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Contents

1 - TeSys motor starters:


open version

b Levels of service . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . page 1/2


Selection guide . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . page 1/4

Combination automatic motor starters


b D.O.L starters, type 1 coordination . . . . . . . . . . . . . . . . . . . . . . . . . . . . . page 1/6
1

b D.O.L starters, type 2 coordination. . . . . . . . . . . . . . . . . . . . . . . . . . . . . page 1/10

Combination starters for customer assembly


b D.O.L starters
v With circuit-breaker and overload protection built into
the circuit-breaker . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . page 1/16
v With circuit-breaker and overload protection by separate
thermal overload relay . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . page 1/18
v With fuse protection (NF C or DIN) . . . . . . . . . . . . . . . . . . . . . . . . . . page 1/22
b Star-delta starters
v With circuit-breaker and overload protection built into
the circuit-breaker . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . page 1/26
v With circuit-breaker and overload protection by separate
thermal overload relay . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . page 1/28
v With fuse protection (NF C or DIN) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . page 1/30
v With fuse protection (BS fuses) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . page 1/32

D.O.L. starters, plate mounted, for motor control

b 4 to 37 kW, with isolating device, pre-assembled . . . . . . . . . . . . . . . . . page 1/34

Star-delta starters for motor control


b 5.5 to 132 kW, without isolating device, pre-assembled . . . . . . . . . . . . . page 1/37

b 7.5 to 132 kW, without mechanical interlock,for customer assembly . . . page 1/41
1

b 90 to 375 kW, without isolating device, pre-assembled . . . . . . . . . . . . . page 1/45


b 90 to 375 kW, on chassis for customer assembly . . . . . . . . . . . . . . . . . . page 1/47

TeSys U starter-controllers

b Presentation. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . page 1/52


b Application examples . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . page 1/58
b Non-reversing and reversing power bases . . . . . . . . . . . . . . . . . . . . . . page 1/62
1

b Add-on contact blocks and auxiliary contact modules . . . . . . . . . . . . . . page 1/64


b Control units and function modules . . . . . . . . . . . . . . . . . . . . . . . . . . . . page 1/68

b PowerSuite software workshop . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . page 1/72


b Parallel wiring module and pre-wired coil connection components . . . . page 1/76
b AS-Interface communication modules . . . . . . . . . . . . . . . . . . . . . . . . . page 1/78
1

b 3UREXV'3FRPPXQLFDWLRQPRGXOH

. . . . . . . . . . . . . . . . . . . . . . . . . . page 1/80

b CANopen communication module . . . . . . . . . . . . . . . . . . . . . . . . . . . . . page 1/84


b DeviceNet communication module. . . . . . . . . . . . . . . . . . . . . . . . . . . . . page 1/86
b Advantys STB communication module. . . . . . . . . . . . . . . . . . . . . . . . . . page 1/90
b Modbus communication modules. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . page 1/92
b Communication gateways LUF P . . . . . . . . . . . . . . . . . . . . . . . . . . . . . page 1/94

10

b Characteristics . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . page 1/96


b Tripping Curves . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . page 1/104

1/0
0

b Selection curves according to categories. . . . . . . . . . . . . . . . . . . . . . . page 1/108


b Dimensions . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .page 1/110
b Schemes . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .page 1/112

b TeSys U starter-controllers, variable speed controllers


and soft start/soft stop units
v Altistart U01 and TeSys U . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . page 1/124
v Magnetic control unit for the protection of variable speed controllers
and soft start/soft stop units . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . page 1/134
b Combinations. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . page 1/138

integral 63 contactor breakers and reversing contactor


breakers
b General, terminology . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . page 1/140
b Characteristics . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . page 1/150
b References . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . page 1/160
b Accessories and coils references. . . . . . . . . . . . . . . . . . . . . . . . . . . . . page 1/165
b Dimensions, schemes . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . page 1/174

Adaptators for use with busbar systems


b With 40 mm and 60 mm pitch . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . page 1/178

7H6\V4XLFNWLQVWDOODWLRQV\VWHPIRUPRWRUVWDUWHU
components
Selection guide . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . page 1/190
b Presentation. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . page 1/192
b References . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . page 1/197
b Characteristics . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . page 1/200

b Dimensions, schemes . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . page 1/202

AK5 pre-assembled panel busbar system


b Presentation. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . page 1/207

b Characteristics . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . page 1/208


b Mounting (equipment possibilities). . . . . . . . . . . . . . . . . . . . . . . . . . . . page 1/210
b References . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . page 1/212
b Dimensions . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . page 1/214

10

1/1
1

General

TeSys motor starters


Levels of service

Type 1 and type 2 coordination according to the standard


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to place the equipment in extreme conditions.
7KHVWDQGDUGGHQHVW\SHVRIFRRUGLQDWLRQDFFRUGLQJWRWKHFRQGLWLRQRIWKH
components after testing:
type 1,
type 2.
To determine the type of coordination, the standard requires that the behaviour of the
equipment be tested under overload and short-circuit conditions for 3 fault current
values, covering overload and short-circuit conditions.

Type 1 coordination
Type 1 coordination requires that in a short-circuit condition, the contactor or starter
must not present any danger to personnel or installations and must not be able to
resume operation without repair or the replacement of parts.

Type 2 coordination
Type 2 coordination requires that In a short-circuit condition, the contactor or starter
must not present any danger to personnel or installations and must subsequently
EHDEOHWRUHVXPHRSHUDWLRQ7KHULVNRIFRQWDFWZHOGLQJLVSHUPLVVLEOHLQWKLVFDVH
the manufacturer must indicate measures to be taken regarding maintenance of the
equipment.

Type 2 coordination increases reliability of operation.


t

Current values
Overload zone

Low-level
short-circuit zone

Short-circuit zone

5
1

6WDQGDUG,(&VSHFLHVWKHFXUUHQWYDOXHVWREHXVHGIRUFKHFNLQJ
coordination between the thermal overload relay and the short-circuit protection
device:
b at 0.75 Ico only the thermal overload relay must trip,
b at 1.25 Ico the short-circuit protection device must operate.

2
4
5

Current r (low level short-circuit 10 < I < 50 In)


The main cause of this type of fault is the deterioration of insulating materials.
6WDQGDUG,(&GHQHVDQLQWHUPHGLDWHVKRUWFLUFXLWFXUUHQWU7KLVWHVW
current makes it possible to check whether the protection device is providing
protection against low-level short-circuits.

3
1
In

1
2
3
4
5
6
7

Current Ico (overload I < 10 In)


The thermal overload relay associated with the contactor provides protection against
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6
10

0,75 Ico 1,25 Ico


Ico

Ir

50
Iq

Thermal overload relay curve.


Fuse.
Tripping of thermal overload relay only.
Thermal limit of the circuit-breaker.
Thermal overload relay limit.
Current broken by the SCPD (1).
Circuit breaker magnetic trip.

Operational current Ie (AC-3) (A)


Ie y 16
16 < Ie y63
63 < Ie y125
125 < Ie y 315
315 < Ie y 630
630 < Ie y 1000

Current r (kA)
1
3
5
10
18
30

Current Iq (short-circuit > current r)


This type of fault corresponds to a dead short and is relatively rare. It can be caused
by a connection error during maintenance work. Short-circuit protection is provided
by fast operating devices.
6WDQGDUG,(&GHQHVDFXUUHQW,T7KHFRRUGLQDWLRQWDEOHVVXSSOLHGE\
6FKQHLGHU(OHFWULFDUHEDVHGRQDFXUUHQW,TWKDWLVJHQHUDOO\u 50 kA.

(1) SCPD: short-circuit protection device.

10

1/2

General (continued)

TeSys motor starters


Levels of service

Selection
No coordination

Type 1 coordination

Considerable risks to both persons and


equipment.

Not authorised by standards:


v NF C 15-100 and IEC 60364-1, article 133-1
(installation regulations),
v EN/IEC 60204-1, article 7
(electrical equipment in machines),
v IEC 60947-4-1, article 8.2.5. (starters)

The most frequently used solution.


b Equipment costs are lower.
b Reliability of operation is not a requirement.
b Before restarting, it may be necessary to repair the
motor starter.

Consequences:
v VLJQLFDQWDPRXQWRIPDFKLQHGRZQWLPH
v skilled maintenance personnel required to repair,
check, obtain supplies.
Example: air conditioning in commercial premises.
Type 2 coordination

This solution ensures reliability of operation.


Consequences:
v reduced machine downtime,
v reduced maintenance after a short-circuit.

Example: escalators.
Total coordination

With this solution, no damage or misadjustment is


permissible and reliability of operation is
guaranteed.

Consequences:
v immediate return to service,
v no special precautions required.
([DPSOHVVPRNHH[WUDFWLRQUHJKWLQJSXPSV

10

1/3

Selection guide

Applications

TeSys motor starters - open version

Pre-assembled starters

Small machines starting under full load: D.O.L. starters

Starter type

D.O.L. or reversing starters with circuit-breaker

Level of service

Type 1 coordination

Power at 400 V

Up to 5.5 kW

Type of components

Pages

Machines starting
under no-load:
star-delta starters

D.O.L. starters with


fuse protection

Soft start units or


star-delta starters to
be used in association
with a circuit-breaker or
fuses

Up to 37 kW

Up to 132 kW

Combination automatic motor starter with overload protection


built into the circuit-breaker

Fuse carrier
+ plate-mounted
contactor

3 contactors
(line, star and delta,
mounted on plate,
rail or chassis)

1/6 and 1/7

1/34

1/37

10

1/4

Type 2 coordination

Up to 37 kW

1/8 and 1/9

1/10 and 1/11

Starters for customer assembly

Small machines starting under full load: D.O.L. starters


Machines starting under no-load: star-delta starters

D.O.L. or reversing starters D.O.L., reversing or star-delta starters with circuit-breakers

D.O.L., reversoing or star-delta starters with fuses

Total coordination

Type 1 and type 2 coordination

Up to 15 kW

Up to 110 kW

Up to 315 kW

Starter-controller

Thermal magnetic
circuit-breaker
+ contactor(s)

Magnetic circuit-breaker
+ contactor(s)
+ thermal overload relay

Fuse carrier
+ contactor(s)
+ thermal overload relay

Switch-disconnector-fuse
+ contactor(s)
+ thermal overload relay

1/62 and 1/63

1/16 and 1/17, 1/26


and 1/27

1/18 and 1/19,


1/28 and 1/29

1/22
1/31

1/23, 1/31
1/32 and 1/33

Up to 355 kW

10

1/5

References

TeSys motor starters - open version

Combination automatic motor starters


with overload protection built into the circuit-breaker

D.O.L. starters, non-reversing, from 0.37 to 5.5 kW at 400/415 V, type 1 coordination

This pre-assembled combination comprises:


b 1 motor circuit-breaker GV2 ME,
b 1 3-pole contactor LC1 K,
b 1 combination block GV2 AF01.

Characteristics

Starter type
Breaking
capacity (lq)
(1)

Conforming to
IEC 60947-4-1

GV2
400/415 V

kA

ME06K1
50

ME07K1
50

ME08K1
50

ME10K1
50

ME14K1
50

ME16K1
15

440 V

kA

50

50

50

50

15

500 V

kA

50

50

50

50

10 (4 kW)
6 (5.5 kW)

References
D.O.L. starters, non-reversing
Standard power ratings
of 3-phase motors
50/60 Hz in AC-3
400/
440 V
500 V
415 V

Setting
range of
thermal
trips

Fixed
magnetic
tripping
current
13 Irth

GV2 ME10K1pp

For customer assembly

Pre-assembled

Motor
circuitbreaker
Reference

Contactor
Reference
to be
completed
(2)

Basic reference,
to be completed
by adding the
voltage code
(3)

Weight

kW
0.37
0.55

kW
0.37
0.55

kW
0.37
0.55
0.75

A
11.6

A
22.5

GV2 ME06

LC1 K06

GV2 ME06K1pp

kg
0.460

0.75

0.75
1.1

1.1

1.62.5

33.5

GV2 ME07

LC1 K06

GV2 ME07K1pp

0.460

1.1
1.5

1.5

1.5
2.2

2.54

51

GV2 ME08

LC1 K06

GV2 ME08K1pp

0.460

2.2

2.2
3

46.3

78

GV2 ME10

LC1 K06

GV2 ME10K1pp

0.460

3
4

4
5.5

610

138

GV2 ME14

LC1 K09

GV2 ME14K1pp

0.460

5.5

5.5

7.5

914

170

GV2 ME16

LC1 K12

GV2 ME16K1pp

0.460

Sold in
lots of

Unit
reference

10

GV2 AF01

Add-on blocks

Description
Combination block between circuit-breaker and contactor

Weight
kg
0.020

(1) The breaking performance of circuit-breakers GV2 ME can be increased by adding a current limiter GV1 L3, see page 3/11
 3OHDVHFRQVXOW\RXU5HJLRQDO6DOHV2IFH
 6WDQGDUGFRQWUROFLUFXLWYROWDJHV IRURWKHUYROWDJHVSOHDVHFRQVXOW\RXU5HJLRQDO6DOHV2IFH 
Volts
24
110
220/230
230
230/240
a 50/60 Hz
B7
F7
M7
P7
U7
c (4)
BW3

(4) Coil: low consumption (1.5 W), wide range (0.71.3 Uc) with integral suppression device as standard.

10
Dimensions :
page 1/12

1/6

Schemes :
page 1/14

380/400
Q7

References

TeSys motor starters - open version

Combination automatic motor starters


with overload protection built into the circuit-breaker

D.O.L. starters, reversing, from 0.37 to 5.5 kW at 400/415 V, type 1 coordination

This pre-assembled combination comprises:


b 1 motor circuit-breaker GV2 ME,
b 1 3-pole reversing contactor LC2 K,
b 1 combination block GV2 AF01.

Characteristics
Starter type
Breaking
capacity (lq)
(1)

Conforming to
IEC 60947-4-1

GV2
400/415 V

kA

ME06K2
50

ME07K2
50

ME08K2
50

ME10K2
50

ME14K2
50

ME16K2
15

440 V

kA

50

50

50

50

15

500 V

kA

50

50

50

50

10/4 kW
6/5.5 kW

References

D.O.L. starters, reversing


Standard power ratings
of 3-phase motors
50/60 Hz in AC-3
400/
440 V
500 V
415 V

GV2 ME10K2pp

Setting
range of
thermal
trips

Fixed
magnetic
tripping
current
13 Irth

For customer assembly

Pre-assembled

Motor
circuitbreaker
Reference

Basic reference,
to be completed
by adding the
voltage code
(3)

Contactor
Reference
to be
completed
(2)

Weight

kW
0.37
0.55

kW
0.37
0.55

kW
0.37
0.55
0.75

A
11.6

A
22.5

GV2 ME06

LC2 K06

GV2 ME06K2pp

kg
0.460

0.75

0.75
1.1

1.1

1.62.5

33.5

GV2 ME07

LC2 K06

GV2 ME07K2pp

0.460

1.1
1.5

1.5

1.5
2.2

2.54

51

GV2 ME08

LC2 K06

GV2 ME08K2pp

0.460

2.2

2.2
3

46.3

78

GV2 ME10

LC2 K06

GV2 ME10K2pp

0.460

3
4

4
5.5

610

138

GV2 ME14

LC2 K09

GV2 ME14K2pp

0.460

5.5

5.5

7.5

914

170

GV2 ME16

LC2 K12

GV2 ME16K2pp

0.460

Sold in
lots of

Unit
reference

10

GV2 AF01

Add-on blocks
Description
Combination block between circuit-breaker and contactor

Weight
kg

0.020

(1) The breaking performance of circuit-breakers GV2 ME can be increased by adding a current limiter GV1 L3, see page 3/11.
 3OHDVHFRQVXOW\RXU5HJLRQDO6DOHV2IFH
 6WDQGDUGFRQWUROFLUFXLWYROWDJHV IRURWKHUYROWDJHVSOHDVHFRQVXOW\RXU5HJLRQDO6DOHV2IFH 
Volts
24
110
220/230
230
230/240
a 50/60 Hz
B7
F7
M7
P7
U7
c (4)
BW3

(4) Coil: low consumption (1.5 W), wide range (0.71.3 Uc) with integral suppression device as standard.

380/400
Q7

10
Dimensions :
page 1/12

Schemes :
page 1/14

1/7

References

TeSys motor starters - open version

Combination automatic motor starters


with overload protection built into the circuit-breaker

D.O.L. starters, non-reversing, from 0.06 to 30 kW at 400/415 V, type 1 coordination

This pre-assembled combination comprises:


b 1 motor circuit-breaker GV2 ME,
b 1 3-pole contactor LC1 D,
b 1 combination block GV2 AF3.

Characteristics

Starter type

Breaking
capacity (lq)
(1)

GV2

Conforming to
IEC 60947-4-1

400/415 V
440 V
500 V

kA
kA
kA

DM 102 to
DM 110

DM 114

DM 116

DM 120

DM 121

DM 122

DM 132

50
50
50

50
15
6

15
8
6

15
8
6

15
6
4

15
6
4

10
6
4

References
D.O.L. starters, non-reversing
Standard power ratings
of 3-phase motors
50/60 Hz in AC-3
400/
440 V
500 V
415 V

Setting
range of
thermal
trips

Fixed
magnetic
tripping
current
13 Irth

kW

A
0.160.25
0.250.40

0.37
0.55
0.75

1.1
1.5
2.2

3
4
5.5
7.5

9
11
15
18.5

For customer assembly

Pre-assembled

Motor
circuitbreaker
Reference

Contactor
Reference
to be
completed
(2)

Basic reference,
to be completed
by adding the
voltage code
(2)

A
2.4
5

GV2 ME02
GV2 ME03

LC1 D09pp
LC1 D09pp

GV2 DM102pp (3)


GV2 DM103pp (3)

kg
0.596
0.596

0.400.63

GV2 ME04

LC1 D09pp

GV2 DM104pp (3)

0.596

0.631

13

GV2 ME05

LC1 D09pp

GV2 DM105pp (3)

0.596

11.6

22.5

GV2 ME06

LC1 D09pp

GV2 DM106pp (3)

0.596

1.62.5

33.5

GV2 ME07

LC1 D09pp

GV2 DM107pp (3)

0.596

2.54

51

GV2 ME08

LC1 D09pp

GV2 DM108pp (3)

0.596

46.3

78

GV2 ME10

LC1 D09pp

GV2 DM110pp (3)

0.596

610

138

GV2 ME14

LC1 D09pp

GV2 DM114pp (3)

0.596

914
1318

170
223

GV2 ME16
GV2 ME20

LC1 D12pp
LC1 D18pp

GV2 DM116pp
GV2 DM120pp

0.601
0.606

1723
2025
2432

327
327
416

GV2 ME21
GV2 ME22
GV2 ME32

LC1 D25pp
LC1 D25pp
LC1 D32pp

GV2 DM121pp
GV2 DM122pp
GV2 DM132pp

0.646
0.646
0.651

GV2 DM102pp

kW
0.06
0.09

0.12
0.18
0.25
0.37

0.55

0.75

1.1
1.5
2.2

3
4
5.5
7.5

9
11
15

kW
0.06
0.09
0.12

0.18
0.25
0.37

0.55

0.75
1.1

1.5
2.2
3

4
5.5
7.5
9
11

15

Weight

Add-on blocks
Description

Mounting of
Sold in
Unit
Weight
GV2
lots of
reference
kg
10
GV2-AF3
0.016
Combination block between circuit-breaker and contactor 5 rail
GV2-AF4
0.016
Mounting plate 10
LAD 311
(1) The breaking performance of circuit-breakers GV2 ME can be increased by adding a current limiter GV1 L3, see page 3/11.

 6WDQGDUGFRQWUROFLUFXLWYROWDJHV IRURWKHUYROWDJHVSOHDVHFRQVXOW\RXU5HJLRQDO6DOHV2IFH 
Volts
24
220
230
a 50/60 Hz
B7
M7
P7
c (4)
BD

(3) Type 2 coordination also possible, see page 1/17


(4) Only available for GV2 DM. Coil with integral suppression device as standard.

10
Dimensions :
page 1/12

1/8

Schemes :
page 1/14

References

TeSys motor starters - open version

Combination automatic motor starters


with overload protection built into the circuit-breaker

D.O.L. starters, reversing, from 0.06 to 15 kW at 400/415 V, type 1 coordination

This pre-assembled combination comprises:


b 1 motor circuit-breaker GV2 ME,
b 1 3-pole reversing contactor LC2 D,
b 1 combination block GV2 AF3.

Characteristics
Starter type
Breaking
capacity (lq)
(1)

GV2
Conforming to
IEC 60947-4-1

400/415 V

kA

DM202 to
DM210
50

DM214

DM216

DM220

DM221

DM222

DM232

50

15

15

15

15

10

440 V

kA

50

15

500 V

kA

50

10

References
D.O.L. starters, reversing (2)
Standard power ratings
of 3-phase motors
50/60 Hz in AC-3
400/
440 V
500 V
415 V

GV2 DM202pp

Setting
range of
thermal
trips

Fixed
magnetic
tripping
current
13 Irth

For customer assembly

Pre-assembled

Motor
circuitbreaker
Reference

Contactor
Reference
to be
completed (3)

Basic reference,
to be completed
by adding the
voltage code (4)

Weight

kW
0.06

kW
0.06

kW

A
0.160.25

A
2.4

GV2 ME02

LC2 D09pp

GV2 DM202pp

kg
0.963

0.09

0.12
0.18
0.25
0.37

0.55

0.75

1.1
1.5
2.2

3
4
5.5

0.09
0.12

0.18
0.25
0.37

0.55

0.75
1.1

1.5
2.2
3

4
5.5

0.250.40

GV2 ME03

LC2 D09pp

GV2 DM203pp

0.963

0.37
0.55
0.75

1.1
1.5
2.2

3
4
5.5
7.5

0.400.63

GV2 ME04

LC2 D09pp

GV2 DM204pp

0.963

0.631

13

GV2 ME05

LC2 D09pp

GV2 DM205pp

0.963

11.6

22.5

GV2 ME06

LC2 D09pp

GV2 DM206pp

0.963

1.62.5

33.5

GV2 ME07

LC2 D09pp

GV2 DM207pp

0.963

2.54

51

GV2 ME08

LC2 D09pp

GV2 DM208pp

0.963

46.3

78

GV2 ME10

LC2 D09pp

GV2 DM210pp

0.963

610

138

GV2 ME14

LC2 D09pp

GV2 DM214pp

0.963

914

170

GV2 ME16

LC2 D12pp

GV2 DM216pp

0.973

7.5

7.5
9
11

9
11

1318

223

GV2 ME20

LC2 D18pp

GV2 DM220pp

0.983

1723

327

GV2 ME21

LC2 D25pp

GV2 DM221pp

1.063

11

15

2025

327

GV2 ME22

LC2 D25pp

GV2 DM222pp

1.063

15

15

18.5

2432

416

GV2 ME32

LC2 D32pp

GV2 DM232pp

1.073

Add-on blocks
Description

Mounting of
Sold in
Unit
Weight
GV2
lots of
reference
kg
10
GV2-AF3
0.016
Combination block between
5 rail
circuit-breaker and contactor
GV2-AF4
0.016
Mounting plate 10
LAD 311
(1) The breaking performance of circuit-breakers GV2 ME can be increased by adding a current limiter GV1 L3, see page 3/11.
(2) Type 2 coordination also possible, see page 1/20.
(3) See page 5/62.
 6WDQGDUGFRQWUROFLUFXLWYROWDJHV IRURWKHUYROWDJHVSOHDVHFRQVXOW\RXU5HJLRQDO6DOHV2IFH 
Volts
24
220
230
a 50/60 Hz
B7
M7
P7
c (5)
BD

(5) Coil with integral suppression device as standard.

10
Dimensions :
page 1/12

Schemes :
page 1/14

1/9

References

TeSys motor starters - open version

Combination automatic motor starters


with overload protection built into the circuit-breaker

D.O.L. starters, non-reversing, from 0.06 to 30 kW at 400/415 V, type 2 coordination

This pre-assembled combination comprises:


b 1 motor circuit-breaker GV2 P,
b 1 3-pole contactor LC1 D,
b 1 combination block GV2 AF3.

Characteristics

Starter type
Breaking
capacity (lq)
(1)

GV2
Conforming to
IEC 60947-4-1

400/415 V

kA

DP102 to
DP110
130

DP114

DP116

DP120

DP121

DP122

DP132

130

130

50

50

50

50

440 V

kA

130

130

50

20

20

20

20

500 V

kA

130

50

42

10

10

10

10

References
D.O.L. starters, non-reversing

Standard power ratings


of 3-phase motors
50/60 Hz in AC-3
400/
440 V
500 V
415 V

GV2 DP102pp

Setting
range of
thermal
trips

Fixed
magnetic
tripping
current
13 Irth

For customer assembly

Pre-assembled

Motor
circuitbreaker
Reference

Contactor
Reference
to be
completed
(2)

Basic reference,
to be completed
by adding the
voltage code
(3)

Weight

kW
0.06

kW
0.06

kW

A
0.160.25

A
2.4

GV2 P02

LC1 D09pp

GV2 DP102pp

kg
0.686

0.09
0.12
0.18
0.25
0.37

0.55

0.75

1.1
1.5
2.2

3
4
5.5

7.5

0.09
0.12

0.18
0.25
0.37

0.55

0.75
1.1

1.5
2.2
3

4
5.5
7.5
9

0.250.40

GV2 P03

LC1 D09pp

GV2 DP103pp

0.686

0.37
0.55
0.75

1.1
1.5
2.2

3
4
5.5
7.5
9

0.400.63

GV2 P04

LC1 D09pp

GV2 DP104pp

0.686

0.631

13

GV2 P05

LC1 D09pp

GV2 DP105pp

0.686

11.6

22.5

GV2 P06

LC1 D09pp

GV2 DP106pp

0.686

1.62.5

33.5

GV2 P07

LC1 D09pp

GV2 DP107pp

0.686

2.54

51

GV2 P08

LC1 D09pp

GV2 DP108pp

0.696

46.3

78

GV2 P10

LC1 D09pp

GV2 DP110pp

0.736

610

138

GV2 P14

LC1 D09pp

GV2 DP114pp

0.736

914

170

GV2 P16

LC1 D25pp

GV2 DP116pp

0.741

1318

223

GV2 P20

LC1 D25pp

GV2 DP120pp

0.736

11

11

1723

327

GV2 P21

LC1 D25pp

GV2 DP121pp

0.741

11

15

2025

327

GV2 P22

LC1 D25pp

GV2 DP122pp

0.741

15

15

18.5

2432

416

GV2 P32

LC1 D32pp

GV2 DP132pp

0.741

18.5

3040

560

GV3 P401 (4)

LC1 D50App

1.725

18.5

22

3040

560

GV3 P401 (4)

LC1 D65App

1.730

22

3750

700

GV3 P501 (4)

LC1 D50App

1.725

22

30

3750

700

GV3 P501 (4)

LC1 D65App

1.730

30

37

4865

910

GV3 P651 (4)

LC1 D65App

1.730

Add-on blocks
Description

GV3 P651
+
LC1 D65App

10
Dimensions :
page 1/12

1/10

Mounting of
Sold in
Unit
Weight
GV2
lots of
reference
kg
10
GV2-AF3
0.016
Combination block between
5 rail
circuit-breaker and contactor
GV2-AF4
0.016
Mounting plate 10
LAD 311
(1) The breaking performance of circuit-breakers GV2 P can be increased by adding a current limiter GV1 L3, see page 3/11.
(2) See page 5/62.
 6WDQGDUGFRQWUROFLUFXLWYROWDJHV IRURWKHUYROWDJHVSOHDVHFRQVXOW\RXU5HJLRQDO6DOHV2IFH 
Volts
24
220
230
a 50/60 Hz
B7
M7
P7
c (5)
BD

(4) Circuit-breaker supplied without downstream EverLink power terminal block, which is required for vertical mounting.
For side by side mounting, use a GV3 P circuit-breaker with terminal blocks and the GV3S set of S-shape busbars (see
page 5/85).
(5) Coil with integral suppression device as standard.
Schemes :
page 1/14

References

TeSys motor starters - open version

Combination automatic motor starters with overload


protection built into the circuit-breaker

D.O.L. starters, reversing, from 0.06 to 30 kW at 400/415 V, type 2 coordination

This pre-assembled combination comprises:


b 1 motor circuit-breaker GV2 P,
b 1 3-pole reversing contactor LC2 D,
b 1 combination block GV2 AF3.

Characteristics
Starter type
Breaking
capacity (lq)
(1)

GV2
Conforming to
IEC 60947-4-1

400/415 V

kA

DP202 to
DP210
130

DP214

DP216

DP220

DP221

DP222

DP232

130

130

50

50

50

50

440 V

kA

130

130

50

20

20

20

20

500 V

kA

130

50

42

10

10

10

10

References
D.O.L. starters, reversing
Standard power ratings
of 3-phase motors
50/60 Hz in AC-3
400/
440 V
500 V
415 V

GV2 DP202pp

Setting
range of
thermal
trips

Fixed
magnetic
tripping
current
13 Irth

For customer assembly

Pre-assembled

Motor
circuitbreaker
Reference

Contactor
Reference
to be
completed
(2)

Basic reference,
to be completed
by adding the
voltage code
(3)

Weight

kW
0.06

kW
0.06

kW

A
0.160.25

A
2.4

GV2 P02

LC2 D09pp

GV2 DP202pp

kg
1.053

0.09
0.12
0.18
0.25
0.37

0.55

0.75

1.1
1.5
2.2

3
4
5.5

7.5

0.09
0.12

0.18
0.25
0.37

0.55

0.75
1.1

1.5
2.2
3

4
5.5
7.5
9

0.250.40

GV2 P03

LC2 D09pp

GV2 DP203pp

1.053

0.37
0.55
0.75

1.1
1.5
2.2

3
4
5.5
7.5
9

0.400.63

GV2 P04

LC2 D09pp

GV2 DP204pp

1.053

0.631

13

GV2 P05

LC2 D09pp

GV2 DP205pp

1.053

11.6

22.5

GV2 P06

LC2 D09pp

GV2 DP206pp

1.053

1.62.5

33.5

GV2 P07

LC2 D09pp

GV2 DP207pp

1.053

2.54

51

GV2 P08

LC2 D09pp

GV2 DP208pp

1.073

46.3

78

GV2 P10

LC2 D09pp

GV2 DP210pp

1.153

610

138

GV2 P14

LC2 D09pp

GV2 DP214pp

1.153

914

170

GV2 P16

LC2 D25pp

GV2 DP216pp

1.163

1318

223

GV2 P20

LC2 D25pp

GV2 DP220pp

1.153

11

11

1723

327

GV2 P21

LC2 D25pp

GV2 DP221pp

1.163

11

15

2025

327

GV2 P22

LC2 D25pp

GV2 DP222pp

1.163

15

15

18.5

2432

416

GV2 P32

LC2 D32pp

GV2 DP232pp

1.163

18.5

3040

560

GV3 P401 (4)

LC2 D50App

2.750

18.5

22

3040

560

GV3 P401 (4)

LC2 D65App

2.760

22

3750

700

GV3 P501 (4)

LC2 D50App

2.750

22

30

3750

700

GV3 P501 (4)

LC2 D65App

2.760

30

37

4865

910

GV3 P651 (4)

LC2 D65App

2.760

Add-on blocks
Description

GV3 P651
+
LC2 D65App

Dimensions :
page 1/12

Mounting of
Sold in
Unit
Weight
GV2
lots of
reference
kg
10
GV2-AF3
0.016
Combination block between circuit-breaker and contactor 5 rail
GV2-AF4
0.016
Mounting plate 10
LAD 311
(1) The breaking performance of circuit-breakers GV2 P can be increased by adding a current limiter GV1 L3, see page 3/11.
(2) See page 5/62.
 6WDQGDUGFRQWUROFLUFXLWYROWDJHV IRURWKHUYROWDJHVSOHDVHFRQVXOW\RXU5HJLRQDO6DOHV2IFH 
Volts
24
220
230
a 50/60 Hz
B7
M7
P7
c (5)
BD

(4) Circuit-breaker supplied without downstream EverLink power terminal block, which is required for vertical mounting.
For side by side mounting, use a GV3 P circuit-breaker with terminal blocks and the GV3S set of S-shape busbars (see
page 5/85).
(5) Coil with integral suppression device as standard.
Schemes :
page 1/14

1/11

10

Dimensions,
mounting

TeSys motor starters - open


version

Combination automatic motor starters

GV2 MEppKppp
On mounting rail AM1 DE200

GV2 MEppK1pp

GV2 MEppK2pp

2
11

66
87

152

152

45

90

4
GV2 DMppppp
On mounting rail AM1 DE200

With adapter plate LAD 311

GV2 DM1pppp

GV2 DM2pppp

6
c1

45

c1
c
d1
d
GV2
b
c
c1

DMp02pp to
DMp20pp
176.4
99.6
94.1

10
References :
pages 1/6 to 1/11

1/12

DMp21pp to
DMp32pp
186.8
105.9
100.4

GV2
c
c1
d
d1

DMp02pp to
DMp20pp
135.6
130.1
112.5
107

234

125 3

DMp21pp to
DMp32pp
141.9
136.4
112.5
107

90

Dimensions,
mounting (continued)

TeSys motor starters - open


version

Combination automatic motor starters

GV2 DPppppp
On mounting rail AM1 DE200

With adapter plate LAD 311

GV2 DP1pppp

GV2 DP2pppp

c1
c
d1
d

GV2
b
c
c1
d
d1

234

125 3

45

90

c1
c

DPp02pp to
DPp08pp
176.4
105.6
100.1
100.5
95

DPp10pp to
DPp32pp
186.8
111.9
106.4
100.5
95

GV2

DPp02pp to
DPp08pp
141.6
136.5

c
c1

DPp10pp to
DPp32pp
147.9
142.4

GV3 Ppp1 + LC1 D40AD65A (for customer assembly)

Side by side mounting with S-shape busbar system GV3 S (2)

231

120

+3
0

138

Vertical mounting (1)

136

119

141
120

136

55

141

(1) For several side-by-side motor starters, the maximum current allowed is equal to the nominal current under 400 V.
Example: 55 A for a 30 kW motor under 400 V, for a GV3 P65 circuit-breaker and a LC1 D65A contactor association.
(2) The maximum current allowed is equal to 90 % of maximum current. Example: 45 A for a LC1 D50A contactor.

10
References :
pages 1/6 to 1/11

1/13

1/14

10

References :
pages 1/6 to 1/11
13/NO
21/NC

14
22

A2
A1

21/NC

22

A2

14
A1

13/NO

5/L3
T3/6

W
13/NO

14

13/NO

14

3/L2

5/L3

T3/6

T2/4

3/L2

T2/4

13/NO

14

1/L1

A1

5/L3

T3/6

T1/2

A2

3/L2

T2/4

GV2 DM2pppp
1/L1

5/L3

3/L2

4
T1/2

21/NC

22

L3 6/T3

5
13/NO

6
14

L2 4/T2

1/L1

5/L3

GV2 DM1pppp

L1 2/T1

6/T3

5/L3

T3/6

3/L2

1/L1

T1/2

A1

6/T3

4/T2

2/T1

6/T3

4/T2

2/T1

5/L3

3/L2

1/L1

5/L3

3/L2

1/L1

GV2 MEppK1pp

A1

7
1

A2

4/T2

3/L2

6
T2/4

1/L1

2/T1

3
A2

1/L1

A1

T1/2

A2

Schemes

TeSys motor starters - open


version

Combination automatic motor starters

GV2 MEppK2pp

Schemes (continued)

TeSys motor starters - open


version

Combination automatic motor starters

5/L3

A1
A2

21/NC
22

13/NO

14

3
4

1
2

A2

21/NC
22

5
6

13/NO

3
4

L3 6/T3

14

3/L2

L1 2/T1

A1
2

21/NC
22

T3/6

T2/4

T1/2

A2

L2 4/T2

1/L1

5/L3
6/T3
5/L3

13/NO
14

4/T2

3/L2

2/T1

3/L2

GV2 DP2pppp

A1

1/L1

1/L1

GV2 DP1pppp

Mechanical interlock with integral electrical contacts

A2

A1

A2

02

01

01
A1

KM2

02

KM1

A1

01

02

01

A1

A1

Control circuit c

A1

Control circuit a

KM1

KM2

A2

A2

KM2

A2

A2

02

KM1

10
References :
pages 1/6 to 1/11

1/15

Combination starters
for customer assembly

TeSys motor starters - open version


D.O.L. starters with circuit-breaker
and overload protection built into the circuit-breaker

0.06 to 110 kW at 400/415 V: type 1 coordination

Standard power ratings of 3-phase motors


50/60 Hz in category AC-3
400/415 V

Circuit-breaker
Reference

440 V

500 V

Contactor
Setting range
of thermal trips

Reference (2)

Ie

Iq (1)

Ie

Iq (1)

Ie

Iq (1)

kW

kA

kW

kA

kW

kA

0.06

0.2

50

0.06

0.19

50

GV2 ME02

0.160.25

LC1 K06 or LC1 D09

0.09

0.3

50

0.09
0.12

0.28
0.37

50
50

GV2 ME03

0.250.40

LC1 K06 or LC1 D09

0.12
0.18

0.44
0.6

50
50

0.18

0.55

50

GV2 ME04

0.400.63

LC1 K06 or LC1 D09

0.25
0.37

0.85
1.1

50
50

0.25
0.37

0.76
0.99

50
50

GV2 ME05

0.631

LC1 K06 or LC1 D09

0.55

1.5

50

0.55

1.36

50

0.37
0.55

0.88
1.2

50
50

GV2 ME06

11.6

LC1 K06 or LC1 D09

0.75

1.5

50

GV2 ME06

11.6

LC1 K06 or LC1 D09

0.75

1.9

50

0.75
1.1

1.68
2.37

50
50

1.1

2.2

50

GV2 ME07

1.6.2.5

LC1 K06 or LC1 D09

1.1
1.5

2.7
3.6

50
50

1.5

3.06

50

1.5
2.2

2.9
3.9

5050

GV2 ME08

2.54

LC1 K06 or LC1 D09

2.2

4.9

50

2.2
3

4.42
5.77

50
50

5.2

50

GV2 ME10

46.3

LC1 K06 or LC1 D09

3
4

6.5
8.5

50
50

7.9

15

4
5.5

6.8
9.2

10
10

GV2 ME14

610

LC1 K09 or LC1 D09

5.5

11.5

15

5.5

10.4

7.5

12.4

GV2 ME16

914

LC1 K12 or LC1 D12

7.5

15.5

15

7.5
9

13.7
16.9

8
8

13.9

GV2 ME20

1318

LC1 D18

18.1

15

11

20.1

11

17.6

GV2 ME21

1723

LC1 D25

11

22

15

15

23

GV2 ME22

2025

LC1 D25

15

29

10

15

26.5

18.5

28

GV2 ME32

2432

LC1 D32

18.5

35

50

18.5

32.8

50

22

33

10

GV3 P40

3040

LC1 D40A

22

41

50

22

39

50

30

44

10

GV3 P50

3750

LC1 D50A

37

55

50

37

51.5

50

37

53

10

GV3 P65

4865

LC1 D65A

37

64

25

45

64

18

GV7 RE80

4880

LC1 D65A

37

66

15

45

76

10

55

78

GV3 ME80

5680

LC1 D80

37

66

25

45

76

25

55

78

18

GV7 RE80

4880

LC1 D80

45

80

25

GV7 RE100

60100

LC1 D95

50

90

25

GV7 RE100

60100

LC1 D115

55

97

25

75

106

30

GV7 RE150

90150

LC1 D115

75

132

35

75

125

35

90

128

30

GV7 RE150

90150

LC1 D150

90

146

35

GV7 RE150

90150

LC1 F185

90

160

35

110

156

30

GV7 RE220

132220

LC1 F185

110

178

35

132
160

184
224

30
30

GV7 RE220

132220

LC1 F265

110

195

35

132

215

35

GV7 RE220

132220

LC1 F225

(1) The breaking performance of circuit-breakers GV2 ME can be increased by adding a current limiter GV1 L3, see page 3/11.
 )RUUHYHUVLQJRSHUDWLRQUHSODFHWKHSUH[/&ZLWK/&

10

1/16

Combination starters
for customer assembly

TeSys motor starters - open version


D.O.L. starters with circuit-breaker
and overload protection built into the circuit-breaker

0.06 to 110 kW at 400/415 V: type 2 coordination


Standard power ratings of 3-phase motors
50/60 Hz in category AC-3
400/415 V

Circuit-breaker
Reference

440 V

500 V

Contactor
Setting range
of thermal trips

Reference (2)

Ie

Iq (1)

Ie

Iq (1)

Ie

Iq (1)

kW

kA

kW

kA

kW

kA

0.06

0.2

130

0.06

0.19

130

GV2 P02 or GV2 ME02

0.160.25

LC1 D09

0.09

0.3

130

0.09
0.12

0.28
0.37

130
130

GV2 P03 or GV2 ME03

0.250.4

LC1 D09

0.12
0.18

0.44
0.6

130
130

0.18

0.55

130

GV2 P04 or GV2 ME04

0.40.63

LC1 D09

0.25
0.37

0.85
1.1

130
130

0.25
0.37

0.76
0.99

130
130

GV2 P05 or GV2 ME05

0.631

LC1 D09

0.55

1.5

130

0.55

1.36

130

0.37
0.55

0.88
1.2

130
130

GV2 P06 or GV2 ME06

11.6

LC1 D09

0.75

1.5

130

GV2 P06 or GV2 ME06

11.6

LC1 D09

0.75

1.9

130

0.75
1.1

1.68
2.37

130
130

1.1

2.2

130

GV2 P07 or GV2 ME07

1.62.5

LC1 D09

1.1
1.5

2.7
3.6

130
130

1.5

3.06

130

1.5
2.2

2.9
3.9

130
130

GV2 P08 or GV2 ME08

2.54

LC1 D09

2.2

4.9

130

GV2 P10 or GV2 ME10

46.3

LC1 D09

2.2
3

4.42
5.77

50
50

5.2

50

GV2 ME10

46.3

LC1 D09

2.2
3

4.42
5.77

130
130

5.2

130

GV2 P10

46.3

LC1 D09

3
4

6.5
8.5

130
130

GV2 P14 or GV2 ME14

610

LC1 D09

7.9

15

4
5.5

6.8
9.2

10
10

GV2 ME14

610

LC1 D09

7.9

130

4
5.5

6.8
9.2

50
50

GV2 P14

610

LC1 D12

5.5

11.5

130

5.5
7.5

10.4
13.7

50
50

7.5
9

12.4
13.9

42
42

GV2 P16 or GV2 ME16

914

LC1 D25

7.5

15.5

50

16.9

20

GV2 P20 or GV2 ME20

1318

LC1 D25

18.1

50

11

20.1

20

11

17.6

10

GV2 P21 or GV2 ME21

1723

LC1 D25

11

22

50

GV2 P22 or GV2 ME22

2025

LC1 D25

15

23

10

GV2 P22

2025

LC1 D32

15

29

35

15

26.5

25

18.5

28

10

GV2 P32 or GV2 ME32

2540

LC1 D32

18.5

35

50

GV3 P40

3040

LC1 D50A

18.5

32.8

50

22

33

10

GV3 P40

3040

LC1 D65A

22

41

50

GV3 P50

3750

LC1 D50A

22

39

50

30

44

10

GV3 P50

3750

LC1 D65A

37

55

50

37

51.5

50

GV3 P65

4865

LC1 D65A

37

53

10

GV3 P65

4865

LC1 D80

22

39

65

GV7 RS40

2540

LC1 D80

30

44

50

GV7 RS50

3050

LC1 D80

37

53

50

GV7 RS80

4880

LC1 D80

22

41

70

GV7 RS50

3050

LC1 D80

30

55

70

30

51.5

65

GV7 RS80

4880

LC1 D80

37

66

70

37

64

65

GV7 RS80

4880

LC1 D80

45

76

65

GV7 RS80

4880

LC1 D80

45

64

50

GV7 RS80

4880

LC1 D115

55

78

50

GV7 RS80

4880

LC1 D115

45

80

70

55

90

65

GV7 RS100

60100

LC1 D115

55
75

97
132

70
70

75
90

125
146

65
65

90

128

50

GV7 RS150

90150

LC1 D150

90

160

70

110

178

65

110

156

50

GV7 RS220

132220

LC1 F185

110

195

70

132

215

65

GV7 RS220

132220

LC1 F225

132
160

184
224

50
50

GV7 RS220

132220

LC1 F265

10

(1) The breaking performance of circuit-breakers GV2 P can be increased by adding a current limiter GV1 L3, see page 3/11.
(2) Combinations with circuit-breaker GV2 ME are type 2 coordinated only at 400/415 V and 440 V.
 )RUUHYHUVLQJRSHUDWLRQUHSODFHWKHSUH[/&ZLWK/&

1/17

Combination starters
for customer assembly

TeSys motor starters - open version


D.O.L. starters with circuit-breaker and overload
protection by separate thermal overload relay

0.06 to 250 kW at 400/415 V: type 1 coordination

Standard power ratings of 3-phase motors


50/60 Hz in category AC-3
400/415 V

440 V

Circuit-breaker
500 V

Ie

Iq

Ie

Iq

kW

Ie

Contactor

Reference

Rating

Irm (1)

Thermal overload relay

Reference (2) Reference

Setting
range

Iq

kA

kW

kA

kW

kA

0.06

0.2

50

0.06

0.19

50

GV2 LE03

0.4

LC1 K06

LR2 K0302

0.160.23

0.09

0.28

50

GV2 LE03

0.4

LC1 K06

LR2 K0303

0.230.36

0.09

0.3

50

0.12

0.37

50

GV2 LE03

0.4

LC1 K06

LR2 K0304

0.360.54

0.12

0.44

50

GV2 LE04

0.63

LC1 K06

LR2 K0304

0.360.54

0.18

0.6

50

0.18

0.55

50

GV2 LE04

0.63

LC1 K06

LR2 K0305

0.540.8

0.25

0.76

50

GV2 LE05

13

LC1 K06

LR2 K0305

0.540.8

0.25
0.37

0.85
1.1

50
50

0.37

50

0.37

0.88

50

GV2 LE05

13

LC1 K06

LR2 K0306

0.81.2

0.55

1.5

50

0.55

1.36

50

0.55
0.75

1.2
1.5

50
50

GV2 LE06

1.6

22.5

LC1 K06

LR2 K0307

1.21.8

0.75

1.68

50

GV2 LE07

2.5

33.5

LC1 K06

LR2 K0307

1.21.8

0.75
1.1

1.9
2.7

50
50

1.1

2.37

50

1.1

2.2

50

GV2 LE07

2.5

33.5

LC1 K06

LR2 K0308

1.82.6

1.5

3.6

50

1.5

3.06

50

1.5

2.9

50

GV2 LE08

51

LC1 K06

LR2 K0310

2.63.7

2.2

3.9

50

GV2 LE08

51

LC1 K06

LR2 K0312

3.75.5

2.2

4.9

50

2.2

4.4

50

5.2

50

GV2 LE10

6.3

78

LC1 K06

LR2 K0312

3.75.5

5.77

50

GV2 LE10

6.3

78

LC1 K06

LR2 K0314

5.58

7.9

15

GV2 LE14

10

138

LC1 K09

LR2 K0314

5.58

6.5

50

6.8

10

GV2 LE14

10

138

LC1 K09

LR2 K0314

5.58

8.5

50

GV2 LE14

10

138

LC1 K09

LR2 K0316

811.5

5.5

11.5

15

5.5

10.4

7.5

12.4

GV2 LE16

14

170

LC1 K12

LR2 K0321

1014

7.5

13.7

13.9

GV2 LE16

14

170

LC1 D18

LRD 21

1218

7.5

15.5

15

16.9

GV2 LE20

18

223

LC1 D18

LRD 21

1218

18.1

15

11

17.6

GV2 LE22

25

327

LC1 D25

LRD 22

1624

11

22

15

11

20.1

15

23

GV2 LE22

25

327

LC1 D25

LRD 22

1624

15

29

10

15

26.5

18.5

28

GV2 LE32

32

416

LC1 D32

LRD 32

2332

18.5

35

50

18.5

32.5

50

22

33

10

GV3 L40

40

560

LC1 D40A

LRD 340

3040

22

41

50

22

39

50

30

44

10

GV3 L50

50

700

LC1 D50A

LRD 350

3750

(1) Irm: setting current of the magnetic trip.


 )RUUHYHUVLQJRSHUDWLRQUHSODFHWKHSUH[/&ZLWK/&

10

1/18

Combination starters
for customer assembly

TeSys motor starters - open version


D.O.L. starters with circuit-breaker and overload
protection by separate thermal overload relay

(continued)

0.06 to 250 kW at 400/415 V: type 1 coordination (continued)


Standard power ratings of 3-phase motors
50/60 Hz in category AC-3
400/415 V

440 V

Circuit-breaker
500 V

Contactor

Reference

Rating

Irm (1)

Thermal overload relay

Reference (2) Reference

Setting
range

Ie

Iq

Ie

Iq

Ie

kW

kA

kW

kA

kW

Iq
kA

37

55

50

37

51.5

50

37

53

10

GV3 L65

65

910

LC1 D65A

LRD 365

4865

37

64

50

37

53

10

GV3 L65

65

910

LC1 D65A

LRD 365

4865

45

64

50

GV3 L65

65

910

LC1 D80

LRD 3361

4865

37

66

70

45

76

65

55

78

25

NS80HMA

80

1040

LC1 D80

LRD 3363

6380

45

80

(3)

NS100pMA (3)

100

1300

LC1 D95

LRD 3365

80104

50

90

(3)

NS100pMA (3)

100

1200

LC1 D115

LRD 4365

80104

75

106

(3)

NS160pMA (3)

150

1500

LC1 D115

LRD 4367

95120

55

97

(3)

NS160pMA (3)

150

1350

LC1 D115

LRD 4367

95120

75

132

(3)

75

125

(3)

90

128

(3)

NS160pMA (3)

150

1800

LC1 D150

LRD 4369

110140

90

146

(3)

NS160pMA (3)

150

1950

LC1 F185

LR9 F5371

132220

90

160

(3)

110

156

(3)

NS250pMA (3)

220

2200

LC1 F185

LR9 F5371

132220

110

195

(3)

NS250pMA (3)

220

2640

LC1 F225

LR9 F5371

132220

110

178

(3)

NS250pMA (3)

220

2420

LC1 F225

LR9 F5371

132220

132

184

(3)

NS250pMA (3)

220

2640

LC1 F265

LR9 F5371

132220

132

215

(3)

NS250pMA (3)

220

2860

LC1 F265

LR9 F5371

132220

132

230

(3)

NS400pMA (3)

320

3200

LC1 F265

LR9 F7375

200330

160

224

(3)

NS400pMA (3)

320

2860

LC1 F265

LR9 F7375

200330

160

256

(3)

NS400pMA (3)

320

3520

LC1 F330

LR9 F7375

200330

160

280

(3)

200

321

(3)

NS400pMA (3)

320

4160

LC1 F330

LR9 F7375

200330

200

280

(3)

NS400pMA (3)

320

3840

LC1 F330

LR9 F7375

200330

220

310

(3)

NS400pMA (3)

320

4160

LC1 F400

LR9 F7379

300500

200

350

(3)

220

353

(3)

NS630pMA (3)

500

5000

LC1 F400

LR9 F7379

300500

250

401

(3)

NS630pMA (3)

500

5550

LC1 F400

LR9 F7379

300500

250

344

(3)

NS630pMA (3)

500

5000

LC1 F400

LR9 F7379

300500

220

388

(3)

NS630pMA (3)

500

5500

LC1 F400

LR9 F7379

300500

250

430

(3)

280

470

(3)

315

432

(3)

NS630pMA (3)

500

6000

LC1 F500

LR9 F7379

300500

355

488

(3)

NS630pMA (3)

500

6500

LC1 F500

LR9 F7381

380630

NS100pMA

(1) Irm: setting current of the magnetic trip.


 )RUUHYHUVLQJRSHUDWLRQUHSODFHWKHSUH[/&ZLWK/&
(3) Reference to be completed by replacing the p with the breaking performance code:
Breaking performance Iq (kA)

NS160pMA and NS250pMA

NS400pMA and NS630pMA

400/415 V

25

70

36

70

70

130

440 V

25

65

35

65

65

130

500 V

18

50

30

50

50

70

660/690 V

10

10

20

35

Code

10

1/19

Combination starters
for customer assembly

TeSys motor starters - open version


D.O.L. starters with circuit-breaker and overload
protection by separate thermal overload relay

(continued)

0.06 to 250 kW at 400/415 V: type 2 coordination

Standard power ratings of 3-phase motors


50/60 Hz in category AC-3
400/415 V

440 V

Circuit-breaker
500 V

Ie

Iq

Ie

kW

Iq

Ie

Contactor

Reference

Rating Irm (1)

Thermal overload relay

Reference (2) Reference

Setting
range

Iq

kA

kW

kA

kW

kA

0.06

0.2

130

0.06

0.19

130

GV2 L03 or LE03

0.4

LC1 D09

LRD 02

0.160.25

0.09

0.3

130

0.09
0.12

0.28
0.37

130
130

GV2 L03 or LE03

0.4

LC1 D09

LRD 03

0.250.40

0.12
0.18

0.44
0.6

130
130

0.18

0.55

130

GV2 L04 or LE04

0.63

LC1 D09

LRD 04

0.40.63

0.25
0.37

0.85
1.1

130
130

0.25
0.37

0.76
0.99

130
130

GV2 L05 or LE05

13

LC1 D09

LRD 05

0.631

0.37

0.88

130

GV2 L05 or LE05

13

LC1 D09

LRD 06

11.7

0.55

1.5

130

0.55

1.36

130

0.55
0.75

1.2
1.5

130
130

GV2 L06 or LE06

1.6

22.5

LC1 D09

LRD 06

11.7

0.75

1.9

130

0.75

1.68

130

1.1

2.2

130

GV2 L07 or LE07

2.5

33.5

LC1 D09

LRD 07

1.62.5

1.1
1.5

2.7
3.6

130
130

1.1

2.37

130

1.5
2.2

2.9
3.9

130
130

GV2 L08 or LE08

51

LC1 D09

LRD 08

2.54

1.5

3.06

130

GV2 L08 or LE08

51

LC1 D09

LRD 10

46

2.2

4.9

130

5.2

13

GV2 L10 or LE10

6.3

78

LC1 D09

LRD 10

46

2.2
3

4.42
5.77

50
50

5.2

50

GV2 LE10

6.3

78

LC1 D09

LRD 10

46

2.2
3

4.42
5.77

130
130

5.2

130

GV2 L10

6.3

78

LC1 D09

LRD 10

46

6.5

130

GV2 L14 or LE14

10

10

LC1 D09

LRD 12

5.58

6.8

10

GV2 LE14

10

138

LC1 D12

LRD 12

5.58

6.8

50

GV2 L14

10

138

LC1 D12

LRD 12

5.58

8.5

130

GV2 L14 or LE14

10

138

LC1 D09

LRD 14

710

7.9

15

GV2 LE14

10

138

LC1 D09

LRD 14

710

7.9

130

GV2 L14

10

138

LC1 D09

LRD 14

710

5.5

9.2

10

GV2 LE14

10

138

LC1 D09

LRD 14

710

5.5

9.2

50

GV2 L14

10

138

LC1 D09

LRD 14

710

5.5

11.5

130

5.5

10.4

50

7.5

12.4

42

GV2 L16

14

170

LC1 D25

LRD 16

913

7.5

13.7

50

GV2 L16

14

170

LC1 D25

LRD 21

1218

7.5

15.5

50

16.9

20

13.9

42

GV2 L20

18

223

LC1 D25

LRD 21

1218

9
11

18.1
22

50
50

11

20.1

20

GV2 L22

25

327

LC1 D25

LRD 22

1624

11
15

17.6
23

10
10

GV2 L22

25

327

LC1 D32

LRD 22

1624

15

29

50

15

26.5

50

GV3 L32

32

448

LC1 D40A

LRD 332

2332

18.5

28

10

GV3 L32

32

448

LC1 D65A

LRD 332

2332

(1) Irm: setting current of the magnetic trip.


 )RUUHYHUVLQJRSHUDWLRQUHSODFHWKHSUH[/&ZLWK/&

10

1/20

Combination starters
for customer assembly

TeSys motor starters - open version


D.O.L. starters with circuit-breaker and overload
protection by separate thermal overload relay

(continued)

0.06 to 250 kW at 400/415 V: type 2 coordination (continued)


Standard power ratings of 3-phase motors
50/60 Hz in category AC-3
400/415 V

440 V

Circuit-breaker
500 V

Reference

Rating Irm (1)

Contactor

Thermal overload relay

Reference (2)

Reference

Setting
range

Ie

Iq

Ie

Iq

Ie

kW

kA

kW

kA

kW

Iq
kA

18.5

35

50

GV3 L40

40

560

LC1 D50A

LRD 340

3040

18.5

32.5

50

GV3 L40

40

560

LC1 D65A

LRD 340

3040

22

41

50

GV3 L50

50

700

LC1 D50A

LRD 350

3750

22

39

50

30

44

10

GV3 L50

50

700

LC1 D65A

LRD 350

3750

37

55

50

37

51.5

50

GV3 L65

65

910

LC1 D65A

LRD 365

4865

37

64

50

37

53

10

GV3 L65

65

910

LC1 D80

LRD 3359

4865

37

66

70

45

76

65

NS80HMA

80

1000

LC1 D80

LRD 3363

6380

55

78

(3)

NS100pMA (3)

100

1040

LC1 D80

LRD 3363

6380

45

80

(3)

55

90

(3)

NS100pMA (3)

100

1300

LC1 D115

LR9 D5367

60100

55

97

(3)

NS160pMA (3)

150

1500

LC1 D115

LR9 D5369

90150

75

106

(3)

NS160pMA (3)

150

1050

LC1 D115

LR9 D5369

90150

75

132

(3)

75

125

(3)

NS160pMA (3)

150

1950

LC1 D150

LR9 D5369

90150

90

146

(3)

NS160pMA (3)

150

1950

LC1 D150

LR9 D5369

90150

90

128

(3)

NS160pMA (3)

150

1200

LC1 D150

LR9 D5369

90150

90

160

(3)

110

178

(3)

NS250pMA (3)

220

2420

LC1 F185

LR9 F5371

132220

110

156

(3)

NS250pMA (3)

220

1540

LC1 F185

LR9 F5371

132220

110

195

(3)

NS250pMA (3)

220

2860

LC1 F225

LR9 F5371

132220

132

215

(3)

132

184

(3)

NS250pMA (3)

220

2200

LC1 F265

LR9 F5371

132220

132

230

(3)

160

256

(3)

NS400pMA (3)

320

3520

LC1 F265

LR9 F7375

200330

160

224

(3)

NS400pMA (3)

320

2200

LC1 F265

LR9 F7375

200330

160

280

(3)

NS400pMA (3)

320

4000

LC1 F330

LR9 F7375

200330

200

321

(3)

NS400pMA (3)

320

4000

LC1 F330

LR9 F7379

300500

200

280

(3)

NS400pMA (3)

320

3500

LC1 F400

LR9 F7375

200330

220

310

(3)

NS400pMA (3)

320

3500

LC1 F400

LR9 F7379

300500

200

350

(3)

220
250

353
401

(3)
(3)

NS630pMA (3)

500

5500

LC1 F400

LR9 F7379

300500

250
315

344
432

(3)
(3)

NS630pMA (3)

500

4500

LC1 F500

LR9 F7379

300500

220
250

388
430

(3)
(3)

NS630pMA (3)

500

6250

LC1 F500

LR9 F7379

300500

355

488

(3)

NS630pMA (3)

500

5000

LC1 F630

LR9 F7381

380630

(1) Irm: setting current of the magnetic trip.


