested for their suitability by analyzing physi- inorganic materials are the basis for this new
cal and electro-optical parameters, which can RFID (Radio Frequency Identification) technol-
only be determined precisely in an LC cell. ogy, as well as related technologies.
For that purpose, Merck has set up its own cell
technology laboratories at its sites in Darmstadt
and Japan, where LCDs are produced in small
series under cleanroom conditions. In these
laboratories, suitability tests can be carried out
on new mixtures and customers’ issues relating
to application technology can be solved. Merck
researchers do not limit their work to research
and development of new liquid crystals, how-
ever, but also develop innovative displays in
cooperation with display manufacturers.

Peter Best performs a micro­


scopic examination – including
systematic data recording – of
newly synthesized liquid crystals
in Darmstadt.

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Elisabeth Meyer investigates physical properties of new
LC substances in a strong magnetic field.
Merck researchers in Southampton have dis-
covered polyalkylidene fluorenes as semicon-
ductor polymers having excellent electronic
properties. They have also developed reactive
mesogens whose liquid-crystalline properties
and high charge-carrier mobility make them
also particularly suitable for use in polymer
electronics. In the future, these polymer mate- Liquid crystal research
rials are intended to be applied by printing to
the carrier material. This would enable fast, Research in the Liquid Crystals division
simple and low-cost mass production of chips focuses on developing customized new liquid
on the basis of polymer electronics. crystals and liquid crystal mixtures with the
required properties (switching times, viewing
angle dependency, etc.). Synthesis robots are
Electronics of a passive-matrix display used often used in order to speed up the develop-
for small LCDs – although they have limited ment of new single LC substances.
resolution, fast and fancy electronic compo-
nents are necessary. Our researchers are also working with a full
range of different coating materials, aiming
to further improve the optical properties of
screens. Merck is also active in the still young
field of polymer electronics and is research-
ing organic semiconductors for high-tech
applications such as RFID (Radio Frequency
Identification) chips as well as materials for
OLEDs (Organic Light-Emitting Diodes) for
use in displays and light sources.

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Team solutions wanted

Research for printable RFID chips


In addition, Merck and the Technical Univer-
sity of Darmstadt established a joint research
laboratory in 2006, which conducts research
on innovative inorganic composite materials.
The initial goal is to develop printable RFID
chips as a replacement for the standard bar
codes on goods. Individual information, such
as manufacturer’s data and shelf-life, will be
stored on the RFID chip – enabling touchless
identification of the product by resonance.
“Intelligent goods flows” will revolutionize
pricing, logistics and inventories of the future.
Thomas Queste works at Central Process Although RFID chips are still too expensive for
Development in Darmstadt, which is respon- use in supermarkets, once they become print-
sible for production process scale-ups of the able for a reasonable price they are certain to
latest developments from the laboratory. achieve triumphant success.

Liquid crystal production

Merck’s liquid crystal production principally


takes place in Darmstadt and Gernsheim,
Germany. The synthesis of single LC sub-
stances is a highly complex, usually multi-
step process, in which Merck chemists are
particularly well versed.

Some of these synthesis procedures can only


Merck not only utilizes progress in the field of analysis be carried out under extreme conditions –
for sample controls in production – employees in the LC for example, at very low temperatures of up
division, like Jeanette David, are also involved in new to minus 100 degrees Celsius.
approaches to detecting potential impurities – here with
fractionated liquid chromatography .

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Liquid Crystals – Merck makes communication visible

A bistro table, designed by and manufactured for artist


Ingo Maurer, with OLED lighting panels from Merck.

| 22 |
On our venture for innovations

On our venture for innovations


Merck’s OLED activities

As the story of liquid crystals at Merck has shown: Research and early
orientation to the markets of tomorrow or even beyond can bring their rewards.

