AVM Pipes Fittings Catalogue

Ductile Iron Pipes & Fittings
Introduction
THE SUPERIORITIES OF DUCTILE CAST IRON PIPES:
1) Ductile cast iron has excellent resistance to impacts and shocks than grey cast iron due to its spheroidal
graphite microstructure.
2) Ductile cast iron possesses about two times greater tensile strength than grey cast iron, and also has
considerable degree of ductility together since its metal matrix is ferrite as a result of heat treatment.
3) The chemical structure of ductile cast iron are same as grey cast iron, ductile cast iron has anti-corrosive
properties of cast iron products and strength similar to carbon steel.
Grey Cast Iron
Steel
Ductile Iron
4) By the microscopic photos as above (1) and (2) Magnification show the differences in structure between
ductile cast iron and grey cast iron.
5) Under the microscope, the structure is mainly composed of metal matrix and graphite.
6) In the grey cast iron, the graphite is spread in flake shape, thus being liable to brittle.
7) In the ductile cast iron, the graphite is spread in spherical shape, thus giving desirable strength.
8) The ductile cast iron pipes have high bursting resistance against internal pressure and ductile iron pipe
has excellent resistance to water hammer.
9) The ductile cast iron has high corrosion resistance properties and longer service life than grey cast iron.
10) When installing pipe, the machinability and workability are excellent to cast iron pipes.
Valves AS
Bjellandveien 15, 3172 Vear - Norway, Phone: +47 33 36 73 00 - Fax: +47 33 33 36 49

Introduction
GENERAL TECHNICAL SPECIFICATIONS
Based on ISO 2531 and BS 4772 but incorporating proposed amendments now being considered by the
appropriate ISO and BSI technical committees.
1. CLASS DESIGNATIONS AND CALCULATIONS OF

STANDARD WALL THICKNESS OF PIPES AND FITTINGS
1) The system of class designations used in this specification follows that established in ISO 2531.
Each designation comprises:
(a) A prefix K; this initial letter of Class in German.
(b) A whole number; This is the selected coefficient inserted into the formula provided for the
calculation of mean wall thickness
2) Calculation of standard wall thickness of pipes and fittings.
(a) Except for class K9 pipes up to and including DN 200, the standard wall thickness of pipes and fittings
are calculated as a function of their nominal size by the formula:
E = K (0.5+0.001 DN)
where
e : is the standard wall thickness in millimeters
DN : is the nominal size
K : is the selected whole number coefficient (9, 12 and 14 being applicable to
the classes designated K9, K12 and K14 respectively).
(b)The standard wall thickness of class K9 pipes up to and including DN 200 are calculated by the
formula:
e = 5.8 + 0.003 DN
2.PIPES
1) Standard pipes with flexible joints shall be class K9.
2) Standard pipes with flanges screwed or cast-on shall be class K12.
3) Standard pipes with flanges welded-on shall be class K9.
4) The standard lengths and thickness of pipes are shown in our catalog. Lengths of pipes other than those
shown may be supplied by agreement between the purchaser and the manufacturer and shall be
deemed to comply with the requirements of this specification.
5) In the case of centrifugally cast pipes, the increase or decrease, in the thickness of the pipe wall shall be
obtained variation of the internal diameter only.
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Introduction
3.FITTINGS
1) Standard fittings without branches shall be class K12
2) Standard fittings with branches shall be class K14
3) Modifications to the thickness of the wall of fittings may be obtained by modification of the external
diameter (plugs, change pieces and flanged spigot pieces excepted) or of internal diameter.
4.TYPES OF JOINTS
1) Flexible joints
Details of flexible joints, either of the 'Push in' type or of the 'Mechanical' type, shall be in accordance
with the manufacturer's standard dimensions and tolerances.
As the manufacturing dimensions and tolerances of individual types of joint may differ, the
manufacturer's guidance should be obtained with regard to interchangeability where pipes and fittings
of differing design are to be jointed. Unless otherwise specified by the purchaser, the gasket shall be
manufactured from elastic materials complying with the requirements of BS 2494 and be compatible
with the fluid to be carried. The gasket shall be of such size and shape that, when jointed in accordance
with the manufacturer's instructions, it shall provide a positive seal within the manufacturer's range of
maximum joint deflection and withdrawal under all combinations of joint and gasket dimensional
tolerance, and in the range of pressure likely to occur in the pipeline including, where applicable, those
below atmospheric pressure.
2) Flange joints
(a) Dimensional details of flanges designated PN 10, PN 16 and PN 25 are shown in BS 4772/ISO 2531.
The nominal pressure ratings for these flanges are applicable to the temperature range 10 C to
1200 C; the manufacturers should be consulted where pressure-temperature conditions are out of
this range.
NOTE: Flanges to this specification are dimensionally compatible with the corresponding flanges
BS 4504.
(b) The faces of flanges of pipes shall be at right angles to, and concentric with, axis of the bore, the
faces of the flanges on fittings shall be at right angles to the directional axes. Flanges shall be faced
over the jointing surface with a tool mark finish having a pitch of 1 0.3mm; serrations may be
spiral of concentric.
(c) Bolt holes shall be drilled unless the purchaser agrees that they shall be cored. The pitch circle
diameter of the boltholes shall be concentric with the bore. The boltholes shall be located off the
center lines (unless otherwise specified by the purchaser) and where there are two or more flanges,
the boltholes shall be aligned.
(d) Ductile iron pipes having ductile iron screwed-on flanges shall be sealed at the threaded joint
between the pipe and the flange by a suitable sealing compound. The standard sealing compound
applied to the joint shall be suitable sealing for use with raw and potable water up to a temperature of
1000 C, natural and town gas and industrial effluents treated so as to be acceptable for discharge into
public sewers, alternative types of sealing compound for pipes used for other duties, such as the
carrying of industrial effluents of chemicals, shall be the subject of an agreement between the
manufacturer and the purchaser.
(e) Ductile iron pipes with ductile iron welded-on flanges shall have a pipe to flange weld attachment of
a design proven by tests not to be the limiting factor in the integrity of the flanged pipe when
subjected to excessive hydraulic pressure, bending moments and bolting loads.
NOTE: Where this type of flange is laid underground, consideration should be given to external
protecting if the soil is aggressive.
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Introduction
Essential requirements of the assembly are as follows:
(i) The flanges shall be an interference fit on the end of the pipe barrel which shall have been rounded
and cleaned to ensure removal of material detrimental to the welding process and shall be attached
to the pipe by fillet weld made at the hub and of the flange. The welding shall be carried out by a
proven mechanized factory welding process, E.G. metal inert gas (Mig) - Welding.
(ii) The material used as welded filler metal shall be selected to be compatible with the ductile iron base
material
.
(iii) The jointing face of the flange, including the pipe end, shall be machined, if heat treatments is
necessary this must be carried out before final machining.
5.MARKING
1) Each pipe, fitting or accessory shall bear at least the following indications:
(a) The mark of manufacture
(b) An indication of the casting is ductile iron
(c) An indication of its nominal size (DN)
If necessary, each fitting shall bear an indication of its main characteristics.
The pipes, fittings and accessories with a nominal size greater than DN 300 shall also bear the year of
manufacturer.
2) The marks may be cast on, painted or cold stamped.
3) Any special marks required by the purchaser shall be the subject of an agreement between the
manufacturer and the purchaser.
6.QUALITY AND QUALITY CONTROL

1) The metal used shall be such that the pipes and fittings are of ductile iron complying with the
mechanical properties specified in Table 1.
2) The manufacturer shall carry out test to enable the quality of pipes and fittings to be controlled during
manufacture to ensure continuing compliance with requirements of this specification and shall keep
records of all such tests, records of these tests shall be available for inspection by the purchaser, or his
representative.
Table 1 - Mechanical Properties
Nominal
Size
DN
Type of Casting
mm
Tensile
Strength
Min.
0,20 %
Proof Stress
Min.
Elongation
Min.
N/mm2
N/mm2
80 - 1000
Centrifugally Cast Pipes
420
300
10*
Over 1000
Centrifugally Cast Pipes
420
300
All Sizes
Pipes Not Centrifugally

Cast and Fittings
400
300
* 7% for pipes thicker class K12

The proof stress shall only be measured when specially agreed between the manufacturer and purchaser and shall be measured under conditions, which
shall be specified by the purchaser on his enquiry and order.
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Introduction
7.HEAT TREATMENT
1) Pipes which are centrifugally cast in unlined water-cooled moulds shall be heat treated in order to
achieve the necessary mechanical properties and to relieve casting stresses; provided the specified
mechanical properties are met, pipes cast under controlled cooling conditions need not be heat
treated.
2) The manufacturer may supply fittings in the 'As Cast' conditions or alternatively subject them to heat
treatment, Whichever method is employed, the representative test results shall conform to the
minimum mechanical property requirements of Table 1 and in the case of heat treated fittings, the test
pieces shall be subjected to the same heat treatment process.
8.CONDITION OF PIPES AND FITTINGS

1) Pipes and fittings shall be removed from the mould with every necessary precaution to avoid warping
or shrinkage defects detrimental to their good quality.
2) Pipes and fittings shall be sound and free from surface or other defects detrimental to their functional
quality.
3) Minor cavities on jointing faces may only be rectified by a process agreed between the manufacturer
and the purchaser.
Rectification of other defects shall be subject to agreement between the manufacturer and the
purchaser on each occasion except where simple dressing only is involved.
4) The quality of the casting shall be such that they can be cut, drilled, tapped and machined. Should the
purchaser consider that the casting do not comply with this requirement, hardness test shall be carried
out as specified in clause 16.
9.TESTING FOR STRAIGHTNESS AND UNIFORMITY

All pipes shall be tested for straightness and uniformity of thickness and diameter.
The deviation of the pipe from the straight shall not be more than 0.00125 times the effective length of
the pipe.
10.TOLERANCES ON DIMENSIONS
External diameters of pipes and fittings
1) The tolerances for the external diameter DE of the spigots of pipes, flanged spigot pieces, and change
pieces, and of plugs, shall not be greater than those specified in Table 2 when measured
circumferentially using a diameter tape.
2) For nominal sizes up to and including DN300, the tolerance for the external diameter DE of pipes
shall apply to the full length of the barrel of pipes.
NOTE: The spigots of pipes cut in field may require preparation in accordance with the
manufacturer's recommendations prior to jointing.
3) No tolerance is specified in this standard for the external diameters of fittings (Flanged spigot pieces,
change pieces and plugs excepted,) or for pipes with flanges cast on.
4) The measured difference between the maximum and minimum axes of individual spigots shall not
exceed the appropriate value in Table 2.
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Introduction
NOTE: Certain types of flexible joint will accept some degree of spigot ovality. However, where the
admissible spigot ovality applicable to such joints is smaller than is detailed in Table 2, the values shall
be detailed in the manufacturer's catalogue.
Table 2 Tolerances on the External Diameters of the Spigots of Pipes and (Where Applicable) Fittings
Tolerance on the external
Nominal
Maximum ovality
diameter of spigots and
Size
of spigots (DE) +
of plugs (DE)
DN
mm
mm
mm
80-150
+ 1.0
- 3.0
5
200-350
+ 1.0
- 3.5
10
400-500
+ 1.0
- 4.0
20
600-800
+ 1.0
- 4.5
30
900-1000
+ 1.0
- 5.0
40
1100-1200
+ 1.0
- 6.0
50
+ 1.0
- 7.0
55
1400
+ 1.0
- 8.0
65
1600
Tolerance on thickness
The tolerances on the wall thickness shall be in accordance with Table 3
Table 3 Tolerance on Wall and Flange Thickness
Dimensions
Type of casting
Wall thickness (e)
Centrifugally
Flange thickness (b)
Cast pipe
Wall thickness (e)
Pipes not
Flange thickness (b)
Centrifugally
Cast and Fittings
Tolerance in MM
- (1.3 + 0.001 DN*)
+ / - (1 + 0.05b)
- (2.3 + 0.001 DN)
+ / - (1 + 0.05b)
* For DN80 DN100 class K9 ductile iron pipes only, the minimum wall thickness shall be 4.8mm
DN = Nominal size in millimeters

b = Thickness of flange in millimeters
Tolerance on length
1) The tolerance on the lengths of pipes shall be in accordance with table 4.
Table 4 Tolerances on Lengths of Pipes
Type of casting
Socket and spigot centrifugally cast pipes
Double plain-ended centrifugally cast pipes
Flanged pipes of up to and including 2M
in length
Flanged pipes of over 2M but less than
3M in length
Flanged pipes of 3M and over in length
DN
Tolerance mm
All
+ / - 30
All
+ / - 3.0
All
All
+ / - 4.0
+ / - 5.0
2) By agreement with the purchaser the manufacturer may supply pipes with flexible joints of each size
on the order in lengths shorter than the standard length.
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Introduction
3) The manufacturer may supply 10% of the pipes with flexible joints on any one order from which test
rings have been taken. It is permissible to supply up to 5% 150mm shorter than the minimum standard
length with the balance being no more than 100mm shorter than the minimum standard length.
11.TOLERANCES ON STANDARD MASS

1) The standard mass is dependent upon the design of the ends of pipes and fittings and shall be
calculated on the nominal dimensions taking the density of ductile iron as 7050 kg/m3
2) The tolerances on standard mass are detailed in Table 5.
Table 5 -Tolerance on Standard Mass
DN
Type of casting
Tolerances
80 - 200
250 - 1600
All sizes
Centrifugally cast pipes

Centrifugally cast pipes
Pipes not centrifugally cast
Standard fittings, except
bends and fittings with
brances
Standard bends and standard
fittings with branches
non-standard fittings
+ / - 8%
+ / - 5%
+ / - 8%
All sizes
All sizes
+ / - 8%
- 12% *
*A negative tolerance only is specified.
3) Each pipe DN 150 and over shall be weighed individually to ensure compliance with the tolerances
specified in Table 5.
4) Fittings, and pipes below DN 150, need not be weighed individually unless otherwise specified by the
purchaser on his enquiry, or order.
12.WORKS PROOF TESTS

