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12.

1 ChemSet

101 PLUS

CHEMICAL INJECTION ANCHORING

12.1 GENERAL INFORMATION


MATERIAL SPECIFICATION

Chemical Anchoring - Anchor Studs

PERFORMANCE RELATED

INSTALLATION RELATED

Product

ChemSet Injection 101 PLUS is a marine grade polyester


adhesive anchor.

Benefits, Advantages and Features


Certified Performance European Technical Approval ETAG 001-5
Option 7

ETA

European Technical Approval


ETAG 001 Part 5 Option 7

Fast installation:

Galvanised And Stainless Steel


Anchors ETA-13/0681
1020-CPD-090-029852

Load in 50 minutes (at 20C)


Easy cold weather dispensing

Principal Applications

Versatile:

Suitable for anchoring into a wide variety of substrates


Solid concrete, hollow block and brick
Flooded holes
Styrene Free
Cold and temperate climates
VOC Compliant

Hollow brick and block


Stadium seating
Starter bars
Balustrades

Australian Made
Installation temperature limits:
Substrate: 0C to 40C.
Adhesive: 5C to 40C.

Installation

Load should not be applied to anchor until the chemical has


sufficiently cured as specified in the following diagrams.

Service temperature limits:


-40C to 80C.

Setting Times
101 PLUS
2

1. Drill recommended diameter and depth hole.


2. Important: Use Ramset Dustless Drilling System to ensure holes
are clean. Alternatively, clean dust and debris from hole with stiff wire
or nylon brush and blower in the following sequence: blow x 4, brush
x 3, blow x 4, brush x 3, blow x 4.
3. Insert mixing nozzle to bottom of hole.
Fill hole to 3/4 the hole depth slowly, ensuring no air pockets form.
4. Insert Ramset ChemSet Anchor Stud/rebar to bottom of hole
while turning.
5. ChemSet Injection to cure as per setting times.
6. Attach fixture.

www.ramset.co.nz

0800 RAMSET

Substrate Temperature

Gel Time
(mins)

Loading Time
(mins)

30C

35

25C

40

20C

50

10C

10

85

18

145

5C

Note: Cartridge temperature


minimum 5C.

www.ramset.com.au

1300 780 063

85

12.2-3

ChemSet 101 PLUS

Chemical Anchoring - Anchor Studs

CHEMICAL INJECTION ANCHORING

Installation and performance details:


ChemSet Injection 101 PLUS and ChemSet Anchor Studs
Anchor size, db
(mm)

Drilled hole
diameter,
dh (mm)

Fixture hole
diameter,
df (mm)

Anchor
effective depth,
h (mm)

Tightening torque,
Tr (Nm)

Edge distance,
ec (mm)

Optimum dimensions*
Anchor spacing, Concrete substrate
ac (mm)
thickness, bm (mm)

M8

10

10

80

10

35

50

100

M10

12

12

90

20

40

60

120

M12

14

15

110

40

50

75

140

M16

18

20

125

95

65

100

M20

24

M24

150

24

26

180

170
160

28

80

315

210

160
190

120

100

220
200

145

270

* Note: For shear loads acting towards an edge or where these optimum dimensions are not achievable, please use the simplified strength limit state design process to verify capacity.

Grade 5.8 Steel Studs

Anchor Size,
db (mm)

Reduced Characteristic Capacity#


Grade 8.8 Steel Studs
AISI 316 Stainless Steel Studs

Shear, Vus
(kN)

Tension, Nus
(kN)***

Shear, Vus
(kN)

Tension, Nus
(kN)***

Shear, Vus
(kN)

Tension, Nus
(kN)**

Concrete
Tension, Nuc (KN)**
Concrete Compressive Strength, f'c
20 MPa
32 MPa
40 MPa

M8

8.9

14.3

14.5

23.4

10.7

14.9

6.1

8.2

9.3

M10

14.1

22.7

23.0

37.1

17.0

23.8

8.0

10.8

12.2

M12

21.0

33.8

33.5

54.0

25.3

35.3

11.5

15.5

17.5

M16

39.7

64.7

62.3

100.5

49.6

69.3

17.9

24.2

27.3

29.7

40.1

45.3

33.6

45.4

51.3

43.5

58.8

66.4

57.1

77.2

87.2

M20

59.9

M24

86.8

97.6
141.3

97.2

156.8

140.1

74.9

225.9

104.6

108.5

151.4

* Note: For shear loads acting towards an edge or where these optimum dimensions are not achievable, please use the simplified strength limit state design process to verify capacity.
**Note: Reduced characteristic ultimate concrete tensile capacity = Nuc where = 0.6 and Nuc = Characteristic ultimate concrete tensile capacity. For conversion to Working Load Limit MULTIPLY Nuc x 0.55
***Note: Reduced characteristic ultimate steel tensile capacity = Nus where = 0.8 and Nus = Characteristic ultimate carbon steel tensile capacity. For conversion to Working Load Limit MULTIPLY Nus x 0.45
#Note: Design Tensile Capacity Nur = minimum of Nuc and Nus
WET HOLES: Multiply Nuc x 1

12.2 DESCRIPTION AND PART NUMBERS


Description

Cartridge Size

Part No.

