SCHEME & SYLLABUS 2013-2017 BATCH

III Semester Mechanical Engineering

No. Code No.

Hours
week
L
T

Course Title

per
Credits
P

1.

13MA201

Applied Mathematics

13ME202

Material Science and Metallurgy

13ME203

Engineering Thermodynamics

13ME204

Mechanics of Solids

13ME205

Metal Casting and Joining Processes

13ME206

Machine Drawing

13ME207

Material
Characterization
Laboratory

Testing 0

13ME208

Metal Casting and Welding Laboratory

13ME209

Special Topic

23

06

26

and

Total

IV Semester Mechanical Engineering

No.

Code No.

Course Title

Hours per week

Credits
L
T
P

1.

12MA251

Linear Algebra

2.

13ME252

Mechanics of Fluids

3.

13ME253

Metal Cutting and Machining Processes

4.

13ME254

Measurement Science and Engineering

5.

13ME255

Engineering Dynamics

6.

13ME256

Machine Shop

7.

13ME257

Measurements and Metrology Laboratory

8.

13ME258

Computer Aided Machine Drawing

13ME259

Special Topic

23

06

26

Total

13ME 202 -MATERIALS SCIENCE & METALLURGY (4-0-0-4)

Overall learning objectives of the course
Demonstrate the understanding of the basic concepts of crystal structure and atomic
arrangement of metals and also an ability to index planes and directions cubic and hexagonal
crystal structures
Demonstrate the understanding of lattice imperfections in metals & alloys and an ability to
visualize diffusion of atoms in lattices
Demonstrate the understanding of mechanical behavior of metals and different types of
mechanical testing
Demonstrate the understanding of fracture behavior of metals
Demonstrate the understanding of solid and liquid phase reactions and phase diagrams
Demonstrate the understanding of solid and liquid phase reactions under equilibrium and nonequilibrium conditions
Demonstrate the understanding of Heat treatment of steels
Demonstrate the understanding of ferrous metals for engineering applications
Demonstrate the understanding of non-ferrous metals for engineering applications
UNIT I
10 Hours
Lattice, Unit cell, Basis and crystal structure: Fundamental concepts of Unit cell space lattice,
Bravais Lattices, Unit cells for cubic structures and HCP. Calculations of radius, co-ordination
No. and Atomic Packing Factor for different cubic structures & HCP, Miller indices of planes
and directions in cubic and hexagonal structures, Numerical problems
Crystal imperfections
Point, line & surface imperfections in crystalline solids
Atomic diffusion
Applications of Diffusion, diffusion mechanism, Ficks laws of diffusion, Factors affecting
diffusion, Numerical problems

UNIT II
10 Hours
Mechanical properties and behavior: Types of deformations, Tensile test, Properties obtained
from Tensile test, true stress & true strain, Plastic deformation - slip and twinning, Hardness of
Materials Rockwell, Vickers & Brinell Hardness testing, Strain rate effects and Impact testing,
Numerical problems
Fracture - ductile & brittle fracture, Fracture Mechanics and its importance, Griffiths criterion
of Brittle Fracture
Fatigue
Fatigue tests, S-N curves, Factors affecting fatigue life
Creep
The creep curves, Creep properties, stress relaxation, mechanism of creep, creep resistant
materials, Larson Miller Parameter, Numerical problems
UNIT III
10 Hours
Solid solutions and Phase equilibrium: Phases and Phase diagram, solid solutions, Rules
governing formation of solid solutions, Phase diagrams Basic terms, phase rule, cooling
curves, construction of Phase diagrams, interpretation of equilibrium diagrams, Types of Phase
diagrams, Lever rule, Numerical problems
Principles of solidification
Technological significance, Nucleation, Applications of controlled nucleation, Growth
mechanisms, Solidification time and dentrite size, Solidification defects, Cast structure,
Numerical problems
UNIT IV
11 Hours
Iron carbon equilibrium diagram: Phases in the Fe-C system, Invariant reactions, critical
temperatures, Microstructures of slowly cooled steels, effect of alloying elements on the Fe-C
diagram, ferrite and austenite stabilizers. The TTT diagram, drawing of TTT diagram, TTT
diagram for hypo & hyper eutectoid steels, effect of alloying elements on CCT diagram
Heat Treatment of steels
Annealing and its types, Normalizing, Hardening, Tempering, Martempering, Austempering,
Surface hardening like carburizing, cyaniding, nitriding, and induction hardening,
Harneability of steels
Hardenability concept Jominy End Quench test, effect of alloying elements
UNIT V
11 Hours
Engineering alloys (Ferrous): Properties and uses of Carbon steels, Steel designation as per
AISI designation; Properties and uses of Cast Irons gray Cast Iron, White Cast Iron, Malleable
Cast Iron & Ductile Iron and Austempered Ductile Iron
Engineering alloys (Non - Ferrous): Properties and uses of light alloys - Al, Mg and Ti alloys;
Properties and uses of Copper and its alloys
Ceramic and Polymeric materials: Applications of ceramics, properties of ceramics, Sintered
ceramics ; Classification of polymers, addition and condensation polymerization, Typical
thermoplastics and thermosetting polymers