In our constant search for new business fields e.g. special video games. They inherently have
and technology platforms for new markets, a viewing angle of more than 160° and could
as market leader in liquid crystals we have reduce the price of flat screens overall.
resolved to invest in further future-oriented
technologies, for example for displays. Thus, OLED-based flat panel displays
Merck’s LC division acquired two European OLED displays have in principle a relatively
enterprises in the area of organic light-emit- simple structure: They consist of a thin film of
ting diodes (OLEDs) in 2005. organic material, measuring only approximate-
ly 100 to maximally 200 nanometers in thick-
OLEDs contain organic semiconductor materi- ness, which is sandwiched between a metal
als, which, under the influence of electrical cathode and a transparent anode – normally of
current, emit light and are therefore self-illu- indium tin oxide. Glass or a flexible, transpar-
minating. They can be used for lighting and ent substrate serves as carrier material. Due
backlighting of large surfaces and are suitable to their flat structure, OLED-based displays
for display and light source applications. open up a new world of creative options. These
include flexible displays, which could well even
Merck is one of today’s leading suppliers of be rolled up to give us the full weekend issue of
materials for OLEDs. Highly specialized small our daily newspaper as a flexible e-paper.
molecules and conjugated polymers are already
among the materials offered. These can be
used, for example, to produce innovative dis- Atmospheric lighting is an important element of design for today’s interior designers
plays. Present-day conventional screens have catering to “places to be” – OLEDs are suitable as diffuse light sources.
a number of disadvantages. “Power-hungry”
cathode ray tubes, for example, are bulky and
heavy and produce a great deal of heat. TFT
monitors, on the other hand, are flat, elegant
and lighter in weight – but still consume a
significant amount of power for backlighting
and do not produce perfect images from any
viewing angle. OLED-based displays are differ-
ent. They are highly efficient – in other words,
the display consumes less power and have
long usage times, which is of special interest
for mobile applications. Their low switching
times permit even faster picture sequences for

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Liquid Crystals – Merck makes communication visible

Further future-oriented On the way to a bright future


OLED applications could OLED materials from Merck could also acquire
also be automotive importance in the lighting industry. White
head-up displays, which OLEDs are suitable as energy-efficient light
project important infor- sources for a wide variety of applications: If
mation onto the driver’s attached to the ceiling of the living room, for
windshield, such as vehicle example, their diffuse light could give the
speed, distance to the vehicle in front, room more depth and a special atmosphere.
or location of the nearest parking facilities. But Besides providing for pleasant room lighting,
before all this becomes reality, Merck research- OLEDs can also be used for purely functional
ers have a lot of work ahead of them. There are lighting applications, such as LCD backlight-
still a few problems needing to be solved, such ing. In addition, possibilities are being dis-
as the cathode’s sensitivity to oxygen and cussed for their use in the automotive industry
moisture, as well as the lifetime of some as well as in advertising displays and signage.
OLED materials. For that reason, OLED And all this with far less power consump-
displays must be encapsulated to protect tion than a regular light bulb. Our researchers
them against oxygen and moisture – and at Merck Organic Lighting Technologies in
this is presently still an obstacle to the Mainz, Germany, are studying the challenges
production of flexible OLED displays. First this places on the materials – and thus leading
products with nonflexible displays containing Merck forward to a bright future.
Merck’s OLED materials came onto the market
in 2002. With our commitment in the area of
OLEDs for flexible displays at Merck OLED
Materials GmbH, based at the Höchst Industrial
Park in Frankfurt, Germany, we are making
use of the leverage potential provided by our
leading market and research position for early
development of this alternative and indeed Two-color OLED displays
promising technology. In the OLED display provide clear information
industry the market volume is expected to be on many MP3 players.
approximately five billion euros in 2009 – and
Merck wants to have a part in it.

Like many managers, pharmaceutical sales


representatives Armando Santoyo, Thalia
Bernal und Maria del Carmen Coronado from
Merck in Mexico rely on mobile communi-
cation. Notebooks may work longer once
more energy-saving backlight sources are
available.

