Documente Academic
Documente Profesional
Documente Cultură
Page
3
1.
Introduction
2.
2.1
2.2
2.3
2.4
Boiler Specification
Technical Data
Dimensions
Boiler connections
Function diagram
3.
3.1
3.2
3.3
3.4
3.5
3.6
3.7
General Requirements
7
Related documents
7
Boiler location
7
Gas supply
8
Flue system
8
Air supply
10
Electricity supply
10
Guide to system requirements 10
4.
4.1
4.2
4.3
4.4
4.5
4.6
13
13
13
14
16
16
Commissioning
Preliminary electrical checks
Gas supply
Water supply
Filling the heating system
Initial system flush ('cold')
Initial lighting
Gas inlet working pressure
Main burner pressure
Adjusting central heating
output (range rating)
Functional checks
Checking flame
supervision device
Final system flush ('hot')
Fitting case
Handing over to user
4
4
5
5
6
17
19
20
22
22
22
22
23
23
24
25
25
26
27
28
28
28
29
6.
6.1
6.2
6.3
Servicing
Initial inspection
Routine maintenance
Re-commissioning the boiler
7. Parts replacement
7.1 Initial preparation
7.2 Fan
7.3 Air pressure switch
7.4 Burner
7.5 Electrodes
7.6 Temperature sensor (NTC)
7.7 Gas valve
7.8 Main Heat exchanger
7.9 CH expansion vessel
7.10 Transformer
7.11 Overheat thermostat
7.12 Pump
7.13 Automatic air release
7.14 Automatic bypass
7.15 Diverter valve
7.16 Pressure and temperature
gauge
7.17 Differential pressure switch
7.18 DHW microswitch
7.19 DHW heat exchanger
7.20 Circuit boards
Page
29
29
30
31
32
32
34
34
35
35
36
36
37
38
39
39
39
40
40
40
41
41
42
42
43
8.
8.1
8.2
8.3
Fault finding
44
Introduction
44
Logical fault finding procedure 44
Fault finding charts
45
9.
9.1
9.2
9.3
Electrical diagrams
Functional flow diagram
Wiring diagram
Schematic appliance
circuit diagram
54
54
55
56
57
59
1. Introduction
2. Boiler specification
2.1 Technical data
TURBOmax
VUW 242/1 E
VUW 282/1 E
units
29.3
(100,000)
9.6-24.0
(32,800-81,900)
34.2
(116,600)
11.2-28.0
(38,200-95,500)
kW
(Btu/h)
kW
(Btu/h)
29.3
(100,000)
9.6-24.0
(32,800-81,900)
10
0.8
2.7
0.3
10
34.2
(116,600)
11.2-28.0
(38,200-95,500)
11.5
1.0
2.7
0.3
10
kW
(Btu/h)
kW
(Btu/h)
l/min
bar
l/min
bar
bar
20
37.8
10.0
2.0
2.79
16 x 7/120
20
37.8
10.6
2.0
3.26
18 x 7/120
mbar
MJ/m3
mbar
mbar
m3/h
no. x size
40-90
1,032
0.25
0.75
3.0
40-90
1,204
0.25
0.75
3.0
C
l/h
bar
bar
bar
Connections
Heating flow / return
Cold water inlet
DHW outlet
Gas inlet
Pressure relief discharge pipework (min)
22
15
15
15
15
22
15
15
15
15
mm
mm
mm
mm
mm
Weight
Primary water content
47
0.7
48
0.7
kg
litres
230/50
2
1.25
3
130
230/50
2
1.25
3
130
V~/Hz
A
A
A
W
Countries of Destination
Maximum CH heat input
CH heat output range
Electrical supply
Voltage
2 x internal fuses
1 x internal fuse
external fuse
Power input
Supplementary LPG information on page 59.