1) Before being coated, each pipe and fitting shall be hydrostatically tested by a proven means at the
foundry to the satisfaction of the purchaser or his representative. The outside surfaces of the pipe or
fitting shall be dry before testing.
The hydrostatic pressure shall be applied steadily and maintained for a period sufficient to facilitate
adequate inspection but in no case shall this period be less than 15 seconds.
The internal pressure imposed on the pipe or fitting shall be measured by an accurate pressure gauge
and means shall be provided for attaching the gauge of the purchaser or his representative. The pipes
and fittings shall withstand the works hydrostatic test pressure specified in Table 6 without showing
signs of leakage, sweating or other failure of any kind.
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Introduction
Table 6 - Works Hydrostatic Proof Test Pressures and Works Leak Tightness Test Pressures
Proof test pressure
Leak Tightness
Pipes with screwed or
Centrifugally
Nominal
test pressure
welded-on flanges
Size
cast pipes
for fittings and for
DN
with flexible
PN 10
PN 16
PN 25
pipes with cast-on
joints
Flange
Flange
Flange
flanges
MM
Bar
Bar
Bar
Bar
Bar
80 - 300
50
16
25
32
25
350 - 600
40
16
25
32*
16
700 - 800
32
16
25
32
10
900 - 1200
32
16
25
10
1400 - 1600
25
2) All pipes and fittings, except those having restricted pressure ratings, shall be capable of withstand the
field test pressure specified in appendix A.
3) Pipes and fittings with flexible joints supplied for pipelines to be used for the conveyance of gas, shall,
where specified by the purchaser and agreed by the manufacturer, be tested with air to a pressure of
3.5 bar (gauge) in addition to the hydrostatic test, while under air pressure, the fittings shall be totally
immersed in water, or alternatively, coated with a suitable foaming agent in order to check for leakage.
4) Where specially agreed between the purchaser and the manufacturer, standard all flanged ductile iron
fittings, and pipes with cast-on flanges may be works hydrostatically tested to pressure up to, but not
exceeding 16 bar, 25 bar and 40 bar for castings with PN1O, PN16 and PN25 flanges respectively.
NOTE:The hydrostatic test applied to fittings is a leak tightness test only. The application of high
hydrostatic pressure to fittings is precluded due to the risk of distortion resulting from the high
restraining loads imposed on the fittings by standard test apparatus.
13.SURFACE PROTECTION
1) Unless otherwise specified by the purchaser on the enquiry and/or order, all pipes and fittings shall be
coated internally and externally with, at the manufacturer's option, one of the materials specified in
Table 7.
2) Where specified by the purchaser on the enquiry and/or order, pipes and fittings shall be cement
mortar lined in accordance with appendix B and shall, unless otherwise specified, be coated externally
with, at the manufacturer's option, one of the materials specified in Table 7.
3) Coatings may be applied by dipping, brush, spray or roller.
4) No coating shall be applied to any casting unless its surfaces are clean, dry and free of rust.
Table 7 - Standard Coating Materials

BS 3416
BS 4147
BS 4164
Valves AS
"Black bitumen coating solutions for cold application type II"

"Hot applied bitumen based coating type I"
"Coal-tar-based hot applied coating"

Introduction
14.MANUFACTURER'S CERTIFICATE
The manufacturer shall, on request, supply to the purchaser a signed certificate stating, at the purchaser's
option, either:
(a) That the pipes or fittings comply in all respects with the provisions of this specification: or
(b) The results of all the specified tests.
15.INSPECTION
The inspector appointed by the purchaser and accredited by the manufacturer shall have access at all
reasonable times to those parts of the works engaged on the manufacture and testing of the pipes or
fittings he has ordered.
If, at the time of placing the order, the purchaser states that he wishes to carry out inspection during
manufacture up to the point of dispatch, the manufacturer may inform the purchaser or his agent in
advance of the manufacturing date. Should the purchaser or his agent not be present at the agreed time,
then the manufacturer will be entitled to proceed with production and inspection and shall not be
required to re-inspect. Records of the inspection will be available for examination by the purchaser or his
agent at a later date.
16.PURCHASER'S OPTIONAL TENSILE TEST

Selection of bar test pieces
1) If stated on the enquiry and subsequent order that the purchaser wishes to witness the tests on bar test
pieces in respect of the pipes and fittings to the order, the bar test pieces may be selected by the
purchaser or his representative during manufacture.
2) Should the purchaser or his representative not be present at the agreed time of manufacture, then the
manufacturer shall be entitled to proceed with the selection of test pieces and testing. The results of
the tests will be recorded for later examination by the purchaser and the test pieces shall be retained
for a minimum of 14 days.
3) For the purpose of selection and approving the bar test pieces, the pipes and fittings to that order shall
be divided arbitrarily into batches as follows.
Pipes and fittings
Pipes centrifugally cast
Pipes not centrifugally
cast, and fittings
Size
DN 80 - 300
DN 350 - 600
DN 700 - 1200
DN 1400 - 1600
Batch
100 pipes
50 pipes
25 pipes
10 pipes
All sizes
4 tonnes
Any pipes remaining after dividing into batches as specified, should be considered as a batch and where
the total order is less than the appropriate batch size, then the order shall be considered as a batch. The
batch may contain pipes of any size within the groups specified above.
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Introduction
One bar test piece shall be taken from each batch and, should the batch contain pipes of more than one
size, the bar test piece selected shall be regarded as being representative of all the pipes in the batch,
irrespective of size.
Bar test pieces representative of pipes, not centrifugally cast, and fittings may be taken from a sample
cast separately but shall be cast from the same iron as that used for the manufacture of the castings they
represent and, where applicable, shall have been subjected to the same heat treatment.
Alternatively, bar test pieces may be taken from a sample cast integrally with the pipe or fittings at the
manufacturer's option.
Dimensions of bar test pieces
1) Bar test pieces taken from centrifugally cast pipes shall be cut from the spigot end, and when prepared
of testing, shall be representative of the metal at approximately mid-thickness, and the axis of the bar
test piece shall be parallel to the axis of the pipe from which it was taken. Each bar test piece shall
include a cylindrical and having a diameter of 3.565 to 3.580 mm part having a gauge length of 3.54
or 5.0 times its diameter.
2) Where the sample is cast separately, its dimensions shall conform to the requirements of BS 2789.
Where sample is internally cast it shall comply with the dimensions given in Table 8.
Table 8 - Dimensions of Integrally Cast Test Samples
Description of casting represented
Non-centrifugally cast pipe and fittings, having
a wall thickness of up to and including 12.5 MM
Non-centrifugally cast pipe and fittings, having
a wall thickness of over 12.5 MM
Length
MM
Dimensions
Width
MM
Thickness
MM
55-75
46-65
12.5
55-75
45-65
16
3) Method of test. The method of testing shall be in accordance with that normally used for quality
control purposes by the manufacturer, unless otherwise agreed between the manufacturer and the
purchaser.
4) Results of tensile test. Each bar test piece selected in accordance with 16.1) shall be tested and shall be
considered satisfactory if the test results comply with the mechanical properties specified in Table 1.
5) Retests. Should a bar test representing any batch fail the tensile test, two further tests shall be carried
out on bat test pieces selected by the purchaser, or his agent from two other pipes of the same batch.
If either of these additional bar test pieces fails the tensile test, the batch represented shall be deemed
not to comply with this specification.
17.HARDNESS TEST
1) Should the purchaser consider that the quality of the casting does not comply with the requirements
of 8.4) hardness tests shall be carried out on the castings after slight grinding.
2) The tests shall be in accordance with BS 240: Part 1, except the period of application shall be 15 1s.
3) The results of the hardness tests shall not exceed 230 HB for centrifugally cast pipes, and 250 HB for
all other castings. Should the surface hardness of the castings exceed these values, the castings shall
be deemed not to comply with this standard.
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Introduction
Appendix A
Pressure ratings and maximum field hydrostatic test pressures for standard thickness ductile iron pipes
and fittings after installation:
Table 9. Hydraulic pressure ratings for ductile iron pipes and fittings in accordance with BS4772
Hydraulic pressure rating
Pipelines
Pipeslines without
incorporating flanges to:
any flanged
PN 10 PN 16
PN 25
joints
bar
bar
bar
bar
(gauge) (gauge) (gauge)
(gauge)
80 - 300
10
16
25
40
350-1200
10
16
25
25
1400-1600*
Nominal
size
DN
*Hydraulic pressure ratings for pipes and fittings DN 1400 to DN 1600 shall be by agreement between the purchaser and the
manufacturer.
NOTE 1. The hydraulic pressure ratings for pipes and fittings with flanges are applicable to the temperature range 10C to 120C.
The manufacturer should be consulted in connection with pressure ratings for temperatures outside this range.
NOTE 2. Attention is drawn to CP 2010: Part 2, which provides guidance on the field-testing of pipelines.
Table 10. Maximum field hydrostatic test pressures for ductile iron pipes and fittings in accordance with
BS 4772
Maximum field hydrostatic test pressure
Nominal
Pipelines
size
Pipeslines without
incorporating flanges to:
DN
any flanged
PN 10 PN 16
PN 25
joints
bar
bar
bar
bar
(gauge) (gauge) (gauge)
(gauge)
80 - 300
16
25
40
45
350-600
16
25
30**
30
700-1200
16
25
30***
30
1400-1600*
*Field hydrostatic test pressures for pipes and fittings DN 1400 to ON 1600 shall be by agreement between the purchaser and the
manufacturer.
**40 bar for pipelines having all joints flanged.
***Higher pressures may be agreed between the purchaser and the manufacturer, but fittings may, depending on operating
conditions, require strengthening.
NOTE. These field test pressures should be applied only to ductile iron pipelines when the pipeline and its fittings are properly
anchored. This explains why field test pressures for ductile iron pipelines may be greater than the factory test pressures for fittings
since the test rig at the factory does not allow proper anchoring under high pressures without distortion of the casting. For further
information relating to field testing of pipelines see CP 2010: Part 3.
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Appendix B
Specification for cement mortar lining
C.1 Materials
C.1.1 Cement. The cement used shall be ordinary Portland cement in accordance with BS 12, except that,
where specified by the purchaser, or at the manufacturer's option, sulphate-resisting cement in accordance
with BS 4027 or Portland blast furnace cement in accordance with BS 146: Part 2 may be used.
C.1.2 Sand. The sand shall consist of inert, granular material having hard, durable uncoated grains. The
sand shall comply with the requirements of zone 4 of table 2 of BS 882k 1201: Part 2: 1973 when sampled
and tested in accordance With BS 812.
C.1.3 Water. The water shall be obtained from the public water supply and shall contain no constituent
that adversely affects the quality of the cement or, in the case of potable water, the water flowing through
the main. The presence of solid inorganic particles is, however, admissible, providing they do not contain
any constituents that impair the curing of the cement mortar or cause deterioration of water quality in the
case of potable water mains.
C.2 Cement mortar mix

C.2.1The cement mortar mix shall comprise cement, sand and water, which shall be thoroughly mixed,
and be of such consistency as to provide a dense and homogeneous lining. Any additive shall be agreed
between the purchaser and manufacturer.
C.2.2 The cement mortar mix shall contain at least one part by mass of cement to 3.5 parts by mass of
sand.
C.3 Application of lining

C.3.1 Pipes shall be lined centrifugally or by a centrifugal applicator head. Fittings shall be lined by any
process, which produces linings with a surface finish comparable with the lining in the pipes.
C.3.2 The surface on to which the coating is to be applied shall be free from all loose scale, foreign bodies,
or any other material that could be detrimental to good contact between the metal and the coating.
C.3.3 The process of lining shall be so controlled as to ensure that a continuous layer of cement mortar is
produced over the bore of the pipe or fitting.
C.3.4 The inside of the sockets and the faces of flanges shall be free from cement mortar.
C.4 Repair of damaged lining by the manufacturer.

Small areas of damaged linings may be repaired by cutting back the lining to the metal surface, by
thoroughly wetting the exposed surfaces of the metal and of the adjacent lining, and by patching with
fresh, stiff cement mortar worked in thoroughly to ensure a good bond with the exposed surfaces.
The repaired area shall be cured in accordance with C.5.
C.5 Curing of lining

C.5.1 Curing of the lining shall be conducted in such a manner as to produce a properly hydrated cement
mortar lining that is both hard and durable. Curing shall be carried out at not less than 40C.
C.5.2 Curing shall be effected under controlled atmosphere conditions. Curing by the application of
bitumen coating shall be by agreement between the purchaser and the manufacturer.
C.5.3 The bitumen coating shall comply with the requirements of BS 3416 for type 2 material applied by
spray or brush while the lining is still moist.
The bitumen coating shall not impart color, taste or odour to potable water after drying for 48 h.
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C.6 Thickness of lining

C.6.1 The thickness of linings shall be as specified in Table 11.
Table 11. Thickness of linings
Nominal
size
DN
Nominal
mm
80-300
350-600
700-1200
1400-2000
mm
3.0
5.0
6.0
9.0
Thickness
Minimum
arithmetical
mean value
mm
2.5
4.5
5.5
8.0
Individual
minimum
mm
1.5
2.5
3.0
4.0
C.6.2 The thickness of linings may be tested by spear measurement or by gauge. Where 'spear
measurement' is used, the lining shall be pierced using a hardened steel point, not larger than 1.5mm
diameter; immediately after application of the lining to the bore of the pipe, or fitting, and before the
cement mortar has set.
The thickness shall be measured at each end of the pipe in at least one section perpendicular to the pipe
axis.
At each section which, for pipes DN 200 and above, shall be at least 200mm from the pipe end,
measurements being taken in four places at 90 intervals. The arithmetical mean value and the individual
minimum values of the four measurements in each section shall be not less than those in Table 11.
C.7 Surface condition of linings

The surface of the lining shall be substantially smooth but the fine crazing associated with cement rich
surfaces shall be permitted. Isolated shrinkage cracks shall be acceptable provided their width does not
exceed 0.8 mm. The surface shall be substantially free from laitance and any sand segregation present
shall be minimal.
C.8 Identification
Where cement mortar lined pipes have been bitumen coated, or coated internally they shall carry a
means of identification to distinguish them from pipes that have coated internally and externally in
accordance with 16.1. This identification shall appear on the barrel of the pipe but otherwise the position
shall be at the manufacturer's option.
Valves AS

Introduction
Appendix C.
Cutting of existing pipelines
Where existing pipes are cut, the outside diameter, as measured circumferentially by diameter tape, may
differ in size from the diameter and tolerances specified in Table 2.
Pipe manufacturers state that the large majority of pipes so cut generally have diameters in the range
shown in Table 12.
Manufacturers of slip-on couplings, split couplings, wrap around fittings, or similar fittings and equipment
that depend on the outside diameter of the pipe for their location and effective installation, who claim that
such items are compatible with the pipes specified in this standard, are advised to note these diameters.
Furthermore it is recommended that their catalogues should (a) specify the extent to which their products
will meet these requirements, and (b) make recommendations for fitting where necessary.
Table 12. Diameters of the barrels of cut pipes.
Nominal
size
DN
mm
350
400
450
500
Minimum
diameter
Maximum
diameter
mm
374.5
425.0
476.0
527.0
mm
379.0
431.0
483.0
538.0
600
700
800
900
630.0
732.5
836.0
940.0
640.5
743.5
848.0
948.0
1000
1100
1200
1043.0
1146.0
1249.0
1051.0
1155.0
1258.5
NOTE 1. For sizes above 1200 mm the manufacturer should be consulted.

