TBW Experience List For Heat Recovery

Steam Generators With Project Details B&W B&W

! Turbomach India Pvt. for

Welspun, Gujrat. Thermax Babcock & Wilcox
2
2 x 20 TPH, 10.5 Kg/cm g, Saturated, HRSG, A Division of Thermax Limited
Taraus 60 with Supplementary firing, 2004.
! Caterpiller for Appolo Tyres, Boiler & Heater Group
Gujarat D-1, MIDC, R. D. Aga Road,
2
1 x 11.2 TPH, 22 Kg/cm g, Saturated, HRSG, Chinchwad, Pune 411 019.
HRSG installation at Tel.: +91-20-66126464
Taraus 60 unfired, 2004 Fax: +91-20-27479200, 27479050
Apollo tyres

Boiler & Heater Group

! Caterpiller for Biocon, Bangalore. Mumbai
Dhanrajmahal 2nd floor,
1 x 50.2 TPH, 10.5 Kg/cm2g, Saturated, HRSG, Chhatrapati Shivaji Maharaj Marg,
Taraus 60 unfired, 2004 Near Gateway of India, Colaba,
Mumbai 400 039, India.
Tel: 91-22-22045391, 22045324,
Fax: 91-22-22040859

! Reliance Industries Ltd., Hazira Delhi

2 O 9, Community Centre, Basant Lok,
2 x125 TPH, 117 Kg/cm g, 512±5 C, HRSG, New Delhi 110 057, India.
PG6581 natural gas +, 2004. Tel: 91-11-26145319, 26145326,
Fax: 91-11-26148679
! Reliance Industries Ltd., Jamnagar Chennai
2 O Fatima Akthar Court, 3rd floor, 312 Anna Salai,
1 x 125 TPH, 115 Kg/cm g, 512±5 C, HRSG, Teynampet, Chennai 600 018, India.
Pg6581 natural gas + naphtha, 2004 Tel: 91-44-24353831, 24353834,
Fax: 91-44-24353841
! Caterpiller for Biocon, Bangalore
Kolkata
2
1 x 11.2 TPH, 10.5 Kg/cm g, Saturated, HRSG, HRSG installation at Azimganj House, 5th Floor,
Aban Power Ltd. 7 Camac Street, Kolkata 700 017, India.
PG6581 natural gas + naphtha, 2004 Tel: 91-33-22826711/2/3,
Fax: 91-33-22826796

Hyderabad
6-3-649 Nalanda Complex,
! Alok Industries Limited, Vapi Somaji Guda, Hyderabad 500 082 India.
Tel: 91-40-23310254, 23312013, 23396820
2
1 x 30 TPH, 10.5 Kg/cm g, Saturated, HRSG, Fax: 91-40-23312335
Taraus 60 unfired, 2006. www.tbwindia.com
! Reliance Utilities & Power Ltd.,
International offices at
Jamnagar Bangladesh, Belgium, Brazil, China, Hongkong,
2 O
Indonesia, Kenya, Malaysia, Nigeria, Philippines,
6 x 315 TPH, 49 Kg/cm g, 396 C, HRSG, Russia, Saudi Arabia, Sri Lanka, Thailand,
Taurus 70, 2006 UAE, UK, USA
HRSG installation at
Reliance Petrochemical Ltd. ! Gujarat Heavy Chemicals Ltd.,
Gujarat, Vapi
2
1 x 16 TPH, 10.5 Kg/cm g, Saturated, HRSG,
Natural Gas, 2006

Thermax Business Portfolio

Boilers & Heaters Heat Recovery

Cooling & Heating Steam Generator
Air Pollution Control

Captive Power Thermal Engineering The International Way

Chemicals
Nov. 2005 Edition

We reserve the right to amend any product details without notice.