4
GB, IE
2.2 Dimensions
(All dimensions in mm)
120
max. 995*
1a
120
max. 995 *
190
95.5
1a
1b
480
1021
880
1a
1b
2
3
4
5
6
7
8
35
50
fig. 1
200
124
70
1
fig. 2
345 6 78 9
35
50
GW 546/1
25
380
GW 547/1
7 65 4 3 8
9
10
11
12
13
14
15
16
17
18
19
20
21
22
23
24
25
26
27
28
29
30
31
32
33
Air duct
Air pressure switch
Combustion chamber
Temperature sensor (NTC)
Ignition electrodes
Modulating burner
Overheat thermostat
Fully modulating automatic gas
valve
DHW heat exchanger
Indicator lights (LEDs)
Maximum radiator temperature
control
Maximum hot water temperature
control
Central heating control and
lockout reset
Main on/off control
CH flow service valve
Gas service valve
Flue gas duct
Fan
High efficiency heat exchanger
Flame sensing electrode
Differential pressure switch
Expansion vessel charging valve
Expansion vessel
Automatic air vent
Circulating pump
Diverter valve
Water switch (DHW)
Water section
Temperature and Pressure gauge
Automatic bypass valve
Pressure relief valve
CH return service valve
Cold water shut off valve
18
19
3
4
20
21
22
23
24
25
26
27
28
10
11
12
13
14
7
6
5
4
6
5
4
60
30
90
120
0
4
29
0
3
30
31
15
32
16
33
fig. 3
17
GW 573/2GB
1
2
3
4
5
6
7
8
3. General requirements
A max = 2965 mm
fig. 4
GW 579/2
A
G
,I
J
F
Table 1:
Terminal position for fan-assisted flue
(minimum distance - see fig. 5)
A- Directly below an openable
window or other opening
(e.g. air brick)
B- Below gutters, soil pipes
or drain pipes
C- Below eaves
D- Below balconies
(below car port roof
E- From vertical drain pipes
and soil pipes
F- From internal or external
corners
G- Above ground or balcony
level
H- From a surface facing a
terminal
I- From a terminal facing a
terminal
J- From an opening in a
car port (e.g. door, window)
into a dwelling
K- Vertically from a terminal
on the same wall
L- Horizontally from a
terminal on the same wall
M-Distance from adjacent
wall for Vertical Flue
mm
300
25
25
25
200)
B F
G
BCD
fig. 5
M
L
K
L K
A
G
GW 595/1
25
25
300
600
1200
1200
1500
300
500
10
Stop
valve
Double check
valve assembly
Hose
unions
Mains
water
supply
Test
valve
Temporary
Hose
GW 400/1
fig. 6
11
9
8
5
6
1
2
4
10
fig. 7
GW 609/1
11
1.0
litres
25
50
100
125
150
175
200
225
250
275
300
325
350
375
400
425
450
475
500
For system volumes other than
those given above, multiply
the system volume by the factor
across
ft
13,3
2.7
5.4
10.9
13.6
16.3
19.1
21.8
24.5
27.2
30.0
32.7
35.7
38.1
40.9
43.6
46.3
49.0
51.8
54.5
3.9
7.8
15.6
19.5
23.4
27.3
31.2
35.1
39.0
42.9
46.8
50.7
54.6
58.5
62.4
66.3
70.2
74.1
78.0
0.109
0.156
mbar
400
10
300
6,7
200
3,3
100
0
fig. 8
1.5
3.7.8 Venting
3.0
200
400
600
800
Q
l/h
GW 402/2
Non return
valve
fig. 9
12
Stop valve
Mains water
supply
GW 494/1
D.H.W. expansion
vessel fitted to the boiler
4. Boiler installation
sequence
5mm
5mm
4.1 General
165mm
fig. 10
GW 403/2
*100mm
13
Art. No.
300 807
Optional Accessories
Art. No.
300 800
9076
9056
300 802
300 803
300 808
300 809
300 806
300 810
8098
8015
300 813
8099
300 820
300 821
fig. 11
14
GW 601/1
fig. 12
GW 426/1
15
GW 608/1GB
4.5.1 Preparation
Remove the boiler from the carton.
Lay the boiler on the floor and
remove the white boiler bottom cover
by removing two screws (1, fig. 51)
and slackening two screws (2, fig.
51). Do not remove boiler side
panels. Remove the two plastic sealing caps from the domestic water
connections.
Fit the pre-assembled cold water inlet
and hot water outlet pipes with
straddle bracket (1,2,3, fig. 15) to
water connections on boiler (4, fig.
15) using washers provided.
fig. 13
11
9
8
5
6
1
2
4
10
GW 609/1
fig. 14
2 3 1
GW 706/1
fig. 15
fig. 16
GW 1001/1
GW 823/1
fig. 17
3
2
1
GW 705/1
fig. 18
fig. 18a
fig. 19
4 1 2
GW 593/1
Vertical flues
Where a vertical flue less than 1 m
(e.g. 1 m between the top of the
boiler and the bottom of the vertical
air / flue duct assemly) is used
(DO NOT fit the restrictor where the
vertical flue is more than 1 m in
length).
GW 592/1
Horizontal flues
Where a horizontal flue less than 1 m
in length is used.
(DO NOT fit the restrictor where the
horizontal flue is more than 1 m in
length).