Text Books:
The Science and Engineering of Materials for Science and Engineering, 5th edition Donald R
Askeland and Pradeep, P. Phule, Thomson Engineering (2006)
Reference Books:
Materials Science And Engineering- A First Course, by V. Raghavan, Published by Prentice
Hall of India
Materials Science and Engineering: An Introduction, Sixth Edition by William D. Callister, Jr.

13ME 203: ENGINEERING THERMODYNAMICS (4 0 0 - 4)

Course Objectives
To Appreciate the role of thermodynamics in engineering and society.
To Understand the importance of thermodynamic concepts, thermodynamic properties
and thermodynamic definition of work.
To Understand the various characteristics of work and heat.
To Understand the first law of thermodynamics and know how to use it to solve
engineering problems.
To Understand the Second law of thermodynamics and know how to use it to solve
engineering problems.
To Understand the concepts of Available energy and Availability as applied to closed and
open systems.
To understand the use of charts, tables and equations as applied to properties of pure
substances and gases.
Course Outcomes:
At the end of the course the student should be able to
1. Obtain thermodynamic data necessary to solve thermodynamic problems and when
necessary use approximate expressions, equations of state and/or tabulated property
tables or charts.
2. Write the first law of thermodynamics in its appropriate form both for closed system
(control mass) and open system (control volume) problems.
3. Make appropriate assumptions when applying I law to a real world problem.
4. Write the second law of thermodynamics in its appropriate forms both for closed system
and open system problems.
5. Apply the second law to determine the performance limitations of a given thermodynamic
system.
6. Apply thermodynamic concepts to describe the performance of individual components of a
system (e.g. power plant, a jet engine etc) and relate that information to the overall
performance of the entire system.
7. Physically interpret and apply integrals and derivatives to solve thermodynamic problems.
8. Translate complex word problems into an orderly and logical problem solving approach.
UNIT I
10 Hours
1.Introduction: Definition of engineering thermodynamics; examples of systems like steam
power plant, IC engines, domestic refrigerator, room air conditioner, and fuel cells which
require the knowledge of thermodynamics for their performance evaluation; description of
matter macroscopic description and microscopic description; thermodynamic system,
surroundings and the system boundary; closed system, open system (control volume) and
isolated system; thermodynamic properties, processes and cycles; homogeneous and
heterogeneous systems; thermodynamic equilibrium; quasi-static process; pure-substance;
concepts of continuum.

2.Temperature: Thermal equilibrium; Zeroth law of thermodynamics; concept of temperature;

measurement of temperature thermometric property, scale of temperature, reference
points, comparison of different types of thermometers; ideal gas; gas thermometers; ideal gas
temperature; Celsius temperature scale; illustrative examples.
3.Work and Heat Transfer: Mechanics definition of work and its limitations for analyzing
thermodynamic system; thermodynamics definition of work; characteristics of work transfer;
classification of work; general expression for mechanical displacement work (pdV work);
expressions for mechanical displacement work for different quasi static processes; expressions
for other forms of work; net work transfer between a system and its surroundings; definition
of heat transfer; characteristics of heat transfer; illustrative examples.
UNIT II
10 Hours
4. First Law of Thermodynamics: First law for a closed system undergoing a cyclic process;
first law for a closed system undergoing a non-cyclic process; energy a property of a system;
different forms of stored energy; definition of a pure substance; two-property rule for a pure
substance; specific heat at constant pressure and specific heat at constant volume; first law for
an isolated system; perpetual mot ion machine of first kind; illustrative examples.
5. First Law for an open system (control volume): control volume; law of conservation of mass
and first law equation for a steady state steady flow system; application of steady flow
equation to systems like turbines, compressors/pumps, heat exchangers, nozzles/diffusers,
throttle valve; comparison of steady flow energy equation with Euler and Bernoulli equations;
first law equation for unsteady flow open systems; illustrative examples.
UNIT III
10 Hours
6. Second Law of Thermodynamics: Limitations of first law; qualitative differences between
heat and work; Cyclic heat engine; energy reservoirs; performance of a direct heat engine and
Kelvin-Planck statement of second law; reversed heat engine- refrigerator and heat pump;
coefficient of performance for a refrigerator and for a heat pump; Clausius statement of
second law; equivalence between the two statements; reversibility and irreversibilitydefinition of a reversible heat engine; corollaries of second law of thermodynamics;
reversibility and irreversibility as applied to a non-cyclic process; causes which make a process
irreversible and types of irreversibility; Kelvins absolute scale of temperature; illustrative
examples.
UNIT IV
12 Hours
7. Entropy: Introduction; Clausius inequality(or Clausius theorem); Entropy as a property of a
system; Temperature entropy plot and its usefulness in analyzing thermodynamic processes;
entropy change for an irreversible process; principle of increase of entropy ;Carnot cycle on T-s
diagram and expression for Carnot efficiency; applications of principle of increase of entropy
heat transfer through a finite temperature difference, mixing of two fluids, maximum work
obtainable from two identical bodies at two different temperatures and maximum work
obtainable from a finite body and a thermal energy reservoir; entropy generation in closed and
open systems; Tds relations and their significance(first and second law combined), Isentropic
process; illustrative examples.