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On our venture for innovations

OLEDs

OLEDs are organic, light-emitting diodes composed of The structure of an OLED display is in principle quite simple:
organic semiconductor materials . The polymer film is sandwiched between a metal cathode
and a transparent anode (normally of indium tin oxide) .
Semiconductors are materials whose electrical conductiv- This structure is additionally encapsulated for protection .
ity is intermediate between that of metals and insulators . In Electrical luminescence is produced when electrons from
a semiconductor, wide bands of allowed energy states are the cathode travel into the organic film where they occupy
available to the electrons, which are separated from each the LUMO of the active layer . On the anode side, electrons
other by small energy gaps called forbidden zones . In electri- are transferred from the HOMO of the organic film into the
cal excitation, electrons are promoted from the highest anode . This results in a release of photon energy dependent
occupied molecular orbital (HOMO) to the lowest unoccu- on the HOMO-LUMO gap . OLED displays are illuminated in
pied molecular orbital (LUMO) . If electrons fall back from the different colors depending on the size of the HOMO-LUMO
LUMO to the HOMO level, the excitation energy is released in gap . Flat panel displays emitting an overall white light can
the form of photons (electroluminescence) . be produced from red, green and blue OLEDs .

White light emitting OLEDs can be used in the lighting


industry as energy-efficient flat panel light sources .

metal cathode

charge carrier voltage


transport layer

transparent anode

emitting layer

glass substrate

| 25 |
Liquid Crystals – Merck makes communication visible

Consolidating our strong market position


Active patent strategy
Experience, knowledge, skills and original ideas alone are not sufficient for sustainable success.
Effective protection of intellectual property is what it takes to make a success of things. For that
reason, Merck has always pursued an active patent strategy.

The Liquid Crystals division is one of Merck’s


core businesses and is the global leader in this
market. Through innovation and entrepreneur-
ial thinking Merck wants to remain number one
and create unique benefits for its customers.

Merck achieves its success in the liquid crystal


business due not least to its employees’ special
skills and expertise. This intellectual capi-
tal must be secured by protecting inventions
through patents, as the intellectual property of
Merck, and by pursuing a clear patent strategy.

Merck is currently in the situation of owning


more than 2,500 patents worldwide in the field
of liquid crystals, their mixtures and applica-
tions. Each year, about 100 new patents are
added to this patent portfolio. Through acquisi-
tions in the area of OLED materials and appli-
cations, Merck has been able to additionally
China is an important market of the future for LCD expand its portfolio by nearly 1,000 new patents
televisions – the Chou family is curious to find out all – for OLED materials, devices and organic thin-
the new features of the television at a department film electronics.
store in Shanghai.
Our broad patent coverage enables us to supply
customer-specific solutions. This can be further
enhanced through cross-licensing with part-
ners, thus strengthening the market position
of our customers. In addition, our broad patent
position also protects our customers from imita-
tion products of undefined quality. Patents that
Merck does not want to use itself additionally
contribute to revenue through licensing and
royalties.

| 26 |
Focus on customer proximity

Focus on customer proximity


LC locations in Asia
Proximity is essential to cooperation – and since eastern Asia accounts for 95 percent of the
world’s LCD production, Merck already began internationalizing its LC activities almost thirty
years ago. Research and development centers as well as LC mixture production sites of Merck
are today located in Japan, South Korea and Taiwan.

Customers’ needs are not the same everywhere: Today’s taxi customers in Taipeh wish to
watch television while being driven. A strong customer focus is crucial to Merck´s success in
meeting the needs of the display industry.

| 27 |
Liquid Crystals – Merck makes communication visible

Global growth requires local partnership. We


have always worked together very closely
with our customers – for our mutual benefit
in achieving joint success – for example in
the area of applications development. We are
therefore able to very quickly respond to our
customers’ desires and to promptly deliver the
liquid crystal mixtures they require. This is
absolutely crucial to operating in the global
market.