ChemSet 101 PLUS Cartridge

380 ml

C101C

ChemSet 101 PLUS Jumbo Cartridge

750 ml

C101J

ChemSet 101 PLUS Kit

2 x 380 ml

ISKP

Mixer Nozzle for 101 PLUS

ISNP

Effective depth, h (mm)

Substrate thickness, bm (mm)

Preferred h = hn otherwise,

bm = greater of: 1.25 x h,


h + (2 x dh)

h = Le - t
h * 6 * dh
t = total thickness of material(s) being fastened.

Drilled hole depth, h1 (mm)


h1 = h
h = Effective depth

12.3 ENGINEERING PROPERTIES


Refer to Engineering Properties for ChemSet Anchor Studs on page 43.

86

www.ramset.com.au

1300 780 063

www.ramset.co.nz

0800 RAMSET

12.4 ChemSet

101 PLUS

STRENGTH LIMIT STATE DESIGN

Select anchor to be evaluated

Chemical Anchoring - Anchor Studs

STEP 1

Design tensile action effect, N* (kN)

Table 1a Indicative combined loading interaction diagram


Notes:
~ Shear limited by Grade 5.8 steel capacity.
~ Tension limited by concrete capacity
using nominal depths.
~ No edge or spacing effects.
~ f'c = 32 MPa

60
50
M24

40
30

M20

20
M16

10

M12
M10
M8

0
0

10

20

30

40

60

50

70

80

90

100

Design shear action effect, V* (kN)

Table 1b Absolute minimum edge distance and anchor spacing values, em and am (mm)
Anchor size, db
em, am

M8
25

M10
30

M12
35

M16
50

M20
60

M24
75

Step 1c Calculate anchor effective depth, h (mm)


Refer to Description and Part Numbers table for either ChemSet Anchor Studs on page 43.

Effective depth, h (mm)


Preferred h = hn otherwise,

h = Le - t
h * 6 * dh
t = total thickness of material(s) being fastened.

www.ramset.co.nz

Anchor size determined, absolute minima compliance achieved, effective depth (h) calculated.

0800 RAMSET

www.ramset.com.au

1300 780 063

87

12.4 ChemSet

101 PLUS

Chemical Anchoring - Anchor Studs

STRENGTH LIMIT STATE DESIGN

STEP 2

Verify concrete tensile capacity - per anchor


Table 2a Reduced characteristic ultimate concrete tensile capacity, Nuc (kN), c = 0.60, fc = 32 MPa
Anchor size, db

M8

M10

M12

M16

M20

M24

Drilled hole dia., dh (mm)

10

12

14

18

24

26

12.7
14.1
15.5
16.9
17.6
19.7

21.3
23.3
24.2
27.1

Effective depth, h (mm)


60
70
80
90
100
110
120
125
140
150
160
170
180
190
200
210
220
230
240

6.1
7.2
8.2

8.4
9.6
10.8
12.0

37.4
40.1
42.7
45.4
48.1
50.7
53.4

55.2
58.8
62.5
66.2
69.9
73.5
77.2
80.9
84.6
88.2

Bold values are at ChemSet Anchor Stud nominal depths.


Note: Effective depth, h must be * 6 x drilled hole diameter, dh for anchor to achieve tabled shear capacities. WET HOLES: Multiply Nuc x 1

Table 2b Concrete compressive strength effect, tension, Xnc


fc (MPa)
Xnc

20
0.74

25
0.86

32
1.00

40
1.13

50
1.27

Table 2c Edge distance effect, tension, Xne


Anchor size, db
Edge distance, e (mm)
25
30
35
40
50
60
65
75
80
100

M8
0.85
0.96
1

M10

0.83
0.91
1

M12

0.81
0.88
1

M16

0.85
0.96
1

M20

0.83
0.87
0.96
1

M24

0.85
0.88
1

Table 2d Anchor spacing effect, end of a row, tension, Xnae


For single anchor design, Xnae = 1.0

Anchor size, db
Anchor spacing, a (mm)
25
30
35
40
50
60
75
100
120
150

88

www.ramset.com.au

M8
0.76
0.81
0.86
0.92
1

1300 780 063

M10

0.75
0.79
0.83
0.92
1

M12

0.74
0.78
0.85
0.92
1

M16

0.76
0.81
0.89
1

M20

0.75
0.81
0.92
1

www.ramset.co.nz

M24

0.76
0.85
0.92
1

0800 RAMSET

12.4 ChemSet

101 PLUS

STRENGTH LIMIT STATE DESIGN

Table 2e Anchor spacing effect, internal to a row, tension, Xnai


Anchor size, db

M8

Anchor spacing, a (mm)