17
GW 616/1
fig. 20
1 3 5 7
2 4 6
GW 594/1
1
2
GW 558/1
fig. 22
fig. 23
fig. 24
GW 602/1
GW 560/1
GW 603/1
fig. 25
1 3
fig. 26
GW 614/1
N
L
3
4
5
7
8
9
GW 1528/0GB
fig. 27
fig. 28
GW 1527/0
19
ACL Drayton
Lifestyle
CT171, CT172,
PT271, PT371
ACL Drayton
PT110, PT170
OFF
ON
Honeywell
CM51, CM41
Danfoss Randall
TP2, TP3, TP4, TP5
Q1
Q2
ACL Drayton
Digistat 2 and 3
OFF
ON
fig. 29
ACL Drayton
Switchmaster 300
(Please note: Remove Link N-2 and L-4)
L
L
ON
2
OFF
3
3
ON
1
4
ON
3
3
2
4
6
OFF
4
Danfoss Randall
Set 1E, TS975
ON
3
Danfoss Randall
103, 103E, 103E7
3
ON
Potterton Myson
EP400l, EP500l
1
N
2
OFF
4
Horstmann
425 Coronet
Channel Plus, H17, H11
L
N
ON
4
Honeywell
ST7000B
(Battery operated)
4
4
1
3
L
L
4
3
Honeywell
ST6100
OFF
ON
Grsslin Towerchron
Dt71, T200l
N
N
ACL Drayton
Lifestyle
LP711
ON
6
OFF
fig. 29 a
78 9
DO NOT USE!
N
L
3 A FUSE
SWITCH
CONTACTS
L
N CLOCK
fig. 30
ROOM
THERMOSTAT
GW 409/1
MAINS
SUPPLY
230 V
50 Hz
20
Potterton Myson
Pot 1
Vaillant Calotrol
(VRT 9083 and VRT 9084)
4.8 Controls
5. Commissioning
5.1 Preliminary electrical checks
Check the electrical installation by
carrying out short circuit, earth
continuity and resistance to earth tests
and a check for correct polarity.
22
fig. 31
GW 610/1
fig. 32
GW 634/1
23
1
fig. 33
24
fig. 34
GW 612/1
5
6
GW 823/1
fig. 35
fig. 36
GW 635/1
GW 1533/0
GW 1532/0
fig. 37
Table 4: Burner Pressure & Gas Rate
VUW 242/1
VUW 282/1
Maximum Burner
Pressure (DHW)
10.0 mb
(+
- 1.0 mb)
10.6 mb
(+
- 1.0 mb)
Maximum Gas
Rate
2.79 m3/h
3.26 m3/h
(98.5 ft3/h)
(115.1 ft3/h)
25
26
fig. 38
fig. 39
GW 614/1
GW 603/1
GW 1547/0
1 3
fig. 40
Output to
central Heating
mbar
VUW 282/1
28.0 (95,560)
10,6
24.0 (81,900)
10,0
8,0
21.0 (71,700)
8,0
6,3
18.0 (61,500)
6,1
4,8
15.0 (51,200)
4,5
3,4
12.0 (41,000)
3,1
2,2
2,0
2,0
4
3
6
5
4
3
60
30
90
0C
120
0
3 bar
2
GW 849/1
is illuminated.
Set the boiler central heating
control to the 'Hot Water only'
position ( ).
Turn on a hot tap and draw water
at a high rate.
The hot water demand indicator
will illuminate.
The appliance will start its lighting
sequence. Once the fan and flue
system has proved itself, the fan
operation indicator will light.
The gas valve will open and
sparking will commence at the
burner. The ignition indicator will
illuminate.
As soon as the burner has ignited
and the flame has been sensed the
flame indicator will illuminate.
By illuminating in this sequence the
indicator lights have demonstrated
correct operation of the boiler for
DHW.
6
5
27
28
fig. 42
GW 605/1
fig. 43
GW 606/1
56
67
79
6. Servicing
To ensure the continued safe and
efficient operation of the boiler it is
recommended that it is checked and
serviced as necessary at regular
intervals. The frequency of servicing
will depend upon the particular
installation conditions and usage, but
in general once per year should be
adequate. It is law that all servicing
work is carried out by a competent
person (CORGI registered).
IMPORTANT:
Before starting any maintenance
work:
Isolate the mains electricity supply
by disconnecting the plug at the
socket outlet (if there is an isolating
switch only remove the fuse from
the switch).
fig. 44
6
GW 612/1
29
GW 823/1
fig. 45
30
fig. 46
GW 606/1
fig. 47
GW 605/1
1
3
GW 639/1
fig. 48
fig. 49
GW 604/1GB
panel.
Refit combustion chamber front
cover ensuring that the seal is in
good condition. Ensure that the
cover is correctly fitted and a good
seal is obtained.
Turn on the gas and electricity
supplies.
Check soundness of internal gas
connections.
Carry out electrical safety checks
(see section 5.1)
Check water soundness
Operate burner and check flame
picture.