NOTE 2. Diameters are measured circumferentially with a diameter tape.
Valves AS

Specifications
Hydrostatic test pressure
Diameter
Pipes
Fittings
DN 80 to DN 300
DN350 to DN600
DN700 to DN1000
DN1100 to DN1200
DN1400 to 1600
DN1800 to DN2000
DN2100 to DN2600
50 bar
40 bar
32 bar
25 bar
25 bar
25 bar
18 bar
25 bar
16 bar
10 bar
10 bar
2 bar
bar
bar
PIPES...........................Standard K=9
FITTINGS.....................Standard K=14 for tees
FITTINGS.....................Standard K=12 for other fittings
Pipes, DN450, DN 1100 are according to the extension of ISO requirements.
Tensile strength, Elongation and proof stress
Tensile Strength
Elongation
Proof Stress
Pipe
Fittings
DN80 to DN1000
DN1100 to DN2000
Min. 420 N/mm2
Min. 10%
Min. 7%
Min. 300 N/mm2
Min. 400 N/mm2

Min. 5%
Min. 300 N/mm2
Tolance
1) Thickness: + No limit
1) Thickness: - (1.3 + 0,001ND) mm
1) Thickness: - (ND: Nominal diameter)
2) Weight:
2) Weight:
* The proof stress shall only bemeasured upon special agreement

and order conditions which shall be specified in the order
** 0,0102 kgf/mm = 1N/mm
200 mm and under: 8%

300 mm and under:
Coating and lining materials

Pipe
Fitting
Outside Black bituminous (coal-tar coating)

(External)
Tar-epoxy coating
Black bituminous (coal-tar coating)

Inside
(Internal)
Tar-epoxy coating
Tar-epoxy coating
Tar-epoxy coating
Sulphate-resistant cement mortar lining
Sulphate-resistant cement mortar lining
Cement mortar lining with seal coating
Cement mortar lining with seal coating
Fusion bonded Epoxy lining (any colour)
Fusion bonded Epoxy lining (any colour)
Valves AS
Ductile Iron Pipes

Tyton type
Art. P01
Tyton style
Push-on flexible joint type
Nominal
DE
e'
DN 80 to DN 1200
laying
length
Nominal
DE
e'
DN 1400 to DN 2000
laying
length
Standard K-9
Thickness
DN
80
100
125
150
200
250
300
350
400
450
500
600
700
800
900
1000
1100
1200
1400
1500
1600
1800
2000
e'
e
6
6,1
6,2
6,3
6,4
6,8
7,2
7,7
8,1
8,6
9
9,9
10,8
11,7
12,6
13,5
14,4
15,3
17,1
18
18,9
20,7
22,5
Valves AS
BS
ISO
5
5
5
5
5
5
5
5
5
5
5
5
6
6
6
6
6
6
9
9
9
9
9
3
3
3
3
3
3
3
5
5
5
5
5
6
6
6
6
6
6
9
9
9
9
9
Outside
diameter
DE
Nominal
laying
length
98
118
144
170
222
274
326
378
429
480
532
635
738
842
945
1048
1152
1255
1462
1565
1668
1875
2082
6000
6000
6000
6000
6000
6000
6000
6000
6000
6000
6000
6000
6000
6000
6000
6000
6000
6000
6000
6000
6000
6000
6000
Total mass (kg)

Pipe
76,6
95
119
144
194
255
323
403
482
571
669
882
1123
1394
1691
2017
2372
2758
3563
4015
4517
5591
6784
Cement mortar lining

BS
ISO
16,8
20,9
26,6
31,6
42,4
53
63,6
73,8
84
94,9
105
125,4
175,8
200,4
225,6
250,2
278
300
525,6
567,5
600,6
675
750
10,2
12,6
16,2
19,2
25,2
31,2
37,8
73,8
84
94,9
105
125,4
175,8
200,45
225,6
250,2
278
300
525,6
567,5
600,6
675
750
Ductile Iron Fittings

Double Socket Bends 45 & 90
mm
Wall Thickness
K12
K14
mm
mm
mm
Wall Thickness
K12
K14
mm
mm
80
100
125
150
200
250
300
350
400
450
500
600
700
800
7
7,2
7,5
7,8
8,4
9
9,6
10,2
10,8
11,4
12
13,2
14,4
15,6
900
1000
1100
1200
1400
1500
1600
1800
2000
2100
2200
2400
2600
16,8
18
19,2
20,4
22,8
24
25,2
27,6
30
31,2
32,4
34,8
37,2
DN
DN
8,1
8,4
8,8
9,1
9,8
10,5
11,2
11,9
12,6
13,3
14
15,4
16,8
18,2
19,6
21
22,4
23,8
26,6
28
29,4
32,2
35
36,4
37,8
40,6
43,4
Art. P21
Art. P22
Double Socket 90 Bend

L
Double Socket 45 Bend
K = 12
K = 12
"K" Type
"T" Type
DN
mm
L
mm
80
100
125
150
200
250
300
350
400
450
500
600
700
800
900
1000
1100
1200
1400
1500
1600
1800
2000
100
120
145
170
220
270
320
370
420
470
520
620
720
820
920
1020
1120
1220
1220
1270
1290
1320
1360
Valves AS
Mass (kg)
T Type
K Type
8,6
11,4
15,7
20,5
33
48,5
68
97,5
124
156
193
280
455
605
813
1045
1252,6
1663
12
15,6
21,3
27,5
40
55,5
81,5
105
134
166
202
290
408
544
720
935
1168
1444
1918
2230
2543
3229
4033
"T" Type
"K" Type
DN
mm
L
mm
80
100
125
150
200
250
300
350
400
450
500
600
700
800
900
1000
1100
1200
1400
1500
1600
1800
2000
2100
2200
2400
2600
55
65
75
85
110
130
150
175
195
220
240
286
330
370
415
460
505
550
515
540
565
610
660
685
710
755
805
Mass (kg)
T Type
K Type
7,7
10,1
13,6
17,4
27
38,5
53
70
89
117
139
202
282
378
496
635
855,5
986
1273
2025
1740
2296
2970
3762
4665
5721
11,1
14,3
19,2
24
34
45,5
66
83,5
104
127
150
209
289
373
488
629
772
943
1223
1417
1647
2166
2791
3107
3494
4272
5401

Double Socket Bends
Art. P23
Double Socket 22-1/2 Bend
L
"K" Type
"T" Type
Art. P24
L
"K" Type
"T" Type

DN
mm
L
mm
80
100
125
150
200
250
300
350
400
450
500
600
700
800
900
1000
1100
1200
1400
1500
1600
1800
2000
2100
2200
2400
2600
40
40
50
55
65
75
85
95
110
120
130
150
175
195
220
240
260
285
260
270
280
305
330
340
355
380
400
Mass (kg)
T Type K Type
7,3
9,3
12,6
15,9
24
33,5
44,5
58
74
95
111
157
217
287
373
470
643,7
716
933
1627
1259
1663
2144
2707
3359
4087
10,7
13,5
18,2
22,5
30,5
40,5
58
71
88
105
123
164
223
281
364
463
560
671
882
1011
1167
1533
1965
2173
2441
2986
3778
DN
mm
L
mm
80
100
125
150
200
250
300
350
400
450
500
600
700
800
900
1000
1100
1200
1400
1500
1600
1800
2000
2100
2200
2400
2600
30
30
35
35
40
50
55
60
65
70
75
85
95
110
120
130
140
150
130
135
140
155
165
185
190
205
215
Mass (kg)
T Type K Type
7,1
8,9
11,9
14,8
22
30,5
40,5
52
65
83,5
96
134
181
239
305
381
525,4
568
747
1204
1007
1331
1702
10,5
13,1
17,5
21,5
29
37,5
54
65,5
79
93,5
108
141
187
234
297
375
442
524
697
794
914
1200
1522
1725
1919
2345
2987
2183
2709
3290
Art. P25
LL
DN
Mass
Art. P26
Double Socket 90
Duckfoot Bend
mm
mm
mm
mm
kg
kg
700
800
900
1000
1100
1200
1400
1600
14,4
15,6
16,8
18,0
19,2
20,4
22,8
25,2
95
110
120
130
140
150
130
140
1020
1280
1425
1590
1730
1935
1425
1628
235
295
393
489
642
757
1027
1374
6
8
9
11
14
16
24
30
DN
mm
mm
mm
80
100
150
200
250
300
350
400
450
500
600
700
800
900
1000
1100
1200
7,0
7,2
7,8
8,4
9,0
9,6
10,2
10,8
11,4
12,0
13,2
14,4
15,6
16,8
18,0
19,2
20,4
100
120
170
220
270
320
370
420
470
520
620
720
820
920
1020
1120
1220
extra mass for
Mass
mm
mm
mm
kg
kg
80
95
145
195
245
290
340
390
435
485
580
655
745
855
945
1065
1155
110
125
160
190
225
255
290
320
355
385
450
515
580
645
710
775
840
180
200
250
300
350
400
450
500
550
600
700
800
900
1000
1100
1200
1300
11,3
14,8
28,5
44,5
68,5
100,0
133,0
180,0
230,0
294,0
442,0
618,0
832,0
1113,0
1435,0
1781,0
2153,0
0,3
0,4
0,9
1,1
2,5
3,4
8
10
12
15
22
36
46
58
72
86
103
(Approx.)
R
L
D square
"T" Type
Valves AS
cement mortar
lining
(Approx.)
"T" Type
extra mass for
cement mortar
lining

Angle Branches & Bends
Art. P27
Flanged & Tyton 90
Short hydrant
Duckfoot bends
K = 12
mm
kg
kg
95
105
135
12,5
15,9
21,5
0,4
0,6
0,8
t1
mm
mm
mm
80
100
150
7
7,2
7,8
7
7
7
Nom. Size DN
115mm
165mm
t
extra mass
for cement
mortar lining
140mm
80mm
Mass PN16
Flange
DN
Art. P28
Tyton 45 angle
branches
K
t1
45
t
K
L
"N" Type
t1
Body
DN
mm
Branch
dn
mm
mm
mm
80
100
150
200
250
300
350
400
450
500
600
80
100
150
200
250
300
350
400
450
500
600
8,1
8,4
9,1
9,8
10,5
11,2
11,9
12,6
13,3
14
15,4
8,1
8,4
9,1
9,8
10,5
11,2
11,9
12,6
13,3
14
15,4
Type
N
N
N
N
N
N
M
M
M
M
M
Mass
extra mass
for cement
mortar lining
mm
mm
kg
kg
500
540
640
735
830
930
880
970
1060
1140
1310
375
405
480
560
640
715
790
870
950
1025
1180
19
25,5
45,5
71,5
106
151
169
209
281
347
511
1,4
1,9
3,3
5
7
9
17
22
26
31
43
K = 14
K
45
Maximum hydraulic working pressure ratings for diftile iron branches

80 to 350mm diameter 16 bar
Recommended maximum site hydraulic test pressures
65
t
The manufacture of specially designed angle branches for working Pressures higher than those stated
above will be considered on request
K
L
"M" Type
Art. P29
DN
Offset
Mass
extra mass
for cement
mortar lining
Tyton 'S' Bends

Ductile Iron 150, 225
& 300mm offsets
mm
mm
mm
mm
kg
kg
80
80
80
100
100
100
150
150
150
200
200
200
250
250
250
300
300
300
150
225
300
150
225
300
150
225
300
150
225
300
150
225
300
150
225
300
7,0
7,0
7,0
7,2
7,2
7,2
7,8
7,8
7,8
8,4
8,4
8,4
9,0
9,0
9,0
9,6
9,6
9,6
260
335
410
280
355
430
320
395
470
370
445
520
410
485
560
480
535
610
9,4
10,9
12,4
11,5
13,5
15,5
19,5
22,5
25,5
31
35
39
44
51
55
65
73
77
0,5
0,7
0,9
0,7
1
1,2
1,2
1,6
1,9
1,6
2,3
3,1
2,5
3,1
3,7
3,4
4
4,7
K = 12
t
offset
L
Valves AS

Collar, Flanged Spigot & Flanged Socket
Art. P32
Art. P31
Collar
Flanged Spigot
"K" Type
K=12
K=12
DN
Mass
(kg)
DN
80
100
125
150
200
250
300
350
400
450
500
600
700
800
900
1000
1100
1200
1400
1500
1600
1800
2000
2100
2200
2400
2600
160
160
165
165
170
175
180
185
190
195
200
210
220
230
240
250
260
270
340
350
360
380
400
410
420
440
460
12,9
15,8
19,7
23,5
30
38,5
54
68
81
96
109
140
185
225
278
348
407
472
701
783
920
1172
1461
1613
1794
2146
2736
80
100
125
150
200
250
300
350
400
450
500
600
700
800
900
1000
1100
1200
1400
1500
1600
1800
2000
2100
2200
2400
2600
350
360
370
380
400
420
440
460
480
500
520
560
600
600
600
600
600
600
710
745
780
850
920
955
990
1060
1130
PN 10
Mass (kg)
PN 16
7,8
9,6
12,4
15,6
22,5
32
43
52
64
77
94
133
179
226
272
328
394
456
664
812
922
1196
1534
1803
1948
2409
2918
7,8
9,6
12,4
15,6
22,5
31,5
42,5
55
70
86
109
159
194
245
295
369
430
520
732
900
1024
1322
1687
1967
2115
2611
3153
PN 25
7,8
10,2
13
16,6
24,5
35,5
47,5
64
81
101
121
173
Art. P33
Flanged Socket
DN
80
100
125
150
200
250
300
350
400
450
500
600
700
800
900
1000
1100
1200
1400
1500
1600
1800
2000
2100
2200
2400
2600
130
130
135
135
140
145
150
155
160
165
170
180
190
200
210
220
230
240
310
320
330
350
370
380
390
410
480
"T" Type
"K" Type
Valves AS
K=12
Mass(kg)
T Type
K Type
PN 10 PN 16 PN 25 PN 10 PN 16 PN 25
7,4
9
11,5
14,2
20,5
28
37
45
55
70,5
78
108
144
189
235
293
887
1125
1414
7,4
9
11,5
14,2
20
27,5
36,5
48
60
78
93
135
159
208
258
324
413,8
521
723
857
989
1251
1567
1767
2150
2563
1934
2352
2798
456
654
7,4
9,5
12,1
15,2
22
31,5
42
56
71
88,5
104
149
9,3
11,3
14,3
18
24,5
32,5
44,5
53
64
74,5
87
115
162
205
252
317
377
450
654
750
873
1103
1378
1546
1708
2098
2533
9,3
11,3
14,3
18
24
32
44
55,5
68
82
100
138
174
220
271
351
412
505
711
838
963
1214
1516
1710
1878
2326
2786
9,3
12,5
14,9
19
26
35,5
49,5
63
78,5
92,5
110
149

