Column Design

LARSEN & TOUBRO LIMITED
ECC Division - EDRC

PROJECT:
BSL COKE OVEN PLANT NO. 2
DOCUMENT NO
DATE
O9017-10-C-CK-005-001 Rev-0
TITLE:
UNIT:
29/4/2010
BATTERY PROPER-1
ANALYSIS & DESIGN OF END PLATFORM
DESIGNED
CHECKED
PJM
SUR
SHEET
OF
ANALYSIS OF SUMP WALL:Wall is subjected to following horizontal pressure:

i) Soil Pressure
ii) Surcharge Pressure
iii) Water Pressure
i) Soil Pressure:
Unit Weight of soil = = 18 kN/m3
Ground Water Table is at EL(-)0.840m
Therefore, sub= 18-10 = 8 kN/m3
Co-efficient of earth pressure at rest= k0= 0.5
Soil Pressure at base= k0.sub.h= 0.5 8 8.16 = 32.64
[i.e.
EL(-)9.0 m ]
ii) Surcharge Pressure:
Surcharge load on ground= q = 20
kN/m (Assume)
Surcharge Pressure = k0.q= 0.5 20 = 10 kN/m2
iii) Water Pressure:
Water Pressure at Base = w.h = 10 8.16 kN/m2
[i.e.
EL(-)9.0 m
81.6
kN/m2
w =
10 kN/m3
kN/m2
EL(-)0.840m
EL(-)4.5 m (T.O.Raft)
1.5
EL(-)7.8 m
1.5
81.6 kN/m2
(Water
Pressure)
Water Pressure at
Soil Pressure at
Water Pressure at
Soil Pressure at
10 kN/m2
(Surcharge
Pressure)
EL(-)7.8 m
EL(-)7.8 m
EL(-)4.5 m
EL(-)4.5 m
=
=
=
=
32.64 kN/m2
(Submerged
Soil Pressure)
81.6 (8.16-1.5)/8.16=
32.64 (8.16-1.5)/8.16=
10 3.66 =
32.64 (8.16-4.5)/8.16=
EL(-)9.0 m
66.6
26.64
36.6
14.64
kN/m2
kN/m2
kN/m2
kN/m2

ECC Division - EDRC
PROJECT:
DOCUMENT NO
DATE
O9017-10-C-CK-005-001 Rev-0
TITLE:
UNIT:
29/4/2010
BATTERY PROPER-1
DESIGNED
CHECKED
PJM
SUR
SHEET
OF
DESIGN OF WALL:Y
2.2 m
a
Hinge
Ry2
Rx
1.1 m
4.5 m
Rx
a =
b =
Ry2
X
61.2 kN/m
(Load 1)
63 kN/m
(Load 2)
O
(Plate fixed along three edges, hinged along one edge)
(Refer Moody's chart for moments and reactions for rectangular plates.)
Load 1, Uniform Load (Page 16, Fig.- 10 )of Moody's Chart
a/b= 1.1/4.5=
0.24444
Use a/b = 3/8 =0.375 Chart
Moment = (Co-efficient)(P.b2)
Reaction= (Co-efficient)(P.b)
a/b = 3/8
Mx
y/b
x/a
1
0.8
0.6
0.4
0.2
0
Ry
Rx
-0.0466
0.3265
0.3819
0.3624
0.2164
-0.0013
Ry
-0.0466
0
0.0301
0.0403
0.0374
0.0211
0
-0.0013
0
0.006
0.0081
0.0075
0.2
0.4
0.6
0.8
0.0061 0.1237 0.1983 0.2397 0.253

0
0
0
0
0
0.0109 -0.0013 -0.0089 -0.013 -0.0143
0.0161 -0.0007 -0.0116 -0.0177 -0.0197
0.0148 -0.0008 -0.0108 -0.0163 -0.0181
0.0075 -0.001 -0.0059 -0.0085 -0.0092
0.001 0.0027 0.0043 0.0054 0.0058
0.031 0.1684 0.2663 0.3238 0.3427
My
0
0
0
0
0
0.0008 -0.0038 -0.0073 -0.0095 -0.0102
0.0023 -0.0028 -0.0068 -0.0094 -0.0103
0.002 -0.0028 -0.0065 -0.0089 -0.0097

ECC Division - EDRC
PROJECT:
DOCUMENT NO
DATE
O9017-10-C-CK-005-001 Rev-0
TITLE:
UNIT:
29/4/2010
BATTERY PROPER-1
0.0042
0
DESIGNED
CHECKED
PJM
SUR
SHEET
OF
0.0008 -0.0019 -0.0038 -0.0048 -0.0052

0.0051 0.0135 0.0215 0.0269 0.0288
Moody's Chart for uniform load
y/b
Rx
x/a
1
0.8
0.6
0.4
0.2
0
-12.842
89.9769
105.244
99.8702
59.6355
-0.3583
0
0.2
0.4
0.6
0.8
1
Ry1
(Top)
Ry2 (Bott.)
ie Raft
-12.842
1.68104
34.0892
54.6475
66.0565
69.7217
Y
-0.358254
8.54298
46.407672
73.386954
89.232804
94.441266
Horizontal B.M. (Mx) due to load 1:

Max. (+)ve B.M.= 49.9764 kN-m
Max. (-)ve B.M.=
-24.43 kN-m
Mx
Vertical B.M. (My) due to load 1:

Max. (+)ve B.M.= 35.7152 kN-m
Max. (-)ve B.M.=
-12.773 kN-m
Mx= 49.9764
kN-m
Mx= -24.4 kN-m