8.Available Energy, Availability & Irreversibility: classification of energy- high grade energy
and low grade energy; concepts of available energy and unavailable energy; quality of energy;
available energy of closed and open systems; useful work; dead state; availability; availability
analysis for closed and open systems; second law efficiency; illustrative examples.
UNIT V
10 Hours
8. Properties of Gases and Gas Mixtures: Avogadros law; equation of state for a gas; ideal
gas; equations of state; properties of mixtures of gases- Daltons law and Gibbs law- internal
energy, enthalpy , specific heats and entropy of a mixture of gases; illustrative examples.
9. Properties of Pure Substances: p-v and p-T diagrams for a pure substance; T-s and h-s
diagrams for a pure substance; quality/dryness fraction ; steam tables and charts for
thermodynamic properties; measurement of steam quality; illustrative examples.

Text Book:
Engineering Thermodynamics, P.K.Nag, TMH publishing Co. ltd., 2008
Reference Book:
Thermodynamics - An Engineering Approach , Yunus Cengel & Michael Boles, TMH
Publishing Co. Ltd, 2008.

13ME 204 MECHANICS OF SOLIDS (4 0 0-4)

Learning Objectives:
To enable students to acquire fundamental understanding of the behavior of components
used in machines
To develop skills to help them model and analyze the behavior of machine components
subjected to various loading and support conditions based on equilibrium principles
To introduce the concepts of stress and strain in materials and to understand various
terminologies associated such as tensile strength, factor of safety, yield stress and many
more.
To understand the concepts of shear force/ bending moment deflection in beams.
To understand the concepts of torsion and its application to design of shafts.
To understand the concept of internal fluid pressure and its effects in the design of
pressure vessels.
To understand the concept of column loading and its effect of buckling.
Course outcomes
Upon successful completion of the course, the student will be able to
Model and analyze the behavior of machine components subjected to various loading and
support conditions based on principles of equilibrium.
Understand and apply the concept of stress and strain to analyze and design machine parts
under axial load, shear load, bending and torsional moments.
To solve problems involving practical situations by evaluating stress and strain
relationships.
To analyze and solve problems on beams, shafts and columns.
UNIT I

10 Hours

Axial Loading: Normal Stress, Shearing Stress, shearing strain, Allowable load, Allowable stress,
Factor of safety, Normal strain under axial loading, stress-strain diagram, True stress and True
strain, Hookes law, modulus of elasticity, Deformation of members under axial loading,
Numerical problems, statically indeterminate problems, Multiaxial loading-Generalised
Hookes law, Dilatation-Bulk modulus, Shearing Strain, Relation among E, N and G, Numerical
problems.

Thermal Stresses: Problems involving temperature changes,

UNIT II

10 Hours

Transformation of Stress and strain: Transformation of plane stress, Principal Stresses,

Maximum Shearing Stress, Mohrs Circle for Plane Stress, Numerical problems.
Pressure Vessels: Stresses in Thin and Thick Walled Pressure Vessels, Numerical problems.
UNIT III

12 Hours

Analysis and Design of Beams For Bending: Shear and Bending-Moment Diagrams, Standard
cases, Numerical problems.
Pure Bending: Introduction, Deformation in a Symmetric Member in pure Bending, Stresses
and Deformations in the Elastic Range, Numerical problems.
UNIT IV