 )RUUHYHUVLQJRSHUDWLRQUHSODFHWKHSUH[/&ZLWK/&
(3) Reference to be completed by replacing the p with the breaking performance code:
NS160pMA and NS250pMA

NS400pMA and NS630pMA

400/415 V

Breaking performance Iq (kA)

NS100pMA
25

70

36

70

70

130

440 V

25

65

35

65

65

130

500 V

18

50

30

50

50

70

660/690 V

10

10

20

35

Code

10

1/21

Combination starters
for customer assembly

TeSys motor starters - open version


D.O.L starters with fuse protection
(NF C or DIN fuses, type aM)

0.06 to 55 kW at 400/415 V: type 1 coordination

Standard power ratings of 3-phase motors 50/60 Hz


in category AC-3

Fuse carrier (1)


(basic block)

aM fuses

400/415 V

Reference

Size

Rating

Ie

kW

440 V

500 V

Ie

kW

Ie

kW

Contactor

Thermal overload relay


class 10

Reference (2)

Reference

Setting
range

0.06

0.2

0.06

0.19

LS1 D32

10 x 38

LC1 K06

LR2 K0302

0.160.23

0.09

0.28

LS1 D32

10 x 38

LC1 K06

LR2 K0303

0.230.36

0.09
0.12

0.3
0.44

0.12

0.37

LS1 D32

10 x 38

LC1 K06

LR2 K0304

0.360.54

0.18

0.6

0.18
0.25

0.55
0.76

LS1 D32

10 x 38

LC1 K06

LR2 K0305

0.540.8

0.25
0.37

0.85
1.1

0.37

0.37

0.88

LS1 D32

10 x 38

LC1 K06

LR2 K0306

0.81.2

0.55

1.5

0.55
0.75

1.36
1.68

0.55
0.75

1.2
1.5

LS1 D32

10 x 38

LC1 K06

LR2 K0307

1.21.8

0.75
1.1

1.9
2.7

1.1

2.37

1.1
1.5

2.2
2.9

LS1 D32

10 x 38

LC1 K06

LR2 K0308

1.82.6

1.5

3.6

1.5

3.06

LS1 D32

10 x 38

LC1 K06

LR2 K0310

2.63.7

2.2

4.9

2.2
3

3.9
5.2

LS1 D32

10 x 38

LC1 K06

LR2 K0312

3.75.5

2.2

4.42

LS1 D32

10 x 38

LC1 K06

LR2 K0312

3.75.5

6.5

5.77

6.8

LS1 D32

10 x 38

LC1 K09

LR2 K0314

5.58

8.5

7.9

5.5

9.2

LS1 D32

10 x 38

12

LC1 K09

LR2 K0316

811.5

(1) For breaking under load, add a rotary switch-disconnector.


(2))RUUHYHUVLQJRSHUDWLRQUHSODFHWKHSUH[/&ZLWK/&.

10

1/22

Combination starters
for customer assembly

TeSys motor starters - open version


D.O.L starters with fuse protection
(NF C or DIN fuses, type aM)

(continued)

0.06 to 55 kW at 400/415 V: type 1 coordination (continued)


Standard power ratings of 3-phase motors 50/60 Hz
in category AC-3

Fuse carrier (1)


(basic block)

aM fuses

400/415 V

Reference

Size

Rating

440 V

500 V

Ie

Ie

Ie

kW

kW

kW

Contactor

Thermal overload relay


classe 10

Reference (2)

Reference

Setting
range

5.5

11.5

5.5

10.4

7.5

12.4

LS1 D32

10 x 38

16

LC1 K12

LR2 K0321

1014

7.5

15.5

7.5

13.7

13.9

LS1 D32

10 x 38

16

LC1 D18

LRD 21

1218

16.9

LS1 D32

10 x 38

20

LC1 D25

LRD 21

1218

9
11

18.1
22

11

20.1

11
15

17.6
23

GK1 EK

14 x 51

25

LC1 D25

LRD 22

1624

15

29

15

26.5

18.5

28

GK1 EK

14 x 51

32

LC1 D32

LRD 32

2332

18.5

35

18.5

32.8

22

33

GK1 EK

14 x 51

40

LC1 D40

LRD 3355

3040

22

41

22

39

30

44

GK1 FK

22 x 58

50

LC1 D50

LRD 3357

3750

30

51.5

GK1 FK

22 x 58

80

LC1 D50

LRD 3359

4865

37

53

GK1 FK

22 x 58

80

LC1 D65

LRD 3359

4865

30

55

37

64

GK1 FK

22 x 58

80

LC1 D65

LRD 3361

5570

45

64

GK1 FK

22 x 58

80

LC1 D80

LRD 3361

5570

37 (3)

66

45

76

GK1 FK

22 x 58

100

LC1 D80

LRD 3363

6380

45

80

55

78

GK1 FK

22 x 58

100

LC1 D95

LRD 3365

8093

55

90

GK1 FK

22 x 58

125

LC1 D115

LRD 4365

80104

55

97

75

106

GK1 FK

22 x 58

125

LC1 D115

LRD 4367

95120

(1) For breaking under load, add a rotary switch-disconnector.


(2))RUUHYHUVLQJRSHUDWLRQUHSODFHWKHSUH[/&ZLWK/&.
(3) 400 V maximum.

10

1/23

Combination starters
for customer assembly

TeSys motor starters - open version


D.O.L starters with fuse protection
(NF C or DIN fuses, type aM)

(continued)

0.06 to 315 kW at 400/415 V: type 2 coordination

Standard power ratings of 3-phase motors 50/60 Hz


in category AC-3

Switchdisconnector

aM fuses

400/415 V

Reference (1)

Size

Rating

GS1 DD

10 x 38

Ie

kW

0.06

0.2

440 V

500 V

Ie

kW

0.06

0.19

Ie

kW

Contactor

Thermal overload relay


classe 10

Reference (2)

Reference

Setting
range

LC1 D09

LRD 02

0.160.25

0.09

0.28

GS1 DD

10 x 38

LC1 D09

LRD 03

0.250.4

0.09
0.12

0.3
0.44

0.12

0.37

GS1 DD

10 x 38

LC1 D09

LRD 04

0.40.63

0.18

0.6

0.18
0.25

0.55
0.76

GS1 DD

10 x 38

LC1 D09

LRD 05

0.631

0.25
0.37
0.55

0.85
1.1
1.5

0.37
0.55

1
1.36

0.37
0.55
0.75

0.88
1.2
1.5

GS1 DD

10 x 38

LC1 D09

LRD 06

11.7

0.75

1.9

0.75
1.1

1.68
2.37

1.1

2.2

GS1 DD

10 x 38

LC1 D09

LRD 07

1.62.5

1.1
1.5

2.7
3.6

1.5

3.06

1.5
2.2

2.9
3.9

GS1 DD

10 x 38

LC1 D09

LRD 08

2.54

2.2

4.9

2.2

4.42

5.2

GS1 DD

10 x 38

LC1 D09

LRD 10

46

6.5

5.77

6.8

GS1 DD

10 x 38

LC1 D09

LRD 12

5.58

8.5

7.9

5.5

9.2

GS1 DD

10 x 38

10

LC1 D09

LRD 14

710

5.5

11.5

5.5

10.4

7.5

12.4

GS1 DD

10 x 38

16

LC1 D12

LRD 16

913

7.5

15.5

7.5

13.7

13.9

GS1 DD

10 x 38

16

LC1 D18

LRD 21

1218

16.9

GSp F

14 x 51

20

LC1 D25

LRD 21

1218

9
11

18.1
22

11

20.1

11
15

17.6
23

GSp F

14 x 51

25

LC1 D25

LRD 22

1624

15

29

15

26.5

18.5

28

GSp F

14 x 51

LC1 D32

LRD 32

2332

18.5

35

18.5

32.8

22

33

GSp F

14 x 51

40

LC1 D40A

LRD 340

3040

22

41

22

39

30

44

GSp J

22 x 58

50

LC1 D50A

LRD 350

3750

30

51.5

GSp J

22 x 58

80

LC1 D65A

LRD 365

4865

37

53

GSp J

22 x 58

80

LC1 D65A

LRD 365

4865

30

55

37

64

GSp J

22 x 58

80

LC1 D65A

LRD 365

4865

45

64

GSp J

22 x 58

80

LC1 D95

LRD 3361

5570

37

66

45

76

GSp J

22 x 58

100

LC1 D80

LRD 3363

6380

55

78

GSp J

22 x 58

100

LC1 D115

LR9 D5367

60100

45

80

GSp J

22 x 58

100

LC1 D95

LRD 3365

8093

55

97

55

90

75

106

GSp L

T0

125

LC1 D150

LR9 D5369

90150

75

132

75

125

90

128

GSp L

T0

160

LC1 D150

LR9 D5369

90150

90

160

90

146

110

156

GSp N

T1

200

LC1 F185

LR9 F5371

132220

110

195

110

178

132

184

GSp N

T1

250

LC1 F225

LR9 F5371

132220

132

230

132

215

160

224

GSp QQ

T2

315

LC1 F265

LR9 F7375

200330

160

256

GSp QQ

T2

315

LC1 F330

LR9 F7375

200330

160

280

200

321

200

280

GSp QQ

T2

400

LC1 F330

LR9 F7375

200330

220

310

GSp QQ

T2

400

LC1 F400

LR9 F7375

200330

200
220

350
388

220

353

250

344

GS2 S

T3

500

LC1 F400

LR9 F7379

300500

250

430

250

401

GS2 S

T3

500

LC1 F500

LR9 F7379

300500

315
355

432
488

GS2 S

T3

630

LC1 F500

LR9 F7381

380630

315

540

315

505

GS2 S

T3

630

LC1 F630

LR9 F7381

380630

355
400

549
611

400

552

GS2 V

T4

800

LC1 F630

LR9 F7381

380630

(1) GSp: GS1 for direct operator or GS2 for external operator.
(2))RUUHYHUVLQJRSHUDWLRQUHSODFHWKHSUH[/&ZLWK/&.

10

1/24

Combination starters
for customer assembly
(continued)

TeSys motor starters - open version


D.O.L starters with fuse protection
(NF C or DIN fuses, type aM)

0.75 to 400 kW at 690 V: type 2 coordination


Standard power ratings of 3-phase
motors 50/60 Hz
in category AC-3

Switchdisconnector

aM fuses

Ie

Reference (1)

Size

kW

Rating

Contactor

Thermal overload relay


classe 10

Reference (2)

Reference

Setting range
A

0.75

1.1

GSp F

14 x 51

LC1 D09

LRD 06

11.6

1.1

1.6

GSp F

14 x 51

LC1 D09

LRD 06

11.6

1.5

2.1

GSp F

14 x 51

LC1 D09

LRD 07

1.62.5

2.2

2.8

GSp F

14 x 51

LC1 D09

LRD 08

2.54

3.8

GSp F

14 x 51

LC1 D09

LRD 08

2.54

4.9

GSp F

14 x 51

LC1 D09

LRD 10

46

5.5

6.7

GSp F

14 x 51

LC1 D09

LRD 12

5.58

7.5

8.9

GSp F

14 x 51

10

LC1 D25

LRD 16

913

11

12.8

GSp F

14 x 51

16

LC1 D25

LRD 16

913

15

17

GSp F

14 x 51

20

LC1 D25

LRD 22

1624

18.5

21

GSp F

14 x 51

25

LC1 D32

LRD 22

1624

22

24

GSp F

14 x 51

32

LC1 D40A

LRD 332

2332

30

32

GSp F

14 x 51

40

LC1 D40A

LRD 340

3040

37

39

GSp F

14 x 51

50

LC1 D65A

LRD 350

3750

45

47

GSp J

22 x 58

63

LC1 D80

LR2 D3357

3750

55

57

GSp J

22 x 58

80

LC1 D115

LR2 D3359

4865

75

77

GSp KK

T00

100

LC1 D115

LR2 D3363

6380

90

93

GSp KK

T00

125

LC1 D150

LR9 D5369

90150

110

113

GSp KK

T00

125

LC1 F185

LR9 D5369

90150

132

134

GSp L

T0

160

LC1 F265

LR9 F5371

132220

160

162

GSp N

T1

200

LC1 F265

LR9 F5371

132220

200

203

GSp N

T1

250

LC1 F330

LR9 F7375

200330

220

224

GSp QQ

T2

250

LC1 F400

LR9 F7375

200330

250

250

GSp QQ

T2

315

LC1 F400

LR9 F7375

200330

315

313

GSp QQ

T2

355

LC1 F500

LR9 F7379

300500

355

354

GSp QQ

T2

400

LC1 F630

LR9 F7379

300500

400

400

GS2 S

T3

500

LC1 F630

LR9 F7379

300500

(1) GSp: GS1 for direct operator or GS2 for external operator.
(2))RUUHYHUVLQJRSHUDWLRQUHSODFHWKHSUH[/&ZLWK/&.

10

1/25

Combination starters
for customer assembly

TeSys motor starters - open version


Star-delta starters with circuit-breaker and
overload protection built into the circuit-breaker

1.5 to 110 kW at 400/415 V: type 1 coordination

Maximum operating rate:/&.VWDUWVKRXU/&'VWDUWVKRXU


Maximum starting time: 30 seconds.
Standard power ratings of 3-phase motors
50-60 Hz in category AC-3
400/415 V
P

kW

Circuit-breaker

440 V

Ie

IrD (1)

Iq (2)

Reference
Ie

IrD (1)

Iq (2)

Star-delta
contactors
Setting range
of thermal trips

Reference

kA

kW

kA

1.5

3.6

50

1.5

3.06

1.8

50

GV2 ME08

A
2.54

LC3 K06

2.2

4.9

2.9

50

2.2
3

4.42
5.77

2.6
3.3

50
50

GV2 ME10

46.3

LC3 K06

3
4

6.5
8.5

3.8
4.9

50
50

7.9

4.6

15

GV2 ME14

610

LC3 K06

5.5

11.5

6.4

15

5.5

10.4

GV2 ME16

914

LC3 K06

7.5

15.5

8.6

15

7.5

13.7

7.9

GV2 ME20

1318

LC3 K09

16.9

9.8

GV2 ME20

1318

LC3 D12A

18.1

10

15

11

20.1

12

GV2 ME21

1723

LC3 D12A

11

22

12

15

GV2 ME22

2025

LC3 D12A

15

29

17

10

15

26.5

15

GV2 ME32

2432

LC3 D18A

18.5

35

20

50

18.5

32.8

19

50

GV3 P40

3040

LC3 D18A

22

39

23

50

GV3 P50

3750

LC3 D32A

22

41

24

50

30

51.5

30

50

GV3 P50

3750

LC3 D32A

30

55

33

50

30

51.5

30

50

GV3 P65

4865

LC3 D32A

37

66

40

50

37

64

37

50

GV3 P65

4865

3 x LC1 D40A (3)

37

66

40

25

37

64

37

25

GV7 RE80

4880

3 x LC1 D40A (3)

45

76

44

10

GV3 ME80

5680

2 x LC1 D50A
+ 1 x LC1 D40A (3)

45

76

44

25

GV7 RE80

4880

2 x LC1 D50A
+ 1 x LC1 D40A (3)

45
55

80
97

47
58

25
25

55

90

52

25

GV7 RE100

60100

2 x LC1 D50A
+ 1 x LC1 D40A (3)

75

132

78

35

75

125

72

35

GV7 RE150

90150

LC3 D80

90

146

84

35

GV7 RE150

90150

LC3 D115

90
110

160
195

95
115

35
35

110

178

103

35

GV7 RE220

132220

LC3 D115

132

215

124

35

GV7 RE220

132220

LC3 D150

(1) IrD: current in the motor windings in delta connection.


(2) The breaking performance of circuit-breakers GV2 ME can be increased by adding a current limiter GV1 L3, see page 3/11.
(3) For mounting 3 contactors LC1 DppA, star-delta starter kit LAD 9SD3 must be ordered separately, see page 5/76.

10

1/26

Combination starters or
customer assembly

TeSys motor starters - open version


Star-delta starters with circuit-breaker and
overload protection built into the circuit-breaker

(continued)

1.5 to 110 kW at 400/415 V: type 2 coordination


Maximum operating rate:/&'VWDUWVKRXU/&)VWDUWVKRXU
Maximum starting time:/&'VHFRQGV/&)VHFRQGV

Standard power ratings of 3-phase motors 50-60 Hz in category AC-3

Circuit-breaker

400/415 V

Reference

440 V
Iq (1)

Star-delta contactors
Setting range
of thermal trips

Reference

Ie

Iq

Ie

kW

kA

kW

kA

1.5

3.6

130

1.5

3.06

130

GV2 P08

2.54

3 x LC1 D09 (2)

2.2

4.9

130

2.2

4.42

130

GV2 P10

46.3

3 x LC1 D18 (3)

5.77

130

GV2 P10

4...6.3

3 x LC1 D18 (3)

6.5

130

GV2 P14

610

3 x LC1 D18 (3)

8.5

130

7.9

130

GV2 P14

610

3 x LC1 D18 (3)

5.5

11.5

130

5.5

10.4

50

GV2 P16

914

3 x LC1 D25 (3)

7.5

13.7

50

GV2 P16

914

3 x LC1 D25 (3)

7.5

15.5

50

16.9

20

GV2 P20

1318

3 x LC1 D25 (3)

18.1

50

11

20.1

20

GV2 P21

1723

3 x LC1 D25 (3)

11

22

50

GV2 P22

2025

3 x LC1 D25 (3)

15

29

50

15

26.5

50

GV3 P32

2332

3 x LC1 D40A (4)

18.5

35

50

GV3 P40

3040

2 x LC1 D50A
+ 1 x LC1 D40A (3)

18.5

32.8

50

GV3 P40

3040

2 x LC1 D65A
+ 1 x LC1 D40A (4)

22

41

50

GV3 P50

3750

2 x LC1 D50A
+ 1 x LC1 D40A (3)

22

39

50

GV3 P50

3750

2 x LC1 D65A
+ 1 x LC1 D40A (4)

30

55

50

30

51.5

50

GV3 P65

4865

2 x LC1 D65A
+ 1 x LC1 D40A (4)

37

66

70

37

64

65

GV7 RS80

4880

3 x LC1 D80 (5)

45

76

65

GV7 RS80

4880

3 x LC1 D80 (5)

45

80

70

GV7 RS100

60100

3 x LC1 D115 (6)

55

97

70

55

90

65

GV7 RS100

60100

3 x LC1 D115 (6)

75

132

70

75

125

65

GV7 RS150

90150

3 x LC1 D150 (6)

90

146

65

GV7 RS150

90150

3 x LC1 D150 (6)

90

160

70

110

178

65

GV7 RS220

132220

3 x LC1 F185 (7)

110

195

70

132

215

65

GV7 RS220

132220

3 x LC1 F225 (7)

(1) The breaking performance of circuit-breakers GV2 P can be increased by adding a current limiter GV1 L3, see page 3/11.
(2) For mounting 3 contactors LC1 D09, star-delta starter kit LAD 91217 must be ordered separately, see page 5/76.
(3) For mounting 3 contactors LC1 D18 or LC1 D25, star-delta starter kit LAD 93217 must be ordered separately, see page 5/76.
(4) For mounting 3 contactors LC1 DppA, star-delta starter kit LAD 9SD3 must be ordered separately, see page 5/76.
(5) For mounting 3 contactors LC1 D80, star-delta starter kit LA9 D8017 must be ordered separately, see page 5/76.
(6) For mounting 3 contactors LC1 D115 or LC1 D150, see page 1/41
(7) For mounting 3 contactors LC1 F185 or LC1 F225, see pages 1/47 and 1/49

10

1/27

Combination starters
for customer assembly

TeSys motor starters - open version

Star-delta starters with circuit-breaker and overload


protection by separate thermal overload relay

1.5 to 315 kW at 400/415 V: type 1 coordination

Maximum operating rate:/&.DQG/&)VWDUWVKRXU/&'VWDUWVKRXU


Maximum starting time:/&.DQG/&'VHFRQGV/&)VHFRQGV
Standard power ratings of 3-phase motors
50/60 Hz in category AC-3
400/415 V

Circuit-breaker

440 V

Reference

Ie

IrD (1)

Iq

Ie

IrD (1) Iq

kW

kA

kW

kA

1.5

3.6

50

1.5
2.2

3.06
4.42

1.8
3

50
50

2.2

4.9

50

5.77

50

GV2 LE10

6.5

50

GV2 LE14

7.9

50

GV2 LE10

8.5

50

5.5

10.4

5.5

11.5

15

7.5

7.5

15.5

15

18.1

11

Rating Irm (2)

Star-delta
contactors

Thermal overload relay

Reference

Reference

Setting
range

51

LC3 K06

LR2 K0308

1.82.6

6.3

78

LC3 K06

LR2 K0310

2.63.7

10

138

LC3 K06

LR2 K0312

3.75.5

6.3

78

LC3 K06

LR2 K0312

3.75.5

GV2 LE14

10

138

LC3 K06

LR2 K0312

3.75.5

15

GV2 LE14

10

138

LC3 K06

LR2 K0314

5.58

GV2 LE16

14

170

LC3 K06

LR2 K0314

5.58

13.7

GV2 LE16

14

170

LC3 K09

LR2 K0316

811.5

GV2 LE20

18

223

LC3 K09

LR2 K0316

811.5

16.9

GV2 LE16

14

170

LC3 D12A

LRD 16

913

10

15

GV2 LE22

25

327

LC3 K12

LR2 K0316

811.5

11

20.1

12

GV2 LE20

18

223

LC3 K12

LR2 K0321

1014

22

12

15

GV2 LE22

25

327

LC3 K12

LR2 K0321

1014

15

26.5

15

GV2 LE22

25

327

LC3 D18A

LRD 21

1218

15

29

16

10

GV2 LE32

32

384

LC3 D18A

LRD 21

1218

18.5

35

20

50

18.5

32.8

19

50

GV3 L40

40

560

LC3 D18A

LRD 22

1624

22

41

24

50

22

39

23

50

GV3 L50

50

700

LC3 D32A

LRD 32

2332

30

51.5

30

50

GV3 L65

65

910

LC3 D32A

LRD 32

2332

30

55

33

50

GV3 L65

65

910

LC3 D32A

LRD 35

3038

37

64

37

50

GV3 L65

65

910

3 x LC1 D40A (4)

LRD 340

3040

45

76

44

65

NS80HMA

80

640

2 x LC1 D50A
+ 1 x LC1 D40A (4)

LRD 350

3750

55

90

52

65

NS80HMA

80

800

2 x LC1 D65A
+ 1 x LC1 D40A (4)

LRD 365

4865
4865

GV2 LE08

37

66

40

70

NS80HMA

80

640

3 x LC1 D40A (4)

LRD 365

75

125

72

(3)

NS160pMA (3)

150

1200

LC3 D80

LRD 3363

6380

45

80

47

(3)

NS100pMA (3)

100

800

2 x LC1 D50A
+ 1 x LC1 D40A (4)

LRD 350

3750

55

97

58

(3)

NS100pMA (3)

100

1200

2 x LC1 D65A
+ 1 x LC1 D40A (4)

LRD 365

4865

75

132

78

(3)

NS160pMA (3)

150

1200

LC3 D80

LRD 3363

6380

90

146

85

(3)

NS160pMA (3)

150

1200

LC3 D115

LRD 4365

80104

90

160

96

(3)

110

178

103

(3)

NS250pMA (3)

220

1760

LC3 D115

LRD 4365

80104

132

215

125

(3)

NS250pMA (3)

220

1760

LC3 D150

LRD 4369

110140
110140

110

195

116

(3)

NS250pMA (3)

220

1760

LC3 D115

LRD 4369

160

256

148

(3)

NS400pMA (3)

320

2240

LC3 D150

LR9 D5369

90150

200

321

186

(3)

NS630pMA (3)

500

3150

LC3 F225

LR9 F5371

132220

132

230

139

(3)

NS400pMA (3)

320

2240

LC3 D150

LRD 4369

110140

160

280

165

(3)

NS400pMA (3)

320

2560

LC3 F185

LR9 F5371

132220

200

350

204

(3)

220

353

204

(3)

NS630pMA (3)

500

3150

LC3 F225

LR9 F5371

132220

220

388

225

(3)

250

401

233

(3)

NS630pMA (3)

500

3500

LC3 F265

LR9 F7375

200330

280

480

278

(3)

NS630pMA (3)

500

4000

LC3 F330

LR9 F7375

200330

315

505

295

(3)

C801p+STR35ME

800

4000

LC3 F330

LR9 F7375

200330

315

540

322

(3)

355

518

300

(3)

C801p+STR35ME

800

4500

LC3 F330

LR9 F7375

200330

375

575

334

(3)

C801p+STR35ME

800

5000

LC3 F400

LR9 F7379

300500

(1) IrD: current in the motor windings in delta connection.


(2) Irm: setting current of the magnetic trip.
(3) Products marketed under the Merlin Gerin brand. Reference to be completed by replacing the p with the breaking performance code:
Breaking performance Iq (kA)

10

NS100pMA

NS160pMA, NS250pMA

NS400pMA, NS630pMA

C801p+STR35ME

400/415 V

25

70

36

70

70

130

70

440 V

25

65

35

65

65

130

65

100

Code

1/28

150

Combination starters
for customer assembly

TeSys motor starters - open version

Star-delta starters with circuit-breaker and overload


protection by separate thermal overload relay

(continued)

1.5 to 250 kW at 400/415 V: type 2 coordination


Maximum operating rate:/&'VWDUWVKRXU/&)VWDUWVKRXU
Maximum starting time:/&'VHFRQGV/&)VHFRQGV
Standard power ratings of 3-phase motors
50/60 Hz in category AC-3
400/415 V
440 V
P
Ie
Iq
P
Ie
kW
A
kA
kW
A
1.5
3.6
130
1.5
3.06

Circuit-breaker

Iq
kA
130

Reference

Rating Irm (1)

Star-delta
contactors
Reference

Thermal overload relay

GV2 L08

A
4

A
51

3 x LC1 D18

LRD 08

A
2.54

Reference

Setting
range

2.2
3

4.9
6.5

130
130

2.2
3
4

4.42
5.77
7.9

130
130
20

GV2 L10

6.3

78

3 x LC1 D18

LRD 10

46

GV2 L14

10

138

3 x LC1 D18

LRD 14

710

8.5

130

GV2 L14

10

138

3 x LC1 D18

LRD 16

913

5.5

11.5

50

5.5

10.4

20

GV2 L16

14

170

3 x LC1 D25

LRD 16

913

7.5

15.5

50

7.5

13.7

20

GV2 L20

18

223

3 x LC1 D25

LRD 21

1218

16.9

20

GV2 L22

25

327

3 x LC1 D25

LRD 21

1218

9
11
15

18.1
22
29

50
50
50

11
15

20.1
26.5

20
50

GV2 L22

25

327

3 x LC1 D25

LRD 22

1624

GV3 L32

32

448

3 x LC1 D40A (2)

LRD 332

2332

18.5

35

50

GV3 L40

40

560

LRD 340

3040

18.5

32.8

50

GV3 L40

40

560

LRD 340

3040

22

41

50

GV3 L50

50

700

LRD 350

3750

22

39

50

GV3 L50

50

700

LRD 350

3750

30

55

50

30

51.5

50

GV3 L65

65

910

LRD 365

4865

37

64

50

GV3 L65

65

910

2 x LC1 D50A
+ 1 x LC1 D40A (2)
2 x LC1 D65A
+ 1 x LC1 D40A (2)
2 x LC1 D50A
+ 1 x LC1 D40A (2)
2 x LC1 D65A
+ 1 x LC1 D40A (2)
2 x LC1 D65A
+ 1 x LC1 D40A (2)
3 x LC1 D80

LRD 3359

4865

37

66

70

45

76

65

NS80HMA

80

640

3 x LC1 D80

LRD 3363

6380

45

80

(2)

55

90

(2)

NS100pMA (2)

100

800

3 x LC1 D115

LR9 D5367

60100

55

97

(2)

NS160pMA (2)

150

1200

3 x LC1 D115

LR9 D5369

90150

75

125

(2)

NS160pMA (2)

150

1200

3 x LC1 D150

LR9 D5369

90150

75

132

(2)

90

146

(2)

NS160pMA (2)

150

1200

3 x LC1 D150

LR9 D5369

90150

90

160

(2)

110

178

(2)

NS250pMA (2)

220

1760

3 x LC1 F185

LR9 F5371

132220

110

195

(2)

NS250pMA (2)

220

1760

3 x LC1 F225

LR9 F5371

132220

132

215

(2)

NS250pMA (2)

220

1760

3 x LC1 F225

LR9 F7375

200330

132

230

(2)

160

256

(2)

NS400pMA (2)

320

2240

3 x LC1 F265

LR9 F7375

200330

160

280

(2)

NS400pMA (2)

320

2560

3 x LC1 F330

LR9 F7375

200330

200

321

(2)

NS400pMA (2)

320

2880

3 x LC1 F330

LR9 F7379

300500

200

350

(2)

220

353

(2)

NS630pMA (2)

500

3150

3 x LC1 F400

LR9 F7379

300500

220

388

(2)

250

401

(2)

NS630pMA (2)

500

3500

3 x LC1 F400

LR9 F7379

300500

250

430

(2)

NS630pMA (2)

500

4000

3 x LC1 F500

LR9 F7379

300500

(1) Irm: setting current of the magnetic trip.


(2) Products marketed under the Merlin Gerin brand. Reference to be completed by replacing the p with the breaking performance code:
Breaking performance Iq (kA)
NS100pMA
NS160pMA, NS250pMA
NS400pMA, NS630pMA
400/415 V
25
70
36
70
70
130
440 V
25
65
35
65
65
130
Code
E
S
E
S
H
L

1/29

10

Combination starters
for customer assembly

TeSys motor starters - open version


Star-delta starters with fuse protection
(NF C or DIN fuses)

1.5 to 315 kW at 400/415 V: type 1 coordination

10

Maximum operating rate:/&.DQG/&)VWDUWVKRXU/&'VWDUWVKRXU


Maximum starting time:/&.DQG/&'VHFRQGV/&)VHFRQGV
Standard power ratings of 3-phase
motors 50/60 Hz in category AC-3
400/415 V
P
Ie
IrD (1) Iq
kW
A
A
kA
1.5
3.5
2
50

Fuse carrier
(basic block)
Reference

440 V
P
kW
1.5

Ie
A
3.06

IrD (1)
A
2

2.2

50

6.5

50

2.2
3

8.4

50

5.5

11

7.5

14.8

Star-delta
contactors
Reference

Size

Iq
kA
50

Reference

LS1 D32

A
10 x 38 4

LC3 K06

LR2 K0308

A
1.82.6

LS1 D32

10 x 38 6

LC3 K06

LR2 K0310

2.63.7

4.42
5.77

3
3

50
50

LS1 D32
LS1 D32

10 x 38 8
10 x 38 8

LC3 K06
LC3 K06

LR2 K0310
LR2 K0312

2.63.7
3.75.5

7.9

50

LS1 D32

10 x 38 12

LC3 K06

LR2 K0312

3.75.5

50

5.5

10.4

50

LS1 D32

10 x 38 16

LC3 K06

LR2 K0314

5.58

50

7.5

13.7

50

LS1 D32

10 x 38 16

LC3 K09

LR2 K0316

811.5

18.1

10

100

16.9

10

50

LS1 D32

10 x 38 20

LC3 D12A

LRD 16

913

11

21

12

100

11

20.1

12

100

GK1 EK

14 x 51 25

LC3 D12A

LRD 16

913

15

28.5

16

100

15

26.5

15

100

GK1 EK

14 x 51 32

LC3 D18A

LRD 21

1218

18.5

35

20

100

18.5

32.8

19

100

GK1 EK

14 x 51 40

LC3 D18A

LRD 22

1624

22

39

23

100

GK1 FK

22 x 58 50

LC3 D18A

LRD 22

1624

22

42

24

100

GK1 FK

22 x 58 50

LC3 D32A

LRD 32

2332

30

51.5

30

100

GK1 FK

22 x 58 63

LC3 D32A

LRD 32

2332

30

57

33

100

37

64

37

100

GK1 FK

22 x 58 80

LC3 D40

LRD 3355

3040

37

69

40

100

GK1 FK

22 x 58 80

LC3 D40

LRD 3357

3750

45

76

44

100

GK1 FK

22 x 58 80

LC3 D50

LRD 3357

3750

45

81

47

100

GK1 FK

22 x 58 100

LC3 D50

LRD 3357

3750

55

90

52

100

GSp K

22 x 58 100

LC3 D50

LRD 3359

4865

55

100

58

100

GSp K

22 x 58 125

LC3 D50

LRD 3361

5570

75

135

78

100

75

125

72

100

GSp L

T0

160

LC3 D80

LRD 3363

6380

90

146

84

100

GSp L

T0

160

LC3 D115

LRD 4365

80104

90

165

95

100

GSp N

T1

200

LC3 D115

LRD 4367

95120

110

200

115

100

110

178

103

100

GSp N

T1

200

LC3 D115

LRD 4367

95120

132

240

139

100

132

215

124

100

GSp QQ

T2

250

LC3 D150

LRD 4369

110140

160

285

165

100

160

256

148

100

GSp QQ

T2

315

LC3 F185

LR9 F5371

132220

200

321

185

100

GSp QQ

T2

400

LC3 F225

LR9 F5369

132220

220

388

225

100

GSp QQ

T2

400

LC3 F265

LR9 F7375

200330

250

401

233

100

GS2 S

T3

500

LC3 F265

LR9 F7375

200330

280

480

278

100

GS2 S

T3

500

LC3 F330

LR9 F7375

200330

315

555

322

100

315
355
375

505
518
575

293
300
334

100
100
100

GS2 S
GS2 S

T3
T3

630
630

LC3 F330
LC3 F400

LR9 F7375
LR9 F7379

200330
300500

(1) IrD: current in the motor windings in delta connection.

1/30

aM fuses
Rating

Thermal overload relay


Setting
range

Combination starters
for customer assembly

TeSys motor starters - open version


Star-delta starters with fuse protection
(NF C or DIN fuses)

1.5 to 355 kW at 400/415 V: type 2 coordination


Maximum operating rate:/&'VWDUWVKRXU/&)VWDUWVKRXU
Maximum starting time:/&'VHFRQGV/&)VHFRQGV

Standard power ratings of 3-phase


motors 50/60 Hz in category AC-3
400/415 V
440 V
P
Ie
Iq
P
kW
A
kA
kW
1.5
3.5
50
1.5

SwitchaM fuses
disconnector-fuse
Reference
Size
Rating

Star-delta
contactors
Reference

Thermal overload relay

Ie
A
3.06

Iq
kA
50

GS1 DD

10 x 38

A
4

3 x LC1 D09

LRD 08

A
2.54

2.2

50

2.2

4.42

50

GS1 DD

10 x 38

3 x LC1 D09

LRD 10

46

6.5

50

5.77

50

GS1 DD

10 x 38

3 x LC1 D09

LRD 12

5.58

8.4

50

7.9

50

GS1 DD

10 x 38

10

3 x LC1 D09

LRD 14

710

5.5

11

50

5.5

10.4

50

GS1 DD

10 x 38

16

3 x LC1 D12

LRD 16

913

7.5

14.8

50

7.5

13.7

50

GS1 DD

10 x 38

16

3 x LC1 D18

LRD 21

1218

9
11
15

18.1
21
28.5

100
100
100

9
11
15

16.9
20.1
26.5

100
100
100

GSp F
GSp F

14 x 51
14 x 51

25
32

3 x LC1 D25
3 x LC1 D32

LRD 22
LRD 32

1624
2332

18.5

35

100

18.5

32.8

100

GSp F

14 x 51

40

3 x LC1 D40

LRD 3355

3040

22

42

100

22

39

100

GSp F

22 x 58

50

3 x LC1 D50

LRD 3357

3750

30

57

100

30

51.5

100

GSp J

22 x 58

80

3 x LC1 D65

LRD 3361

5570

37

69

100

37

64

100

GSp J

22 x 58

80

3 x LC1 D80

LRD 3363

6380

45

76

100

GSp J

22 x 58

80

3 x LC1 D80

LRD 3365

8093

45

81

100

GSp J

22 x 58

100

3 x LC1 D115

LR9 D5367

60100

55

90

100

GSp L

T0

125

3 x LC1 D115

LR9 D5369

90150

55

100

100

GSp L

T0

125

3 x LC1 D150

LR9 D5369

90150

75

125

100

GSp L

T0

160

3 x LC1 D150

LR9 D5369

90150

75

135

100

GSp L

T0

160

3 x LC1 F185

LR9 D5369

90150

90

165

100

90

146

100

GSp N

T1

200

3 x LC1 F185

LR9 F5371

132220

110

200

100

110

178

100

GSp N

T1

250

3 x LC1 F225

LR9 F5371

132220

132

240

100

132

215

100

GSp QQ

T2

315

3 x LC1 F265

LR9 F7375

200330

160

285

100

160

256

100

GSp QQ

T2

315

3 x LC1 F330

LR9 F7375

200330

200

321

100

GSp QQ

T2

400

3 x LC1 F330

LR9 F7379

300500

200
220
250

352
388
437

100
100
100

220
250

353
401

100
100

GS2 S
GS2 S

T3
T3

500
500

3 x LC1 F400
3 x LC1 F500

LR9 F7379
LR9 F7379

300500
300500

315

555

100

315

505

100

GS2 S

T3

630

3 x LC1 F630

LR9 F7381

380630

355

605

100

355
400

549
611

100
100

GS2 V
GS2 V

T4
T4

800
800

3 x LC1 F630
3 x LC1 F780

LR9 F7381
LR9 F7381

380630
380630

Reference

Setting
range

10

1/31

Combination starters
for customer assembly

TeSys motor starters - open version


D.O.L. starters with fuse protection (BS fuses)

0.06 to 375 kW at 415 V: type 2 coordination

Standard power ratings of 3-phase


motors 50/60 Hz in category AC-3
415 V
P

440 V

500 V

Switchdisconnectorfuse

BS fuses

Contactor

Thermal overload relay

Reference

Size

Rating

Reference (1)

Reference

Setting
range

Ie

Ie

Ie

kW
0.06

A
0.22

kW
0.06

A
0.19

kA

GS1 DDB

A1

A
NIT 2

LC1 D09

LRD 02

A
0.160.25

0.09

0.28

GS1 DDB

A1

NIT 2

LC1 D09

LRD 03

0.250.4

0.09
0.12

0.36
0.42

0.12

0.37

GS1 DDB

A1

NIT 2

LC1 D09

LRD 04

0.40.63

0.18

0.6

0.18

0.55

GS1 DDB

A1

NIT 2

LC1 D09

LRD 05

0.631

0.25

0.76

GS1 DDB

A1

NIT 4

LC1 D09

LRD 05

0.631

0.25
0.37
0.55

0.88
1
1.5

0.37
0.55
0.75

1
1.36
1.68

0.37
0.55
0.75

1
1.2
1.5

GS1 DDB

A1

NIT 6

LC1 D09

LRD 06

11.7

0.75

GS1 DDB

A1

NIT 10

LC1 D09

LRD 07

1.62.5

1.5

2.6

GS1 DDB

A1

NIT 10

LC1 D09

LRD 08

2.54

1.5

3.5

1.5

3.06

2.2

3.8

GS1 DDB

A1

NIT 16

LC1 D09

LRD 08

2.54

2.2

2.2

4.42

GS1 DDB

A1

NIT 16

LC1 D09

LRD 10

46

6.5

5.77

6.5

GS1 DDB

A1

NIT 20

LC1 D09

LRD 12

5.58

8.4

7.9

5.5

GS1 DDB

A1

NIT 20

LC1 D09

LRD 14

710

5.5

11

5.5

10.4

7.5

12

GS1 DDB

A1

NIT 20M25

LC1 D12

LRD 16

913

7.5

14

7.5

13.7

13.9

GS1 DDB

A1

NIT 20M32

LC1 D18

LRD 21

1218

18.1

16.9

GS2 GB

A2

TIA 32M35

LC1 D18

LRD 21

1218

11

21

11

20

11
15

18.4
23

GS2 GB

A2

TIA 32M50

LC1 D25

LRD 22

1624

15

28.5

15

26.5

GS2 GB

A2

TIA 32M63

LC1 D32

LRD 32

2332

22

33

GS2 GB

A3

TIS 63M80

LC1 D40

LRD 3355

3040

22

42

22

39

30

45

GS2 GB

A3

TIS 63M100

LC1 D50

LRD 3357

3750

30

51.5

GS2 GB

A3

TIS 63M100

LC1 D50

LRD 3359

4865

30

57

GS2 GB

A3

TIS 63M100

LC1 D65

LRD 3359

4865

45

76

45

65

GS2 LLB

A4

TCP 100M125 LC1 D80

LRD 3363

6380

45

81

55

80

GS2 LLB

A4

TCP 100M125 LC1 D95

LRD 3365

8093

55

100

GS2 LLB

A4

TCP 100M160 LC1 D115

LR9 D5369

90150

55

90

GS2 LLB

A4

TCP 100M160 LC1 D115

LR9 D5367

60100

80

116

GS2 LB

B2

TF 200

LC1 D150

LR9 D5369

90150

80

138

80

132

GS2 LB

B2

TF 200M250

LC1 D150

LR9 D5369

90150

100
110

143
156

GS2 LB

B2

TF 200M250

LC1 F185

LR9 F5371

132220

100

182

100

162

GS2 MMB

B2

TF 200M250

LC1 F185

LR9 F5371

132220

110

196

110

178

GS2 MMB

B2

TF 200M315

LC1 F225

LR9 F5371

132220

140

200

GS2 NB

B3

TKF 315M355

LC1 F265

LR9 F5371

132220

140

250

140

226

160

220

GS2 NB

B3

TKF 315M355

LC1 F265

LR9 F7375

200330

160

285

160

256

GS2 QQB

B4

TKF 315M355

LC1 F330

LR9 F7375

200330

220

310

GS2 QQB

B4

TMF 400

LC1 F400

LR9 F7379

300500

220

388

220

353

257

362

GS2 QQB

B4

TMF 400M450 LC1 F400

LR9 F7379

300500

270

380

GS2 SB

C2

TTM 500

LC1 F500

LR9 F7379

300500

257
270

450
460

257
270

412
433

GS2 SB

C2

TTM 500

LC1 F500

LR9 F7381

380630

375

610

375

577

375
425

508
556

GS2 SB

C2

TTM 630

LC1 F630

LR9 F7381

380630

 )RUUHYHUVLQJRSHUDWLRQUHSODFHWKHSUH[/&ZLWK/&

10

1/32

Combination starters
for customer assembly

TeSys motor starters - open version


Star-delta starters with fuse protection
(BS fuses)

(continued)

1.5 to 375 kW at 415 V: type 2 coordination


Maximum operating rate:/&'VWDUWVKRXU/&)VWDUWVKRXU
Maximum starting time:/&'VHFRQGV/&)VHFRQGV
Standard power ratings of 3-phase
motors 50/60 Hz in category AC-3
415 V

440 V

Switchdisconnectorfuse

BS fuses

Contactor

Thermal overload relay

Reference

Size

Rating

Reference

Reference

Setting
range

Ie

Iq

Ie

Iq

kW
1.5

A
3.5

kA
50

kW
1.5

A
3.06

kA
50

GS1 DDB

A1

A
NIT 16

3 x LC1 D09

LRD 08

A
2.54

2.2

50

2.2

4.42

50

GS1 DDB

A1

NIT 16

3 x LC1 D09

LRD 10

46

6.5

50

5.77

50

GS1 DDB

A1

NIT 20

3 x LC1 D09

LRD 12

5.58

8.4

50

7.9

50

GS1 DDB

A1

NIT 20

3 x LC1 D09

LRD 14

710

5.5

11

50

5.5

10.4

50

GS1 DDB

A1

NIT 20M25

3 x LC1 D12

LRD 16

913

7.5

14.8

50

7.5

13.7

50

GS1 DDB

A1

NIT 20M32

3 x LC1 D18

LRD 21

1218

18.1

50

16.9

50

GS2 GB

A2

TIA 32M35

3 x LC1 D18

LRD 21

1218

11

21

50

11

20.1

50

GS2 GB

A2

TIA 32M50

3 x LC1 D25

LRD 22

1624

15

28.5

50

15

26.5

50

GS2 GB

A2

TIA 32M63

3 x LC1 D32

LRD 32

2332

22

42

50

22

39

50

GS2 GB

A3

TIS 63M80

3 x LC1 D40

LRD 3355

3040

30

51.5

50

GS2 GB

A3

TIS 63M100

3 x LC1 D50

LRD 3359

4865

30

57

50

GS2 GB

A3

TIS 63M100

3 x LC1 D65

LRD 3359

4865

45

81

50

45

76

50

GS2 LLB

A4

TCP 100M125 3 x LC1 D80

LRD 3363

6380

55

100

80

55

90

80

GS2 LLB

A4

TCP 100M160 3 x LC1 D115

LR9 D5369

90150

80

138

80

80

132

80

GS2 LB

B2

TF 200M250

3 x LC1 D150

LR9 D5369

90150

100

182

80

100

162

80

GS2 MMB

B2

TF 200M250

3 x LC1 F185

LR9 F5371

132220

110

196

80

110

178

80

GS2 MMB

B2

TF 200M315

3 x LC1 F225

LR9 F5371

132220

140

250

80

140

226

80

GS2 NB

B3

TFK 315M355

3 x LC1 F265

LR9 F7375

200330

160

285

80

160

256

80

GS2 QQB

B3

TFK 315M355

3 x LC1 F330

LR9 F7375

200330

220

388

80

220

353

80

GS2 QQB

B4

TMF 400M450 3 x LC1 F400

LR9 F7379

300500

257
270

450
460

80
80

257
270

412
433

80
80

GS2 SB

C2

TTM 500

3 x LC1 F500

LR9 F7379

300500

375

610

80

375

577

80

GS2 SB

C2

TTM 630

3 x LC1 F630

LR9 F7381

380630

10

1/33

References

TeSys motor starters - open version

D.O.L. starters, plate mounted, for motor control


4 to 37 kW, (1), with isolating device, pre-assembled

References

526459

LC4 D09App

Utilisation category AC-3


Standard power ratings
of 3-phase motors
50/60 Hz
220 V 380 V
230 V 400 V 415 V 440 V
kW
kW
kW
kW
2.2
4
4
4

500 V
kW
5.5

5.5

5.5

5.5

7.5

5.5

11

7.5

Fuses to be
WWHGE\WKH
customer

Basic reference,
to be completed by
adding the voltage code (2)

Weight

660 V
690 V
kW

Operational
current
440 V up
to
A
9

Size

Type
aM
A
10 x 38 12

LC4 D09App

kg
0.870

7.5

12

10 x 38 16

LC4 D12App

0.870

10

18

10 x 38 20

LC4 D18App

1.150

11

11

15

25

10 x 38 25

LC4 D25App

1.580

15

15

15

18.5

18.5

32

14 x 51 32

LC4 D32App

2.630

11

18.5

22

22

22

30

40

14 x 51 40

LC4 D40pp

2.930

15

22

25

30

30

33

50

22 x 58 63

LC4 D50pp

3.200

18.5

30

37

37

37

37

65

22 x 58 80

LC4 D65pp

3.340

22

37

45

45

55

45

80

22 x 58 80

LC4 D80pp

3.650

6SHFLFDWLRQV
Pre-wired power and control circuit connections.
3-pole isolating device

(1) Thermal overload relay to be ordered separately (see pages 6/20 to 6/23).
(2) Standard control circuit voltages.
Volts
24
50/60 Hz B7

42
D7

48
E7

110
F7

220
M7

)RURWKHUYROWDJHVSOHDVHFRQVXOW\RXU5HJLRQDO6DOHV2IFH

10
Dimensions :
page 1/35

1/34

Schemes :
page 1/35

230
P7

240
U7

380
Q7

400
V7

415
N7

440
R7

Dimensions,
schemes

TeSys motor starters - open version

D.O.L. starters, plate mounted, for motor control


4 to 37 kW, with isolating device, pre-assembled

Dimensions
D.O.L. starters, plate mounted, pre-assembled

LC4 D09AD25A

98

LC4
b
c1
without cover or add-on blocks
with cover, without add-on blocks
with LAD N or C (2 or 4 contacts)
with LA6 DK10
with LAD T, R, S
with LAD T, R, S and sealing cover

50

33
110

173

63

79

D09AD18A
218
94
96
127
139
147
151

D25A
221
100
102
133
145
153
157

3
c1

55

71

86

LC4
c1
without cover or add-on blocks
with cover, without add-on blocks
with LAD N or C (2 or 4 contacts)
with LA6 DK10
with LAD T, R, S
with LAD T, R, S and sealing cover

D32A
100
102
133
145
153
157

36

110

124

LC4 D32A

88

c1
=

90

165

60

b1

100/110

LC4 D40D80

c
c1

G
a

c2

LC4
a
b
b1
c
c1
without cover or add-on blocks
with cover, without add-on blocks
with LA1 DN (1 contact)
with LAD N or C (2 or 4 contacts)
with LA6 DK
with LAD T, R, S
with LAD T, R, S and sealing cover
c2
G

D40D65
281
143
45
130
124
129
149
157
169
177
181
100
263

D80
311
143
48
140
135
140
160
168
180
188
192
178
293

Scheme
D.O.L. starters

1/L1

3/L2

5/L3

LC4 D09A to D80

- Q1

10

- KM1

References :
page 1/34

1/35

Presentation

TeSys motor starters - open version


Start-delta starters for motor control

Star-delta starting
Current
7

This method of starting is applicable to


motors on which all 6 stator terminals
are accessible and whose delta
connection voltage corresponds to the
mains voltage.

6
5

1
4

3
2

2
1
0

0,25

0,50

0,75

1
Speed

1 Starting in direct delta connection


2 Starting in star connection

The transition from star to delta


connection must occur when the
machine has run up to speed. A too
rapid build-up in load torque would
cause the stabilised run-up speed to be
too low and would therefore eliminate
any advantage in this method of
starting: this is the case with certain
machines whose load torque depends
on the machine speed (a characteristic
of centrifugal machines, for example).

Current
2,5

1
1,5

(1)

2
0,5

3
0

0,25

0,50

0,75

1
Speed

1 Starting in direct delta connection


2 Starting in star connection
3 Resistive torque of the machine

Star-delta starting should be used for


motors starting on no-load or having a
low load torque and gradual build-up:
- the starting torque in star connection is
reduced to one third of the direct starting
torque, i.e. about 50% of the rated
torque.
- the starting current in star connection
is about 1.8 to 2.6 times the rated
current.

All star-delta starters are supplied with a


special LAD S2 or LA2 KT2p time delay
relay which imposes a delay on the
delta contactor during the transition
period in order to allow the star
FRQWDFWRUVXIFLHQWEUHDNLQJWLPH
For ratings D115 and D150, this
function is performed by a time delay
auxiliary contact block LAD T2 and a
control relay.

(1) Motor manufacturers generally specify machine load torques.


Example: maximum resistive torque on completion of star-delta start (expressed as a
proportion of the rated torque).

10

1/36

References

TeSys motor starters - open version

Star-delta starters for motor control


5.5 to 132 kW, (1), without isolating device,
pre-assembled

Plate mounted starters


Maximum operating rate: 30 starts/hour. Maximum starting time: 30 seconds.

DF526460

Standard power ratings


of squirrel cage motors
Mains voltage delta connection
220/ 380/
230 V 400 V 415 V 440 V

LC3 D32A
D32App
pp

Auxiliary contacts available


on each contactor
line
KM2

delta
KM3

Star delta
mechanical
interlock

Basic reference,
to be completed by
adding the voltage code (2)

Weight

star
KM1

kW
4

kW
7.5

kW
7.5

kW
7.5

(3)

With

LC3 D09App

kg
1.530

5.5

11

11

11

(3)

With

LC3 D12App

1.530

11

18.5

22

22

(3)

With

LC3 D18App

1.730

15

25

30

30

(3)

With

LC3 D32App

2.030

18.5

37

37

37

(3)

Without
With

LC3 D40pp
LC3 D40ppA64

4.360
4.500

30

55

59

59

(3)

(3)

Without
With

LC3 D50pp
LC3 D50ppA64

4.360
4.500

37

75

75

75

(3)

(3)

Without
With

LC3 D80pp
LC3 D80ppA64

5.200
5.400

63

110

110

110

(3)

(3)

Without

LC3 D115pp (4)

11.800

With

LC3 D115ppA64 (4)

12.100

Without

LC3 D150pp (4)

12.100

With

LC3 D150ppA64 (4)

12.100

Star delta
mechanical
interlock

Basic reference,
to be completed by
adding the voltage code (2)

75

132

132

147

(3)

1 (3)

Rail mounted starters (35 mm 7 rail)


Standard power ratings
of squirrel cage motors
Mains voltage delta connection
220/ 380/
230 V 400 V

415 V

440 V

kW

kW

kW

kW

Auxiliary contacts
available on each contactor
line
KM2

delta
KM3

Weight

star
KM1

kg

Maximum operating rate: 12 starts/hour. Maximum starting time: 30 seconds.


3

5.5

5.5

5.5

With

LC3 K06pp

0.740

7.5

7.5

7.5

With

LC3 K09pp

0.740

Maximum operating rate: 30 starts/hour. Maximum starting time: 30 seconds


4

7.5

7.5

7.5

(3)

With

LC3 D090App

1.530

5.5

11

11

11

(3)

With

LC3 D120App

1.530

11

18.5

22

22

(3)

With

LC3 D180App

1.730

15

25

30

30

(3)

With

LC3 D320App

2.030

(1) Protection must be provided by the addition of a thermal overload relay, to be ordered separately. Select appropriate overload
0 to 6/23).
relay for setting at 0.58 of the full load rated motor current (see pages 6/20
(2) Standard control circuit voltages:
Volts a 50/60 Hz
24
36
42
48
110
220
230
240
380
400
415
440
Star-delta starters LC3 K06 and K09
Code
B7
C7
D7
E7
F7
M7
P7
U7

Star-delta starters LC3 D09A...D150, LC3 D090AD320A


Code
B7

D7
E7
F7
M7
P7
U7
Q7
V7
N7
R7
)RURWKHUYROWDJHVSOHDVHFRQVXOW\RXU5HJLRQDO6DOHV2IFH
(3) One auxiliary contact block type LAD N FDQ DOVR EH WWHG VHH SDJH 5/79.
(4) These starters consist of contactors LC1 D115
5 or D150 without connectors.

Dimensions :
pages 1/42 and 1/43

Schemes :
page 1/43

1/37

10

KM2

3
a

1b
1c

5
KM1
KM3

KM1
KM3
KM2

8
1b

10
a

1/38

1c

1a

References

TeSys motor starters - open version

Star-delta starters, for motor control, 7.5 to 132 kW (1),


without mechanical interlock, for customer assembly
(on plate or on mounting rail) (2)

Starters for direct combination with a circuit-breaker


Maximum operating rate: 30 starts/hour. Maximum starting time: 30 seconds
Standard power
ratings of squirrel
cage motors (3)
Mains voltagedelta connection
400/
415 V
440 V
kW
kW
7.5
7.5

9
9
11
11

15
15

Thermal-magnetic
motor
circuit-breaker

Contactors
(basic references, to be completed
by adding the voltage code) (4)

GV2 ME20
GV2 ME20
GV2 ME21
GV2 ME22
GV2 ME32

line
KM2
LC1 D09pp
LC1 D12pp
LC1 D12pp
LC1 D12pp
LC1 D18pp

delta
KM3
LC1 D09pp
LC1 D12pp
LC1 D12pp
LC1 D12pp
LC1 D18pp

star
KM1
LC1 D09pp
LC1 D09pp
LC1 D09pp
LC1 D09pp
LC1 D09pp

Illustration
item no.
a

Reference

Separate component
Description
Mounting kit comprising:
power circuit connections and
1 time delay contact block LAD S2

Weight
kg
0.130

LAD 912GV

Starters for mounting separately from upstream protection


Maximum operating rate: 30 starts/hour. Maximum starting time: 30 seconds.
Standard power ratings
of squirrel cage motors (3)
Mains voltage - delta connection
220/
380/
230 V
400 V
415 V
440 V
kW
kW
kW
kW
4
5.5
11
15
18.5
30
37
63
75

7.5
11
18.5
25
37
55
75
110
132

7.5
11
22
30
37
59
75
110
132

7.5
11
22
30
37
59
75
110
147

Contactors
(basic references, to be completed
by adding the voltage code) (4)

Separate
components
(see below)

line
KM2

delta
KM3

star
KM1

LC1 D09pp
LC1 D18pp (6)
LC1 D25pp (7)
LC1 D32pp
LC1 D40pp
LC1 D50pp
LC1 D80pp
LC1 D115pp
LC1 D150pp

LC1 D09pp
LC1 D12pp
LC1 D25pp (7)
LC1 D32pp
LC1 D40pp
LC1 D50pp
LC1 D80pp
LC1 D115pp
LC1 D150pp

LC1 D09pp
LC1 D09pp
LC1 D09pp
LC1 D18pp
LC1 D40pp
LC1 D40pp
LC1 D50pp
LC1 D80pp
LC1 D115pp

Illustration
item no.

For components
type (5)
D09 and D12

Reference
LAD 91217

Weight
kg
0.180

D18 and D32

LAD 93217

0.310

D40 and D50

LA9 D5017

0.380

D80

LA9 D8017

0.680

D09, D12, D18


D32
D40 and D50
D80

LA9 D12974
LA9 D32974
LA9 D40973
LA9 D80973

0.150
0.180
0.300
0.300

Component
types
D09
D12
D18
D32
D40
D50
D80
D115 (5)
D150 (5)

Separate components
Description
Mounting kit comprising:
- 1 time delay contact block LAD S2
(D09D80) (3),
- power circuit connections (D09D80),
- VFUHZVDQGFODPSVIRU[LQJFRQWDFWRUV
to the plate (D40D80).

Equipment mounting plates

1a
1b
1c

(1) Protection must be provided by the addition of a thermal overload relay, to be ordered separately.
Select appropriate overload relay for setting at 0.58 of the full load rated motor current, see pages 6/20 and 6/23.
(2) For mounting, assembly and cabling: please refer to installation instructions supplied with the equipment.
(3) See comments on page 1/36.
(4) See page 5/62.
(5) For LC1 D115 and LC1 D150 components, see illustration and separate parts on pages 1/40 and 1/41.
(6) A LC1 D12 component is adequate for the application, but use of a LC1 D18 is recommended.
(connection capacity, correct use of power connection kit and connections).
(7) A LC1 D18 component is adequate for the application, but use of a LC1 D25 is recommended.
(connection capacity, correct use of power connection kit and connections).

10
Illustrations :
page 1/38

Dimensions :
pages 1/42 and 1/43

Schemes :
page 1/43

1/39

13

12

11

10

2
14
6

10

1/40

References (continued)

TeSys motor starters - open version

Star-delta starters, for motor control, 7.5 to 132 kW (1),


without mechanical interlock, for customer assembly
(on plate or mounting rail) (2)

Starters for mounting separately from upstream protection


Separate components (continued)
Description

Illustration For
item no.
use on
LC1

No. Sold in
lots of

Unit
reference

Weight
kg

Instantaneous
auxiliary contact
blocks 1 N/O
Control relay

D115
(star)

LAD N10

0.020

D115, D150

CAD 32pp (3)

0.320

Time delay
auxiliary
contact blocks
Lead sealing kit
for time delay
auxiliary
contact blocks
Thermal magnetic
circuit-breaker for
control circuit
(200415 V)
Set of 3
connectors for
wider terminations
(optional)
Set of power
connections with
[LQJDFFHVVRULHV

D115, D150

LAD T2

0.060

D115, D150

LA9 D901

0.005

D115, D150

GB2 CB05

0.060

D115, D150

LA9 FG980

0.200

D115

LA9 D11517

0.800

D150

LA9 D15017

1.050

Spare volt free


terminals

D115, D150

10

DZ3 HA3

0.007

10

DZ3 GA3

0.006

Lug-connector
terminal block
End stop

10

D115, D150

10

AB1 BC9535

0.236

11

D115, D150

100

AB1 AB8M35

0.005

Mounting rail
5 35 mm
Pre-slotted
mounting plate
Screw with
captive washer

12

D115, D150

10

AM1 ED021

0.210

13

D115, D150

AM3 PA65

1.950

14

D115, D150

12

100

AF1 VA618

0.006

100

AF1 VA410

0.002

(1) Protection must be provided by the addition of a thermal overload relay, to be ordered
separately. Select appropriate overload relay for setting at 0.58 of the full load rated motor
current, see pages 6/20 to 6/23.
(2) For mounting, assembly and cabling: please refer to installation instructions supplied with the
equipment.
(3) See page 7/21.

10
Illustrations :
page 1/40

Dimensions :
pages 1/42 and 1/43

Schemes :
page 1/43

1/41

Dimensions

TeSys motor starters - open version


Star-delta starters

Dimensions
Star-delta starters
Plate mounted, pre-assembled

Pre-assembled:

KM1

110

KM3
KM2

110

LC3 D09AD32A
For customer assembly: 3 x LC1 D with components D09 to D32

110

LC3 K

124

150
175

90

On starters LC3 D09A to D18A, a connection block is mounted on the upper


part of contactor KM2, increasing the overall height of the product by 6.5 mm.