My=12.77kN-m
My
X
My= 35.7152 kN-m

Load 2, Uniformly Varying Load (Page 19, Fig.- 13) of Moody's Chart:
a/b = 3/8
Mx
y/b
x/a
0.2
1
0.8
0.6
0.4
0.2
0
Ry
Rx
-0.0205
0.0788
0.155
0.212
0.1696
0.0102
Ry
-0.0205
0
0.0091
0.017
0.0207
0.0145
0
0.0102
-0.0283
0
0.0039
0.007
0.0078
0.0045
0.0008
0.0475
0
0.0018
0.0034
0.4
0.6
0.007 0.0313
0
0
0.0001 -0.0026
-0.0001 -0.0048
-0.0008 -0.0061
-0.0012 -0.0042
0.002
0.003
0.149 0.2157
My
0
0
0
0.0007 -0.0003 -0.001
0.0011 -0.0009 -0.0025
0.8
0.0455
0
-0.0041
-0.0075
-0.0089
-0.0057
0.0038
0.2528
0.0502
0
-0.0046
-0.0084
-0.0098
-0.0061
0.004
0.2647
0
0
-0.0015 -0.0016
-0.0035 -0.0038

ECC Division - EDRC
PROJECT:
DOCUMENT NO
DATE
O9017-10-C-CK-005-001 Rev-0
TITLE:
UNIT:
29/4/2010
BATTERY PROPER-1
0.0041
0.0029
0
DESIGNED
CHECKED
PJM
SUR
SHEET
OF
0.0009 -0.0021 -0.0044 -0.0058 -0.0063

0.0001 -0.0023 -0.0039 -0.0049 -0.0052
0.0039 0.0099 0.0153 0.0188
0.02
Moody's Chart for Uniformly Varying load
y/b
Rx
x/a
1
0.8
0.6
0.4
0.2
0
-5.8118
22.3398
43.9425
60.102
48.0816
2.8917
0
0.2
0.4
0.6
0.8
1
Y

Max. (+)ve B.M.=
26.408 kN-m
Max. (-)ve B.M.=
-12.502 kN-m
Max. (+)ve B.M.=
25.515 kN-m
Max. (-)ve B.M.=
-8.0372 kN-m
Mx= 26.408
kN-m
Ry1
(Top)
-5.8118
-8.0231
1.9845
8.87355
12.8993
14.2317
Ry2 (Bott.)
ie Raft
2.8917
13.46625
42.2415
61.15095
71.6688
75.04245
Mx
Mx= -12.5 kN-m

My=8.037kN-m
My
X
My= 25.515 kN-m
TOTAL MOMENTS ON WALL:

Horizontal B.M. (Mx) due to load 1 and load 2:
Max. (+)ve B.M.= 76.3845 kN-m
Max. (-)ve B.M.=
-36.933 kN-m
(Outer wall i.e, Soil face)

(Inner wall)
Vertical B.M. (My) due to load 1 and load 2:

Max. (+)ve B.M.= 61.2302 kN-m
Max. (-)ve B.M.=
-20.81 kN-m
(Outer wall i.e, Soil face)

(Inner wall)
Max. Reaction on wall due to load 1 and load 2= 169.483716 kN

ECC Division - EDRC
PROJECT:
DOCUMENT NO
DATE
O9017-10-C-CK-005-001 Rev-0
TITLE:
UNIT:
29/4/2010
BATTERY PROPER-1
DESIGNED
CHECKED
PJM
SUR
Provide Wall Thickness= D= 450 mm Dia of each Bar =

16 mm
Concrete Grade: M30
Steel Grade: Fe500 D= 450 mm
Cover taken= 50 mm
d= 392 mm
Max. (+) ve B.M. for outer wall=
SHEET
OF
b=
d'=
1000 mm
58 mm
76.3845 kN-m
Mu/bd2= 0.74563
pt reqd =
0.178
Ast reqd.=
801 mm2
Providing
16 mm bars, Spacing required= 251 mm
Hence, Provide
16 mm bars @ 200 mm C/C at outer face of wall
pt provided= 0.2234
Ast provided= 1005 mm2
c =
cbd =
0.3475 N/mm2
136.22 kN
Shear force at critical section =
79.939567 kN
Vu = 120 kN < 136.22 kN
Hence, No Shear Reinforcement Required. Hence the section is safe
Max. (-) ve B.M. for inner wall=
Mu/bd =
Min. pt=
2
36.9325 kN-m
0.36052
0.12
Ast reqd.=
540 mm2
Providing
Hence, Provide
12 mm bars @ 200 mm C/C at inner face of wall
DESIGN OF BASE SLAB:Y

2
m
a
a =
b =
b
Ry2
Rx
Rx
Ry2
120 kN/m
(Load 1)
O
(Plate fixed along three four edges,)
(Refer Moody's chart for moments and reactions for rectangular plates.)
2 m
2.2 m

ECC Division - EDRC
PROJECT:
DOCUMENT NO
DATE
O9017-10-C-CK-005-001 Rev-0
TITLE:
UNIT:
29/4/2010
BATTERY PROPER-1
DESIGNED
CHECKED
PJM
SUR
SHEET
OF
Load 1, Uniform Load (Page 40, Fig.- 34 )of Moody's Chart

a/b= 2/2.2=
0.90909
Use a/b = 1 Chart
Moment = (Co-efficient)(P.a2)
Reaction= (Co-efficient)(P.a)
a/b = 1
y/b
0.5
0.4
0.3
0.2
0.1
0.05
0
x/a
Ry
Rx
0.4389
0.4189
0.3551
0.2373
0.0585
-0.0316
-0.0351
Ry
0.05
-0.0377
0.0500
0.047
0.0382
0.0244
0.0082
0.0024
0
-0.0351
-0.0391
0.0306
0.0286
0.0229
0.0143
0.052
0.0021
0.0005
-0.0316
0.01
0.0094
0.0076
0.0049
0.0016
0.0005
0
0.1
Mx
0.2
0.3
0.5
0.0503 0.2341 0.3608 0.4319 0.4546