Double Socket Taper
Art. P41
"K" Type
"T" Type
DN80 to
DN600
DN700 to
DN2600
DN80 to
DN600
K = 12
DN
dn
100
125
125
150
150
150
200
200
200
250
250
250
300
300
300
350
350
350
400
400
400
400
450
450
450
450
500
500
500
500
600
600
600
600
700
700
700
700
800
800
800
800
900
900
900
900
1000
1000
1000
1000
1100
1100
1100
1100
80
80
100
80
100
125
100
125
150
125
150
200
150
200
250
200
250
300
200
250
300
350
250
300
350
400
300
350
400
450
350
400
450
500
400
450
500
600
450
500
600
700
500
600
700
800
600
700
800
900
700
800
900
1000
90
140
100
190
150
100
250
200
150
300
250
150
350
250
150
360
260
160
460
360
260
160
460
360
260
160
460
360
260
160
560
460
360
260
680
580
480
280
770
670
480
280
840
640
480
280
840
680
480
280
870
670
480
300
Valves AS
Mass (kg)
T Type K Type
8,5
10,8
11,1
13,5
13,8
14,1
20,5
20,5
21
29
29
29
39,5
39,5
38,5
52
51
49,5
61,5
66
64
62
76
75
69,5
66
96,5
98
94
80,5
138
142
127
131
194
178
252
229
388
365
318
288
392
354
537,9
456,9
11,9
16,3
16,8
18,6
19,1
19,8
26
26,8
27
36,2
36
35
50
49
47,5
62,5
61
61,5
80,3
76,5
77
73
99,8
90,3
88,3
85,6
121,2
110
106
112
172,8
152
165,2
137
241
237
203
184
325,2
319,5
279,3
230
416,6
401,9
353,1
326,9
535,6
516,4
450,7
416,4
534
544,6
519
494,1
K = 12
DN
dn
1200
1200
1200
1200
1200
1400
1400
1400
1400
1400
1500
1500
1500
1500
1500
1600
1600
1600
1600
1600
1800
1800
1800
1800
1800
2000
2000
2000
2000
2000
2100
2100
2100
2100
2100
2100
2200
2200
2200
2200
2200
2200
2400
2400
2400
2400
2400
2400
2600
2600
2600
2600
2600
2600
700
800
900
1000
1100
800
900
1000
1100
1200
900
1000
1100
1200
1400
1000
1100
1200
1400
1500
1100
1200
1400
1500
1600
1200
1400
1500
1600
1800
1200
1400
1500
1600
1800
2000
1400
1500
1600
1800
2000
2100
1500
1600
1800
2000
2100
2200
1600
1800
2000
2100
2200
2400
1020
870
670
480
300
760
660
560
460
360
760
660
560
460
260
760
660
560
360
260
860
760
560
460
360
960
760
660
560
360
1060
860
760
660
460
260
960
860
760
560
360
260
1060
960
760
560
460
360
1160
960
760
660
560
360
Mass (kg)
T Type K Type
648
570
711
951
1235
1566
1948
2374
2877
667
688
591
637
525
716
710
704
685
663
828
822
803
781
742
960
941
919
879
841
1261
1238
1198
1160
1123
1620
1579
1540
1503
1411
1820
1781
1742
1705
1614
1496
2015
1976
1938
1846
1726
1645
2609
2441
2350
2231
2149
2071
3119
3025
2904
2819
2741
2545

Double Socket Level Invert Tee & Cap
Art. P42
Double Socket Level Invert Tee with Flanged Branch
"K" Type
"T" Type
DN80 to
DN600
Mass (kg)
DN
dn
H
PN 10
200
250
300
350
400
450
500
600
700
800
900
1000
1100
1200
1400
1500
1600
1800
2000
2100
2200
2400
2600
80
80
80
100
100
100
100
100
150
150
150
200
200
200
200
200
400
400
400
400
400
400
400
245
250
255
280
280
285
290
295
360
365
370
435
440
445
460
465
700
715
725
730
735
750
760
250
275
300
325
350
375
400
450
500
550
600
650
700
750
850
900
950
1050
1150
1200
1250
1350
1450
39,5
49,5
62
83
97,5
115
134
173
T Type
PN16
39,5
49,5
62
83
97,5
115
134
173
296
360
467
569
725
840
PN25
PN10
K Type
PN16
PN25
39,5
49,5
62
83,5
98
116
134
173
43
54
73,5
90,5
107
125
143
183
255
310
382
501
584
679
939
1062
1472
1872
2320
2539
2802
3347
4136
43
54
73,5
90,5
107
125
143
183
255
310
382
501
584
679
939
1062
1476
1876
2325
2544
2807
3351
4140
43
54
73,5
91
108
126
144
183
256
311
383
503
586
681
940
1064
1487
1887
2336
2555
2818
3362
4151
Art. P91
Cap
Dimensions
DN
"T" Type
DN80 to
DN300
DN350 to
DN1200
e1
e1
Valves AS
80
100
150
200
250
300
350
400
450
500
600
700
800
900
1000
1100
1200
e1
9,5
10,5
14,5
18
19,5
23
24
25
26
27
29,5
31
33
35
37
39
41
80
80
90
90
90
110
110
110
110
110
110
120
120
120
130
130
130
Mass (kg)
R
388
443
489
536
630
733
835
935
1037
1139
1241
5
6,5
12
17,5
24,5
38
50
62,5
76,5
91
128
175
228
296
380
467
568

All Socket Tee
Art. P51
All Socket Tee

"T" Type
DN80 to
DN250
DN300 to
DN1200
Valves AS
DN
dn
80
100
100
125
150
150
150
200
200
200
200
250
250
250
250
300
300
300
300
350
350
350
350
350
400
400
400
400
400
450
450
450
450
450
500
500
500
500
500
600
600
600
600
600
700
700
700
700
700
800
800
800
800
800
900
900
900
900
900
1000
1000
1000
1000
1000
1100
1100
1100
1100
1100
1200
1200
1200
1200
1200
80
80
100
125
80
100
150
80
100
150
200
100
150
200
250
100
150
200
300
100
150
200
300
350
100
150
200
300
400
150
200
300
400
450
150
200
300
400
500
150
200
300
400
600
200
300
400
600
700
200
300
400
600
800
200
400
600
800
900
200
400
600
800
1000
400
600
800
1000
1100
400
600
800
1000
1200
Dimensions
L
H
170
170
190
225
170
195
255
175
200
255
315
200
315
315
375
205
320
320
435
205
325
325
440
495
210
325
325
440
560
330
330
445
560
620
330
330
450
565
680
340
340
455
570
800
345
460
575
810
925
350
465
580
1045
1045
355
590
1170
1170
1170
360
595
1290
1290
1290
600
830
1065
1295
1410
605
840
1070
1300
1535
85
95
95
110
120
120
125
145
145
150
155
210
220
220
230
235
245
245
260
260
270
270
285
290
285
295
295
310
320
320
320
335
345
350
345
345
360
370
380
395
395
410
420
440
445
460
470
490
500
495
510
520
540
565
545
570
590
615
625
595
620
640
665
685
670
690
715
735
745
720
740
765
785
805
Mass (kg)
T Type
K Type
12,4
14,8
16,1
22
21,5
23,5
28
30
32
37
43
47,5
59
63,5
71,5
54,5
68
72
90,5
70,5
86,5
90,5
111
124
83
101
105
127
155
117
121
146
175
190
135
139
167
198
231
175
178
211
248
325
289
326
361
461
536
353
399
439
629
701
458
556
833
903
944
557
672
1008
1129
1209
909
1052
1313
1504
1626
978
1139
1449
1657
1900
16,8
19,8
21,5
30,4
28,4
30,5
36,5
36
38,5
45
50,5
49
61
63,5
71,5
66,5
80,5
84
106
78
95
98
122
133
92
111
114
140
167
128
131
160
188
203
145
148
179
210
242
184
187
223
259
337
250
292
333
422
475
301
350
398
576
618
370
484
739
777
806
453
584
936
971
1033
675
822
986
1172
1267
780
950
1129
1331
1547

All Socket Tee
Art. P51
All Socket Tee

"K" Type
DN80 to
DN250
DN300 to
DN1200
DN700 to
DN2600
Valves AS
DN
dn
14000
14000
14000
14000
14000
1500
1500
1500
1500
1500
1500
1600
1600
1600
1600
1600
1600
1800
1800
1800
1800
1800
1800
1800
2000
2000
2000
2000
2000
2000
2000
2000
2100
2100
2100
2100
2100
2100
2100
2100
2200
2200
2200
2200
2200
2200
2200
2200
2400
2400
2400
2400
2400
2400
2400
2400
2400
2600
2600
2600
2600
2600
2600
2600
2600
2600
2600
600
800
1000
1200
1400
600
800
1000
1200
1400
1500
600
800
1000
1200
1400
1600
600
800
1000
1200
1400
1600
1800
600
800
1000
1200
1400
1600
1800
2000
800
1000
1200
1400
1600
1800
2000
2100
800
1000
1200
1400
1600
1800
2000
2200
800
1000
1200
1400
1600
1800
2000
2200
2400
800
1000
1200
1400
1600
1800
2000
2200
2400
2600
Dimensions
L
H
1030
1260
1495
1725
1960
1035
1270
1500
1730
1965
2080
1040
1275
1505
1740
1970
2200
1055
1285
1520
1750
1980
2215
2445
1065
1300
1530
1760
1995
2225
2460
2690
1305
1535
1770
2000
2230
2465
2695
2810
1310
1540
1775
2005
2240
2470
2700
2935
1320
1555
1785
2020
2250
2480
2715
2945
3180
1335
1565
1800
2030
2260
2495
2725
2960
3190
3420
840
865
885
905
930
890
915
935
955
980
990
940
965
985
1010
1030
1050
1040
1065
1085
1110
1130
1150
1175
1140
1165
1185
1210
1230
1250
1275
1295
1215
1235
1260
1280
1300
1325
1345
1355
1265
1285
1310
1330
1350
1375
1395
1415
1365
1385
1410
1430
1450
1475
1495
1515
1540
1465
1485
1510
1530
1550
1575
1595
1615
1640
1660
Mass (kg)
T Type
K Type
1422
1641
1886
2133
2436
1600
1847
2109
2376
2696
2857
1806
2078
2365
2660
2992
3346
2272
2591
2933
3274
3652
4052
4498
2793
3179
3572
3968
4407
4850
5346
5873
3463
3884
4317
4776
5244
5766
6311
6600
3803
4258
4725
5214
5722
6264
6835
7457
4486
5018
5539
6102
6662
7263
7900
8558
9297
5463
6060
6670
7296
7927
8609
9301
10034
10814
11748

Double Socket Tee with Flanged Branch
Art. P52
Double Socket Tee

with Flanged Branch
"T" Type
Valves AS
Dimensions
Mass (kg)
T Type
K Type
PN 10 PN 16 PN 25 PN 10 PN 16 PN 25
DN
dn
80
10 0
10 0
12 5
12 5
12 5
15 0
15 0
15 0
200
200
200
200
250
250
250
250
250
300
300
300
300
300
350
350
350
350
350
350
400
400
400
400
400
80
80
10 0
80
10 0
12 5
80
10 0
15 0
80
10 0
15 0
200
80
10 0
15 0
200
250
80
10 0
15 0
200
300
80
10 0
15 0
200
300
350
80
10 0
15 0
200
300
17 0
17 0
19 0
17 0
19 5
225
17 0
19 5
255
17 5
200
255
3 15
200
200
3 15
3 15
375
205
205
320
320
435
205
205
325
325
440
495
2 10
2 10
325
326
440
16 5
17 5
18 0
19 0
19 5
200
205
2 10
220
235
240
250
260
270
270
290
290
300
300
300
320
320
340
330
330
350
350
370
380
360
360
380
380
400
13 , 5
15 , 8
17 , 2
19 , 4
21
23
23
24,5
29,5
3 1, 5
33,5
39
45,6
47
43,5
59
57
65
55
55
68,5
71
89
70,5
68
87,5
86
113
117
83
83
10 2
10 3
12 9
13 , 5
15 , 8
17 , 2
19 , 4
21
23
23
24,5
29,5
3 1, 5
33,5
39
46
47
43,5
59
57
66
55
55
68,5
70
91
70,5
68
87,5
86
113
12 0
83
83
10 2
10 2
12 9
13 , 5
15 , 8
17 , 7
19 , 4
2 1, 5
24
23
25
30,5
3 1, 5
34
40
47,5
47
44
60
59
69
56
55,5
69,5
73
95
70,5
68
88,5
88
118
12 9
83
83
10 3
10 4
13 4
16 , 7
19 , 7
21
25
26,6
28,6
28,5
30,5
35,5
36,5
38,5
44,5
52
47
48
59
62,5
7 1, 5
64
65
78,5
8 1, 5
10 2
76
76,5
93
96
118
12 9
90
91
10 9
113
13 7
16 , 7
19 , 7
21
25
26,6
28,6
28,5
30,5
35,5
36,5
38,5
44,5
51
47
48
59
62
71
64
65
78,5
8 1, 5
10 2
76
76,5
93
96
118
13 2
90
91
10 9
112
13 6
16 , 7
19 , 7
2 1, 5
25
27,1
29,6
28,5
31
36,5
36,5
39
45,5
53
47
48,5
60
64
74,5
64
65,5
79,5
83,5
10 7
76
77,5
94
98
12 3
13 9
90
9 1, 5
110
114
14 2
400
450
450
450
450
450
450
400
80
10 0
15 0
200
300
400
560
2 15
2 15
330
330
445
560
420
395
395
4 10
4 10
430
450
15 0
97,5
98,5
119
12 2
14 9
17 7
15 6
97,5
98,5
119
12 2
14 9
18 1
16 7
97,5
99
12 0
12 4
15 4
19 2
16 3
10 5
10 6
12 7
13 0
15 7
18 5
16 7
10 5
10 6
12 7
13 0
15 7
18 9
17 8
10 5
10 7
12 8
13 2
16 2
200
450
500
500
500
500
500
500
500
600
600
600
600
600
600
600
700
700
700
700
700
700
800
800
800
800
800
800
900
900
900
900
900
900
10 0 0
10 0 0
10 0 0
10 0 0
10 0 0
10 0 0
110 0
110 0
110 0
110 0
110 0
110 0
12 0 0
12 0 0
12 0 0
12 0 0
12 0 0
12 0 0
450
80
10 0
15 0
200
300
400
500
80
10 0
15 0
200
300
400
600
10 0
15 0
200
400
600
700
10 0
15 0
200
400
600
800
15 0
200
400
600
800
900
15 0
200
400
600
800
10 0 0
200
400
600
800
10 0 0
110 0
200
400
600
800
10 0 0
12 0 0
620
2 15
2 15
330
330
450
565
680
220
220
340
340
455
570
800
345
345
345
575
8 10
925
350
350
350
580
10 4 5
10 4 5
355
355
590
117 0
117 0
117 0
360
360
595
12 9 0
12 9 0
12 9 0
370
600
830
10 6 5
12 9 5
14 10
375
605
840
10 7 0
13 0 0
15 3 5
460
420
420
440
440
460
480
500
480
480
500
500
520
540
580
525
525
525
555
585
600
585
585
585
6 15
645
675
645
645
675
705
735
750
705
705
735
765
795
825
765
795
825
855
885
900
825
855
885
9 15
945
975
19 2
113
116
13 7
14 2
17 1
19 9
232
14 5
14 6
17 7
18 9
2 16
258
340
200
113
116
13 7
14 1
17 1
205
247
14 5
14 6
17 7
18 9
2 16
263
366
278
292
242
325
5 18
475
337
356
306
403
605
642
475
379
495
774
936
838
560
462
596
973
117 8
10 8 6
7 8 1, 8
933,8
110 2 , 8
13 3 4 , 8
15 9 4 , 8
17 13 , 8
841
10 10
10 2 7
12 10
14 4 8
2 0 18
2 11
113
117
13 8
14 3
17 6
2 16
259
14 5
14 7
17 8
19 1
221
274
380
200
119
12 0
14 3
14 7
17 7
207
242
15 1
15 2
18 3
18 7
222
258
345
243
246
250
329
422
476
295
298
302
396
579
631
368
371
484
745
795
822
451
455
586
946
994
10 5 9
531
680
836
10 15
12 0 5
13 13
6 18
787
967
116 2
13 7 2
16 17
208
119
12 0
14 3
14 6
17 7
2 12
256
15 1
15 2
18 3
18 7
222
263
368
243
246
249
334
445
488
295
298
301
401
603
646
368
371
488
769
8 10
841
451
455
591
970
10 0 9
10 9 4
531
684
860
10 2 9
12 4 0
13 4 8
6 18
792
991
117 7
14 0 6
16 7 2
2 19
119
12 0
14 4
14 8
18 2
223
266
15 1
15 3
18 4
18 8
227
274
380
244
247
251
345
457
521
295
299
303
4 12
6 14
242
320
460
306
398
579
623
379
490
748
8 14
462
591
947
10 4 4
10 0 0
119 0
14 0 6
369
373
499
780
452
457
602
981
533
695
871
620
803
10 0 3