LC3
a
b
c
with LAD S
with LAD S and sealing cover

Pre-assembled: LC3 D40, D50


For customer assembly: 3 x LC1 D with components D09 or D50

Pre-assembled: LC3 D80


For customer assembly: 3 x LC1 D with components D80

D09A
143
26.5
139
143

D12A
143
26.5
139
143

D18A
144
26.5
139
143

D32A
165
32.5
145
149

60

143

45

47

60

100/110

143

175 (1)

263

183 (1)

281

(1) + 4 mm with sealing cover

9
G

10
LC3 D115 or 3 x LC1 D with components
LC3 D150 or 3 x LC1 D with components
References :
pages 1/37 to 1/41

1/42

D115
D150

Schemes :
pages 1/43

293
311

(1) + 4 mm with sealing cover


Pre-assembled: LC3 D115, D150
For customer assembly: 3 x LC1 D with components D115 or D150

a
450
450

b
555
555

100/110

94

c
205
205

G
425
425

H
525
525

Dimensions (continued),
schemes

TeSys motor starters - open version

Star-delta starters

Dimensions (continued)

Star-delta starters (continued)


On mounting rail AM1 DP, pre-assembled
LC3 D090A D320A

2x7
KM1

KM3

KM2

D090A D180A
153
139
143

LC3
b
c
with LAD S
with LAD S and sealing cover

160
175

D320A
137
145
149

Schemes

LC3 D
KM3/5

95

KM3/5

14

13

13 22

KM2

21

KM1

KM2

21 67
KM1

KM3/1

KM3

A2

KM2

A2

KM1

A1

A1 22

A1 22

KM3

KM2
A2

A2

KM3
A2

A2

A1

A1

A1 16

A1

W2

V2

U2

KM2/1 (N)

KM1

KM2

68

55 14

22

21

KM1

A2

22

13 14

14

15

W1

V1

U1

W2

V2

KM3
U2

(2)

W1

V1

U1

KM1
54
53

(1)

KM2

13

KM1

KM3

KM2

21 56

5
6

21 96

3
4

O
96

1
2

95

L2

LC3 K

L3

L1

LC3 K, LC3 D09A to D80


LC3 D090A to D320A

Note: LC3 D09A to D18A: Mechanical interlock between KM3 and KM1.

95

67

153

172

68

55 183

171

KM1

KM2

13
A1 14

KM3
A2

A1

KA1
A2

KM2

KA1

A1154

KM2

A1 162

KM1
A2

F2

153

KM3

A2

5
6

3
4

KM1

161 56

W2

W1

U1

V1
V2

U2

Recommended
cabling for reversal
of motor rotation
(standard motor,
viewed from shaft
end).

KM2

KM1

14

184 154

13

W2

V2

U2

(2)

22

21 96

W1

2
U1

O
2

F1

F1

KM1
2

KM3

KM2

V1

L3

L2

L1

LC3 D115 and D150

(1) Recommended cabling for reversal of motor rotation (standard motor, viewed from shaft end).
(2) Remote control.
References :
pages 1/37 to 1/41

1/43

10

Presentation

TeSys motor starters - open version


Start-delta starters for motor control

Star-delta starting
Current

This method of starting is applicable to


motors on which all 6 stator terminals
are accessible and whose delta
connection voltage corresponds to the
mains voltage.

7
6
5

1
4

3
2

2
1
0

0,25

0,50

0,75

1
Speed

1 Starting in direct delta connection


2 Starting in star connection

The transition from star to delta


connection must occur when the
machine has run up to speed. A too
rapid build-up in load torque would
cause the stabilised run-up speed to be
too low and would therefore eliminate
any advantage in this method of
starting: this is the case with certain
machines whose load torque depends
on the machine speed (a characteristic
of centrifugal machines, for example).

Current
2,5

1
1,5

(1)

2
0,5

3
0

0,25

0,50

0,75

Star-delta starting should be used for


motors starting on no-load or having a
low load torque and gradual build-up:
- the starting torque in star connection is
reduced to one third of the direct starting
torque, i.e. about 50% of the rated
torque.
- the starting current in star connection
is about 1.8 to 2.6 times the rated
current.

Switching from star to delta connection


must be completed within a minimum
time.
This function is performed by a control
relay and a time delay auxiliary contact
block.

1
Speed

1 Starting in direct delta connection


2 Starting in star connection
3 Resistive torque of the machine
(1) Motor manufacturers generally specify machine load torques.
Example: maximum resistive torque on completion of star-delta start (expressed as a
proportion of the rated torque).

10

1/44

References

TeSys motor starters - open version

Star-delta starters for motor control,


90 to 375 kW (1), without isolating device,
pre-assembled
Pre-assembled starters
Maximum operating rate: 12 starts/hour.
Maximum starting time:
LC3 Fppppp: 20 seconds,
LC3 FpppppA64: 30 seconds (3 identical contactors).
Composition of starters without mechanical interlock, see pages 1/47 and 1/49.

Star-delta starters
Standard power ratings
of squirrel cage motors
Mains voltage delta connection
220/ 380/
230 V 400 V 415 V 440 V

Auxiliary contacts available


on each contactor
line
KM2

delta
KM3

Star delta
mechanical
interlock

Basic reference,
to be completed by
adding the voltage code (2)

Without

LC3 F185pp

kg
16.500

With

LC3 F185ppA64

16.625

Without

LC3 F225pp

16.500

With

LC3 F225ppA64

16.625

Without

LC3 F265pp

27.300

With

LC3 F265ppA64

27.425

Without

LC3 F330pp

37.000

With

LC3 F330ppA64

37.125

Without

LC3 F400pp

37.000

With

LC3 F400ppA64

37.125

Weight

(3)
511080

kW
90

100

110

LC3 FpppppA64

160

185

kW
160

200

220

280

315

kW
160

200

220

280

355

kW
185

220

250

315

375

star
KM1

(1) Protection must be provided by the addition of a thermal overload relay, to be ordered separately. Select appropriate overload
relay for setting at 0.58 of the full load rated motor current, see pages 6/34 and 6/35.
(2) Standard control circuit voltages:
Volts a 50/60 Hz
48
110
115
Code
E7
F7
FE7
)RURWKHUYROWDJHVSOHDVHFRQVXOW\RXU5HJLRQDO6DOHV2IFH
 2QHDX[LOLDU\FRQWDFWEORFNW\SH/$'1FDQEHWWHG

220/230
M7

230
P7

240
U7

380/400
Q7

400
V7

415
N7

10
Presentation :
page 1/44

Dimensions :
page 1/50

Schemes :
page 1/51

1/45

1
*

3
7

1
7

KM1
KM3

KM2

6
7

*
*

10
See page 1/48
1/46

References

TeSys motor starters - open version

Star-delta starters for motor control,


90 to 375 kW, (1), for customer assembly
(on chassis)
Contactors
Maximum operating rate: 12 starts/hour. Maximum starting time: 20 seconds (3)
Contactors (2)

Standard power ratings


of squirrel cage motors
220/
380/
230 V
400 V
415 V
kW
kW
kW
90
160
160

line

delta

star

Separate
components
(see below)

440 V
kW
185

KM2
LC1 F185pp

KM3
LC1 F185pp

KM1
LC1 D150pp

Component types
F185

100

200

200

220

LC1 F225pp

LC1 F225pp

LC1 F185pp

F225

110

220

220

250

LC1 F265pp

LC1 F265pp

LC1 F185pp

F265

160

280

280

315

LC1 F330pp

LC1 F330pp

LC1 F265pp

F330

185

315

355

375

LC1 F400pp

LC1 F400pp

LC1 F265pp

F400

Illustration For
item no.
use on
1
F185 to F400

No.
3

Sold in
lots of
1

Unit
reference
LAD N22

F185 to F400

CAD 32

0.580

F185 to F400

LAD T2

0.060

F185 to F400

LA9 D901

0.005

Thermal magnetic circuit5


breaker for 5 A control circuit
Sets of 3 connectors
6
for wider terminations
(optional)

F185 to F400

GB2 CB10

0.050

F185

LA9 FG980

0.200

F225 to F400

LA9 FJ980

0.490

Sets of power connections

F185

LA9 F18517

0.800

F225

LA9 F22510

1.400

F265

LA9 FH610

1.400

F330 and F400

LA9 FJ610

1.500

F185 to F400

LA7 Fppp (Selected according to size


of thermal overload relay) see pages 6/34
and 6/35.

Separate components (4)


Description
Instantaneous auxiliary
contact blocks
2 N/O + 2 N/C
Control relay
Time delay auxiliary
contact blocks
Sealing cover

Set of 3 busbars for


thermal overload
connections

Weight
kg
0.050

(1) Protection must be provided by the addition of a thermal overload relay, to be ordered separately. Select appropriate overload
relay for setting at 0.58 of the full load rated motor current, see pages 6/34 and 6/35.
(2) Contactors supplied with coil. Complete the reference by adding the control circuit voltage code.
6WDQGDUGFRQWUROFLUFXLWYROWDJHV IRURWKHUYROWDJHVSOHDVHFRQVXOW\RXU5HJLRQDO6DOHV2IFH 
LC1 D150
Volts
48
110
115
120
220
230
240
380
400
415
50/60 Hz
E7
F7
FE7
G7
M7
P7
U7
Q7
V7
N7
LC1 F185 and F225
Volts
50 Hz (coil LX1)
60 Hz (coil LX1)

8
48
E5
E6

110
F5
F6

115
FE5

120

G6

220
M5
M6

LC1 F185 to F400


Volts
48
110
115
120
220
40 400 Hz (5)
E7 (6)
F7
FE7
G7
M7
Standard voltages, see page 5/114.
For other voltages between 24 and 660 V, see pages 5/130 to 5/139.
 )RUORQJHUVWDUWLQJWLPHVSOHDVHFRQVXOW\RXU5HJLRQDO6DOHV2IFH
(4) Other separate components, see page 1/49.
(5) Coil LX1: LC1 F265, F330 and F400. Coil LX9: LC1F185 and F225.
(6) Except for LC1 F400.

230
P5

240
U5
U6

380
Q5
Q6

400
V5

415
N5

230
P7

240
U7

380
Q7

400
V7

415
N7

10
Presentation :
page 1/44

Illustrations :
page 1/46

Dimensions :
page 1/50

Schemes :
page 1/51

1/47

14

12

10

17

1
15

3
*
9

*
*
KM1
KM3

KM2

6
*
*

7
16

13

* * *
17
11

10
See page 1/46
1/48

References (continued)

TeSys motor starters - open version

Star-delta starters for motor control,


90 to 375 kW, (1), for customer assembly
(on chassis)
Separate components (continued from page 1/47)
Description
Spare volt free terminals

Neutral terminals
with stop and spare
volt free terminal
(for control circuit)

Illustration
item no.
9

10

For
use on
F185

No.
3

Sold in
lots of
10

Unit
reference
DZ3 GA3

F225F400

10

DZ3 HA3

0.007

F185

10

AB1 BC9535

0.236

100

AB1 AB8P35

0.006

10

DZ3 HA3

0.007

10

AB1 BC15035

0.277

100

AB1 AB8M35

0.007

10

DZ3 JA3

0.010

10

AB1 BC24035

0.287

100

AB1 AB8M35

0.007

10

DZ3 JA3

0.010

F225 and F265

F330 and F400

Weight
kg
0.006

Reducer bracket

11

F400

LA9 F100

0.100

Mounting rails (2)

12

F185F400

10

AM1 DE200

0.900

13

F185F400

AM1 EC200

2.980

Uprights (2)

14

F115F400

AM1 EC200

2.980

1/4 turn sliding clip nuts


and corresponding bolts
for rails AM1 DE

15

F185F400

10

AF1 CD061

0.020

100

AF1 VA618

0.006

1/4 turn sliding clip nuts


and corresponding bolts
for rails AM1 DE

16

10

AF1 CD081

0.020

10

AF1 VC820

0.024

1/4 turn sliding clip nuts


and corresponding bolts
IRUHTXLSPHQW[LQJ

17

10

AF1 CD061

0.020

100

AF1 VA618

0.006

10

AF1 CD061

0.020

10

AF1 CD081

0.020

100

AF1 VA618

0.006

10

AF1 VC820

0.024

25 x H6 screws with washers

F185F225

ACM GV763

19.090

F265

ACM GV973

33.310

F330 and F400

ACM GV1084

54.000

AE3 FX122

F185F400

F185F330

15

F400

Enclosures:
metal, grey RAL 7032

Fixing lugs
adjustable for enclosure ACM

0.080

(1) Protection must be provided by the addition of a thermal overload relay, to be ordered separately. Select appropriate overload
relay for setting at 0.58 of the full load rated motor current, see pages 6/34 and 6/35.
(2) Supplied in 2 m lengths. See page 1/50 for cutting to length.

10
Presentation :
page 1/44

Illustrations :
page 1/48

Dimensions :
page 1/50

Schemes :
page 1/51

1/49

Dimensions

TeSys motor starters - open version


Star-delta starters

Dimensions

Chassis mounted starters


Pre-assembled: LC3 F185 to LC3 F400
For customer assembly: 2 x LC1 Fppp and 1 x LC1 D150 or 3 x LC1 Fppp

G
F1 F2

KM2

KM3

KM1

K2

K3

K4

K1

4
c

a
565

b
675

c
235

G
525

H
625

K
160

K1
110

K2
80

K3
110

K4
80

565

675

235

525

625

160

110

80

110

80

LC3 F265 or 3 x LC1 Fppp with components F265

665

775

266

625

725

165

110

100

110

110

LC3 F330 or 3 x LC1 Fppp with components F330

765

975

276

725

825

195

140

100

110

180

LC3 F400 or 3 x LC1 Fppp with components F400

765

975

276

725

925

195

140

100

180

110

LC3 F185 or 2 x LC1 Fppp + 1 x LC1 D


with components F185
LC3 F225 or 3 x LC1 Fppp with components F225

10
Presentation:
page 1/44

1/50

References:
pages 1/47 and 1/49

Schemes

TeSys motor starters - open version

Star-delta starters

Schemes
Star-delta starters

W1

2
1
2

Recommended cabling for reversal of motor rotation


(standard motor, viewed from shaft end).

5
6

W2

U2

KM1

W1
W2

V1
V2

U1
U2

KM3

V1

L3

KM2

V2

L2
3

U1

L1
1

LC3 F185 to F400

4
F1

95

21

96

F1

67

KM2
68

154

KM1

172

184

14

153

13 22

Remote
control

KM1

7
KA1

54

61

KM2

14

56

53

KM2

13

55

171

183

KM1

KM3

A1

A1

KM3
A2

KA1
A2

KM2
A2

KM1
A2

F2

A1

A1

62

10
Presentation:
page 1/44

References:
pages 1/45, 1/47 and 1/49

1/51

Presentation

TeSys motor starters - open version

107983

TeSys U starter-controllers

Presentation
The TeSys U starter-controller is a D.O.L. starter (1) which performs the following
functions:
b Protection and control of single-phase or 3-phase motors:
v isolation and breaking function,
v overload and short-circuit protection,
v thermal overload protection,
v power switching.
b Control of the application:
v protection function alarms, application monitoring (running time, number of faults,
motor current values, ...),
v logs (last 5 faults saved, together with motor parameter values).

These functions can be added by selecting control units and function modules which
simply clip into the power base.
This late customisation is even possible after power and control circuit wiring has
been completed.

3
TeSys U starter-controller

7H6\V8LVDH[LEOHUDQJHWKDWPHHWVWKHFXUUHQWDQGIXWXUHQHHGVRIV\VWHP
builders, panel builders and machine manufacturers, as well as those of additional
systems.
)URPGHVLJQWKURXJKWRRSHUDWLRQ7H6\V8RIIHUVPDQ\DGYDQWDJHVDQGVLPSOLHV
the selection of components in comparison with a traditional solution.
- WKHEUHDNLQJLVRODWLRQDQGFRQWDFWRUIXQFWLRQVDUHLQFRUSRUDWHGLQDVLQJOHEORFN
this means fewer references to be ordered and easy selection without any risk of
error, because a single reference covers all needs up to 15 Kw.
- the control unit has a wide setting range. It can operate on a d.c. or a.c. supply.
The number of references required is divided by 10, compared with traditional
solutions.

5
538849

The compact components in the TeSys U range are mounted on a single rail, so
optimising the amount of space required in enclosures. By eliminating power wiring
between the circuit-breaker and contactor, TeSys U reduces installation times in
enclosures.
Setting-up accessories simplify or completely eliminate wiring between components
and eliminate the risk of errors.

Starter-controller
Consists of a power base and a control unit.

Power bases 1
The power base is independent of the control voltage.
It is available from 0 to 15 kW at 400 V.
It incorporates the breaking function with a breaking capacity of 50 kA at 400V, total
coordination (continuity of service) and the switching function.
b 2 ratings are available: 012 A and 032 A.
b Non-reversing (LUB) and reversing (LU2B).
Control units 2
These must be selected according to the control voltage, the power of the motor to
be protected and the type of protection required.
b Standard control unit (LUCA)VDWLVHVWKHEDVLFSURWHFWLRQUHTXLUHPHQWVIRU
motor starters: overload and short-circuit.
b Magnetic control unit (LUCL)ZKHQWWHGXSVWUHDPRIDYDULDEOHVSHHGGULYHRU
soft start-soft stop unit and used in conjunction with an LUB 12 or LUB 32 power
base, this unit provides isolation and short-circuit protection of the motor starter.
b Advanced control unit (LUCB, LUCC or LUCD): allows additional advanced
functions such as alarm, fault differentiation,...
b Multifunction control unit (LUCM): suitable for the most sophisticated control
and protection requirements.
The control units are interchangeable without rewiring and without using tools.
They have a wide range of adjustment (range of 4) and low heat dissipation, due to
the fact that bimetallic overload protection components are no longer used.

10

(1) For use with resistive and inductive loads. Control of d.c. or capacitive loads is not possible.

1/52

Presentation (continued)

TeSys motor starters - open version


TeSys U starter-controllers

Control options
538852

Function modules can be used to increase the functions of the starter-controller.


Function modules 3
Must be used in conjunction with advanced control units.
4 types are available:
b Thermal overload alarm (LUF W10).
b Thermal fault and manual reset (LUF DH11).
b Thermal fault and automatic or remote reset (LUF DA01 and LUF DA10).
b Indication of motor load (LUF V2), which can also be used in conjunction with the
multifunction control unit.

All alarm and fault information processed by these modules is available on digital
contacts.
3

Communication modules 3
The information processed is exchanged:
b Via a parallel bus:
v parallel wiring module (LUF C00).

538850

b
v
v
v
v
v
v

Via a serial bus:


AS-Interface modules (ASILUF C5 and ASILUF C51),
3UREXV'3PRGXOH /8/& 
CANopen module (LUL C08),
DeviceNet module (LUL C09),
Advantys STB module (LUL C15).
Modbus modules (LUL C031 and LUL C033).

They must be used in conjunction with a c 24 V control unit and require a


c 24 V supply voltage.
Connection to other protocols, such as Fipio, is possible via gateway modules
(LUFP) or via the TeSysPort for Ethernet.

Auxiliary contact modules (LUFN) 3


SRVVLEOHFRQJXUDWLRQV12121&RU1&
4

Auxiliary contacts 4
They provide the following information: fault signalling and rotary knob in "ready"
position.

538851

Power options
Reverser block 5
Allows a non-reversing power base to be converted to reversing operation.
The reverser block (LU2M) is mounted directly beneath the power base without
modifying the width of the product (45 mm). The reverser block (LU6M) is mounted
separately from the power base when the height available is limited.
Limiter-disconnector LUA LB
This unit is mounted directly on the power base. It allows the breaking capacity to be
increased up to 130 kA at 400 V, with a visible break.

Setting-up accessories
Plug-in terminal blocks 6
The control terminal blocks are of the plug-in type, so allowing wiring to be prepared
away from the machine or the replacement of products without rewiring.
7

Control circuit pre-wiring system 7


Numerous pre-wired accessories provide simple, clip-in connections, e.g.
connection of reverser control terminals, ...
6

10

1/53

Presentation (continued)

TeSys motor starters - open version


TeSys U starter-controllers

Structure of a motor starter

Mirror auxiliary contacts built-in


as standard, mechanically
linked to the power poles
5/L3

3/L2

1/L1

Coil cut-out contact built into


the handle as standard

Disconnection and breaking

A2

A1

6/T3

22/NC

21/NC

14/NO

Low consumption
technology coil

5/L3

1/L1

2/T1

Power switching

4/T2

Control unit

Overload protection

3/L2

13/NO

Short-ciircuit protection

3
6/T3

Reverser

Motor starter structure

4/T2

2/T1

Control unit

Pre-wiring

Disconnection and breaking


Short-ciircuit protection
Power switching
Variable speed
controller

Variable speed control

In

Understanding the commercial references through a comparison with a traditional motor starter

7
12 Amp
category AC3

Nonreversing

Contactor
family

Coil voltage :
110 V 50/60 Hz

TeSys D

Circuitbreaker
family

Auxiliary contact (for cut-out of contactor coil)

Startercontroller
family

1/54

TeSys D

Power combination block

Wide range
control unit
Standard

Power base

10

For ratings
up to 12 A

Rating

Size of product 2
(45 mm wide)

Startercontroller
family

Control voltage
e.g.. : 110240 V
AC/DC
Rating
e.g.. : 312 A

82

81

84

A2

B1

A1

A3

B3

6/T3

2/T1

4/T2

Reverser

Presentation (continued)

TeSys motor starters - open version


TeSys U starter-controllers

Selection
CONTROL UNIT

POWER BASE

2
For D.O.L. starting
non-reversing

Maximum standard power ratings of 3-phase motors 50/60 Hz

Setting range

Instantaneous auxiliary contacts built-in as standard.


For D.O.L. starting
reversing

Reference to be completed by adding the voltage code

Reference to be completed by
adding the voltage code

Control circuit voltages (V)

or

Reference

Rating

5
Auxiliary contacts

6
Auxiliary contacts
Number of contacts

Auxiliary contacts

Power pole status

References

Signalling contacts
Signalling contacts
Power base

Number of contacts

Fault signalling

Position of rotary knob

Removable terminal
block

9
References

10

1/55

Presentation (continued)

TeSys motor starters - open version


TeSys U starter-controllers

Standard control unit

Magnetic control unit

1
LUCL

For use with a


variable speed
controller or a soft
start-soft stop unit

LUCA

Class 10 - 3-phase
(see page 1/69)

b Protection against overloads and shortcircuits.


b Protection against phase failure and
phase imbalance.
b Earth fault protection (equipment
protection only).
b Manual reset.

(see page 1/134)

b Short-circuit protection
b Manual Reset
Motor thermal overload protection must
be provided by the variable speed
controller or soft starter.

4
1
2

3
Power base
LUB or LU2B

Thermal overload signalling


module and manual reset
LUF DH11
(see page 1/71)

Thermal overload signalling


modules and automatic or
remote reset
LUF DA01 and LUF DA10
(see page 1/71)

Thermal overload alarm


module
LUF W10
(see page 1/71)

Motor load indication module


LUF V2
(see page 1/71)

Auxiliary contact modules


LUF Npp
(see page 1/65)

Parallel wiring module


LUF C00
(see page 1/76)

8
3

Fault signalling contacts


LUA1pp 'HSHQGLQJRQFRQJXUDWLRQ
(see page 1/65)

10
Note: the colour indicates possible combinations with the selected control unit.
Example: function module LUF DH11 can only be used with an advanced control unit.

1/56

Advanced control unit

Multifunction control unit

LUCB
Class 10 - 3-phase

LUCC

Class 10 - single-phase

b
b
v
v
v
v

LUCD

LUCM

Class 20 - 3-phase
(see page 1/69)

Classes 5 to 30 - single-phase and 3-phase


(see page 1/70)

Same functions as the standard control unit


In addition, in conjunction with a function module:
fault differentiation with manual reset,
fault differentiation with remote or automatic reset,
thermal overload alarm,
indication of motor load.

b Same functions as the standard control unit


b In addition, reset parameters can be set to manual or automatic.
b Protection function alarm.
b Indication on front panel or on remote terminal via Modbus RS
485 port.
b /RJIXQFWLRQ
b 0RQLWRULQJIXQFWLRQLQGLFDWLRQRIPDLQPRWRUSDUDPHWHUVRQ
front panel of the control unit, or via a remote terminal
b Differentiation of thermal overload and magnetic fault.
b Overload, no-load running.

5
2

AS-Interface
communication modules (1)
ASILUF C5 and ASILUF C51
(see page 1/78)

3UREXV'3
communication module (1)
LUL C07
(see page 1/80)

CANopen
communication module (1)
LUL C08
(see page 1/84)

DeviceNet
communication module (1)
LUL C09
(see page 1/86)

Advantys STB
communication module (1)
LUL C15
(see page 1/90)

7
Modbus
communication modules (1)
LUL C031 and LUL C033
(see page 1/92)

10
(1) Communication modules can only be combined with a c 24 V control unit (LUCp pp BL).

1/57

Application examples

TeSys motor starters - open version

525971

TeSys U starter-controllers

Application
Starting and protection of a pump.

Operating conditions
b
b
b
b
b
v
v
b

Power: 4 kW at 400 V.
In: 9 A.
Maximum of 10 class 10 starts per hour.
Duty class S3.
3-wire control:
Start button (S2),
Stop button (S1),
Control circuit voltage: a 230 V.

Products used
Description
Power base
12 A with screw clamp connections
Standard control unit

Item
1

Quantity Reference
1
LUB 12

LUCA 12FU

Page
1/62
1/69

Functions performed
510901

b Short-circuit protection with level of protection of 50 kA at 400V.


b Total coordination of protection devices conforming to EN 60947-6-2 (continuity of
service) in case of a short-circuit.
b Electronic protection against thermal overloads with an adjustment range of 4.
b Load switching (2 million operating cycles in category AC-43 at In).
b Indication of motor status by N/C or N/O contact.
b ,QWHUORFNEHWZHHQWKHPRWRUVWDUWHUFRQWURODQGWKHSRVLWLRQRIWKHURWDU\NQREQRW
possible to start the motor when the knob is in the OFF position.

4
1

5/L3

3/L2

1/L1

Scheme
230 V

13

14

C.U.

10

1/58

A1

6/T3

A2

4/T2

M
3

W1

V1

U1

2/T1

Application examples

TeSys motor starters - open version

510902

TeSys U starter-controllers

Application
Expansion of an existing installation for improved control of its operation.

Operating conditions
Monitor the status of the motor and obtain alarm signalling by a digital contact in
order to improve operation of the pump and anticipate a complete stoppage due to
thermal overload.

Additional products used


Description

Item

Page

Replace the standard control unit with an advanced control unit and insert a thermal
overload alarm function module.
Advanced control unit
Alarm function module

2
3

1
1

LUCB 12FU
LUF W10

1/69
1/71

Functions performed
b Alarm information is generated by the advanced control unit and is processed by
the thermal overload alarm function module to make it usable.
b The advanced control unit includes a thermal trip Test button on its front panel.

5/L3

3/L2

1/L1

Scheme

230 V

13

A1

LUF W10

07

Alarms Module

08

To
application

A2

4/T2

6/T3
W1

V1

2/T1

14

C.U.

U1

Quantity Reference

M
3

7
Other versions

The advanced control unit can provide other functions,


depending on the type of function modules used (instead of
the LUF W module described above):
- thermal fault signalling with function modules LUF DA01,
LUF DA10 or LUF DH11,
- indication of motor load with function module LUF V2. This
module delivers a 4-20 mA analogue signal, which is
proportional to the average 3-phase current drawn by the
motor. This allows the load current to be monitored and
provides access to other application functions using this
value, or to predictive or preventive maintenance
possibilities (replacement of the motor before it breaks
down).

10

1/59

Application examples

TeSys motor starters - open version

520971

TeSys U starter-controllers

Application
Manual control of a 2-position turntable.

Operating conditions
b
b
b
b
b
v
v
v
b
b

Products used
Description
Power base, reversing,
12 A with screw clamp connections
Standard control unit

523761

Power: 2.2 kW at 400 V.


In: 6 A.
30 starts per hour
Duty class S4.
3-wire control:
Pushbutton for Position 1 (S1),
Pushbutton for Position 2 (S2),
Stop button (S5),
Stopping at the positions is achieved by limit switches S3 and S4.
Control circuit voltage: a 115 V.

Item
1

Quantity Reference
1
LU2B 12FU

Page
1/63

LUCA 12FU

1/69

Functions performed
b Short-circuit protection with level of protection of 50 kA at 400V.
b Total coordination of protection devices conforming to EN 60947-6-2 (continuity of
service) in case of a short-circuit.
b Electronic protection against thermal overloads with an adjustment range of 4.
b Load switching (2 million operating cycles in category AC-43 at In).
b ,QWHUORFNEHWZHHQWKHPRWRUVWDUWHUFRQWURODQGWKHSRVLWLRQRIWKHURWDU\NQREQRW
possible to start the motor when the knob is in the OFF position.
Electrical interlocking is ensured by pre-wired connector LU9M R1C included on
base LU2B 12. The design of the reversing power block makes mechanical
interlocking unnecessary.

V1

M
3

10

1/60

6/T3
W1

U1

2/T1

4/T2

C.U.

115 V

A2

A1

Reverser Motor Controller

B3

A3

LU2B

B1

5/L3

1/L1

3/L2

Scheme (manual control)

Application examples

TeSys motor starters - open version

520969

TeSys U starter-controllers

Application
Monitoring operation of a surface pump in a water treatment plant to avoid dry
running, which could lead to destruction of the pump.

Operating conditions
b
b
b
b
b

Power: 15 kW at 400 V.
In: 28.5 A.
Duty class S1.
Control circuit voltage: c 24 V.
Control-command by PLC and serial link using the Modbus protocol.

Products used

510903

Description
Power base 32 A without connections
Multifunction control unit
Modbus communication module
Pre-wired coil connection
Connection of communication module
output terminals to the coil terminals
Connection cable for connecting the
communication module to the serial bus
T-junction

Item
1
2
3
4

Quantity
1
1
1
1

Reference
LUB 320
LUCM 32BL
LUL C033
LU9B N11C

Page
1/62
1/70
1/93
1/93

VW3 A8 306 Rpp

1/93

VW3 A8 306 TF03

1/93

Functions performed
b Short-circuit protection with level of protection of 50 kA at 400V.
b Total coordination of protection devices conforming to EN 60947-6-2 (continuity of
service) in case of a short-circuit.
b Electronic protection against thermal overloads with an adjustment range of 4.
b Load switching (1.5 million operating cycles in category AC-43 at In).
b Measurement of load current and detection of no-load running by the multifunction
control unit.
b ,QWHUORFNEHWZHHQWKHPRWRUVWDUWHUFRQWURODQGWKHSRVLWLRQRIWKHURWDU\NQREQRW
possible to start the motor when the knob is in the OFF position.
b No-load running or operation under load. To use this function, the following
parameters must be entered:
v trip: the answer yes/no enables or disables the function,
v time before tripping: the time period during which the value of the current must be
below the tripping threshold in order to cause tripping (adjustable from 1 to 200 s),
v tripping threshold: value as a % of the load current ratio in relation to the setting
FXUUHQW,IWKHUDWLRUHPDLQVEHORZWKLVWKUHVKROGIRUWKHWLPHVSHFLHGLQWKHSUHYLRXV
parameter, the product trips (adjustable from 30 to 100 %).
b Indication of the various motor starter statuses and currents.

3
4

LUL C033

24 V 24 V
c Aux COM

D (B)
D (A)
Gnd

LU9B N11C
Pre wired coil

Modbus Module

LO1
LI1
LI2

D (B)
D (A)
Gnd

5/L3

Multifunction
Control Unit

4 5 8

4 5 8

C.U.

8
+
W1 6/T3

Status (Register 455)


Ready (available)
Poles closed
Fault
Alarms
Tripped
Reserved reset enabled
A1-A2 powered
Motor running
Motor current % (bit 0)
Motor current % (bit 1)
Motor current % (bit 2)
Motor current % (bit 3)
Motor current % (bit 4)
Motor current % (bit 5)
Reserved
Motor starting

V1 4/T2

Bit 0
Bit 1
Bit 2
Bit 3
Bit 4
Bit 5
Bit 6
Bit 7
Bit 8
Bit 9
Bit 10
Bit 11
Bit 12
Bit 13
Bit 14
Bit 15

LUCM

24 V Aux

U1 2/T1

0RGEXVSUROH,(&
Commands (Register 704)
Forward running
Reverse running
Reserved
Reset
Reserved
Connection test
Reserved
Reserved
Reserved
Reserved
Reserved
Reserved
Reserved 3-phase control
Reserved
Reserved
Reserved

3/L2

1/L1

Schemes

M
3

24 V

Modbus
VW3 A8 306 TF03

Other functions
The multifunction control unit incorporates other control and protection functions,
such as: monitoring and control of phase current, alarm,
0RGXOH/8/&DOVRSURYLGHVDSURJUDPPDEOHRXWSXWDQGWZRFRQJXUDEOH
discrete inputs.

1/61

10

References

TeSys motor starters - open version

TeSys U starter-controllers

7ZRYHUVLRQVRIFRQWUROFRQQHFWLRQFRQJXUDWLRQDUHDYDLODEOH
b connection by screw terminals, plug-in control terminal block,
b without connections. This version enables wiring to be prepared in advance and
is recommended when a communication module is required (allowing the use of
control connection prewiring accessories) or when a reverser block is to be mounted
by the customer.

561330

520739

Non-reversing power bases

Power bases for non-reversing D.O.L. starting (1)


Connection
Power
Control

Item
(2)

Rating
y 440 V 500 V
A
A

Reference

Weight

690 V
A

kg

These bases have 2 auxiliary contacts: 1 N/O (13-14) and 1 N/C (21-22) which
indicate the closed or open position of the power poles.
LUB p2

A low power internal contact allows power supply to the control unit to be switched off
when the rotary knob is no longer in the ON position.

LUB p20

The power bases must be used in conjunction with a control unit, see pages 1/68 to 1/70

510904

Screw
clamp
terminals

Screw
clamp
terminals

1+2+3
+4

Without
1+2
connections

1
2

12

12

LUB 12

0.900

32

23

21

LUB 32

0.900

12

12

LUB 120

0.865

32

23

21

LUB 320

0.865

Terminal block for power bases without connections


Connection

Screw clamp terminals

3
LUB p2

10

1/62

Dimensions:
pages 1/110 and 1/111

LUB 120 or 320

Item
(2)
3+4

Reference
LU9B N11

Weight
kg
0.045

(1) Rated breaking capacity for operation on short-circuit (Ics), see table below.
For higher values, use current limiters, see page 1/66
Volts
230
440
500
690 (3)
kA
50
50
10
4
(2) The various sub-assemblies are supplied assembled but they are easy to separate, as shown
in the illustration.
(3) For 690 V, use phase barrier LU9 SP0.

Other versions

Characteristics:
pages 1/96 to 1/98

For base

Schemes:
pages 1/112 to 1/119

Power bases without built-in short-circuit protection device


(short-circuit protection by circuit-breaker or separate
fuses).
3OHDVHFRQVXOW\RXU5HJLRQDO6DOHV2IFH

References

TeSys motor starters - open version

TeSys U starter-controllers

561270

Reversing power bases

7ZRYHUVLRQVRIFRQWUROFRQQHFWLRQFRQJXUDWLRQDUHDYDLODEOH
b connection by screw terminals, plug-in control terminal block,
b without connections. This version enables wiring to be prepared in advance and
is recommended when a communication module is required (allowing the use of
control connection prewiring accessories).

Power bases for reversing D.O.L. starting, pre-assembled


Connection
Power
Control

Item
(1)

Rating
y 440 V 500 V
A
A

690 V
A

Reference, to
be completed) (2)

Weight
kg

These bases have two N/O common point contacts (81-82-84) which indicate nonreversing and reversing operating status.
Screw
clamp
terminals

Screw
clamp
terminals
Without
connections

1 + 2 + 3 12
+4+5
32

12
23

9
21

LU2B 12pp
LU2B 32pp

1.270
1.270

1 + 2 + 3 12
+5
32

12
23

9
21

LU2B A0pp
LU2B B0pp

1.270
1.250

Power bases for reversing D.O.L. starting


for customer assembly
A reverser block should preferably be combined with a non-reversing power base
without connections to create a reversing starter-controller.
The built-in N/O (13-14) and N/C (21-22) contacts are used for electrical interlocking
EHWZHHQWKHUHYHUVHUEORFNDQGWKHEDVHWKH\DUHWKHUHIRUHQRORQJHUDYDLODEOHDV
output contacts.
The reverser block has two N/O common point contacts (81-82-84) which indicate
non-reversing and reversing operating status.

510905

LU2B p2

32 A reverser block

Connection
Power
For mounting directly
Screw clamp
beneath the power base terminals
For mounting separately Screw clamp
from the base
terminals
VFUHZRUUDLO[LQJ

Item (1)
Control
3
Without
connections
6
Without
connections

Reference, to
be completed) (2)

Weight
kg

LU2M B0pp

0.400

LU6M B0pp

0.425

Accessories
Description Item
Control
terminal
block

3
7

Application

Reference

Reversing power base without


LU9 M1
connections LU2B A0pp or B0pp
Reverser block LU2M B0pp
LU9 M1
for direct mounting beneath power base
Reverser block LU6M B0pp
LU9 M1
for mounting separately from power base
Reverser block LU6M B0pp
LU9M R1
for mounting separately from power base

Weight
kg
0.025
0.025
0.025
0.030

Control circuit pre-wiring components


Description

Weight
kg
5
LU9M R1C
0.035
Pre-wired connector (3)
(1) The various sub-assemblies are supplied assembled but they are easy to separate, as shown
in the illustration.
(2) Select the same control voltage as that of the control unit.
Standard control circuit voltages:
Volts
24
4872
110240
c
BL

a
B

c or a

ES (4)
FU (5)
(3) For control connection between a power base and a reverser block, for direct mounting.
(4) c : 4872 V, a : 48 V.
(5) c : 110220 V, a : 110...240 V.

510906

LU2B p2

Other versions
7

Item

Reference

Power bases without built-in short-circuit protection device


(short-circuit protection by circuit-breaker or separate fuses).
3OHDVHFRQVXOW\RXU5HJLRQDO6DOHV2IFH

10

LU6M + LU9 M1 + LU9M R1

Characteristics:
pages 1/96 to 1/98

Dimensions:
pages 1/110 and 1/111

Schemes :
pages 1/112 to 1/119

1/63

Presentation

TeSys motor starters - open version


TeSys U starter-controllers
Add-on contact blocks and auxiliary contact modules

Contact states depending on the product status


Position
of rotary
knob

Indication N/O pole


on front
contact
panel

N/C pole
contact

N/O
contact
any fault

N/C ontact
any fault

LUF N11
31-32

LUA1 C20
97-98

LUA1 C11
95-96

or

LUF N02
31-32
41-42

LUA1 C200 LUA1 C110


No terminal No terminal
block
block

LUA1 C200
No terminal
block

or

LUF N20
33-34
43-44

LUB9 N11
21-22

LUA1 C11
17-18

or

LUF N11
43-44

LUA1 C110
No terminal
block

or

LUB9 N11
13-14

1
References of add-on contact blocks
and auxiliary contact modules
Terminal referencing

Off
OFF

Ready to operate

Start

Tripped on short-circuit

Tripped on
thermal overload

Manual reset mode

TRIP

Remote reset mode

10

1/64

I>>

Automatic reset on thermal


overload fault mode

Characteristics:
page 1/98

TRIP

Schemes:
page 1/112

N/O contact

in closed position.

N/C contact

in open position.

N/O contact
product
ready
LUA1 C20
17-18

References

TeSys motor starters - open version


TeSys U starter-controllers

568764

Add-on contact blocks and auxiliary contact modules

References
Auxiliary contacts
Signalling and composition

4
6
1
2
5

Cabling

Item

Reference

Weight
kg
0.030

1 N/C fault signalling


contact (95-96) and
1 N/O contact (17-18)
indicating rotary knob
in ready position

Screw clamp
terminals

1+2

LUA1 C11

Without
connections

LUA1 C110

0.012

1 N/O fault signalling


contact (97-98) and
1 N/O contact (17-18)
indicating rotary knob
in ready position

Screw clamp
terminals

1+2

LUA1 C20

0.030

Without
connections

LUA1 C200

0.012

2 N/O contacts
Contacts open, rotary knob
in OFF position
Contacts closed, rotary knob
in ready position

Screw clamp
terminals

LUA8 E20

0.048

LUB + LUA1 + LUF N + LUA 8E20

Auxiliary contact modules for connection by screw clamp terminals


Module with 2 contacts indicating the status of the starter-controller power poles
Operation: a or c 24250 V, I th: 5 A
Composition

Item

Reference

2 N/O contacts (33-34 and 43-44)

LUF N20

Weight
kg
0.050

1 N/C contact (31-32) and 1 N/O contact (43-44)

LUF N11

0.050

2 N/C contacts (31-32 and 41-42)

LUF N02

0.050

Item

Reference

Screw clamp
LUA1 C110
terminal blocks

LU9B C11

Weight
kg
0.022

LUA1 C200

LU9B C20

0.022

Location for auxiliary contact,


communication or
function module
Location for add-on
contact blocks

LU9C 1

0.020

LU9C 2

0.010

Accessories
Description

Blanking
covers

For use on

10
Characteristics:
page 1/98

Schemes:
page 1/112

1/65

References

TeSys motor starters - open version


TeSys U starter-controllers
Power connection pre-wired system, limiter blocks and
accessories

Pre-wired system for power connections up to 63 A

Description

4 1

Application

Pitch
mm
45
54

Item
2

Sold in
lots of
1
1

Unit
reference
GV2 G245
GV2 G254

Weight
kg
0.036
0.038

3 tap-offs

45
54

1
1

GV2 G345
GV2 G354

0.058
0.060

4 tap-offs

45
54

1
1

GV2 G445
GV2 G454

0.77
0.085

5 tap-offs

54

GV2 G554

0.100

GV1 G10

0.005

GV1 G09

0.040

2
Sets of 3-pole
63 A busbars

2 tap-offs

Protective
end cover

For unused

busbar outlets

Terminal block for Connection


supply to one or from the top
more busbar sets

Pre-wired system for power connections up to 160 A


The busbar system can be screw-mounted onto any type of support.

Set of 4-pole busbars: 3-phase + neutral or 3-phase + common


Number of
tap-offs at
18 mm intervals
18

Item

Length

For mounting in
enclosure width

mm
452

mm
800

Reference

AK5 JB144

Weight

kg
0.900

5
Removable 3-phase power sockets
Number of
points used
on the busbar
system
2

Thermal
current

Item

Cable
lengths

Sold in Unit
lots of reference

16

200

AK5 PC13 (1)

kg
0.040

32

250

AK5 PC33 (1)

0.045

1000

AK5 PC33L (1)

0.060

Weight

Limiter blocks and accessories


Application

Limiterdisconnector
(3) (5)
Current limiter
(3)
Limiter cartridge

(2)
(3)
(4)
(5)

10
Dimensions:
pages 1/110 and 1/111

1/66

Breaking
Mounting
capacity Iq
y 440 V 690 V
kA
kA
130
70
Direct on
power base

Unit
reference

LUA LB1 (2)

kg
0.310

100

35

Separate

LA9 LB920

0.320

130

70

Limiter-disconnector LUA LF1

7+9

Weight

0.135

LAD 90 (4)
On power base,
0.001
on reverser block,
on parallel link
splitter box
The rated peak current for power sockets AK5 PCpp is 6 kA.
When used in association with power bases LUBpp, the prospective short-circuit current
must not exceed 7 kA.
Supplied with limiter cartridge.
These devices make it possible to increase the breaking capacity of the power base.
Sold in lots of 100.
The limiter must be mounted on an LUB or LU2B power base. The limiter can therefore not
be common to several motor starters.

Clip-in
marker holder

(1)

Item

References (continued)

TeSys motor starters - open version


TeSys U starter-controllers

568768

Power connection pre-wired system, limiter blocks and


accessories

Phase barrier

Phase barrier LU9 SP0 must be used:


b To build a UL 508 type E FHUWLHGVWDUWHU 6HOI3URWHFWHG6WDUWHU 
:LWKRXWWKHSKDVHEDUULHUWKHVWDUWHUFRQWUROOHULVFHUWLHG8/
b If the starter-controller is to be used on an operational voltage of 690 V.

Description

568769

Phase barrier

Item

Application

Mounting Reference

LUB or LU2B 12 or 120


LUB or LU2B 32 or 320
LUA LB1

Direct on LU9 SP0


terminals
L1, L2, L3

1
Weight
kg
0.030

Door interlock mechanisms


Description

LU9 AP00

Weight
kg
0.490

Door-mounted black handle on blue front plate, IP54 4

LU9 AP11

0.150

Door-mounted red handle on yellow front plate, IP54 4

LU9 AP12

0.150

Fixing kit (1) (2)

Reference

2+3

568771

Item

5
Handle for mounting in the MCC drawer
(Motor Control Centre)

LU9 AP20

0.096

  7KH[LQJNLWLQFOXGHVDEUDFNHWDQGDVKDIWH[WHQVLRQ PD[LPXPGHSWKPP 
  7RXVHWKH[LQJNLWZLWKD'2/UHYHUVLQJSRZHUEDVHRQO\UHYHUVHUEORFN/80PXVWEH
used.

568770

RESET

TEST

10
Dimensions:
pages 1/110 and 1/111

1/67

Selection

TeSys motor starters - open version


TeSys U starter-controllers
Control units

Operating characteristics

Control units

Standard
LUCA

Thermal overload protection


Overcurrent protection

LUCD

14.2 x the setting current

Short-circuit protection
Protection against phase loss

Advanced
LUCB
LUCC

Multifunction
LUCM
3 to 17 x the setting current

14.2 x the max. current

Protection against phase imbalance


Earth fault protection
(equipment protection only)
Tripping class
Motor type

10
3-phase

10
20
Single-phase 3-phase

530
Single-phase and 3-phase

Thermal overload test function


Overtorque
No-load running
Long starting time
Reset method

Manual
Automatic or remote

With function module, or parameters


can be set via the bus with a
communication module, see chart
below.

4
Alarm

Thermal overload alarm only with


function module or communication
module, see below.

5
Log function

Monitoring function

Thermal overload alarm


Thermal overload signalling and manual reset

With module LUF W


With module LUF DH11

Thermal overload signalling and automatic or remote reset

With modules LUF DA01 and


LUF DA10
With module LUF V

Parameters can be set


Parameters can be set
Parameters can be set via the bus with
a communication module (see below).
Possible for each type of fault.
Indication on front panel of the control
unit, via remote terminal, via PC or via
PDA (1).
With communication modules to make
use of these alarms via a bus, see
below.
Log of the last 5 trips.
Number of starts, number of trips,
number of operating hours.

Display of main motor parameters on


front panel of the control unit, via
remote terminal, via PC or via PDA (1).

With function modules (2)

Indication of motor load (analogue)

With communication module or via Modbus port on control unit LUCM (2)
Starter status (ready, running, fault)
Reset method
Alarm
Remote reset via the bus
Indication of motor load

With any communication module


Parameters can be set via the bus
With modules LUL C031, LUL C033,
LUL C15, LUL C07, LUL C08 and
LUL C09 (thermal overload alarm only).

Fault signalling and differentiation


Remote programming and monitoring of all functions
Log function
Monitoring function
Built-in function

10

(1) PDA: Personal Digital Assistant.


(2) Mounting possibilities: 1 function module or 1 communication module.

1/68

With module LUL C031, LUL C033,


LUL C15, LUL C07, LUL C08 and
LUL C09
and Modbus port on the control unit
(alarm possible for all types of fault).

With modules LUL C031, LUL C033,


LUL C15, LUL C07, LUL C08 and
LUL C09
and Modbus port on the control unit.
Function provided with accessory

References

TeSys motor starters - open version


TeSys U starter-controllers

510913

Standard and advanced control units

Description
1
5
2

1
2
3
4
5

Extraction and locking handle


Test button (on advanced control unit only)
Ir adjustment dial
Locking of settings by sealing the transparent cover
Sealing of locking handle

Standard control units


Maximum standard power
ratings of 3-phase motors
50/60 Hz
400/440 V 500 V
690 V
kW
kW
kW

Setting
range

Clip-in
mounting on
power base
Rating

0.150.6
0.351.4
1.255
312
4.518
832

12 and 32
12 and 32
12 and 32
12 and 32
32
32

Reference, to
be completed
by adding the
voltage code (1)

Weight

2
kg

Class 10 for 3-phase motors

0.09
0.25
1.5
5.5
7.5
15

520735

LUCA pppp
LUCB pppp

2.2
5.5
9
15

3
9
15
18.5

LUCA X6pp
LUCA 1Xpp
LUCA 05pp
LUCA 12pp
LUCA 18pp
LUCA 32pp

0.135
0.135
0.135
0.135
0.135
0.135

Advanced control units


Pressing the Test button on the front panel simulates tripping on thermal overload.

Class 10 for 3-phase motors


0.09
0.25
1.5
5.5
7.5
15

2.2
5.5
9
15

3
9
15
18.5

0.150.6
0.351.4
1.255
312
4.518
832

12 and 32
12 and 32
12 and 32
12 and 32
32
32

LUCB X6pp
LUCB 1Xpp
LUCB 05pp
LUCB 12pp
LUCB 18pp
LUCB 32pp

0.140
0.140
0.140
0.140
0.140
0.140

0.150.6
0.351.4
1.255
312
4.518
832

12 and 32
12 and 32
12 and 32
12 and 32
32
32

LUCC X6pp
LUCC 1Xpp
LUCC 05pp
LUCC 12pp
LUCC 18pp
LUCC 32pp

0.140
0.140
0.140
0.140
0.140
0.140

0.150.6
0.351.4
1.255
312
4.518
832

12 and 32
12 and 32
12 and 32
12 and 32
32
32

LUCD X6pp
LUCD 1Xpp
LUCD 05pp
LUCD 12pp
LUCD 18pp
LUCD 32pp

0.140
0.140
0.140
0.140
0.140
0.140

Class 10 for single-phase motors

0.09
0.55
2.2
4
7.5

520736

LUB p2 + LUCA pppp

Class 20 for 3-phase motors


0.09
0.25
1.5
5.5
7.5
15

2.2
5.5
9
15

3
9
15
18.5

(1) Standard control circuit voltages:


Volts
24
4872
110240
c
BL (2), (3)

a
B

c or a

ES (4)
FU (5)
(2) Voltage code to be used for a starter-controller with communication module.
(3) d.c. voltage with maximum ripple of 10 %.
(4) c : 4872 V, a : 48 V.
(5) c : 110220 V, a : 110...240 V.

LUB p2 + LUCB pppp

10
Characteristics:
pages 1/96 and 1/99

Schemes:
page 1/113

1/69

References

TeSys motor starters - open version


TeSys U starter-controllers

510914

Multifunction control units

Description
6

1
2
3

LUCMppBL

1
2
3
4
5
6

Extraction and locking handle


Built-in display window (2 lines, 12 characters)
4-button keypad
c 24 V auxiliary power supply
Modbus RS485 communication port. Connection by RJ45 connector.
Sealing of locking handle

The display window 2 and keypad 3 allow:


b LQFRQJXUDWLRQPRGHORFDOFRQJXUDWLRQRISURWHFWLRQIXQFWLRQVDQGDODUPV
b in run mode: display of parameter values and events.
The Modbus communication port 5 is used to connect:
b an operator terminal,
b a PC,
b a Personal Digital Assistant (PDA).

Multifunction control units

3
520737

Parameter entry, monitoring of parameter values and consultation of logs are carried
out:
b either on the front panel, using the built-in display window/keypad,
b or via an operator terminal,
b or via a PC or a PDA with PowerSuite software,
b or remotely, via a Modbus communication bus.
Programming of the product via the keypad requires a c 24 V auxiliary power
supply.

LUB p2 + LUCM ppBL

Maximum standard power


ratings of 3-phase motors
50/60 Hz
400/415 V 500 V
690 V
kW
kW
kW

0.09

0.25
3
1.5
2.2

Setting
range

Clip-in
mounting on
power base
Rating

A
0.150.6
0.351.4
1.255

A
12 and 32
12 and 32
12 and 32

LUCM X6BL
LUCM 1XBL
LUCM 05BL

kg
0.175
0.175
0.175

5.5
7.5
15

312
4.518
832

12 and 32
32
32

LUCM 12BL
LUCM 18BL
LUCM 32BL

0.175
0.175
0.175

5.5
9
15

9
15
18.5

On CD-Rom

Language

Reference

Multi-language (3)

LU9 CD1

Weight
kg
0.022

HMI terminal
521335

This compact Magelis terminal enables the parameters of multifunction control unit
/8&0WREHUHDGDQGPRGLHG
,WLVVXSSOLHGSUHFRQJXUHGWRSURYLGHGLDORJXHZLWK7H6\V8VWDUWHUFRQWUROOHUV
(Modbus protocol, application pages and alarm pages loaded).
Starter-controller alarm and fault management takes priority.
Language

Weight

TeSys U users manual (2)


Application

Reference
(1)

Multi-language (3)
XBT NU400

Display window

Supply voltage

Reference

4 lines of
20 characters

c 24 V

XBT NU400

Length

Type

Reference

2.5 m

SUB-D 25-way
female - RJ45

XBT Z938

Weight
kg
0.150

Connecting cable (4)


Function
Connects terminal XBT NU400
to a multifunction control unit.

Weight
kg
0.200

(1) Input voltage c 24 V with maximum ripple of 10 %.


(2) The CD-Rom contains users manuals for the AS-Interface and Modbus communication
modules, multifunction control units and gateway modules, as well as the gateway
programming software.
(3) English, French, German, Italian, Spanish
(4) If a terminal is used with several control units, this cable can be connected to a Modbus hub
or to T-junctions (see page 1/93).

10
Characteristics:
pages 1/96 and 1/99

1/70

Schemes:
pages 1/112 to 1/115

References

TeSys motor starters - open version


TeSys U starter-controllers
Function modules

Function modules
Output

Item

Application

Reference

Weight
kg

510915

Thermal overload signalling and manual reset


Module LUF DH11 makes it possible to differentiate thermal overload and shortcircuit faults. (The short-circuit fault can then be signalled via add-on contact blocks
LUA1 C). The module includes two contacts for thermal overload signalling, as well
as an LED on the front panel.
To reset the motor starter, the operator must use the rotary knob on the power base.
The module can only be used with an advanced control unit and requires an a/c
24240 V external power supply.
4

1 N/O + 1 N/C

a or c 24250 V

LUF DH11

0.060

Thermal overload signalling and automatic or remote reset


These modules make it possible to differentiate thermal overload and short-circuit
faults. (The short-circuit fault can then be signalled via add-on contact blocks
LUA1 C).
The modules include one contact for thermal overload signalling, as well as an LED
on the front panel. A second contact (terminals Z1-Z2) must be wired in series with
terminal A1 of the motor starter. In the event of a thermal overload fault, this wiring
allows motor control to be switched off. The rotary knob on the power base will then
VWD\LQWKHUHDG\SRVLWLRQ .
Resetting of the motor starter is automatic after the required motor cooling time if
terminals X1-X2 are linked by a strap, or remote by pulsed closing of a volt-free
contact connected to terminals X1-X2.

These modules can only be used with an advanced control unit and require an a/c
24240 V external power supply.

510445

LUB p2 + LUCB pppp


+
LUFW 10 or LUF Vp

Note: Terminals X1-X2 are not isolated from the signalling module power supply.
)RUUHPRWHUHVHWWLQJXVHDYROWIUHHFRQWDFWVSHFLFWRHDFKPRGXOHWREHUHVHW
1 N/C
1 N/O

4
4

a or c 24250 V
a or c 24250 V

LUF DA01
LUF DA10

0.055
0.055

Thermal overload alarm


Through load shedding, this module makes it possible to avoid stoppages in
operation due to overload tripping.
Imminent thermal overload tripping is displayed as soon as the thermal state
exceeds the threshold of 105 % (hysteresis = 5 %).
Signalling is possible via an LED on the front panel of the module and externally by
an N/O relay output.
It can only be used with an advanced control unit, from which it takes its power.

%
200

100

1
2
3

1 N/O
1 2.2 kW
2 4 kW
3 7.5 kW
12 mA

20 mA

a or c 24250 V

LUF W10

0.055

Indication of motor load


This module provides a signal which is representative of the motor load status
(I average/Ir).
b I average = average value of the rms currents in the 3 phases,
b Ir = value of the setting current.
The value of the signal (4-20 mA) corresponds to a load status of 0 to 200 % (0 to
300 % for a single-phase load).
It can be used with an advanced or multifunction control unit.
Module LUF V2 requires a c 24 V external power supply.
4 - 20 mA

LUF V2

0.050

10
Characteristics:
pages 1/96 and 1/101

Schemes:
page 1/114

1/71

Presentation,
functions

PowerSuite software workshop

Presentation
534513

The PowerSuite software workshop for PC is a user-friendly tool designed for setting
up the Schneider Electric control device motors:
b TeSys U starter-controllers
b TeSys T motor management systems
b Altistart soft start/soft stop units
b Altivar variable speed drives
b Lexium 05 servo drives

It includes various functions designed for setup phases such as:


b 3UHSDULQJFRQJXUDWLRQV
b Start-up
b Maintenance
To facilitate start-up and maintenance, the PowerSuite software workshop is
compatible with the Bluetooth wireless link.

PowerSuite screen on PC

The PowerSuite software workshop can also be used to convert an Altivar 58 or


$OWLYDU)GULYHFRQJXUDWLRQLQWRRQHWKDWLVFRPSDWLEOHZLWKDQ$OWLYDU

533181

Start-up
When the PC is connected to the device, the PowerSuite software workshop can be
used to:
b 7UDQVIHUWKHJHQHUDWHGFRQJXUDWLRQ
b Adjust
b Monitor. This option has been enhanced with new functions such as:
v The oscilloscope
v The high-speed oscilloscope (minimum time base: 2 ms)
v The FFT (Fast Fourier Transform) oscilloscope
v Display of communication parameters
b Control
b 6DYHWKHQDOFRQJXUDWLRQ

6
PowerSuite screen on PC
View of PI regulator function parameters

Maintenance
To facilitate maintenance operations, the PowerSuite software workshop can be
used to:
b &RPSDUHWKHFRQJXUDWLRQRIDGHYLFHFXUUHQWO\EHLQJXVHGZLWKDVDYHG
FRQJXUDWLRQ
b Manage the users installed equipment base, in particular:
v Organize the installed base into folders (electrical equipment, machinery,
workshops, etc.)
v Store maintenance messages
v Facilitate Modbus TCP connection by storing the IP address
User interface
The PowerSuite software workshop can be used to:
b Present the device parameters (arranged by function) in the form of illustrated
views of diagrams or simple tables
b Customize the parameter names
b Create:
v A user menu (choice of particular parameters)
v Monitoring control panels with graphic elements (cursors, gauges, bar charts)
b Perform sort operations on the parameters
b 'LVSOD\WH[WLQYHODQJXDJHV (QJOLVK)UHQFK*HUPDQ,WDOLDQDQG6SDQLVK 7KH
language changes immediately and there is no need to restart the program.

572706

Functions (1)
3UHSDULQJFRQJXUDWLRQV
The PowerSuite software workshop can be used on its own to generate the device
FRQJXUDWLRQZKLFKFDQEHVDYHGSULQWHGDQGH[SRUWHGWRRIFHDXWRPDWLRQ
software.

It also features online contextual help:


b On the PowerSuite tool
b On the device functions by direct access to the user manuals

10
View of the FTT oscilloscope
References:
page 1/74

1/72

(1) Certain functions are not available for all devices. See the table of available functions,
page 1/73.

Functions (continued)

PowerSuite software workshop

Functions available for the PowerSuite software workshop


Functions not listed in the table are available for all devices.
Function available with devices

Controller

Startercontroller

Soft start/
soft stop
unit

Drives

TeSys T

TeSys U

ATS 48

ATV 11 ATV 31

Servo
drive
ATV 61

ATV 71

LXM 05

Monitoring
Oscilloscope
High-speed oscilloscope

FFT oscilloscope
Display of communication parameters
Control
Customization of parameter names
Creation of a user menu
Creation of monitoring control panels

Sort operation on parameters


Custom logic editor
Functions available
Functions not available

536845

Connections (1)
Modbus serial link
The PowerSuite software workshop can be connected directly to the device terminal
port or Modbus network port via the serial port on the PC.