Water & Waste Solutions

 Improving your business
is our business
Thermax offers products, systems
and solutions in energy and
environment engineering to industrial
and commercial establishments
around the world. It’s business
expertise covers heating, cooling,
waste heat recovery, captive power,
water treatment & recycling, air
pollution control & waste
management and performance
chemicals.
Thermax brings to customers
extensive experience in industrial
applications and expertise thought
technology partnerships and
strategic alliance.
Operating from it’s Headquarters in
Pune (Western India), Thermax has
built an international sales & service
network spread over South East Asia,
Middle East, Africa, Russia, UK and
the US. It has a full-fledged ISO
9001 : 2000 and ISO 14000
accredited manufacturing setup.
Boiler & Heater Group
Thermax's B&H Group provides
solutions in Biomass combustion,
Waste Heat Recovery and Oil & Gas
Fired Boilers to generate steam and
power. Thermax also provides
Renovation & Modernization
solutions for old boilers and heaters.
We supply equipment for various
process applications in
Petrochemicals, Refineries, Sugar,
Power, Steel, Cement, Fertilizer,
Paper, Textile etc. We have
successfully executed over 1000
units for various applications.
Our equipment are installed across
the world for various projects in
countries like Middle East, South
East, CIS, Australia, Europe, Africa
through various renowned EPC
contractors.
TBW
The Expertise To
Meet Your Needs
TBW Experience List For Heat Recovery
Steam Generators With Project Details
! OEP for Oswal Chemicals & Fertilizer
TBW's design for HRSGs are based on technology from
Ltd. Shahajahanpur.
Babcock & Wilcox, USA who are world leaders with 2 x 100 TPH, 115 Kg/cm2g, 515OC, HRSG on
more than 100 HRSG installations worldwide. These frame 5 gas turbine with gas, 1992.
HRSGs incorporate the latest advances in thermal ! Maruti Udyog Ltd., Gurgaon.
technology offering such benefits as multiple pressure 1 x 75 TPH, 42 Kg/cm2g, 410OC, HRSG on frame
5 gas turbine with gas, 1992.
levels and unprecedented reliability.
! Essar Gujrat Ltd., Hazira.
TBW can design and supply HRSGs for gas turbines
1 x 50.2 TPH, 42 Kg/cm2g, 410OC, HRSG frame 5
ranging from 5MW to 250MW with steam parameters gas turbine, 1993.
2 O
up to 500 TPH, design pressure 160 Kg/cm g and 565O C
temperature.
HRSG installation at Arvind Mills
! Daelim for Numaligarh Refinery Ltd.,
Numaligarh.
2 O
2 x 130 TPH, 43 Kg/cm g, 456 C, HRSG on frame
6 gas turbine with natural gas and naphtha, 1995.
! Arvind Mills Ltd., Ahmedabad.
2 O
2 x 32 TPH, 44 Kg/cm g, 440 C, HRSG on
naphtha, 1996.
! BSES Ltd., Kochi.
2 O
3 x 44 TPH, 46 Kg/cm g, 425 C, HRSG on LM
6000PC, 1998. HRSG installation at Oswal Chemicals & Fertilizer
! Reliance Petrochemicals Ltd, Jamnagar.
2 O
1 x 125 TPH, 115 Kg/cm g, 510 C, HRSG on frame
6 gas turbine with natural gas and naphtha, 1999.
! Tuma Turbomach SA for Sarabhai
Piramal Pharmaceutical Ltd., Baroda.
1 x 12.7 TPH, 10 Kg/cm2g, Saturated, HRSG on
Centaur 40 turbine with natural gas, 2001.
! Aban Power Ltd., Tamilnadu.
1 x 160/5 TPH, 110/28 Kg/cm2g, 542 HP / 250 MP,
Supplementary fired HRSG, 2003.
! Turbomach India Pvt. Ltd. for Deepak
Fertilizers, Taloja.
2 O
2 x 22 TPH, 41 Kg/cm g, 350 C, Supplementary
fired HRSG with fresh air firing system, 2003.
HRSG installation at Numaligarh Refinery
 TBW
The Expertise To
Meet Your Needs
TBW's design for HRSGs are based on technology from
Babcock & Wilcox, USA who are world leaders with
more than 100 HRSG installations worldwide. These
HRSGs incorporate the latest advances in thermal
technology offering such benefits as multiple pressure
levels and unprecedented reliability.