Guaranteed quality

For over 300 years, the name Merck has been syn-
onymous with high-purity products. Merck owes
its very high reputation for all its products and
services to its commitment to quality.

In the reliability laboratory, Oliver Heppert and Thomas


Mergner ensure that new LC mixtures meet the required
specifications within very small tolerances.

Since the life cycle of liquid crystal displays is


dependent, among others, on the purity of the
substances used, Merck’s liquid crystals are
shipped only as high-purity substances with
extremely high electrical resistivity and after suc-
cessful reliability and operational safety tests in
our reliability laboratories for LC mixtures.

All Merck‘s LC locations worldwide have naturally


received ISO 9001 certification. In addition, the
safety standards for employees, environment and
facilities at all sites are certified according to the
globally recognized environmental management
standard ISO 14001.

| 28 |
Gernsheim, Germany is a major production
site for liquid crystals. Meeting the high demand –
International LC activities Alfred-Otto Draut and Roland Heidrich belong
Our subsidiary Merck Advanced Technolo- to a worldwide team of committed employees.
gies Ltd. (MAT) is located some 80 kilometers
from Seoul on the new West Coast Highway.
From our Poseung site in Gyeonggi Province
we maintain close contact with South Korea’s
dynamically developing display industry.
Merck’s Liquid Crystal Center at MAT performs
its own LC mixture research, works under
a quality control system and produces LC
mixtures for TFT applications. The cleanroom
laboratory facility for LCD technology not only
produces LC mixtures but also finds solutions
to customers’ problems relating to applica-
tion technology. The Chemicals Distribution
Center ensures around-the-clock supplies of
LC mixtures for our customers in South Korea.
Merck will further expand this location – the
investment of approximately ten million euros
has already been approved.

Local production and applications development –


in December 2005, Merck opened a new
service center in Kuan Yin Industrial Park
in Taoyuan, Taiwan.

| 29 |
Merck Display Technologies Ltd. (MDT) is locat- Customer proximity is a priority
ed in Kuan Yin Industrial Park in Taoyuan, Merck’s LC location in Japan also provides
Taiwan. The Liquid Crystal Center of MDT Tai- tailored solutions for customers. In Atsugi,
wan supplies the Taiwanese flat panel display between Tokyo and Yokohama at the foot of the
industry with LC mixtures for TFT applications. Tanzawa mountains, we have been carrying
It has already gained a high reputation with out LC research, mixture development and
its customers since it was established. Merck production as well as analysis for almost thirty
invested over 20 million euros in setting up years.
and commissioning a new LC mixture produc-
tion plant in Taoyuan at the end of 2005. This As is customary at Merck, our experts in Asia
was just at the right time in view of Taiwan’s collaborate closely with university scien-
high-growth LCD market. Merck’s LC experts tists. The high scientific competence of our
are able to respond even faster, work even more colleagues in Japan, for example, has been
customer-oriented and thus provide the best recognized by, among others, the Japanese
possible locally based service to customers. Ministry of Economy, Trade and Industry
(METI). Several years ago, Merck was the only
non-Japanese company to participate in vari-
ous joint research projects. Also at the present
time, Merck Japan is cooperating again with
METI on a number of research projects in
the field of liquid crystal displays, including
further improvement of the UV stability of LC
mixtures.

Merck is well positioned to meet the strong


growth of the Chinese economy. Since its foun-
LC Competence Network dation in 2002, Merck Ltd., Hong Kong, coordi-
nates the LC business for China with additional
offices set up in Shanghai and Beijing. Our
Darmstadt/Gernsheim (Germany)
colleagues in China can naturally draw on
Chemical Research
the long-standing experience of Merck’s other
Physical Research
subsidiaries in Asia.
Engineering Research
Mixture Development
Components Production
Mixture Production
Gyeonggi (South Korea)
Application Lab
Mixture Development
Mixture Production
Chilworth/Southampton (UK) Atsugi (Japan)
Chemical Research Engineering Lab
Taoyuan (Taiwan) Application Lab
for Polymer Materials
Application Lab Mixture Development
and Optical Films
Mixture Production Mixture Production

| 30 |
Sue Wong in Hong Kong enjoys her personal
favorites stored on her MP3 player –an LCD
allows fast access. The music format MP3 –
MPEG Audio Layer 3 – was invented by scien-
tists from the German Fraunhofer Society.
Liquid Crystals – Merck makes communication visible