PowerSuite

Two types of connection are possible:


b With a single device (point-to-point connection), use a VW3 A8 106 PC serial port
connection kit.
b With a number of devices (multidrop connection), use the XGS Z24 interface.

RS 232
XGS Z24
RS 485

Modbus serial link

ATV 31 or
Lexium 05

ATV 61

ATV 71

TeSys U

ATS 48

536846

PowerSuite

Modbus TCP network

Modbus TCP communication network


The PowerSuite software workshop can be connected to a Modbus TCP network.
In this case, the devices can be accessed:
b Using a VW3 A3 310 communication card for the Altivar 61and 71 drives
b Using a TSX ETG 100 Modbus TCP/Modbus gateway

Bluetooth wireless link


The PowerSuite software workshop can communicate via a Bluetooth radio link if
the device is equipped with a Bluetooth Modbus VW3 A8 114. The adapter plugs
into the device connector terminal port or Modbus network port and has a range of
10 m (class 2).

Modbus multidrop connection

PLC (2)

If the PC does not feature Bluetooth technology, use the VW3 A8 115 USB Bluetooth adapter.

Bridge

Remote maintenance
A simple Modbus TCP connection is all that is required for the PowerSuite software
workshop to support remote monitoring and diagnostics.
When devices are not connected to the Modbus TCP network, or it is not directly
accessible, various remote transmission solutions may be used instead (modem,
WHOHSURFHVVLQJJDWHZD\HWF 3OHDVHFRQVXOW\RXU5HJLRQDO6DOHV2IFH

Modbus
serial link

ATV 31 or
Lexium 05

ATS 48

ATV 61

ATV 71

(1) Please refer to the compatibility table on page 1/75.


(2) Please refer to our specialist "Automation platform Modicon Premium and Unity - PL7
software" and "Automation platform Modicon M340" catalogues.

Modbus TCP connection

10
Presentation:
page 1/72

References:
page 1/74

1/73

References

PowerSuite software workshop

PowerSuite software workshop


Description
536848

2
VW3 A8 104

536847

Reference

Weight
kg
0.100

PowerSuite CD-ROM

VW3 A8 104
b 1 program for PC in English, French, German, Italian
and Spanish
b Variable speed drive, starter and servo drive technical manuals

PowerSuite update
CD-ROM (1)

b 1 program for PC in English, French, German, Italian


and Spanish
b Variable speed drive and starter technical manuals

VW3 A8 105

0.100

PC serial port connection kit


for point-to-point Modbus
connection

VW3 A8 106
b 1 x 3 m cable with 1 RJ45 connector on starter-controller or
drive side and 1 RS 232/RS 485 converter with 1 9-way female
SUB-D connector on PC side
b For the ATV 11 drive: 1 converter with one 4-way male SUB-D
connector and 1 RJ45 connector
b For ATV 38/58/58F drives: 1 RJ45/9-way male SUB-D adapter

0.350

RS 232/RS 485 interface


for multidrop Modbus
connection

XGS Z24
b 1 Modbus multidrop converter for connection to screw
terminals. Requires a 24 V c (20...30 V), 20 mA power supply (2)

0.105

Modbus-Bluetooth adapter
(3)

VW3 A8 114
b 1 Bluetooth adapter (10 m range, class 2)
with 1 RJ45 connector
b For PowerSuite: 1 x 0.1 m cable with 2 RJ45 connectors
b For TwidoSoft: 1 x 0.1 m cable with 1 RJ45 connector and
1 mini DIN connector
b For ATV 38/58/58F drives: 1 RJ45/9-way male SUB-D adapter

0.155

USB - Bluetooth adapter for


PC

This adapter is required in the case of a PC that does not feature


Bluetooth technology. It is connected to a USB port on the PC.
10 m range (class 2)

VW3 A8 115

0.290

4
VW3 A8 114

Composition

(1) Updates a version u V1.40 with the latest available version. For versions < V1.40, you should order the PowerSuite CD-Rom,
VW3 A8 104.
(2) Please refer to the "Interfaces, I/O splitter boxes and power supplies" catalogue.
(3) Can also be used to communicate between a Twido PLC and the TwidoSoft software workshop.

10
Presentation:
page 1/72

1/74

Functions:
page 1/72

Compatibility

PowerSuite software workshop

Compatibility of PowerSuite software workshop with the following devices (1)


Connexion

Modbus

Controller

Startercontroller

Soft start/
soft stop
unit

TeSys T

TeSys U (2)

ATS 48

ATV 11

ATV 31

ATV 61

ATV 71

LXM 05A LXM 05B LXM 05C

V2.5

V1.40

V1.30

V1.40

V2.0

V2.3

V2.2

V2.2

V2.4

V2.5

V2.3

V2.2

Drives

Servo drives

Modbus TCP (device equipped


with Modbus TCP card)

Modbus TCP via


Modbus TCP/Modbus gateway

V1.50

V2.0

V2.3

V2.2

V2.2

V2.4

V2.5

Bluetooth

V2.2

V2.2

V2.3

V2.2

V2.2

V2.4

V2.5

Compatible software versions


Incompatible software versions

Hardware and software environments


7KH3RZHU6XLWHVRIWZDUHZRUNVKRSFDQRSHUDWHLQWKHIROORZLQJ3&HQYLURQPHQWVDQGFRQJXUDWLRQV
b Microsoft Windows XP SP1, SP2,
b Pentium III, 800 MHz, hard disk with 300 MB available, 128 MB RAM
b 69*$RUKLJKHUGHQLWLRQPRQLWRU

(1) Minimum software version.


(2) TeSys U starter-controller without communication module or with Modbus LUL C031 or LUL C033 communication module.

10
Presentation:
page 1/72

Functions:
page 1/72

References:
page 1/74

1/75

Presentation,
references

TeSys motor starters - open version


1

TeSys U starter-controllers
Parallel wiring module and pre-wired coil connection
components

510916

Presentation

When used in conjunction with the Advantys STB distributed I/O solution, the
TeSys U starter-controller is ideal in decentralised automation architectures (2).
The use of dedicated parallel interface module STB EPI 2145 allows remote
connection of 4 starter-controllers.

511529

Outputs for starter commands


RJ45 connector for connecting to splitter box

511528

1
2

The parallel wiring system makes it possible to connect starter-controllers to the PLC
I/O modules quickly and without any need for tools. It replaces traditional screw
terminal and single wire connections. It is used with the Telefast pre-wired system
(1).
The parallel wiring module provides the status and command information for each
starter-controller. It must be used with an LUB 12 or LU2B A0BL power base and a
c 24 V control unit LUCp ppBL.
Splitter boxes LU9 G02 and LU9 G03 distribute information from the PLC I/O
modules to each of the starter-controllers connected to it.
Splitter box LU9 G02 (maximum of 4 reversing starters) is optimised for use with
card TSX DMZ28DTK and splitter box LU9 G03 (maximum of 8 reversing starters)
for use with cards TSX DMZ64DTK and BMX DDM3202K.

Parallel wiring module LUF C00 has:


b 2 outputs: control of starter forward and reverse running,
b 3 inputs: position of the rotary knob, fault indication and position of the poles.

Each of the channels of LU9 G0p splitter boxes has:


b 2 outputs: control of starter forward and reverse running, in the case of a
reversing starter.
b 2 inputs: fault indication and position of poles.
LU9 G02

Connection to the dedicated module is by means of the following cables:


b RJ45 LU9Rpp, for lengths less than 3 metres,
b 490 NTW 000pp, for lengths greater than 3 metres.

LU9 G03

Parallel type connection

510917

Architecture

10

3 Parallel wiring module


LUF C00
4 Pre-wired coil connection
LU9B N11C
5 Connection cable LU9 Rp with
one RJ45 connector at each
end
6 Splitter box LU9 G02 or
LU9 G03 for 8 motor starters
with channel connections on
the PLC side by two HE 10
connectors and on the startercontroller side by 8 RJ45
connectors.
7 Connection cable
TSX CDPppp with one HE 10
connector at each end.

9
To
PLC

11
12

12

References
Description
Parallel wiring module

Item

Reference

LUF C00

(1) Please consult our "Power Control and connection components catalogue.
(2) Please consult our "IP20 distributed inputs/outputs Advantys STB" catalogue

10

Dedicated parallel interface module


(STB EPI 2145)
9 Power base
10 c 24 V control unit (LUC B/D/C/M pp BL)
11 Parallel wiring module (LUF C00)
12 Options: add-on contact blocks, reverser blocks

1/76

Weight
kg
0.045

References (continued)

TeSys motor starters - open version

TeSys U starter-controllers
Parallel wiring module and pre-wired coil connection
components

566964

Pre-wired components simplify wiring and reduce wiring errors.

Connection of communication module output terminals


to the coil terminals

By pre-wired connector or wire link.


b Pre-wired connector: pre-wired coil connection
The use of a power base without pre-wired connections is recommended.
Description
Pre-wired coil
connection

4
LUB + LUF C00 + LU9B

For use with


power base
LUB pp

Item

Reference

LU9B N11C

LU2B pp

13

LU9M RC

Weight
kg
0.045

0.030

b Wire link:
Allows insertion, for example, of an emergency Stop control or a voltage interface.
This type of connection must be used for a reversing starter-controller assembled
using an LU6M reverser block for separate mounting. When reverser block LU6M
and the power base are mounted side-by-side, a pre-wired coil connection LU9M RC
may by used.

Connection of parallel wiring module to the PLC


510918

No tools are required to connect the parallel wiring module to the PLC. Connection
LVYLDDVSOLWWHUER[ZKLFKDOORZVXSWRVWDUWHUFRQWUROOHUVWREHFRQQHFWHGD
maximum of 4 reversing starters per splitter box is allowed.
The splitter box requires a c 24 V power supply.

Splitter boxes
Connectors
PLC side

Starter-controller
side
8 x RJ45

2 x HE 10
20-way

For use with

Reference

Weight

4 reversing starters
maximum

LU9 G02 (1)

0.260

8 reversing starters
maximum

LU9 G03 (1)

0.260

kg

Connection cables to the splitter box


Connectors

Item

2 x RJ45 connectors

13

Length
m
0.3
1
3

LU9 R03
LU9 R10
LU9 R30

Weight
kg
0.045
0.065
0.125

Weight

Reference

Connection cables from splitter box to PLC


Type of connection
Gauge
PLC side
Splitter box
side
AWG
HE 10
HE 10
22
20-way
20-way

C.s.a.

Length

Reference

mm2
0.324

m
0.5
1
2
3
5

TSX CDP 053


TSX CDP 103
TSX CDP 203
TSX CDP 303
TSX CDP 503

kg
0.085
0.150
0.280
0.410
0.670

28

0.080

1
2
3

ABF H20 H100


ABF H20 H200
ABF H20 H300

0.080
0.140
0.210

0.324

0.5

BMX FCC 053

0.210

BMX FCC 103

0.350

BMX FCC 203

0.630

BMX FCC 303

0.940

BMX FCC 503

1.530

10

BMX FCC 1003

3.000

3
5

TSX CDP 301


TSX CDP 501

0.400
0.660

LU2B + LUF C00 + LU9M

HE 10
40-way

Bare wires

2 x HE 10
20-way

HE 10
20-way

22

0.324

(1) Allows "run" and "fault" status of each starter-controller to be fed back to the PLC and
transmits commands.

1/77

10

Presentation,
references

TeSys motor starters - open version


1

TeSys U starter-controllers
AS-Interface communication modules

Presentation
1

510919

AS-Interface communication modules ASILUF C5 and ASILUF C51 make it easy to


connect starter-controllers to the AS-Interface cabling system, and therefore allow
remote control and command of these starter-controllers.
Module ASILUF C51 features extended addresing.
The various operating states of the modules (AS-Interface voltage present,
communication fault, addressing fault,) are indicated on the front panel by a green
LED 1 and a red LED 2.

Operation of the modules is continuously monitored by auto-testing, in a way that is


totally transparent to the user.

3
1
2
3
4

Green LED: AS-Interface voltage present


Red LED: AS-Interface or module fault
Outputs for starter commands
Black connector for connection to c 24 V auxiliary
power supply
5 Yellow connector for connection to the AS-Interface
system

The incorporation of AS-Interface V.2.1 functions allows diagnostics to be performed


on the modules, either remotely via the line or locally via the ASI TERV2 addressing
terminal.
The communication modules must be connected to a c 24 V auxiliary supply and
must be used in conjunction with a c 24 V control unit, LUCp ppBL.
The product is supplied with a yellow connector 4 for connection to the AS-Interface
system, a black connector 5 for connection to the c 24 V auxiliary supply and a black
connector 3 for connection of the outputs.
Series type connection
Architecture

6 Communication modules ASILUF C5 or


ASILUF C51
7 Tap-off TCS ATV01N2
8 Pre-wired coil connection LU9B N11C

5
6

6
7
24 V

AS-Interface

Information transmitted by the AS-Interface system


$6,QWHUIDFHSUROHV
Data bits (command)

8
Data bits
(status)

Bit value
Command D0 (O)
Command D1 (O)
Command D2 (O)
Command D3 (O)

')SUROHDQG$(SUROH
=0
=1
Stop forward
Forward running
Stop reverse
Reverse running
Not used
Not used
Not used
Not used

Bit value
Status D0 (I)
Status D1 (I)
Status D2 (I)
Status D3 (I)

=0
Not ready or fault
Stopped
Not used
Not used

=1
Ready
Running
Not used
Not used

References
Description
Communication
modules

10

1/78

Addressing
Single
31 slaves
Extended
62 slaves

Item

Reference

ASI LUF C5

ASI LUF C51

Weight
kg
0.065
0.065

References (continued)

TeSys motor starters - open version

TeSys U starter-controllers
AS-Interface communication modules

510920

Pre-wired components simplify wiring and reduce wiring errors.

Connection of communication module output terminals to the


coil terminals

By pre-wired connector or wire link.


b Pre-wired connector: pre-wired coil connection
The use of a power base without pre-wired control circuit connections is
recommended.
1

Description

Pre-wired
coil connection

For use with


power base
LUB pp

Item

Reference

LU9B N11C

LU2B pp

LU9M RC

Weight
kg
0.045
0.030

b Wire link
Allows insertion, for example, of an emergency Stop control or a voltage interface.
This type of connection must be used for a reversing starter-controller assembled
using an LU6M reverser block for separate mounting. When reverser block LU6M
and the power base are mounted side-by-side, a pre-wired coil connection LU9M RC
may be used.

531122

LUB + ASILUF C5 + LU9B

Connection of the communication module (1)


This is achieved by using a tap-off for connection to 2 ribbon cables:
b 1 for AS-Interface (yellow).
b 1 for separate c 24 V supply (black).
1
5

Description
Tap-off

Length
m
2

Reference
XZ CG0142

Weight
kg
0.265

Consoles and cable adapter


Description

520898

520899

LU2B + ASILUF C5 + LU9M

Reference

Addressing terminal
Battery operated. Battery charger supplied
AS-Interface V.1 and V.2.1 compatible
Adjustment and diagnostics console
Runs on LR6 batteries
Allows addressing of AS-Interface V.2.1 slaves
and diagnostics
Cable adapter
For console XZ MC11

XZ MC11

Weight
kg
0.550

ASI TERV2

0.500

XZ MG12

0.070

Software set-up
$6,QWHUIDFHFRQJXUDWLRQLVFDUULHGRXWXVLQJ3/0LFUR-XQLRU3URVRIWZDUH)URP
WKHPRGXOHGHFODUDWLRQVFUHHQLWLVSRVVLEOHWRFRQJXUHDOOWKHVODYHGHYLFHV
corresponding to all the AS-Interface I/O.
&RQJXUDWLRQLVFDUULHGRXWE\IROORZLQJWKHLQVWUXFWLRQVRQWKHVFUHHQ
XZ MC11

ASI TERV2

TeSys U users manual (2)


Application

Language

Reference

Weight
kg
0.022

Multi-language LU9 CD1


(3)
(1) Degree of protection IP 54. Connection by 4 x 0.34 mm2 wires.
Black wire: + 24 V.
White wire: 0 V.
Blue wire: AS-Interface ().
Brown wire: AS-Interface (+).
(2) The CD-Rom contains users manuals for the AS-Interface and Modbus communication
modules, multifunction control units and gateway modules, as well as the gateway
programming software.
(3) English, French, German, Italian, Spanish
On CD-Rom

1/79

10

Presentation

TeSys motor starters - open version

TeSys U starter-controllers
3UREXV'3FRPPXQLFDWLRQPRGXOHDQGSUHZLUHGFRLO
connection components

567139

Presentation
When used in conjunction with the power base and control unit, communication
PRGXOH/8/&DOORZV7H6\V8VWDUWHUFRQWUROOHUVWREHFRQWUROOHGYLD3UREXV'3
(Deported Periphery).
Communication module LULC07 is of the slave type and uses the TeSys U systems
LQWHUQDOUHJLVWHUV ZKLFKFDQEHDFFHVVHGYLDWKH3UREXV'3EXV LQF\FOLFRUDF\FOLF
PRGH7KLVPRGXOHKDVD9 $ GLVFUHWHRXWSXWDQGWZRFRQJXUDEOHGLVFUHWH
inputs.

10

Connections
Serial bus topology

11

8 7 6

15
1 LED indicating module status
2 Fault signalling LED
3 LED indicating c 24 V supply ON for outputs OA1,
OA3 and LO1
4 SUB-D connector for bus link
5 c 24 V supply connection
6 Discrete input
7 Discrete input
8 Discrete output
9 Outputs for starter-controller commands (nonreversing and reversing)
10 Pin for connection to control unit (advanced or
multifunction)

13

15

13
14

16
18
17

12
11
12
13
14
15
16
17
18

12

18

18

18

17

24 V

24 V

3URJUDPPDEOHFRQWUROOHUZLWK3UREXV'3PDVWHUFDUG
Other slave (not powered via the bus)
3UREXV'3ZLUHFDEOH 76;3%6&$ P76;3%6&$ P
6WDQGDUG3UREXV'3FRQQHFWRU 1$'RU1$'
3UREXV'3SRZHUVXSSO\PRGXOHIRUc 24 V-Aux supply to LUL C07 modules (LU9 GC7)
3UREXV'3FRQQHFWRU7H6\V8GHGLFDWHG /8$'
3UREXV'3ZLUHFDEOH /853%ppp)
3UREXV'3FRPPXQLFDWLRQPRGXOH /8/&

3UREXV'3JHQHUDOLQIRUPDWLRQ
7KH7H6\V8FRPPXQLFDWLRQPRGXOHVXSSRUWV3UREXVDSSOLFDWLRQSUROHVEDVHG
on DP V0 and DP V1 services: motor starter (MS), motor management starter
(MMS).
Cyclic / Acyclic services
In general, data is exchanged via cyclic services and via acyclic services.
7KHDSSOLFDWLRQSUROHVGHQHIRUWKHF\FOLFGDWD
b manufacturer independent data,
b PDQXIDFWXUHUVSHFLFGDWD

DP V1 Read / Write services


DP V1 read and write services allow access to all data that cannot be accessed by
cyclic data exchange.

PKW feature
In order to make data which is not cyclically exchanged accessible for DP V0
masters, a function called PKW (Periodically Kept in acyclic Words) is implemented.
The cyclic data carries a dedicated zone of 4 input words and 4 output words, called
3.:ZKLFKPDNHVLWSRVVLEOHWRDFFHVVDOOWKHUHJLVWHUVHQEORF

Electronic device description


7KH7H6\V8V\VWHPLVGHVFULEHGE\D*6 OH(1)7KLVOHZLOOEHXVHGE\DQ\
3UREXVFRQJXUDWLRQWRROWRJHWLQIRUPDWLRQDERXWWKHGHYLFH
7KH*6 OHVDQGDVVRFLDWHGLFRQGHGLFDWHGWRWKH7H6\V8V\VWHPFDQEH
GRZQORDGHGIURPWKHZZZVFKQHLGHUHOHFWULFFRPZHEVLWH /LEUDU\6RIWZDUH
Tools).

10

(1) Replace the asterisk with the letter corresponding to the required language.

1/80

Presentation (continued)
references

TeSys motor starters - open version


1

TeSys U starter-controllers
3UREXV'3FRPPXQLFDWLRQPRGXOHDQGSUHZLUHGFRLO
connection components

106949

Information carried by the bus


Depends on the type of control unit used with module LUL C07.

&RPSDWLELOLW\RI3UREXV'3FRPPXQLFDWLRQPRGXOH/8/&
with c 24 V control units
LUL C07 in conjunction with:
LUCB/C/D ppBL LUCM ppBL
LUCA ppBL
Standard
Advanced
Multifunction
control unit
control unit
control unit

Information accessible
YLD3UREXV'3

Starter status (ready, running, fault)


Start and Stop commands
Thermal overload alarm
Remote reset via the bus
Indication of motor load
Fault signalling and differentiation
Remote programming and
monitoring of all functions
Log function
Monitoring function
Alarms (overcurrent, ...)
Functions performed

LUL C07

References
Description
3UREXV'3FRPPXQLFDWLRQPRGXOH

Item

Reference

18

LUL C07

Weight
kg
0.108

Connection of communication module output terminals to the


coil terminals
510951

By pre-wired connector or wire link.


b Pre-wired connector: pre-wired coil connection
The use of a power base without pre-wired control circuit connections is
recommended.
Description

OA3 OA1 COM

c 24 V

Item

Reference

LU9B N11L

LU2B pp

LU9M RL

Weight
kg
0.050

0.450

b Wire link:
Allows insertion, for example, of an emergency Stop control or a voltage interface.
This type of connection must be used for a reversing starter-controller assembled
using an LU6M reverser block.
When this reverser block and the power base are mounted side-by-side, a pre-wired
coil connection LU9M RL may be used.

COM

LI2
c 24 V

LI1

LO1

Pre-wired coil connection

For use with


power base
LUB pp

Components for connection to the bus and to the installation


The c9$X[VXSSO\WR3UREXV'3PRGXOHV/8/&PXVWSDVVWKURXJKSRZHU
supply module LU9 GC7.
LUL C07 modules must be connected to the LU9 GC7 splitter box in order to be
powered.
The number of TeSys U starter-controllers that can be powered by an LU9 GC7
module is limited by the maximum current (1.5 A) which it can deliver.
The c 24 V supply for the inputs/outputs must be provided separately.
Description

Length
m

Item
(1)

Reference

15

LU9 GC7

Weight
kg

16

LU9 AD7

3UREXV'3FDEOHV
2-wire

100

TSX PBSCA100

TSX PBSCA400

3UREXV'3FDEOHV
4-wire

10

13
13
17
17
17

LU9 RPB010

LU9 RPB100

LU9 RPB400

3UREXV'3
power supply module
3UREXV'3FRQQHFWRU

c 24 V
A1
A2

L1
On
power
base

0V

400
100
400

(1) See connection diagram on page 1/80.


Connection of power supplies

1/81

10

Compatibility

TeSys motor starters - open version


TeSys U starter-controllers
3UREXV'3FRPPXQLFDWLRQPRGXOHDQGSUHZLUHGFRLO
connection components

&RPSDWLELOLW\RI3UREXV'3FRPPXQLFDWLRQPRGXOH/8/&
with starter-controller LUB 12 / LUB 32
Maximum 1
or
or
2

3UREXV
DP
module

Pre-wired
coil
connection,
nonreversing

LUC M6XBL

LUL C07

LU9 BN11L

LUC B1XBL LUC D1XBL

LUC M1XBL

LUL C07

LU9 BN11L

LUC A05BL

LUC B05BL LUC D05BL

LUC M05BL

LUL C07

LU9 BN11L

LUB 12
or LUB 32

LUC A12BL

LUC B12BL LUC D12BL

LUC M12BL

LUL C07

LU9 BN11L

7.5

LUB 32

LUC A18BL

LUC B18BL LUC D18BL

LUC M18BL

LUL C07

LU9 BN11L

15

LUB 32

LUC A32BL

LUC B32BL LUC D32BL

LUC M32BL

LUL C07

LU9 BN11L

567122

power
ratings
50/60 Hz
400/415 V

Power
base

Standard
control
unit

Advanced
control
unit

Nonreversing

Class 10

Class 10

LUB 12
or LUB 32

LUC A6XBL

LUC B6XBL LUC D6XBL

0.25

LUB 12
or LUB 32

LUC A1XBL

1.5

LUB 12
or LUB 32

5.5

kW
0.09

3
4
LUB + LUC pppBL
+ LUL C07 + LU9B N11L

Multifunction
control
unit

Class 20

Classes
530

Note: 3UREXV'3PRGXOH/8/&LVQRWFRPSDWLEOHZLWK/870FRQWUROOHUV

10

1/82

Compatibility (continued)

TeSys motor starters - open version

TeSys U starter-controllers
3UREXV'3FRPPXQLFDWLRQPRGXOHDQGSUHZLUHGFRLO
connection components

&RPSDWLELOLW\RI3UREXV'3FRPPXQLFDWLRQPRGXOH/8/&
with starter-controller LU2B 12 / LU2B 32
Maximum 5
or
or
2

567123

3UREXV
DP
module

Pre-wired
coil
connection,
reversing

LUC M6XBL

LUL C07

LU9 MRL

LUC B1XBL LUC D1XBL

LUC M1XBL

LUL C07

LU9 MRL

LUC A05BL

LUC B05BL LUC D05BL

LUC M05BL

LUL C07

LU9 MRL

LU2B 12BL
or LU2B 32BL

LUC A12BL

LUC B12BL LUC D12BL

LUC M12BL

LUL C07

LU9 MRL

7.5

LU2B 32BL

LUC A18BL

LUC B18BL LUC D18BL

LUC M18BL

LUL C07

LU9 MRL

15

LU2B 32BL

LUC A32BL

LUC B32BL LUC D32BL

LUC M32BL

LUL C07

LU9 MRL

power
ratings
50/60 Hz
400/415 V

Power
base

Standard
control
unit

Advanced
control
unit

Reversing

Class 10

Class 10

LU2B 12BL
or LU2B 32BL

LUC A6XBL

LUC B6XBL LUC D6XBL

0.25

or LU2B 12BL
LU2B 32BL

LUC A1XBL

1.5

LU2B 12BL
or LU2B 32BL

5.5

kW
0.09

6
LU2B + LUC pppBL
+ LUL C07 + LU9M RL

Multifunction
control
unit
Class 20

Classes
530

Note: 3UREXV'3PRGXOH/8/&LVQRWFRPSDWLEOHZLWK/870FRQWUROOHUV

10

1/83

Presentation

TeSys motor starters - open version

TeSys U starter-controllers
CANopen communication module and
pre-wired coil connection components

Presentation

Communication module LUL C08 allows direct connection of TeSys U startercontrollers and controllers on a CANopen bus.
Module LUL C08 is of the slave type.

When used in conjunction with an LUC pppBL or LUC pT1BL control unit, module
LUL C08 provides control and command of the starter-controller and of the controller.

)RUORFDOFRQWUROUHTXLUHPHQWVWKHPRGXOHLVHTXLSSHGZLWKDFRQJXUDEOHc 24 V.
9GLVFUHWHRXWSXWDQGWZRFRQJXUDEOHGLVFUHWHLQSXWV
LUL C08 communication modules can be connected to Advantys STB module :
XBE 2100K.

8 7 6

Connections
Star topology

1 LED indicating module status


2 Fault signalling LED
3 LED indicating c 24 V supply ON for outputs OA1, OA3

Bus topology

10

12

12

and LO1

4
5
6
7
8
9

SUB-D connector for bus link

Discrete output

11

13

11

Discrete input
Discrete input

16

16

c 24 V supply connection

17
c 24 V

15

or

14

Outputs for starter commands

16

11

junction box).

14

17

11 Cable TSX CANCpp equipped with a TSX CANKCDF90T


12 Terminal block TSX CANTDM4 with 4 SUB D type

16

19

10 CANopen master module TSX CPP110 (PMCIA card with


connector (to be assembled)

17

c 24 V

17
15

18

connectors for connection of slaves and screw terminal


blocks (connection of bus and dedicated 24 V supply to
modules LUL C08).

Connection of power supplies


The c 24 V power supply for modules LUL C08 is distributed via the bus and must
EHFRQQHFWHGWRWKHUVW76;&$17'0MXQFWLRQER[7KHFDEOHFVDDOORZV
13 Connection between junction boxes TSX CANTDM4 by
cable TSX CANCADDpp or cable TSX CANCppWWHGZLWK connection of up to 25 LUL C08 modules .
TSX CANKCDF90T connectors.
Above this number, another power supply must be connected to the next junction
14 The slaves are connected by means of cables
box.
TSX CANCADDpp

15 Connections are made by means of cables TSX CANCpp

WWHGZLWK76;&$1.&')7FRQQHFWRUVIRUWKHVODYHV
and with TSX CANKCDF90T connectors for the junction
boxes.
16 Starter-controller
17 CANopen communication module LUL C08

18 Advantys STB island (NIM: Network Interface Modules


+ I/O modules)

19 CANopen extension module STB XBE 2100K

A c 24 V supply must be connected to module LUL C08 for outputs OA1, OA3 and
LO1.
Information carried by the bus
Depends on the type of control unit used.
Control unit
Standard
Starter status (ready, running, fault)
Start and Stop commands
Thermal overload alarm
Remote reset via the bus
Indication of motor load
Fault signalling and differentiation
Remote programming and monitoring of all
functions
"Log" function
"Monitoring" function
Alarms (overcurrent, ...)
Functions performed
For more detailed information, please refer to User's Manual.

Advanced

Multifunction

Compatibility of CANopen communication module with


control units
LUCA ppBL / B ppBL / C ppBL / D ppBL All versions marketed after 2T04081 (1)
All versions u V3.2
LUCM ppBL
All versions u V3.2
LUCM T1BL
(1) This date code is made up as follows: 2T or 2C factory code.
04,05,06 and so on: year of manufacture. 08: week. 1: 1st day of the week.

10

1/84

References

TeSys motor starters - open version

TeSys U starter-controllers
CANopen communication module and
pre-wired coil connection components

Communication services
Communication module LUL C08 uses PDO, SDO and PKW type objects for data
exchange (Process Data Objects, Service Data Objects, Periodically Kept in Acyclic
Words).

Transmit and Receive PDO


PDO 1

3UHFRQJXUHGDQGHQDEOHG

Real time command-control

7REHGHQHGE\FRQJXUDWLRQ

PDO 2, PDO 3 Unused


PDO 4

Adjustment, diagnostics and acyclic exchanges 3UHFRQJXUHGDQGHQDEOHG

510922

References
Description
CANopen communication module

Item

Reference

16

LUL C08

Weight
kg
0.108

Note: The Electronic Data Sheets (EDS), and users manuals are available on the website
www.schneider-electric.com.

Pre-wired components simplify wiring and reduce wiring errors.

Connection of communication module output terminals


to the coil terminals
16

17

Description
Pre-wired coil connection

LUB + LUL C08 + LU9B N11L

For use with


power base
LUB pp
LU2B pp

566988

By pre-wired connector or wire link.


b Pre-wired connector: pre-wired coil connection
The use of a power base without pre-wired control circuit connections is
recommended.
Item

Reference

17
18

LU9B N11L
LU9M RL

Weight
kg
0.050
0.450

b Wire link:
Allows insertion, for example, of an emergency stop control or a voltage interface.
This type of connection must be used for a reversing starter-controller assembled
using an LU6M reverser block for separate mounting. When reverser block LU6M
and the power base are mounted side-by-side, a pre-wired coil connection LU9M RL
may be used.

Cables for connection to the bus


Description

Length
m

Item

Reference

Weight
kg

0.3

14
14
14
14
11
11

TSX CANCADD03

0.045

TSX CANCADD1

0.065

TSX CANCADD3

0.125

TSX CANCADD5

1.500

14
14
14
14
11
11

TSX CANCBDD03

0.045

TSX CANCBDD1

0.065

TSX CANCBDD3

0.125

TSX CANCBDD5

1.500

Standard

16

Cables equipped with


SUB-D connectors

1.0
3
5

Reel of cable

18
LU2B + LUL C08 + LU9M RL

50
100

TSX CANCA50

TSX CANCA100

UL approved
Cables equipped with
SUB-D connectors

0.3
1
3
5

Reel of cable

50
100

TSX CANCB50

TSX CANCB100

Separate components
Description
Elbowed connector
Straight connector
Junction box

Reference

Weight
kg
TSX CANKCDF90T

TSX CANKCDF180T

TSX CANTD M4

1/85

10

Presentation

TeSys motor starters - open version


TeSys U starter-controllers
DeviceNet communication module and pre-wired coil
connection components

567225

Presentation
When used in conjunction with the power base and control unit, communication
module LUL C09 allows TeSys U starter-controllers and controllers to be controlled
via DeviceNet.
Communication module LUL C09 is of the slave type and uses the TeSys U systems
internal registers which can be accessed via DeviceNet.
0RGXOH/8/&KDVDFRQJXUDEOH9 $ GLVFUHWHRXWSXWDQGWZR
FRQJXUDEOHGLVFUHWHLQSXWV

10

Connections
Serial bus topology

8 7 6

11

1 LED indicating module status


2 Fault signalling LED
3 LED indicating c 24 V supply ON for outputs OA1,
OA3 and LO1 and 24 V bus
4 DeviceNet connector for bus link
5 c 24 V supply connection
6 Discrete input
7 Discrete input
8 Discrete output
9 Outputs for starter-controller commands (nonreversing and reversing)
10 Pin for connection to control unit (advanced or
multifunction)

10

1/86

63 starter-controllers max.
with modules LUL C09

24 V
12

11
12
13
14

13

13

13

14

14

14

Industrial PLC: Industrial Programmable Controller equipped with a DeviceNet Master.


Connection and power distribution box for supply to DeviceNet communication modules.
Starter-controller.
DeviceNet communication module LUL C09.

Presentation (continued),
references

TeSys motor starters - open version


1

TeSys U starter-controllers
DeviceNet communication module and pre-wired coil
connection components

567228

Information carried by the bus


Depends on the type of control unit used with module LUL C09.

Compatibility of DeviceNet LUL C09 communication module with


c 24 V control units
LUL C09 in conjunction with:
LUCB/C/D ppBL LUCM ppBL
LUCA ppBL
Standard
Advanced
Multifunction
control unit
control unit
control unit

Information accessible
via DeviceNet

Starter status (ready, running, fault)


Start and Stop commands
Thermal overload alarm
Remote reset via the bus
Indication of motor load
Fault signalling and differentiation
Remote programming and
monitoring of all functions
Log function
Monitoring function
Alarms (overcurrent, ...)
Functions performed

567226

LUL C09

OA3 OA1 COM

References
Description
V

Can_L

Can_H

Item

Reference

14

LUL C09

V+

DeviceNet communication module

Weight
kg
0.108

24 V

24 V

+
+

LI2

LI1

LO1

24 V

Connection of communication module output terminals


to the coil terminals

Pre-wired coil connection

For use with


power base
LUB pp

Reference

LU2B pppp

LU9M RL

LU9B N11L

By pre-wired connector or wire link.


b Pre-wired connector: pre-wired coil connection
The use of a power base without pre-wired control circuit connections is
recommended.
Description

Weight
kg
0.050

0.450

b Wire link:
Allows insertion, for example, of an emergency Stop control or a voltage interface.
This type of connection must be used for a reversing starter-controller assembled
using an LU6M reverser block.
When this reverser block and the power base are mounted side-by-side, a pre-wired
coil connection LU9M RL may be used.

Supply
Connection of power supplies

The 24 V supply to DeviceNet LUL C09 modules is provided via the (V+ , V-)
terminals.
The 24 V supply for the inputs/outputs must be provided separately from the supply
to the LUL C09 modules.
The 24 V Aux terminal is for supply to the LUCM control unit or the LUTM controller.

10

1/87

Compatibility

TeSys motor starters - open version


TeSys U starter-controllers
DeviceNet communication module and pre-wired coil
connection components

Compatibility of DeviceNet communication module LUL C09


with starter-controller LUB 12 / LUB 32
Maximum 1
or
or
2

DeviceNet
module

Pre-wired
coil
connection,
nonreversing

LUC M6XBL

LUL C09

LU9 BN11L

LUC B1XBL LUC D1XBL

LUC M1XBL

LUL C09

LU9 BN11L

LUC A05BL

LUC B05BL LUC D05BL

LUC M05BL

LUL C09

LU9 BN11L

LUB 12
or LUB 32

LUC A12BL

LUC B12BL LUC D12BL

LUC M12BL

LUL C09

LU9 BN11L

7.5

LUB 32

LUC A18BL

LUC B18BL LUC D18BL

LUC M18BL

LUL C09

LU9 BN11L

15

LUB 32

LUC A32BL

LUC B32BL LUC D32BL

LUC M32BL

LUL C09

LU9 BN11L

567122

power
ratings
50/60 Hz
400/415 V

Power
base

Standard
control unit

Advanced
control unit

Nonreversing

Class 10

Class 10

LUB 12
or LUB 32

LUC A6XBL

LUC B6XBL LUC D6XBL

0.25

LUB 12
or LUB 32

LUC A1XBL

1.5

LUB 12
or LUB 32

5.5

kW
0.09

3
4
LUB + LUC pppBL
+ LUL C09 + LU9B N11L

Multifunction
control unit

Class 20

Classes
530

Note: DeviceNet communication module LUL C09 is compatible with LUT M controllers.

10

1/88

Compatibility (continued)

TeSys motor starters - open version

TeSys U starter-controllers
DeviceNet communication module and pre-wired coil
connection components

Compatibility of DeviceNet communication module LUL C09


with starter-controller LU2B 12 / LU2B 32
Maximum 5
or
or
2

567123

DeviceNet
module

Pre-wired
coil
connection,
reversing

LUC M6XBL

LUL C09

LU9 MRL

LUC B1XBL LUC D1XBL

LUC M1XBL

LUL C09

LU9 MRL

LUC A05BL

LUC B05BL LUC D05BL

LUC M05BL

LUL C09

LU9 MRL

LU2B 12BL
or LU2B 32BL

LUC A12BL

LUC B12BL LUC D12BL

LUC M12BL

LUL C09

LU9 MRL

7.5

LU2B 32BL

LUC A18BL

LUC B18BL LUC D18BL

LUC M18BL

LUL C09

LU9 MRL

15

LU2B 32BL

LUC A32BL

LUC B32BL LUC D32BL

LUC M32BL

LUL C09

LU9 MRL

power
ratings
50/60 Hz
400/415 V

Power
base

Standard
control unit

Advanced
control unit

Reversing

Class 10

Class 10

LU2B 12BL
or LU2B 32BL

LUC A6XBL

LUC B6XBL LUC D6XBL

0.25

or LU2B 12BL
LU2B 32BL

LUC A1XBL

1.5

LU2B 12BL
or LU2B 32BL

5.5

kW
0.09

6
LU2B + LUC pppBL
+ LUL C09 + LU9M RL

Multifunction
control unit

Class 20

Classes
530

Note: DeviceNet communication module LUL C09 is compatible with LUT M controllers.

10

1/89

Presentation

TeSys motor starters - open version

TeSys U starter-controllers
Advantys STB communication module and
pre-wired coil connection components

Presentation

9
4

Communication module LUL C15 allows direct connection of TeSys U startercontrollers and controllers on an Advantys STB island, between two segments or at
the end of a segment. In the latter case, the segment must be equipped with an EOS
(End of segment) extension module STB XBE1100.
The starter-controller will then be able to make use of the services provided by
Advantys STB: self-addressing, autobaud, fallback positions.
When used in conjunction with an LUC pppBL or LUC pT1BL control unit, module
LUL C15 provides control and command of the starter-controller and of the controller.
)RUORFDOFRQWUROUHTXLUHPHQWVWKHPRGXOHLVHTXLSSHGZLWKDFRQJXUDEOHc 24 V,
$GLVFUHWHRXWSXWDQGWZRFRQJXUDEOHGLVFUHWHLQSXWV

Connections
10

8 7 6
1
2
3
4
5
6
7
8
9

11

Two-colour LED indicating module status


Fault signalling LED
LED indicating that c 24 V supply is ON
Bus connectors
c 24 V supply connection
Discrete input
Discrete input
Discrete output
Outputs for starter commands

14

13

15
12

16

13

13

14

14 + 16
17

13

13

12

18

14

12

14
17

12

10 Advantys STB island (NIM: Network Interface Module + I/O modules).


11 Extension module (EOS/End of segment) STB XBE1100.
12 Bus connecting cable LU9 RCDppHOERZHGVWUDLJKWIRUFRQQHFWLRQRIWKHUVW7H6\V8
communication module.

13 Starter-controller.
14 Communication module LUL C15.
15 Connector for connection of product either by wire link or using coil connection modules

LU9 BN11L or LU9 MRL.

16 Line end adapter LU9 RFL15.


17 Bus connection cable LU9 RDDpp, straight/straight, for connections between LUL C15 modules.
18 Beginning of segment (BOS).
Connection of power supply for the outputs
A c 24 V supply must be connected to module LUL C15 for outputs OA1, OA3 and
LO1.

Information carried by the bus


Depends on the type of control unit used.
Control unit
Standard
Starter status (ready, running, fault)
Start and Stop commands
Thermal overload alarm
Remote reset via the bus
Indication of motor load
Fault signalling and differentiation
Remote programming and monitoring of all
functions
"Log" function
"Monitoring" function
Alarms (overcurrent, ...)
Functions performed
For more detailed information, please refer to User's Manual.

Advanced

Multifunction

Compatibility of Advantys STB communication module


with control units

10

LUCA ppBL / B ppBL / C ppBL / D ppBL All versions marketed after 2T04081 (1)
All versions u V3.2
LUCM ppBL
All versions u V3.2
LUCM T1BL
(1) This date code is made up as follows: 2T or 2C: factory code. 04,05,06 and so on: year of
manufacture. 08: week. 1: 1st day of the week.

1/90

References

TeSys motor starters - open version

TeSys U starter-controllers
Advantys STB communication module and
pre-wired coil connection components

Possible architectures
The maximum number of starter-controllers and controllers that can be connected to
an Advantys STB island depends on the Network Interface Module (NIM) used and
the associated control units.
NIM
(Network Interface
Module)
CANopen

Standard
Basic
DeviceNet
Standard
Basic
3UREXV'3 Standard
Basic
Interbus
Standard
Basic
Fipio
Standard
Modbus plus Standard
Ethernet
Standard

Number of starter-controllers
LUCA ppBL LUCB ppBL LUCM ppBL
LUCC ppBL
LUCD ppBL
17
17
15
12
12
12
18
18
16
12
12
12
9
8
8
9
8
8
2
2
1
2
2
1
4
4
4
17
17
15
32
32
32

Number of controllers
LUCB pp
LUCD pp
LUCM pp
15
12
16
12
8
8
1
1
4
15
32

References
Description

Item

Reference

LUL C15
14
LU9 RFL15
16
End of segment (EOS)
STB XBE1100
11
STB XBE1300
Beginning of segment (BOS)
18
Pre-wired components simplify wiring and reduce wiring errors.

Advantys STB communication module


Line end adapter

14

Weight
kg
0.108

Connection of communication module output terminals


to the coil terminals
By pre-wired connector or wire link.
b Pre-wired connector: pre-wired coil connection.
The use of a power base without pre-wired control circuit connections is
recommended.

19
Description
Pre-wired coil connection

For use with


power base
LUB pp
LU2B pp

Item

Reference

19
20

LU9B N11L
LU9M RL

Weight
kg
0.050
0.450

b Wire link:
Allows insertion, for example, of an emergency Stop control or a voltage interface.
This type of connection must be used for a reversing starter-controller assembled
using an LU6M reverser block for separate mounting. When reverser block LU6M
and the power base are mounted side-by-side, a pre-wired coil connection LU9M RL
may be used.

Cables
Description

14

&DEOHVWWHGZLWK
connectors,
one straight
and one elbowed

Length
m
0.3
1
3
5

20

&DEOHVWWHGZLWK
two straight connectors

0.3
1
3

0.012

Item

Reference

12
12
12
12
17
17

LU9 RCD03

Weight
kg
0.045

LU9 RCD10

0.065

LU9 RCD30

0.125

LU9 RCD50

1.500

LU9 RDD03

0.045

LU9 RDD10

0.065

LU9 RDD30

0.125

Note: User manuals are available on the website www.schneider-electric.com.

10

1/91

Presentation

TeSys motor starters - open version

TeSys U starter-controllers
Modbus communication modules and pre-wired coil
connection components

Presentation
LUL C033

LUL C031

1
510624

566970

Communication modules LUL C031 and LUL C033 enable the TeSys U startercontroller to be connected to the Modbus network.
They must have a c 24 V supply and must be used in conjunction with a c 24 V
control unit, LUCp ppBL.
They incorporate a 0.5 A, c 24 V discrete output for local command requirements.
7KHPRGXOH/8/&DOVRKDVWZRFRQJXUDEOHGLVFUHWHLQSXWV

Series type connection

Architecture
Star topology

35

Bus topology

2
10

1
2
3
4
5
6

Module status signalling LED


24 V supply connection
RJ45 connector for RS485 Modbus link
2 discrete inputs
1 discrete output
Outputs for starter commands

12

To PLC

11

11 12

7
8
9
10

Communication module LUL C031 or LUL C033


Pre-wired coil connection LU9B N11C
Connection cable VW3 A8 306 Rpp with one RJ45 connector at each end
Modbus hub LU9 GC3 with channel connections to PLC and to starter-controller
with RJ45 connectors
11 T-junction VW3 A8 306 TFpp
12 Line terminator VW3 A8 306 R

Information carried by the bus


Depends on the type of control unit used.

Control unit
Starter status
(ready, running, fault)
Start and Stop commands
Thermal overload alarm
Remote reset via the bus
Indication of motor load
Fault signalling and differentiation
Remote programming and monitoring of all
functions
Log function
Monitoring function
Alarms (overcurrent, ...)
Functions performed

Standard

Advanced

Multifunction

For more detailed information, please refer to Users Manual LU9 CD1, see page
opposite.

Compatibility of Modbus communication modules

With starter-controllers and controllers


Starter-controllers and controllers
LUB pp / LU2Bp2
LUT M ppBL
Possible combinations.

10

1/92

LUL C031

LUL C033

References

TeSys motor starters - open version

TeSys U starter-controllers
Modbus communication modules and pre-wired coil
connection components

Compatibility of Modbus communication modules (continued)


With power bases
Control unit software versions
LUCA ppBL
LUCB ppBL, LUCC ppBL and LUCD ppBL
LUCM ppBL

V1.04
V1.05
V1.06
V1.10 (1)

LUL C031
V2.3 (1)
Yes
Yes
Yes
Yes
Yes
Yes

LUL C033
V2.2 (1)
Yes
Yes
No
Yes
No
Yes

V2.11 (1)

LUL C031
V2.3 (1)
No
No

LUL C033
V2.1 (1)
Yes
Yes

With base controllers, version 1.200 (1)


Control unit software versions
LUCB TppBL and LUCD TppBL
LUCM TppBL
(1) And higher versions

511527

Combinations not permitted.

References
Description

Item

Reference

LUL C031
7
LUL C033
7
Pre-wired components simplify wiring and reduce wiring errors.

Modbus communication modules

Weight
kg
0.080
0.080

Connection of communication module output terminals to the


coil terminals
7

By pre-wired connector or wire link.


b Pre-wired connector: pre-wired coil connection
The use of a power base without pre-wired control circuit connections is
recommended.
Description

LUB + LUL C03p + LU9B


Pre-wired coil connection

For use with


power base
LUB pp

566967

LU2B pp

Item

Reference

8
13

LU9B N11C

5
Weight
kg
0.045

LU9M RC

0.030

b Wire link:
Allows insertion, for example, of an emergency Stop control or a voltage interface.
This type of connection must be used for a reversing starter-controller assembled
using an LU6M reverser block for separate mounting. When reverser block LU6M
and the power base are mounted side-by-side, a pre-wired coil connection LU9M RC
may be used.

Connection of communication modules on the serial bus


Achieved either by means of a Modbus hub or using T-junctions.
Description

7
Modbus hub
8 slaves
&DEOHVWWHGZLWK
2 x RJ45 connectors

Length
m

Item

Reference

10

LU9 GC3

0.3

9
9
9
11
11
12

VW3 A8 306 R03

0.045

VW3 A8 306 R10

0.065

VW3 A8 306 R30

0.125

VW3 A8 306 TF03

0.032

VW3 A8 306 TF10

0.032

VW3 A8 306 R

0.012

1
3

13

T-junctions (1)

0.3
1

LU2B + LUL C03p + LU9M

RS 485 line terminator

Weight
kg
0.260

TeSys U users manual (2)


Application
On CD-Rom

Language

Reference

Multi-language (3)

LU9 CD1

Weight
kg
0.022

(1) Fitted with 2 x RJ45 female connectors (bus side) and a 0.3 m or 1 m length cable supplied
with an RJ45 male connector (station side).
(2) The CD-Rom contains users manuals for the AS-Interface and Modbus communication
modules, multifunction control units and gateway modules, as well as the gateway
programming software.
(3) English, French, German, Italian, Spanish

1/93

10

Presentation,
description,
setting-up

TeSys motor starters - open version


Communication gateways LUF P
0

Presentation
Communication gateways LUF P allow connection between the Modbus serial link
DQG)LSLR3UREXV'3RU'HYLFH1HWHOGEXVHV

$IWHUFRQJXUDWLRQWKHVHJDWHZD\VPDQDJHLQIRUPDWLRQZKLFKFDQEHDFFHVVHGE\
the Modbus serial link and make this information available for read/write functions
FRPPDQGPRQLWRULQJFRQJXUDWLRQDQGDGMXVWPHQW RQWKHHOGEXVHV
An LUF P communication gateway consists of a box which can be clipped onto a
35 mm omega rail, allowing connection of up to 8 Slaves connected on the Modbus
serial link.

Example of architecture

LUF P

524177

Fipio
3UREXV'3
DeviceNet

&RQJXUDWLRQ
of gateway
by PC

TeSys U starter-controllers

(1)
Modbus

ATS 48 ATV 312

Description
Front panel of the product

1 LED indicating :
- communication status of the Modbus serial links,
- gateway status,
FRPPXQLFDWLRQVWDWXVRIWKH)LSLR3UREXV'3RU'HYLFH1HWEXV
2 &RQQHFWRUVIRUFRQQHFWLRQWR)LSLR3UREXV'3RU'HYLFH1HWEXVHV
2

561512

Underside of product
3 RJ45 connector for connection of the Modbus serial link
4 RJ45 connector for link to a PC
5 c 24 V power supply
3

Software set-up
For the Fipio bus, software set-up of the gateway is performed using either PL7
0LFUR-XQLRU3URVRIWZDUHRU$%&&RQJXUDWRUVRIWZDUH
)RUWKH3UREXV'3DQG'HYLFH1HWEXVHVVRIWZDUHVHWXSLVSHUIRUPHGXVLQJ
$%&&RQJXUDWRU
This software is included in the TeSys U users manual.

(1) Connection kit for PowerSuite software workshop (see page 1/74).

10
Characteristics, references:
page 1/95

1/94

Dimensions:
page 1/95

Schemes:
page 1/118

Characteristics,
references,
dimensions

TeSys motor starters - open version

Communication gateways LUF P


0

Characteristics
Bus type
Environment
Ambient air temperature
Degree of protection
Electromagnetic
compatibility

Conforming to IEC 60664


Around the device

Emission
Immunity
Number of Modbus slaves which can be connected
Connection
Modbus
To a PC
Field bus
Supply
Consumption

Max.
Typical

Indication/diagnostics
Services

V
mA
mA

3UROH
Command
Monitoring
&RQJXUDWLRQDQGDGMXVWPHQW

Fipio
3UREXV'3
DeviceNet
Degree of pollution: 2
+ 5+ 50
IP 20
Conforming to IEC 50081-2: 1993
Conforming to IEC 61000-6-2: 1999
y8
By RJ45 connector conforming to Schneider Electric RS485 standard
By RJ45 connector, with PowerSuite connection kit
By SUB D9 female
By 5-way removable
By SUB D9 female
connector
connector
screw connector
External supply, c 24 10 %
280
100
By LED on front panel
FED C32 or FED C32P

FRQJXUDEOHZRUGV(1)
FRQJXUDEOHZRUGV
FRQJXUDEOHZRUGV
FRQJXUDEOHZRUGV(1)
FRQJXUDEOHZRUGV
FRQJXUDEOHZRUGV
By gateway mini messaging facility (PKW)

References
Description
Communication
gateways

For use with


TeSys U starter-controllers,
Altistart 48,
Altivar 31,
Altivar 312

With bus/
serial link
Fipio/Modbus
3UREXV'30RGEXV
DeviceNet/Modbus

Reference

Weight
kg
0.245
0.245
0.245

LUF P1
LUF P7
LUF P9

Connectors

Reference

Weight
kg
VW3 A8 306 D30
0.150

VW3 A8 306 R03


VW3 A8 306 R10
VW3 A8 306 R30
TSX FP ACC12

Connection accessories
822631

Description
Connection cables

For use with


Modbus

Length
m
3

Fipio

0.3
1
3

1 RJ45 type connector and


one end with stripped wires
2 RJ45 type connectors
2 RJ45 type connectors
2 RJ45 type connectors
1 SUB-D 9 male connector

3UREXVPLGOLQH
3UREXVOLQHHQG

1 SUB-D 9 male connector


1 SUB-D 9 male connector

822713

TSX FP ACC 12

Connectors

490 NAD 911 03

0.050
0.050
0.150
0.040

490 NAD 911 04


490 NAD 911 03

Documentation
Description
Users manual for
TeSys U range (2)

Medium

Language

Reference

CD-Rom

Multilingual: English, French, German, Italian,


Spanish

LU9 CD1

Weight
kg
0.022

Dimensions

120

75

27
 ,IWKHJDWHZD\LVFRQJXUHGXVLQJ3/DQGQRW$%&&RQJXUDWRUWKH,2FDSDFLW\LVOLPLWHG
to a total of 26 words.
(2) This CD-Rom contains users manuals for AS-Interface and Modbus communication modules,
multifunction control units and gateways, as well as for the gateway programming software,
$%&&RQJXUDWRU

Presentation, description:
page 1/94

Setting-up:
page 1/94

Schemes:
page 1/118

1/95

10

Characteristics

TeSys motor starters - open version


TeSys U starter-controllers

Environment

3URGXFWFHUWLFDWLRQV

UL, CSA, CCC, GOST, ASEFA.


ABS, BV, DNV, GL, LROS.
ATEX.
IEC/EN 60947-6-2, CSA C22-2 N14, Type E
UL 508 type E: with phase barrier LU9 SP0
690

600

kV

Between the control or auxiliary circuit and the main circuit: 400
Between the control and auxiliary circuits: 400

Conforming to standards
Rated insulation voltage (Ui)

Rated impulse
withstand voltage (Uimp)
Safety separation of circuits
SELV

Conforming to IEC/EN 60947-1,


overvoltage category III,
degree of pollution: 3
Conforming to UL508,
CSA C22-2 n14
Conforming to
IEC/EN 60947-6-2
Conforming to IEC/EN 60947-1
appendix N

Degree of protection
Front panel outside connection
Conforming to IEC/EN 60947-1 zone
(protection against
Front panel and wired terminals
GLUHFWQJHUFRQWDFW
Other faces
Protective treatment

Ambient air temperature


around the device

Maximum operating altitude


Operating positions

Conforming to IEC/EN 60068


Conforming to IEC/EN 60068-2-30
Conforming to IEC/EN 60068-2-11
Storage
Operation

IP 40
IP 20
IP 20
7+
Cycles 12
h
48
C
- 40+ 85
C
Power bases and standard and advanced control units: - 25 + 70.
(At temperatures above 60C and up to 70C, for starter-controller LUB32, leave a
minimum gap of 9 mm between products).
Power bases and multifunction control units: - 25+ 60.
(At temperatures above 45 C, leave a minimum gap of 9 mm between products.
At temperatures above 55 C and up to 60 C, leave a gap of 20 mm between
products.)
m
2000

In relation to normal vertical


mounting plane

30
90

6
30
Flame resistance

C
C

Environmental restrictions
Shock resistance
1/2 sine wave = 11 ms

Conforming to IEC/EN60068-2-27
(1)

Vibration resistance
5300 Hz

Conforming to IEC/EN 60068-2-6


(1)

Resistance to
electrostatic discharge

Conforming to IEC/EN 61000-4-2

Immunity to radiated highfrequency disturbance

Conforming to IEC/EN 61000-4-3

Immunity to fast
transient currents

Conforming to IEC/EN 61000-4-4

Immunity to dissipated
shock waves

Conforming to IEC/EN 60947-6-2


Uc a 24240 V,
kV
Uc c 48220 V
Uc = 24 V c
Conforming to IEC/EN 61000-4-6 V

Immunity to conducted
high-frequency disturbance

10

Conforming to UL 94
Conforming to
IEC/EN 60695-2-12

Radiated emission
and conducted

V2
960 (parts supporting live components)
650
Cadmium and silicone-free, recyclable
Power poles open: 10 gn
Power poles closed: 15 gn

kV
kV
V/m
kV
kV

Conforming to CISPR 11 and


EN 55011

Power poles open: 2 gn


Power poles closed: 4 gn (2)
In open air: 8 - Level 3
On contact: 8 - Level 4
10 - Level 3
All circuits except for serial link: 4 - Level 4
Serial link: 2 - Level 3
Common mode
Serial mode
2
1
Not applicable
10
Class A

(1) Without modifying the contact states, in the most unfavourable direction.
(2) 2 gn with Advantys STB or CANopen communication modules.

References :
pages 1/62 to 1/71

1/96

Dimensions :
pages 1/110 and 1/111

Schemes :
pages 1/112 to 1/119

90

Characteristics

TeSys motor starters - open version

TeSys U starter-controllers
Power bases and control units

Power base, control unit or reverser block type

LUB 12 + LUCA
or LUCB or LUCC
or LUCD

LUB 32 + LUCA
or LUCB or LUCC
or LUCD

LUB 12 +
LUCM

LUB 32 +
LUCM

LU2M
LU6M

Power circuit connection characteristics


Connection to 4 mm screw clamp terminals
Flexible cable
without cable end
Flexible cable
with cable end
Solid cable
without cable end

1 conductor
2 conductors
1 conductor
2 conductors
1 conductor
2 conductors

Screwdriver
Tightening torque

mm2
mm2
mm2
mm2
mm2
mm2
N.m

2.510
2.510
1.56
1.56
16
16
16
16
110
110
16
16
3KLOLSVQRUDWVFUHZGULYHUPP
1.92.5
1.92.5

2.510
1.56
16
16
110
16

2.510
1.56
16
16
110
16

2.510
1.56
16
16
110
16

1.92.5

1.92.5

1.92.5

0.751.5
0.751.5
0.751.5
0.751.5
0.341.5
0.341.5
0.341.5
0.341.5
0.751.5
0.751.5
0.751.5
0.751.5
3KLOLSVQRUDWVFUHZGULYHUPP
0.81.2
0.81.2

0.751.5
0.751.5
0.341.5
0.341.5
0.751.5
0.751.5

0.751.5
0.751.5
0.341.5
0.341.5
0.751.5
0.751.5

0.751.5
0.751.5
0.341.5
0.341.5
0.751.5
0.751.5

0.81.2

0.81.2

0.81.2

24240
24240
24220
24220
2027
2027
2026.5
2026.5
a 38.572. c 38.593
a 88264
a 88264
c 88242
c 88242
14.5
14.5
14.5
14.5
29
29
55
55
130
220
140
220
280
280
280
280
60
80
70
90
35
45
35
25
2
3
99u 72 V: 50
35
35
3
3
At least 70 % of Uc for 500 ms
15
15
3600
3600

24
2028

14.5

150

70

1.7
75
35
3

24
2028

14.5

200

75

1.8
65
35
3

15
3600

15
3600

120
2360
2300
1000
120
(2)
(2)
(2)

3
3
Yes
Yes
SDGORFNZLWKPPVKDQN
12
32
T y 70C: 12A
T y 70C: 32A
T y 70C: 12A
T y 70C: 32A
690 (3)
690 (3)
4060
4060
3
6
9
12 18 25 32
0.1 0.3 0.6 1.1 2.4 4.6 7.5

3
Yes

3
Yes

Control circuit connection characteristics


Connection to 3 mm screw clamp terminals
Flexible cable
without cable end
Flexible cable
with cable end
Solid cable
without cable end

1 conductor
2 conductors
1 conductor
2 conductors
1 conductor
2 conductors

Screwdriver
Tightening torque

mm2
mm2
mm2
mm2
mm2
mm2
N.m

Control circuit characteristics


Rated voltage
of control circuit

a 50/60 Hz
c

Voltage limits
Operation

c 24 V (1)
a 24 V
a or c 4872 V
a 110240 V
c 110220 V
c 24 V
a 24 V
a or c 4872 V
a 110240 V, c 110220 V
c 24 V
a 24 V
a or c 4872 V
a 110240 V, c 110220 V
c 24 V
a 24 V
a or c 4872 V
a 110240 V, c 110220 V

Drop-out

Typical consumption
I max while closing

I rms sealed

Heat dissipation
Operating time

Closing
Opening

Resistance to micro-breaks
Resistance to voltage dips IEC/EN 61000-4-11
Mechanical durability
In millions of operating cycles
Maximum operating rate
In operating cycles per hour

V
V
V
V
V
V
V
V
V
V
V
mA
mA
mA
mA
mA
mA
mA
mA
W
ms
ms
ms

Main pole characteristics


Number of poles
Isolation
Possible
conforming to IEC/EN 60947-1 Padlocking
Rated thermal current
Rated operational current To IEC/
Category AC-41
(Ue y 440V)
EN 60947-6-2 Category AC-43
Rated operational voltage
Frequency limits
Of the operating current
Power dissipated
Operational current
in the power circuits
Power dissipated in all three poles
Rated breaking capacity on short-circuit
Total breaking time
Thermal limit

With Isc max on 440 V

V
Hz
A
W

12
32

T y 55C: 12A T y 55C: 32A


T y 55C: 12A T y 55C: 32A
690 (3)
690 (3)

4060
4060

V
230
440
500
690
kA
50
50
10
4
ms
2
2
2
kAs
90
120
90
120
(1) Voltage with maximum ripple of 10 %.
(2) No consumption sealed. (3) For 690 V, use phase barrier LU9 SP0.