TBW can design and supply HRSGs for gas turbines

ranging from 5MW to 250MW with steam parameters
2 O
up to 500 TPH, design pressure 135 Kg/cm g and 540O C
temperature.
Full Scope Quality
Capabilities To ensure a superior product at a competitive price
and world class quality, TBW brings you benefits of :
l Complete engineering and Design services l Total Quality Management
l Superior HRSG design programs for predicting l ISO 9001
accurate performance
l ASME certification for “S” & “U” stamps
l Direct satellite link up with B & W main design
l Automated manufacturing facilities equipped
facility in USA to check and evaluate HRSG
with modern machines for critical pressure part
performances
fabrication
l Own state of the art manufacturing facilities in
l Modular design to allow for maximum shop
Pune, India
assembly and minimum field erection
l Impressive track record of strong project
management
l In house erection and commissioning expertise
l Effective and reliable after sales services
l Easy availability of spares
l Full fledged R & D facility
l Study, retrofit & upgrade of existing HRSG
system
Single Drum Construction
Steam drum is located outside the gas path to reduce
thermal stresses. This facilitates quicker starts and
stops of the HRSG to follow gas turbine operation.
Fully Welded Construction
All pressure part tubes are welded to headers
allowing for quicker start-ups and shut downs of the
HRSG.
Special Drum Internals
Specially designed drum internals installed in the
steam drum promote circulation and ensure supply
of bubble free "Solid" water back to downcomers,
maintaining high steam purity (99.99% dry). This
results in stable performance during quick load
pickups & reduction, which are common operational
requirements of HRSGs.
Careful Inlet Duct Design
Performance of HRSGs is drastically affected by
turbine exhaust gas maldistribution. As these gases
are highly turbulent, a careful design of Inlet duct,
Included Angle of transition ducting and Flow
distribution grid is a prerequisite for achieving
predicted HRSG performance and preventing
overheating of superheater tubes.
TBW carries out computer
simulation of the gas flow
distribution to decide the design
of inlet gas ducting, included
angle of transition ducting and
flow distribution grid.
Tolerant To Economiser Steaming
The last rows of economiser are arranged in an
upflow configuration. These rows avoid any
imbalance in water distribution associated with
steaming in the economiser at lower steam loads.
Water leaving the economiser enters the baffled
portion of the steam drum and passes through
cyclone separators to further improve water/steam
flow distribution and circulation.
Fully Drainable Superheater
Vertical superheaters can be fully drained,
preventing formation of scales on the inside of
superheater, which may otherwise lead to higher
metal wall temperatures and eventually failure of
superheater.
Radiation Screening
The first two rows following the burner are
constructed of bare tubes arranged in staggered
pitching. These two rows screen flame radiation
coming from the burner and avoid overheating of
fins in subsequent HRSG surface area.
Ease Of Maintenance & Accessibility
Access doors are provided in various sections of the
HRSG to facilitate inspection and maintenance.
H
LARGE BORE DOWNCOMER
HP ATTEMPERATOR
HP ECONOMISER-II
HP BOILER BANK
HP SUPERHEATER
 Gas Tight Internally Insulated Casing
The entire HRSG is enclosed in a gas tight casing.
Stiffeners are provided to enhance rigidity. This
design is based on the concept of "Cold Casing"
using ceramic & mineral wool mattresses. Specially
designed studs hold ceramic & mineral wool
insulation material tightly to the outer casing. The
overlapped design of liners covering insulation
minimises penetration of flue gases into insulation
material. This results in low outer casing
temperature minimising thermal expansion of the
casing and thermal loads on the GT flange.

Safe Location Of Welds Outside The

Gas Path
All header-to-tube welds are located outside the
active gas path thus avoiding direct contact of welds
with high velocity, high temperature flue gases. This
enhances safety of all pressure parts joints. For
Superheaters, header protection is provided to limit
metal temperature.