Double Socket Tee with Flanged Branch
Art. P52
Double Socket Tee

with Flanged Branch
"K" Type
DN80 to
DN600
DN700 to
DN2600
Valves AS
DN
dn
1400
1400
1400
1400
1400
1400
1500
1500
1500
1500
1500
1500
1500
1600
1600
1600
1600
1600
1600
1600
1800
1800
1800
1800
1800
1800
1800
2000
2000
2000
2000
2000
2000
2000
2000
2100
2100
2100
2100
2100
2100
2100
2100
2200
2200
2200
2200
2200
2200
2200
2200
2200
2400
2400
2400
2400
2400
2400
2400
2400
2400
2400
2600
2600
2600
2600
2600
2600
2600
2600
2600
2600
2600
400
600
800
1000
1200
1400
400
600
800
1000
1200
1400
1500
400
600
800
1000
1200
1400
1600
600
800
1000
1200
1400
1600
1800
600
800
1000
1200
1400
1600
1800
2000
800
1000
1200
1400
1600
1800
2000
2100
600
800
1000
1200
1400
1600
1800
2000
2200
600
800
1000
1200
1400
1600
1800
2000
2200
2400
600
800
1000
1200
1400
1600
1800
2000
2200
2400
2600
Dimensions
L
800
1030
1260
1495
1725
1960
805
1035
1270
1500
1730
1965
2080
810
1040
1275
1505
1740
1970
2200
1055
1285
1520
1750
1980
2215
2445
1065
1300
1530
1760
1995
2225
2460
2690
1305
1535
1770
2000
2230
2465
2695
2810
1080
1310
1540
1775
2005
2240
2470
2700
2935
1090
1320
1555
1785
2020
2250
2480
2715
2945
3180
1100
1335
1565
1800
2030
2260
2495
2725
2960
3190
3420
950
980
1010
1040
1070
1100
1005
1035
1065
1095
1125
1155
1170
1060
1090
1120
1150
1180
1210
1240
1200
1230
1260
1290
1320
1350
1380
1310
1340
1370
1400
1430
1460
1490
1520
1395
1425
1455
1485
1515
1545
1575
1590
1420
1450
1480
1510
1540
1570
1600
1630
1660
1530
1560
1590
1620
1650
1680
1710
1740
1770
1800
1640
1670
1700
1730
1750
1790
1820
1850
1880
1910
1940
Mass (kg)
T Type
K Type
PN 10 PN 16 PN 25 PN 10 PN 16 PN 25
1478
1709
1955
1505
1728
1996
1908
2192
2480
2799
1934
2211
2522
2863
2414
2748
3095
3460
2440
2767
3137
2524
2988
3015
3790
3832
4645
4713
3647
3674
5056
5119
6579
6705
4383
4409
6005
6069
7734
7860
5205
5231
7704
7772
9713
9866
1221
1441
1677
1929
2205
2501
1378
1622
1887
2157
2455
2769
2943
1561
1831
2121
2416
2743
3073
3461
2302
2642
2998
3371
3750
4188
4624
2830
3239
3648
4079
4523
5007
5497
6030
3528
3967
4436
4901
5413
5930
6483
6808
3510
3873
4347
4851
5349
5903
6442
7022
7688
4085
4566
5119
5682
6257
6866
7468
8120
8826
9614
4955
5553
6175
6829
7471
8155
8842
9553
10339
11173
11973
1226
1464
1692
1964
2260
2557
1382
1645
1901
2192
2510
2825
3031
1565
1854
2136
2451
2798
3130
3551
2326
2657
3032
3426
3807
4277
4735
2853
3254
3682
4134
4580
5097
5609
6168
3543
4001
4491
4958
5503
6042
6621
6972
3537
3888
4381
4906
5406
5992
6553
7160
7858
4111
4581
5154
5737
6314
6955
7579
8258
8996
9842
4921
5568
6210
6884
7528
8244
8954
9691
10510
11401
12226
1237
1476
1393
1657
1576
1866
2337
2865

Caps
Art. P91
Caps
L
DN
e1
Sizes 80 to 300mm
L
e1
Dimensions
mm
e1
80
100
150
200
250
300
350
400
450
500
600
700
800
900
1000
1100
1200
18*
18*
18*
18*
19,5
23
24
25
26
27
29,5
31
33
35
37
39
41
Mass
kg
315
370
420
460
565
665
760
860
960
1060
1160
90
90
90
103
106
115
125
130
135
113
120
125
125
140
140
150
150
6
7
11
16,1
22,5
38
54
68,5
83,5
96
117
170
225
300
370
470
580
* Thickness 18 mm for dimensions e1 facilitates drilling and tapping of

end face up to 11/2 nominal size in accordance with BS 21
Sizes 350 to 1200mm
NOTE: Two 80 mm diameter bosses shall be provided on caps DN 350

and larger, to facilitate drilling and tapping up to 1-3/4 nominal size in
accordance with BS 21.
Additionally, for DN 350 and above a boss and eyebolt shall be
provided for lifting purposes
Art. P92
Tyton-Anchor Caps
L
Valves AS
DN
Mass
mm
mm
kg
80
100
150
200
250
300
124
124
129
139
147
154
5,4
6,8
12,3
19,7
29,1
40,9

Flanged joint - Pressure ratings
Pipes and fittings with flanged joints
Pressure ratings - flanged pipework and flexibly jointed pipelines incorporating flanged
joints
Applicable within the temperature range minus 10C to 120C
Field working and field test pressures

Pressure (Flanges)
PN 10
PN 16
PN25
DN
Rating
mm
bar
bar
bar
80~1200
10
16
26
1400~2600
80~600
16
25
40
700~1200
16
25
30
1400~2600
* For DN80 DN100 class K9 ductile iron pipes only, the minimum wall thickness shall be 4.8mm
D
N
Maximum hydraulic working

pressure exclusive of surge
Maximum field hydrostatic test
pressure
Field working and test pressures to be agreed between the purchaser and the manufacturer.
N The maximum pressure inclusive of surge to which a pipeline is subjected should not exceed the maximum field hydrostatic
o test pressure.
m
i
n
a
l
Works proof and leak tightness test pressures for flanged pipes
and fittings
s
i
z
e
i
n
m
i
l
l
i
m
e
t
e
r
s
b
DN
Proof test pressure for pipes with screwed or

welded on flanges
PN 10 Flange
PN 16 Flange
PN 25 Flange
Leak tightness test

pressure for fittings
and pipes with cast on
flanges
mm
bar
bar
bar
bar
80~300
350~600
700~800
900~1200
1400~2600
16
25
32 **
25*
16
25
32 **
16
16
25
32 **
10****
16
25
***
10****
***
***
***
***
*
**
***
****
16 bar for pipes and fittings with PN 10 flanges

Where agreed between the purchaser and the manufacturer the test pressure may be up to 40 bar
Proof test pressure to be agreed between the purchaser and the manufacturer
Where agreed between the purchaser and the manufacturer an air test at a pressure of 1 bar may be substituted
NOTE: The hydrostatic test pressure appied to fittings is a leak tightness test only. The application of high hydrostatic
pressure to fittings is precluded due to the risk of distortion resulting from the high restraining loads imposed on the fittings
by standard test apparatus.
1 bar = 10.2 head.
=
T
h
Valves AS

Dimension of Flanges
PN10 Flange
d'
cb
25 max.
45
PN16 Flange
DN
80
100
125
150
200
250
300
350
400
450
500
600
700
800
900
1000
1100
1200
1400
1500
1600
1800
2000
2100
2200
2400
2600
DN
80
100
125
150
200
250
300
350
400
450
500
600
700
800
900
1000
1100
1200
1400
1500
1600
1800
2000
2100
2200
2400
2600
PN25 Flange
DN
80
100
125
150
200
250
300
350
400
450
500
600
700
800
900
1000
1200
1400
1600
1800
2000
Valves AS
Dimensions
D
b
size
Bolt
d'
No.
Mass
kg
DN
132
156
184
211
266
319
370
429
480
527
582
682
794
901
1001
1112
1215
1328
1530
1640
1750
1950
2150
2270
2370
2570
2780
200
220
250
285
340
400
455
505
565
615
670
780
895
1015
1115
1230
1340
1455
1675
1785
1915
2115
2325
2430
2550
2760
2960
16,0
16,0
16,0
16,0
17,0
19,0
20,5
20,5
20,5
21,5
22,5
25,0
27,5
30,0
32,5
35,0
37,5
40,0
41,0
42,5
44,0
47,0
50,0
51,5
53,0
56,0
59,0
3
3
3
3
3
3
4
4
4
4
4
5
5
5
5
5
5
5
5
5
5
5
5
5
6
6
6
160
180
210
240
295
350
400
460
515
565
620
725
840
950
1050
1160
1270
1380
1590
1700
1820
2020
2230
2335
2440
2650
2850
M16
M16
M16
M20
M20
M20
M20
M20
M24
M24
M24
M27
M27
M30
M30
M33
M33
M36
M39
M39
M45
M45
M45
M45
M52
M52
M52
19
19
19
23
23
23
23
23
28
28
28
31
31
34
34
37
37
40
43
43
49
49
49
49
56
56
56
8
8
8
8
8
12
12
16
16
20
20
20
24
24
28
28
32
32
36
36
40
44
48
52
52
56
60
2,9
3,3
4,0
4,9
6,8
9,6
12,8
14,1
16,3
20,2
21,8
30,8
40,5
54,8
64,3
81,4
112,8
120,9
147,8
201,4
206,4
236,4
279,4
395,4
345,6
398,8
436,9
80
100
125
150
200
250
300
350
400
450
500
600
700
800
900
1000
1100
1200
1400
1500
1600
1800
2000
2100
2200
2400
2600
Dimensions
b
size
Bolt
d'
No.
Mass
kg
DN
132
156
184
211
266
319
370
429
480
544
609
720
794
901
1001
1112
1215
1328
1530
1640
1750
1950
2150
2260
2370
2570
2780
200
220
250
285
340
400
455
520
580
640
715
840
910
1025
1125
1255
1355
1485
1685
1820
1930
2130
2345
2450
2555
2765
2965
16,0
16,0
16,0
16,0
17,0
19,0
20,5
22,5
24,0
26,0
27,5
31,0
34,5
38,0
41,5
45,0
48,5
52,0
55,0
57,5
60,0
65,0
70,0
72,5
75,0
80,0
85,0
3
3
3
3
3
3
4
4
4
4
4
5
5
5
5
5
5
5
5
5
5
5
5
5
6
6
6
160
180
210
240
295
355
410
470
525
585
650
770
840
950
1050
1170
1270
1390
1590
1710
1820
2020
2230
2335
2440
2650
2850
M16
M16
M16
M20
M20
M24
M24
M24
M27
M27
M30
M33
M33
M36
M36
M39
M39
M45
M45
M52
M52
M52
M56
M56
M56
M56
M56
19
19
19
23
23
28
28
28
31
31
34
37
37
40
40
43
43
49
49
56
56
56
62
62
62
62
62
8
8
8
8
12
12
12
16
16
20
20
20
24
24
28
28
32
32
36
36
40
44
48
52
52
56
60
2,9
3,3
4,0
4,9
6,6
9,2
12,4
17,2
21,9
28,1
37,0
57,3
55,6
74,0
88,2
122,9
147,8
185,2
215,9
289,3
308,4
362,2
432,2
559,6
512,3
601,0
672,0
80
100
125
150
200
250
300
350
400
450
500
600
700
800
900
1000
1100
1200
1400
1500
1600
1800
2000
2100
2200
2400
2600
Dimensions
b
size
Bolt
d'
No.
Mass
kg
DN
132
156
184
211
274
330
389
448
503
553
609
720
820
928
1028
1140
1350
1560
1780
1985
2210
200
235
270
300
360
425
485
555
620
670
730
845
960
1085
1185
1320
1530
1755
1975
2195
2425
16,0
16,0
16,0
17,0
19,0
21,5
23,5
26,0
28,0
30,5
32,5
37,0
41,5
46,0
50,5
55,0
64,0
69,0
76,0
83,0
90,0
3
3
3
3
3
3
4
4
4
4
4
5
5
5
5
5
5
5
5
5
5
160
190
220
250
310
370
430
490
550
600
660
770
875
990
1090
1210
1420
1640
1860
2070
2300
M16
M20
M24
M24
M24
M27
M27
M30
M33
M33
M33
M36
M39
M45
M45
M52
M52
M56
M56
M64
M64
19
23
28
28
28
31
31
34
37
37
37
40
43
49
49
56
56
62
62
70
70
8
8
8
8
12
12
16
16
16
20
20
20
24
24
28
28
32
36
40
44
48
2,9
3,8
4,6
5,9
8,7
13,1
18,0
25,5
33,2
39,0
48,7
71,5
90,3
123,2
148,6
200,7
284,7
368,1
485,5
601,9
784,9
80
100
125
150
200
250
300
350
400
450
500
600
700
800
900
1000
1200
1400
1600
1800
2000