10 Hours

Shearing Stress in Beams: Introduction, Determining shearing stress in a beam, shear stress
distribution in typical beam cross sections ( Rectangular, T, I sections)

Deflection of Beams: Introduction, Deformation of a Beam under Transverse Loading,

Equation of the Elastic Curve, Using Singularity Functions to Determine the Slope and
Deflection of a Beam, Area moment method, Numerical problems.
UNIT V

10 Hours

Columns: Introduction, Stability of Structures, Eulers Formula for Pin-Ended Columns,

Extension of Eulers Formula to Columns with Other End Conditions, Empirical formula,
Numerical problems.
Torsion: Introduction, Deformations in a Circular Shaft, Stresses in the Elastic Range, Design of
Transmission Shafts, Numerical problems.
Energy Methods: Introduction, Strain Energy, Strain Energy density, Elastic strain, Energy for
normal stresses, elastic strain energy for shearing stresses, Numerical Problems.

Text Book:
Mechanics of Materials (In SI Units), Ferdinand P Beer, E Russell Johnston, Jr John T DeWolf
3rd Edition, TATA McGraw Hill. (Ch. Nos. 1,2,3,4,5,6,7,9,10,11), Special Indian Edition, 2009.

Reference Books:
Strength of Materials, S Ramamrutham, Dhanpat Rai Publications Reprint 2005.
Strength of Materials, I.B. Prasad Khanna Publishers, 8th Edition 1989.

10

13ME 205 METAL CASTING AND JOINING PROCESSES

(4-0-0-4)

Overall learning objectives of the course

Demonstrate the understanding of the basic concepts of Foundry practices (both
traditional and advanced)
Demonstrate the understanding of the basic concepts of joining of materials through
different methods
Demonstrate the understanding of how materials solidify from molten stage in both
casting
Demonstrate the understanding of fracture behavior of metals
Understand the factors and variables that influence casting and welding
UNIT I
12 Hours
Introduction to Manufacturing: Manufacturing Process, Principles of casting, steps
involved in casting, advantages and applications of metal casting, Foundry Types,
different sections of a foundry.
Patterns and Pattern Making: Introduction to patterns, Difference between a pattern
and casting, functions of a pattern, pattern materials, types of patterns and pattern
allowances.
Molding and Core Sands: Mould materials, Refractory Sands, moulding sands,
properties of moulding sands, types of moulding sand, core sands.
Core and Mould Making: Functions of a core, characteristics of a core, core making
procedures, types of cores, cores applications. Mould characteristics, types of
moulds, moulding methods, steps involved in making a mould, Moulding machines.
UNIT II
12 Hours
Principles of Gating: Gating System, Principles of gating system, Pouring cups and
basins, sprues, gates characteristics, types of gates, design of gating system objectives
achieved from a good design, defects due to improper gating, turbulence in gating,
metal flow rate and velocity, design criteria for pouring basin, design for sprue, pouring
time, design of runner and gates.
Principles of Risering: Introduction, Functions of a riser, types of risers, riser and
directional solidification, increasing riser efficiency, chills, padding, riser shape, riser
size, riser location and riser feeding distance.
UNIT III
10 Hours
Melting furnaces and Practices: Introduction, types of furnaces, crucible furnaces
coke fired furnaces, oil and gas fired furnaces and oil fired tilting furnace. Cupola,
11

cupola design, preparation of cupola, charging the cupola, cupola zones and
computing the cupola metal charge and some simple problems. Hot blast cupola.
Uses of flux, electric furnaces, reverberatory furnaces.
Ladle Metallurgy: Introduction, Special treatment of melts Refining, gases in metals
Degassing, principle and different degassing techniques, gas scavenging
desulphurization, liquid metal cleanliness, inoculation, ladle practice achievements.
UNIT IV
08 Hours
Special casting methods:Introduction. Permanent mould casting, slush casting, die
casting, vacuum die casting, centrifugal casting de Lavand process, semi-centrifugal
casting, centrifuging, investment casting, carbon di oxide moulding, continuous casting,
shell moulding, plaster mould casting, anitioch process and squeeze casting.
UNIT V
10 Hours
Welding and allied processes: Introduction to welding. Classification of welding
processes, concept of weld. Resistance welding, resistance spot welding, resistance butt
welding, resistance flash welding, resistance seam welding, projection welding.
Gas welding oxy-acetylene welding and cutting equipments gas cylinders. Electric
arc welding, metal arc welding, arc blow, use of AC and DC for welding, comparison
between AC and DC for welding, arc welding electrodes.
Special welding processes: Inert gas arc welding, inert gas tungsten arc (TIG)
welding, inert gas metal (MIG) arc welding, submerged arc welding, electro slag
welding, electro gas welding, stud arc welding, plasma arc welding, atomic hydrogen
welding, thermit welding