0.0156 -0.004 -0.0147 -0.0198 -0.0213
0.0144 -0.0039 -0.0137 -0.0184 -0.0197
0.0112 -0.0033 -0.0109 -0.0143 -0.0153
0.0062 -0.002 -0.0061 -0.0078 -0.0082
0.0028 0.0007 0.0003 0.0006 0.0007
0.0018 0.0026 0.004 0.005 0.0054
0.0016 0.0049 0.0076 0.0094
0.01
0.0585 0.2373 0.3551 0.4189 0.4389
My
0.0054 0.0007 -0.0082 -0.0153 -0.0197 -0.0213
0.005 0.0006 -0.0078 -0.0143 -0.0184 -0.0198
0.004 0.0003 -0.0061 -0.0109 -0.0137 -0.0147
0.0026 0.0007 -0.002 -0.0033 -0.0039 -0.004
0.0018 0.0028 0.0068 0.0112 0.0144 0.0156
0.0021 0.0052 0.0143 0.0229 0.0286 0.0306
0.0024 0.0082 0.0244 0.0382 0.047
0.05
Moody's Chart for uniform load
y/b
Rx
x/a
Ry1
Ry2
0.5
0.4
0.3
0.2
0.1
0.05
0
105.336
100.536
85.224
62.6472
14.04
-7.584
-8.424
0
0.05
0.1
0.2
0.3
0.4
0.5
-9.048
-9.384
12.072
56.184
86.592
103.656
109.104
-8.424
-7.584
14.04
56.952
85.224
100.536
105.336
Y

Max. (+)ve B.M.=
24.96 kN-m
Max. (-)ve B.M.=
-10.224 kN-m
0.4
Mx

ECC Division - EDRC
PROJECT:
DOCUMENT NO
DATE
O9017-10-C-CK-005-001 Rev-0
TITLE:
UNIT:
29/4/2010
BATTERY PROPER-1

Max. (+)ve B.M.=
24 kN-m
Max. (-)ve B.M.=
-10.224 kN-m
Mx=
24.96
kN-m
My=
DESIGNED
CHECKED
PJM
SUR
OF
Mx= -10.2 kN-m

My=-10.2kNm
24
kN-m
Max. Reaction on wall due to load 1 =

109.104 kN
Provide Slab Thickness= D= 450 mm Dia of each Bar =
16 mm
Concrete Grade: M30
Steel Grade: Fe500 D= 450 mm
Cover taken= 50 mm
d= 392 mm
Max. (+) ve B.M. for outer face=
My
b=
d'=
24.96 kN-m
Mu/bd2= 0.24365
Provide pt =
0.22
Ast reqd.=
990 mm2
Providing
Hence, Provide
16 mm bars @ 200 mm C/C at bottom of slab bothways
pt provided= 0.2234
c =
cbd =
0.3475 N/mm2
136.22 kN
Shear force =
109.104 kN
Shear force at d dist from face =
62.064
Vu = 93.1 kN < 136.22 kN
Hence, No Shear Reinforcement Required. Hence the section is safe
Max. (-) ve B.M. for inner face=
Mu/bd2=
Min. pt=
SHEET
10.224 kN-m
0.0998
0.12
Ast reqd.=
540 mm2
Providing
Hence, Provide
12 mm bars @ 200 mm C/C at top of slab bothways
1000 mm
58 mm

ECC Division - EDRC
PROJECT:
DOCUMENT NO
DATE
O9017-10-C-CK-005-001 Rev-0
TITLE:
UNIT:
29/4/2010
BATTERY PROPER-1
DESIGNED
CHECKED
PJM
SUR
SHEET
OF
DATE
29/4/2010
SHEET
1.5
EL(-)7.8 m
DATE
29/4/2010
SHEET
DATE
29/4/2010
SHEET
DATE
29/4/2010
SHEET
DATE
29/4/2010
SHEET
DATE
29/4/2010
SHEET
DATE
29/4/2010
SHEET
DATE
29/4/2010
SHEET

ECC Division - EDRC
PROJECT:
DOCUMENT NO
DATE
O9017-10-C-CK-005-001 Rev-0
TITLE:
UNIT:
29/4/2010
BATTERY PROPER-1
DESIGNED
CHECKED
PJM
SUR
SHEET
OF
DESIGN OF STAIR CASE:Size of each Tread=
300 mm
Size of each Riser=
150 mm
Dead Load for inclined portion:

i) Tread and Riser=
1/20.30.15
ii) Waist Slab(200 thk)= 0.200.335
iii) Finish (40 thk.)=
(0.3+0.15)0.04
0.0225
= 0.067
= 0.018
= 0.1075
=
Total
Dead Load on Plan Area=
0.107525/0.3
= 8.95833 kN/m2
10
kN/m2
Live Load on Plan Area=
Dead Load for landing portion:

i) s/w of slab (200 thk)= 0.225
ii) Finish (40mm thk)= 0.0424
iii) Plaster =
0.00624
5
= 0.96
= 0.144
Live Load =
DL=
LL=
6.104 kN/m2
5 kN/m2
1.2 m
DL=
LL=
A
45.4
17.5
Total
DL=
LL=
3m
kN
kN
m2
m2
m2
m2
10 kN/m2
5 kN/m2
6.104
DL=
LL=
1.25 m
DL=
LL=
kN/m2
kN/m2
kN/m2
kN/m2
kN/m2
kN/m2
6.104 kN/m2
5
kN/m2
B
25.3
9.8
kN
kN

ECC Division - EDRC
PROJECT:
DOCUMENT NO
DATE
O9017-10-C-CK-005-001 Rev-0
TITLE:
UNIT:
29/4/2010
BATTERY PROPER-1
Maximum Span B.M=

37.3 kN-m
Maximum Support B.M= 11.4 kN-m
Maximum Shear=
43.85 kN-m
DESIGNED
CHECKED
PJM
SUR
SHEET
OF
(L/C:- DL+LL)
(L/C:- DL+LL)
(L/C:- DL+LL)
Overall Depth, D= 200 mm,