Flanged Pipes
Art. P05
Pipes with Integral, screwed or welded on flanges
Screwed or welded on flanges
Integral flanges
Barrel
K=12
Mass
DN
80
100
125
150
200
250
300
350
400
450
500
600
700
800
900
1000
1100
1200
1400
1500
1600
1800
2000
2100
2200
2400
2600
Integral flange
K=14
Mass
e
mm
per meter
kg/m
e
mm
7
7,2
7,5
7,8
8,4
9
9,6
10,2
10,8
11,4
12
13,2
14,4
15,6
16,8
18
19,2
20,4
22,8
24
25,2
27,6
30
31,2
32,4
34,8
37,2
14,1
17,7
22,7
28
39,7
52,8
67,3
83,1
100
118,3
138,2
181,8
230,8
285,5
345,4
410,6
481,7
557,8
726,8
819,1
916,9
1129,3
1363,4
1473,8
1618,6
1896,2
2195,6
8,1
8,4
8,8
9,1
9,8
10,5
11,2
11,9
12,6
13,3
14
15,4
16,8
18,2
19,6
21
22,4
23,8
26,6
28
29,4
32,2
35
36,4
37,8
40,6
43,4
Valves AS
Unit mass
(chequered part)
kg
per meter
kg/m
PN 10
PN 16
PN25
16,1
20,4
26,4
32,4
46,1
61,3
78,1
96,5
116,2
137,5
160,6
211,3
268,4
332,1
401,7
477,7
560,4
649
845,7
953,2
1067
1314,2
1586,8
1715,3
1883,9
2207
2555,5
2,9
3,3
4
4,9
6,8
9,6
12,8
14,1
16,3
20,2
21,8
30,8
40,5
54,8
64,3
81,4
112,8
120,9
147,8
201,4
206,4
236,3
279,4
395,4
345,6
398,8
436,9
2,9
3,3
4
4,9
6,6
9,2
12,4
17,2
21,9
28,1
37
57,3
55,6
74
88,2
122,9
147,8
185,2
215,2
289,3
308,4
362,2
432,2
559,6
512,3
601,1
672
2,9
3,8
4,6
5,9
8,7
13,1
18
25,5
33,2
39
48,7
71,5
Screwed / Welded
on flanges
Unit mass
(chequered part)
kg
PN 10
PN 16
PN25
3,5
4
5
6,1
8,5
11,8
15,6
17,6
20,5
3,5
4
5
6,1
8,3
11,4
15,2
20,7
26,1
3,5
4,5
5,6
7,1
10,4
15,3
20,8
29
37,4
27,6
38,4
50,2
66,7
78,7
98,6
42,8
64,9
65,3
85,9
102,6
140,1
54,5
79,1
144,2
178,2
208,5
246,3
244,7
283,5
336,4
346,7
409,4
489,2
413,2
478
528,6
579,9
680,3
763,7

Doubleflanged Bend
L
Art. P61
Art. P62
L
Double Flanged
45 bend
Double Flanged
90 bend
DN
80
100
125
150
200
250
300
350
400
450
500
600
700
800
900
1000
1100
1200
1400
1500
1600
1800
165
180
200
220
260
350
400
450
500
550
600
700
800
900
1000
1100
1200
1300
1350
1400
1450
1500
Mass (kg)
PN 10 PN 16 PN 25
9,6
11,9
15,6
20
31
50
70
90
116
147
181
272
386
533
698
907
1164
1452
1948
2273
2663
3348
9,6
11,9
15,6
20
30,5
49,5
70
96
127
163
211
325
416
572
745
990
1234
1562
2062
2449
2841
3572
9,6
12,9
16,9
22
34,5
57
81
113
149
184
235
353
DN
80
100
125
150
200
250
300
350
400
450
500
600
700
800
900
1000
1100
1200
1400
1500
1600
1800
2000
2100
2200
2400
2600
130
140
150
160
180
350
400
298
324
349
375
426
478
529
581
632
683
750
775
810
845
910
980
850
880
945
1005
PN 10
Mass (kg)
PN 16 PN 25
9,3
11,3
14,6
18,5
27,5
55
78
76
96
120
145
212
296
403
519
668
857
1050
1388
1677
1915
2465
3149
3204
3446
4277
5175
9,3
11,3
14,6
18,5
27
54
77
83
107
135
175
266
326
442
567
751
927
1178
1524
1853
2119
2717
3455
3532
3804
4719
5659
Art. P63
80
100
125
150
200
250
300
350
400
450
500
600
700
800
900
1000
1100
1200
1400
1500
1600
1800
2000
2100
2200
2400
2600
130
140
150
160
180
350
400
298
324
349
375
426
478
529
581
632
683
735
835
886
940
480
520
540
560
600
640
Valves AS
Double Flanged
22,5 bend
DN
9,3
12,4
15,9
20,5
31
62
88
89
129
157
198
294
Art. P64
Double Flanged
11,25 bend
PN 10
9,4
11,5
14,7
18,7
27,9
55,9
78,8
77,3
96,7
122
146
215,2
299,4
408,4
525,6
677
877
1053,1
1497,2
1838
2119,2
1548,8
1966,8
2371
2484,8
3023,2
3645,8
Mass (kg)
PN 16 PN 25
9,4
11,5
14,7
18,7
27,4
55,2
77,5
83,6
108,4
138
176,6
267,8
329,2
447
577,2
760
947
1182,6
1632,8
2014
2323,6
1801
2272,4
2700
2818,8
3427,8
4116,4
9,4
12,5
15,9
19,7
31,6
62,8
89
99,9
131
160
199,8
296,6
DN
80
100
125
150
200
250
300
350
400
450
500
600
700
800
900
1000
1100
1200
1400
1500
1600
1800
2000
2100
2200
2400
2600
130
140
150
160
180
350
400
298
324
349
375
426
478
529
581
632
683
735
835
885
940
345
375
390
405
435
465
PN 10
9,5
11,5
14,8
18,7
27,9
55,9
79,3
77,8
97,2
123
147
216
301
411,4
528,6
681
882
1059,8
1506,2
1849
2132
1250,8
1579,7
1939
1995,8
2420,2
2899,8
Mass (kg)
PN 16 PN 25
9,5
11,5
14,8
18,7
27,9
55,2
78
83,6
108,4
139
177,6
268,8
331,2
449
576,4
764
952
1188,6
1611,6
2025
2336,6
1279
1885
2267
2329,8
2824,8
3369,4
9,5
12,5
16
20,6
31,6
63,3
89,5
100,4
131
160
200,8
298,6

Special Bends, Blank Flange & Bellmouth
Double Flanged 90 Duckfoot Bend
Art. P65
Art. P66
Double Flanged 90 Long Radius Bend

L
L
Bolt No. 4 holes d
DN
80
100
125
150
200
250
300
350
400
450
500
600
700
800
900
1000
1100
1200
380
400
425
450
500
550
600
650
700
750
800
900
1000
1100
1200
1300
1400
1500
PN 10
14,5
18
23,5
30,1
45,4
65,2
89,5
115,8
116,2
184
222
326,2
454,4
617,4
798,6
1025
1315
1592,8
Mass (kg)
PN 16 PN 25
14,5
18
23,5
30,1
45,9
66,4
90,8
121,6
157,4
184
252,6
377
484,2
655
846,4
1108
1385
1721,6
14,5
19
24,1
32,1
49,6
73,2
101
138,4
180
221
275,8
407,6
DN
d'
80
100
125
150
200
250
300
350
400
450
500
600
700
800
900
1000
1100
1200
165
180
200
220
250
350
400
450
500
550
600
700
800
900
1000
1100
1200
1300
110
125
140
160
190
225
255
290
320
350
385
450
515
580
645
710
775
840
180
200
225
250
300
350
400
450
500
550
600
700
800
900
1000
1100
1200
1300
120
130
140
165
215
250
300
350
390
440
490
580
680
770
870
960
1060
1160
19
23
23
28
28
31
31
34
37
37
37
40
43
49
49
56
56
56
Art. P93
PN 10
Mass (kg)
PN 16 PN 25
14,1
17,3
23,5
30
46
75
105
139
178
245
283
428
684
944
1252
1629
2080
2599
14,1
17,8
23,5
30
46,5
75
106
145
189
261
313
481
708
974
1290
1698
2150
2709
Art. P94
Flange Bell Mouth
Blank Flange
14,1
18,8
24,5
32
50,5
82
116
162
212
283
337
509
D1
DN80 to
DN 300
DN350 to
DN 2600
L
DN
80
100
125
150
200
250
300
350
400
450
500
600
700
800
900
1000
1100
1200
1400
1500
1600
1800
2000
2100
2200
2400
2600
PN 10
Mass (kg)
PN 16
3,5
4,3
5,6
7,2
11
16,9
24
29,5
36,5
50
56
85
123
172
224
293
405
575
739
808
1239
1717
2272
1777
2253
2781
3365
3,5
4,3
5,6
7,2
10,8
16,6
23,5
33,5
44,5
63,5
77
121
156
218
286
387
518
662
994
1092
1409
1858
2407
2457
3097
3863
4716
Valves AS
PN 25
3,5
4,8
6,2
8,3
13,3
21
30
43,5
58
79
94
144
DN
Dimensions
D1
L
80
100
150
200
250
300
350
400
450
500
600
700
800
900
1000
1100
1200
1400
1500
1600
1800
2000
2100
2200
2400
2600
150
175
230
290
345
405
460
520
575
635
750
865
980
1095
1210
1325
1440
1670
1785
1900
2130
2360
2475
2590
2820
3050
130
135
150
170
183
205
220
240
255
275
310
345
380
415
450
485
520
590
625
660
730
800
835
870
940
1010
PN 10
Mass (kg)
PN 16
5,2
6,2
10,1
15
21
28,5
35,5
45
54
67
96,5
135
182
231
297
370
457
646
763
906
1185
1530
1753
1964
2485
2989
5,2
6,2
10,1
14,8
20,5
28,5
38
49,5
62
80
120
146
197
250
331
405
512
702
851
995
1297
1668
1918
2135
2713
3242
PN 25
5,2
6,7
11,1
16,8
24,5
33,5
46
60,5
73
91
132

Bend with cleaning hole & Flanged Cross
Art. P67
Double Flanged 90 Long Radius Bend having cleaning hole & cover
Type B
Type A
r
d
Maximum hydraulic working pressure rating 2 bar

Recommended maximum site test pressure 3.5 bar
DN
mm
mm
mm
mm
mm
mm
mm
mm
80
100
150
200
250
300
7,0
7,2
7,8
8,4
9,0
9,6
380
400
450
500
550
600
330
340
385
430
475
515
90
115
150
200
250
250
55
70
80
115
150
150
165
205
240
290
350
350
95
115
170
205
250
250
Number of
studs nuts
nuts & washers
2
2
4
4
6
6
Mass of
PN 16
flanges
Extra mass for

cement mortar
lining
kg
kg
15
21
35,6
53,9
83,7
105
1,1
1,4
2,4
3,7
5
7
Art. P71
All flanged cross
Body
DN
Branch
dn
t1
mm
mm
mm
mm
mm
80
100
150
200
250
300
350
400
450
500
600
80
100
150
200
250
300
350
400
450
500
600
8,1
8,4
9,1
9,8
10,5
11,2
11,9
12,6
13,3
14
15,4
8,1
8,4
9,1
9,8
10,5
11,2
11,9
12,6
13,3
14
15,4
330
360
440
520
700
800
850
900
950
1000
1100
Mass
PN 16
flanges
Extra mass
for cement
mortar lining
mm
kg
kg
165
180
220
260
350
400
425
450
475
500
550
20,5
24,5
40,2
59,3
97,9
142,8
188,2
235,8
286
369,7
541,9
1
1,3
2,3
3,5
6
8
16
19
22
25
32
Maximum hydraulic working pressure ratings for ductile iron crosses

80-350mm diameter 16 bar
Recommended maximum site hydraulic test pressures for ductile iron crosses
The manufacture of specially designed crosses for working pressure higher than those stated will be considered
on request
Valves AS

All Flanged Radial Tee & Puddle Flanges
Art. P68
All Flanged
Radial Tee
Body
DN
Branch
dn
mm
mm
mm
mm
mm
mm
80
100
150
200
250
300
350
400
450
500
600
80
100
150
200
250
300
350
400
450
500
600
8,1
8,4
9,1
9,8
10,5
11,2
11,9
12,6
13,3
14,0
15,4
545
580
670
760
900
1000
1100
1200
1300
1400
1600
165
180
220
260
350
400
450
500
550
600
700
380
400
450
500
550
600
650
700
750
800
900
Mass
PN 16
flanges
Extra mass
for cement
mortar lining
mm
kg
kg
330
340
385
430
475
515
560
605
650
690
780
23,0
29,5
47,9
71,6
104,8
144,5
203,4
263,1
332,0
421,9
623,7
1,7
2,4
3,9
6,0
8,0
11,0
22,0
27,0
33,0
38,0
52,0
r
Approx.
r
B
Maximumhydraulic working pressure ratings for ductile iron radial tees

Recommended maximum site hydraulic test pressures for ductile iron radial tees
The manufacture of specially designed radial tees for working pressure higher than those stated above will be
considered on request
Art. P95
Split Puddle Flanges
Ductile Iron
(Designed for use
on spun pipes only)
DN
mm
D
mm
L
mm
d
mm
Mass
kg
80
100
150
200
250
300
350
400
450
500
600
700
800
900
1000
1100
1200
1400
1600
260
305
390
430
490
555
610
660
725
790
900
1000
1100
1200
1340
1440
1570
1780
1996
110
110
130
130
130
130
130
150
150
150
165
165
185
185
200
200
225
225
225
100
120
172
224
276
329
381
432
483
535
638
746
850
953
1056
1160
1263
1470
1686
11,5
14,5
23,0
28,0
37,0
46,0
50,0
62,0
73,0
85,0
120,0
144,0
189,0
221,0
309,0
345,0
441,0
540,0
608,0
Split puddle flanges are designed for use on the bodies of pipes produced by the centrifugal casting method, i.e.
spigot and socket spun pipes or flanged spun pipes. They are not suitable for use on the bodies of sand cast items.
Split puddle flanges are used to provide a water bar where a pipe passes through a wall. They should not be used
to provide an anchorage for the pipe.
The flange is fitted to the pipe using sheets of lead, asbestos fibre, rubber, roofing felt or similar material to
provide a packing between the flange and the pipe body.
After the flange is bolted around the pipe, the circular chamber formed on one side of the flange is caulked with
lead and yarn, lead wool or lead substitute to effect the watertight seal. The caulked side of the flange should be
towards the waterlogged ide of the structure
Valves AS