Text Book:
1.A Text book of Foundry Technology by O P Khanna, Dhanpat Rai Publications,
Edition 1996.
2. A course in Workshop Technology, Volume I, Manufacturing processes by B.S.
Raghuwanshi, Dhanpat Rai & Co. (P) Ltd publishers. 2005
Reference Book:
Principles of Metal Casting, second edition, by, Richard W. Heine, Carl R. Loper Jr
and Philip C, Rosenthal, Tata McGraw Hill Publication.
Welding and Welding Technology, by Richard L.Little, 37th Reprint, 2009, Tata
McGraw Hill Publication.

12

13ME- 206: MACHINE DRAWING (1 0 2 - 1)

UNIT I
Isometric Projection: Isometric Projection, Isometric Scale, Isometric, and Non-isometric lines,
Projections of Regular polygons, isometric projection of solids, Combination of solids.
UNIT II
Section of Solids: Sectioning, Projection of sectioning, Sectional Lines and Hatching, Types of
section Planes, True Shape of Sections of Cubes, Prisms, Pyramids, Cylinders and Cones.
Orthographic View of Machine Parts
UNIT III
Three views of ISO threaded Hexagonal Bolt, Nut, and Washer
Rivets and Riveted Joints Single Riveted, Double Riveted (Chain Riveting only) Lap joint and
Butt joint (Single and Double Cover Plate)
UNIT IV
Assembly Drawings
Flanged Coupling (Unprotected)
Knuckle Joint
Universal Coupling
Screw Jack
Plummer Block

Reference Books:
Machine Drawing by K.R.Gopalakrishna, 5th edition, Subhash Publications, 2003
A text book of Engineering Graphics by K.R.Goplakrishna, Subhas Publications, 2003

13

13ME207 MATERIALS CHARACTERIZATION & TESTING LABORATORY

(0-0-2-1)
Tensile, shear and compression tests of metallic specimens using Universal Testing
Machine.
Izod and charpy tests on metal specimens.
To study wear characteristics of ferrous and non-ferrous materials for different
parameters.
Torsion tests
Brinell, Rockwell and Vickers Hardness test.
Preparation of specimen for Metallographic examination and Identification of
microstructures of different Engineering materials.
Bending test on metallic and nonmetallic specimens.
Non-destructive test experiments like, Ultrasonic flaw detection, Magnetic crack detection,
Dye penetration testing, to study the defects of Cast and Welded specimens , Fatigue test.
Reference Material
Lab Manual Prepared by the department

14

13ME 208: METAL CASTING AND WELDING LABORATORY (0-0-2-1)

List of Experiments:
Part -A : Testing of Moulding and Core sand
1. Compression strength test]
2. Permeability test
3. Shear strength test
4. Tensile strength test
5. Grain fineness number
6. Clay content test
7. Core Hardness and Mould hardness tests
Part -B : Foundry Practices
8. Use of foundry tools and other equipment
9. Foundry model with split pattern
10. Foundry model with loose piece pattern
11. Foundry model (Hand Cut Model)
12. Preparation of one casting using Aluminium (demonstration)
Part - C: Welding Practice
13. Use of welding tools and other equipment
14. Welding Model 1
15. Welding Model 2
16. Soldering and Sheet metal work.
Part D:
17. Cold forging model 1
18. Hot forging model 2
19. Hot forging model 3.
.
Reference Material
Lab Manual prepared by the Department.

15

13ME252: MECHANICS OF FLUIDS (4-0-0-4)