Clear Cover=
20 mm, Dia. of Bar =
16 mm
Eff. Depth, d=
172 mm,
Grade of Concrete= M 30
Grade of Steel= Fe 500
Considering Width, b=
1000 mm
Main Reinforcement :
Design for Bending Moment =
37.3 kN-m
Mu/bd2=
pt reqd.=
1.89
0.475
Ast reqd.=
950 mm2
Providing
Hence, Provide
16 mm bars @ 200 mm C/C at top and bottom as main reinforcement
Pt provided=
c =
cbd =
0.5 N/mm2
cbd > Vu
Vu =
65.8
Hence, No Shear Reinforcement Required.
Distribution Reinforcement :
pt reqd.=
0.12
Ast reqd.=
0.50265
86
kN
240 mm2
Providing
Hence, Provide
10 mm bars @ 200 mm C/C at top and bottom as Distribution reinforcement
Check for Deflection:
Span (l) = 4.25 m
Eff. Depth(d) = 172 mm
Hence, Span (l) and Effective Depth (d) ratio(l/d) = 24.7093
As per IS 456:2000, Fig. 4
fs= 0.58 fy (Ast reqd./Ast provided)= 274.045
Modification Factor= 1.1
As per clause 23.2.1a) of IS 456:2000 allowable ratio for Span to effective depth
1.126
= 28.6 > 24.7093 Hence, the section is Safe
of continuous slab =
Landing Beam:
At A, Landing Beam mkd. LB-2:
Reaction= 45.4+17.5 =
62.9 kN/m
62.9 kN/m
3.1 m
97.495 kN
(Beam size 300mm400mm)
97.495 kN

ECC Division - EDRC
PROJECT:
DOCUMENT NO
DATE
O9017-10-C-CK-005-001 Rev-0
TITLE:
UNIT:
29/4/2010
BATTERY PROPER-1
Concrete Grade: M30

Cover taken= 25 mm
Steel Grade: Fe500
Maximum Bending Moment= 62.93.13.1/ 8

Mu/bd2= 2.83575
D=
d=
kN-m
DESIGNED
CHECKED
PJM
SUR
400 mm
365 mm
SHEET
OF
b=
300 mm
d'=
35 mm
d'/d 0.1
75.5586 kN-m
Pt required=
0.750
Ast reqd. = 821 mm2
Hence, Provide
3 nos
28 mm at bottom
and Provide
2 nos
25 mm and
1 nos
20 at top
2
P
provided=
Ast provided= 1296 mm
1.18348
t
c =
cbd =
0.7 N/mm2
76.65 kN
Vus/d= 1.90664 kN/cm
Hence, Provide
2 legged
10 mm@ 200 C/C as Shear Reinforcement
35.1 kN/m
At B, Landing Beam mkd. LB-1:

Load W= 25.3 + 9.8 =
35.1 kN/m
(Beam size 300mm400mm)
Concrete Grade: M30
Steel Grade: Fe500
Cover taken= 25 mm
Maximum Bending Moment = 35.11.911.91/ 2
Maximum Shear =
35.11.91/ 2
Mu/bd2= 2.40286
Pt required=
0.620
Hence, Provide
and Provide
3
3
nos
nos
1.91
D=
d=
400 mm
365 mm
kN-m = 64.0242 kN-m

kN
= 33.5205 kN
Ast reqd. = 679

25 mm at top
20 mm at bottom
mm2
Pt provided=
1.34486
2
c =
cbd =
0.73 N/mm
79.935 kN
Vus/d= No shear reinforcement reqd
Hence, Provide 2-L-8mm@200 C/C as Shear Reinforcement
1.19
b=
300 mm
d'=
35 mm
d'/d 0.1

ECC Division - EDRC
PROJECT:
DOCUMENT NO
DATE
O9017-10-C-CK-005-001 Rev-0
TITLE:
UNIT:
29/4/2010
BATTERY PROPER-1
DESIGNED
CHECKED
PJM
SUR
SHEET
OF
DATE
29/4/2010
SHEET
DATE
29/4/2010
SHEET
at top and bottom as Distribution reinforcement
DATE
29/4/2010
SHEET
DATE
29/4/2010
SHEET

ECC Division - EDRC, Kolkata
PROJECT: BSL Coke Oven Plant No 2
UNIT:
Battery Proper 1
TITLE:
Analysis & Design of End Platform
Rev
DOCUMENT NO.
O9017-10-C-CK-005-001
DESIGNED
CHECKED
APPROVED
PJM
SUR
KCH
Date 08.06.10
Sheet
OF
NET BASE PRESSURE:

From STAAD Analysis results, the Net Base Pressure Summary for the Critical load Conditions are as follows.
for Base Pressure Diagram refer Annexure-A
Max Px
Min Px
Max Py
Min Py
Max Pz
Min Pz
Node
5
5
6423
6267
5
5
L/C
101 DL + LL + SOIL PR. LOAD
157 DL + LL + SL+X
115 DL + SOIL PR. LOAD + WIND LOAD IN (+)Z-DIR
Horizontal
Vertical
Horizontal
Fx MTon/m2 Fy MTon/m2 Fz MTon/m2
0
0
0
0
0
0
0
11.529
0
0
-0.375
0
0
0
0
0
0
0
<
30
T/m2
The Base Raft has been designed separately for strip below grid mkd P1/1 and P1/4 for which maximum Moments at
face of column and Max. shear at d dist from the Face of column are as follows (from STAAD Analysis Results)
Max Mx
Min Mx
Max My
Min My
Max abs(SQx)
Max abs(SQy)
Plate
L/C
12178
12178
10487
12124
12210
10317
265
31
265
31
271
271
SQX
MTon/m2
89.167
-33.202
89.44
-32.75
-48.101
-0.896
SQY
MTon/m2
-21.039
9.561
-17.535
-9.277
-9.174
37.02
MX
MTon-m/m
209.159
-71.498
158.684
-70.795
81.137
122.874
MY
MTon-m/m
134.178
-35.519
150.459
-37.291
99.436
37.43
MXY
MTon-m/m
-17.489
14.148
11.013
10.158
-5.065
-12.757
Maximum Moments at face of column and Max. shear at d dist from the Face of column at areas other than strip
below P1/1 & P1/4 are as follows (from STAAD Analysis Results)
Max Mx
Min Mx
Max My
Min My
Max abs(SQx)
Max abs(SQy)
Plate
L/C
10902
10052
10509
11135
12191
10820
208
207
207
302
278
285
SQX
MTon/m2
-23.057
-34.437
-56.432
-19.982
-34.515
0.436
SQY
MTon/m2
70.732
-22.409
-7.125
-39.846
-7.194
-36.285
MX
MTon-m/m
164.806
-46.835
118.958
-15.136
58.512
0.442
MY
MTon-m/m
100.773
-11.585
122.381
-135.799
60.924
26.382
MXY
MTon-m/m
0.586
-32.691
-16.245
-38.657
8.454
-17.202