25
30
35
40
50
60
75
100
120
150

M10

0.52
0.63
0.73
0.83
1

M12

0.50
0.58
0.67
0.83
1

M16

0.49
0.56
0.69
0.83
1

M20

0.52
0.63
0.78
1

0.50
0.63
0.83
1

Chemical Anchoring - Anchor Studs

For single anchor design, Xnai = 1.0

M24

0.52
0.69
0.83
1

Design reduced ultimate concrete tensile capacity, Nurc

Nurc = Nuc * Xnc * Xne * ( Xnae or Xnai )

STEP 3

Verify anchor tensile capacity - per anchor


Table 3a Reduced characteristic ultimate steel tensile capacity, Nus (kN), n = 0.8
Anchor size, db

M8

M10

M12

M16

M20

M24

ChemSet Anchor Stud


Grade 5.8 Carbon Steel

14.3

22.7

33.8

64.7

97.6

141.3

ChemSet Anchor Stud


A4/316 Stainless Steel

14.9

23.8

35.3

69.3

104.6

151.4

Typical Threaded Rod


Grade 8.8 Carbon Steel

23.4

37.1

54.0

100.5

156.8

225.9

Step 3b Reduced characteristic ultimate bolt steel tensile capacity, Ntf (kN)
Not appropriate for this product.

Design reduced ultimate tensile capacity, Nur

Nur = minimum of Nurc, Nus


Check N*

/ Nur ) 1,

if not satisfied return to step 1

Tensile performance conversion table


Concrete Tensile Performance
Performance Required

Steel Tensile Performance

Notation

Concrete
Tension Capacity

Notation

Carbon Steel
Tension Capacity

Stainless Steel
Tension Capacity

Strength Limit State

Nurc

MULTIPLY Nurc x 1.00

Nus

MULTIPLY Nus x 1.00

MULTIPLY Nus x 1.00

Working Load Limit

Nac

MULTIPLY Nurc x 0.55

Nas

MULTIPLY Nus x 0.45

MULTIPLY Nus x 0.50

Nyc

Refer to page 40 for suitable


anchor

Nys

NRk,c,,t

Refer to pages 238-257

NRk,s,,t

Refer to pages 238-257

Refer to pages 238-257

Refer to pages 258-298

NRd,s

Refer to pages 258-298

Refer to pages 258-298

Refer to pages 299-325

NRd,s,sis

Refer to pages 299-325

Refer to pages 299-325

Cyclic Loading
Fire Resistance
Cracked Concrete/Tension Zone

N Rd,p
0

Seismic

N Rd,p,sis

Refer to page 40 for suitable Refer to page 40 for suitable


anchor
anchor

NOTE: Design Tensile Capacity is the minimum of Concrete Tension and Steel Tension Capacities

www.ramset.co.nz

0800 RAMSET

www.ramset.com.au

1300 780 063

89

12.4 ChemSet

101 PLUS

Chemical Anchoring - Anchor Studs

STRENGTH LIMIT STATE DESIGN

STEP 4

Verify concrete shear capacity - per anchor


Table 4a Reduced characteristic ultimate concrete edge shear capacity, Vuc (kN), q = 0.6, fc = 32 MPa
Anchor size, db

M8

M10

M12

M16

M20

M24

1.6
2.2
2.7
4.6
6.1
8.5
18.3
37.0
68.0
104.8
146.4
192.4

2.4
3.0
5.1
6.7
9.3
20.0
40.6
74.5
114.8
160.4
210.8

3.2
5.5
7.2
10.1
21.7
43.8
80.5
123.9
173.2
227.7

6.2
8.2
11.4
24.6
49.7
91.3
140.5
196.4
258.2

9.4
13.2
28.4
57.4
105.4
162.3
226.8
298.1

13.7
29.5
59.7
109.7
168.9
236.1
310.3

Edge distance, e (mm)


25
30
35
50
60
75
125
200
300
400
500
600

Note: Effective depth, h must be * 6 x drilled hole diameter, dh for anchor to achieve tabled shear capacities.