Learning Objectives of the Course:
1. To understand the definition of a fluid, the basic properties of fluids, and solve
problems regarding the same.
2. To understand the concept of pressure, fluid pressure measurement and
measuring devices, Pascals law, forces acting on bodies submerged in static fluids
and stability criterion for floating bodies and solve problems regarding the same
3. To understand the principles of fluid kinematics, plots of fluid flow data, kinematic
description of fluids and Reynolds transport theorem and solve problems
regarding the same.
4. To understand mass, momentum and energy conservation in fluids. Bernoullis
equation, its application and significance and solve problems regarding the same.
5. To understand flow through ducts, Reynolds number and other dimensionless
numbers, boundary layer theory, turbulent and laminar flows and solve problems
regarding the same.
6. To understand the principles of flow measurement, how they are applied to
various devices and solve problems regarding the same.
7. To understand the principles of flow over bodies, concept of drag and lift and solve
problems regarding the same.
UNIT I
08 Hours
Fluids Properties: Introduction; The No Slip Condition; Classification of fluid flows; Continuum;
Density and Specific Gravity; Coefficient of Compressibility; Viscosity; Surface Tension and
Capillary Effect; Problems.
Fluid Statics: Pressure; The Manometer; The Barometer and Atmospheric Pressure;
Introduction to Fluid Statics; Hydrostatic Forces on Submerged Plane Surfaces; Hydrostatic
Forces on Submerged Curved Surfaces; Buoyancy and Stability.
UNIT II
12 Hours
Fluid Kinematics: Lagrangian and Eulerian Descriptions; Fundamentals of Flow Visualization;
Plots of fluid flow data; Other Kinematic descriptions Types of Motion, Vorticity and
Rotationality; Comparison of two circular flows; The Reynolds Transport Theorem.
UNIT III
10 Hours
Mass, Bernoulli And Energy Equations: Introduction; Conservation of Mass; Mechanical
energy and Efficiency; The Bernoulli equation; Applications of Bernoulli Equation.
Momentum Analysis Of Flow Systems: Newtons Laws and Conservation of Momentum;
Choosing a Control Volume; Forces Acting on a Control Volume; The Linear Momentum
Equation.

16

UNIT IV
10 Hours
Flow In Pipes: Laminar and Turbulent Flows: The Entrance Region; Laminar Flow in Pipes;
Turbulent Flow in Pipes; Minor Losses; Piping Networks and Pump Selection; Flow rate and
Velocity Measurement Pitot and Pitot-Static probes, Orifice, Venturi and Nozzle Meters.
UNIT V
12 Hours
Dimensional Analysis: Dimensions and Units; Dimensional homogeneity; Dimensional Analysis
and Similarity; The Method of Repeating Variables and Buckingham Theorem; Experimental
Testing and Incomplete Similarity.
Flow Over Bodies: Drag And Lift: Drag and Lift; Friction and Pressure Drag; Drag Coefficient of
Common Geometries; Parallel Flow Over Flat Plates; Flow Over Cylinders and Spheres; Lift.

Text Book:
Fluid Mechanics Fundamental and Applications, Yunus A.Cengel, John M.Cimbala, Tata
McGraw Hill Publishing co. Ltd. 2006. (Ch. nos. 1,2,3,4,5,6,7,8,9,10,11,)

17

13ME253 METAL CUTTING AND MACHINING PROCESSES (4-0-0-4)

Overall learning objectives of the course

Demonstrate the understanding of the basic concepts of Metal removal methods
Demonstrate the understanding of different Machine tools
Demonstrate the understanding of indexing mechanism
Understand the factors and variables that influence metal cutting
UNIT I
12 Hours
Fundamentals of Metal Cutting: Introduction to Metal Cutting, Basic Elements of
Machining, Orthogonal and Oblique Cutting, Classification of Cutting Tools, Principal
Angles of Single Point Tools, Tool Signature, Reference Planes, Tool Geometry in
Coordinate System, Tool Geometry in Orthogonal System, Inter-Relationship between
ASA and ORS Systems, Chip Formation, Types of Chips, Chip Thickness Ratio, Chip
Control and Chip Breakers, Velocity Relationships, Force Relationship in Orthogonal
Cutting, Forces on a Single Point Tool in Turning, Stress and Strain in the Chip, Work
Done in Cutting, Horse Power Calculation, Earnst-Merchant Metal Cutting Theorem,
Cutting Speed, Feed and Depth of Cut, Sources of Heat in Metal Cutting, Numerical
Problems.
UNIT II
12 Hours
Cutting Tools for Machining: Tool Failure, Mechanism of Wear, Tool Life, Factors
Affecting Tool Life, Characteristics of Cutting Tool Materials, Types of Cutting Tool
Materials, Machinability, Machinability Index. Economics of metal cutting, relationship
among cutting speed, production rate and cost, calculation of cutting speed and tool life
for minimum cost and maximum production. Measurement of cutting forces, types of
tool dynamometers.
UNIT III
10 Hours
Machine Tools: Introduction to Lathe, Taper Turning Calculations, Screw Cutting
Calculations, Operations on Lathe, Speed, Feed and Depth of Cut Calculations for Lathe
Operations, Estimating Machining Time, Introduction to Drilling, Tools for Drilling,
Speed, Feed and Depth of Cut Calculations for Drilling Operations, Estimating
Machining Time, Introduction to Reaming, Introduction to Shaper, Quick Return
Mechanisms, Cutting Speed, Feed and Depth of Cut Calculations for Shaping,
Estimating Machining Time, Introduction to Milling, Cutting Speed and Feed for
Milling, Estimating Machining Time, Indexing.
18