Rev
DOCUMENT NO.
O9017-10-C-CK-005-001
UNIT:
Battery Proper 1
TITLE:
DESIGNED
CHECKED
APPROVED
PJM
SUR
KCH
Date 08.06.10
Sheet
OF
Design of base raft for strip below grid mkd P1/1 & P1/4
Factored Moments & Shear Forces
Grade of Concrete
30
N/mm2
Max (+VE) Mx
209.159
t-m/m
Grade of Steel
500
N/mm2
Max (-VE) Mx
-71.498
t-m/m
Max (+VE) My
150.459
t-m/m
Overall depth of section
1500
mm
Max (-VE) My
-37.291
t-m/m
Clear cover
Direction of main reinforcement
=
=
50
Local X
mm
mm
Max Qx
Max Qy
=
=
48.101
37.02
t/m2
t/m2
=
=
32
28
mm
mm
Spacing =
Spacing =
100
200
mm
mm
=
=
32
28
mm
mm
Spacing =
Spacing =
200
200
mm
mm
Reinforcement along local X

On +Ve Local Z face Bar dia
On -Ve Local Z face
Bar dia
Reinforcement along local Y
On +Ve Local Z face Bar dia
On -Ve Local Z face
Bar dia
Calculation of reinforcement along local X

On +Ve Local Z face
Maximum +ve moment (factored)
Effective depth
Mu/bd2 = 209.159 x 10000
for which pt
= 0.244
Area of steel required
Minimum steel required
Area of steel provided
=
=
=
3499
1800
8042
/ (
1434
209.159
1434
1434
mm2/m width
mm2/m width
mm2/m width
71.498
Effective depth
1436
71.498 x 10000
= 0.081

=
=
=
Check for Shear :

Maximum factored shear force
1163
1800
3079
/ (
1436
= 72.1515 x 10000 / (
touv
= (
100
8042
100 Ast/bd
x
=
0.521
For which touc
1436
mm2/m width
mm2/m width
mm2/m width
1.017
t-m/m
mm
)
0.347
> Ast required, Hence O.K.
48.101
mm
On -Ve Local Z face

Maximum -ve moment (factored)
Mu/bd2 =
for which pt
t-m/m
1000
/ (
1.5
= 72.1515 t/m
1434 )
= 0.503
1000
1434 )
x
=
N/mm2
0.561

UNIT:
O9017-10-C-CK-005-001
DESIGNED
Battery Proper 1
PJM
For overall depth of slab of 1500 mm value of k
=
1
Design shear strength
=
x 0.521
TITLE:
Rev
DOCUMENT NO.
CHECKED
APPROVED
SUR
KCH
1
=
0.521
Calculation of reinforcement along local Y

On +Ve Local Z face
Maximum +ve moment (factored)
150.459
Effective depth
1402
Mu/bd2 = 150.459 x 10000

for which pt
= 0.181
=
=
=
/ (
1402
mm2/m width
mm2/m width
mm2/m width
2538
1800
4021
1402
N/mm2
Date 08.06.10
Sheet
> touv, Hence O.K.
t-m/m
mm
0.765
On -Ve Local Z face

Maximum -ve moment (factored)
37.291
Effective depth
1408
Mu/bd2
37.291
for which pt
10000
/ (
1408
1408
t-m/m
mm
=
0.188
0.044
620
mm2/m width
1800
mm2/m width
3079
mm2/m width
Check for Shear :

Maximum factored shear force
touv
100 Ast/bd
For which touc
55.53
= (
=
37.02
10000
100
/ (
4021
1402
1000
1.5
55.53
0.39
1402
t/m
N/mm2
0.287
0.392
For overall depth of slab of 1500 mm value of k

Design shear strength
1000
)
=
0.392
1
=
0.392
OF
N/mm2 > touv, Hence O.K.
08.06.10
Sheet
OF
08.06.10
Sheet
OF
08.06.10
Sheet
OF
Design of Column mkd. C1 for Maximum Axial Load Case : ( STAAD Member No's: 6238,6514,6562,6613,6661)
Column Size =
1200 mm
650
b
D
L
Eccentricity(Y) =
L/500 + b/30 =
Grade of Concrete = M
Diameter of Bar=
PU =
-19.61
20
MUY =
25
&
mm
kN
mm
Slenderness Ratio=
1200
mm ( Local Y Dir.)
650
mm ( Local Z Dir.)
2500
mm
45
mm
L/500 + D/30 =
500
Clear Cover =
8 mm
(Member No: 6562 ,L/C : 107)
16.67
kN-m
MUY=
-0.52
kN-m
MUZ =
253.02
kN-m
MUZ =
-0.88
kN-m
(Due to Eccentricity)
0.00
<
40
26.67
mm
p=
fck=
0.8
25
N/mm2
d'=
50
mm
Additional Moment due to Slenderness :