Table 4b Concrete compressive strength effect, concrete edge shear, Xvc


fc (MPa)
Xvc

20
0.79

25
0.88

32
1.00

40
1.12

50
1.25

Table 4c Load direction effect, concrete edge shear, Xvd


Angle, _
Xvd

Load direction effect,


conc. edge shear, Xvd

0
1.00

10
1.04

20
1.16

30
1.32

40
1.50

50
1.66

60
1.80

70
1.91

80
1.98

90 - 180
2.00

Table 4d Anchor spacing effect, concrete edge shear, Xva


Note: For single anchor designs, Xva = 1.0
Edge distance, e (mm)
Anchor spacing, a (mm)
25
30
35
50
60
75
150
200
300
400
500
625
750
875
1000
1250
1500

90

www.ramset.com.au

25

30

35

50

60

75

125

0.70
0.74
0.78
0.90
0.98
1.00

0.67
0.70
0.73
0.83
0.90
1.00

0.64
0.67
0.70
0.79
0.84
0.93
1.00

0.60
0.62
0.64
0.70
0.74
0.80
1.00

0.58
0.60
0.62
0.67
0.70
0.75
1.00

0.57
0.58
0.59
0.63
0.66
0.70
0.90
1.00

0.54
0.55
0.56
0.58
0.60
0.62
0.74
0.82
0.98
1.00

1300 780 063

200

0.53
0.54
0.55
0.56
0.58
0.65
0.70
0.80
0.90
1.00

300

0.52
0.53
0.54
0.55
0.60
0.63
0.70
0.77
0.83
0.92
1.00

400

0.53
0.53
0.54
0.58
0.60
0.65
0.70
0.75
0.81
0.88
0.94
1.00

www.ramset.co.nz

500

0.52
0.53
0.56
0.58
0.62
0.66
0.70
0.75
0.80
0.85
0.90
1.00

600

0.53
0.55
0.57
0.60
0.63
0.67
0.71
0.75
0.79
0.83
0.92
1.00

0800 RAMSET

12.4 ChemSet

101 PLUS

STRENGTH LIMIT STATE DESIGN

Table 4e Multiple anchors effect, concrete edge shear, Xvn


Anchor spacing /
Edge distance, a / e
Number of anchors, n
2
3
4
5
6
7
8
9
10
15
20

0.20

0.40

0.60

0.80

1.00

1.20

1.40

1.60

1.80

2.00

2.25

2.50

1.00
0.72
0.57
0.49
0.43
0.39
0.36
0.34
0.32
0.26
0.23

1.00
0.76
0.64
0.57
0.52
0.48
0.46
0.44
0.42
0.37
0.35

1.00
0.80
0.69
0.63
0.59
0.56
0.54
0.52
0.51
0.47
0.45

1.00
0.83
0.74
0.69
0.66
0.63
0.61
0.60
0.59
0.55
0.54

1.00
0.86
0.79
0.74
0.71
0.69
0.68
0.67
0.66
0.63
0.61

1.00
0.88
0.82
0.79
0.77
0.75
0.74
0.73
0.72
0.70
0.68

1.00
0.91
0.86
0.83
0.81
0.80
0.79
0.78
0.77
0.76
0.75

1.00
0.93
0.89
0.87
0.85
0.84
0.84
0.83
0.82
0.81
0.80

1.00
0.95
0.92
0.90
0.89
0.88
0.88
0.87
0.87
0.86
0.85

1.00
0.96
0.94
0.93
0.93
0.92
0.92
0.91
0.91
0.90
0.90

1.00
0.98
0.97
0.97
0.96
0.96
0.96
0.96
0.96
0.95
0.95

1.00
1.00
1.00
1.00
1.00
1.00
1.00
1.00
1.00
1.00
1.00

Table 4f Anchor at a corner effect, concrete edge shear, Xvs


e1

Note: For e1/e2 > 1.25, Xvs = 1.0

Shear Force

Edge distance, e2 (mm)