10

1/97

Characteristics

TeSys motor starters - open version


TeSys U starter-controllers
Reversing power bases and auxiliary contacts

6SHFLFFKDUDFWHULVWLFVRISRZHUEDVHV/8%DQGUHYHUVHUEORFNV/80RU/80

a 50/60 Hz ms
c
ms
Without change of direction
ms
With change of direction
ms

Duration of inrush phase


Maximum
operating time

25
15
75
150

General characteristics of auxiliary contacts

Conventional
For ambient temperatureT< 70 C
thermal current (Ith)
Frequency of the operational current
U min
Minimum switching capacityO = 10-8
I min
Short-circuit
Conforming to IEC/EN 60947-5-1
protection
Short-time rating
Permissible for
1s
500 ms
100 ms
Insulation resistance
Non-overlap time
Guaranteed between
N/C and N/O contacts

Hz
V
mA
A

Up to 400
17
5
gG fuse: 4

A
A
A
m:
ms

30
40
50
10
2 (on energisation and on de-energisation)

6SHFLFFKDUDFWHULVWLFVRIDX[LOLDU\FRQWDFWVEXLOWLQWRWKHSRZHUEDVH
Linked contacts
Mirror contact

Conforming to IEC/EN 60947-4-1


Conforming to IEC/EN 60947-1

Rated operational voltage (Ue)


Rated insulation
Conforming to IEC/EN 60947-5-1
voltage (Ui)
Conforming to UL, CSA

V
V
V

Each power base has 1 N/O contact and 1 N/C contact which are mechanically linked
7KH1&FRQWDFWWWHGLQHDFKSRZHUEDVHUHOLDEO\UHSUHVHQWVWKHVWDWHRIWKHSRZHU
contacts (safety scheme)
Up to ac 250
690
600

6SHFLFFKDUDFWHULVWLFVRIDX[LOLDU\FRQWDFWVLQPRGXOHV/8)1RIDX[LOLDU\FRQWDFWV/8$
and of reverser blocks LU2M and LU6M

Rated operational voltage (Ue)


Rated insulation
Conforming to IEC/EN60947-5-1
voltage (Ui)
Conforming to UL, CSA

V
V
V

Up to ac 250
250
250

Rated operational power of contacts


Conforming to IEC/EN 60947-5-1

d.c. supply, category DC-13


Electrical durability (valid for up to 1200 operating cycles/hour) on an inductive load
such as the coil of an electromagnet, without economy resistor, the time constant
increasing with the load.

V
VA

24
60

48
120

115
280

230
560

400
960

440 600
1050 1440

V
W

24
120

48
90

125
75

250
68

VA

16

32

80

160

280

300

420

70

50

38

33

VA

20

40

70

80

100

25

18

14

12

10
8
7
6
5
4
3

Millions of operating cycles

1 million
operating cycles
3 million
operating cycles
10 million
operating cycles

Millions of operating cycles

a.c. supply, categories AC-14 and AC-15


Electrical durability (valid for up to 3600 operating cycles/hour) on an
inductive load such as the coil of an electromagnet: making current
(cos M 0.7) = 10 times the power broken (cos M= 0.4)

1
0,8
0,7
0,6
0,5
0,4
0,3

0,2

10
References :
pages 1/63 and 1/64

1/98

24 V
48 V
125 V

250 V

1
0,8
0,7
0,6
0,5
0,4
0,3
0,2

0,2

0,1
0,1

10
8
7
6
5
4
3

0,3 0,4

0,6 0,8 1
0,5 0,7 0,9

6
8 10
5
7 9
Current broken in A

Dimensions :
pages 1/110 and 1/111

0,1
0,1

0,2

Schemes :
pages 1/112 to 1/119

0,3 0,4

0,6 0,8 1
0,5 0,7 0,9

3
4
6
8 10
5
7 9
Current broken in A

Characteristics

TeSys motor starters - open version

TeSys U starter-controllers
Control units

Characteristics of standard control units LUCA


Protection
Overload
protection

Short-circuit
protection

Motor type
Conforming to standard
Tripping class conforming to
UL 508, IEC/EN 60947-6-2
Frequency limits of the operational current
Temperature compensation
Protection against phase imbalance
Tripping threshold
Tripping tolerance

3-phase
IEC/EN 60947-6-2, UL 508, CSA C22-2 n14
10
Hz
C

4060
- 25+ 70
Yes
14.2 x Ir (setting current)
20 %

Characteristics of advanced control units LUCB, LUCC and LUCD


Control unit type
Protection
Motor type
Conforming to standard
Overload
protection

Short-circuit
protection

Tripping class conforming to


UL 508, IEC/EN 60947-6-2
Frequency limits of the operational current
Temperature compensation
Protection against phase imbalance
Tripping threshold
Tripping tolerance

Hz
C

LUCB
3-phase
IEC/EN 60947-6-2, UL 508,
CSA C22-2 n14
10

LUCC
Single-phase
IEC/EN 60947-6-2, UL 508,
CSA C22-2 n14
10

LUCD
3-phase
IEC/EN 60947-6-2, UL 508,
CSA C22-2 n14
20

4060
- 25+ 70
Yes
14.2 x Ir max.
20 %

4060
- 25+ 55

14.2 x Ir max.
20 %

4060
- 25+ 70
Yes
14.2 x Ir max.
20 %

Characteristics of multifunction control units LUCM


Protection
Overload
protection

Communication
interface for
terminal on
enclosure door

Display

Auxiliary supply

Motor type
Conforming to standard
Tripping class conforming to
UL 508, IEC/EN 60947-6-2
Frequency limits of the operational current
Temperature compensation
Physical interface
Connections
Protocol
Maximum transmission speed
Maximum return time
Type
Language version
Precision
Resolution
External type
Heat dissipation

Parameters can be set: single-phase or 3-phase


IEC/EN 60947-6-2, UL 508
5, 10, 15, 20, 25, 30 (selectable)
Hz
C

bit/s
ms

V
W

5060
- 25+ 55
RS 485 multi-drop
RJ45 on front panel
Modbus RTU
 VHOIFRQJXUDWLRQXSWRWKLVYDOXH
200
LCD, 2 lines of 12 characters
Multilanguage (English, French, German, Italian, Spanish)
5%
1 % of Ir
c 24, with maximum ripple of 10 %.
0.8

&RQJXUDWLRQWDEOHIRUSURWHFWLRQGHYLFHVDQGDODUPVRQPXOWLIXQFWLRQFRQWUROXQLWV/8&0
Tripping

Alarm

Factory setting Factory setting

Adjustment of tripping
Adjustment of time before
Adjustment of alarm
threshold
tripping
threshold
Range
Default value Range
Default value Range
Default value

Overcurrent
Overload

Activated (1)
Activated (1)

Activated

317 Ir
0.532 A (2)

14.2
Ir min

Class: 530

Earth fault
Phase imbalance
Torque limitation
No-load running
Long starting time

Activated
Activated
Deactivated
Deactivated
Deactivated

Activated
Activated
Deactivated
Deactivated
Deactivated

0.25 Ir min
1030 %
18 Ir
0.31 Ir
18 Ir

0.3 Ir min
10 %
2 Ir
0.5 Ir
Ir

0.11.2 s
0.220 s
130 s
1200 s
1200 s

0.1 s
5s
5s
10 s
10 s

10100 % of
85 %
the thermal state
0.25 Ir min 0.3 Ir min
1030 %
10 %
18 Ir
2 Ir
0.31 Ir
0.5 Ir
18 Ir
Ir

&RQJXUDWLRQRIDGGLWLRQDOIXQFWLRQVRQPXOWLIXQFWLRQFRQWUROXQLWV/8&0
Reset
Time before reset
Type of load
Language
Display

References :
pages 1/69 and 1/70

Factory setting
Manual
120 s
3-phase motor
Self-cooled
English
Average current

Setting range
Manual, automatic or remote
11000 s
3-phase motor, single-phase motor
Self-cooled, force cooled
English, French, German, Italian, Spanish
Average current, thermal state of motor, current in phase 1 / 2 / 3, earth leakage current, phase imbalance, cause of
last 5 faults
(1) This function cannot be deactivated.
(2) The setting range depends on the rating of the control unit used.

Dimensions :
pages 1/110 and 1/111

Schemes :
pages 1/112 to 1/119

1/99

10

Characteristics

TeSys motor starters - open version


TeSys U starter-controllers
Limiter-disconnector, current limiter, thermal overload
alarm function module and thermal overload fault
signalling modules

Characteristics of limiter-disconnector LUA LB1

Rated insulation voltage (Ui)


conforming to standard IEC/EN 60947-1
Conventional thermal current (Ith)
conforming to standard IEC/EN 60947-1
Operating threshold
Breaking capacity

690

32

I rms

kA
V
kA

50
440
690
130
70
Directly on the upstream terminals of the starter-controller

1 conductor
2 conductors
1 conductor
2 conductors
1 conductor
2 conductors

mm2
mm2
mm2
mm2
mm2
mm2

1.510
1.5...6
110
16
1...6
1...6
3KLOOLSVQRUDWVFUHZGULYHUPP
1.92.5

Mounting

Cabling
Solid cable
Flexible cable without cable end
Flexible cable with cable end

Screwdriver
Tightening torque

N.m

Characteristics of current limiter LA9 LB920

Rated insulation voltage (Ui)


conforming to standard IEC/EN 60947-1
Conventional thermal current (Ith)
conforming to standard IEC/EN 60947-1
Operating threshold
Breaking capacity
Mounting
Cabling
Solid cable
Flexible cable without cable end
Flexible cable with cable end

I rms

1 conductor
2 conductors
1 conductor
2 conductors
1 conductor
2 conductors

Screwdriver
Tightening torque

690

63

A
V
kA

1000
440
100
Separate

mm2
mm2
mm2
mm2
mm2
mm2

1.525
1.5...10
1.525
2.510
1.516
1.54
3KLOOLSVQRUDWVFUHZGULYHUPP
2.2

N.m

690
35

Characteristics of thermal overload alarm function modules LUF W10

Activation threshold
Hysteresis between activation and switching off
Display
Supply
Discrete output characteristics
Type
AC-15
DC-13
Conventional thermal current (Ith)
For ambient
A
temperatureT< 70 C
Short-circuit protection
Conforming to
A
IEC/EN 60947-5-1

Type
AC-15
DC-13

Conventional thermal current (Ith)

For ambient
temperatureT< 70 C
Conforming to
IEC/EN 60947-5-1
Conductor c.s.a.
Length

Reset input

References :
pages 1/66 and 1/71

1/100

LUF DH11
LUF DA01
By LED on front panel
a/c 24 240
7 at c 24
1.1 at a 240
1 N/C+ 1 N/O
1 N/C
9PD[9$RSHUDWLQJF\FOHV
9:RSHUDWLQJF\FOHV

V
mA

Discrete outputs

Short-circuit protection

10

gG fuse: 2

Characteristics of thermal overload fault signalling and reset modules


Module type
Fault signalling
External power supply
Module consumption

Fixed at 88% of the thermal tripping state


5%
By LED on front panel
Powered by the control unit
N/O contact
9PD[9$RSHUDWLQJF\FOHV
9:RSHUDWLQJF\FOHV
2

Dimensions :
pages 1/110 and 1/111

gG fuse: 2

mm2
m

0.2 min
500 (R = 50 : , L = 52.8 mH, Cp = 93 pF)

Schemes :
pages 1/112 to 1/119

LUF DA10

1 N/O

Characteristics

TeSys motor starters - open version

TeSys U starter-controllers
Function modules and communication modules

Characteristics of motor load indication function module LUF V2


Analogue output
Signal delivered
Load impedance

Signal characteristics
with advanced control unit
Signal characteristics
with multifunction control unit

Minimum
Maximum
Typical
Precision

k:
:
:

Precision
Resolution

4 - 20 mA
Value of I average/Ir ratio within the range of 0 to 2 for LUCB and LUCD
Value of I average/Ir ratio within the range of 0 to 3 for LUCC

500
100
6%

10 %
1 % of Ir
External c 24 V

Supply

Characteristics of AS-Interface communication modules ASILUF C5 and ASILUF C51


Module type
3URGXFWFHUWLFDWLRQ
$6,QWHUIDFHSUROH
Ambient air temperature
Cycle time
Addressing
AS-Interface supply
Current consumption

C
ms

On the
AS-Interface bus
On 24 V supply
for the outputs

Auxiliary supply
Number of outputs
Switching capacity of the solid state outputs
Indication/diagnostics

V
mA
mA
mA
V

ASILUF C5
AS-Interface V2.1 n 52901
7.D.F.0
Operation - 25+ 70
5
31 slaves
29.5...31.5
Normal operation: 25
Fault condition: 30
200

ASILUF C51
AS-Interface V2.1 n 52303
7.A.7.E

10
62 slaves

c 24 30 %
2 dedicated to starter-controller coil operation
0.5 A/24 V (outputs protected against short-circuits)
By 2 LEDs on front panel

Characteristics of Modbus communication module LUL C03p


Module type
Physical interface
Connections
Protocol
Maximum transmission speed
Maximum return time
Addressing
Ambient air temperature
Discrete inputs

bit/s
ms
C

Number
Supply
Input current
Nominal input values Voltage
Current
Response time
Change to state 1
Change to state 0
Input type

Solid state
outputs
Protection
Switching capacity
Indication/diagnostics

Number
Supply
Max. current
gI fuse

V
mA
V
mA
ms
ms

V
mA
A

LUL C031
RS 485 multi-drop
RJ45 on front panel
Modbus RTU
 VHOIFRQJXUDWLRQXSWRWKLVYDOXH
30
By switches: from 0...31
Operation - 25+ 55

c 24 (positive logic)
7
10 ( 30 %)
10 ( 30 %)
Resistive

LUL C033

6
 WREHDVVLJQHGDFFRUGLQJWRWKHFRQJXUDWLRQ
c 24
7

3, of which 2 dedicated to starter-controller coil operation


c 24
500
1
0.5 A/24 V

By 3 LEDs on front panel

10

1/101

Characteristics (continued)

TeSys motor starters - open version


TeSys U starter-controllers
Function modules and communication modules

&KDUDFWHULVWLFVRI&$1RSHQ3UREXV'3DQG'HYLFH1HWFRPPXQLFDWLRQPRGXOHV

3UREXV'3
LUL C07
NA
3UREXV'3

CANopen
LUL C08
S 20 (Schneider Electric)
CIADS-301 V4.02
DR 303-2

Protocol
Address

LVSG V1.0
MS (Motor Starter) and
MMS (Motor Management
Starter)
3UREXV'3
1125

Physical interface
Binary rate

9-way SUB-D male


9600 Kbits/s12 Mbits/s

Cables

2 shielded twisted pairs

Communication module
Services

Conformity class
Standard

3UROH

2
Structure

3
Supply for the
discrete outputs
and control

Ambient air temperature


Logic inputs

5
Discrete outputs

c 24 V
Current consumption
Protection by gl fuse

Number
Supply
Input current
Nominal input values Voltage
Current
Response time
Change to state 1
Change to state 0
Input type
Number
Max. current
Short-circuit protection
Switching capacity

CAN 2.0A (2B passive)


0127 (by switches)

CAN 2.0A (2B passive)


063

9-way SUB-D female


10, 20, 50, 125, 250, 500
and 1000 Kbits/s
(by switches)

2SHQ6W\OHFRQQHFWRU
125500 kbaud

V
A
A

2028
1.5 (max)
2

Operation -25+55

V
mA
V
mA
ms
ms

 WREHDVVLJQHGDFFRUGLQJWRWKHFRQJXUDWLRQ
c 24
7
c 24 (positive logic)
7
10 ( 30%)
10 ( 30%)
Resistive

mA

Indication/diagnostics

3, of which 2 dedicated to starter-controller coil operation


500
Yes
0.5 A / c 24 V
By 3 LEDs on front panel

Characteristics of Advantys STB communication module LUL C15

Physical interface
Connections
Protocol
Transmission speed
Addressing
Supply for the
c 24 V
discrete outputs Current consumption
and control
Protection by gl fuse
Ambient air temperature
Discrete inputs

Number
Supply
Input current
Nominal input values Voltage
Current
Response time
Change to state 1
Change to state 0
Input type

Discrete outputs

10

Number
Max. current
Short-circuit protection
Switching capacity
Indication/diagnostics

CAN
Fire Wire
CAN 2.0 and CAN 2.B (passive mode)
kbit/s 800
Self-addressing
V
2028
A
1.5 (max)
A
2
C
Operation - 25+ 55

V
mA
V
mA
ms
ms

1/102

mA

DeviceNet
LUL C09
NA
IEC 62026-1,
overvoltage category III,
degree of pollution: 3
ODVA (Open DeviceNet
Vendor Association)
MS (Motor Starter)

 WREHDVVLJQHGDFFRUGLQJWRFRQJXUDWLRQ
c 24
7
c 24 (positive logic)
7
10 ( 30 %)
10 ( 30 %)
Resistive
3, of which 2 dedicated to starter-controller coil operation
500
Yes
0.5 A / c 24 V
By 3 LEDs on front panel

Characteristics(continued)

TeSys motor starters - open version

TeSys U starter-controllers
Function modules and communication modules

Connection characteristics
Module type

LUF W10,
LUF DH11,
LUF DA01 and
LUF DA10

LUF V2

ASILUF C5 and ASILUF C51


Outputs

5.08

3.81

Inputs and 24 V
auxiliary supply
5.08

Connectors

Pitch

Flexible cable
without cable end

1 conductor

mm

0.21.5

0.141

0.21.5

0.141

2 identical conductors

mm

0.21

0.140.75

0.21

0.140.75

Flexible cable Without


with cable end insulated
ferrule

1 conductor

mm

0.251.5

0.251

0.251.5

0.251

2 identical conductors

mm

0.251

0.250.34

0.251

0.250.34

With
insulated
ferrule

1 conductor

mm

0.251.5

0.250.5

0.251.5

0.250.5

2 identical conductors
(Use a double cable end)

mm

0.51

0.5

0.51

0.5

1 conductor

mm

0.21.5

0.141

0.21.5

0.141

2 identical conductors

mm

0.21

0.140.5

0.21

0.140.5

AWG 24 AWG 16

AWG 26 AWG 16

AWG 24 AWG 16

AWG 26 AWG 16

Solid cable
without cable end

Conductor size

1 conductor

3.81

Tightening torque

N.m

0.50.6

0.200.25

0.50.6

0.200.25

Flat screwdriver

mm

3.5

2.5

3.5

2.5

LUL C031,
LUL C033,
LUL C08 and
LUL C15

LUFC 00

LUL C09

3.81

3.81

Inputs and 24 V
auxiliary supply
3.81

Module type

Connectors

Pitch

Flexible cable
without cable end

1 conductor

mm

0.141

0.141

0.141

Connection
on the bus
5 (Open Style)
DeviceNet
0.22.5

2 identical conductors

mm

0.140.75

0.140.75

0.140.75

0.51.5

Flexible cable Without


with cable end insulated
ferrule

1 conductor

mm

0.251

0.251

0.251

0.252.5

2 identical conductors

mm

0.250.34

0.250.34

0.250.34

0.251

With
insulated
ferrule

1 conductor

mm

0.250.5

0.250.5

0.250.5

0.252.5

2 identical conductors
(Use a double cable end)

mm

0.5

0.5

0.75

0.51.5

1 conductor

mm

0.141

0.141

0.141

0.22.5

2 identical conductors

mm

0.140.5

0.140.5

0.140.5

0.140.5

AWG 26 AWG 16

AWG 26 AWG 16

AWG 26 AWG 16

AWG 24 AWG 16

Solid cable
without cable end

Conductor size

1 conductor

Tightening torque

N.m

0.200.25

0.200.25

0.200.25

0.50.6

Flat screwdriver

mm

2.5

2.5

2.5

3.5

10

1/103

Curves

TeSys motor starters - open version


TeSys U starter-controllers

Tripping curves for control units LUCA, LUCB, LUCD


Average operating times at 20 C according to multiples of the setting current, tolerance : 20 %.
Time (s)

1000

100

3
10

3
1

4
0,1
1

10

12

14

20
30
x the setting current (Ir)

1 LUCD, 3 poles from cold state, class 20.


2 LUCA, LUCB, 3 poles from cold state, class 10.
3 LUCA, LUCB, LUCD, 3 poles from hot state.

Tripping curves for control units LUCC

Time (s)

Average operating times at 20 C according to multiples of the setting current, tolerance : 20 %.


1000

100

2
10

0,1
1

1 LUCC, single-phase, cold state.


2 LUCC, single-phase, hot state.

10
References :
page 1/69

1/104

10

12

14

20
30
x the setting current (Ir)

Curves (continued)

TeSys motor starters - open version

TeSys U starter-controllers

Tripping curves for control units LUCM


Cold state curves

Time (s)

Average operating times at 20 C according to multiples of the setting current, tolerance : 20 %.


10000

1000

100

10

Class 30
Class 25
Class 20
Class 15
Class 10
Class 5

5
0,1
1

9 10

12
11

13

14 16 18 20
30
15 17 19
x the setting current (Ir)

10
References :
page 1/70

1/105

Curves (continued)

TeSys motor starters - open version


TeSys U starter-controllers

Tripping curves for control units LUCM


Hot state curves
Average operating times at 20 C according to multiples of the setting current, tolerance : 20 %
Time (s)

10000

1000

100

10

4
Class 30
Class 25
Class 20
Class 15
Class 10
Class 5

5
0,1
1

9 10

12
11

10
References :
page 1/70

1/106

13

14 16 18 20
30
15 17 19
x the setting current (Ir)

Curves (continued)

TeSys motor starters - open version

TeSys U starter-controllers

Current limitation on short-circuit


peak current (kA)

Ue = 460 V

100

10

4
0,1
0,1

0,2

0,4

0,6 0,8 1

8 10

20

30

40
60 80 100
Prospective Isc (kA)

1 Maximum peak current


2 32 A power base
3 12 A power base

Thermal limit on short-circuit


Sum of Idt (As) 103

Ue = 460 V
1000

6
1

100

10

8
1
0,1

0,2

0,4

0,6

0,8 1

8 10

20

30

40
60 80 100
Prospective Isc (kA)

1 32 A power base
2 12 A power base

10
References :
page 1/62

1/107

Selection

TeSys motor starters - open version


TeSys U starter-controllers

Millions of operating cycles

LUB 12

LUB 32

Use in category AC-41

10
8
6
5
4
3
2

1
0,8

0,6
0,5
1

6 7 8 9 10 12

32 40
Current broken in A

Use in category AC-43

Millions of operating cycles

6
5
4
3

5
4
3

1
0,8

1
0,8

0,6

0,6

0,5

0,5

5,5

1,5

7,5

32 40
Current broken in A

6 7 8 9 10 12

2,2

0,75

0,55

15

11

7,5

5,5

2,2

0,75

0,55

230 V

10
References:
page 1/62

1/108

15

11

7,5

5,5

2,2

1,5

0,75

0,55
440 V

kW

kW

kW

LUB 32

400 V

10
8

LUB 32

10
8

1,5

Millions of operating cycles

LUB 12

Ue = 690 V
LUB 12

Ue y 440 V

6 7 8 9 10 12

32 40
21
Current broken in A

Selection

TeSys motor starters - open version

TeSys U starter-controllers

Use in category AC-44


Ue y 440 V

Ue = 690 V
LUB 12
LUB 32

LUB 12
LUB 32

Millions of operating cycles

Millions of operating cycles

1
0,8
0,6
0,5
0,4
0,3
0,2

1
0,8
0,6
0,5
0,4

0,2

0,1
0,08

0,06
0,05
0,04

0,06
0,05
0,04

0,03

0,03

0,02

0,02

0,01
2

10

20

30
40

50 66 100
200
60 80
170
Current broken in A

0,3

0,1
0,08

0,01
1

10

20

30

200
50 60
100
40 54 80
126
Current broken in A

10
References:
page 1/62

1/109

Dimensions

TeSys motor starters - open version


TeSys U starter-controllers

Dimensions

Starter-controllers
LUB: non-reversing

LU2B: reversing
6FUHZ[LQJ

Rail mounting
126

X1

126

30

6FUHZ[LQJ

Rail mounting

29

 (2)

 (2)

a (1)

45

X2

233237

224

120/125

X1

154

163167

73

X2

135 (1)

45

With Modbus module

135

:LWK$GYDQW\V67%&$1RSHQ3UREXV'3
or DeviceNet modules

147

Minimum electrical clearance:


X1 = 50 mm for Ue = 440 V and 70 mm for Ue = 500 and 690 V, X2 = 0

Reverser block for mounting separately from power base

6FUHZ[LQJ

115

104

Rail mounting

113

36

113

45

Sets of busbars and plug-in power sockets


GV2 G445 and GV2 G454

GV2 Gppp with terminal block GV1 G09

GV1 G09

95

GV2 G245 and G254

38

18

a
l

GV2 G445 (2 x 45)

179

45

GV2 G454 (2 x 54)

206

54

GV2 G554

GV2 G245 (2 x 45)

89

GV2 G254 (2 x 54)

98

GV2 G345 et G354


260

Number of tap-offs

GV2 G445 (2 x 45)

224

269

314

359

GV2 G345 (2 x 45)

134

GV2 G454 (2 x 54)

260

314

368

422

GV2 G354 (2 x 54)

152

30

82

AK5 PC13, PC33, PC33L


45,5

AK5 JB144

45

81

79

10
438
452
(1) Depth with communication module.
(2) 5HWUDFWDEOH[LQJOXJV.

1/110

38

35,5

Dimensions (continued),
mounting

TeSys motor starters - open version


TeSys U starter-controllers

Dimensions, mounting
Current limiter LA9 LB920

93

Limiter-disconnector LUA LB1


Disconnector LUA LB10

115

103

154

146

0

45

a (1)

51

53,5

a
With Modbus module

135

With Advantys STB,


&$1RSHQ3UREXV'3RU
DeviceNet modules

147

Door interlock mechanisms


LU9 AP20

LU9 AP00
Door cut-out
45

55

171230

11,5

= =
54

162

162

230

230

= =
54

11,5

508

Addressing consoles
XZ MC11

ASI TERV2

195

209

80

84

30

35

Splitter boxes
/8*& 3UREXV'3

LU9 GC3 (Modbus) LU9 G02 and LU9 G03


Rail mounting

6FUHZ[LQJ

Rail mounting

6FUHZ[LQJ
4 (2)

128

45

128

30

65

45

163167

170

154

163167

4 (2)

65

10

30

(1) Depth with communication module.


(2) 5HWUDFWDEOH[LQJOXJV.

1/111

Schemes

TeSys motor starters - open version


TeSys U starter-controllers

Starter-controllers, 12 or 32 A
With standard, advanced or multifunction control unit
5/L3

3/L2

1/L1
22/NC

6/T3

4/T2

2/T1

21/NC

14/NO

Control Unit

A2

A1

6/T3

4/T2

2/T1

Control Unit

Pre-wired

With control unit LUCC or LUCM

82

84

81

A2

B1

A1

B3

A3

A2

B1

A3

A2

A1

V 6

U 2

A1

Reverser Motor Controller

LU2B

6/T3

Control terminal block

B3

22/NC

21/NC

Control Unit

14/NO

13/NO

4/T2

Reverser

2/T1

5 L2

Connection of a single-phase motor


1 L1

13/NO

5/L3

Non-reversing
3/L2

Non-reversing
1/L1

Reverser blocks
LU2M

LU6M

B1

A1

B3

A2

Reverser Block

LU6M

A3

S3

S2

S1

S3

S2

S1

5/L3

3/L2

1/L1

Control terminal blocks

Reverser

82

84

81

A2

B1

A1

B3

LU9M RC
Pre-wired coil

LU6M

21
22
S3

S1

14
S2

A2

B1

A1

A3

B3

Reverser Motor Controller

LU2M

A2

13

Basic scheme

A1

A3

6/T3

4/T2

2/T1

Reverser Block

LU6M

Control terminal block

S3

S2

S1

With pre-wired connector LU9 MRC

S1 Start next stage


S2 Electrical interlocking
S3 Maintaining contact
B1 Maintain forward running
B3 Maintain reverse running
A1 Pulse forward running
A2 Common
A3 Pulse reverse running
(1) Electronically operated
bistable electromagnet.

Add-on contact blocks


18/NO

95/NC

96/NC

97/NO

98/NO

67

17/NO

68

18/NO

LUA8 E20
57

17/NO

1/112

A2

A3 Reverse

Add-on contact modules

LUA1 C20

58

10

LUA1 C11

A1 Forward

B3 Reverse

B1 Forward

(1)

LUFN 20

LUFN 11

LUFN 02

33/NO

34/NO

43/NO

44/NO

31/NC

32/NC

43/NO

44/NO

31/NC

32/NC

41/NC

42/NC

Schemes (continued)

TeSys motor starters - open version


TeSys U starter-controllers

Control units
Standard control units LUCA

Advanced control units LUCB, LUCC, LUCD

Basic scheme

Basic schemehd
1

LUCA

LUCp

Power Base
Interface

Sensor
L1

Sensor
L1

Control
A.S.I.C.

Sensor
L2

Power Base
Interface

Control
A.S.I.C.

Sensor
L2

tr

tr

Sensor
L3

Sensor
L3

Therm. overload

Supply and
Detection of
start
sequence

memory

Interface module
7

1 and 2 Trips
3 and 4 Electromagnet
5 Power base rating
6 N/C

Test

A2

A1

Thermal
overload
memory

A2

A1

Supply and
Detection of
start
sequence

9 10 11

12

1 and 2 Trips
3 and 4 Electromagnet
5 Power base rating
6 N/C
7 Earth
8 Thermal status/Set
9 Reset mode/Reset
10 (lm/Ir)
11 Vc2
12 Vc1

Multifunction control units LUCM


Control terminal block

Multifunction Control Unit

D(B)
D(A)
+5V
0V

LUCM
24 V Aux

4 5 7
6 8

Basic scheme
1

LUCM
Power Base
Interface

Sensor
L1
Sensor
L2

Display and
Parameter Entry
ESC

Control
A.S.I.C.

Sensor
L3

ENT

RS485
Supply and
detection of
start
sequence

Thermal
overload
memory

D(B)
D(A)
+5V
0V

4
5
RJ45
7
8

Supply

Interface module

A2

A1

24 V Aux
7

9 10 11 12

1 and 2 Trips
3 and 4 Electromagnet
5 Power base rating
6 N/C
7 Earth
8 N/C
9 Earth
10 (lm/Ir)
11 Rx/Tx
12 Vc1

10

1/113

Schemes (continued)

TeSys motor starters - open version


TeSys U starter-controllers

Function modules

Alarm

Indication of motor load

LUF W10

LUF V2
4-20 mA output

Analogue output Module

LUFV 2

Alarms Module

LUFW 10

08

07

24 V Aux
NC

24 V Aux

4...20 mA

Basic scheme

Basic scheme
Advanced Control Unit or Multifunction Control Unit

Advanced Control Unit or Multifunction Control Unit

LUFW 10
Input interface

LED

LUFV 2
Input interface

Supply

Supply

P - Analogue/Digital
converter
Isolation

08

Digital/Analogue
converter
07

Relais bistable

Voltage/Current converter

4...20 mA

5
100 : < load < 500 : c 30 V max and 40 mA min

Communication modules
Communication modules ASILUF C5 and ASILUF C51

Without pre-wired coil connection

AS-Interface Module

With pre-wired coil connection LU9M RC

AS-Interface Module
AS-i

LU9M RC
Pre-wired coil

Basic scheme
ASILUF C5
or
Ready-Fault-Pole

DEL

10

ASILUF C51

A2SI

1/114

OA1

Com

Output interface
OA3

AS-i

AS-Interface Module
AS-i

LU9B N11C
Pre-wired coil

ASILUF C5 or ASILUF C51

ASILUF C5 or ASILUF C51

AS-i

OA3

OA1

Com

ASILUF C5 or ASILUF C51

With pre-wired coil connection LU9B N11C

Schemes (continued)

TeSys motor starters - open version


TeSys U starter-controllers

Communication modules (continued)


Modbus communication module LUL C031

Modbus communication module LUL C033

Without pre-wired coil connection

Without pre-wired coil connection

D(B)
D(A)
0V

LI2

LO1

OA3

LI1

24 V
Aux

D(B)
D(A)
0V

LI2

24 V
c

COM

4 5 8
6

Basic scheme

LI2

LI1

LU9M RC
Pre-wired coil

4 5 8

24 V
c

24 V
Aux

D(B)
D(A)
0V

Modbus Module

LUL C033
LO1

D(B)
D(A)
0V

Modbus Module
24 V Aux

Com

4 5 8
6

With pre-wired coil connection LU9M RC

LUL C031
LO1

COM

Modbus Module

LU9B N11C
Pre-wired coil

4 5 8
6

With pre-wired coil connection LU9M RC

LU9M RC
Pre-wired coil

24 V
Aux

LUL C033
LI1

24 V Aux

Com

LO1

D(B)
D(A)
0V

Modbus Module

LUL C031
LU9B N11C
Pre-wired coil

24 V
c

With pre-wired coil connection LU9B N11C

LO1

With pre-wired coil connection LU9B N11C

OA1

4 5 8
6

Modbus Module

LUL C033
Com

LO1

24 V Aux

Com

OA3

OA1

Com

D(B)
D(A)
0V

Modbus Module

LUL C031

COM

4 5 8

Basic scheme
Advanced Control Unit or Multifunction Control Unit

Controller

Advanced Control Unit or Multifunction Control Unit

x6
LUL C031

LED

Control unit interface

Ready-Fault-Pole

Address

D(B)
RS485

D(A)
0V

LED

Controller
interface
Ready-Fault-Pole

Address

D(B)

4
5 Modbus
RJ45
8

RS485

5 Modbus
RJ45
8

Supply

LI2

LI1

I/O interface
LO1

OA3

24 V Aux

Output interface
Com

AL2

OA1

Com

LO1

OA3

OA1

AL1
Supply

Com

D(A)
0V

AL1
Output interface
24 V

LUL C033

Input interface

AL2
24 V
c

24 V
Aux

COM

10

1/115

Schemes (continued)

TeSys motor starters - open version


TeSys U starter-controllers

CANopen communication module LUL C08

Without pre-wired coil connection

Without pre-wired coil connection

LI2

LI1

LO1

LU9M RL
Pre-wired coil

LI2

Bus
LI2

LO1

LI2

LI1

LO1

Canopen Module

LUL C08

Bus

LI1

3UREXV'30RGXOH

Basic scheme

Bus

With pre-wired coil connection LU9M RC

LUL C07
LU9M RL
Pre-wired coil

LO1

LU9B N11L
Pre-wired coil

With pre-wired coil connection LU9M RC

Canopen Module

LUL C08

Bus
LI2

LU9B N11L
Pre-wired coil

LI1

LO1

With pre-wired coil connection LU9B N11LC

3UREXV'30RGXOH

LUL C07

Bus

LI1

With pre-wired coil connection LU9B N11LC

Com

LI2

LI1

LO1

Com

OA1

OA3

Bus

Canopen Module

LUL C08
OA1

3UREXV'30RGXOH

LUL C07

OA3

Communication modules (continued)


3UREXV'3FRPPXQLFDWLRQPRGXOH/8/&

Basic scheme
Controller

Advanced Control Unit or Multifunction Control Unit

Controller

Advanced Control Unit or Multifunction Control Unit

x6

x6

LUL C07
Control unit interface

LED

LUL C08
Control unit interface

Controller
interface
Ready-Fault-Pole

Address

LED

Controller
interface
Ready-Fault-Pole

Address

6
AL1

AL1
Supply

Supply
AL2
LI2

LO1

Com

OA1

OA3

LI1

I/O interface

AL2
LI2

LI1

LO1

Com

OA1

OA3

I/O interface

DeviceNet communication module LUL C09


Without pre-wired coil connection

Basic scheme
Controller

Advanced Control Unit or Multifunction Control Unit

x6

DeviceNet Module

LUL C09

LUL C09
Control unit interface

LI2

LI1

LO1

Com

OA1

Bus
OA3

LED

Controller
interface
Ready-Fault-Pole

Address

With pre-wired coil connection LU9B N11LC

DeviceNet Module

LUL C09

Supply

10
DeviceNet Module

LUL C09

1/116

LI2

LI1

LO1

Bus

AL2
LI2

LI1

LO1

Com

OA1

OA3

I/O interface

With pre-wired coil connection LU9M RL

LU9M RL
Pre-wired coil

AL1

LI2

LI1

LO1

Bus
LU9B N11L
Pre-wired coil

24 V c

Schemes (continued)

TeSys motor starters - open version


TeSys U starter-controllers

Communication modules (continued)


Advantys STB communication module LUL C15

Parallel wiring modules

Without pre-wired coil connection

Without pre-wired coil connection

Advantys STB Module

LUL C15

Parallel bus Module

LUF C00

With pre-wired coil connection LU9B N11LC

Link // RJ45
1 2 3 4 5 6 7 8

With pre-wired coil connection LU9B N11LC

Advantys STB Module

LUL C15

OA3

In Out

OA1

Com

LI2

LI1

LO1

Com

OA3

OA1

Bus

Parallel bus Module

LUF C00

LI2

LU9B N11L
Pre-wired coil

LI1

LO1

Bus
In Out

With pre-wired coil connection LU9M RC

Link // RJ45
1 2 3 4 5 6 7 8

LU9B N11C
Pre-wired coil

With pre-wired coil connection LU9M RC

Advantys STB Module

LUL C15

Parallel bus Module

LUF C00

LI2

LU9M RL
Pre-wired coil

LI1

LO1

Bus
In Out

Basic scheme

Link // RJ45
1 2 3 4 5 6 7 8

LU9M RC
Pre-wired coil

Basic scheme
LUF C00

Controller

Advanced Control Unit or Multifunction Control Unit

x6
Control unit interface

OA1

Ready-Fault-Pole

Address

OA3

Controller
interface
Com

LED

Ready
Fault
Pole

LUL C15

RJ45
1

OUT
IN
AL1
Supply
AL2
LI2

LI1

LO1

Com

OA1

OA3

I/O interface

1
2
3
4
5
6
7
8

Forward running
Reverse running
Output common
Selector in position
Pole state
Reserved
Fault
Input common

3UREXV'3SRZHUVXSSO\PRGXOH/8*&
LU9 GC7
IN

OUT

Filter

24 V Aux.

10

1/117

Schemes (continued)

TeSys motor starters - open version


TeSys U starter-controllers

Communication modules (continued)

X2

RJ45

X5

X5
Forward running
N/C
Commun des sorties
N/C
Pole state RJ45
N/C
Fault
+ 24 V Aux

X10

X6

RJ45

X6

X7

RJ45

RJ45

X7
Shielding

RJ45

X8

(3)

Forward running X1
Forward running X2
Forward running X3
Forward running X4
Forward running X5
Forward running X6
Forward running X7
Forward running X8
Reverse running X1
Reverse running X2
Reverse running X3
Reverse running X4
N/C
N/C
N/C
N/C
+ c 24 V
Com
+ c 24 V
Com

RJ45

(1)
(2)
(3)
(4)

Com

Inputs

Com

Outputs

0V

Shielding

24 V Aux

0V

Shielding

D (A) +

D (B)

8 7 6 5 4 3 2 1

RJ45

X4

RJ45

X10

X8

(2)

Forward running X1
Forward running X2
Forward running X3
Forward running X4
Forward running X5
Forward running X6
Forward running X7
Forward running X8
Reverse running X1
Reverse running X2
Reverse running X3
Reverse running X4
Reverse running X5
Reverse running X6
Reverse running X7
Reverse running X8
+ c 24 V
Com
+ c 24 V
Com

X5

RJ45

RJ45

X3

Fault X1
Fault X2
Fault X3
Fault X4
Fault X5
Fault X6
Fault X7
Fault X8
Pole state X1
Pole state X2
Pole state X3
Pole state X4
Pole state X5
Pole state X6
Pole state X7
Pole state X8
+ 24 V Aux
Com
+ 24 V Aux
Com

RJ45

Colours of
TSX CDPppp
connection
cable wires
(4)
1 White
2 Brown
3 Green
4 Yellow
5 Grey
6 Pink
7 Blue
8 Red
9 Black
10 Violet
11 Grey-pink
12 Red-blue
13 White-green
14 Brown-green
15 White-yellow
16 Yellow-brown
17 White-grey
18 Grey-brown
19 White-pink
20 Pink-brown

X10

X6

RJ45

(3)

X7

RJ45

X8

RJ45

24 V Aux
Com

RJ45

RJ45

Inputs

X4

RJ45

X4

RJ45

(2)

8 7 6 5 4 3 2 1

X3

X2

8 7 6 5 4 3 2 1

RJ45

RJ45

X9

Com

X3

N/C
N/C
N/C
D (B)
RJ45 D (A) +
N/C
24 V
(1)
0V

Fault X1
Fault X2
Fault X3
Fault X4
Fault X5
Fault X6
Fault X7
Fault X8
Pole state X1
Pole state X2
Pole state X3
Pole state X4
Pole state X5
Pole state X6
Pole state X7
Pole state X8
+ 24 V Aux
Com
+ 24 V Aux
Com

Outputs

8 7 6 5 4 3 2 1

RJ45

20 19 18 17 16 15 14 13 12 1110 9 8 7 6 5 4 3 2 1

X9

X9

LU9 G03

X1
Forward running
Reverse running
Output common
N/C
Pole state RJ45
+ 24 V
Fault
+ 24 V Aux

20 19 18 17 16 15 14 13 12 1110 9 8 7 6 5 4 3 2 1

LU9 G02

X1
Forward running
Reverse running
Output common
N/C
Pole state RJ45
N/C
Fault
+24 V Aux

20 19 18 17 16 15 14 13 12 1110 9 8 7 6 5 4 3 2 1

LU9 GC3

X1
N/C
N/C
N/C
D (B)
D (A) + RJ45
N/C
N/C
0V
X2

Parallel wiring splitter box LU9 G03

20 19 18 17 16 15 14 13 12 1110 9 8 7 6 5 4 3 2 1

Parallel wiring splitter box LU9 G02

8 7 6 5 4 3 2 1

Modbus hub LU9GC3

8 7 6 5 4 3 2 1

Wiring hub and splitter boxes

Not connected on connectors X1 to X8. Only present on RJ45 IN and OUT connectors.
20-way HE10 input connector.
20-way HE10 output connector.
Wire colours and corresponding HE10 connector pin numbers.

Gateways

Fip I/O - Modbus Gateway

LUF P1
24 V Aux

X2 Fip I/O
1 2 3 4 5 6 7 8 9

10

1/118

X1

4 5 8

LUF P7
24 V Aux

LUF P9

3UREXV0RGEXV*DWHZD\
X2 Profibus
1 2 3 4 5 6 7 8 9

X1

4 5 8

LUF P9
24 V Aux

DeviceNet - Modbus Gateway


X2 DeviceNet
1 2 3 4 5

X1

D(B)
D(A)
0V

LUF P7

D(B)
D(A)
0v

LUF P1

D(B)
D(A)
0V

4 5 8

Schemes (continued)

TeSys motor starters - open version


TeSys U starter-controllers

'DWDSUROHXQGHU$6,QWHUIDFH
Control unit present in the product

Status

Standard
LUCA
D0
D1
D0
D1

Commands

Advanced
LUCB,
CC, CD

Multifunction
LUCM

Main registers DFFHVVLEOHZLWK0RGEXV&$1RSHQ$GYDQW\V67%3UREXV'3DQG'HYLFH1HWFRPPXQLFDWLRQPRGXOHV


For other registers and for further information, please consult the User's Manual Communication variables on the website www.schneider-electric.com
Control unit present in the product
Standard
Advanced Multifunction
Marking
Register 0Register 99
WordsBits Commercial reference, serial number, software version
Log
Register 100Register 450 WordsBits Fault log, Operating log, Log of last 5 trips
Status
Register 451Register 464 WordsBits Alarm signalling (bits), Fault signalling (bits)
Values
Register 465Register 473 Words
Irms phase 1, phase 2, phase 3. Motor load, thermal status
Earth leakage current.
Phase imbalance and phase failure
Register 474Register 599 WordsBits Reserved
&RQJXUDWLRQ Register 600Register 699 WordsBits Protection and alarm thresholds, fallback mode and reset
mode
Commands
Register 700Register 714 WordsBits Commands
Status and
values

Register 452

Register 455

Register 461
Register 465
Register 466
&RQJXUDWLRQ Register 602

Register 682

Commands

Register 700
Register 704

Ready (available)
Poles closed (running)
Start - forward running
Start - reverse running

Bit 0
Bit 1
Bit 2
Bit 0
Bit 1
Bit 2
Bit 3
Bit 4
Bit 5
Bit 6
Bit 7
Bit 8
Bit 9
Bit 10
Bit 11
Bit 12
Bit 13
Bit 14
Bit 15
Bit 3
Word
Word

Short-circuit fault
Overcurrent fault
Thermal overload fault
Ready (available)
Poles closed
Fault
Alarms
Tripped ("TRIP" position)
Fault acknowledgement allowed
Reserved
Motor running
Motor current % (bit 0)
Motor current % (bit 1)
Motor current % (bit 2)
Motor current % (bit 3)
Motor current % (bit 4)
Motor current % (bit 5)
Reserved
Motor starting
Thermal overload alarm
Thermal status value
Motor load value (Im/Ir)

Bit 0
Bit 1
Bit 2
Value 0
Value 1
Value 2
Value 3
Value 4
Value 5

Manual reset on thermal overload fault


Remote reset on thermal overload fault
Automatic reset on thermal overload fault
Fallback mode validation
Outputs OA1 and OA3 unchanged
Outputs OA1 and OA3 forced to 0
Outputs OA1 and OA3 unchanged,
signalling existence of communication failure
Outputs OA1 forced to 1 and OA3 unchanged
Outputs OA3 forced to 1 and OA1 unchanged

Bit 0
Bit 0
Bit 1
Bit 2
Bit 3
Bit 4
Bit 5
Bit 615

LO1 output command


OA1 output command
OA3 output command
Reserved
Fault acknowledgement
Reserved
Trip test
Reserved

10

Data accessible

1/119

Basic schemes

TeSys motor starters - open version


TeSys U starter-controllers
Non-reversing

5/L3

1/L1

3/L2

Non-reversing starter-controllers LUB

V1 4/T2

W1 6/T3

U1 2/T1

Control Unit

M
3

2-wire control via 2-position switch

3-wire control, pulsed start with


maintaining contact

4
A1

A2

A1

Connection of a motor load indicator


module LUFV 2

A2

4...20 mA

13

Analogue output Module

LUFV 2

Start
Stop

24 V Aux

24 V Aux

14
NC

5
Connection of thermal overload fault signalling modules LUF DA10
Automatic reset
V1

A2

08

A2

24230 V

X2

Z2

Z1

A1

QF1

X1

LUF DA10 Automatic or remote reset

24230 V

X2

X1

Z1

Automatic or remote reset

Z2

LUF DA10

07

08

V1

07

A1
S2

QF1

S1

Control via Modbus communication module LUL C033

Without pre-wired coil connection

Without pre-wired coil connection

S1
Modbus
A2

10

1/120

A1

LI2

LI1

LO1

OA3

OA1

4 5 8
6

Modbus Module

LUL C033

Com

Com

LO1

OA3

24 V Aux

D(B)
D(A)
GND

Modbus Module

LUL C031

OA1

Control via Modbus communication module


LUL C031

Com

S1

24 V 24 V
c Aux

COM

D(B)
D(A)
GND

Remote reset

4 5 8
6

S2
Modbus

A2

A1

Basic schemes (continued)

TeSys motor starters - open version

TeSys U starter-controllers
Non-reversing

Non-reversing starter controllers LUB (continued)


Control by communication modules ASILUF C5 and ASILUF C51
Without pre-wired coil connection

ASILUF C5 or ASILUF C51

Without pre-wired coil connection


With local control

AS-Interface Module

ASILUF C5

or ASILUF C51

AS-Interface Module

OA3

OA1

Com

AS-Interface

AS-Interface line
Normal

A1

A2

With pre-wired coil connection LU9B N11C

or ASILUF C51

ASILUF C5

AS-Interface line

Adjustment

A2

OA3

OA1

Com

AS-Interface

A1

Without pre-wired coil connection


With local control

AS-Interface Module

AS-Interface Module

ASILUF C5 or ASILUF C51

AS-Interface
OA3

OA1

AS-Interface
Com

LU9B N11C
Pre wired coil

5
AS-Interface line

AS-Interface line
Adjustment

A1

Normal

A2

Without pre-wired coil connection


With multifunction control unit LUCM

ASILUF C5 or ASILUF C51

AS-Interface Module

A2

OA3

OA1

Com

AS-Interface

A1

AS-Interface line

9
LUCM

Multifunction Control Unit

D(B)
D(A)
GND

RJ45

24 V Aux

4 5 8
6

10

Bus Modbus
RS 485

1/121

Basic schemes (continued)

TeSys motor starters - open version

TeSys U starter-controllers
Reversing

Reversing starter-controllers LUB


2-wire control
via 3-position switch

3-wire control, pulsed start with maintaining contact

5/L3

LU2B

A2

B1

A3

A1

Reverser Motor Controller

A2

B1

A1

A3

Reverser Motor Controller

B3

LU2B

B3

3/L2

1/L1

Start
forward running

6/T3

4/T2
V1 4/T2

U1 2/T1

Stop
forward running
and reverse
running

forward running
Stop
reverse running

Stop
forward running

Start
reverse running

Stop
reverse running

W1 6/T3

2/T1

Control Unit

M
3

Control by communication modules ASILUF C5


and ASILUF C51

3-wire control, pulsed start with maintaining contact and limit switches

With pre-wired coil connection LU9M RC


With multifunction control unit LUCM

AS-Interface Module

ASILUF C5 or ASILUF C51

Reverser Motor Controller

LU2B

6
Stop forward
running
and reverse
running

D(B)
D(A)
GND

Multifunction Control Unit

LUCM
24 V Aux

4 5 8
6

Bus Modbus
RS 485

Control by communication modules ASILUF C5


and ASILUF C51
Without pre-wired coil connection
With running direction pilot lights and limit switches

OA3

OA1

ASILUF C5/C51 AS-Interface Module

Com

A1

B3

A3

A2

Reverser
Motor
Controller

LU2B

B1

AS-Interface

AS-Interface line

10
53

54

81

84
82

1/122

Stop
Limit switch
reverse running reverse running

Start
forward running

Start
reverse running

A2

B1

A1

A3
Stop
Limit switch
forward running forward running

AS-Interface line

B3

AS-Interface
LU9M RC
Pre wired coil

Basic schemes (continued)

TeSys motor starters - open version

TeSys U starter-controllers
Reversing

Reversing starter controllers LU2B (continued)


Control via Modbus communication module LUL C031

Control via Modbus communication module LUL C033

Without pre-wired coil connection. With local control

Without pre-wired coil connection. With local control

LI2

LO1
LI1

OA3

OA1

24 V
c

24 V
Aux COM

4 5 8
6

Modbus

Adjustment

Start
forward running
Start
reverse running

Normal

Start reverse
running

5/L3

3/L2

Reversing starter-controllers LUB + LU6M


1/L1

Modbus

Normal

Adjustment

Start forward
running

D(B)
D(A)
GND

Modbus Module

LULC 033
Com

A2

B1

A1

B3

4 5 8
6

Reverser
Motor
Controller

LU2B
A3

24 V Aux

Com

LO1

OA3

OA1

Com

B1
A2

A1

B3

A3

Modbus Module

LUL C031

D(B)
D(A)
GND

Reverser
Motor
Controller

LU2B

5
6/T3

5/L3

W1

6/T3

4/T2

3/L2
V1

4/T2

2/T1
U1

2/T1

1/L1

Control Unit

M
3

3-wire control, pulsed start with maintaining contact

2-wire control via 3-position switch


A1

A2

A1

S3

S2

S1

A2

B1

A1

B3

22

Reverser Block

LU6M

A2

B1

A1

A3

Stop
Start
reverse running reverse running
S7
S9

B3

Reverser Block

A3

LU6M

21

22

S3

S2

S1

21

Stop
forward running
and reverse
Stop
Start
running
forward running forward running
S5
S6
S8

A2

14

13

10

forward running
Stop
reverse running

1/123

Presentation

Soft starters
for asynchronous motors

Altistart U01 and TeSys U

536566

Presentation
The Altistart U01 is a soft start/soft stop unit for asynchronous motors. It is designed
primarily for combinations with TeSys U starter-controllers.

When combined with a TeSys U 1 controller by means of a connector 2, the


Altistart U01 3LVDSRZHURSWLRQZKLFKSURYLGHVWKH6RIWVWDUWVRIWVWRSIXQFWLRQ
The result is a unique, innovative motor starter.
Using the Altistart U01 starter enhances the starting performance of asynchronous
motors by allowing them to start gradually, smoothly and in a controlled manner. It
prevents mechanical shocks, which lead to wear and tear, and limits the amount of
maintenance work and production downtime.
The Altistart U01 limits the starting torque and current peaks on starting, on machines
which do not require a high starting torque.

The Altistart U01 is designed for the following simple applications:


b Conveyors
b Conveyor belts
b Pumps
b Fans
b Compressors
b Automatic doors and gates
b Small cranes
b Belt-driven machines, etc.

3
2

The Altistart U01 is compact and easy to install. It complies with standards IEC/EN
FDUULHV8/&6$&7LFN&&&FHUWLFDWLRQVDQGe marking.

4
5
6
7

b ATSU 01N2ppLT soft start/soft stop units


v Control two phases of the motor power supply to limit the starting current and for
deceleration
v Internal bypass relay
v Motor power ratings ranging from 0.75 kW to 15 kW
v Motor supply voltages ranging from 200 V to 480 V, 50/60 Hz.
An external power supply is required for controlling the starter.

Description

6
9

b Altistart U01 soft start/soft stop units are equipped with:


v A potentiometer for setting the starting time 6
v A potentiometer for setting the deceleration time 8
v A potentiometer for adjusting the start voltage threshold according to the motor
load 7
v 1 green LED 4 to indicate that the unit is switched on
v 1 yellow LED 5 to indicate that the motor is powered at nominal voltage, if it
is connected to the starter
v A connector 9:
- 2 logic inputs for Run/Stop commands
- 1 logic input for the BOOST function
- 1 logic output to indicate the end of starting
- 1 relay output to indicate the starter has a power supply fault or the motor has
reached a standstill at the end of the deceleration stage

10
Characteristics:
pages 1/126 and 1/127

1/124

References:
page 1/128

Dimensions:
page 1/129

Schemes:
pages 1/130 to 1/133

Presentation (continued)

Soft starters
for asynchronous motors
Altistart U01 and TeSys U

Description of a TeSys U starter-controller

3OHDVHFRQVXOWWKH7H6\V8VWDUWHUVRSHQYHUVLRQFDWDORJXH

ATSU 01N2pppLT soft start unit functions


b 2-wire control
The run and stop commands are controlled by a single logic input. State 1 of logic
input LI2 controls starting and state 0 controls stopping.

Altistart U01 control terminals


LI1
LI2
+ 24 V

Wiring diagram for 2-wire control

b 3-wire control
The run and stop commands are controlled by 2 different logic inputs.
Stopping is achieved when logic input LI1 opens (state 0).
The pulse on input LI2 is stored until input LI1 opens.
Altistart U01 control terminals

+ 24 V

LI1

LI2

Wiring diagram for 3-wire control

b Starting time
Controlling the starting time means that the time of the voltage ramp applied to the
motor can be adjusted to obtain a gradual starting time, dependent on the motor load.
b Voltage boost function via logic input
Activating the BOOST logic input enables the function for supplying a starting
overtorque capable of overcoming any mechanical friction.
When the input is at state 1, the function is active (input connected to the + 24 V) and
WKHVWDUWHUDSSOLHVD[HGYROWDJHWRWKHPRWRUIRUDOLPLWHGWLPHEHIRUHVWDUWLQJ

U
100%
Un

Voltage ramp
50%
Un

Initial voltage

t
200 ms
Application of a voltage boost equal to 100% of the nominal
motor voltage

b End of starting
v Application function for logic output LO1
ATSU 01N2ppLT soft start/soft stop units are equipped with an open collector logic
output LO, which indicates the end of starting when the motor has reached nominal
speed.

10
Characteristics:
pages 1/126 and 1/127

References:
page 1/128

Dimensions:
page 1/129

Schemes:
pages 1/131 to 1/133

1/125

Characteristics

Soft starters
for asynchronous motors

Altistart U01 and TeSys U

Environmental characteristics

Type of starter
Conformity to standards

ATSU 01N2ppLT
Altistart U01 electronic starters have been developed to conform to the strictest
international standards and the recommendations relating to electrical industrial
control devices (IEC, EN), in particular standard IEC/EN 60947-4-2.