VENT

MAKEUP
H.P. STEAM OUTLET MP STEAM OUTLET WATER

HIGH PRESSURE DRUM MEDIUM PRESSURE DRUM

FROM INTEGRAL
BFW PUMPS DEAERATOR
DRUM
MP ATTEMPERATOR
FROM
BFW PUMPS
TO
BFW PUMPS

MP SUPERHEATER

MP BOILER BANK

HP ECONOMISER-I

DEAERATOR BANK

ACCESS DOOR

MAIN STACK
Full Scope Quality
Capabilities To ensure a superior product at a competitive price
and world class quality, TBW brings you benefits of :
l Complete engineering and Design services l Total Quality Management
l Superior HRSG design programs for predicting l ISO 9001
accurate performance
l ASME certification for “S” & “U” stamps
l Direct satellite link up with B & W main design
l Automated manufacturing facilities equipped
facility in USA to check and evaluate HRSG
with modern machines for critical pressure part
performances
fabrication
l Own state of the art manufacturing facilities in
l Modular design to allow for maximum shop
Pune, India
assembly and minimum field erection
l Impressive track record of strong project
management
l In house erection and commissioning expertise
l Effective and reliable after sales services
l Easy availability of spares
l Full fledged R & D facility
l Study, retrofit & upgrade of existing HRSG
system
 Improving your business
is our business
Thermax offers products, systems
and solutions in energy and
environment engineering to industrial
and commercial establishments
around the world. It’s business
expertise covers heating, cooling,
waste heat recovery, captive power,
water treatment & recycling, air
pollution control & waste
management and performance
chemicals.
Thermax brings to customers
extensive experience in industrial
applications and expertise thought
technology partnerships and
strategic alliance.
Operating from it’s Headquarters in
Pune (Western India), Thermax has
built an international sales & service
network spread over South East Asia,
Middle East, Africa, Russia, UK and
the US. It has a full-fledged ISO
9001 : 2000 and ISO 14000
accredited manufacturing setup.
Boiler & Heater Group
Thermax's B&H Group provides
solutions in Biomass combustion,
Waste Heat Recovery and Oil & Gas
Fired Boilers to generate steam and
power. Thermax also provides
Renovation & Modernization
solutions for old boilers and heaters.
We supply equipment for various
process applications in
Petrochemicals, Refineries, Sugar,
Power, Steel, Cement, Fertilizer,
Paper, Textile etc. We have
successfully executed over 1000
units for various applications.
Our equipment are installed across
the world for various projects in
countries like Middle East, South
East, CIS, Australia, Europe, Africa
through various renowned EPC
contractors.
TBW
The Expertise To
Meet Your Needs
TBW Experience List For Heat Recovery
Steam Generators With Project Details
! Oswal Chemicals & Fertilizer Ltd.,
TBW's design for HRSGs are based on technology from Shahajahanpur.
2 x 100 TPH, 115 Kg/cm2g, 515OC HRSG on GE Frame
Babcock & Wilcox, USA who are world leaders with
5 gas turbine with Supplementary Firing on Natural
more than 100 HRSG installations worldwide. These Gas,1992.
HRSGs incorporate the latest advances in thermal
! Maruti Udyog Ltd., Gurgaon.
technology offering such benefits as multiple pressure 1 x 75 TPH, 42 Kg/cm2g, 410OC HRSG on GE Frame 5
levels and unprecedented reliability. gas turbine with Supplementary Firing and with
Integral Deaerator on Natural Gas, 1992.
TBW can design and supply HRSGs for gas turbines
! Essar Gujarat Ltd., Hazira.
ranging from 5MW to 250MW with steam parameters
1 x 50.2 TPH, 42 Kg/cm2g, 410OC unfired HRSG on
2 O
up to 500 TPH, design pressure 160 Kg/cm g and 565 C GE Frame 5 gas turbine with Integral Deaerator,1993.
HRSG installation at Arvind Mills
temperature.
! Daelim for Numaligarh Refinery Ltd.,
Numaligarh.
2 x 130 TPH, 43 Kg/cm2g, 456OC HRSG on GE Frame
6 gas turbine with Supplementary Firing on Natural
Gas and Naphtha,1995.
! Arvind Mills Ltd., Naroda & Santej.
4 x 32 TPH, 44 Kg/cm2g, 440OC HRSG on PGT 10 gas
turbine with Supplementary Firing on Naphtha,1996.
! BSES Ltd., Kochi.
3 x 40.2 TPH, 46 Kg/cm2g, 425OC dual pressure unfired
HRSG on LM 6000 Gas Turbine, 1998. HRSG installation at Oswal Chemicals & Fertilizer
! Reliance Petrochemicals Ltd., Jamnagar.
1 x 125 TPH, 115 Kg/cm2g, 510OC HRSG on GE Frame ! Tuma Turbomach SA for Sarabhai Piramal
6 gas turbine with Supplementary Firing on Natural Pharmaceutical Ltd., Baroda.
Gas, Naphtha, Kerosene and Distillates,1999. 1 x 12.7 TPH, 10 Kg/cm2g, Saturated, HRSG on Centaur
40 turbine with Supplementary Firing on Natural Gas,
2001.
! Aban Power Ltd., Tamilnadu.
1 x 168 TPH, 110 Kg/cm2g, 542OC HRSG on GE Frame 6
FA gas turbine with Supplementary Firing on Natural
Gas, 2003.
! Turbomach India Pvt. Ltd. for Deepak
Fertilizers, Taloja.
2 O
2 x 22 TPH, 41 Kg/cm g, 350 C HRSG on Taurus 70 with
Supplementary/Fresh Air Firing system on Natural Gas
& Naphtha, 2003.
HRSG installation at Numaligarh Refinery
TBW Experience List For Heat Recovery
Steam Generators With Project Details B&W B&W