Rooted in Darmstadt
Company profile of Merck KGaA
We are talking about a strong company: Merck KGaA, with around 29,000 employees worldwide, manufac-
tures high-value pharmaceutical and chemical products in 54 countries. Its set of guiding principles: sus-
tainability and customer focus, fairness and transparency, responsibility for employees, business associates,
shareholders and owners, environment and community.

Merck in Darmstadt – The Pützer Tower (lower right of photo) is a building of notable historic interest,
while the liquid crystal production facilities (in the two buildings in the upper left of photo) are a notable
modern-day investment.

| 32 |
Rooted in Darmstadt

The roots of Merck KGaA reach oncology, diabetes and cardiovascu- More information about Merck
back to the 17th century. Friedrich lar diseases. can be found on the Web at
Jacob Merck purchased the “Angel The Chemicals business sector focus- www.merck.de and in the following
Pharmacy” (Engel-Apotheke) in es on high-grade chemical products publications (in German and English),
Darmstadt in 1668. Thus Merck is for high-tech applications in research which you may read or order online
the oldest pharmaceutical-chemical and industry. The real guarantors at www.publications.merck.de.
company in the world. From the early of success are the more than 29,000
beginnings in the pharmacy labora- people working for the Merck Group · Merck transparent (also available in
tory evolved a chemical-pharmaceu- worldwide, with their high level of French and Spanish)
tical factory. Right from the start, commitment and competence, who · Annual Report
the guiding principle has always are dedicated to the benefit of our · Responsibility for Employees, the
been the especially high purity of its customers and who shape, change Environment and the Community
preparations and products. and take the company forward. 2005 Report
· Experience the New (corporate film
At the present day, Merck – with its Merck thinks and acts beyond the and further information on DVD)
corporate headquarters in Darmstadt next quarterly results – Merck · “Was der Mensch thun kann …”
– is a global group of companies assumes responsibility for the next History of Merck – The World’s
operating in 54 countries and sup- generation. This becomes particular- Oldest Pharmaceutical and Chemical
plying high-quality pharmaceutical ly clear if we take a look at the liquid Company
and chemical products. The Merck crystal business: Its origins go back · TopTopics Oncology – Merck Breaks
Group generated sales of nearly six over 100 years. Today, liquid crystal New Ground in Cancer Therapy
billion euros in 2005. Merck bundles displays make communication with · TopTopics CardioMetabolic Care –
its operating activities under the brilliant pictures possible: in mobile Integrated Management of Cardio-
umbrella of Merck KGaA, in which phones, computer monitors and flat vascular and Metabolic Diseases
the Merck family holds an indirect panel televisions. · Chemistry with a Future – A Glimpse
interest of 73 %, while the remain- of Research at Merck
ing 27 % is publicly traded. The · The History of the Future – 100 Years
former U.S. subsidiary, Merck & Co., of Liquid Crystals at Merck
has been completely economically · Special Effect Pigments – A New
independent of the Merck Group Colour Dimension
since 1917. · A Strong Site – A Global Player
Rooted in Darmstadt
Our Pharmaceuticals business
sector comprises prescription and You can order these publications
primarily patented drugs, generics from Corporate Communications,
for cost-efficient basic health care Merck KGaA, 64271 Darmstadt,
and consumer health care products Germany, or via the following e-mail
including, for example, Cebion, Mul- address: corpcom@merck.de.
tibionta and the nasal spray Nasivin.
The main therapeutic areas include