Electromagnetic compatibility EMC


Conducted and radiated
emissions
Harmonics
EMC immunity
Electrostatic discharge
Immunity to radiated radioelectrical interference
Immunity to electrical transients
Voltage/current impulse
Conducted and radiated
emissions
Immunity to conducted
interference caused by radioHOHFWULFDOHOGV
Damped oscillating waves
e marking

CISPR 11 level B, IEC 60947-4-2, level B


IEC 1000-3-2, IEC 1000-3-4
EN 50082-2, EN 50082-1
IEC 61000-4-2 level 3
IEC 61000-4-3 level 3
IEC 61000-4-4 level 4
IEC 61000-4-5 level 3
IEC 61000-4-6 level 3
IEC 61000-4-11

3URGXFWFHUWLFDWLRQV
Degree of protection
Degree of pollution
Vibration resistance
Shock resistance
Relative humidity
Ambient temperature around
the unit

Storage
Operation

Maximum operating altitude


Operating position
Maximum permanent angle in relation to the normal vertical
mounting position

C
C
m

IEC 61000-4-12 level 3


The starters carry e marking in accordance with the European low voltage directives
IEC/EN 60947-4-2.
UL, CSA, C-Tick and CCC
IP 20
2 conforming to IEC/EN 60947-4-2
1.5 mm peak to peak from 3 to 13 Hz, 1 gn from 13 to 150 Hz, conforming to IEC/EN
60068-2-6
15 gn for 11 ms conforming to IEC/EN 60068-2-27
595% without condensation or dripping water conforming to IEC 60068-2-3
- 25+ 70 conforming to IEC/EN 60947-4-2
- 10+ 40 without derating, up to 50C with current derating of 2% per C above 40C
1000 without derating (above this, derate the current by 2.2% per additional 100 m)
10

10

Electrical characteristics
Type of starter
Category of use
Conforming to IEC 60947-4-2
Rated operating voltage
3-phase a voltage
Frequency
Output voltage
Control supply voltage
Rated operating current
Adjustable starting time
Adjustable deceleration time
Starting torque
Type of starter
ATSU
Control power supply consumption
Power dissipated
At full load at end of starting
In transient state at 5 times the
rated operating current
Type of starter
Use
I
Starting time
Starting time
Maximum number of cycles per
hour

V
Hz

A
s
s
%

W
W

ATSU 01N2ppLT
Ac-53b
200 - 10% to 480 + 10%
50 - 5% to 60 + 5%
Maximum 3-phase voltage equal to line supply voltage
24 V c, 100 mA 10%
6...32
1...10
1...10
30.... 80% of DOL motor starting torque
01N206LT
01N209LT
01N212LT
01N222LT
01N232LT
24 V c, 65 mA
24 V c, 100 mA
1.5
1.5
1.5
2.5
2.5
61.5
91.5
121.5
222.5
322.5
ATSU 01N206LT to ATSU 01N222LT

ATSU 01N232LT

1
100

1
50

5
20

10
10

Full voltage state or


starter at standstill

t
Operating cycle

10
Presentation:
pages 1/124 and 1/125

1/126

References:
page 1/128

Dimensions:
page 1/129

Schemes:
pages 1/130 to 1/133

5
10

10
5

Characteristics (continued)

Soft starters
for asynchronous motors
Altistart U01 and TeSys U

Electrical characteristics (continued)


Logic input power supply (electrically isolated between power
and control)
+ 24 V, COM
Logic inputs
LI1, LI2, BOOST
Stop, run and boost on start-up functions

24 V 10%
Isolated
Max. current 100 mA
Logic inputs with impedance 27 k:9SRZHUVXSSO\ 8PD[9
Max. current 8 mA
State 0 if U < 5 V and I < 0.2 mA
State 1 if U > 13 V and I > 0.5 mA
Open collector logic output:
External 24 V power supply (minimum 6 V, maximum 30 V)
Max. current 200 mA
Normally open (N/O) contact
Minimum switching capacity: 10 mA for 6 V c
Maximum switching capacity on inductive load (cos M = 0.5 and L/R = 20 ms): 2 A for
250 V a or 30 V c (AC-15)
Maximum operating voltage 440 V
Starter powered up
Nominal voltage reached

Logic output LO1


End of starting signal
Relay output
R1A R1C

LED signalling

Green LED
Yellow LED

Connections (maximum connection capacity and tightening torque)

Flexible wire with cable end


Rigid wire

1 conductor
2 conductors
1 conductor
2 conductors
1 conductor
2 conductors

mm2
mm2
mm2
mm2
mm2
mm2
N.m

1 conductor
2 conductors
1 conductor
2 conductors
1 conductor
2 conductors

mm2
mm2
mm2
mm2
mm2
mm2
N.m

Tightening torque

Flexible wire with cable end


Rigid wire
Tightening torque

1.510
1.56
16
16
110
16
1.92.5

8 AWG
10 AWG
10 AWG
10 AWG
8 AWG
10 AWG

0.52.5
0.51.5
0.51.5
0.51.5
0.52.5
0.51
0.5

14 AWG
16 AWG
16 AWG
16 AWG
14 AWG
17 AWG

Torque characteristics (typical curves)


T

The diagram opposite shows the torque/speed characteristic of a cage motor in relation to the
supply voltage.
7KHWRUTXHYDULHVLQOLQHZLWKWKHVTXDUHRIWKHYROWDJHDWD[HGIUHTXHQF\7KHJUDGXDOLQFUHDVH
in the voltage prevents the instantaneous current peak on power-up.

U
3 Tn

0,85 U
0,6 U

0,25

Screw connector

Control circuit
Flexible wire without cable
end

Tn

&RQQHFWLRQWRPPVFUHZFODPSV

Power circuit
Flexible wire without cable
end

2 Tn

0,5

Tr

0,75

N/Ns

10
Presentation:
pages 1/124 and 1/125

References:
page 1/128

Dimensions:
page 1/129

Schemes:
pages 1/131 to 1/133

1/127

References

Soft starters
for asynchronous motors

Altistart U01 and TeSys U

Soft start/soft stop units for 0.75 to 15 kW motors


(can be combined with the TeSys U starter-controller)
DF531714

Motor
Motor power (1)
230 V 230 V
kW
HP

400 V
kW

460 V
HP

Starter
Nominal
current

Reference

Weight

kg

3-phase supply voltage: 200480 V 50/60 Hz

3
ATSU 01N222LT

2
3

ATSU 01N206LT

0.340

1.5
2.2
3

ATSU 01N209LT

0.340

2.2
3

5.5

7.5

12

ATSU 01N212LT

0.340

4
5.5

5
7.5

7.5
11

10
15

22

ATSU 01N222LT

0.490

7.5

10

15

20

32

ATSU 01N232LT

0.490

0.75
1.1

1
1.5

1.5

Accessorie

Description

Used for starter

Reference

ATSU 01N2ppLT

VW3 G4104

DF510362

LUBp2BL
Power connector between
ATSU 01N2ppLT and
TeSys U

Weight
kg
0.020

TeSys U starter and soft start unit combinations


Numerous possibilities for combinations and options are offered.
3OHDVHFRQVXOWWKH7H6\V86WDUWHUVRSHQYHUVLRQVSHFLDOLVWFDWDORJXH

6
3

LUCM ppBL

Motor power
Voltage
230 V
400 V
kW/HP
kW
1.5
0.75/1
2.2/3
1.1/1.5

1.5/2

2.2/3
3/
5.5
4/5
7.5
11
5.5/7.5
15
7.5/10

Soft starter
460 V
HP
2
3

7.5
10
15
20

ATSU 01N206LT
ATSU 01N206LT
ATSU 01N209LT
ATSU 01N209LT
ATSU 01N212LT
ATSU 01N212LT
ATSU 01N222LT
ATSU 01N222LT
ATSU 01N232LT

TeSys U
Power base

Control unit (2)

LUB 12
LUB 12
LUB 12
LUB 12
LUB 12
LUB 32
LUB 32
LUB 32
LUB 32

LUCp 05BL
LUCp 12BL
LUCp 12BL
LUCp 12BL
LUCp 12BL
LUCp 18BL
LUCp 18BL
LUCp 32BL
LUCp 32BL

Example of a starter-motor combination with:


1 non-reversing power base for DOL starting (LUBp2BL)
2 control unit (LUCM ppBL)
3 power connector (VW3 G4104)
4 Altistart U01soft start/soft stop unit (ATSU 01N2ppLT)

(1) Standard motor power ratings, HP power ratings indicated according to standard UL 508.
 'HSHQGLQJRQWKHFRQJXUDWLRQRIWKHFKRVHQ7H6\V8VWDUWHUFRQWUROOHUUHSODFHWKHp with
A for standard, B for expandable, and M for multifunction.

ATSU 01N2ppLT

10
Presentation:
pages 1/124 and 1/125

1/128

Characteristics:
pages 1/126 and 1/127

Dimensions:
page 1/129

Schemes:
pages 1/130 to 1/133

Dimensions

Soft starters
for asynchronous motors

Altistart U01 and TeSys U

TeSys U combination (non-reversing power base) and


ATSU 01N206LT to ATSU 01N212LT

TeSys U combination (non-reversing or reversing power base)


and ATSU 01N206LT to ATSU 01N212LT

Mounting on 5 (35 mm) rail with VW3 G4104 connector

Side by side mounting

45

135

124

150

284

154

72,2

99

TeSys U combination (non-reversing power base) and


ATSU 01N222LT to ATSU 01N232LT

TeSys U combination (non-reversing or reversing power base)


and ATSU 01N222LT to ATSU 01N232LT

Mounting on 5 (35 mm) rail with VW3 G4104 connector

Side by side mounting

135

99

154

72,2

45

314

170

6
9

46,6

10

44,8

28

20

VW3 G4104 connector

Presentation:
pages 1/124 and 1/125

Characteristics:
pages 1/126 and 1/127

References:
page 1/128

Schemes:
pages 1/130 to 1/133

1/129

Schemes

Soft starters
for asynchronous motors

Altistart U01 and TeSys U


For 0.75 to 15 kW motors

ATSU 01N2ppLT soft start/soft stop units


5/L3

3/L2

1/L1

5/L3

Power wiring with reversing unit


3/L2

Power wiring
1/L1

QF1

QF1

TeSys U

CU

2/T1

4/T2

6/T3

1/L1

3/L2

5/L3

Tesys U

TeSys U
with
reversing
unit

CU

Tesys U

2/T1

4/T2

6/T3

3/L2

5/L3

6/T3

A1

2/T1

M1
3

6/T3

ATSU 01N2ppLT
4/T2

4/T2

2/T1

ATSU 01N2ppLT

1/L1

A1

M1
3

Compatible components )RUIXOOUHIHUHQFHV3OHDVHFRQVXOWRXUFDWDORJXHDQG3OHDVHFRQVXOWRXUFDWDORJXHRUUHIHUWRRXUFDWDORJXH0RWRUVWDUWHU


VROXWLRQV&RQWURODQGSURWHFWLRQFRPSRQHQWV
Code
Description
A1
Soft start/soft stop unit
QF1
TeSys U controller-starter
CU
TeSys U control unit

10
Presentation:
pages 1/124 and 1/125

1/130

Characteristics:
pages 1/126 and 1/127

References:
page 1/128

Dimensions:
page 1/129

Schemes (continued)

Soft starters
for asynchronous motors

Altistart U01 and TeSys U


For 0.75 to 15 kW motors

ATSU 01N2ppLT soft start/soft stop units (continued)


Automatic 2-wire control
Without deceleration

c 24 V

c 24 V

A1

LO1

BOOST

+ 24 V

LI2

COM

LI1

R1C

R1A

18

Stop
Run

LO1

BOOST

LI1

LI2

COM

R1C

R1A

18

+ 24 V

LUA1 C20

S1

ATSU 01N2ppLT

17

17

A1

ATSU 01N2ppLT

LUA1 C20

A1

Stop
Run

S1

S2
A1

A2

QF1

With and without deceleration

A2

QF1

Functional diagrams
Power supply
voltage
Green LED

Power supply
voltage
Green LED

Logic input LI2


Pushbutton S2
Pushbutton S1

Logic input LI2


Pushbutton S1
Logic output LO1

Logic output LO1

Yellow LED

Yellow LED

U1

U1

10 s

10 s

Motor voltage

Motor voltage

t1

t1

t2

Automatic 3-wire control


Without deceleration

With deceleration

c 24 V

c 24 V

A1

A1

A1

14

LO1

LI2

+ 24 V

LI1

R1C

COM

R1A

QF1

14

QF1

A2

A1

QF1

S1

QF1
A2

BOOST

17
18

LO1

+ 24 V

COM

LI2

S2

13

ATSU 01N2ppLT

LUA1 C20

13

S2

LI1

R1C

R1A

18

S1

BOOST

17

ATSU 01N2ppLT

LUA1 C20

Functional diagrams
Power supply
voltage
Green LED

Power supply
voltage

Green LED

500 ms
Pushbutton S1

Logic input LI2


Pushbutton S2

Pushbutton S2

Logic input LI1


Pushbutton S1

Logic input LI2


Logic output LO1

Logic output LO1

U1

Yellow LED

Yellow LED

10 s

Motor voltage

10 s

Motor voltage

t1

t1

A1: Soft start/soft stop unit


S1, S2: XB4 B or XB5 B pushbuttons
QF1: TeSys U controller-starter
t1: Acceleration time can be controlled by a potentiometer
t2: Deceleration time can be controlled by a potentiometer
U1: Starting time can be controlled by a potentiometer
Presentation:
pages 1/124 and 1/125

Characteristics:
pages 1/126 and 1/127

10
References:
page 1/128

Dimensions:
page 1/129

1/131

Schemes (continued)

Soft starters
for asynchronous motors

Altistart U01 and TeSys U


For 0.75 to 15 kW motors

ATSU 01N2ppLT soft start/soft stop units (continued)


Automatic 3-wire control, with reversing unit
With deceleration

Run
direction 2

Run
direction 1
S1

Run
direction 1
S1

Run
direction 2
S2

S2
Stop
S3

Stop
S3
17

17

LUA1 C20

18

18

LUA1 C20

+
c 24 V

c 24 V

QF1: TeSys U controller-starter with reversing unit


A1: Soft start/soft stop unit
S1, S2, S3: XB4 B or XB5 B pushbuttons
S3: minimum depression time 500 ms

QF1: TeSys U controller-starter with reversing unit


A1: Soft start/soft stop unit
S1, S2, S3: XB4 B or XB5 B pushbuttons

Boost on starting and end of starting signal


A1

LO1

BOOST

LI2

+ 24 V

LI1

COM

R1C

R1A

ATSU 01N2ppLT

To PLC

7
A1: Soft start/soft stop unit

10
Presentation:
pages 1/124 and 1/125

1/132

Characteristics:
pages 1/126 and 1/127

References:
page 1/128

Dimensions:
page 1/129

LO1

+ 24 V

BOOST

LI2

LI1

R1A

ATSU 01N2ppLT
A2

B1

A1

B3

BOOST
LO1

LI2

+ 24 V

LI1

COM

R1C

R1A

A2

A1

LU2B p2BL

ATSU 01N2ppLT
B1

A1

B3

A3

LU2B p2BL

QF1

A1

COM

QF1

R1C

Without deceleration

A3

Schemes (continued)

Soft starters
for asynchronous motors

Altistart U01 and TeSys U


For 0.75 to 15 kW motors

ATSU 01N2ppLT soft start/soft stop units (continued)


Automatic control with Modbus communication module, with and without deceleration
A1

c 24 V 24 V Aux.

D(B)
D(A)
Gnd

LO1
COM

OA3

COM
OA1

BOOST

+ 24 V

LI2

4 5 8

LI1

COM

R1A

c 24 V 24 V Aux.

D(B)
D(A)
Gnd

LO1
COM

LO1

BOOST

+ 24 V

LI2

LU9B N11C
Pre-wired coil

Modbus Module

LUL C031

ATSU 01N2ppLT

4 5 8

13

LI1

COM

R1C

Modbus Module

LUL C031

ATSU 01N2ppLT

A1

A1

R1C

A1

R1A

With reversing unit

LO1

Without reversing unit

c 24 V

14

+
c 24 V

QF1

Value
0

Automatic control without deceleration


Run
700
0
Stop
704
0
Automatic control with deceleration
Run
700
0
Soft stop
700
0

1
0
1
0

A1: Soft start/soft stop unit

3
A2

B1

A1

B3

A3

LU2B p2BL

Function
Register
Bit
Powering down TeSys U and ATSU

704
0

Function
Register
Bit
Value
Powering up TeSys U and ATSU
Forward
704
0
1
Reverse
704
1
1
Powering down TeSys U and ATSU
Forward
704
0
0
Reverse
704
1
0
Automatic control without deceleration
Run
700
0
1
Stop forward
704
0
0
Stop reverse
704
1
0
Automatic control with deceleration (forward or reverse)
Run
700
0
1
Soft stop
700
0
0
A1: Soft start/soft stop unit
QF1: TeSys U controller-starter with reversing unit

Automatic control with AS-Interface communication module, without deceleration


Without reversing unit

With reversing unit


A1

A1

LO1

BOOST

+ 24 V

LI2

R1C

COM

R1A

LI1

COM
OA1

ASI LUFC5
A2

B1

A1

A3

c 24 V AS-Interface
LU9B N11C
+
Pre-wired coil +

B3

LU2B p2BL
OA3

BOOST

LO1

QF1

14

ASI LUFC5

ATSU 01N2ppLT

13

+ 24 V

LI2

LI1

COM

R1C

R1A

ATSU 01N2ppLT

c 24 V AS-Interface

c 24 V

c 24 V

9
Function
Bit
Value
Power-up and automatic control without deceleration
Run
D0
1
Stop
D0
0

A1: Soft start/soft stop unit

Presentation:
pages 1/124 and 1/125

Characteristics:
pages 1/126 and 1/127

Function
Bit
Value
Power-up and automatic control without deceleration
Run forward
D0
1
Stop
D0
0
Run reverse
D1
1
Stop
D1
0
A1: Soft start/soft stop unit
QF1: TeSys U controller-starter with reversing unit

References:
page 1/128

10

Dimensions:
page 1/129

1/133

Presentation,
description,
references

TeSys motor starters - open version


Magnetic control unit for the protection of
variable speed controllers and soft start units

Presentation

S1 (mm2 / AWG)

When installed upstream of a variable speed controller or soft start unit,


control unit LUCLpp, used in conjunction with an LUB 12 or LUB 32 power base,
provides:
v isolation,
v short-circuit protection of the motor starter.
(variable speed controller-based or soft start unit-based motor starters).

2
Note: control unit LUCL, when used in conjunction with power base LUB 12 or
LUB 32, conforms to standard IEC 60947-2.
S2 (mm2 / AWG)

LUB pp

LUCLpp

Installation regulations
When the length of the cable between the TeSys U starter and the variable speed
controller is more than 1.5 m, the c.s.a. of the cable between the variable speed
controller and the TeSys U starter (S2) must be equal to the c.s.a. of the cable
upstream of TeSys U (S1).

3
Altivar or Altistart

568027

Description

1
2

1
2
3
4

Extraction and locking handle


Sealing of locking handle
Dial for magnetic adjustment of motor In
Locking of settings by sealing the transparent cover

References

Description

Line current of the


variable speed controller
or soft start unit

Reference

A
Magnetic control unit

kg

0.150.6

LUCLX6pp

0.351.4

LUCL1Xpp

0.135

1.255

LUCL05pp

0.135

312

LUCL12pp

0.135

LUCL18pp

0.135

832

LUCL32pp

0.135

24

4872

BL (2), (3)

110240

c or a

ES (4)

FU (5)

(2) Voltage code to be used for a starter-controller with communication module.


(3) d.c. voltage with maximum ripple of 10 %.
(4) c: 4872 V, a: 48 V.
(5) c: 110220 V, a: 110240 V.

10

1/134

0.135

4.518
(1) Standard control circuit voltage:
Volts

Weight

(1)

Selection

TeSys motor starters - open version


Magnetic control unit for the protection of
variable speed controllers and soft start stop units

Control unit and associated power base selection


Functions provided

Maximum motor
power ratings 50/60 Hz

b Short-circuit protection
b Manual reset

Power base
reference

Control unit
reference

Line current

< 400/415 V

500 V

690 V

KW

KW

KW

0.09

LUB 12 or LUB 32

LUCLX6pp

0.150.6

0.25

LUB 12 or LUB 32

LUCL1Xpp

0.351.4

1.5

2.2

LUB 12 or LUB 32

LUCL05pp

1.255

5.5

5.5

LUB 12 or LUB 32

LUCL12pp

312

7.5

15

LUB 32

LUCL18pp

4.518

15

15

18.5

LUB 32

LUCL32pp

832

Operating characteristics
Control units

Standard

Advanced

LUCA

LUCB

Multifunction
LUCC

LUCD

LUCL

LUCM

Thermal overload protection


Over current protection

14.2 x the setting current

Short-circuit protection

14.2 x the max. current

3 to 17 x the setting
current

Protection against phase loss


Protection against phase imbalance

Earth fault protection (equipment protection only)


Tripping class

10

10

20

Motor type

3-phase

Single-phase

3-phase

530
Single-phase and 3-phase

Thermal overload test function


Overtorque
No-load running
Long starting time
Reset method

Manual

Parameters can be set

Automatic or remote

With function module, or parameters can


be set via the bus with a communication
module (see page 1/68).

Integrated function

Parameters can be set


via the bus with a
communication module
(see page 1/68).

Function provided with accessory

Compatibility
Compatibility of
control unit LUCLpp with

References

Functions

The starter-controller

Yes

LUB 12/LUB 32 Starter-controller (magnetic protection)

The starter

No

LUS 12/LUS 32 Starter without either magnetic or thermal overload protection)

The controller

No

LUT M

Controller (without thermal overload protection)

Add-on contact blocks


with fault signalling
and auxiliary contacts

Yes

LUA 1C11

Add-on contact blocks with fault signalling (1 N/O + 1 N/C)

LUA 1C20

Add-on contact blocks with fault signalling (2 N/O)

LUF N20

Auxiliary contacts (2 N/O)

Communication
modules

Function modules

Yes

No

Parameters can be set

LUF N11

Auxiliary contacts (1 N/O + 1 N/C)

LUF N02

Auxiliary contacts (2 N/C)

ASILUF C5 and AS-Interface communication modules


ASILUF C51
LUF C00

Parallel wiring module

LUL C033

Modbus communication module (1 output/2 inputs)

LUL C031

Modbus communication module (1 output)

LUL C15

Advantys STB communication module (1 output/2 inputs)

LUL C08

CANopen communication module (1 output/2 inputs)

LUL C09

DeviceNet communication module (1 output/2 inputs)

LUL C07

3UREXV'3FRPPXQLFDWLRQPRGXOH RXWSXWLQSXWV

LUF W10

Alarm function module

LUF DH11

Thermal overload signalling module with manual reset

LUF DA01

Thermal overload signalling module with automatic or remote reset (1 N/C)

LUF DA10

Thermal overload signalling module with automatic or remote reset (1 N/O)

LUF V2

Motor load indication module

10

1/135

Characteristics

TeSys motor starters - open version


TeSys U starter-controllers

Characteristics of magnetic control unit LUCL

Protection

Short-circuit protection

Motor type

3-phase

Conforming to standard

When used in conjunction with an LUB 12 or LUB 32 power base, magnetic control
unit LUCL conforms to standard IEC 60947-2.

Tripping threshold

14.2 x In (max. setting current)

Tripping tolerance

20 %

Environment

3URGXFWFHUWLFDWLRQV

CE

Conforming to standards

When used in conjunction an LUB power base, control unit LUCL conforms to
standard 60947-2.

Rated insulation voltage (Ui)

Conforming to IEC/EN 60947-1,


overvoltage category III,
degree of pollution: 3

690

Rated impulse withstand


voltage (Uimp)

Conforming to IEC/EN 60947-2

kV

Safety separation of circuits


SELV

Conforming to IEC/EN 60947-1


appendix N

Between the control or auxiliary circuit and the main circuit: 400
Between the control and auxiliary circuits: 40

Degree of protection
Front panel outside connection
Conforming to IEC/EN 60947-1 zone
(protection against
Front panel and wired terminals
GLUHFWQJHUFRQWDFW
Other faces
Protective treatment

IP 20
IP 20
7+

Conforming to IEC/EN 60068


Conforming to/EN 60068-2-30

Ambient air temperature


around the device

IP 40

Cycles 12

Conforming to IEC/EN 60068-2-11 h

48

Storage

- 40+ 85

Operation

Power bases and standard and advanced control units: - 25 + 70.


(At temperatures above 60C and up to 70C, for Ie = 32 A, leave a minimum gap of
9 mm between products).

Power bases and multifunction control units: - 25+ 60.


(At temperatures above 45 C, leave a minimum gap of 9 mm between products.
At temperatures above 55 C up to 60 C, leave a gap of 20 mm between products.)
Maximum operating altitude
Operating positions

In relation to normal vertical


mounting plane

Flame resistance

Conforming to UL 94

Conforming to IEC/EN 60695-2-12

2000

960 (parts supporting live components)

650

V2

Environmental restrictions

Cadmium and silicone-free, recyclable

Shock resistance
1/2 sine wave = 11 ms

Conforming to IEC/EN60068-2-27
(1)

Power poles open: 10 gn

Vibration resistance
5300 Hz

Conforming to IEC/EN 60068-2-6


(1)

Power poles open: 2 gn

Resistance to
electrostatic discharge

Conforming to IEC/EN 61000-4-2

kV
kV

On contact: 8 - Level 4

Immunity to radiated highfrequency disturbance

Conforming to IEC/EN 61000-4-3

V/m

10 - Level 3

Immunity to
fast transient currents

Conforming to IEC/EN 61000-4-4

kV

All circuits except for serial link: 4 - Level 4

kV

Serial link: 2 - Level 3

Immunity to dissipated
shock waves

Conforming to IEC/EN 60947-2

Common mode

Serial mode

kV

10

Uc a 24240 V,
Uc c 48220 V

Power poles closed: 15 gn


Power poles closed: 4 gn (2)

Uc = 24 V c

10

Immunity to conducted
high-frequency disturbance

Conforming to IEC/EN 61000-4-6

In open air: 8 - Level 3

Not applicable

(1) Without modifying the contact states, in the most unfavourable direction.
(2) 2 gn with Advantys STB or CANopen communication modules.

1/136

Characteristics

TeSys motor starters - open version


TeSys U starter-controllers
Power bases and LUCL magnetic control unit

Power base and control unit type

LUB 12 + LUCL

LUB 32 + LUCL

2.510
1.56
16
16
110
16
3KLOLSVQRUDWVFUHZGULYHUPP
1.92.5

2.510
1.56
16
16
110
16

Power circuit connection characteristics

Connection to 4 mm screw clamp terminals


Flexible cable
without cable end
Flexible cable
with cable end
Flexible cable
without cable end

mm2
mm2
mm2
mm2
mm2
mm2

1 conductor
2 conductors
1 conductor
2 conductors
1 conductor
2 conductors

Screwdriver
Tightening torque

N.m

1.92.5

Control circuit connection characteristics


Connection to 3 mm screw clamp terminals
Flexible cable
without cable end
Flexible cable
with cable end
Flexible cable
without cable end

mm2
mm2
mm2
mm2
mm2
mm2

1 conductor
2 conductors
1 conductor
2 conductors
1 conductor
2 conductors

Screwdriver
Tightening torque

N.m

0.751.5
0.751.5
0.341.5
0.341.5
0.751.5
0.751.5
3KLOLSVQRUDWVFUHZGULYHUPP
0.81.2

0.751.5
0.751.5
0.341.5
0.341.5
0.751.5
0.751.5

0.81.2

Control circuit characteristics


Rated control
circuit voltage
Voltage limits
Operation

Drop-out

Typical consumption
I max while closing

I rms sealed

Heat dissipation
Operating time
Resistance to micro-breaks
Resistance to voltage dips
Mechanical durability
Maximum operating rate

a 50/60 Hz
c
c 24 V (1)
a 24 V
a or c 4872 V
a 110240 V
c 110240 V
c 24 V
a 24 V
a or c 4872 V
a 110240 V, c 110220 V
c 24 V
a 24 V
a or c 4872 V
a 110240 V, c 110220 V
c 24 V
a 24 V
a or c 4872 V
a 110240 V, c 110220 V
Closing
Opening

V
V
V
V
V
V
V
V
V
V
V
mA
mA
mA
mA
mA
mA
mA
mA
W
ms
ms
ms

IEC/EN 61000-4-11
In millions of operating cycles
In operating cycles per hour

24240
24220
2027
2026.5
a 38.572. c 38.593
a 88264
c 88242
14.5
14.5
29
55
130
140
280
280
60
70
35
35
2
99u 72 V: 50
35
3
At least 70 % of Uc for 500 ms
15
3600

24240
24220
2027
2026.5
a 38.572. c 38.593
a 88264
c 88242
14.5
14.5
29
55
220
220
280
280
80
90
45
25
3
99u 72 V: 50
35
3

3
Yes
SDGORFNZLWKPPVKDQN
12
y 70 C: 12 A
y 70 C: 12 A

3
Yes
SDGORFNZLWKPPVKDQN
32
y 70 C: 32 A
y 70 C: 32 A

690 (3)
4060
3
6
0.1 0.3

690 (3)
4060

15
3600

Main pole characteristics


Number of poles
Isolation
conforming to IEC/EN 60947-1
Rated thermal current
Rated operational current
(Ue y 440 V)

Possible
Padlocking
A
Conforming
to IEC/ EN
60947-2

Category AC-41
Category AC-43

Rated operational voltage


Frequency limits
Power dissipated
in the power circuits

Of the operating current


Operational current
Power dissipated
in all three poles
Rated breaking capacity on short-circuit
Total breaking time
Thermal limit

With Isc max on 440 V

V
Hz
A
W

9
0.6

12
1.1

18
2.4

25
4.6

32
7.5

V
230
440
500
600
kA
50
50
10
4
ms
2
2
2
kA2s
90
(1) d.c. voltage with maximum ripple of 10 %.
(2) No consumption sealed.
(3) For 690 V, use phase barrier LU9SP0.

10
120

1/137

Combinations

TeSys motor starters - open version


TeSys U starter-controllers

Coordination
7KHVWDQGDUGGHQHVWHVWVDWGLIIHUHQWOHYHOVRIFXUUHQWWKHSXUSRVHRIWKHVHWHVWVLV
to place the equipment in extreme conditions.
7KHVWDQGDUGGHQHVW\SHVRIFRRUGLQDWLRQDFFRUGLQJWRWKHFRQGLWLRQRIWKH
components after testing: type 1 and type 2
Type 1 coordination requires that in a short-circuit condition, the contactor or starter
must not present any danger to personnel or installations and must not be able to
resume operation without repair or the replacement of parts.

The product combinations given below provide type 1 coordination


.

Soft start-soft stop unit/TeSysU starter controller combination


with magnetic protection
526113

526112

TeSys U / Altistart 48: type 1 coordination

Power
400 V (kW)

TeSys U references
(protection + power switching)

Soft start unit reference


Class 10

Class 20

5.5

LUB32 + LUCL32 or LUCL18

ATS48D17

7.5

LUB32 + LUCL32

ATS48D17

ATS48D22

11

LUB32 + LUCL32

ATS48D22

ATS48D32

15

LUB32 + LUCL32

ATS48D32

ATS48D38

Variable speed controller/TeSysU starter controller combination


with magnetic protection
526114

526112

TeSys U / Altivar 21 UL Type 1/IP 20: type 1 coordination


Power
400 V (kW)
0.75

TeSys U references
(protection + power switching)

Variable speed controller reference

LUB12 + LUCL05

ATV21H075N4
ATV21HU15N4

2.2

LUB12 + LUCL12

ATV21HU22N4

LUB12 + LUCL12

ATV21HU30N4

LUB12 + LUCL12

ATV21HU40N4

5.5

LUB32 + LUCL32 or LUCL18

ATV21HU55N4

7.5

LUB32 + LUCL32 or LUCL18

ATV21HU75N4

11

LUB32 + LUCL32

ATV21HD11N4

15

LUB32 + LUCL32

ATV21HD15N4

526115

526112

TeSys U / Altivar 21 IP 54: type 1 coordination

8
+

10

1/138

Power
400 V (kW)

TeSys U references
(protection + power switching)

Variable speed controller reference

0.75

LUB12 + LUCL05

ATV21W075N4/N4C

1.5

LUB12 + LUCL12 or LUCL05

ATV21WU15N4/N4C

2.2

LUB12 + LUCL12

ATV21WU22N4/N4C

LUB12 + LUCL12

ATV21WU30N4/N4C

LUB12 + LUCL12

ATV21WU40N4/N4C

5.5

LUB32 + LUCL32 or LUCL18

ATV21WU55N4/N4C

7.5

LUB32 + LUCL32 or LUCL18

ATV21WU75N4/N4C

11

LUB32 + LUCL32

ATV21WD11N4/N4C

15

LUB32 + LUCL32

ATV21WD15N4/N4C

Combinations

TeSys motor starters - open version


TeSys U starter-controllers

526116

526112

Variable speed controller/TeSysU starter controller combination


with magnetic protection (continued)
TeSys U / Altistart 31: type 1 coordination
Power
400 V (kW)

526117

526112

TeSys U references
(protection + power switching)

Variable speed controller reference

0.37

LUB12 + LUCL05

ATV31H037N4

0.55

LUB12 + LUCL05

ATV31H055N4

0.75

LUB12 + LUCL05

ATV31H075N4

1.1

LUB12 + LUCL12

ATV31HU11N4

1.5

LUB12 + LUCL12

ATV31HU15N4

2.2

LUB12 + LUCL12

ATV31HU22N4

LUB32 + LUCL18

ATV31HU30N4

LUB32 + LUCL18

ATV31HU40N4

5.5

LUB32 + LUCL32

ATV31HU55N4

7.5

LUB32 + LUCL32

ATV31HU75N4

526118

526112

TeSys U references
(protection + power switching)

Variable speed controller reference

0.75

LUB12 + LUCL05

ATV61H075N4

1.5

LUB12 + LUCL12

ATV61HU15N4

2.2

LUB12 + LUCL12

ATV61HU22N4

LUB32 + LUCL18

ATV61HU30N4

LUB32 + LUCL18

ATV61HU40N4

5.5

LUB32 + LUCL32

ATV61HU55N4

7.5

LUB32 + LUCL32

ATV61HU75N4

TeSys U / Altistart 71: type 1 coordination


Power
400V (kW)

TeSys U / Altistart 61: type 1 coordination


Power
400V (kW)

TeSys U references
(protection + power switching)

Variable speed controller reference

0.75

LUB12 + LUCL05

ATV71H075N4

1.5

LUB12 + LUCL12

ATV71HU15N4

2.2

LUB12 + LUCL12

ATV71HU22N4

LUB32 + LUCL18

ATV71HU30N4

LUB32 + LUCL18

ATV71HU40N4

5.5

LUB32 + LUCL32

ATV71HU55N4

10

1/139

General

TeSys motor starters - open version


integral 63 contactor breakers
and reversing contactor breakers

526454

integral 63: a high performance concept


for reliability of operation

integral 63 contactor breakers combine all the functions of a power switching


assembly up to 63 A in a single compact device, with performance equivalent to that
of the best separate specialist devices.
They conform to the main standards currently in force, in particular IEC 60947-1,
IEC 60947-2, IEC 60947-3, IEC 60947-4-1 and IEC 60947-6-2 (welding of power
poles impossible), as well as to international approvals UL, CSA, and the
European directives.
The integral range ensures reliability of operation up to 63 A. In addition to safety of
operation, integral has numerous other functions: increased protection,
FRPPXQLFDWLRQUHPRWHFRQWUROIDXOWLGHQWLFDWLRQLVRODWLRQSDGORFNLQJ

3
Functions performed by integral 63
units

The equipment in a power switching circuit must perform 4 main functions:


b power switching,
b isolation,
b overload protection,
b short-circuit protection.
These functions are traditionally performed by separate devices which must be
combined to form a motor starter assembly, the most common being:
v fuses + contactor + thermal overload relay,
v circuit breaker + contactor + thermal overload relay.

Power switching
526324

Contactor (for automatic and remote control)


b Operational power for use in category AC-43:
v up to 30 kW at 400/415 V 50 Hz,
v up to 33 kW at 440/415 V 50 Hz.
b Electrical life in number of operating cycles, in category AC-43, at 415 V and at
rated power: 1.2 million.

b Mechanical life in number of operating cycles: 5 million.

7
526325

Reversing pairs
Two 3-pole contactors, horizontally mounted:
b mechanically interlocked.

&DQEHWWHGZLWKWKHVDPHSURWHFWLRQPRGXOHVDVLQWHJUDOFRQWDFWRUEUHDNHU

10
References:
pages 1/160 to 1/171

1/140

Dimensions, schemes:
pages 1/174 to 1/177

General (continued)

TeSys motor starters - open version


integral 63 contactor breakers
and reversing contactor breakers

Functions performed by integral 63


units (continued)

Isolation
Isolation conforming to IEC 60947
integral 63 contactor breakers provide isolation and padlocking functions conforming
to standards IEC 60947.
,QDGGLWLRQLQWHJUDO/'FRQWDFWRUEUHDNHUVDQG/'UHYHUVLQJFRQWDFWRU
EUHDNHUVLQFRUSRUDWHVSHFLFSROHVIRUFRQWUROWHVWLQJDQGSDGORFNLQJ

Overload protection
534529

Thermal-magnetic protection module (for protection against overload and


overcurrent)
A range of interchangeable modules allows the equipment to be adapted to suit:
b the rated operational current (rating and settings),
b the application:
v motors,
v frequent starting motors,
v distribution circuits.

Short-circuit protection
526327

High breaking capacity current limiting circuit breaker


For short-circuit protection.

High breaking capacity with short-circuit limited by ultra-fast tripping.


Possibility of increasing the breaking capacity of the integral unit by adding a current
limiter (LA9 LB920).
7KHFXUUHQWOLPLWHULVWWHGXSVWUHDPRIWKHLQWHJUDOXQLW
6HYHUDOLQWHJUDOXQLWVPD\EHWWHGGRZQVWUHDPRIWKHFXUUHQWOLPLWHU
(Ith = 63 A, Ie = 32 A).

526328

Signalling and attachments

These devices provide comprehensive local signalling:


b pole position indicator,
b GLIIHUHQWVLJQDOOLQJIRURYHUORDGDQGVKRUWFLUFXLW
They also allow dialogue with the automated control system by means of numerous
add-on blocks:
b auxiliary contact and signalling blocks,
b remote electrical reset device,
b undervoltage and shunt trips,
b control circuit switching,
b etc.

6LPSOH[LQJDQGFDEOLQJPHWKRGV

References:
pages 1/160 to 1/171

LQWHJUDOFRQWUDFWRUEUHDNHUVDQGUHYHUVLQJFRQWDFWRUEUHDNHUVWRQWRPP7
rails using a separate mounting plate.
integral units can also be mounted on:
b panels,
b pre-slotted mounting plates type AM1 P,
b 2 x 35 mm 7 rails using sliding clip nuts,
b CMD prefabricated plug-in busbar trunking (providing an economical assembly,
combining safety and simplicity of use),
b AK5 panel busbar systems.

Dimensions, schemes:
pages 1/174 to 1/177

1/141

10

Terminology

TeSys motor starters - open version


integral 63 contactor breakers
and reversing contactor breakers

Terminology

Altitude
7KHUDUHHGDWPRVSKHUHDWKLJKDOWLWXGHUHGXFHVWKHGLHOHFWULFVWUHQJWKRIWKHDLUDQG
hence the rated operational voltage of the contactor breaker. It also reduces the
cooling effect of the air and hence the rated operational current of the contactor
breaker (unless the temperature drops at the same time).

No derating is necessary up to 3000 m.


Derating factors to be applied above this altitude for main pole operational voltage
and current (a.c. supply) are as follows:

Altitude
Rated operational voltage
Rated operational current

3500 m
0.90
0.92

4000 m
0.80
0.90

4500 m
0.70
0.88

5000 m
0.60
0.86

Ambient air temperature


The temperature of the air surrounding the device, measured near to the device. The
operating characteristics are given:
b with no restriction for temperatures between - 5 and + 55 C.
b with restrictions, if necessary, for temperatures between - 50 and + 70 C.

Rated operational current (Ie)


7KLVLVGHQHGWDNLQJLQWRDFFRXQWWKHUDWHGRSHUDWLRQDOYROWDJHRSHUDWLQJUDWHDQG
duty, utilisation category and air temperature around the device.

Conventional rated thermal current (Ith) (1)


The current Ith which a closed contactor breaker can sustain for a minimum of 8
hours without its temperature rise exceeding the limits given in the standards.
Short time rating

The current which a closed contactor breaker can sustain for a short time, after a
period of no load, without dangerous overheating.

Rated operational voltage (Ue)

This is the voltage value which, in conjunction with the rated operational current,
determines the use of the contactor breaker or starter, and on which the
corresponding tests and the utilisation category are based. For 3-phase circuits, it is
expressed as the voltage between phases.
Apart from exceptional cases such as rotor short-circuiting, the rated operational
voltage Ue is less than or equal to the rated insulation voltage Ui.

The rated value of the control circuit voltage, on which the operating characteristics
are based. For a.c. applications, the values are given for a near sinusoidal wave form
(less than 5% total harmonic distortion).

Rated control circuit voltage (Uc)

Rated insulation voltage (Ui)


7KLVLVWKHYROWDJHYDOXHXVHGWRGHQHWKHLQVXODWLRQFKDUDFWHULVWLFVRIDGHYLFHDQG
referred to in dielectric tests determining leakage paths and creepage distances. As
WKHVSHFLFDWLRQVDUHQRWLGHQWLFDOIRUDOOVWDQGDUGVWKHUDWHGYDOXHVJLYHQIRUHDFK
of them are not necessarily the same.

Rated impulse withstand voltage (Uimp)


This is the highest peak value of an impulse voltage, of prescribed form and polarity,
ZKLFKWKHGHYLFHLVDEOHWRZLWKVWDQGZLWKRXWIDLOXUHXQGHUVSHFLHGWHVWFRQGLWLRQV
and to which isolation clearance values are referred.
The rated impulse withstand voltage of a device must be equal to or higher than the
values stated for the transient overvoltages appearing in the circuit in which the
GHYLFHLVWWHG

Note: WKHVHGHQLWLRQVDUHEDVHGRQH[WUDFWVIURPVWDQGDUG,(&
(1) Conventional free air thermal current, conforming to IEC standards.

10
References:
pages 1/160 to 1/171

1/142

Dimensions, schemes :
pages 1/174 to 1/177

Terminology (continued)

TeSys motor starters - open version


integral 63 contactor breakers
and reversing contactor breakers

Terminology (continued)

Rated operational power (expressed in kW)


The rated power of the standard motor which can be switched by the contactor
breaker, at the stated operational voltage.

Rated breaking capacity (Iq) (1)


This is the current value which the contactor breaker can break in accordance with
WKHEUHDNLQJFRQGLWLRQVVSHFLHGLQWKH,(&VWDQGDUG
Rated making capacity (1)
This is the current value which the contactor breaker can make in accordance with
WKHPDNLQJFRQGLWLRQVVSHFLHGLQWKH,(&VWDQGDUG

On-load factor (m)


t

7KLVLVWKHUDWLREHWZHHQWKHWLPHWKHFXUUHQWRZV W DQGWKHGXUDWLRQRIWKHF\FOH 7 

t
m = --T
T

&\FOHGXUDWLRQGXUDWLRQRIFXUUHQWRZWLPHDW]HURFXUUHQW

Pole impedance
The impedance of one pole is the sum of the impedance of all the circuit components
between the input terminal and the output terminal.

The impedance comprises a resistive component (R) and an inductive component


X = LZ). The total impedance therefore depends on the frequency and is normally
given for 50 Hz. The average value is given for the pole at its rated operational current.

Electrical durability
This is the average number of on-load operating cycles which the main pole contacts
can perform without maintenance. The electrical durability depends on the utilisation
category, the rated operational current and the rated operational voltage.

Mechanical durability
7KLVLVWKHDYHUDJHQXPEHURIQRORDGRSHUDWLQJF\FOHV LHZLWK]HURFXUUHQWRZ
through the main poles) which the contactor breaker can perform without mechanical
failure.

Coordination
The coordination of protection devices involves combining, in a selective way, a
short-circuit protection device (fuses or magnetic circuit-breakers) with a contactor
and an overload protection device. Its objective is to break any abnormal current, in
plenty of time, without any danger to personnel, whilst providing adequate protection
of the equipment against an overload or short-circuit current.
Type 1 - IEC 60947-4-1
In a short-circuit condition, the contactor or starter must not present any danger to
personnel or installations and may not be able to resume operation without repair or
the replacement of parts.
Type 2 - IEC 60947-4-1
In a short-circuit condition, the contactor or starter must not present any danger to
personnel or installations and must be able to resume operation. The risk of contact
welding is permissible if they can be easily separated.
Total, ensuring reliability of operation - IEC 60947-6-2
In the event of a short-circuit, no damage or risk of welding is permissible on the
equipment constituting the motor starter. Operation can be resumed without any
maintenance.

Note: WKHVHGHQLWLRQVDUHEDVHGRQH[WUDFWVIURPVWDQGDUG,(&
(1) For a.c. applications, the breaking and making capacities are expressed by the rms value of
the symmetrical component of the short-circuit current. Taking into account the maximum
asymmetry which may exist in the circuit, the contacts therefore have to withstand a peak
asymmetrical current which may be twice the rms symmetrical component.

References :
pages 1/160 to 1/171

Dimensions, schemes :
pages 1/174 to 1/177

1/143

10

Terminology (continued)

TeSys motor starters - open version


integral 63 contactor breakers
and reversing contactor breakers

'HQLWLRQ

1
Reminder of standards IEC 60947

2
Standards for contactor breakers

7KHVWDQGDUGXWLOLVDWLRQFDWHJRULHVGHQHWKHFXUUHQWYDOXHVZKLFKWKHFRQWDFWRU
breaker must be able to make or break. These values depend on:
b the type of load being switched: squirrel cage or slip ring motor, resistors,
b the conditions under which making or breaking takes place: motor stalled, starting
or running, reversing, plugging.
b IEC 60947-1: general rules,
b IEC 60947-2: circuit breakers,
b IEC 60947-3: isolating devices,
b IEC 60947-4-1: contactors and motor starters,
b IEC 60947-5-1: control and signalling units,
b IEC 60947-6-2: control and protection devices,

IEC 60947-4-1
Standard IEC 60947-4-1: covers contactors and electromechanical motor starters. It
concerns:
b types of equipment with main contacts designed for connection to circuits whose
rated operational voltage does not exceed 1000 V for a.c. applications or 1500 V for
d.c. applications,
b contactors used in conjunction with overload and/or short-circuit protection
devices,
b motor starters used in conjunction with separate short-circuit protection devices
and/or with separate short-circuit protection devices and built-in overload protection
devices,
b contactors and combination motor starters which incorporate their own shortcircuit protection device.

IEC 60947-6-2
Standard IEC 60947-6: covers multi-function equipment.
It concerns connection, power switching and protection devices (or equipment) with
main contacts designed for connection to circuits whose rated operational voltage is
less than or equal to 1000 V for a.c. applications, or 1500 V for d.c. applications.
Such devices are designed to perform both the power switching function and the
SURWHFWLRQRIUHPRWHO\FRQWUROOHGFLUFXLWVIXQFWLRQWKH\FDQDOVRSHUIRUPRWKHU
functions, such as isolation.
After short-circuit (Isc) tests, the products must be able to make and break the
FXUUHQWVFRUUHVSRQGLQJWRWKHVSHFLHGXWLOLVDWLRQFDWHJRULHVDQGWRWKH
QXPEHURIRSHUDWLQJF\FOHVVSHFLHGLQWKHVWDQGDUGZLWKRXWIDLOLQJ7KLV
series of tests is completed by temperature rise tests.
6WDQGDUG,(&VSHFLHVWKDWLQWKHHYHQWRIDVKRUWFLUFXLWQRGDPDJH
or risk of contact welding is permissible on the devices constituting the motor
starter.
The integral contactor breaker, through its design, ensures reliability of
operation. After eliminating the fault, operation can be resumed instantly
without any maintenance work on the product, other than resetting.
Utilisation categories for a.c. applications

Category AC-1

This category applies to all types of a.c. device (load) with a power factor equal to or
greater than 0.95 (cos M y 0.95). Non inductive or slightly inductive loads.
Application examples: heating, distribution.
Category AC-2

This category applies to starting, plugging and inching of slip ring motors.
b On closing, the contactor breaker makes the starting current, which is about 2.5
times the rated current of the motor.
b On opening, it must break the starting current, at a voltage less than or equal to
the mains supply voltage.

Category AC-3

This category applies to squirrel cage motors with breaking while motor running.
b On closing the contactor breaker makes the starting current, which is about 5 to 7
times the rated current of the motor.
b 2QRSHQLQJLWEUHDNVWKHUDWHGFXUUHQWGUDZQE\WKHPRWRUDWWKLVSRLQWWKH
voltage at the contactor breaker terminals is about 20% of the mains supply voltage.
Breaking is light.

Application examples: all standard squirrel cage motors (lifts, escalators, conveyor belts, bucket
elevators, compressors, pumps, mixers, air conditioning units, etc.).

10
References:
pages 1/160 to 1/171

1/144

Dimensions, schemes:
pages 1/174 to 1/177

Terminology (continued)

TeSys motor starters - open version


integral 63 contactor breakers
and reversing contactor breakers

Standards for contactor breakers

Utilisation categories for a.c. applications (continued)


Category AC-4

(continued)

This category covers starting, plug braking and inching of squirrel cage motors.
On closing, the contactor breaker makes a current peak which may be as high as 5
to 7 times the rated motor current. On opening, it breaks this same current at a
voltage which is higher, the lower the motor speed. This voltage can be the same as
the mains voltage. Breaking is severe.
Application examples: printing machines, wire drawing machines, hoisting equipment, metallurgy
industry.
Category AC-41

This category applies to all types of a.c. device (load) with a power factor equal to or
greater than 0.95 (cos M y 0.95). Non inductive or slightly inductive loads.

Application examples: heating, distribution.


Category AC-42

This category applies to starting, plugging and inching of slip ring motors.
b On closing, the contactor breaker makes the starting current, which is about 2.5
times the rated current of the motor.
b On opening, it must break the starting current, at a voltage less than or equal
to the mains supply voltage.

Category AC-43

7KLVFDWHJRU\DSSOLHVWRVTXLUUHOFDJHPRWRUVZLWKEUHDNLQJZKLOHPRWRUUXQQLQJ
inching or occasional reversing of limited duration are permissible if the number of
operating cycles does not exceed 5 per minute, or 10 within a 10 minute period.
b On closing the contactor breaker makes the starting current, which is about 5 to 7
times the rated current of the motor.
b 2QRSHQLQJLWEUHDNVWKHUDWHGFXUUHQWGUDZQE\WKHPRWRUDWWKLVSRLQWWKH
voltage at the contactor breaker terminals is about 20% of the mains supply voltage.
Breaking is light.
Application examples: all standard squirrel cage motors: lifts, escalators, conveyor belts, bucket
elevators, compressors, pumps, mixers, air conditioning units, etc.).
Category AC-44

This category covers applications with plug braking and inching of squirrel cage or
slip ring motors.
On closing, the contactor breaker makes a current peak which may be as high as 5
to 7 times the rated motor current. On opening, it breaks this same current at a
voltage which is higher, the lower the motor speed. This voltage can be the same as
the mains voltage. Breaking is severe.
Application examples: printing machines, wire drawing machines, hoisting equipment, metallurgy
industry.

Tripping classes of protection modules


The creation of thermal tripping classes allows better adaptation of the thermal
protection to suit different motor and application technologies (short or long starting
times). Conforming to IEC 60947-4-1 and IEC 60947-6-2.
Class
Tripping time at 7.2 Ir (1)

Standards for auxiliary contacts

10 A
210 s

10
410 s

20
620 s

30
930 s

IEC 60947-5

Standard IEC 60947-5-1: covers switching devices and components for control
circuits.
It concerns electromechanical devices for control circuits.
Utilisation categories for a.c. applications
Category AC-14 (2)

This category applies to the switching of electromagnetic loads whose power drawn
with the electromagnet closed is less than 72 VA.

Application example: switching the operating coil of contactors and relays.


Category AC-15 (2)

This category applies to the switching of electromagnetic loads whose power drawn
with the electromagnet closed is greater than 72 VA.
Application example: switching the operating coil of contactors.

Utilisation categories for d.c. applications


Category DC-13 (3)

This category applies to the switching of electromagnetic loads for which the time
taken to reach 95 % of the steady state current (T = 0.95) is equal to 6 times the
power P drawn by the load (with P y 50 W).
Application example: switching the operating coil of contactor breakers.
(1) Ir = protection module setting current.
(2) Replaces category AC-11.
(3) Replaces category DC-11.

References:
pages 1/160 to 1/171

10

Dimensions, schemes :
pages 1/174 to 1/177

1/145

Equipment selection
for starters

TeSys motor starters - open version


integral 63 contactor breakers
and reversing contactor breakers

When designing an installation, it is essential to take into account precise criteria for
determining the conductor c.s.a. and selecting equipment.
In particular:
b permissible currents for the conductors,
b maximum voltage drops,
b short-circuit protection,
b protection against indirect contact.

The latter three criteria must be taken into account when selecting the integral unit.

The principle behind the rules described below is, on the whole, common to all
European publications. However, the calculations and values concerning protection
against indirect contact are based on French standard NF C 15-100, and it is up to
the user to check the regulations in force in the country concerned.

Cable protection against overload


To achieve this, the thermal setting value Irth selected must be greater than the
current drawn IB and less than or equal to the permissible current Iz in the cable to
be protected.
IB < Irth y Iz

Short-circuit protection
Breaking capacity rule
Check that the breaking capacity (BC) of the integral unit is equal to or greater than
the prospective short-circuit current (Isc max) at the point where it is to be installed.
BC u Isc max

Breaking time rule


FRQGLWLRQVPXVWEHIXOOOHG
b The short-circuit current at the end of the circuit, Isc min, must be greater than or
equal to the minimum current required for magnetic tripping of the device,
b The short-circuit current at the start of the circuit, Isc max, must be such that:

I2sc max tm y I2oto

I2oto = permissible thermal stress limit for the circuit,


tm = operating time of the integral unit or of the short-circuit
protection device.

These 2 checks need only be made when modules with a low rating are used.
Example: for a 6.3/10 A module, a cable c.s.a. u 2.5 mm2 is required to withstand
Isc max = 50 kA.

Protection against indirect contact in TN schemes


TN multiple earthed neutral scheme

PEN

B'

C'

TNC scheme

b
b
b
b
b
v
v

Neutral is connected to earth.


The earths are connected to neutral.
Any phase/earth insulation fault causes a short-circuit.
$VFRQWDFWYROWDJHLVGDQJHURXVEUHDNLQJPXVWRFFXUDWWKHUVWIDXOW
The PE conductor and the neutral conductor may be:
combined (TNC scheme),
separate (TNS scheme).

10
General :
pages 1/140 to 1/145

1/146

References:
pages 1/160 to 1/171

Dimensions, schemes :
pages 1/174 to 1/177

Equipment selection
for starters

TeSys motor starters - open version


integral 63 contactor breakers
and reversing contactor breakers

Protection against indirect contact in TN schemes (continued)


b Protection against indirect contact (TN schemes), for dead shorts only, requires
WKDWWKHIROORZLQJFRQGLWLRQVEHIXOOOHGVLPXOWDQHRXVO\
v The fault current Id must be greater than or equal to the minimum current required
for magnetic tripping of the integral unit, i.e. 1.12 Irth max.
c FRHIFLHQWWDNLQJLQWRDFFRXQWWKHXSVWUHDPSDUWRIWKH
fault loop impedance assumed to be equal to 0.8, unless
otherwise indicated.
q FRHIFLHQWGHSHQGHQWRQWKHHDUWKFRQQHFWLRQVFKHPH
and equal to 1 in the TN scheme.
Uo = phase-neutral voltage in volts.
Zb = fault loop impedance in m:/m such that:
Zb z R (fault loop resistance).
L = length of the fault loop equal to twice the length Lc of the
circuit.
S = Sph, c.s.a of the phase conductors = SPE = c.s.a. of the
protective conductors.
U = resistivity of the copper = 0.0225.
= ratio between the magnetic tripping current and the
maximum setting current of the instantaneous thermal
tripping device.

Uo
Id = c.q.___
Zb

L
Lc
R = U __ = 2 U ___
S
S

v The contact voltage (UL) for a dead short is at most equal to the value determined
by the safety curve for the operating time tm of the integral unit in its magnetic tripping
zone.
7KLVFRQGLWLRQLVJHQHUDOO\IXOOOHGIRUSRZHUVXSSOLHVRI9
(In fact, for UL = 50 V, a tm y 500 ms would be required and for UL = 25 V,
a tm y 110 ms would be required).
7KHUVWFRQGLWLRQDOORZVXVWRFDOFXODWHWKHPD[LPXPOHQJWKRIWKHFLUFXLWWRSURYLGH
protection against indirect contact in the TN scheme.
For the TN scheme:

c.q.Uo.Sph
__________
Ly
2U.1. Irth
0.8 x Uo x Sph
i.e. L max = _______________________
2 x 0.0225 x 1.2 Irth max

Maximum length of 230/415 V circuits with TN scheme


C.s.a.
mm2
1.5
2.5

10

16

25

General :
pages 1/140 to 1/145

References:
pages 1/160 to 1/171

Irth max.
A
10
16
10
16
25
32
16
25
32
40
25
32
40
50
32
40
50
63
32
40
50
63
32
40
50
63

=3
m
180
112
298
186
118
92
296
190
148
118
284
222
178
142
370
296
236
188
590
472
378
300
922
738
590
468

=6
m
90
56
149
93
59
46
148
95
74
59
142
111
89
71
185
148
118
94
295
236
189
150
461
369
295
234

= 12
m
45
28
75
47
32
23
74
48
37
30
71
56
45
36
93
74
59
47
148
118
95
75
281
185
148
117

= 15
m
36
22
60
37

60

10

Dimensions, schemes :
pages 1/174 to 1/177

1/147

Selection according to
utilisation category and
required electrical
durability

TeSys motor starters - open version


integral 63 contactor breakers
and reversing contactor breakers

Selection for a temperature T y 40 C


Rated operational voltage

220/240

400/415

440

480/525

600/690

Rated operational currents (according to the rated operational voltage)


integral 63

63

63

63

63

63

33

37

55

Rated operational powers (for standard motors)


integral 63

kW

15

33

Electrical durability
Control and protection of motors at Ue y 415 V

b in utilisation categories AC2, AC3 conforming to IEC 60947-4-1,


b in utilisation categories AC2, AC3 conforming to IEC 60947-6-2.

Millions of operating cycles


20

10
8
6
5
4

(63 A)

2
1,5
1
0,8
0,6
0,4

0,2
0,1
0,08
0,06
0,04

0,02
0,01
1
1,5

2 3 45 79
20
6 8 10

40 60 80 150 200
63 100160 300
Current broken in A

1 Not having previously broken a short-circuit current


2 Having broken a short-circuit current 10 times at 30 Ie (most common values of
short-circuit current during operation)

7
Current
breaking
limit

AC-3
AC-43

10
General :
pages 1/140 to 1/145

1/148

References:
pages 1/160 to 1/171

Dimensions, schemes :
pages 1/174 to 1/177

AC-2
AC-42

Selection according to
utilisation category and
required electrical
durability

TeSys motor starters - open version


integral 63 contactor breakers
and reversing contactor breakers

a.c. supply, utilisation categories AC-1, AC-3, AC-41, AC-43


Rated operational currents (according to ambient temperature)
integral 63

With cable c.s.a.


16 mm2

T y 40 C
63

T y 55 C
55

T y 70 C
50

a.c. supply, utilisation categories AC-1, AC-41


Maximum operating rates in operating cycles/hour

integral 63

Operating cycles/h

On-load
factor 85 %
Operation
at Ie max
1200

Operation
at 0.5 Ie
2400

On-load
factor 25 %
Operation
at Ie max
1800

Electrical durability Ue y 415 V

Millions of operating cycles


20

10
8
6
5
4

(63 A)

2
1,5
1
0,8
0,6
0,4
0,2

0,1
0,08
0,06
0,04
0,02
0,01

4 5 6 7 8 9 10

20

40

63 80 100
60
Current broken in A

Note: IRUXVHLQFDWHJRU\$&SOHDVHFRQVXOW\RXU5HJLRQDO6DOHV2IFH

10
General :
pages 1/140 to 1/145

References:
pages 1/160 to 1/171

Dimensions, schemes :
pages 1/174 to 1/177

1/149

Characteristics

TeSys motor starters - open version


Contactor breakers
and reversing contactor breakers integral 63

Type

integral 63

Number of poles
Rated operational current (Ie) In AC-3
Rated operational voltage (Ue)
In AC-3 at 400 V
Electrical durability
Mechanical durability at Uc
a
Maximum operating rate
at ambient temperature y 55 C c with converter

A
V

Environment
Conforming to standards

3URGXFWFHUWLFDWLRQV
Protective treatment
Ambient air temperature
around the device

Vibration resistance
Permissible acceleration

Operation
Storage
c Operation
(1) Storage
5100 Hz

C
C
C
C

Shock resistance
Permissible acceleration

Impulse duration: 11 ms

Degree of protection

Conforming to IEC 60144 & 60529


Conforming to VDE 0106

Flame resistance

Maximum operating altitude


Operating positions
(without derating)

Without derating
In relation to normal
vertical mounting plane

IEC: 158-1, 204-1, 204-2, 364, 947-1/2 and 4


UTE: NF C 63-110, C 63-120, C 63-130, C 63-650, C 79-100, C 20-040
VDE: 0100, 0110, 0113, 0170, 0171, 471, 0660
BS: 5424, 4752, 4941
NEN, NBN
ASE, ASEFA, ASTA, BV, CSA, DEMKO, DNV, GL
NEMKO, NKK, VE, RINA, SCC, SETI, UL, USSR, LROS
7+
- 20+ 60
- 40+ 80
- 25+ 50
- 25+ 70
Energised state: 3 gn
De-energised state: 3 gn
Energised state: 8 gn
De-energised state: 8 gn
IP 20B
3URWHFWLRQDJDLQVWGLUHFWQJHUFRQWDFW
Conforming to IEC 60295-2-1, NF C 20-455 and decree of 22-12-81
(JO 27 NC of 1st and 2/2/1982)
Conforming to UL 94 - V0 and NF T 51-072
3000
From main axis
(left-right tilt)

Control circuit characteristics


Rated control circuit voltage
(Uc)

3
63
690
1.2 million operating cycles
5 million operating cycles
3600 operating cycles/hour
600 operating cycles/hour

Voltage limits
at T y 55 C
Average consumption
at 20 C and at Uc

Heat dissipation
Operating time (2)
at 20 C and at Uc

a 50 Hz
a 60 Hz
c with converter
Operation
Drop-out
a
Inrush
Sealed
c (1)
Inrush
Sealed
a 50/60 Hz
c with
converter

&
2
&
2

V
V
V

VA
VA
W
W
W
ms
ms
ms
ms

24660
24600
24, 48, 110
0.851.1 Uc
0.250.7 Uc
375 (50 Hz), 450 (60 Hz)
25 (50 Hz or 60 Hz)
300 for 50 ms
8
8 (50 Hz), 11 (60 Hz)
1235
720
2540
1525

(1) With converter.