MUy =
0.00
kN-m
MUz =
3.85
1200
kN-m
MZ
Hence, Final Design Parameter

PU =
-19.61
kN
MUY =
16.67
kN-m
MUZ =
253.02
kN-m
650 Y
MY
Moment Carrying Capacity in ZZ direction

p/fck =
0.032
d'/b=
0.042
Refer Chart 48 of SP-16
PU / ( fck.b.D) =
-0.001
MUZ1 / (fck.D.b2) =
MUZ1 =
0.05
(value from chart)
0.05 25 650 1200 1200
= 1170.00 > 253.02 kN-m
Hence Safe
Moment Carrying Capacity in YY direction
p/fck =
0.032
d'/D=
0.077

PU / ( fck.b.D) = -0.001
MUY1 / (fck.b.D2) =
MUY1 =
0.05
(value from chart)
0.05 25 1200 650 650
633.75
> 16.67 kN-m
Hence Safe
PUZ = 0.45 fck Ac + 0.75 fy Asc
= {0.45 25 ( 1 - 0.008 ) 1200 650 } + { 0.75 500 0.008 650 1200 }
=
11044.8
kN
PU / PUZ = -19.61 / 11044.8 = -0.002
(MUY/ MUY1)n + (MUZ/ MUZ1)n =
Ast reqd. =
( 0.8 650 1200 ) / 100
6240 mm
n =
0.24
Calculation of number of bars and spacing of bars

Diametre of bar used
20
Area of single bar
( 0.785 20 20 )
=
Number of Bars required
Provide
20
Nos.
314.0
mm2
( 6240 / 314 )
20 #
20
<
PU/PUZ
0.2
0.8
1.00
Hence, O.K
Ast prov. =
12
Hence, this is a short column
Eccentricity(Z) =
Grade of Steel = Fe
Diameter of Tie =
L/D OR L/b
6283.185 mm2
Hence, O.K
mm
Calculation of diameter of Lateral Tie and Pitch

(i) Pitch of lateral tie : Min of Below Three conditions (ii) Diameter of lateral tie
* Least lateral dimension
=
650 mm
Dia of lateral tie should not be less than
* 16 times smallest dia. of RFT = ( 16 20 ) mm
=
= 320
mm
* Should not be more than
=
300
mm
Hence Provide
20
nos of 20 as Main Reinf. for column and Lateral Ties
1 / 4 20
5 mm
mm at Spacing
250 mm C/C
Design of Column mkd. C1 for Maximum Muy Case

Column Size =
600 mm
450 mm
Slenderness Ratio=
L/D OR L/b
b
=
600
mm ( Local Y Dir.)
=
5.56
<
12
D
=
450
mm ( Local Z Dir.)
L
=
2500
mm
Eccentricity(Y) =
L/500 + b/30 =
25
mm Eccentricity(Z) =
L/500 + D/30 =
20.00 mm
30
&
Grade of Steel = Fe
500
Clear Cover =
40 mm
Diameter of Bar=
25
mm
Diameter of Tie =
8 mm
PU =
350.72
kN
(Member No: 6613 ,L/C : 110)
p=
2
MUY =
f
=
204.54
kN-m
30
N/mm2
ck
MUY=
7.01
kN-m
d'=
52.5 mm
MUZ =
21.77
kN-m
MUZ =
8.77
kN-m
Z
MUy =
0.00
kN-m
600
MUz =
0.00
kN-m
MZ
PU =
MUY =
MUZ =
350.72
204.54
21.77
kN
kN-m
kN-m
450 Y
MY
Z
p/fck =
0.067
d'/b=
0.088
PU / ( fck.b.D) =
0.043
MUZ1 / (fck.D.b2) =
0.125 (value from chart)
MUZ1 =
0.125 30 450 600 600
= 607.50 > 21.77 kN-m
Hence Safe
p/fck =
0.032
d'/D=
0.117
PU / ( fck.b.D) =
0.043
MUY1 / (fck.b.D2) =
0.11
(value from chart)
MUY1 =
0.11 30 600 450 450
=
400.95 > 204.54 kN-m
Hence Safe
= {0.45 30 ( 1 - 0.02 ) 600 450 } + { 0.75 500 0.02 450 600 }
=
5597.1
kN
PU / PUZ = 350.72 / 5597.1 = 0.063

n =
1.00
0.55
<
1
Hence, O.K
Ast reqd. =
( 2 450 600 ) / 100
Ast prov. = 5890.486 mm2
=
5400 mm2
PU/PUZ
0.2
0.8
1
2
Hence, O.K

Diametre of bar used = 25
Area of single bar
= ( 0.785 25 25 )
= 490.6 mm2
Number of Bars required = ( 5400 / 490.625 )
= 11 #
Provide
12 Nos.
25
=
450 mm
=
= 400
mm
=
300
mm
Hence Provide
12
1 / 4 25
6.25 mm
mm at Spacing
250 mm C/C
Design of Column mkd. C1 for Maximum Muz Case

Column Size =
600 mm
450 mm
Slenderness Ratio=
L/D OR L/b
b
=
600
mm ( Local Y Dir.)
=
5.56
<
12
D
=
450
mm ( Local Z Dir.)
L
=
2500
mm
Eccentricity(Y) =
L/500 + b/30 =
25
mm Eccentricity(Z) =
L/500 + D/30 =
20
mm
30
&
Grade of Steel = Fe
500
Clear Cover =
40 mm
Diameter of Bar=
25
mm
Diameter of Tie =
8 mm
PU =
612.65
kN
(Member No: 6562 ,L/C : 108)
p=
2
MUY =
f
=
N/mm2
6.49
kN-m
30
ck
MUY=
12.25
kN-m
d'=
52.5 mm
MUZ =
138.57
kN-m
MUZ =
15.32
kN-m
Z
MUy =
0.00
kN-m
600
MUz =
0.00
kN-m
MZ
PU =
612.65
kN
Y
450 Y
MUY =
MY
12.26
kN-m
MUZ =
138.57
kN-m
Z
p/fck =
0.067
d'/b=
0.088
PU / ( fck.b.D) =
0.076
MUZ1 / (fck.D.b2) =
0.12
(value from chart)
MUZ1 =
0.12 30 450 600 600
= 583.20
Hence Safe
p/fck =
0.067
d'/D=
0.117
PU / ( fck.b.D) =
0.076
> 138.57 kN-m
MUY1 / (fck.b.D2) =
0.11
(value from chart)
MUY1 =
0.11 30 600 450 450
=
400.95
> 12.26 kN-m
Hence Safe
= {0.45 30 ( 1 - 0.02 ) 600 450 } + { 0.75 500 0.02 450 600 }
=
5597.1
kN
PU / PUZ = 612.65 / 5597.1 = 0.109