e2

25

30

35

50

60

75

125

200

300

400

600

900

0.86
0.97
1.00
1.00
1.00
1.00
1.00
1.00
1.00
1.00
1.00
1.00
1.00

0.77
0.86
0.95
1.00
1.00
1.00
1.00
1.00
1.00
1.00
1.00
1.00
1.00

0.70
0.78
0.86
1.00
1.00
1.00
1.00
1.00
1.00
1.00
1.00
1.00
1.00

0.58
0.64
0.69
0.86
0.97
1.00
1.00
1.00
1.00
1.00
1.00
1.00
1.00

0.53
0.58
0.63
0.77
0.86
1.00
1.00
1.00
1.00
1.00
1.00
1.00
1.00

0.49
0.52
0.56
0.67
0.75
0.86
1.00
1.00
1.00
1.00
1.00
1.00
1.00

0.41
0.43
0.46
0.52
0.57
0.64
0.86
1.00
1.00
1.00
1.00
1.00
1.00

0.37
0.38
0.40
0.44
0.47
0.51
0.65
0.86
1.00
1.00
1.00
1.00
1.00

0.35
0.36
0.37
0.39
0.41
0.44
0.53
0.67
0.86
1.00
1.00
1.00
1.00

0.34
0.34
0.35
0.37
0.38
0.41
0.48
0.58
0.72
0.86
1.00
1.00
1.00

0.32
0.33
0.33
0.35
0.36
0.37
0.42
0.49
0.58
0.67
0.77
0.86
1.00

0.32
0.32
0.32
0.33
0.34
0.35
0.38
0.42
0.49
0.55
0.61
0.67
0.86

Edge dustance, e1 (mm)


Failure
wedge

25
30
35
50
60
75
125
200
300
400
500
600
900

Concrete edges

ANCHOR AT A CORNER

Design reduced ultimate concrete edge shear capacity, Vurc

Vurc = Vuc * Xvc * Xvd * Xva * Xvn * Xvs

STEP 5

Verify anchor shear capacity - per anchor


Table 5a Reduced characteristic ultimate steel shear capacity, Vus (kN), v = 0.8
Anchor size, db

M8

M10

M12

M16

M20

M24

ChemSet Anchor Stud


Grade 5.8 Carbon Steel

8.9

14.1

21.0

39.7

59.9

86.8

ChemSet Anchor Stud


A4/316 Stainless Steel

10.7

17.0

25.3

49.6

74.9

108.5

Typical Threaded Rod


Grade 8.8 Carbon Steel

14.5

23.0

33.5

62.3

97.2

140.1

Step 5b Reduced characteristic ultimate bolt steel shear capacity, Vsf (kN)
Not appropriate for this product.

www.ramset.co.nz

0800 RAMSET

www.ramset.com.au

1300 780 063

91

Chemical Anchoring - Anchor Studs

Note: For single anchor designs, Xvn = 1.0

12.4 ChemSet

101 PLUS

Chemical Anchoring - Anchor Studs

STRENGTH LIMIT STATE DESIGN

Design reduced ultimate shear capacity, Vur

Vur = minimum of Vurc, Vus


Check V*

/ Vur ) 1,

if not satisfied return to step 1

Shear performance conversion table


Concrete Shear Performance
Performance Required

Notation

Concrete
Shear Capacity

Strength Limit State

Vuc

Working Load Limit

Notation

Stainless Steel
Shear Capacity

MULTIPLY Vuc x 1.00

Vus

MULTIPLY Vus x 1.00

MULTIPLY Vus x 1.00

Vac

MULTIPLY Vuc x 0.55

Vas

MULTIPLY Vus x 0.50

MULTIPLY Vus x 0.52

Vyc

Refer to page 40 for suitable


anchor

Vys

VRk,c,,t

Refer to pages 238-257

VRk,s,,t

Cyclic Loading
Fire Resistance
Cracked Concrete/Tension Zone

0
Rd,c

0
Rd,c,sis

Seismic

Steel Shear Performance


Carbon Steel
Shear Capacity

Refer to page 40 for suitable Refer to page 40 for suitable


anchor
anchor
Refer to pages 238-257

Refer to pages 238-257

Refer to pages 258-298

0
Rd,s

Refer to pages 258-298

Refer to pages 258-298

Refer to pages 299-325

0
Rd,s,sis

Refer to pages 299-325

Refer to pages 299-325

NOTE: Design Shear Capacity is the minimum of Concrete Shear and Steel Shear Capacities

STEP 6
6

Combined loading and specification


Check

N*/Nur + V*/Vur ) 1.2,


if not satisfied return to step 1

Specify Threaded Stud


Anchors
Ramset ChemSet Injection 101 PLUS
with (Anchor Size) grade 5.8
ChemSet Anchor Stud
((Anchor Stud Part Number)).
Numbe ).
Drilled
i
hole depth to be (h) mm.

92

www.ramset.com.au

1300 780 063

Example
Ra
Ramset
t ChemSet Injection 101 PLUS
with M16 grade 5.8
ChemSet Anchor Stud (CS16190).
Drilled hole depth
d pth to be 125 mm.
To be installed in accordance with
Raamset
Ramset
se Technical Data Sheet.

www.ramset.co.nz

0800 RAMSET