(2) The closing time C is measured from the moment the coil supply is switched on to initial
contact of the main poles.
The opening time O is measured from the moment the coil supply is switched off to the
moment the main poles separate.

10
General :
pages 1/140 to 1/145

1/150

Selection :
pages 1/146 to 1/149

References :
pages 1/160 to 1/1711/1741/174

Dimensions and schemes :


pages 1/174 to 1/177

Characteristics

TeSys motor starters - open version


Contactor breakers
and reversing contactor breakers integral 63

Type

integral 63

Pole characteristics
Conventional thermal current (Ith)
Frequency limits
of the operational current
Rated impulse
withstand voltage (Uimp)
Rated insulation voltage (Ui)
Heat dissipation in the power
circuits of the contactor breaker
and its protection module
Rated making capacity
I rms
I peak
Rated breaking capacity
conforming to
IEC 60947-2

conforming to IEC
60947-6-2 ensuring
reliability of operation
Total breaking time
Electrical durability in AC-3
at Ie max and at 415 V
after 1 cycle O-CO-r-CO at Isc
Thermal limit

T y 40 C

A
Hz

63
4060

Conforming to IEC 60947-4 kV

Conforming to IEC 60947-1 V


Operational current
A
Power per pole, hot state
W

690
25
4.4

Conforming to IEC 60947-4 A


Conforming to IEC 60947-2 kA

12 or 15 x Ith (above this value. the breaker trips)


105

Operational voltage
Value of cosM
Cycle P1 (O-t-CO) Icu (1)
Cycle P2 (O-t CO-t-CO) Ics (1)
Icu = Ics

Prospective rms
short-circuit current at
terminals of a new device
Millions of operating cycles
With Isc max.
at 415 V, 50 Hz

Tightening torque

40
5.8

50
7

63
9

220/240
0.25
kA rms 50
kA rms 50
kA rms 50

380/415
0.25
50
50
50

440
0.25
50
50
50

480/525
0.25
35
35
30

600/690
0.5
10
10
10

ms
kA

4
3

10

25

35

50

1
300 x 103

0.9

0.6

0.5

0.2

A2s

mm2

Maximum c.s.a.
1 x 50 or 2 x 35

Minimum c.s.a.
1x6

mm2

2 x 25

1x6

mm2
N.m

1 x 50
6

1x6

Cabling
Flexible cable
without cable end
Flexible cable
with cable end
Solid cable

32
5

Characteristics of thermal-magnetic or magnetic only protection modules


Module type
Protection

Thermal protection

Magnetic protection
conforming to
IEC 60947-1/2/4/6-2

Conforming to standards
Number of poles
Number of protected poles
Rated operational voltage
Max. continuous current
Setting range (Irth min./Irth max.)
Temperature compensation
Protection against
phase imbalance
Tripping class
Instantaneous trip current
setting range

V
A
A
C

LB1 LD03P
Standard motors
NF C 63-650
3
3
690
1363
10/1345/63
- 20+ 60
With

LB1 LD03M
Standard motors
NF C 63-650
3
3
690
1363
10/1345/63
20+ 60
With

LB6 LD03M
Frequent starting
NF C 63-650
3
3
690
1363

20+ 60
Without

20
20

Fixed at 15 Irth max 612 Irth max (usual 612 Irth max
setting
910 Irth maxi)
20 %
20 %
20 %

Tripping tolerance

LB1 LD03L
Distribution circuits
NF C 63-120
3
3
690
1363
10/1345/63
20+ 60
Without

V
Operating cycles

20 %

IEC 60947
690
10 000
%\RUSDGORFNVPPVKDQN

Characteristics of versions with control test function and padlocking facility


Conforming to standards
Rated operational voltage
Mechanical durability
Padlocking

General :
pages 1/140 to 1/145

Operating cycles

Selection :
pages 1/146 to 1/149

36 Irth max

Characteristics of versions without control test function, with padlocking facility


Conforming to standards
Rated operational voltage
Mechanical durability
Padlocking

IEC 60947, NF C 63-130, VDE 0660, VDE 0113


V
690
10 000
RUSDGORFNVVKDQNPPPD[DQGPPPLQ:KHQXVKPRXQWLQJ
interlocking of the enclosure or cabinet door is possible.
(1) O: breaking short-circuit current (open),
t: time
CO: closing on short-circuit, breaking short-circuit current (closed-open)

References :
pages 1/160 to 1/171

Dimensions and schemes :


pages 1/174 to 1/177

1/151

10

Characteristics (continued)

TeSys motor starters - open version


Contactor breakers
and reversing contactor breakers integral 63
Add-on current limiter and auxiliary contacts

Instantaneous auxiliary contacts LA1 Lpp

Conventional thermal current (Ith)


Rated insulation voltage (Ui)
Switching capacity
Rated
a category
operational
AC-15 (1)
power

Making capacity
Rated
c category
operational
DC-13 (2)
power
Making capacity
Cabling

A
V

6
690

mVA
V
VA
VA
VA
V
W
W
W
mm2

600
48
110/127
300
500
160
300
1500
3500
24
48
120
90
70
50
800
700
Maximum c.s.a.: 2 x 2.5
Minimum c.s.a.: 2 x 1

A
V
V

6
690
125

mm2

Maximum c.s.a.: 2 x 1.5 or 1 x 2.5

A
V

3
250

V
VA
VA
VA
VA
V
W
W
W
W
mm2

24
48
100
100
50
50
75
75
75
75
Maximum c.s.a.: 2 x 2.5
Minimum c.s.a.: 2 x 1

220/240
600
330
6000
110
75
38
400

380/415
520
300
7500
220
68
33
260

110/127
600
90
875
160
110/125
50
6
50
6

220
750
125
500
200
200
50
7.5
50
7.5

440
500
280
7000
440
61
28
220

Isolating auxiliary contacts LA1 LC03p


Conventional thermal current (Ith)
Rated insulation voltage (Ui)
Conforming to IEC 60947
and NF C 63-130
Cabling

a.c. supply
d.c. supply

Signalling contacts LA1 LC001


Conventional thermal current (Ith)
Rated insulation voltage (Ui)
Operational power
for 200 000 operating cycles

5
c

Conforming to
IEC 60947-5-1
With U u 17 V and I u 10 mA
Voltage
1 million operating cycles
1.5 million operating cycles
a category AC-15
Voltage
1 million operating cycles
1.5 million operating cycles
c category DC-13

Conforming to
IEC 60947-5-1
Voltage
Resistive load
Lamp load (3)
Inductive load (4)
Motor (5)
Voltage
Resistive load
Lamp load (3)
Inductive load (4)
Motor (5)

Cabling

(1) Electrical durability on an inductive load such as the coil of an electromagnet: making current
(cos M 0.7) = 10 times the power broken (cos M 0.4).
(2) Electrical durability on an inductive load such as the coil of an electromagnet, the time
constant increasing with the load.
(3) Lamp load: peak current = 10 times the rated current.
(4) Inductive load: cos M 0.4 for a.c. operation; time constant 7 ms for d.c. operation.
(5) Motor: peak current = 6 times the rated current.

10
General :
pages 1/140 to 1/145

1/152

Selection :
pages 1/146 to 1/149

References :
pages 1/160 to 1/171

Dimensions and schemes :


pages 1/174 to 1/177

Characteristics

TeSys motor starters - open version


Contactor breakers
and reversing contactor breakers integral 63
Interface modules and converters

Type
Ambient air temperature
around the device
Storage
Operation
Isolation
Cabling
Min.
Max.
Operating limits
Protection

C
C
kV
mm2
mm2

Module or converter type

Interface modules

Converters

- 25+ 70
- 25+ 50
rms voltage between inputs and outputs: 2.5
1x1
2 x 2.5
0.85...10.1 Uc
Against reverse polarity (by diode)
and against overvoltage

- 25+ 70
- 25+ 50
Common negative terminal
1x1
2 x 2.5
0.8...1.1 Uc (2)
Against reverse polarity (by diode)
and against overvoltage

LA1 LC
580BD

LA1 LC
080BD

580ED

180BD

080ED

2
080FD

Control circuit characteristics


Schemes
LA1 LCp580pD
A1

+ E1
E2
Indication of input state
Input signals
Voltage
(logic side)
Current
State 0
guaranteed
State 1
guaranteed
Supply voltage

For U
For I
For U

LA1 Lp080BD
LA1 Lp080ED

LA1 Lp180BD
A1

+ E1
E2

A2

E1

+
A2

mA
V
mA
V

< 2.4
<2
> 20.4

a
a
a
a
a
a
c
24240 24240 24240 24240 24240 24240 24 (2)
(A1-A2) (A1-A2) (A1-A2) (A1-A2) (A1-A2) (A1-A2) (E1-E2)

< 4.8
<2
> 40.8

c 524
(E1-E2)
1524 V
8.55 V
< 2.5
<2
>4

c 48
(E1-E2)
25

< 2.4
<2
> 20.4

< 4.8
<2
>4

c 524
(E1-E2)
1524 V
8.55 V
< 2.5
<2
>4

E1

A1

E3

A2

E2

By LED
c 24
c 48
(E1-E2) (E1-E2)
30
20

c 24
(E1-E2)
50

(0V)

LA1 Lp080FD

A1

(0V)

A2

E2

c 24 (1) c 48 (1)
(E3-E2) (E3-E2)
20
10

c 24 (1) c 48 (1)
(E3-E2) (E3-E2)
20
10

<7
<5
> 14

< 14
< 2.5
> 28

<7
<5
> 14

<14
< 2.5
> 28

c
48 (2)
(E1-E2)

c
110 (2)
(E1-E2)

c
24 (2)
(E1-E2)

c
48 (2)
(E1-E2)

c
110 (2)
(E1-E2)

250

4
30
15

250

4
30
15

300

8
35
20

300

8
35
20

300

8
35
20

Operating characteristics
Electrical durability
in millions of operating cycles
Average
Inrush 50 Hz
consumption
60 Hz
c

VA
VA
W
Sealed 50/60 Hz VA
c
W
Operating time Pull-in
ms
at 20 C
Drop-out
ms
and at Uc

160
185

12

1530
2235

1
160
185

12

1530
2235

160
185

12

1035
830

375
450

25

2040
2545

375
450

25

2040
2545

375
450

25

1045
830

250

4
30
15

(1) For direct control by external contact: connect E1-E3.


 :DUQLQJIRUVXSSO\IURPUHFWLHGDFWKHIROORZLQJFRQGLWLRQVPXVWEHPHWWKHSRZHUVXSSO\PXVWH[FHHG9$DQGWKHPD[LPXPULSSOHPXVWEHy 14 %.

10
General :
pages 1/140 to 1/145

Selection :
pages 1/146 to 1/149

References :
pages 1/160 to 1/171

Dimensions and schemes :


pages 1/174 to 1/177

1/153

Characteristics

TeSys motor starters - open version


Contactor breakers
and reversing contactor breakers integral 63
Tripping and reset devices, coil suppressor module

Environment

Conforming to standards
Protective treatment
Ambient air temperature
around the device

Storage
Operation
Permissible for
operation at Uc

C
C
C

Protection against
GLUHFWQJHUFRQWDFW

Conforming to VDE 0106

Tripping devices
Type
Pull-in voltage
Drop-out voltage
Average consumption

Uc
Uc
Inrush
Sealed

Minimum pulse time

VA
VA
ms

LA1 LC070p, LC072p


0.81.1
0.350.7
8
4

VA
s
s

LA1 LC052p
9
9
0.5

LA1 LC071p
0.71.1

8
4
10

Reset devices
Type
Consumption
Duration of a reset cycle
Minimum pulse duration

IEC 60337-1
7+
- 40+ 80
- 25+ 55
- 25+ 70

Suppressor module LA9 D09982


Type of protection
Connection scheme

RC (resistor-capacitor)

Operational voltage

y 250

10
General :
pages 1/140 to 1/145

1/154

Selection :
pages 1/146 to 1/149

References :
pages 1/160 to 1/171

Dimensions and schemes :


pages 1/174 to 1/177

Characteristics

TeSys motor starters - open version


Contactor breakers
and reversing contactor breakers integral 63

Breaking capacity of integral 63 contactor breakers, according to the operational


YROWDJHDQGSURWHFWLRQPRGXOHWWHG

Breaking capacity
Protection module
Reference
Irth
min
A
LBp LD03p16
10

Operational voltage
220/240 V 400/415 V 440 V

500 V

600/690 V

max
A
13

kA

kA

kA

kA

u130

u130

u130

u130

kA
10

LBp LD03p21

13

18

u130

u130

u130

u130

10

LBp LD03p22

18

25

u130

u130

50

35

10

LBp LD03p53

23

32

u130

50

50

35

10

LBp LD03p55

28

40

u130

50

50

30

10

LBp LD03p57

35

50

u130

50

50

30

10

LBp LD03p61

45

63

u130

50

50

30

10

10
General :
pages 1/140 to 1/145

Selection :
pages 1/146 to 1/149

References :
pages 1/160 to 1/171

Dimensions and schemes :


pages 1/174 to 1/177

1/155

Selection of protection
module according to the
tripping characteristics

TeSys motor starters - open version


Contactor breakers
and reversing contactor breakers integral 63

Motor protection (normal starting)

By thermal-magnetic modules LB1 LD03P (1)


Time

300
min
10 13 18

100
min

23 28 35 45 63
25 32 40 50 irth
P16
P21
P22
P53
P55
P57
P61

2
10
min
40 s

1 min

3
10 s

1s
195

375
270

600

945

480 750

0,1 s

0,01 s

10

15 20

30 40 54 60

100

200

400

600

1000
2000
Current in A

By thermal-magnetic modules LB1 LD03M (1)


Time

300
min

10 13 18

Thermal zone

100
min

23 28 35 45 63
25 32 40 50 irth
M16
M21
M22
M53
M55
M57
M61

10
min

1 min

10 s

Magnetic zone

8
1s

78

156

480

240

108 190

600

300

150 216

380

760

0,1 s

9
0,01 s
6

10

20

40

60

100

200

400

600

1000
2000
Current in A

(1) Thermal protection: the average operating times shown in the above curves are for an
DPELHQWDLUWHPSHUDWXUHRI&ZLWKRXWSULRUFXUUHQWRZ FROGVWDWH 7KHDYHUDJH
RSHUDWLQJWLPHVDIWHUSURORQJHGFXUUHQWRZ KRWVWDWH FDQEHFDOFXODWHGE\DSSO\LQJWKH
FRHIFLHQW

10
General :
pages 1/140 to 1/145

1/156

Selection :
pages 1/146 to 1/149

References :
pages 1/160 to 1/171

Dimensions and schemes :


pages 1/174 to 1/177

Selection of protection
module according to the
tripping characteristics

TeSys motor starters - open version


Contactor breakers
and reversing contactor breakers integral 63

Motor protection (frequent starting)


By magnetic modules LB6 LD03M

Time

300
min
100
min

Thermal zone

10
min

1 min

Magnetic zone

10 s

1s
78

156

480

240

108 190
150 216

600

300

760

380

0,1 s

0,01 s
6

10

20

40

60 80 100 110

200

400

600

1000

2000

Current in A

Distribution circuit protection


By thermal-magnetic modules LB1 LD03L
Time

300
min

25 32 40 50
18 23 28 35 45 63 irth

100
min

L22
L53
L55
L57

10
min

L61

1 min

10 s

8
1s

75
95

0,1 s

150
190
120
240
150
300
190
380

9
0,01 s
6

10

20

40

60

100

200

400

600

1000
2000
Current in A

10
General :
pages 1/140 to 1/145

Selection :
pages 1/146 to 1/149

References :
pages 1/160 to 1/171

Dimensions and schemes :


pages 1/174 to 1/177

1/157

Selection of protection
module according to the
tripping characteristics

TeSys motor starters - open version


Contactor breakers
and reversing contactor breakers integral 63

Current limitation and thermal limit on short-circuit


3-phase 400/415 V, 50 Hz
Current limitation on short-circuit

Maximum peak current in kA

100
80
60

40

20
=

10
8
6
=

4
3

0,2

0,3

0,5

1 (1)

0,7

co

2
1
0,8
0,6
0,4

0,2
0,1
0,1

0,2

0,4 0,3

4 6 8 10 15 20
50
100 200
Prospective rms short-circuit current in kA

1 18 to 25 A up to 45 to 63 A

Maximum thermal limit on short-circuit


Thermal limit I2t in kA2s in the
short-circuit protection zone

1000
800

600
400

200

(1)

100
80
60
40

20

10
1

8 10

15 20

50
100
200
Prospective rms short-circuit current in kA

1 18 to 25 A up to 45 to 63 A

(1) LB1 LD03p22 to LD06p61: rating of associated thermal overload module.

10
General :
pages 1/140 to 1/145

1/158

Selection :
pages 1/146 to 1/149

References :
pages 1/160 to 1/171

Dimensions and schemes :


pages 1/174 to 1/177

Selection of protection
module according to the
tripping characteristics

TeSys motor starters - open version


Contactor breakers and
reversing contactor breakers integral 63

Current limitation and thermal limit on short-circuit (continued)


3-phase 480/500 V, 50 Hz
Current limitation on short-circuit

Maximum peak current in kA

100
80
60

40
=

20
=

10
8
6

0,2

0,3

0,5

1 (1)

0,7

4
3

co

2
1
0,8
0,6
0,4

0,2
0,1
0,1

0,2

0,4 0,3

6 8 10 15 20

35 50

100

200

Prospective rms short-circuit current in kA

1 18 to 25 A up to 45 to 63 A

Current limitation on short-circuit


Thermal limit I2t in kA2s in the
short-circuit protection zone

1000
800
600

400

(1)

200

100

80
60
40

20

10
1

8 10

15 20

35 50
100
200
Prospective rms short-circuit current in kA

1 18 to 25 A up to 45 to 63 A

(1) LB1 LD03p22 to LD03p61: rating of associated thermal overload module.

10
General :
pages 1/140 to 1/145

Selection :
pages 1/146 to 1/149

References :
pages 1/160 to 1/171

Dimensions and schemes :


pages 1/174 to 1/177

1/159

References

TeSys motor starters - open version

Contactor breakers and


reversing contactor breakers integral 63
for control and protection of motors
(for customer assembly)
3-pole contactor breakers without protection module (1)
Without control test function, with padlocking facility

Standard power ratings of


3-phase motors 50/60 Hz in AC-43
220 V 400 V
240 V 415 V 440 V 500 V 660 V
kW
kW
kW
kW
kW
Black knob
15
30
33
37
55
33

Operational Breaking
Basic reference (3)
current
capacity (Iq) To be completed by adding
for
the control circuit voltage code (2)
Ue y 415 V
A

kA

63

50

Weight

kg
LD1 LD030p

3.700

With control test function and padlocking facility


LD1 LD030p

Standard power ratings of


3-phase motors 50/60 Hz in AC-43
220 V 400 V
240 V 415 V 440 V 500 V 660 V
kW
kW
kW
kW
kW
Black knob (CNOMO, VDE 0113)
15
30
33
37
55
33

Operational Breaking
Basic reference (3)
current
capacity (Iq) To be completed by adding
for
the control circuit voltage code (2)
Ue y 415 V
A

kA

63

50

kg

Red knob on yellow background (CNOMO) Emergency Stop


15
30
33
37
55
63
50
33

Weight

LD4 LD130p

3.800

LD4 LD030p

3.800

3-pole reversing contactor breakers without protection module (1)


With control test function and padlocking facility
Standard power ratings of
3-phase motors 50/60 Hz in AC-43
220 V 400 V
240 V 415 V 440 V 500 V 660 V
kW
kW
kW
kW
kW
Black knob (CNOMO, VDE 0113)
15
30
33
37
55
33

Operational Breaking
Basic reference (3)
current
capacity (Iq) To be completed by adding
for
the control circuit voltage code (2)
Ue y 415 V
A

kA

63

50

kg

Red knob on yellow background (CNOMO) Emergency Stop


15
30
33
37
55
63
50
33

7
LD5 LC030p

Weight

LD5 LD130p

7.600

LD5 LD030p

7.600

 )RUWKHXQLWWRIXQFWLRQLWPXVWEHWWHGZLWKDSURWHFWLRQPRGXOHWREHRUGHUHGVHSDUDWHO\VHHSDJHRSSRVLWH
 6WDQGDUGFRQWUROFLUFXLWYROWDJHV IRURWKHUYROWDJHVSOHDVHFRQVXOW\RXU5HJLRQDO6DOHV2IFH 
Volts 24
36
42
48
110
120
220
230
240
380
415
440
480
500
400
50 Hz B

D
E
F

M
M
U
Q
N
N

600

660

60 Hz

BC

CC

CE

FC

LC

MC

MC

UX

c (4)

BD

ED

FD

 9DULDQW8/W\SH(DSSURYHGYHUVLRQ 63&' DW9WRRUGHUDGGVXI[H5 to the reference.


Example: LD1 LD030MH5.
(4) For use on d.c., the unit is supplied with 1 or 2 converters, including coil suppression devices (2 converters for reversing
contactor breakers).

10
General :
pages 1/140 to 1/145

1/160

Selection :
pages 1/146 to 1/149

Characteristics :
pages 1/150 to 1/155

Dimensions and schemes :


pages 1/174 to 1/177

References

TeSys motor starters - open version

Contactor breakers and


reversing contactor breakers integral 63
for control and protection of motors
(for customer assembly)
Thermal-magnetic protection modules (compensated and differential for normal starting motors) (1)
Fixed magnetic protection, set at 15 Irth max, for mounting on integral 63

LB1 LD03Mpp

Standard power ratings


of 3-phase motors
50/60 Hz in category AC-43
220 V 400 V
480 V
240 V 415 V 440 V 525 V
kW
kW
kW
kW
3
5.5
5.5
7.5

600 V
690 V
kW
10

A
1013

LB1 LD03P16

kg
0.780

11

15

1318

LB1 LD03P21

0.780

5.5

11

11

15

18.5

1825

LB1 LD03P22

0.780

7.5

15

15

18.5

22

2332

LB1 LD03P53

0.780

22

22

25

33

2840

LB1 LD03P55

0.780

11

25

25

33

45

3550

LB1 LD03P57

0.780

15

33

33

40

55

4563

LB1 LD03P61

0.780

Thermal
Magnetic
setting range
protection
(Irth min to Irth max)

Reference

Weight

Adjustable magnetic protection from 6 to 12 Irth max, for mounting on integral 63


Standard power ratings
of 3-phase motors
50/60 Hz in category AC-43
220 V 400 V
480 V
240 V 415 V 440 V 525 V
kW
kW
kW
kW
3
5.5
5.5
7.5

600 V
690 V
kW
10

A
1013

A
78156

LB1 LD03M16

kg
0.780

11

15

1318

108216

LB1 LD03M21

0.780

5.5

11

11

15

18.5

1825

150300

LB1 LD03M22

0.780

7.5

22

22

25

33

2332

190380

LB1 LD03M53

0.780

22

22

25

33

2840

240480

LB1 LD03M55

0.780

11

25

25

33

45

3550

300600

LB1 LD03M57

0.780

15

33

33

40

55

4563

380760

LB1 LD03M61

0.780

Thermal
Magnetic
setting range
protection
(Irth min to Irth max)

Reference

Weight

Magnetic only protection modules (for frequent starting motors)

LB6 LD03Mpp

Standard power ratings


of 3-phase motors
50/60 Hz in category AC-43
220 V 400 V
480 V
240 V 415 V 440 V 525 V
kW
kW
kW
kW
3
5.5
5.5
7.5

600 V
690 V
kW
10

A
78156

LB6 LD03M16

kg
0.780

11

15

108216

LB6 LD03M21

0.780

5.5

11

11

15

18.5

150300

LB6 LD03M22

0.780

7.5

22

22

25

33

190380

LB6 LD03M53

0.780

22

22

25

33

240480

LB6 LD03M55

0.780

11

25

25

33

45

300600

LB6 LD03M57

0.780

15

33

33

40

55

380760

LB6 LD03M61

0.780

Magnetic protection

Reference

Weight

(1) Protection modules UL and CSA approved.

10
General :
pages 1/140 to 1/145

Selection :
pages 1/146 to 1/149

Characteristics :
pages 1/150 to 1/155

Dimensions and schemes :


pages 1/174 to 1/177

1/161

Selection

TeSys motor starters - open version


Contactor breakers integral 63
for control and protection of resistive circuits
in category AC-1

Selecting the type of contactor breaker and protection module


Neutral point
connection

Neutral
connection

Type of
circuit
TNC
(neutral and
PE combined)

Equipment
scheme

3-pole + PEN

Combination
contactor breaker + protection module
LD1 LD030p + LB1 LD03Lpp
LD4 LD130p + LB1 LD03Lpp
LD4 LD030p + LB1 LD03Lpp

PEN

Note: the PEN conductor must not be isolated,


Neutral point
Type of
connection
circuit
Neutral
connection

Equipment scheme

TNS
3-pole
(neutral and
PE separated)

Combination
contactor breaker + protection module
LD1 LC030p + LB1 LC03Lpp
LD4 LC130p + LB1 LC03Lpp
LD4 LC030p + LB1 LC03Lpp

Note: all live conductors must be isolated. Neutral protection optional.

10
General :
pages 1/140 to 1/145

1/162

Selection :
pages 1/146 to 1/149

Characteristics :
pages 1/150 to 1/155

Dimensions and schemes :


pages 1/174 to 1/177

References

TeSys motor starters - open version

Contactor breakers integral 63


for control and protection of resistive circuits
in category AC-1

3-pole contactor breakers without protection module (1)


Without control test function, with padlocking facility
Rated
thermal
current I th
T y 40 C
A
Black knob
63

Maximum
operational
current AC-1
T y 40 C
A

Maximum Breaking
Number
operational capacity (Iq) of poles
voltage
for
Ue y 415 V
V
kA

Basic reference.
To be completed by adding
the control voltage code (2)

63

690

LD1 LC030p

50

Weight

kg
3.700

With control test function and padlocking facility

LD1 LD030p

Rated
Maximum
Maximum
thermal
operational
operational
current I th
current AC-1 voltage
T y 40 C
T y 40 C
A
A
V
Black knob (CNOMO. VDE 0113)
63
63
690

Breaking
Number
capacity (Iq) of poles
for
Ue y 415 V
kA

Basic reference.
To be completed by adding
the control voltage code (2)

50

LD4 LD130p

3.800

Red knob on yellow background (CNOMO. VDE 0113) Emergency Stop


63
63
690
50
3
LD4 LD030p

3.800

Weight

kg

Protection modules (for customer assembly)


Thermal-magnetic (compensated)
Thermal
setting range
(Irth min./Irth max.)
A
1013

Magnetic
setting range
(36 Irth max)
A
3978

Number
of poles

Number of
protected
poles

Reference

LB1 LD03L16

kg
0.780

1318

54108

LB1 LD03L21

0.780

1825

75150

LB1 LD03L22

0.780

2332

95190

LB1 LD03L53

0.780

2840

120240

LB1 LD03L55

0.780

3550

150300

LB1 LD03L57

0.780

4563

190380

LB1 LD03L61

0.780

Weight

LB1 LD03Lpp

 )RUWKHXQLWWRIXQFWLRQLWPXVWEHWWHGZLWKDSURWHFWLRQPRGXOHWREHRUGHUHGVHSDUDWHO\
 6WDQGDUGFRQWUROFLUFXLWYROWDJHV IRURWKHUYROWDJHVSOHDVHFRQVXOW\RXU5HJLRQDO6DOHV2IFH 
Volts 24
36
42
48
110
120
220
230
240
380
415
440
400
50 Hz B

D
E
F

M
M
U
Q
N
N
CC

CE
K
FC
LC
MC
MC

UX
60 Hz BC
c (3)
BD

ED
FD

(3) For use on d.c., the unit is supplied with a converter, including coil suppression device.

480

500

600

660

10
General :
pages 1/140 to 1/145

Selection :
pages 1/146 to 1/149

Characteristics :
pages 1/150 to 1/155

Dimensions and schemes :


pages 1/174 to 1/177

1/163

2
AUTO
+
TRIP.

O
O

T
RESE

5
AUTO
+
TRIP.

T
RESE

9
AUTO
TRIP.

O
O

T
RESE

10

1/164

References

TeSys motor starters - open version

Contactor breakers and


reversing contactor breakers integral 63
Add-on blocks

Instantaneous auxiliary contact blocks (IP 20) (1)


For
use on

Type and number


of blocks per unit

Composition

Reference

Weight
kg

N/O N/C C/O


LD1, LD4 1 block of 6 contacts comprising:
or LD5
b 3 signalling contacts
Mounted
FRQWDFWRUVWDWH
on RH side b 1 signalling contact
FRQWURONQRELQDQ\
SRVLWLRQRWKHUWKDQ$XWR
b 1 signalling contact
tripped on short-circuit
b VLJQDOOLQJFRQWDFWWULSSHG
1 block of 5 contacts comprising:
b 3 signalling contacts
FRQWDFWRUVWDWH
b 1 signalling contact
tripped on short-circuit
b VLJQDOOLQJFRQWDFWWULSSHG

LA1 LC010
2

2
1

1
1

LD4
Mounted
on LH side
LD5
Mounted
on LH side

2
LA1 LC012

1 block of 4 contacts comprising:


b 3 signalling contacts
2
FRQWDFWRUVWDWH
1
b VLJQDOOLQJFRQWDFWWULSSHG
selectable by the user

0.280

0.220

3
LA1 LC025

0.170

1 block of 3 signalling contacts


FRQWDFWRUVWDWH

LA1 LC020

0.100

1 control circuit isolating block


(1 or 2 blocks per unit)

LA1 LC030

0.035

1 block of 3 signalling contacts


FRQWDFWRUVWDWH

LA1 LB021

0.100

1 control circuit isolating block


comprising 2 contacts

LA1 LC031

0.100

Signalling contact block (IP 10) (1)


For
use on
LD1, LD4
or LD5

Type and number


of blocks per unit
1 block comprising 1 signalling
FRQWDFWFRQWDFWRUVWDWH
Mounted on LH or RH side

Composition

Reference

N/O N/C C/O

LA1 LC001

Weight
kg

0.035

(1) UL and CSA approved.

10
General :
pages 1/140 to 1/145

Selection :
pages 1/146 to 1/149

Characteristics :
pages 1/150 to 1/155

Dimensions and schemes :


pages 1/174 to 1/177

1/165

2
AUTO
+
TRIP.

Off
O

RESE

10

1/166

References

TeSys motor starters - open version

Contactor breakers and


reversing contactor breakers integral 63
Accessories

Electrical tripping and reset devices


For
use on

Type and number


of devices per unit
Time delay 0.2 s

Basic reference.
To be completed by adding
the control voltage code (1)
LA1 LC070p

Instantaneous

LA1 LC072p

0.150

or 1 shunt trip

Instantaneous

LA1 LC071p

0.150

1 remote electrical
reset device

24 V 50/60 Hz

LA1 LC052B

0.320

42 V 50 Hz
48 V 50/60 Hz

LA1 LC052E

0.320

100/127 V
50/60 Hz

LA1 LC052F

0.320

200/240 V
50/60 Hz

LA1 LC052M

0.320

LD1, LD4
or LD5
WWHGZLWKDQ
LA1 LC010 or
LA1 LC012
block

1 undervoltage trip

LD1, LD4
or LD5
WWHGZLWKDQ
LA1 LC010 or
LA1 LC012
add-on block

Weight
kg

0.150

 6WDQGDUGFRQWUROFLUFXLWYROWDJHV IRURWKHUYROWDJHVSOHDVHFRQVXOW\RXU5HJLRQDO6DOHV2IFH 
Volts
50 Hz
60 Hz

24
B
B

48
E
E

110
F
F

120

220/230
M
M

240
U
M

380/400
Q
Q

415
N

440
N
N

10
General :
pages 1/174 to 1/145

Selection :
pages 1/146 to 1/149

Characteristics :
pages 1/150 to 1/155

Dimensions and schemes :


pages 1/174 to 1/177

1/167

2
AUTO
+
TRIP.

O
O

T
RESE

7
AUTO
+
TRIP.

RESE

8
AUTO
+
TRIP.

Off
O

RESE

10

1/168

References

TeSys motor starters - open version

Contactor breakers
and reversing contactor breakers integral 63
Accessories and spare parts

Interface modules (1)


Mounting

On top of the
integral unit

Type

Operational
voltage
50/60 Hz
V
24240

Reference

Solid state

Control
voltage
c
V
524

LA1 LD180BD

kg
0.110

Relay output

24

24240

LA1 LD580BD

0.110

48

24240

LA1 LD580ED

0.110

Weight

Replacement coils and voltage converters (1)

For c control circuit operation


Mounting

On top of the
integral unit

For use
on integral

LDp LDpppBD

LDp LDpppED

LDp LDpppFD

Operational
voltage
c (2)
V
24 (4)

48 (4)

110

Consumption
Inrush
Sealed
W
300

300

300

W
8

Description Reference (3)

Weight

Coil

LX1 LD0249

kg
0.300

Converter

LA1 LD080BD

0.150

Coil

LX1 LD0489

0.300

Converter

LA1 LD080ED

0.150

Coil

LX1 LD01109

0.300

Converter

LA1 LD080FD

0.150

Suppressor module
Mounting

Clip-on

Type

RC circuit (Resistor-Capacitor) (5)

Operational voltage
50/60 Hz
V
y 250

Reference

LA9 D09982

Weight
kg
0.010

(1) For reversing contactor breakers, order 2 interface modules or 2 voltage converters.
 :KHQXVHGRQUHFWLHGVLQJOHSKDVHRUSKDVHVXSSO\WKHSHDNWRSHDNULSSOHYROWDJHPXVWEHHTXDOWRRUOHVVWKDQRI
the average voltage.
Operating limits 0.8 to 1.1 Uc for an ambient temperature y 40 C.
 ,WLVHVVHQWLDOWKDWWKHYROWDJHFRQYHUWHUEHDVVRFLDWHGZLWKWKHVSHFLFFRLOLQGLFDWHG
(4) 24 V and 48 V converters can be operated by Low level input. In this case, the control circuit voltage must be the same as the
supply voltage (24 or 48 V).
(5) An RC circuit provides effective protection for circuits highly sensitive to high frequency interference. Voltage limited to 3 Uc
max. and oscillating frequency limited to 400 Hz max.
Slight increase in drop-out time (1.2 to 2 times the normal time).

10
General :
pages 1/140 to 1/145

Selection :
pages 1/146 to 1/149

Characteristics :
pages 1/150 to 1/155

Dimensions and schemes :


pages 1/174 to 1/177

1/169

References

TeSys motor starters - open version

Contactor breakers and


reversing contactor breakers integral 63
Accessories

Protection accessories
Description

Power terminal
protection shroud
Sealing cover

For
use on
Upstream power
terminals (L1, L2, L3)
Protection module

Sold in
lots of
5

Unit
reference
LA9 LD701

Weight
kg
0.050

LA1 LC090

0.010

Mounting
on
1 x 75 mm
7 rail or
2 x 32 mm
4 rails

Reference
LA9 LD010

Weight
kg
0.450

Colour
of knob
Red

Unit
reference
LA9 LC330

Weight
kg
0.400

Black

LA9 LC331

0.400

Red

LA9 LC530

0.400

Black

LA9 LC531

0.400

Mounting accessories

Description
LA1 LC090

Mounting plate

For
use on
LD1, LD4, LD5

Door interlock mechanisms (IP 54)


Type

Adjustable
from 0 to 185 mm
with extension
(control knob mounted
on plate or door)

For
use on
LD1

LD4, LD5

LA9 LD010

10
General :
pages 1/140 to 1/145

1/170

Selection :
pages 1/146 to 1/149

Characteristics :
pages 1/150 to 1/155

Dimensions and schemes :


pages 1/174 to 1/177

References

TeSys motor starters - open version

Contactor breakers and


reversing contactor breakers integral 63
Coils (replacement parts)

a.c. operation

LX1 LDppp

Rated control
circuit voltages
Uc 50 Hz Uc 60 Hz
V
V

24

Average
Inductance Voltage
resistance at of closed
code (1)
20 C 10 % circuit
:
0.213

H
0.045

BC

LX1 LD020

kg
0.300

24

0.323

0.071

LX1 LD024

0.300

36

0.503

0.106

CC

LX1 LD030

0.300

48

0.845

0.19

CE

LX1 LD040

0.300

42

0.987

0.22

LX1 LD042

0.300

48

1.26

0.29

LX1 LD048

0.300

110

4.88

LX1 LD090

0.300

115/120

5.89

1.18

FC

LX1 LD100

0.300

110

6.48

1.48

LX1 LD110

0.300

127

9.80

2.13

LX1 LD127

0.300

220

19.82

4.2

LC

LX1 LD180

0.300

230/240

23.24

4.5

MC

LX1 LD190

0.300

220/230

30.51

6.7

LX1 LD220

0.300

240

37.66

7.9

LX1 LD240

0.300

440

80.46

16.7

UX

LX1 LD360

0.300

380/400

460/480

93.63

20

LX1 LD380

0.300

415/440

116.46

23.7

LX1 LD415

0.300

500

575/600

152.18

31

LX1 LD500

0.300

660

290.80

60

LX1 LD660

0.300

Reference

Weight

Consumption at 50 Hz: inrush (cosM WR9$VHDOHG FRVM: 0.28) 20 to 30 VA.


Consumption at 60 Hz: inrush (cos M WR9$VHDOHG FRVM: 0.30) 24 to 36 VA.

d.c. operation
7KHLQWHJUDOFDQRSHUDWHRQDGFVXSSO\ZKHQWWHGZLWKDVSHFLDOFRLODQGFRUUHVSRQGLQJ
voltage converter: see page 1/169
(1) Coil voltage reference code, used to complete the basic reference when ordering an integral
unit.

10
General :
pages 1/140 to 1/145

Selection :
pages 1/146 to 1/149

Characteristics :
pages 1/150 to 1/155

Dimensions and schemes :


pages 1/174 to 1/177

1/171

Operation

TeSys motor starters - open version


Contactor breakers integral 63

A1

5/L3

1/L1

3/L2

Auxiliary contact actuators


Auto

A2

5/L3

1/L1

LD4

A2

A1

LD1

3/L2

Auxiliary contact states


according to the positions of the control knob

+0
U

Auxiliary contacts
LA1
LC020

LA1
LC030

41

13
23
31

(53)
63

42

14
24
32

(54)
64

41

13 23 31

53

14 24 32

15

05

95

14 24 32

05

95

14 24 32

95

95

42

14 24 32

54

13 23 31

16 18

06 08

96 98

13 23 31

08

98

13 23 31

96 98

41

13 23 31

53

14 24 32

15

05

95

14 24 32

05

95

14 24 32

95

95

42

14 24 32

54

13 23 31

16 18

06 08

96 98

13 23 31

08

98

13 23 31

96 98

41

13 23 31

53

14 24 32

15

05

95

14 24 32

05

95

14 24 32

95

95

42

14 24 32

54

13 23 31

16 18

06 08

96 98

13 23 31

08

98

13 23 31

96 98

41

13 23 31

53

14 24 32

15

05

95

14 24 32

05

95

14 24 32

95

95

42

14 24 32

54

13 23 31

16 18

06 08

96 98

13 23 31

08

98

13 23 31

96 98

41

13 23 31

53

14 24 32

15

05

95

14 24 32

05

95

14 24 32

95

95

42

14 24 32

54

13 23 31

16 18

06 08

96 98

13 23 31

08

98

13 23 31

96 98

41

13 23 31

53

14 24 32

15

05

95

14 24 32

05

95

14 24 32

95

95

42

14 24 32

54

13 23 31

16 18

06 08

96 98

13 23 31

08

98

13 23 31

96 98

41

13 23 31

53

14 24 32

15

05

95

14 24 32

05

95

14 24 32

95

95

42

14 24 32

54

13 23 31

16 18

06 08

96 98

13 23 31

08

98

13 23 31

96 98

41

13 23 31

53

14 24 32

15

05

95

14 24 32

05

95

14 24 32

95

95

42

14 24 32

54

13 23 31

16 18

06 08

96 98

13 23 31

08

98

13 23 31

96 98

41

13 23 31

53

14 24 32

15

05

95

14 24 32

05

95

14 24 32

95

42

14 24 32

54

98

96 98

96

95

13 23 31

13
23
31
14
24
32

98

98
95

08

08
05

13 23 31

13
23
31
14
24
32

96 98

96
98
95

06 08

06
08
05

16 18

16
18
15

LA1
LC001

14
24
32

95

ou

Contact closed

LD1

LA1 LC025

13 23 31

13
23
31

Contact open

LA1 LC012

6/T3

4/T2

2/T1

6/T3

2/T1

4/T2

LA1 LC010

LD4

Off + control test function

Off

4
On, contactor open
AUTO

AUTO

5
On, contactor closed
AUTO

AUTO

6
Off after overload
TRIP.

TRIP.

Tripped on overload
TRIP.

TRIP.

Tripped on short-circuit

TRIP.

TRIP.

Off after short-circuit


TRIP.

TRIP.

Manual reset
TRIP.

10

RESET

General :
pages 1/140 to 1/145

1/172

TRIP.

95

RESET

Characteristics :
pages 1/146 to 1/155

References :
pages 1/160 to 1/171

Dimensions :
pages 1/174 and 1/175

Operation

TeSys motor starters - open version


Reversing contactor breakers integral 63

Auxiliary contact actuators

5/L3

1/L1

LD5

3/L2

Auxiliary contact states


according to the positions of the control knob

+0

ou

A1

A2

A2

A1

Auto

Auxiliary contacts

41

13
23
31

53
63

14
24
32

54
64

LA1
LC031

42

LA1
LC021

13
23
31

98

LA1
LC001

14
24
32

96

13
23
31

98

08

13
23
31

96
98

06
08

16
18

13
23
31

LA1
LC020

LA1 LC025

95

95

95

06
08
05

96 98

13 23 31

08

98

13 23 31

96

98

13 23 31

41

13 23 31

53 63

95

14 24 32

05

95

14 24 32

95

95

14 24 32

42

14 24 32

54 64

06
08
05

96 98

13 23 31

08

98

13 23 31

96

98

13 23 31

41

13 23 31

53 63

95

14 24 32

05

95

14 24 32

95

95

14 24 32

42

14 24 32

54 64

06
08
05

96 98

13 23 31

08

98

13 23 31

96

98

13 23 31

41

13 23 31

53 63

95

14 24 32

05

95

14 24 32

95

95

14 24 32

42

14 24 32

54 64

14
24
32

05

16 18

14
24
32

95

ou
05

Contact closed

LA1 LC012

15

Contact open

14
24
32

6/T3

4/T2

2/T1

LA1 LC010

Off + control test function


13 23 31
14 24 32

15

13 23 31

16 18

14 24 32

15

13 23 31

16 18

14 24 32

15

Off

On, reversing contactor open


AUTO

On, closed
AUTO

13 23 31

16 18

14 24 32

15

13 23 31

16 18

14 24 32

15

13 23 31

16 18

14 24 32

15

13 23 31

16 18

14 24 32

15

13 23 31

16 18

14 24 32

15

13 23 31

16 18

14 24 32

15

13 23 31

16 18

06
08
05

96 98

13 23 31

08

98

13 23 31

96

98

13 23 31

41

13 23 31

53 63

95

14 24 32

05

95

14 24 32

95

95

14 24 32

42

14 24 32

54 64

06
08
05

96 98

13 23 31

08

98

13 23 31

96

98

13 23 31

41

13 23 31

53 63

95

14 24 32

05

95

14 24 32

95

95

14 24 32

42

14 24 32

54 64

06
08
05

96 98

13 23 31

08

98

13 23 31

96

98

13 23 31

41

13 23 31

53 63

95

14 24 32

05

95

14 24 32

95

95

14 24 32

42

14 24 32

54 64

06
08
05

96 98

13 23 31

08

98

13 23 31

96

98

13 23 31

41

13 23 31

53 63

95

14 24 32

05

95

14 24 32

95

95

14 24 32

42

14 24 32

54 64

06
08
05

96 98

13 23 31

08

98

13 23 31

96

98

13 23 31

41

13 23 31

53 63

95

14 24 32

05

95

14 24 32

95

95

14 24 32

42

14 24 32

54 64

06
08
05

96 98

13 23 31

08

98

13 23 31

96

98

13 23 31

41

13 23 31

53 63

95

14 24 32

05

95

14 24 32

95

95

14 24 32

42

14 24 32

54 64

06 08

96 98

13 23 31

08

98

13 23 31

96

98

13 23 31

41

13 23 31

53 63

05

95

14 24 32

05

95

14 24 32

95

14 24 32

42

14 24 32

54 64

On, closed
AUTO

Tripped on overload
TRIP. +

Off after overload


TRIP. +

Tripped on short-circuit
TRIP. +

Off after short-circuit


TRIP. +

Manual reset
TRIP. +

RESET

General :
pages 1/140 to 1/145

14 24 32

15

Characteristics :
pages 1/146 to 1/155

References :
pages1/160 to 1/171

95

Dimensions :
pages 1/174 and 1/175

1/173

10

Dimensions,
mounting

TeSys motor starters - open version


integral 63 contactor breakers
and reversing contactor breakers

Contactor breakers integral 63


Control circuit: a.c.

Control circuit: d.c.

LDp LDp30 + LBp LD03

LDp LDp30 + LBp LD03 + LA1 LD080

100,5

90

192

45
210

250
146
158,5
192

Reversing contactor breakers integral 63

= 28 =

16,5

121,5

100,5
= 28 =

16,5

146
158,5

104,5

128,5

45
210

243
121,5

97,5

121,5

LA1 LD080

=
90

Current limiter

LD5 LDp30 + LBp LD03M

LA9 LB920

45
59

194

63
181

146

51

53,5

16,5

45

148
160,5

100,5

121,5

210

275

153,5

129,5

103
115

0

59

Add-on blocks
For mounting on contactor breakers integral 63
LA1 LC012
LA1 LC001

LA1 LC052

LA1 LC010
LA1 LC07p

LA1 LC020

LA1 LC030
(1 ou 2)

LA1 LC025
LA LC001

LA1 LC010
LA1 LC001

LA1 LC001

LA1 LC070
LA1 LC071
LA1 LC072

LA1 LC012

13

11

LA1 LC025

51

26

12

12

11

For mounting on reversing contactor breakers integral 63


LA1 LC021, LC025
LA1 LC001

LA1 LC031

LA1 LC012
LA1 LC001

LA1 LC052p

LA1 LC010
LA1 LC07pp

LA1 LC020

LA1 LC001
LA1 LC031
LA1 LC021

LA1 LC021
LA1 LC025

LA1 LC001
LA1 LC012

9
LA1 LC010
LA1 LC070
LA1 LC071
LA1 LC072

10

13

12

26

13

11

11

General:
pages 1/140 to 1/145

1/174

References:
pages 1/160 to 1/171

Schemes:
pages 1/176 and 1/177

26

51

12

Mounting (continued)

TeSys motor starters - open version


integral 63 contactor breakers
and reversing contactor breakers

Mounting
On 32 mm 4 rails, at 220 mm centres

On pre-slotted mounting plate AM1 P

[0

G
75

33

DZ5 ME9

210

210

220

128,5

LA9 LD010

210

266

137,5

On 75 mm 6 rail, with mounting plate LA9 LD010

15

AF1 EA5

LD1

266

137,5

192

28

LD1

192

28

LD1

192

28

LD4

266

137,5

192

28

LD4

192

28

LD4

192

28

LD5

282

153,5

194

63

LD5

194

63

LD5

194

63

With mounting plate LA9 LD010


SOn 32 mm 4 rails, at 120 mm centres
LA9 LD010

68

120

110

DZ5 ME5

31

192

78

LD4

192

78

LD5

194

94

5
Minimum electrical
clearance

30

Flush mounting (contactor breakers and reversing contactor breakers)

4 (1)

1
(2)

==

46

(3)

a1
a2

a1

a2

LD1 LD030

90

LD4 LDp30

90

LD5 LDp30

181

LA1 LC010

13

LA1 LC012

13

LA1 LC010 + LA1 LC052p

51

LA1 LC012 + LA1 LC052p

51

7
30

40

c
LD1

(1) Maximum door thickness for interlocking by LD4 and LD5.


(2) Centre of operating handle.
(3) Fixing centre.

Adjustable door interlock mechanisms LA9 LC33p and LA9 LC53p

= 28 =
=

References:
pages 1/160 to 1/171

= =
54

45
59

90

General:
pages 1/140 to 1/145

= =
54

105
105

243
207357 (LD4)
209359 (LD5)

105

105

65
54

275

Door drillings

105

For mounting on LD4 LDp30 and LD5 LDp30

63

10

59

181

Schemes:
pages 1/176 and 1/177

1/175

Schemes

TeSys motor starters - open version


integral 63 contactor breakers
and reversing contactor breakers

A1

A2

A2

6/T3

1/L1

5/L3

4/T2

Q1

A1

1/L1

3/L2

2/T1

A1

5/L3

Q1

A2

A1

A2

5/L3

LD5 LDp30 + LB1 LD03M ou LD03P

LD4 LDp30 + LB1 LD03p

3/L2

LD1 LD030 + LB1 LD03p


3/L2

Reversing contactor breakers


integral 63
with protection module LBp

1/L1

Contactor breakers integral 63 with protection module LBp

For contactor breakers LD4

2/T1

4/T2

6/T3
6/T3

For contactor breakers LD1 or LD4 and reversing contactor breakers LD5
Mounted on RH side
Breaker

8
53

63

54

64

LA1 LC031

Control knob
position

General:
pages 1/140 to 1/145

1/176

References:
pages 1/160 to 1/171

31

41

32

42

96
95

23

31
32

24

23
24

Dimensions, mounting:
pages 1/174 and 1/175

13

13
14

10

14

31
32

98

23
24
95
08
05

Isolator

LA1 LC001

95

13
14

98

31

15

31

Auto

32

23
24

13

LA1 LC021

14

42

41

LA1 LC001

18

Mounted on LH side

LA1 LC025

LA1 LC020

32

08

06

+0

05

Short-circuit
signalling

16

95

Trip signallingt

98

13
14

(64) (63)
54
53

53
54

1 or 2 LA1 LC030

LA1 LC012

LA1 LC010
23

Isolator

24

Mounted on LH side

For reversing contactor breakers LD5

4/T2

Add-on blocks

LA1 LC030

2/T1

6/T3
6/T3

4/T2

LB6 LD03M

96

LB6 LD03M
2/T1

4/T2

2/T1

Schemes (continued)

TeSys motor starters - open version


integral 63 contactor breakers
and reversing contactor breakers

Tripping devices (1) for LD1, LD4, LD5

Remote electrical reset devices (1) for LD1 to LD5

LA1 LC071

LA1 LC052p

D1

C1

LA1 LC070, LC072

TRIP +
RESET

D2

C2

U<

B4

B1

The use of instantaneous auxiliary


contact block LA1 LC020 prevents
the use of tripping devices or electrical
reset devices

B2

B3

 )RUFRQWDFWRUEUHDNHUVDQGUHYHUVLQJFRQWDFWRUEUHDNHUVDOUHDG\WWHGZLWKDQ/$/&RU/$/&LQVWDQWDQHRXVDX[LOLDU\FRQWDFWEORFN

3
Interface modules
LA1 LD180

LA1 LD580
A1

A1

+ E1

+ E1

E2

E2
A2

A2

Voltage converter LA1 LD080 (supply with contactor breakers for c control circuit operation)
Switching by control contact

24 or 48 V
E1

A1

E3

(0V)

E2

A2

E1

+
(0V)

E2

A1

A2

Supply

24 or 48 V

Switching by Low level input

E1

Low
level
input
(0V)

A1

E3

E2

A2

10
General:
pages 1/140 to 1/145

References:
pages 1/160 to 1/171

Dimensions, mounting:
pages 1/174 and 1/175

1/177

Presentation,
characteristics

TeSys motor starters - open version


1

Adaptors for use with busbar systems

Presentation
Reducing the installation time of components is an important factor that also
increases productivity.
The comprehensive range of adaptors and mounting accessories allows this
objective to be achieved.
There are numerous advantages:
b saving of space in enclosures,
b reduced size of enclosures,
b reduced wiring time,
b increased protection of personnel against accidental direct contact (IP 20) through
the use of insulated mounting rails,
b H[LELOLW\DQGPRGXODULW\RIHTXLSPHQW
b reliable operation of the equipment with easier maintenance.

Description
Power distribution is achieved by a 3-pole or 5-pole busbar system.
The adaptors clip directly onto the busbar system, providing instantaneous electrical
connection. Busbar system pitch: 40 or 60 mm.
These adaptors allow mounting of motor starter components such as:
b GV2 ME, GV2 P or GV3 ME motor circuit-breakers,
b TeSys D and TeSys K contactors up to 38 A,
b integral 63 contactor breakers,
They are available in different sizes to allow easy installation of varying component
combinations.
These adaptors can be used in conjunction with interface modules communicating
with an AS-Interface cabling system. This enables motor starters to be set up on an
AS-Interface cabling system, bringing all the advantages of the 2 technologies.

LA9 Z32199

4
General characteristics

Conforming to standards
Degree of protection
Temperature resistance
Rated frequency of current
Rated operational current Depending on type of busbar
and at 35 C
&RHIFLHQW.WREHDSSOLHG
according to ambient temperature
Rated insulation voltage
Rated operational voltage
Rated permissible
With insulated busbar support
peak current
Busbar dimensions
Rated current
Maximum let-through energy
6XSSRUW[LQJE\VFUHZV
Cabling, by connectors
Flexible cable with cable end
Multi-strand cable
Solid cable
Tightening torque

mm
kA
A 2s
mm

mm2
mm2
mm2
N.m

30 x 5
450

30 x 10
630

30 x 5
30 x 10
45
55
6.2 x 108 24.8 x 108
LA9 Z11105
Min.
Max.
120
120
35
120

3 x 12

Characteristics of adaptors for use with busbar systems (3-phase)


Adaptor type

C
Hz
mm
A
C
K
V
V

IEC 60439
IP 20 with insulated mounting rail LA9 Z098pp
120
50/60
12 x 5
12 x 10
15 x 5
20 x 5
20 x 10 25 x 5
200
360
250
320
520
400
35
40
45
50
55
60
1
0.9
0.75
0.65
0.55
0.35
690 conforming to IEC 60947-1 and NF C 20-040
690
LA9 Z11098 and Z11099
LA9 Z11100 and Z11101
12 x 5
12 x 10
12 x 5
12 x 10 20 x 10
35
35
30
35
35
1 x 108
4 x 108
1 x 108
11 x 108 11 x 108
4x6
4x5
LA9 Z11103
LA9 Z11104
Min.
Max.
Min.
Max.
4
35
16
70
4
35
16
70
4
35

1x6
1 x 10

LA9 Z

Degree of protection conforming to IEC 60529


Conductor c.s.a.
(colour: black)
Type of conductor insulation
Permissible current
Rated insulation voltage
Rated peak current
Maximum let-through energy

A
V
kA
A2 s

10
References :
pages 1/180 to 1/187

1/178

mm2

Dimensions :
pages 1/188 and 1/189

32196
32228
32229

32199
32200
32208 to
210 32232

32343, 32344 32345


40132, 60132
40232, 60232

IP 20
4
6
6
10
AWG 12
AWG 10
AWG 10
AWG 8
PVC 105 C
25
32
32
63
690 conforming to NF C 20-040 and IEC 60947-1
6
6
6
10
2 x 105
2 x 105
2 x 105
3 x 105

32253

32248
32249

16

2.5
AWG 22/14

15
250

80
10
3 x 105

Characteristics

TeSys motor starters - open version

Adaptors for use with busbar systems


Short-circuit resistance

Determining the spacing between busbar supports (1)


Busbar system with 60 mm pitch
Peak current Ipk (kA)

Peak current Ipk (kA)

Busbar system with 40 mm pitch

50

40

70

60
30 x 10

12 x 5 and 12 x 10

30

50
30 x 5

20

40

10

30

12 x 10
and 20 x 10

12 x 5

20
200
300
400
500
%XVEDUVXSSRUW[LQJFHQWUHV PP

600

200
300
400
500
%XVEDUVXSSRUW[LQJFHQWUHV PP

600

(1) Depending on the prospective short-circuit current

Current capacity of busbars


For an ambient temperature of 35C and a busbar temperature of 65C
mm2
A

C.s.a.
Permissible current

12 x 5
200

15 x 5
250

20 x 5
320

25 x 5
400

30 x 5
450

12 x 10
360

20 x 10
520

30 x 10
630

Factor K2
2,2

C
0
5
10
15

2,1
2,0

20
25
30
35
40
45
50

1,9
1,8
1,7
1,6

Ambient temperature

,IWKHDERYHFOLPDWLFFRQGLWLRQVDUHPRGLHGFRQVXOWWKHFKDUWEHORZWRQGWKHFRUUHFWLRQIDFWRU.2 to be applied.