n =
1.00
0.27
<
1
Hence, O.K
Ast reqd. =
( 2 450 600 ) / 100
Ast prov. = 5890.486 mm2
=
5400 mm2
PU/PUZ
0.2
0.8
1
2
Hence, O.K

Area of single bar
= ( 0.785 2.5 2.5 )
= 490.6 cm2
= 11 #
Provide
12 Nos.
25
=
450 mm
=
= 400
mm
=
300
mm
Hence Provide
12
1 / 4 25
6.25 mm
mm at Spacing
250 mm C/C
mm
mm C/C
mm
mm C/C
mm
mm C/C
Design of Column mkd. C2 for Maximum Axial Load Case ( STAAD Member No's: 6229, 6513, 6561, 6612, 6660)
Column Size =
600 mm
Eccentricity(Y) =
450
mm
Slenderness Ratio=
600
mm ( Local Y Dir.)
450
mm ( Local Z Dir.)
3665
mm
L/500 + b/30 =
27.33
mm
MUY=
23.47
kN-m
MUZ =
87.55
kN-m
MUZ =
28.72
kN-m
L/500 + D/30 =
500
Clear Cover =
8 mm
0.00
23.47
kN-m
MUZ =
87.55
kN-m
40
22.33
mm
p=
fck=
2
30
N/mm2
d'=
52.5
mm
600
kN-m
MZ

PU =
1051.04
kN
MUY =
<

MUy =
0.00
kN-m
MUz =
8.14
450 Y
MY

p/fck =
0.067
d'/b=
0.088
PU / ( fck.b.D) =
0.130
MUZ1 / (fck.D.b2) =
MUZ1 =
0.12
(value from chart)
0.12 30 450 600 600
583.20
> 87.55 kN-m
Hence Safe
p/fck =
0.067
d'/D=
0.117

PU / ( fck.b.D) =
0.130
MUY1 / (fck.b.D2) =
MUY1 =
0.11
(value from chart)
0.11 30 600 450 450
400.95
> 23.47 kN-m
Hence Safe
= {0.45 30 ( 1 - 0.02 ) 600 450 } + { 0.75 500 0.02 450 600 }
=
5597.1
kN
PU / PUZ = 1051.04 / 5597.1 = 0.188
Ast reqd. =
( 2 450 600 ) / 100
=
5400 mm2
n =
0.21
<
12
Eccentricity(Z) =
30
&
Grade of Steel = Fe
Diameter of Bar=
25
mm
Diameter of Tie =
PU =
1051.04
kN
(Member : 6612, L/C : 106)
MUY =
19.26
kN-m
L/D OR L/b
=
PU/PUZ
0.2
0.8
1.00
Hence, O.K
Ast prov. = 5890.486 mm2
Hence, O.K
mm

Diametre of bar used
25
Area of single bar
( 0.785 25 25 )
=
Number of Bars required
Provide
12
Nos.
490.6
mm2
( 5400 / 490.625 )
11 #
25

=
450 mm
=
= 400
mm
=
300
mm
Hence Provide
12
1 / 4 25
6.25 mm
mm at Spacing
250 mm C/C
Design of Column mkd. C2 for Maximum Muy Case

Column Size =
600 mm
Eccentricity(Y) =
b
D
L
L/500 + b/30 =
30
&
450
mm
Slenderness Ratio=
L/D OR L/b
600
mm ( Local Y Dir.)
=
8.14
<
12
450
mm ( Local Z Dir.)
3665
mm
27.33 mm Eccentricity(Z) =
L/500 + D/30 =
22.33 mm
Grade of Steel = Fe
500
Clear Cover =
40 mm
=
=
=
Diameter of Bar=
PU =
591.27
MUY =
222.19
MUY=
13.20
MUZ =
27.29
MUZ =
16.16
25
mm
Diameter of Tie =
kN
(Member : 6612, L/C : 110)
kN-m
kN-m
kN-m
kN-m
MUy =
0.00
kN-m
MUz =
0.00
kN-m
PU =
591.27
kN
MUY =
222.19
kN-m
MUZ =
27.29
kN-m
mm
p=
fck=
d'=
2
30
52.5
N/mm2
mm
Z
600
MZ
Y
450 Y
MY
Z
p/fck =
0.067
d'/b=
0.088
PU / ( fck.b.D) =
0.073
MUZ1 / (fck.D.b2) =
MUZ1 =
0.125 30 450 600 600
= 607.50
> 27.29 kN-m

Hence Safe
p/fck =
0.067
d'/D=
0.117
PU / ( fck.b.D) =
0.073
MUY1 / (fck.b.D2) =
MUY1 =
0.115 30 600 450 450 = 419.175 > 222.19 kN-m
Hence Safe
= {0.45 30 ( 1 - 0.02 ) 600 450 } + { 0.75 500 0.02 450 600 }
=
5597.1
kN
PU / PUZ = 591.27 / 5597.1 = 0.106

n =
1.00
0.57
<
1
Hence, O.K
Ast reqd. =
( 2 450 600 ) / 100
Ast prov. = 5890.486 mm2
=
5400 mm2
PU/PUZ
0.2
0.8
1
2
Hence, O.K