All Flanged 45 Angle Branch & Y-Pipe
Art. P72
All Flanged 45 Angle Branches
Body Branch
DN
dn
Type N
K
t1
45
K
L
Type M
K
t
45
65
mm
mm
80
100
150
200
250
300
350
400
450
500
600
80
100
150
200
250
300
350
400
450
500
600
mm
Mass
PN 16
flanges
kg
Extra Mass
for cement
mortar lining
kg
375
405
480
560
640
715
790
870
950
1025
1180
21,0
27,0
46,4
70,1
103,8
145,5
167,4
204,1
277,0
350,9
540,7
1,4
1,9
3,3
5,0
7,0
9,0
17,0
22,0
26,0
31,0
43,0
t1
mm
mm
mm
8,1
8,4
9,1
9,8
10,5
11,2
11,9
12,6
13,3
14,0
15,4
8,1
8,4
9,1
9,8
10,5
11,2
11,9
12,6
13,3
14,0
15,4
500
540
640
735
830
930
880
970
1060
1140
1310
Type
N
N
N
N
N
N
M
M
M
M
M
Maximum hydraulic working pressure ratings for ductile iron angle branches
Recommended maximum site hydraulic test pressures for ductile iron angle branches
The manufacture of specially designed angle branches for working pressures higher than those
stated above will be considered on request
Art. P73
All flanged "Y" Pipes
90
A
A
mm
Mass
PN 16
flanges
kg
Extra mass
for cement
mortar lining
kg
165
180
220
260
350
400
450
500
550
600
700
15,6
19,3
31,9
48,1
79,8
113,5
165,4
219,1
280,0
363,9
562,7
0,8
1,0
1,8
2,9
4,9
7,0
14,0
18,0
23,0
27,0
38,0
DN
mm
mm
80
100
150
200
250
300
350
400
450
500
600
8,1
8,4
9,1
9,8
10,5
11,2
11,9
12,6
13,3
14,0
15,4
Maximum hydraulic working pressure ratings for ductile iron 'Y' pipes
Recommended maximum site hydraulic test pressures for ductile iron 'Y' pipes
The manufacture of specially designed 'Y' pipes for working pressures higher than those stated
above will be considered on request
Valves AS

All Flanged Tee
Art. P74
All Flanged Tee
H
DN
dn
80
100
100
125
125
125
150
150
150
200
200
200
200
250
250
250
250
300
300
300
300
350
350
350
350
350
400
400
400
400
400
450
450
450
450
450
450
500
500
500
500
500
500
600
600
600
600
600
700
700
700
700
700
800
800
800
800
800
900
900
900
900
900
1000
1000
1000
1000
1000
1100
1100
1100
1100
1100
1200
1200
1200
1200
1200
80
80
100
80
100
125
80
100
150
80
100
150
200
100
150
200
250
100
150
200
300
100
150
200
300
350
100
150
200
300
400
100
150
200
300
400
450
100
150
200
300
400
500
150
200
300
400
600
200
300
400
600
700
200
300
400
600
800
200
400
600
800
900
200
400
600
800
1000
400
600
800
1000
1100
400
600
800
1000
1200
Dimensions
L
H
PN 10
330
360
360
400
400
400
440
440
440
520
520
520
520
700
700
700
700
800
800
800
800
850
850
850
850
850
900
900
900
900
900
950
950
950
950
950
950
1000
1000
1000
1000
1000
1000
1100
1100
1100
1100
1100
650
760
870
1200
1200
690
800
910
1350
1350
730
950
1500
1500
1500
770
990
1650
1650
1650
1030
1250
1470
1690
1800
1070
1240
1470
1700
1950
15,6
18,4
19,4
23,0
24,0
25,5
28,5
29,5
32,5
42,0
43,0
46,0
49,5
68,0
73,5
76,0
82,0
94,0
99,0
102,0
116,0
116,0
120,0
121,0
140,0
142,0
143,0
149,0
148,0
168,0
174,0
177,0
180,0
183,0
199,0
210,0
216,0
210,0
218,0
215,0
237,0
242,0
252,0
309,0
305,0
328,0
329,0
355,0
258,0
319,0
343,0
476,0
477,0
352,0
413,0
441,0
613,0
657,0
436,0
541,0
787,0
860,0
853,0
546,0
668,0
1007,0
1085,0
1105,0
839,0
990,0
1160,0
1345,0
1450,0
1008,0
1101,0
1291,0
1494,0
1806,0
Valves AS
165
175
180
190
195
200
205
210
220
235
240
250
260
275
325
325
350
300
350
350
400
325
325
325
425
425
350
350
350
450
450
375
375
375
475
475
475
400
400
400
500
500
500
450
450
550
550
550
525
540
555
585
600
585
600
615
645
675
645
675
705
735
750
705
735
765
795
825
795
825
855
885
900
855
885
915
945
975
Mass (kg)
PN 16 PN 25
15,6
18,4
19,4
23,0
24,0
25,5
28,5
29,5
32,5
41,5
42,0
45,5
49,0
67,0
73,0
75,0
81,0
93,0
98,5
101,0
115,0
122,0
126,0
128,0
145,0
151,0
154,0
158,0
159,0
177,0
191,0
193,0
196,0
199,0
215,0
230,0
240,0
241,0
245,0
245,0
264,0
276,0
297,0
356,0
358,0
375,0
387,0
434,0
298,0
342,0
379,0
523,0
523,0
390,0
443,0
484,0
678,0
715,0
484,0
594,0
860,0
913,0
924,0
629,0
755,0
1116,0
1168,0
1229,0
913,0
1083,0
1245,0
1450,0
1555,0
1122,0
1256,0
1439,0
1664,0
1970,0
15,6
19,5
21,0
24,5
26,0
27,5
31,0
32,0
36,0
46,0
47,5
51,0
56,0
75,0
81,0
85,0
93,0
105,0
110,0
114,0
131,0
139,0
143,0
146,0
166,0
176,0
177,0
181,0
184,0
204,0
225,0
215,0
219,0
222,0
242,0
263,0
272,0
265,0
267,0
271,0
291,0
311,0
332,0
381,0
388,0
404,0
427,0
477,0
DN
dn
1400
1400
1400
1400
1400
1500
1500
1500
1500
1500
1500
1600
1600
1600
1600
1600
1600
1800
1800
1800
1800
1800
1800
1800
2000
2000
2000
2000
2000
2000
2000
2000
2100
2100
2100
2100
2100
2100
2100
2100
2200
2200
2200
2200
2200
2200
2200
2200
2200
2400
2400
2400
2400
2400
2400
2400
2400
2400
2400
2600
2600
2600
2600
2600
2600
2600
2600
2600
2600
2600
600
800
1000
1200
1400
600
800
1000
1200
1400
1500
600
800
1000
1200
1400
1600
600
800
1000
1200
1400
1600
1800
600
800
1000
1200
1400
1600
1800
2000
800
1000
1200
1400
1600
1800
2000
2100
600
800
1000
1200
1400
1600
1800
2000
2200
600
800
1000
1200
1400
1600
1800
2000
2200
2400
600
800
1000
1200
1400
1600
1800
2000
2200
2400
2600
Dimensions
L
H
1550
1760
2015
1980
2200
1350
1570
1790
2010
2230
2340
1600
1835
2065
2300
2260
2480
1655
1885
2120
2350
2320
2540
2760
1705
1720
2170
2160
2635
2600
2820
3040
1750
1970
2190
2410
2630
2850
3070
3180
1560
1780
2000
2220
2440
2660
2880
3100
3320
1620
1840
2060
2280
2500
2720
2940
3160
3380
3600
1680
1900
2120
2340
2560
2780
3000
3220
3440
3660
3880
980
1010
1040
1070
1100
1035
1065
1095
1125
1155
1170
1090
1120
1150
1180
1210
1240
1200
1230
1260
1290
1320
1350
1380
1310
1340
1370
1400
1430
1460
1490
1520
1395
1425
1455
1485
1515
1545
1575
1590
1420
1450
1480
1510
1540
1570
1600
1630
1660
1530
1560
1590
1620
1650
1680
1710
1740
1770
1800
1640
1670
1700
1730
1760
1790
1820
1850
1880
1910
1940
Mass (kg)
PN 10 PN 16
1555
1886
2131
2262
2545
1762
2002
2263
2552
2851
3021
2167
2452
2740
3058
3208
3586
2694
3023
3375
3740
3910
4328
4750
3309
3505
4112
4314
4966
5202
5668
6185
3902
4323
4767
5214
5710
6201
6737
7053
3675
4298
4753
5026
5709
6234
6474
7316
7954
4418
5200
5721
5963
6804
7392
7614
8591
9275
10031
5214
6076
6673
7289
7585
8564
9213
9505
10647
11455
12230
1818
2041
2309
2431
2715
1951
2193
2474
2782
3084
3284
2398
2675
2986
3327
3444
3854
2972
3299
3669
4056
4190
4641
5086
3642
3796
4459
4644
5340
5567
6055
6599
4245
4686
5150
5600
6128
6641
7203
7546
4034
4654
5128
5413
6106
6664
6934
7795
8464
4849
5671
6211
6432
7317
7937
8145
9185
9901
10715
5711
6596
7213
7850
8123
9159
9831
10128
11323
12188
12988

Doubleflanged Taper
Art. P81
Double Flanged Concentric and Flat Tapers
Concentric Taper
Flat Taper
DN
dn
Length
L
PN 10
100
125
150
150
150
200
200
250
250
300
300
300
350
350
350
400
400
400
400
450
450
450
450
500
500
500
500
600
600
600
600
700
700
700
700
800
800
800
800
900
900
900
900
1000
1000
1000
1000
1100
1100
1100
1100
1200
1200
1200
1200
1200
80
100
80
100
125
100
150
150
200
150
200
250
200
250
300
200
250
300
350
250
300
350
400
300
350
400
450
350
400
450
500
400
450
500
600
450
500
600
700
500
600
700
800
600
700
800
900
700
800
900
1000
700
800
900
1000
1100
200
200
400
300
200
600
300
600
300
650
600
300
650
600
300
700
650
600
300
700
650
600
300
700
650
600
300
750
700
650
600
800
750
700
600
900
800
700
600
1000
800
700
600
1000
800
700
600
1000
800
700
600
1345
1160
975
790
605
9,3
11,3
16,4
15,3
14,0
27,5
22,0
39,0
30,0
48,5
52,0
40,5
61,5
65,5
49,5
73,5
77,0
80,5
58,0
89,5
93,5
95,6
70,5
109,0
111,0
110,0
83,0
147,0
150,0
151,0
149,0
196,0
197,0
200,0
195,0
263,0
256,0
260,0
250,0
338,0
318,0
321,0
308,0
422,0
396,0
399,0
373,0
515,0
483,0
476,0
474,0
711,0
688,0
652,0
586,0
566,0
Valves AS
Mass (kg)
PN 16
PN 25
9,3
11,3
16,4
15,3
14,0
27,5
21,5
39,0
29,5
48,5
51,5
39,5
64,0
67,5
52,5
77,5
81,5
85,0
67,0
97,0
101,0
106,0
83,0
122,0
127,0
130,0
104,0
174,0
178,0
183,0
190,0
212,0
217,0
225,0
236,0
286,0
284,0
298,0
285,0
370,0
360,0
352,0
352,0
490,0
442,0
448,0
438,0
562,0
532,0
530,0
543,0
777,0
758,0
726,0
692,0
655,0
9,8
12,5
17,4
16,8
15,5
30,0
25,0
43,5
35,5
55,0
59,0
49,0
74,0
79,0
66,0
90,5
96,0
101,0
86,0
112,0
117,0
126,0
105,0
138,0
145,0
153,0
126,0
193,0
201,0
206,0
216,0
DN
dn
Length
L
1400
1400
1400
1400
1400
1500
1500
1500
1500
1500
1600
1600
1600
1600
1600
1800
1800
1800
1800
1800
2000
2000
2000
2000
2000
2100
2100
2100
2100
2100
2100
2200
2200
2200
2200
2200
2200
2400
2400
2400
2400
2400
2400
2600
2600
2600
2600
2600
2600
800
900
1000
1100
1200
900
1000
1100
1200
1400
1000
1100
1200
1400
1500
1100
1200
1400
1500
1600
1200
1400
1500
1600
1800
1200
1400
1500
1600
1800
2000
1400
1500
1600
1800
2000
2100
1500
1600
1800
2000
2100
2200
1600
1800
2000
2100
2200
2400
1590
1405
1220
1035
850
1620
1435
1250
1065
695
1650
1465
1280
910
725
1895
1710
1340
1155
970
2140
1770
1585
1400
1030
2355
1985
1800
1615
1245
875
2200
2015
1830
1460
1090
905
2445
2260
1890
1520
1335
1150
2690
2320
1950
1765
1580
1210
Mass (kg)
PN 10
PN 16
1034,0
998,0
961,0
914,0
814,0
1211,0
1174,0
1127,0
1074,0
914,0
1424,0
1377,0
1324,0
1103,0
1073,0
1910,0
1858,0
1701,0
1610,0
1436,0
2512,0
2358,0
2268,0
2176,0
1800,0
2897,0
2747,0
2659,0
2569,0
2300,0
1974,0
3168,0
3070,0
2980,0
2712,0
2250,0
2218,0
4006,0
3919,0
3557,0
3338,0
3171,0
2765,0
4943,0
4682,0
4364,0
4194,0
3996,0
3311,0
1105,0
1074,0
1052,0
1005,0
947,0
1317,0
1297,0
1250,0
1216,0
1058,0
1547,0
1502,0
1468,0
1273,0
1250,0
2057,0
2024,0
1870,0
1810,0
1664,0
2705,0
2553,0
2494,0
2404,0
2079,0
3116,0
2968,0
2911,0
2822,0
2576,0
2276,0
3385,0
3328,0
3240,0
2994,0
2570,0
2552,0
4322,0
4238,0
3997,0
3704,0
3563,0
3134,0
5286,0
5047,0
4755,0
4611,0
4419,0
3748,0