| 33 |
Liquid Crystals – Merck makes communication visible

Contacts to Merck’s LC experts


Germany
Merck KGaA Phone: +852-2376-3878 Phone: + 914-592-4660 Ext. 780
LC Marketing & Sales Fax: +852-2576-1912 Fax: + 914-592-9469
Ms. Silke Endres Emma.Chu@merck.com.hk Dschroth@emdchemicals.com
Frankfurter Str. 250
64293 Darmstadt Japan South Korea
Phone: +49 (0)61 51/ 72-29 61 Merck Ltd. Merck Ltd.
Fax: +49 (0)61 51/ 72-31 32 Ms. Kaoru Takahashi Ms. Yeon-Jung Kim
Silke.Endres@merck.de ARCO Tower, 5F 8-1, Haesung-2-Bldg., 15th Floor
Shimomeguro 1-chome 942-10, Daechi-dong, Kangnam-ku
Merck OLED Materials GmbH Meguro-ku Seoul
Ms. Antje Schilling Tokyo 153-8927 Phone: +822-2185-3892
Industriepark Höchst, F 821 Phone: +813-5434-4909 Fax: +822-2185-3880
65926 Frankfurt/Main Fax: +813-5434-4707 Yeon-Jung.Kim@merck.co.kr
Tel: +49 (0)69/ 305-13705 Kaoru_Takahashi@merck.co.jp
Fax: +49 (0)69/ 305-21592 Taiwan
info@merck-oled.de North America Merck Display Technologies Ltd.
EMD Chemicals, Inc. Ms. Lesly Chen
China An Affiliate of Merck KGaA, No. 33-1, Ching Chien 1st Road
Merck Ltd. Darmstadt Germany Kuan Yin Industrial Park
Ms. Emma Chu Mr. Dieter Schroth Taoyuan / Taiwan R.O.C.
No. 3 Lockhart Road, 29th Floor 7 Skyline Drive Phone: +8863-483-6521 Ext. 2204
Wanchai, HongKong Hawthorne, New York 10532 Fax: +8863-483-6775
P. R. China Lesly.Chen@merck.com.tw

| 34 |
Contacts to Merck’s LC experts

Note: Published in June 2006 by Design:


You will find further, more detailed Merck KGaA UNIT Werbeagentur, Weinheim
information in our constantly Corporate Communications
updated collection of Internet links Frankfurter Straße 250 Graphics:
at www.liquidcrystals.merck.de. 64293 Darmstadt Thomas Braun, Neckargemünd
Fax: 06151 / 72–8793 CapCom, Darmstadt (p. 12 bottom)
An overview of liquid crystal mix- E-mail: corpcom@merck.de
tures and other display materials www.merck.de Photos:
offered by Merck is available upon Marco Moog, Hamburg
request from Merck KGaA Darm- Text: Bltzwerk, Mühltal (p. 7, 24)
stadt, LC Marketing & Sales. Rent-a-Pen® Communication Eva Speith, Darmstadt (p. 9)
Services, Neuss Optrex, Babenhausen (p. 13, 20)
Our TopTopics brochure series also Hafen Hamburg Marketing e.V./
deals with other topics of inter- Editing: Achim Sperber (p. 16)
est concerning health and chemi- Dr. Werner Becker Ingo Maurer GmbH, München (p. 23)
cal products, as well as Merck’s (Liquid Crystals division), Trek Star, Lorsch (p. 24)
research. If you are interested or Dr. Tobias Engel Hagenfilm, Frankfurt (p. 30)
have any questions, please feel free (Corporate Communications)
to contact Corporate Communica- Photo models (cover):
tions via TopTopics@merck.de. English translation: Sigrid, Emil and Anton Engel
Diane Davies, Merck KGaA
Printing:
Kuthal, Mainaschaff, Germany

W.840.485

Merck employees from Marketing & Sales and


350606

Customer Services in Tokyo maintain direct


contact with our customers in Japan at all times.
www.merck.de

| 36 |

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