Area of single bar
= ( 0.785 25 25 )
= 490.6 mm2
= 11 #
Provide
12 Nos.
25
=
450 mm
=
= 400
mm
=
300
mm
1 / 4 25
6.25 mm
Hence Provide
12
mm at Spacing
250 mm C/C
Design of Column mkd. C2 for Maximum Muz Case

Column Size =
600 mm
450 mm
Slenderness Ratio=
L/D OR L/b
b
=
600
mm ( Local Y Dir.)
=
12.39 >
12
D
=
450
mm ( Local Z Dir.)
Hence, this is a long column
L
=
5576
mm
Eccentricity(Y) =
L/500 + b/30 =
31.152 mm Eccentricity(Z) =
L/500 + D/30 =
26
mm
30
&
Grade of Steel = Fe
500
Clear Cover =
40 mm
Diameter of Bar=
25
mm
Diameter of Tie =
8 mm
PU =
420.66
kN
(Member : 6561, L/C : 117)
p=
1.9
MUY =
fck=
7.11
kN-m
30
N/mm2
MUY=
11.00
kN-m
d'=
52.5 mm
MUZ =
309.53
kN-m
MUZ =
13.10
kN-m
Z
MUy =
14.53
kN-m
600
MUz =
19.38
kN-m
MZ
PU =
420.66
kN
Y
450 Y
MUY =
MY
25.54
kN-m
MUZ =
328.91
kN-m
Z
p/fck =
0.063
d'/b=
0.088
PU / ( fck.b.D) =
0.052
MUZ1 / (fck.D.b2) =
0.11
(value from chart)
MUZ1 =
0.11 30 450 600 600
= 534.60 > 328.91 kN-m
Hence Safe
p/fck =
0.063
d'/D=
0.117
PU / ( fck.b.D) =
0.052
MUY1 / (fck.b.D2) =
MUY1 =
0.105 30 600 450 450 = 382.725 > 25.54 kN-m
Hence Safe
= {0.45 30 ( 1 - 0.019 ) 600 450 } + { 0.75 500 0.019 450 600 }
=
5499.495 kN
PU / PUZ = 420.66 / 5499.495 = 0.076

n =
1.00
0.68
<
1
Hence, O.K
Ast reqd. =
( 1.9 450 600 ) / 100
Ast prov. = 5890.486 mm2
=
5130 mm2
PU/PUZ
0.2
0.8
1
2
Hence, O.K

Area of single bar
= ( 0.785 2.5 2.5 )
= 490.6 cm2
= 10 #
Provide
12 Nos.
25
=
450 mm
=
= 400
mm
=
300
mm
Hence Provide
12
1 / 4 25
6.25 mm
mm at Spacing
250 mm C/C

Column Design

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LARSEN & TOUBRO LIMITED

ECC Division - EDRC

BSL COKE OVEN PLANT NO. 2

ANALYSIS OF SUMP WALL:Wall is subjected to following horizontal pressure:

LARSEN & TOUBRO LIMITED

BSL COKE OVEN PLANT NO. 2

0.0061 0.1237 0.1983 0.2397 0.253

LARSEN & TOUBRO LIMITED

BSL COKE OVEN PLANT NO. 2

0.0008 -0.0019 -0.0038 -0.0048 -0.0052

Horizontal B.M. (Mx) due to load 1:

Vertical B.M. (My) due to load 1:

Mx= -24.4 kN-m

My= 35.7152 kN-m

LARSEN & TOUBRO LIMITED

BSL COKE OVEN PLANT NO. 2

0.0009 -0.0021 -0.0044 -0.0058 -0.0063

Moody's Chart for Uniformly Varying load

Horizontal B.M. (Mx) due to load 2:

Mx= -12.5 kN-m

TOTAL MOMENTS ON WALL:

(Outer wall i.e, Soil face)

Vertical B.M. (My) due to load 1 and load 2:

(Outer wall i.e, Soil face)

Max. Reaction on wall due to load 1 and load 2= 169.483716 kN

LARSEN & TOUBRO LIMITED

BSL COKE OVEN PLANT NO. 2

Provide Wall Thickness= D= 450 mm Dia of each Bar =

Max. (+) ve B.M. for outer wall=

DESIGN OF BASE SLAB:Y

LARSEN & TOUBRO LIMITED

BSL COKE OVEN PLANT NO. 2

Load 1, Uniform Load (Page 40, Fig.- 34 )of Moody's Chart

0.0503 0.2341 0.3608 0.4319 0.4546

Horizontal B.M. (Mx) due to load 1:

LARSEN & TOUBRO LIMITED

BSL COKE OVEN PLANT NO. 2

Vertical B.M. (My) due to load 1:

Mx= -10.2 kN-m

Max. Reaction on wall due to load 1 =

LARSEN & TOUBRO LIMITED

BSL COKE OVEN PLANT NO. 2

LARSEN & TOUBRO LIMITED

BSL COKE OVEN PLANT NO. 2

DESIGN OF STAIR CASE:Size of each Tread=

Size of each Riser=

Dead Load for inclined portion:

Live Load on Plan Area=

Dead Load for landing portion:

LARSEN & TOUBRO LIMITED

BSL COKE OVEN PLANT NO. 2

Maximum Span B.M=

Overall Depth, D= 200 mm,

LARSEN & TOUBRO LIMITED

BSL COKE OVEN PLANT NO. 2

Concrete Grade: M30

Steel Grade: Fe500

Maximum Bending Moment= 62.93.13.1/ 8

At B, Landing Beam mkd. LB-1:

kN-m = 64.0242 kN-m

Ast reqd. = 679

LARSEN & TOUBRO LIMITED

BSL COKE OVEN PLANT NO. 2

at top and bottom as Distribution reinforcement