Pipe Block & Change Pieces
Art. P96
Pipe Blocks
D
DN
Actual
internal
diameter
mm
mm
Min.
mm
Max.
mm
PN 10
mm
PN 16
mm
PN 25
mm
PN 10
kg
PN 16
kg
PN 25
kg
80
100
150
200
250
300
350
400
450
500
600
700
800
900
1000
1100
1200
1400
1600
76
100
150
200
250
300
350
400
450
500
600
704
802
897
1003
1100
1203
1404
1604
15
15
15
15
20
20
20
20
20
20
30
30
30
30
35
35
35
40
40
105
120
130
140
155
170
180
195
205
220
245
230
230
250
270
290
310
375
375
133
153
209
264
319
367
427
477
527
582
682
794
901
1001
1112
1218
1328
1530
1750
133
153
209
264
319
367
432
484
544
606
721
794
901
1001
1112
1218
1328
1530
1750
133
159
214
274
331
389
446
503
553
613
718
820
928
1028
1140
1240
1350
66
74,2
117,3
164,4
217,4
247,4
331,3
373,9
416,5
491,3
582,1
746
934
1093
1276
1515
1752
2047
2711
66
74,2
117,3
164,4
217,4
247,4
355,1
411,2
517,4
649,1
885,1
746
934
1093
1276
1515
1752
2047
2711
66
84,6
129
194,2
260,6
339,5
423,1
515
572
696,4
861,2
979
1207
1396
1626
1814
2078
Mass per metrer
Art. P97
Double Flanged Change Pieces
Valves AS
End size
End size
Mass
Extra mass
for cement
mortar
lining
inches
mm
mm
kg
kg
3
3
3
4
5
6
7
8
9
10
12
14
15
16
18
20
21
24
27
30
30
33
36
42
42
48
80
80
80
100
150
150
200
200
250
250
300
350
400
400
450
500
500
600
700
700
800
800
900
1000
1100
1200
150
200
250
250
250
250
250
250
250
250
250
250
250
250
250
250
350
300
500
500
500
500
500
500
500
500
6,8
7,5
8,2
10,8
15,4
16,3
21,5
23
30
34,5
44
59
65
71
89,5
115
133
178
261
289
317
356
420
514
575
718
0,3
0,3
0,4
0,6
0,8
0,8
1,1
1,1
1,3
1,4
1,7
3,2
3,6
3,7
4,1
4,6
7
7
15
16
17
18
20
23
24
27

Doubleflanged Hatchboxes
Art. P98
Double Flanged Hatchboxes
Clear opening
DN
Cover
L
A
mm
mm
mm
mm
mm
mm
mm
80
100
150
200
250
300
350
400
450
500
600
8,1
8,4
9,1
9,8
10,5
11,2
11,9
12,6
13,3
14
15,4
800
800
800
800
950
950
950
1100
1100
1200
1200
400
400
400
400
500
500
500
600
600
600
600
80
100
150
200
250
300
350
400
450
500
600
520
535
550
560
675
685
705
820
820
830
845
200
235
300
360
425
485
555
620
670
730
845
Number
& size
of studs
Number
& size
of bolts
4 x M24
4 x M24
4 x M27
6 x M27
6 x M30
6 x M33
6 x M33
4 x M33
4 x M36
10 x M16
10 x M20
10 x M24
12 x M24
14 x M27
18 x M27
18 x M30
18 x M33
20 x M33
22 x M33
22 x M36
Mass
PN 16
flanges
kg
Extra mass
for cement
mortar
lining
kg
65
70
85
98,5
140
188
252
310
367
422
474
1,4
1,8
2,6
3,6
5
6
12
16
18
22
27
Maximum hydraulic working pressure rating 10 bar

Recommended maximum site hydraulic test pressure 16 bar
Hatchboxes in sizes uti 250 mm have flat coves as shown. Sizes mm and larger have ribbed covers
Valves AS

Flange Adaptor for DI Pipe
Art. P11
Item
Material
Middle Ring
Ductile Iron GGG-40
Follower Ring
Ductile Iron GGG-40
Bolts & Nuts
Hot Dip Galvanised
Flanges PN 10/PN 16 to BS 4504/ISO 2531.

Fusion Bonded Epoxy Coated
DN
OD
mm
mm
Table
PN
PCD
mm
mm
mm
mm
mm
BH
Qty.
DIA
mm
Studs
Approx.
DIA x L weight
Qty.
in x mm
kg
80
98
10,16
19
73
108
200
160
18
1/2 x 102
5,8
100
118
10,16
19
76
115
220
180
18
1/2 x 110
6,4
125
144
10,16
19
76
115
250
210
18
1/2 x 110
8,6
150
170
10,16
19
76
115
285
240
22
1/2 x 110
10,5
200
222
10
20
76
115
340
295
22
1/2 x 110
14,3
200
222
16
20
76
115
340
295
12
22
1/2 x 110
14,3
250
274
10
22
90
127
400
350
12
22
1/2 x 120
19,2
250
274
16
22
90
127
400
355
12
26
1/2 x 120
19,2
300
326
10
22
90
127
455
400
12
22
1/2 x 120
23
300
326
16
22
90
127
455
410
12
26
1/2 x 120
23
350
378
10
25
108
152
505
460
16
22
5/8 x 146
33
350
378
16
25
108
152
520
470
16
26
5/8 x 146
34,8
400
429
10
25
108
152
565
515
16
26
5/8 x 146
40
400
429
16
25
108
152
580
525
16
30
5/8 x 146
42,8
450
480
10
25
108
152
615
565
20
26
10
5/8 x 146
44,5
450
480
16
25
108
152
640
585
20
30
10
5/8 x 146
48
500
532
10
26
114
160
670
620
20
26
10
5/8 x 152
50
500
532
16
26
114
160
715
650
20
33
10
5/8 x 152
58
600
635
10
26
114
160
780
725
20
30
10
5/8 x 152
63
600
635
16
26
114
160
840
770
20
36
10
5/8 x 152
68,5
700
738
10
26
114
160
895
840
24
30
12
5/8 x 152
70
700
738
16
26
114
160
910
840
24
36
12
5/8 x 152
76,5
800
842
10
26
114
160
1015
950
24
33
12
5/8 x 152
84,5
800
842
16
26
114
160
1025
950
24
39
12
5/8 x 152
86
900
945
10
26
114
160
1115
1050
28
33
14
5/8 x 152
95,3
900
945
16
26
114
160
1125
1050
28
39
14
5/8 x 152
97,2
1000
1048
10
26
114
160
1230
1160
28
36
14
5/8 x 152
107,5
1000
1048
16
26
114
160
1255
1170
28
42
14
5/8 x 152
115,2
1100
1152
10
40
127
178
1340
1270
32
36
16
5/8 x 165
166
1100
1152
16
40
127
178
1355
1270
32
42
16
5/8 x 165
170
1200
1255
10
40
127
178
1455
1380
32
39
16
5/8 x 165
190,2
1200
1255
16
40
127
178
1485
1390
32
48
16
5/8 x 165
202
1400
1462
10
40
127
178
1675
1590
36
42
18
5/8 x 165
236
1400
1462
16
40
127
178
1685
1590
36
48
18
5/8 x 165
240
1600
1668
10
60
190
275
1915
1820
40
48
40
5/8 x 235
455
1600
1668
16
60
190
275
1930
1820
40
56
40
5/8 x 235
460
1800
1875
10
60
190
275
2115
2020
44
48
44
5/8 x 235
500
1800
1875
16
60
190
275
2130
2020
44
56
44
5/8 x 235
510
2000
2082
10
60
190
275
2325
2230
48
48
48
5/8 x 235
554
2000
2082
16
60
190
275
2345
2230
48
62
48
5/8 x 235
568
Valves AS

Flexible Coupling for DI Pipe
Art. P12
Item
Material
Middle Ring Ductile Iron GGG-40

Follower Ring Ductile Iron GGG-40
Bolts & Nuts Hot Dip Galvanised
Fusion Bonded Epoxy Coated
DN
mm
80
100
mm
98
118
Pipe
OD
OD
TOL
in
3,86
4,65
125
144
5,67
150
170
6,69
200
222
8,74
250
274
10,79
300
326
12,83
350
378
14,88
400
429
16,89
450
480
18,89
500
532
20,94
600
635
25,00
700
738
29,05
800
842
33,15
900
945
37,20
1000
1048
41,25
1100
1152
45,35
1200
1255
49,41
1400
1462
57,66
1500
1565
61,62
1600
1668
65,67
1800
2000
1875
2082
73,82
81,97
Valves AS
mm
+2,1
-2,6
+2,1
-3,0
+2,3
-3,0
+2,3
-3,0
+2,4
-3,5
+2,5
-3,5
+2,6
-3,5
+2,7
-3,5
+2,8
-4,0
+2,9
-4,0
+3,0
-4,0
+3,2
-4,0
+3,4
-4,5
+1,0
-4,5
+1,0
-5,0
+1,0
-5,0
+1,0
-6,0
+1,0
-6,0
+1,0
-7,0
+1,0
-7,0
+1,0
-7,0
+1,0
-7,0
+1,0
-8,0
Sleeve
Bolts
Plugs
Qty.
Qty.
Max test
Approx.
DIA x L
press.
weight
in mm
bar
kg
mm
mm
mm
mm
mm
100
178
168
7,1
102
1/2 x 160
70
4,7
100
200
168
7,4
102
1/2 x 160
70
5,4
100
230
168
7,5
102
1/2 x 160
62
100
262
173
7,6
102
1/2 x 165
60
8,8
100
314
173
7,6
102
1/2 x 165
58
11,7
100
368
173
8,0
102
1/2 x 165
50
17,2
100
420
173
8,5
102
1/2 x 165
50
18,5
125
488
252
9,5
152
5/8 x 240
40
27,5
125
539
252
9,5
152
5/8 x 240
38
32
125
590
252
9,5
152
10
5/8 x 240
35
37,8
125
642
252
9,5
152
10
5/8 x 240
35
42
125
745
252
9,5
152
12
5/8 x 240
35
56
125
848
252
9,5
152
12
5/8 x 240
30
67
125
952
252
9,5
152
14
5/8 x 240
28
80,5
150
1060
278
9,5
178
16
5/8 x 265
28
98,3
150
1163
278
9,5
178
16
5/8 x 265
28
105
150
1280
290
12,0
178
20
5/8 x 275
29
136,2
150
1383
290
12,0
178
22
5/8 x 275
28
159
150
1590
290
12,0
178
24
5/8 x 275
25
180,2
150
1695
290
12,0
178
26
5/8 x 275
25
194
150
1798
290
12,0
178
28
5/8 x 275
25
203,5
200
2015
395
15,0
254
32
5/8 x 380
22
387
200
2222
395
15,0
254
36
5/8 x 380
20
433,6

AVM Pipes Fittings Catalogue

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Ductile Iron Pipes & Fittings

Grey Cast Iron

Bjellandveien 15, 3172 Vear - Norway, Phone: +47 33 36 73 00 - Fax: +47 33 33 36 49

Ductile Iron Pipes & Fittings

1. CLASS DESIGNATIONS AND CALCULATIONS OF

Bjellandveien 15, 3172 Vear - Norway, Phone: +47 33 36 73 00 - Fax: +47 33 33 36 49

Ductile Iron Pipes & Fittings

Bjellandveien 15, 3172 Vear - Norway, Phone: +47 33 36 73 00 - Fax: +47 33 33 36 49

Ductile Iron Pipes & Fittings

6.QUALITY AND QUALITY CONTROL

Centrifugally Cast Pipes

Centrifugally Cast Pipes

Pipes Not Centrifugally

* 7% for pipes thicker class K12

Bjellandveien 15, 3172 Vear - Norway, Phone: +47 33 36 73 00 - Fax: +47 33 33 36 49

Ductile Iron Pipes & Fittings

8.CONDITION OF PIPES AND FITTINGS

9.TESTING FOR STRAIGHTNESS AND UNIFORMITY

Bjellandveien 15, 3172 Vear - Norway, Phone: +47 33 36 73 00 - Fax: +47 33 33 36 49

Ductile Iron Pipes & Fittings

DN = Nominal size in millimeters

Bjellandveien 15, 3172 Vear - Norway, Phone: +47 33 36 73 00 - Fax: +47 33 33 36 49

Ductile Iron Pipes & Fittings

11.TOLERANCES ON STANDARD MASS

Centrifugally cast pipes

*A negative tolerance only is specified.

12.WORKS PROOF TESTS

Bjellandveien 15, 3172 Vear - Norway, Phone: +47 33 36 73 00 - Fax: +47 33 33 36 49

Ductile Iron Pipes & Fittings

Table 7 - Standard Coating Materials

"Black bitumen coating solutions for cold application type II"

Bjellandveien 15, 3172 Vear - Norway, Phone: +47 33 36 73 00 - Fax: +47 33 33 36 49

Ductile Iron Pipes & Fittings

16.PURCHASER'S OPTIONAL TENSILE TEST

Bjellandveien 15, 3172 Vear - Norway, Phone: +47 33 36 73 00 - Fax: +47 33 33 36 49

Ductile Iron Pipes & Fittings

Bjellandveien 15, 3172 Vear - Norway, Phone: +47 33 36 73 00 - Fax: +47 33 33 36 49

Ductile Iron Pipes & Fittings

Bjellandveien 15, 3172 Vear - Norway, Phone: +47 33 36 73 00 - Fax: +47 33 33 36 49

Ductile Iron Pipes & Fittings

C.2 Cement mortar mix

C.3 Application of lining

C.4 Repair of damaged lining by the manufacturer.

C.5 Curing of lining

Bjellandveien 15, 3172 Vear - Norway, Phone: +47 33 36 73 00 - Fax: +47 33 33 36 49

Ductile Iron Pipes & Fittings

C.6 Thickness of lining

C.7 Surface condition of linings

Bjellandveien 15, 3172 Vear - Norway, Phone: +47 33 36 73 00 - Fax: +47 33 33 36 49

Ductile Iron Pipes & Fittings

NOTE 1. For sizes above 1200 mm the manufacturer should be consulted.

Bjellandveien 15, 3172 Vear - Norway, Phone: +47 33 36 73 00 - Fax: +47 33 33 36 49

Ductile Iron Pipes & Fittings

Tensile strength, Elongation and proof stress

Min. 400 N/mm2

* The proof stress shall only bemeasured upon special agreement

200 mm and under: 8%

Coating and lining materials

Outside Black bituminous (coal-tar coating)

Black bituminous (coal-tar coating)

Black bituminous (coal-tar coating)

Black bituminous (coal-tar coating)

Sulphate-resistant cement mortar lining