UNIT IV
08 Hours
Various metal removal operations: Broaching Process, Machines, Techniques.,
Grinding process Introduction, Grinding Machines, Speed, feed and depth of cut and
cutting time calculations for grinding, Grinding wheels. Honing, Lapping, Super
finishing and Burnishing Machines, Methods, machining time calculations for
broaching, buffing, tumbling.
UNIT V
10 Hours
Non Traditional Machining: Process, Applications, Advantages and Disadvantages of
Electrical Discharge Machining, Electrochemical machining, Ultrasonic machining,
Abrasive Jet machining, Laser Beam Machining, water jet machining, Ion beam
machining, Electron beam machining, chemical machining, Plasma Arc machining.

Text Book:
WORKSHOP TECHNOLOGY, Volume II (Machine Tools) by B.S. Raghuwanshi,
Dhanpat Rai & Co. (P) Ltd. 2003 Edition
Reference Book
PRODUCTION TECHNOLOGY, HMT. 1980

19

13ME254 MEASUREMENT SCIENCE AND ENGINEERING (4 Credits)

Learning Outcomes: To appreciate the process of determining the value of a parameter

of interest , irrespective of its size, decide upon the method of measurement for a given
situation, know the process of calibration of instruments, role of standards for universal
acceptability, understanding construction, working
and advantages of various
measurement methods for varied parameters related to engineering in general and
mechanical stream in particular.

Unit I
Introduction to Measurements-- Definition and significance of measurement, fundamental
methods, Generalized measuring system, types of input quantities,,calibration, accuracy,
precision, sensitivity, linearity, loading effect, errors in measurement, classification of errors.
2 hrs
Standards of Length-- International prototype meter, Imperial standard yard, Wave Length
standard, subdivision of standards, line and end standards, transfer from line standard to end
standard, calibration of end bars, Slip gauges-Wringing phenomena, Indian Standards (M-87, M112).
2 hrs
Transducers and Intermediate modifying devices-- Transfer efficiency, primary and secondary
transducers-mechanical, electrical and electronic transducers, advantages of each type
transducers. Mechanical systems-inherent problems, electrical intermediate modifying devices,
input circuitry, ballast circuit, electro, amplifiers and telemetry.
4
hrs
Terminating Devices-- Mechanical counters, Cathode Ray Oscilloscope, Oscillographs , X- Y
Plotter.
2 hrs
Unit II
Measurement of Strain, Force and Torque-- Strain gauges, Methods of strain measurement.
Force measurement--Analytical balance, Multilever system , Proving ring, Torque measurementPony brake and hydraulic dynamometer. 5 hrs

20

Pressure Measurement and Temperature Measurement-- Elastic diaphragms, Bourdon tube,

Bridgeman gauge, McLeod gauge, Pirani gauge. Resistance thermometers, thermocouple, laws
of thermocouple, materials used for thermocouple construction. Pyrometers-Total radiation
pyrometer, Optical Pyrometer.
5 hrs
Unit III
Fundamentals of Geometrical Dimensioning and Tolerancing systems-- Definition of
tolerance, Specification in assembly, Principle of inter changeability and selective assembly limits
of size, Indian standards, concept of limits of size and tolerances, compound tolerances,
accumulation. of tolerances, definition of fits, types of fits and their designation (IS 919),
geometrical dimensioning (ASME)definition, symbols, modifiers and datums, hole basis
system, shaft basis of system, classification of gauges, Taylor principle of limit gauges, Wear
allowance on gauges. Types of Gauges - plain plug gauge, ring gauge, snap gauge, progressive
gauge, gauge materials.
10 hrs
Unit IV
Comparators-- Introduction, Characteristics, classification of comparators, Mechanical
comparators - Johnson Mikrokator, Sigma Comparator, Dial indicator. Optical Comparators principles, Zeiss ultra optimeter, Electric and Electronic Comparators - principles, LVDT;
Pneumatic Comparators , back pressure gauges, Solex air gauge. 10 hrs

Unit V
Form measurements-- Angular measurements--Bevel protractor, Sine bar, Sine center, Angle
gauges, Clinometers, InterferometerMichelsons interferometer, Autocollimator, Optical flats.
Screw thread and Gear measurements--Terminology of screw threads, measurement of major
diameter, minor diameter, pitch, angle and effective diameter of screw threads by 2-wire and 3wire methods, best size wire, Tool makers microscope, Profile projector, Gear terminologyGear
tooth vernier caliper.
10 hrs