55
60
65

1,5
1,4

1,3
1,2
1,1

1,0
0,9
0,8
0,7
0,6

0,5
0,4
0,3

50

55

60

65

70

75

80

85

90

95

100 105 110 115 120 125


Busbar temperature (C)

Example: in normal operating conditions, a set of 30 x 10 tinned busbars can withstand a continuous load of 630 A.
800 A
)RUDORDGRI$WKHFRUUHFWLRQFRHIFLHQW.2 to be applied will be 1.3 ( 630 A ). It follows that the temperature rise of the busbars will be
82.5 C.
References :
pages 1/180 to 1/187

Dimensions :
pages 1/188 and 1/189

1/179

10

hhh

40 mm : LA9 Z32228
60 mm : LA9 Z32229

GV2 ME, GV2 P

2
40 mm : LA9 Z32196

GV2 ME, GV2 P

LC1, LP1, LP4 K06K12

4
LC1, LP1, LP4 K06K12

40 mm : LA9 Z32199
60 mm : LA9 Z32200

6
GV2 ME, GV2 P
40 mm : LA9 Z40132
60 mm : LA9 Z60132

7
GV2 ME, GV2 P

LC1 D09D38

9
LC1 D09D38

10

1/180

References

TeSys motor starters - open version

Adaptors for use with busbar systems

Adaptors for busbar systems with 40 mm pitch - non-reversing


Motor starter type

GV2 ME + LC1, LP1,


LP4 K06K12
or GV2 P
GV2 ME + LC1 D09D38
or GV2 P

Operational
current AC-3
440 V
A
12

32

Width x height
of adaptor

Sold in
lots of

Unit
reference

Weight

mm
45 x 139

LA9 Z32196

kg
0.788

45 x 182

LA9 Z32228

0.984

45 x 182

LA9 Z40132

0.984

54 x 182

LA9 Z32199

1.144

Adaptors for busbar systems with 60 mm pitch - non-reversing


Motor starter type

GV2 ME + LC1, LP1,


LP4 K06K12
or GV2 P
GV2 ME + LC1 D09D38
or GV2 P

Operational
current AC-3
440 V
A
12

Width x height
of adaptor

Sold in
lots of

Unit
reference

Weight

mm
45 x 182

LA9 Z32229

kg
0.984

32

45 x 182

LA9 Z60132

0.984

54 x 182

LA9 Z32200

1.220

10
Characteristics :
pages 1/178 and 1/179

Dimensions :
pages 1/188 and 1/189

1/181

60 mm : LA9 Z32210

GV2 ME, GV2 P

2
40 mm : LA9 Z32232

GV2 ME, GV2 P

LC2, LP2, LP5 K06K12

4
LC2, LP2, LP5 K06K12

40 mm : LA9 Z32208
60 mm : LA9 Z32209

GV2 ME, GV2 P

40 mm : LA9 Z40232
60 mm : LA9 Z60232

7
GV2 ME, GV2 P
LC2 D09D38

9
LC2 D09D38

10

1/182

References (continued)

TeSys motor starters - open version

Adaptors for use with busbar systems

Adaptors for busbar systems with 40 mm pitch - reversing


Motor starter type

GV2 ME + LC2, LP2,


LP5 K06K12
or GV2 P
GV2 ME + LC2 D09D38
or GV2 P

Operational
current AC-3
440 V
A
12

Width x height
of adaptor

Sold in
lots of

Unit
reference

Weight

mm
90 x 139

LA9 Z32232

kg
0.788

32

90 x 182

LA9 Z40232

1.884

135 x 182

LA9 Z32208

0.638

Adaptors for busbar systems with 60 mm pitch - reversing


Motor starter type

GV2 ME + LC2, LP2,


LP5 K06K12
or GV2 P
GV2 ME + LC2 D09D38
or GV2 P

Operational
current AC-3
440 V
A
12

Width x height
of adaptor

Sold in
lots of

Unit reference

Weight

mm
90 x 182

LA9 Z32210

kg
1.868

32

90 x 182

LA9 Z60232

1.948

135 x 182

LA9 Z32209

0.651

10
Characteristics :
pages 1/178 and 1/179

Dimensions :
pages 1/188 and 1/189

1/183

1
60 mm : LA9 Z32253

3
GV3 ME

5
60 mm : LA9 Z32345

7
LD1 LD, LD4 LD

10

1/184

References (continued)

TeSys motor starters - open version

Adaptors for use with busbar systems

Adaptors for busbar systems with 60 mm pitch - non-reversing


Motor starter type

Width x height
of adaptor
mm
108 x 244

Reference

integral LD1, LD4 LD

Operational current AC-3


440 V
A
63

Weight

LA9 Z32345

kg
0.887

GV3 ME

80

72 x 182

LA9 Z32253

0.347

10
Characteristics :
pages 1/178 and 1/179

Dimensions :
pages 1/188 and 1/189

1/185

LA9 Z11099 LA9 Z11098

LA9 Z11103 LA9 Z32936

LA9 Z32

LA9 Z098

40 mm

LA9 Z11098

LA9 Z11099

LA9 Z11100

LA9 Z11101

LA9 Z32248
LA9 Z32249

5
LA9 Z91413

LA9 Z11105

LA9 Z32

LA9 Z098

LA9 Z11102
60 mm

9
LA9 Z11100
LA9 Z11118

10

LA9 Z11104

LA9 Z11101
LA9 Z11105

1/186

LA9 Z32248
LA9 Z32249

References (continued)

TeSys motor starters - open version

Adaptors for use with busbar systems

Accessories for busbar sets with 40 mm pitch


Description
3-pole

Sold in
lots of
10

Unit
reference
LA9 Z11098

Weight
kg
1.040

3-pole + N + T

10

LA9 Z11099

1.400

For busbars, thickness 5 mm

10

LA9 Z09818

0.420

For busbars, thickness 10 mm

10

LA9 Z09820

0.940

Connector

Capacity 35 mm2

50

LA9 Z11103

2.300

Protective cover

For connector LA9 Z11103

LA9 Z91413

0.160

Side module, 13.5 x 182 mm

For increasing the width of the adaptor

LA9 Z32936

0.472

Plug-in terminal blocks


on LA9 Z32ppp (7-pole)

Width 54 mm

LA9 Z32248

0.066

Width 45 mm

LA9 Z32249

0.055

3-pole

Sold in
lots of
10

Unit
reference
LA9 Z11100

Weight
kg
2.100

3-pole + N

10

LA9 Z11101

2.660

3-pole

10

LA9 Z11102

0.310

4-pole

10

LA9 Z11118

0.380

For busbars, thickness 5 mm

10

LA9 Z09819

0.800

For busbars, thickness 10 mm

10

LA9 Z09820

0.940

Capacity 70 mm2

25

LA9 Z11104

1.875

3-pole capacity 120 mm

LA9 Z11105 (2)

0.719

Protective cover

For connector LA9 Z11104

LA9 Z91413

0.160

Plug-in terminal blocks


on LA9 Z32ppp (7-pole)

Width 54 mm

LA9 Z32248

0.066

Width 45 mm

LA9 Z32249

0.055

Busbar system supports (1)

Insulated rails
(length 1 m)

Accessories for busbar sets with 60 mm pitch


Description
Busbar system supports (1)

Insulated terminal shroud

Insulated rails
(length 1 m)

Connectors

(1) For dimensions and rated operational current, see pages 1/178 and 1/179
(2) Supplied complete with protective cover

10
Characteristics :
pages 1/178 and 1/179

Dimensions :
pages 1/188 and 1/189

1/187

Dimensions

TeSys motor starters - open version


Adaptors for use with busbar systems
Motor starter combinations for customer assembly

Dimensions

Motor starter combinations, non-reversing


Motor starter type

40/60 40/60

40/60 40/60

e1

e1

e1
40/60 40/60

GV2 ME or P + LCp D
x

GV2 ME or P + LCp, LPp K

40 mm system
c
a
c or
LC(1)
125
125

Adaptor
reference
LA9 Z32196

60 mm system
c
a
c or
LC(1)

e1
Other

Adaptor
reference

40

GV2 ME + LC1, LP1 or LP4 K06 to K12

45

152

GV2 P + LC1, LP1 or LP4 K06 to K12

45

152

145

145

LA9 Z32196

40

GV2 ME + LC1, LP1 or LP4 K06 to K12

45

184

125

125

LA9 Z32228

135

135

LA9 Z32229

40

GV2 P + LC1, LP1 or LP4 K06 to K12

45

184

145

145

LA9 Z32228

155

155

LA9 Z32229

40

GV2 ME + LC1 D09 to D18

45

200

139

139

LA9 Z40132

149

149

LA9 Z60132

40

GV2 P + LC1 D09 to D18

45

200

142

142

LA9 Z40132

152

152

LA9 Z60132

40

GV2 ME + LC1 D25 to D38

45

200

146

146

LA9 Z40132

156

156

LA9 Z60132

40

GV2 P + LC1 D25 to D38

45

200

146

146

LA9 Z40132

156

156

LA9 Z60132

40

GV2 ME + LC1 D09 to D18

54

200

131

137

LA9 Z32199

141

147

LA9 Z32200

33

GV2 P + LC1 D09 to D18

54

200

142

142

LA9 Z32199

152

152

LA9 Z32200

33

GV2 ME + LC1 D25 to D38

54

200

140

146

LA9 Z32199

150

156

LA9 Z32200

33

GV2 P + LC1 D25 to D38

54

200

142

146

LA9 Z32199

152

156

LA9 Z32200

33

integral 63 LD1, LD4

108

244

250

LA9 Z32345

50

GV3 ME

72

182

180

LA9 Z32253

50

(1) LC = Low Consumption

X electrical clearance
GV2 ME
GV2 P
integral 63
GV3 ME

10
Characteristics :
pages 1/178 and 1/179

1/188

References :
pages 1/180 to 1/187

Ue y 415 V
40
40
20
40

Ue = 440 V
40
80
20
40

Ue = 500 and 600 V


40
120
20
50

Dimensions (continued)

TeSys motor starters - open version

Adaptors for use with busbar systems


Motor starter combinations for customer assembly

60

40/60 40/60

60

1
e1

integral

e1

GV2 ME or P + LC2, LP2 K

Dimensions

a
a

Motor starter combinations, reversing


Motor starter type

40 mm system
c
a
c or
LC(1)
125
125

Adaptor
reference
LA9 Z32232

60 mm system
c
a
c or
LC(1)

e1
LD5

Adaptor
reference

40

GV2 ME + LC2, LP2 K06 to K12

90

150

GV2 P + LC2, LP2 K06 to K12

90

150

145

145

LA9 Z32232

40

GV2 ME + LC2, LP2 K06 to K12

90

184

135

135

LA9 Z32210

40

GV2 P + LC2, LP2 K06 to K12

90

184

155

155

LA9 Z32210

40

GV2 ME + LC2 D09 to D18

90

200

139

139

LA9 Z40232

149

149

LA9 Z60232

40

GV2 P + LC2 D09 to D18

90

200

142

142

LA9 Z40232

152

152

LA9 Z60232

40

GV2 ME +LC2 D25 to D38

90

200

146

146

LA9 Z40232

156

156

LA9 Z60232

40

GV2 P + LC2 D25 to D38

90

200

146

146

LA9 Z40232

156

156

LA9 Z60232

40

GV2 ME + LC2 D09 to D18

135

203

131

137

LA9 Z32208

141

147

LA9 Z32209

33

GV2 P + LC2 D09 to D18

135

203

142

142

LA9 Z32208

152

152

LA9 Z32209

33

GV2 ME + LC2 D25 to D38

135

201

140

146

LA9 Z32208

150

156

LA9 Z32209

33

GV2 P + LC2 D25 to D38

135

201

142

146

LA9 Z32208

152

156

LA9 Z32209

33

GV2 ME + LP5 K06 to K12

90

150

125

LA9 Z32232

40

GV2 P + LP5 K06 to K12

90

150

145

LA9 Z32232

40

GV2 ME + LP5 K06 to K12

90

184

135

LA9 Z32210

40

GV2 P + LP5 K06 and K12

90

184

155

LA9 Z32210

40

(1) LC = Low Consumption

10
Characteristics :
pages 1/178 and 1/179

References :
pages 1/180 to 1/187

1/189

Selection guide

Installation system
7H6\V4XLFNWIRUPRWRUVWDUWHUFRPSRQHQWV
Components with spring terminals

Functions

Assembly and connection of motor starter components with spring terminals, without
using tools

Product type

Power circuit pre-wiring


components

For contactors

TeSys D (9 to 25 A)

Type of starter

Direct and reversing

Direct

Coil control

Yes

Use with motor starters

Limited to 60 A (Ith)
Limited to 8 starters (1)

Number of motor starters

Type of connection or bus

Number of channels

References

LAD 3p

LAD 9AP3pp

Pages

1/197

1/199

Control-command pre-wiring components for


TeSys motor circuit-breakers GV2 ME

Reversing

No

Yes

(1) With TeSys circuit-breakers GV2 ME and upstream terminal block LAD 3B1.

10

1/190

No

Communication with the processing part

Control-command pre-wiring components for


TeSys motor circuit-breakers GV3 P

Splitter box

Parallel interface module, with Advantys STB


network interface module

4
TeSys D (40 to 65 A)

Direct

Reversing

Yes

Yes

8 starters per splitter box

4 starters per module

HE 10

Modbus Plus, Fipio, CANopen, Ethernet, TCP/IP,


3UREXV'3,17(5%86'HYLFH1HW

16 inputs/12 outputs

LU9 G02

STB EPI2145

1/199

1/199

10

1/191

Presentation

Installation system
7H6\V4XLFNWIRUPRWRUVWDUWHUFRPSRQHQWV
Components with spring terminals

7H6\V4XLFNWLVDPRGXODUV\VWHPZKLFKVWDQGDUGLVHVDQGVLPSOLHVVHWWLQJXSRI
motor starters with its pre-wired control and power circuits.
,QVWDOODWLRQRIDPRWRUVWDUWHULVWKHUHIRUHTXLFNVLPSOHVDIHDQGH[LEOH,QDGGLWLRQ
this system:
b enables the motor starter to be customised at a later date,
b reduces maintenance time and
b optimises panel space by reducing the number of terminals and intermediate
interfaces and the amount of ducting.

System for motor starters with spring terminals

Motor starters with TeSys GV2 ME circuit-breakers


b From 0 to 18 A max.,
b TeSys GV2 ME circuit-breakers combined with TeSys D contactors from 9 to 25 A
(spring terminal version),
b 4XLFNWSUHZLUHGSRZHUDQGFRQWUROFRQQHFWLRQV

Motor starters with TeSys GV3 P circuit-breakers


b From 9 to 65 A max.,
b TeSys GV3 P circuit-breakers combined with TeSys D contactors from 40 to 65 A
(spring terminal version),
b 4XLFNWSUHZLUHGFRQWUROFRQQHFWLRQVRQO\
b For pre-wired power connections, use busbar sets from the TeSys D, 40 to 65 A
contactor range (see page 5/85).

4
Motor starter with GV2 ME circuit-breakers

This range comprises pre-wiring components for:


b the power circuits,
b the control circuits.
Power circuit pre-wiring components
(motor starters with TeSys GV2 circuit-breakers only)

b a power circuit connection kit comprising, for each starter, a plate for mounting
the contactor and the circuit-breaker and two power connection modules,
b a power splitter box for 2 or 4 starters,
b an upstream terminal block for a power supply up to 60 A (16 mm2),
b an outgoing terminal block for connection of the motor power supply cables and
the earth cables (6 mm2).

Note: with GV3 circuit-breakers, no accessories are required for pre-wiring of the
power circuit. The GV3 Ppp outgoing terminal block can be removed.
This circuit-breaker is also sold with only one terminal block (reference: GV3 Ppp1).
Control circuit pre-wiring components
(motor starters with TeSys GV2 and GV3 circuit-breakers)

7
Motor starter with GV3 P circuit-breakers

b a control circuit connection module which plugs directly into the contactor and
the circuit-breaker on each starter. This module incorporates status and control data
for this motor starter.
b a parallel wiring module which concentrates the data of each motor starter:
v HE 10 connector, for centralised applications. Data is transmitted to the PLC via
the Advantys Telefast pre-wired system.
v STB, designed for decentralised automation architectures. This module is suitable
IRUXVHLQDQ$GYDQW\V67%FRQJXUDWLRQIRUFRQQHFWLRQWRWKH3/&YLDDHOGEXV

10
Description :
pages 1/194 and 1/195

1/192

Characteristics :
pages 1/200 and 1/201

References :
pages 1/196 to 1/199

Dimensions :
pages 1/202 and 1/203

Schemes :
pages 1/204 and 1/205

Presentation (continued)

Installation system
7H6\V4XLFNWIRUPRWRUVWDUWHUFRPSRQHQWV
Components with spring terminals

Control/command
HE 10 connection

1
1

1 Automation platform
2 Connection cable
TSXCDPpp or ABFH20pp
3 Splitter box LU9 G02

2
2
Connection on bus using Advantys STB (1)
&RQJXUDWLRQH[DPSOH(for motor starter applications only):
Power supply module
Module
STB PDT 3100
Connection base
STB XBA 2200
Terminal block
STB XTB 1130
Parallel interface module (2)
Module
STB EPI 2145
Connection base
STB XBA 3000
Network interface module (3)
CANopen
STB NCO 1010 (4)
Fipio
STB NFP 2210
Ethernet TCP/IP
STB NIP 2210
InterBus
STB NIB 1010 (4)
3UREXV'3
STB NDP 1010 (4)
DeviceNet
STB NDN 1010 (4)
Modbus Plus
STB NMP 2210
Terminal block
STB WTS 2120

4 Network interface module


5 Supply module
6 Parallel interface module

7H6\V4XLFNW/$'$3pp used with modules APP1 Cpp

7
7 7H6\V4XLFNWPRGXOH
8 Adapter plate APP 2CX
9 Splitter box LU9 G02 for 8 direct motor
starters, with channel connections on the
APP 1C module side by two HE 10
connectors (20-way) and on theTeSys
4XLFNWVLGHE\5-FRQQHFWRUV
10 Connection cable APP 2AH40H060

10

The motor starter is connected to an APP 1Cp module 7 using an adapter plate
APP 2CX 8 and a connection cable APP 2AH40H060 10.
Information is available on the module for each motor starter:
b 1 output: motor control,
b 2 inputs: circuit-breaker status and contactor status.
(1) Please consult our catalogue "Advantys STB I/O. The open solution".
(2) For 4 direct or 2 reversing motor starters.
(3) Reference to be selected according to the network used.
(4) Optimised version.

Description :
pages 1/194 and 1/195

Characteristics :
pages 1/200 and 1/201

References :
pages 1/196 to 1/199

Dimensions :
pages 1/202 and 1/203

10

Schemes :
pages 1/204 and 1/205

1/193

Description

Installation system
7H6\V4XLFNWIRUPRWRUVWDUWHUFRPSRQHQWV
Components with spring terminals

Power components

2
4

2a

3
2b
3

4
7

(only for motor starters with TeSys GV2 circuit-breakers)


Power kits LAD 3p
Each motor starter requires a power kit which consists of a plate 1DQGWZR4XLFNW
technology power connection modules 2.
The plate is used for mounting TeSys D contactors 3 (9 to 25 A, direct or reversing,
ZLWKVSULQJWHUPLQDOVDQGWWHGZLWKDFRUGFFRLO DQGWKH*90(FLUFXLWEUHDNHU
4 only. This plate is mounted on two 35 mm 7 rails or is screwed onto a base plate.
The two power connection modules 2a and 2b are identical, whatever the rating of
the contactor up to 18 A.
The upper power connection module 2a connects the power between the splitter box
and the circuit-breaker.
The lower power connection module 2b connects the power between the circuitbreaker and the contactor.
Splitter boxes LAD 32p
Splitter boxes 5 are available for 2 or 4 starters.
They can be combined to create motor starters up to 60 A per power supply.
A reversing starter occupies a width equivalent to that of 2 direct starters.
Direct supply of power to the splitter boxes is possible up to 25 A (4 mm2).
Upstream terminal block LAD 3B1
The upstream terminal block 6 performs two functions:
b power supply up to 60 A (16 mm2),
b power supply between two connected splitter boxes.
7KHXSVWUHDPWHUPLQDOEORFNFRQQHFWVWRWKHVSOLWWHUER[XVLQJ4XLFNWWHFKQRORJ\,W
is positioned on the splitter box or straddling two splitter boxes and takes up a width
equivalent to two motor starters.
Outgoing terminal block LAD 331
The outgoing terminal block 7 performs two functions:
b connection of the motor power supply cables up to 6 mm2,
b connection of the motor earth cables.
In addition, the terminal block enables quick connection and disconnection for
maintenance, avoiding the risk of phase reversal.
The outgoing terminal block connects to the downstream spring terminals on the
FRQWDFWRUXVLQJ4XLFNWWHFKQRORJ\

10
Presentation:
pages 1/192 and 1/193

1/194

Characteristics:
pages 1/200 and 1/201

References:
pages 1/196 to 1/199

Dimensions:
pages 1/202 and 1/203

Schemes:
pages 1/204 and 1/205

Description (continued)

Installation system
7H6\V4XLFNWIRUPRWRUVWDUWHUFRPSRQHQWV
Components with spring terminals

Control/command components
Control circuit connection modules LAD 9 AP3 pp
The control circuit connection module 1 plugs directly into the control terminals on
the contactor and on the TeSys GV2 ME or TeSys GV3 P motor circuit-breaker, in the
location provided for the front-mounting block.
It is compatible with all contactor ratings up to 18 A for TeSys GV2 ME and 65 A for
TeSys GV3 P.
Mechanical locking 2 of the system onto the top of the contactor ensures a perfect
connection, whatever the operating conditions (vibrations, knocks, etc.).
These modules are available in 4 versions: for direct or reversing starter, with or
without contactor coil interface relay.
The coil control can be a.c. or d.c., up to a 250 V and c 130 V.
The version without relay is designed to control the contactor coils with no interface,
at 24 V d.c.
The version with relay has a connector for connecting the contactor power supply.
Module LAD9 AP3pp incorporates, in its lower part, several external connectors:
3 RJ45 connector, for connecting the automation system.
4 2-way connector, for connecting the contactor power supply (only on versions with
relay).
5 2-way connector, for connecting an external contact in series with the contactor coil
(supplied complete with shunt)

3 4 5

Parallel wiring modules


The parallel wiring system makes it possible to connect motor starters which
LQFRUSRUDWH7H6\V4XLFNWWHFKQRORJ\WRWKHSURFHVVLQJXQLW 3/& TXLFNO\DQG
without any need for tools. The parallel wiring module provides the status and
command information for each motor starter.
Control connection modules LAD9 AP3pp are connected to the parallel wiring
modules using RJ45 cables LU9Rpp 6, which are available in different lengths.
The following information is available for each motor starter:
b 2 inputs: circuit-breaker status and contactor status,
b 1 output: contactor coil control.
A direct motor starter uses one RJ45 channel.
A reversing motor starter uses two RJ45 channels.
Note: for motor starters built using TeSys GV3 circuit-breakers and TeSys D contactors, the
4XLFNWSUHZLUHGV\VWHPDOORZVWKHFRQWDFWRUWREHPRXQWHGEHORZWKHFLUFXLWEUHDNHURU
mounting of the two devices side by side.

Parallel wiring module LU9 G02

This module 7 enables connection of up to 8 direct or 4 reversing motor starters


directly to the I/O modules of PLCs. It is used with the Advantys Telefast pre-wiring
system (1).
This splitter box is optimised for use with card TSX DMZ28DTK.

Dedicated parallel interface module STB EPI 2145 (2)

This module enables 4 direct or 2 reversing motor starters to be connected via the
Advantys STB distributed I/O solution. With STB network interface modules, motor
starters can be connected to the following communication networks: Modbus Plus,
),3,2&$1RSHQ(WKHUQHW7&3,33UREXV'3,17(5%86DQG'HYLFH1HW
(1) Please consult our catalogue Power supplies, splitter boxes and interfaces.
(2) Please consult our catalogue "Advantys STB I/O. The open solution".

10
Presentation:
pages 1/192 and 1/193

Characteristics:
pages 1/200 and 1/201

References:
pages 1/196 to 1/199

Dimensions:
pages 1/202 and 1/203

Schemes:
pages 1/204 and 1/205

1/195

1
LAD 3B1

2
LAD 352

GV2 MEpp3

LC1 Dpp3

Power circuit pre-wiring


components
Direct starter

LAD 331

8
LC2 Dpp3

Power circuit pre-wiring


components
Reversing starter

10

1/196

References

Installation system
7H6\V4XLFNWIRUPRWRUVWDUWHUFRPSRQHQWV
Components with spring terminals

Power circuit pre-wiring components (only for motor starters with TeSys GV2 circuit-breakers)
Description

Maximum
connection c.s.a.

Application

Sold in
lots of

Reference

16 mm2 (1)

Power supply of 1 or 2
power splitter boxes

LAD 3B1

Extension by

Number of starters

Reference

LAD 32p

LAD 322

0.120

LAD 324

0.240

Composition

Reference

1 plate LAD 311 for GV2 ME and


2 power connection modules LAD 341

LAD 352

Maximum
connection c.s.a.

Application

Sold in
lots of

Reference

6 mm2

Connection of
motor cables

10

LAD 331

No. of
starters

Sold in
lots of

Unit
reference

Plate for mounting a


GV2 ME circuit-breaker and a contactor

10

LAD 311

0.042

Power connection module

10

LAD 341

0.018

Upstream terminal block


LAD 3B1

Description
Power splitter box, 60 A

Description
LAD 324

Weight
kg
0.212

Weight
kg

Weight
kg

Direct starter
Power connection kit

0.078

Reversing starter
To build a reversing starter, order 2 kits LAD 352
Description
Outgoing terminal block

Description

LAD 352

Weight
kg
0.050

Weight
kg

(1) Cables with one end pre-crimped are available to allow fast connection. References:
1 set of 3 x 6 mm 2 cables (length 1 m: LAD 3B061, length 2 m: LAD 3B062 and length 3 m: LAD 3B063),
1 set of 3 x 10 mm2 cables (length 1 m: LAD 3B101, length 2 m: LAD 3B102 and length 3 m: LAD 3B103),
1 set of 3 x 16 mm2 cables (length 1 m: LAD 3B161, length 2 m: LAD 3B162 and length 3 m: LAD 3B163).
LAD 331

10
Presentation:
pages 1/192 and 1/193

Description:
pages 1/194 and 1/195

Characteristics:
pages 1/200 and 1/201

Dimensions:
pages 1/202 and 1/203

Schemes:
pages 1/204 and 1/205

1/197

LAD 32p
STB EPI 2145

1
GV2 MEpp3

2
LC2 Dpp3

LC1 Dpp3

LU9 G02
LAD 9AP3D1

LAD 9AP3D2

6
GV3 Ppp

LC2 DppA3
LC1 DppA3

9
Note: Circuit-breakers TeSys GV3 P and contactors LC1 D40A3 to D65A3 can be mounted side by side, using a set of S-shape busbars (GV3 S).

10

1/198

References (continued)

Installation system
7H6\V4XLFNWIRUPRWRUVWDUWHUFRPSRQHQWV
Components with spring terminals

Control-command pre-wiring components


Description
Control connection modules

TeSys D
coil voltage

Type of coil
control relay

Type of
starter

Reference

Weight
kg

a 12... 250 V or
c 5...130 V

Electromechanical

Direct

LAD 9AP31

0.150

Reversing

LAD 9AP32

0.200

c 24 V

Without relay

Direct

LAD 9AP3D1

0.140

Reversing

LAD 9AP3D2

0.190

Parallel wiring modules (c 24 V)


Description
LAD 9AP3p
Splitter box

Description
Advantys STB parallel
interface module

Connectors

Reference

PLC side

Motor starter side

2 x HE 10
20-way

8 x RJ45

Weight
kg

LU9 G02

Connectors

Reference

PLC side

Motor starter side

4 x RJ45

0.260

Weight
kg

STB EPI 2145

0.165

Connection cables
Between the control connection module and the splitter box LU9 G02 or STB EPI 2145
Connectors

Length

Reference

Weight

m
2 x RJ45 connectors

kg

0.3

LU9 R03

0.045

LU9 R10

0.065

LU9 R30

0.125

Length

Reference

Between splitter box LU9 G02 and the PLC


Type of connection

Gauge

C.s.a.

AWG

mm2

22

0.324

0.5

TSX CDP 053

0.085

TSX CDP 103

0.150

TSX CDP 203

0.280

TSX CDP 303

0.410

TSX CDP 503

0.670

ABF H20 H100

0.080

ABF H20 H200

0.140

ABF H20 H300

0.210

TSX CDP 301

0.400

TSX CDP 501

0.660

Characteristics

Sold in
lots of

Unit
reference

Spring terminal connections for:


b the external contact
b the auxiliary power supply

2-way, 5 mm pitch
Wire c.s.a.: 0.22.5 mm

10

APE 1PRE21

0.020

Self-stripping connector for:


b the external contact
b the auxiliary power supply

2-way, 5 mm pitch
Wire c.s.a.: 0.75 mm

16

APE 1PAD21

0.020

Connecting cable
between module APP 1Cp and
splitter box LU9 G02 ( length: 0.6 m)

Connectors:
1 x HE 10, 30-way
2 x HE 10, 20-way

APP 2AH40H060

0.400

PLC side
HE 10
20-way

HE 10
20-way

28

Bare wires

Weight

Splitter box side

HE 10
20-way

22

0.080

0.324

kg

Separate components
Description

Weight
kg

10
Presentation:
pages 1/192 and 1/193

Description:
pages 1/194 and 1/195

Characteristics:
pages 1/200 and 1/201

Dimensions:
pages 1/202 and 1/203

Schemes:
pages 1/204 and 1/205

1/199

Characteristics

Installation system
7H6\V4XLFNWIRUPRWRUVWDUWHUFRPSRQHQWV
Components with spring terminals

Type of control connection module

LAD 9AP3pp

General environment
Standard
&HUWLFDWLRQV
Degree of protection
Resistance to
incandescent wire
Shock resistance
Vibration resistance
Resistance to
electrostatic discharge
5HVLVWDQFHWRUDGLDWHGHOGV
Immunity to fast
transient currents
Surge withstand
Immunity to
UDGLRHOHFWULFHOGV
Ambient air temperature

Conforming to IEC 60529


Conforming to IEC 60695-2-1

Conforming to IEC 60068-2-27


Conforming to IEC 60068-2-6 gn
and BV/LR
Conforming to IEC 61000-4-2

11 ms and 15 gn (half sine wave)


2100 Hz : 4 and 3100 Hz: 0,7

Conforming to IEC 61000-4-3


Conforming to IEC 61000-4-4

V/m

10 (261000 MHz)
Level 3

Conforming to IEC 61000-4-5

kV

Conforming to IEC 61000-4-6

2 in common mode, 0.6 in differential mode


Wave form: 1.2/50 s - 8/20 s
10 (0.15...80 MHz)

Operation in
RRUVWDQGLQJHQFORVXUH
Operation in
wall-mounted enclosure

- 5+ 60

- 5+ 40

C
mm

- 40+ 70
> 30

Storage
Space required around
For inserting cables
mounted assembly
and heat dissipation
Degree of pollution
$VVHPEO\[LQJ
(with TeSys GV2 circuit-breakers only)
Suitable wire
c.s.a.

IEC 60439-1
UL, CSA
IP 40 (mounted assembly)
960

Voltage supply Number of wires


for power
Flexible cable with cable end
Flexible cable
without cable end
Solid cable
Voltage supply Number of wires
for contactor
Flexible cable
coil control
with cable end (max)
Flexible cable
without cable end (max)
Solid cable (max)

Level 3

3
2Q[PPUDLOVRUZLWK[PPVFUHZVRQSODWHIRU*90(

mm
mm
mm

3
16
25

mm

25
2
1.5

mm

2.5

mm

2.5

Conforming to IEC 60439-1

60 (single power supply to one or more sub-bases or splitter boxes)

Conforming to IEC 60439-1

Conforming to IEC 60439-1

A
V
V
kV
Hz
kA

60
80 % of Imax at 60 C ambient temperature (see table on opposite page)
18 (with an empty slot between two starters)
750
690
6
50-60
50

Conforming to IEC 60439-1

kA

9.1 (for 70 ms)

V
V
V

a 12250 (with interface relay)


c 524 (without interface relay)
c 5130 (with interface relay)

3-phase power circuit characteristics


Maximum
current

Per power
supply
Per sub-base
GV2 operating limit
Maximum current per starter
Insulation voltage
Operational voltage
U imp
Rated operational frequency
Rated short-circuit current
conditional Isc at 415 V
Permissible
short-time rating Icw

Control circuit characteristics


Contactor coil control voltage

10
Presentation :
pages 1/192 and 1/193

1/200

Description :
pages 1/194 and 1/195

References :
pages 1/196 to 1/199

Dimensions :
pages 1/202 and 1/203

Schemes :
pages 1/204 and 1/205

Characteristics (continued)

Installation system
7H6\V4XLFNWIRUPRWRUVWDUWHUFRPSRQHQWV
Components with spring terminals

7DEOHRI*9FLUFXLWEUHDNHUFXUUHQWOLPLWDWLRQDW&DPELHQWWHPSHUDWXUHZLWK7H6\V4XLFNW
Circuit-breaker reference
GV2 ME06
GV2 ME07
GV2 ME08
GV2 ME10
GV2 ME14
GV2 ME16
GV2 ME20
GV2 ME21

GV2 ratings (1)


1 - 1.6 A
1.6 - 2.5 A
2.5 - 4 A
4 - 6.3 A
6 - 10 A
9 - 14 A
13 - 18 A
17 - 23 A

0D[LPXPFXUUHQWRI*9ZLWK7H6\V4XLFNW
1.28 A
2A
3.2 A
5A
8A
11.2 A
14.4 A
18 A

Electromechanical relay characteristics


Type of control connection module

LAD 9AP31, LAD 9AP32

Characteristics of the electromechanical relay control circuit (PLC side)


Rated voltage at Us
Energisation threshold at 40 C
Drop-out voltage at 20 C
Maximum operational voltage
Maximum current at Us
Drop-out current at 20 C
Maximum power dissipated at Us
Supply failure

V
V
V
V
mA
mA
W
ms

c 24
c 19.2
c 2.4
c 30
15
1
0.36
5

Characteristics of the electromechanical relay output circuit


Type of contact
Maximum switching voltage
Frequency of the operating current
Maximum current of the contact

V
V
Hz
A

1F
a 250
c 130
50/60
4

ms

10

ms

Hz
Hz

10
0.5
20

Other characteristics of the electromechanical relay


Maximum operating time
at Us (including bounce)

Maximum operating ratet


Mechanical life

Between coil energisation


and closing of the contact
Between coil de-energisation
and opening of the contact
No load
At Ie
In millions of operating cycles

Dielectric strength
Rated impulse withstand voltage (Uimp)
Primary/secondary rated insulation voltage
Maximum current
24 V - DC13
for 500 000 operations
230 V - AC15

V
1000 (50/60 Hz) - 1 mn
kV
2.5
V
300
A
0.6
A
0.9
(1) Thermal trip setting range.

10
Presentation :
pages 1/192 and 1/193

Description :
pages 1/194 and 1/195

References :
pages 1/196 to 1/199

Dimensions :
pages 1/202 and 1/203

Schemes :
pages 1/204 and 1/205

1/201

Dimensions

Installation system
7H6\V4XLFNWIRUPRWRUVWDUWHUFRPSRQHQWV
Components with spring terminals

Dimensions

Mounted assembly, with TeSys GV2 ME circuit-breakers and TeSys D contactors


120

5
2

2
4

255

285

6
(1)

110
135

1 Circuit-breaker and contactor support plate


2 Power connection module
3 Power splitter box
4 Control splitter box
5 Upstream terminal block
6 Outgoing terminal block
(1) 2 starters: 90 mm, 4 starters: 180 mm, 8 starters: 360 mm.

Mounted assembly with TeSys GV3 P circuit-breakers and TeSys D contactors (LC1 D40A3 LC1 D65A3)
Vertical mounting

Side by side mounting

119

3
2

231

138

141

119

9
141

10

55

55

1 Control splitter box


2 Set of GV3 G264 busbars
3 Set of S-shape busbars GV3 S

Presentation :
pages 1/192 and 1/193

1/202

Description :
pages 1/192 and1/193

Characteristics :
pages 1/200 and 1/201

References :
pages 1/196 to 1/199

Schemes :
pages 1/204 and 1/205

Dimensions (continued),
schemes

Installation system
7H6\V4XLFNWIRUPRWRUVWDUWHUFRPSRQHQWV
Components with spring terminals

Dimensions
Parallel wiring modules
Splitter box LU9 G02

Parallel wiring module Advantys STB EPI 2145


70

56

42

47

75

35
155

35

120

3
10

28,1 (1)
(1) Dimension to be multiplied by the number of STB EPI 2145 modules present in the
FRQJXUDWLRQ

Schemes
Splitter box LU9 G02
X1
Control contact
NC
Output common
NC
Contactor status RJ45
NC
Circuit-breaker
status
Input common
X2

8 7 6 5 4 3 2 1

LU9 G02

X3

(2)
RJ45
X4

RJ45

RJ45

8 7 6 5 4 3 2 1

Control contact
NC
Output common
NC
Contactor status
NC
Circuit-breaker
status
Input common

X5

RJ45

(3)
X7

RJ45
X8

RJ45

1 White
2 Brown
3 Green
4 Yellow
5 Grey
6 Pink
7 Blue
8 Red
9 Black
10 Violet
11 Grey-pink
12 Red-blue
13 White-green
14 Brown-green
15 White-yellow
16 Yellow-brown
17 White-grey
18 Grey-brown
19 White-pink
20 Pink-brown

Not used with


7H6\V4XLFNW
NC
NC
NC
NC
+ c 24 V
- c 24 V
+ c 24 V
- c 24 V

Com

24 V Aux
Inputs

Com

24 V

Outputs

Control X1
Control X2
Control X3
Control X4
Control X5
Control X6
Control X7
Control X8

X10

X6

Presentation :
pages 1/192 and 1/193

20 19 18 17 16 15 14 13 12 1110 9 8 7 6 5 4 3 2 1

RJ45

Fault X1
Fault X2
Fault X3
Fault X4
Fault X5
Fault X6
Fault X7
Fault X8
Pole status X1
Pole status X2
Pole status X3
Pole status X4
Pole status X5
Pole status X6
Pole status X7
Pole status X8
+ 24 V Aux
- 24 V Aux
+ 24 V Aux
- 24 V Aux

20 19 18 17 16 15 14 13 12 1110 9 8 7 6 5 4 3 2 1

X9

Colours of
TSX CDPppp
connection cable
wires (4)

Description :
pages 1/192 and 1/193

10

(2) 20-way HE10 input connector.


(3) 20-way HE10 output connector.
(4) Wire colours and corresponding HE10 connector pin numbers.
Characteristics :
pages 1/200 and 1/201

References :
pages 1/196 to 1/199

Schemes :
pages 1/204 and 1/205

1/203

Schemes (continued)

Installation system
7H6\V4XLFNWIRUPRWRUVWDUWHUFRPSRQHQWV
Components with spring terminals

Wiring schemes
With relay

13

23
24

Q1

14

LAD9 AP32

23

LAD9 AP31

13

24

14

Q1

21

13

Shunt 1

22

14
N

8 7 6 5 4 3 2 1

(1)

KA2 (2)

Ph

KA1 (2)

Ph

8 7 6 5 4 3 2 1

KM2

(1)

8 7 6 5 4 3 2 1
Shunt 1

Ph

KA1 (2)

22

14

22

14

KM1

(1)

21

KM1

13

13

21

Shunt 2

Q1 Thermal-magnetic motor circuit-breaker.


(1) Contactor coil.
(2) Interface relay.

10
Presentation :
pages 1/192 and 1/193

1/204

Description :
pages 1/192 and 1/193

Characteristics :
pages 1/200 and 1/201

References :
pages 1/196 to 1/199

Dimensions :
pages 1/202 and 1/203

Schemes (continued)

Installation system
7H6\V4XLFNWIRUPRWRUVWDUWHUFRPSRQHQWV
Components with spring terminals

Wiring schemes (continued)


Without relay

1
13

23
24

Q1

14

23

LAD9 AP3D2

13

LAD9 AP3D1

24

14

Q1

22

(1)

3
KM2

14

(1)

22

KM1

14

KM1

21

13

21

13

21
22

14

13

(1)

8 7 6 5 4 3 2 1

8 7 6 5 4 3 2 1
Shunt 1

8 7 6 5 4 3 2 1
Shunt 1

Shunt 2

Q1 Thermal-magnetic motor circuit-breaker.


(1) Contactor coil.

10
Presentation :
pages 1/192 and 1/193

Description :
pages 1/192 and 1/193

Characteristics :
pages1/200 and 1/201

References :
pages 1/196 to 1/199

Dimensions :
pages 1/202 and1/203

1/205

3
5
1

8
10

11

12

6
6
9
8

6
7
13

10
10

1/206

15

12

14

Presentation

Power distribution in control panels


Pre-assembled panel busbar system AK5

The assembly of automated control and distribution panels requires the use of
products that are not only safe but also simple and quick to mount and cable.
The AK5 pre-assembled busbar system meets all these criteria by incorporating
prefabricated components which cater for 3 principal functions:

Carrying of electric current


By the pre-assembled 4-pole busbar system 1, 160 A at 35 C.
4-pole busbar systems can be used for 3-phase + Neutral or 3-phase + Common.

The busbar systems are available in 6 lengths: 344, 452, 560, 668, 992, 1100 mm.
An incoming supply terminal block 2 is located at the extreme left of the busbar
system.
"Knock-out" partitions allow connection of the power supply from above or below to
connectors 3 which are protected by a removable cover 4.
Upstream protection of the busbar system is shown on page 1/208.

Current distribution
Tap-off units 5 (factory assembled) are available in 4 versions:
b 2-pole,
b 3-pole,
b 4-pole (3-phase + Neutral),
b 4-pole (3-phase + Common).
The tap-offs clip onto the busbar system with instantaneous mechanical and
electrical connection to the busbars.
2 ratings are available: 16 and 32 A.
The tap-off units ensure not only rapid mounting, but also a neat appearance for the
power distribution system and complete safety when accessing under live circuit
conditions.

Component mounting
Component mounting plates with incorporated tap-off allow mounting of and supply
of power to components.
They are available in 25 A or 50 A ratings.

These mounting plates clip onto the mounting rail 11, which also supports the busbar
system, and at the same time make electrical connection via the incorporated tapoff.
2 types of mounting plate are available:
b single plates 6 (height 105 mm), with bolt-on 35 mm wide 7 rail 7, which may be
bolted on in one of two positions, allowing height adjustment of 10 mm.
b double plates 8 and 14 (height 190 mm), with two bolt-on, 35 mm wide 7 rails 9
PRXQWHGRQPP[LQJFHQWUHVHDFKUDLOPD\EHEROWHGRQLQRQHRISRVLWLRQV
allowing height adjustment in 10 mm steps. These plates are supplied with
connectors 12 to allow wiring between control and protection devices.

Single mounting plates enable the following types of distribution:


b 2-pole (Ph + N) and (Ph + Ph)
b 3-pole,
b 4-pole (3 Ph + N or 3 Ph + common).
Double mounting plates enable the following types of distribution: 2-pole (Ph + N,
Ph + Ph), 3-pole or 4-pole (3Ph+N and 3Ph + common).

Extension plates 10 can be bolted onto single and double mounting plates to enable
mounting of wider components. Using a side stop 15 in conjunction with these
extension plates also supports the AK5 JB busbar system when used vertically.
A control terminal block 13 comprising a support plate bolted onto the single or
double mounting plates and a 10-pole plug-in block, enables connection of the
control circuit wires (c.s.a. 1.5 mm2 max).
Characteristics :
pages 1/208 and 1/209

References :
pages 1/212 and 1/213

Dimensions :
pages 1/214 and 1/215

10

Mounting possibilities :
pages 1/210 and 1/211

1/207

Characteristics

Power distribution in control panels


Pre-assembled panel busbar system AK5

Busbar system characteristics

Conforming to standards

IEC 60439

3URGXFWFHUWLFDWLRQV

UL, CSA, DNV, LROS

Degree of protection

Against access to live parts

Flame resistance

Conforming to IEC 60695

2
Number of conductors

IP XXB conforming to IEC 60529

Conforming to standard UL 94

V0

AK5 JB14p

4
a

Supply current

Rated operational frequency


Rated operational current

4
Rated insulation voltage

Hz

50 or 60

Ambient temperature 35 C

160

&RHIFLHQW.WREHDSSOLHG
according to the
ambient temperature

35

40

45

50

55

60

0.96

0.92

0.88

0.83

0.78

Conforming to IEC 60439-1

690

Conforming to UL and CSA

600
Off-load plugging-in and unplugging, with supply switched on

Conforming to IEC 60439-1

400

Conforming to UL, CSA

480
Plugging-in and unplugging, with supply switched off

Conforming to IEC 60439-1

690

Conforming to UL, CSA

V
kA

600
25

A 2s

1 x 10 7

Operational voltage

6
Maximum permissible
peak current

Maximum let-through energy


Upstream short-circuit (1)
and overload protection

Type of protection

10

Fuses

NS 160 H

NS 160 H

aM

gF

160

160

160

160

Prospective
short-circuit current

kA

36

70

100

100

Operational current

160

160

160

160

Maximum c.s.a.

Minimum c.s.a.

Flexible cable with cable end

mm2

70

2.5

Solid cable

mm2

70

2.5

Tightening torque

Nm

10

Mounting position

Horizontal or vertical (2)

Prsentation :
pages 1/206 and 1/207

References :
pages 1/212 and 1/213

1/208

Schneider Electric circuit-breaker

Rating

Cabling

850 (incandescent wire)

Fixing with screws provided


(1) For conditions where conditional short-circuit current exceeds 25 kA.
(2) Using side stop AK5 BT01 on mounting plates AK5 PA.
Dimensions :
pages 1/214 and 1/215

Mounting possibilities :
pages 1/210 and 1/211

Characteristics (continued)

Power distribution in control panels


Pre-assembled panel busbar system AK5

Tap-off characteristics
Type

AK5

AK5

AK5

AK5

AK5

AK5

AK5

PC12

PC12PH

PC13

PC14

PC131

PC32L

PC32LPH PC33

AK5
PC33L

AK5

AK5

PC34

PC331

PC34L

Conforming to standards

IEC 60439

3URGXFWFHUWLFDWLRQV

UL, LROS, CSA, DNV

Degree of protection

Against access to live parts: IP XXB conforming to IEC 529

Polarity

Phase

Phase

3-phase

3-phase

Phase

Phase

3-phase

3-phase

Neutral

Phase

Neutral

Common

Neutral

Phase

Neutral

Common

2 x 2.5

2 x 2.5

4 x 2.5

3 x 2.5

2x4

2x4

4x4

3x4

Conductor c.s.a.

mm2

3-phase

3 x 2.5

(UL cables)

3-phase

3x4

1 x 1.5

1 x 1.5

3
Conductor colours

Permissible current

Black

Black

Black

Black

Blue

Blue

White

(Neutral)

(Neutral)

16

Black

16

Black

16

16

Rated insulation voltage

690 conforming to IEC 60439-1

Rated peak current

kA

Maximum let-through energy

A 2s

100 000

Type of conductor insulation

16

Black

Black

Blue

Blue

White

(Neutral)

(Neutral)

(Common)

32

32

32

Black

32

Black

32

10

10

(Common)

(Common)

200 000

PVC 105 C

Tap-off characteristics
Type

AK5
PA211N1
PA211N2
PA211N3
PA212N1
PA212N2
PA212N3

AK5
PA211PH12
PA211PH13
PA211PH23
PA212PH12
PA212PH13
PA212PH23

AK5
PA231
PA232
PA232S

AK5
PA241
PA242

AK5
PA2311
PA2312
PA2312S

AK5
PA532

AK5
PA542

AK5
PA5312

Conforming to standards

IEC 60439

3URGXFWFHUWLFDWLRQV

UL, LROS, CSA, DNV

Degree of protection

Against access to live parts: IP XXB conforming to IEC 60529

Polarity

Phase +
Neutral

Phase +
Phase

3-phase

3-phase
+ Neutral

3-phase
+ Common

3-phase

3-phase
+ Neutral

3-phase
+ Common

Conductor c.s.a.
(UL cables)

mm2

2x4

2x4

3x4

4x4

3x4
1 x 1.5

2 x (3 x 4)

2 x (4 x 4)

2 x (3 x 4)
1 x 1.5

Permissible current

25

25

25

25

25
10
(Common)

50

50

50
10
(Common)

Rated insulation voltage


Rated peak current
Maximum let-through energy

V
kA
A 2s

690 conforming to IEC 60439-1


6
200 000

Type of conductor insulation

PVC 105 C

Characteristics of mounting rails AM1 DL201 and AM1 DL2017


Omega 7 (width 75 mm, depth 15 mm)

Type

Material

2 mm sheet steel

Surface treatment

Galvanized

10

1/209

Mounting
(equipment possibilities)

Power distribution in control panels


Pre-assembled panel busbar system AK5

Component mounting plates incorporating tap-off mounted on AK5 JB busbar system

2
Note: if the equipment is wider than the
mounting plate, an extension plate can be
used to increase the width of the support
plate.

AK5
PA211N1
PA211N2
PA211N3

AK5
AK5
PA231 PA241
PA2311
(1)

AK5
PA212N1
PA212N2
PA212N3

AK5
PA212PH12
PA213PH13
PA212PH23

AK5
AK5
PA232 PA242
PA2312
(1)

AK5
PA232S
PA2312S
(1)

AK5
AK5
PA532 PA542
PA5312
(1)

54

54

54

54

54

54

54

108

108

108

105

105

105

190

190

190

190

190

190

190

No. of 18 mm pitches

Thermal current

25 A

25 A

25 A

25 A

25 A

25 A

25 A

25 A

50 A

50 A

Application

Ph + N

3-pole

3-pole

3-pole
+N

3-pole

3-pole

3-pole
+N

(1) 3-pole + common


Mounting
Width in mm
plate
incorporating
Height in mm
tap-off

Motor starter type

Fuses, contactors and thermal overload relay


LS1 D25
170
LS1 D25 + LA8 D254
170
LS1 D25 + LC1 -D09 to D25 and
overload relay up to LR2 D1322 320
LS1 D25 + LC1 D09 to D25
(with 1 add-on block LA8 D) +
320
overload relay up to LR2 D1322

Fuses, reversing contactors + thermal overload relay


LS1 D25 + LC2 D09 to D18
(with 1 add-on block LA8 D) +
overload relay up to LR2 D1322
LS1 D25 + LC2 D25
with 1 add-on block LA8 D) +
overload relay up to LR2 D1322

Minimum
centres
with
60 mm
ducting

3-pole Ph + N
Ph + Ph
+N
Number of points used on the busbar system

320

320

170
170

3
5

270
270

6
6

Optimal breaker switch


GK2 CF03 to CF22
GK2 CF03 to CF22 + 4 blocks
GK2 AX
GK3 EF40
GK3 EF40 + 4 blocks GK2 AX

Optimal breaker switch + contactor + thermal overload relay


GK2 CF03 to CF21 + LC1 D09
to D18 + overload relay up to
LR2 D1322
GK2 CF03 to CF22 + LC1 D09
to D25 + overload relay up to
LR2 D1322
GK2 CF03 to CF22 + 4 blocks
GK2-AX + LC1 D09 to D18 with
1 block LA8 D + overload relay
up to LR2 D1322

320

320

320

Optimal breaker switch + reversing contactor + thermal overload relay

10

GK2 CF03 to CF22 + 4 blocks


GK2 AX + LC1 D09 to D18
with 1 block LA8 D + overload
relay up to LR2 D1322
GK2 CF03 to CF22 + 4 blocks
GK2 AX + LC2 D25
with 1 block LA8 D + overload
relay up to LR2 D1322

1/210

320

320

Mounting
(equipment possibilities)

Power distribution in control panels


Pre-assembled panel busbar system AK5

(continued)

Component mounting plates incorporating tap-off mounted on AK5 JB busbar system

Note 1: if the equipment is wider than the


mounting plate, an extension plate can be
used to increase the width of the support
plate.
Note 2: for upstream protection, see page
1/208
(1) 3-pole + common
Mounting
Width in mm
plate
Height in mm
incorporating
No. of 18 mm pitches
tap-off
Thermal current
Application
Motor starter type

Minimum
centres with
60 mm
ducting

2
AK5
PA211N1
PA211N2
PA211N3
54
105
3
25 A
Ph + N

AK5
PA231
PA2311
(1)
54
105
3
25 A
3-pole

AK5
AK5
AK5
PA241 PA212N1 PA212PH12
PA212N2 PA213PH13
PA212N3 PA212PH23
54
54
54
105
190
190
3
3
3
25 A
25 A
25 A
3-pole Ph + N
Ph + Ph
+N
Number of points used on the busbar system

AK5PA
232
PA2312
(1)
54
190
3
25 A
3-pole

AK5
AK5
PA242 PA232S
PA2312S
(1)
54
108
190
190
4
6
25 A
25 A
3-pole 3-pole
+N

AK
PA532
PA5312
(1)
108
190
6
50 A
3-pole

AK5
PA542

108
190
6
50 A
3-pole
+N

Motor circuit-breaker (type 1 coordination)


GV2p06 to p22

170

GV3M01 to M40

270

4
3

270

270

Motor circuit-breaker + contactor


GV2p06 to p16 + LC1 D09 or
D12 with 1 add-on block LA8 D 270
GV2p06 to p20 + LC1 D09
270
to D18
GV2p06 to p22 + LC1 D09 or
D12 with 1 add-on block LA8 D 270
GV3M01 to M40 with
GV1App + LC1D09 to D32
GV3M01 to M40 + LC1 D09
to D32 with 1 add-on block
LA8 D

Motor circuit-breaker + reversing contactor


GV2p06 to p20 + LC2-D09 to
D18 with or without add-on
block LA8 D
GV2p22 with 1 add-on block
LA8 D

270

270

C 60 circuit-breaker for circuit protection


2369p
2370p
2371p and 2372p

170
170
170

10

1/211

References

Power distribution in control panels


Pre-assembled panel busbar system AK5

Busbar systems
The busbar system can be screw-mounted onto any type of support. However. if it is to be used in conjunction with
component mounting plates incorporating a tap-off, it is essential that it is mounted on the AM1 DL201 rail.
When mounting tap-offs, the rated operational current of the busbar system should be taken into account: 160 A at 35 C.
Number of
Number of
Length
Suitable for
Reference
Weight
conductors
tap-offs at
mounting in
18 mm intervals
enclosure width
mm
mm
kg
4 (1)
12
344
600
AK5 JB143
0.700

2
AK5 JB1pp

18

452

800

AK5 JB144

0.900

24

560

800

AK5 JB145

1.100

30

668

800

AK5 JB146

1.300

48

992

1200

AK5 JB149

1.900

54

1100

1200

AK5 JB1410

2.100

Omega rail, width 75 mm


This rail is designed to accommodate the busbar system when it is used with AK5 PA mounting plates incorporating tapoffs. It supportsthe busbar system. The plates simply clip onto the rail.
Material and
surface treatment

2 mm sheet steel

Sold in
lots of

Unit
reference

mm
2000 (4)

AM1 DL201

Thermal
current

Cable
lengths

Sold in
lots of

Unit
reference

mm

16

200

6 (2)

AK5 PC12

0.035

32

1000

6 (2)

AK5 PC32L

0.040

16

200

6 (3)

AK5 PC12PH

0.035

32

1000

6 (3)

AK5 PC32LPH

0.040

16

200

AK5 PC13

0.040

32

250

AK5 PC33

0.045

1000

AK5 PC33L

0.060

16

200

AK5 PC14

0.045

32

250

AK5 PC34

0.050

1000

AK5 PC34L

0.065

16
10 (common)

200

AK5 PC131

0.045

32
10 (common)

250

AK5 PC331

0.050

Depth

Length

mm
15

Weight
kg
3.000

Removable power sockets


Use

AK5 PC12

Number of points
used on the
busbar system

Single-phase
+
Neutral

2-phase

3-phase

7
AK5 PC14

3-phase
+
Neutral

3-phase
+
common

AK5 GF1

Weight

kg

Accessories
Maximum no.
C.s.a. mm2
Sold in
Unit
of connections
lots of
reference
20
AK5 GF1
Cable guide
4
2.5 or 4
(1) 4-pole: 3-phase + Neutral or 3-phase + Common.
(2) Total of 6 sockets supplied: 2 sockets (N + L1), 2 sockets (N + L2). 2 sockets (N + L3).
(3) Total of 6 sockets supplied: 2 sockets (L1 + L2), 2 sockets (L1 + L3). 2 sockets (L2 + L3).
(4) Cut and drill to suit use.
Description

10
Presentation :
pages 1/206 and 1/207

1/212

Characteristics :
pages 1/208 and 1/209

Dimensions :
pages 1/214 and1/215

Mounting possibilities :
pages 1/210 and 1/211

Weight
kg
0.300

References (continued)

Power distribution in control panels


Pre-assembled panel busbar system AK5

Component mounting plates incorporating tap-off


Single plate (height 105 mm)
Use

Single-phase
+ neutral

2-phase

AK5 PA231

No. of 18mm
Phase
points used on the
busbar system
3
Ph1+N
Ph2+N
Ph3+N
Ph1+Ph2
Ph1+Ph3
Ph2+Ph3

3-phase
3
3-phase + common 3
3-phase + neutral 3

Reference

25

Number of 6
rails for component support
1

AK5 PA211N1

kg
0.135

25
25
25
25
25
25
25
25

1
1
1
1
1
1
1
1

AK5 PA211N2
AK5 PA211N3
AK5 PA211PH12
AK5 PA211PH13
AK5 PA211PH23
AK5 PA231
AK5 PA2311
AK5 PA241

0.135
0.135
0.135
0.135
0.135
0.140
0.145
0.145

Thermal
currentA

Weight

Double plate (height 190 mm)

2-phase

3-phase

3
6

Ph1+N
Ph2+N
Ph3+N
Ph1+Ph2
Ph1+Ph3
Ph2+Ph3

3-phase + neutral 3
3-phase + common 3
6

3-phase + neutral

AK5 PA232
6

Prefabricated 25 A connectors are supplied for connecting the 2 protection and control devices.
Single-phase
+ neutral

25
25
25
25
25
25
25
25
50
25
25 (10 common)
25 (10 common)
50 (10 common)

2
2
2
2
2
2
2
2
1
2
2
2
1

AK5 PA212N1
AK5 PA212N2
AK5 PA212N3
AK5 PA212PH12
AK5 PA212PH13
AK5 PA212PH23
AK5 PA232
AK5 PA232S
AK5 PA532
AK5 PA242
AK5 PA2312
AK5 PA2312S
AK5 PA5312

0.135
0.135
0.135
0.135
0.135
0.135
0.230
0.600
0.700
0.230
0.235
0.610
0.710

50

AK5 PA542

0.715

Extension plates
These plates bolt onto the equipment support plates, after having removed them from the rails, to be able to mount wider
components.
Use
Number of tap-offs
Reference
Weight
at 18 mm intervals
kg
For mounting
Single
4
AK5 PE17
0.100
plates incorDouble
4
AK5 PE27
0.150
porating tap-off

Side stop (AK5 JB mounted vertically)


Use
For extension plate
AK5 BT01

Sold in
lots of
50

Unit
reference
AK5 BT01

Weight
kg
0.005

Sold in
lots of

Unit
reference

Weight
kg

10

AK5 SB1

Control terminal blocks


Description

Thermal
current A
10-pole terminal blocks, for screwing onto plate AK5 PAppp
10

10-pole front connecting plug-in terminal blocks which can be clipped onto 1 6 4 rails
Fixed part
10
10
AB1 DV10235U
10
AB1 DVM10235U
Moving part
10

0.065

Description

Marking

Strips of clip-in markers


10 identical numbers, signs or
capital letters per strip

09
+

AZ

Sold in
lots of
25
25
25
25

Unit
reference
AB1 Rp (1)
AB1 R12
AB1 R13
AB1 Gp (1)

Weight
kg
0.050
0.050
0.050
0.050

Characteristics :
pages 1/208 and 1/209

Dimensions :
pages 1/214 and 1/215

10

(1) Replace the p in the selected reference with the number or letter required. Example: AB1 R1 or AB1 GA.

Presentation :
pages 1/206 and 1/207

0.047
0.021

Accessories
AK5 SB1

Mounting possibilities :
pages 1/210 and 1/211

1/213

Dimensions

Power distribution in control panels


Pre-assembled panel busbar system AK5

Busbar systems
AK5 JBppp

82

30

2
79

45

81

G
a

AK5

No. of
18 mm
points

JB143
JB144
JB145
JB146
JB149
JB1410

344
452
560
668
992
1100

330
438
546
654
978
1086

12
18
24
30
48
54

Busbar feed units


AK5 JBppp

Installation of AK5 JBppp busbar systems


C.s.a. in mm2
min
max

Connection

Flexible cable with or without cable end


1 x 2.5
2 x 2.5

1 x 70 (1)
2 x 35

2 x (9 x 4)

9x4
+
1 x 2.5

9x4
+
1 x 35

Flexible bar

6
Flexible bar

+
H[LEOHFDEOHZLWKRUZLWKRXWFDEOHHQG

7
(1) Maximum c.s.a. or connection of conductor without cable end.

Removable power sockets 16 and 32 A

Mounting plates incorporating tap-offs, 25 A

Single width extension plates

AK5 PC12p. AK5 PC32Lp

AK5 PA2p1. AK5 PA2311. AK5 PA211pppp

AK5 PE17

10

38

35,5

10

10

105

105

17,5

AK5 PCp3. AK5 PC33L


AK5 PCp4. AK5 PC34L
AK5 PCp31

45,5

53 (1)

38

53 (1)

45,5

15

46

54

15 7

Note: It is recommended that the power sockets or the removable plates are connected as close as possible to the busbar feed unit.
 &DQEH[HGDWPP
Presentation :
pages 1/206 and 1/207

1/214

Characteristics :
pages 1/208 and 1/209

References :
pages 1/212 and 1/213

Mounting possibilities :
pages 1/210 and 1/211

71

Dimensions

Power distribution in control panels

(continued)

Pre-assembled panel busbar system AK5

Component mounting plates incorporating tap-off

Double extension plate

AK5 PA232. AK5 PA2312. AK5 PA242

AK5 PE27

53 (1)

53 (1)

190

10

100

10
100
190

40

10

15

46

54

15 7

71

Component mounting plates incorporating tap-off


AK5 PA232S. AK5 PA2312S

AK5 PA532. AK5 PA5312. AK5 PA542

Control terminal block

AK5 BT01

AK5 SB1

20

0,8

Side stop

22

4,2

15,5

10

7
 &DQEH[HGDWPP
Presentation :
pages 1/206 and 1/207

Characteristics :
pages 1/208 and 1/209

References :
pages 1/212 and 1/213

Mounting possibilities :
pages 1/210 et 1/211

1/215

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