! Turbomach India Pvt. for

Welspun, Gujarat. Thermax Babcock & Wilcox
2
1 x 20 TPH, 10.5 Kg/cm g, Saturated, HRSG on A Division of Thermax Limited
Taurus 70 with Supplementary Firing on Natural
Gas, 2004.
Boiler & Heater Group
! Caterpiller for Appolo Tyres,
D-1, MIDC, R. D. Aga Road,
HRSG installation at
Gujarat Chinchwad, Pune 411 019.
2 Tel.: +91-20-66126464
1 x 11.7 TPH, 22 Kg/cm g, Saturated unfired Fax: +91-20-27479200, 27479050
Apollo tyres HRSG on Taurus 60, 2004

Boiler & Heater Group

Mumbai
! Caterpiller for Biocon, Bangalore. Dhanrajmahal 2nd floor,
Chhatrapati Shivaji Maharaj Marg,
2 x 11.2 TPH, 10.5 Kg/cm2g, Saturated unfired Near Gateway of India, Colaba,
Mumbai 400 039, India.
HRSG on Taurus 60, 2004 Tel: 91-22-22045391, 22045324,
Fax: 91-22-22040859

Delhi
9, Community Centre, Basant Lok,
New Delhi 110 057, India.
! Reliance Industries Ltd., Hazira Tel: 91-11-26145319, 26145326,
Fax: 91-11-26148679
2 O
2 x125 TPH, 117 Kg/cm g, 512±5 C, HRSG on
Chennai
GE Frame 6 Gas Turbine with Supplementary Fatima Akthar Court, 3rd floor, 312 Anna Salai,
Firing on Natural Gas, Naphtha, Kerosene & Teynampet, Chennai 600 018, India.
Tel: 91-44-24353831, 24353834,
Distillates, 2004. Fax: 91-44-24353841

! Reliance Industries Ltd., Jamnagar Kolkata

2 O Azimganj House, 5th Floor,
1 x 125 TPH, 115 Kg/cm g, 512±5 C, HRSG on 7 Camac Street, Kolkata 700 017, India.
GE Frame 6 Gas Turbine with Supplementary Tel: 91-33-22826711/2/3,
HRSG installation at Fax: 91-33-22826796
Firing on Natural Gas, Naphtha, Kerosene &
Distillates, 2004. Aban Power Ltd. Hyderabad
6-3-649 Nalanda Complex,
Somaji Guda, Hyderabad 500 082 India.
Tel: 91-40-23310254, 23312013, 23396820
Fax: 91-40-23312335

www.tbwindia.com
! Alok Industries Limited, Vapi
2 International offices at
1 x 30 TPH, 10.5 Kg/cm g, Saturated HRSG on Bangladesh, Belgium, Brazil, China, Hongkong,
Taurus 60 with Supplementary firing on Indonesia, Kenya, Malaysia, Nigeria, Philippines,
Russia, Saudi Arabia, Sri Lanka, Thailand,
Natural Gas, 2006. UAE, UK, USA
! Reliance Utilities & Power Ltd.,
Jamnagar
2 O
6 x 315 TPH, 49 Kg/cm g, 396 C, HRSG on
HRSG installation at Frame 9E with Supplementary Firing on
Reliance Petrochemical Ltd. Natural Gas, Naphtha and Distillate, 2006
! Gujarat Heavy Chemicals Ltd.,
Gujarat, Vapi Thermax Business Portfolio

Heat Recovery
2
1 x 16 TPH, 10.5 Kg/cm g, Saturated, HRSG
on Taurus 60 Gas Turbine with Supplementary Boilers & Heaters
Firing on Natural Gas, 2006
Cooling & Heating Steam Generator
Air Pollution Control

Captive Power Thermal Engineering The International Way

Chemicals
Nov. 2006 Edition

We reserve the right to amend any product details without notice.

Water & Waste Solutions