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12ME255: ENGINEERING DYNAMICS (4-0-0-4)

Leaning Objectives:
1. Understand concepts of mass moment of inertia
2. Analysis of motion using rectangular co-ordinates, normal and tangential co-ordinates,
polar co-ordinates.
3. Application of Newtons laws to particles and rigid bodies.
4. Concepts of momentum and energy
5. Velocity and acceleration analysis of four bar mechanism and slider crank mechanism.
UNIT I
08 Hours
Mass Moment of Inertia: Mass moment of Inertia about an axis, Parallel axis theorem,
perpendicular axes theorem. Simple Problems
Kinematics of particles : Rectilinear motion, Numerical problems.
UNIT II
12 Hours
Kinematics of particles: Plane curvilinear motion, rectangular co-ordinates, normal and
tangential coordinates, polar coordinates, relative motion, constrained motion of connecting
particles, Numerical problems.
UNIT III
12 Hours
Kinetics of Particles: Force- mass acceleration, Newtons second law, equations of motions,
Rectilinear motion, curvilinear motion, work energy equation, impulse and momentum,
conservation of momentum.
UNIT IV
10 Hours
Plane Kinematics of Rigid bodies: Introduction, Rotation, Absolute Motion, Relative velocity,
Relative acceleration.
UNIT V

Gears
06 hours
Classification, Terminology, Law of gearing, Forms of teeth, Path and Arc of contact,
Number of pairs of teeth in contact, Interference in Involute gears, Minimum number of
teeth, Under cutting.
Gear Trains
04 hours
Simple and Compound Gear Trains. Epicyclic Gear
Trains. Velocity
ratio of
Epicyclic Gear Trains. Design Calculations for Epicyclic gear train. Differentials.
Reference Books :
1. Engineering Mechanics Dynamics, L.Meriam & L G Kraige, Wiley India, 7th Edition,
Theory of Machines , S.S.Ratttan, Tata McGrawhill Publishing Co. Ltd., Third Reprint, 2006

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13ME256 MACHINE SHOP (0-0-2-1)

List of experiments:
PART-A : Preparation of Models on Lathe Machine
1. MODEL 1 Plain Turning
2. MODEL 2 Taper Turning
3. MODEL 3 Step Turning, Knurling
4. MODEL 4 Thread Cutting, Knurling
5. MODEL 5 Facing, Chamfering
6. MODEL 6 Drilling using Lathe Machine
7. MODEL 7 Eccentric turning
PART-B : Preparation of Models on Shaping Machine
8. MODEL 8 - Rectangular Block
9. MODEL 9 - Cutting of V-groove
10. MODEL 10 - Rectangular groove
PART C : Preparation of Models on Milling Machine
11. MODEL 11 - Spur Gear Teeth cutting

Reference Material
Lab Manual Prepared by the department

23

13ME257 MEASUREMENTS & METROLOGY LABORATORY (0-0-2-1)

List of experiments:
1. Calibration of Pressure Gauge (Foot Pump Type)
2. Calibration of Thermocouples (J & K -Type)
3. Calibration of Linear Variable Differential Transformer (LVDT)
4. Calibration of Load Cell
5. Calibration of Resistance Thermister and Thermometer
6. Calibration of diaphragm type Strain Gauge Pressure Pickup
7. Measurement of screw thread parameters using profile projector
8. Measurement of screw thread parameters using tool makers microscope
9. Measurement of angle of a given specimen using sine bar and sine center
10. Measurement of alignment using autocollimator/roller set
11. Acceptance test using electronic comparator
12. Measurement of gear tooth profile using gear tooth vernier caliper

Reference Material
Lab Manual Prepared by the department

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13ME 258 COMPUTER AIDED MACHINE DRAWING (0 0 2-1)

UNIT I
CAD Packages:
Introduction to CAD Tools
Orthographic View of Machine Parts using CAD tool
Rivets and Riveted Joints Single Riveted, Double Riveted (Chain Riveting only) Lap
joint, and Butt joint (Single and Double Cover Plates)
UNIT II
Assembly of Couplings:
Solid Muff Coupling
Flanged Coupling (protected type)
Universal Coupling
UNIT III
Assembly Drawings
Three views of ISO threaded Hexagonal Bolt, Nut, and Washer
Flanged Coupling (Unprotected)
Knuckle Joint
Screw Jack
Plummer Block

Reference Books
Machine Drawing by K.R.Gopalakrishna, 5th edition, Subhash Publications 2003.
A text book of Engineering Graphics by K.R.Goplakrishna, Subhas Publications, 2003

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