Check for correct function of the
boiler ( see section 5.10).
Check burner pressure as described
in section 5.8 and boiler gas flow
rate.
Refit case (see Section 5.13)
31
IMPORTANT:
Before starting any maintenance
work:
32
5
4
2
3
4
2
fig. 50
GW 619/1
7. Parts replacement
7.1.3,
Remove four screws (2) securing
combustion chamber front cover
Lift combustion chamber cover clear
of top retaining lugs and pull
forward
Remove combustion chamber cover
by first bringing the left side
forward to clear boiler casing.
Check condition of case seal and if
necessary replace before refitting
Reassemble in reverse order,
ensuring that the combustion
chamber front cover is correctly
fitted and a good seal obtained.
fig. 51
GW 1107/1
fig. 52
GW 606/1
fig. 53
GW 605/1
fig. 54
GW 613/1
33
GW 639/1-a
supply.
Remove front casing as in section
7.1.3, and remove combustion
chamber cover as in section 7.1.5.
Disconnect the electrical connections
from the fan.
Remove the 2 fan securing screws
(4) and remove fan.
Reassemble in reverse order.
Re-fit combustion chamber and front
casing.
Carry out electrical checks (see
section 5.1).
fig. 55
supply.
Remove front casing as in section
7.1.3.
Disconnect electrical connections to
pressure switch
Remove screw (1) and lift out
pressure switch.
Disconnect air tubes (2) from switch.
Reassemble in reverse order.
Carry out electrical checks (see
section 5.1).
34
fig. 56
GW 640/1
fig. 57
5
4
2
3
1
6
GW 641/1
supply.
Remove front casing as in section
7.1.3.
Remove combustion chamber cover
as in section 7.1.5
Disconnect the ignition and flame
sensing electrode leads (1, fig. 57).
Remove two screws (2, fig 57) and
pull burner forwards to remove.
Reassemble in reverse order.
Carry out electrical checks (see
section 5.1) and check burner
pressure (see section 5.8) and gas
rate.
fig. 58
GW 642/1
supply.
Remove front casing as in section
7.1.3, and remove combustion
chamber cover as in section 7.1.5
Remove heat exchanger front panel
as in section 7.1.7
Pull off HT lead (ignition electrode)
or sensing wire (flame sensing
electrode) (1, fig 57)
Depress spring retaining clip (1, fig
58) gently pull electrode up and
clear of burner.
To replace the electrode, depress
spring retaining clip (1, fig 58) and
insert electrode until the "V" locates
in the cross support (2, fig 58)
Carry out electrical checks (see
section 5.1).
35
5
4
3
1
2
supply.
Remove front casing as in section
7.1.3 and remove combustion
chamber cover as in section 7.1.5
Pull off connecting wire to sensor.
Unscrew NTC sensor. (4, fig 62)
Reassemble in reverse order.
Carry out electrical checks (see
section 5.1).
6
fig. 59
GW 643/1
36
1
1
2
fig. 60
Gasventil
3
1
2
fig. 61
GW 644/1
7.1.1.
fig. 62
5
4
2
3
1
6
GW 641/1
supply.
Remove front casing as in section
7.1.3 .
Lower front control panel as in
section 7.1.6
Turn off the gas service valve (1,
fig. 50).
Loosen screw (1, fig. 61) and pull
off rectifier plug (2, fig. 61) from
the gas operator.
Pull off modulating coil wires (4,
fig. 61).
Remove modulating regulator by
removing 2 screws (3, fig. 61) and
pull regulator from gas valve body.
Reassemble in reverse order.
Set burner pressure in accordance
with instructions supplied with spare parts.
Carry out electrical checks (see
section 5.1).and test all gas joints
for soundness.
37
EITHER
Remove the boiler from the wall as
follows:
Remove front casing as in section
7.1.3
Turn off the boiler as in section
7.1.1.
Release CH water pressure and
drain boiler as in section 7.1.2.
Lower front control panel as in
section 7.1.6
Disconnect external wiring from
boiler wiring terminal box.
Disconnect flow and return
connections at compression
connection above boiler CH service
valves (1, fig. 64).and remove two
screws securing retaining lug to
appliance chassis
(2, fig. 64)
Disconnect gas connection at
compression joint on top of gas
service valve (3, fig. 64).
Disconnect domestic hot and cold
water connections (4, fig. 64)
Disconnect the flue from the top of
boiler as described in section 4.6.
Remove boiler from wall.
Remove screw (1, fig. 56) to
release air pressure switch.
Remove two screws (2, fig. 63) and
slide expansion vessel upwards
and out of boiler casing.
and 4.6).
Re-commission the boiler (see
section 5).
OR
A suitable replacement expansion
vessel can be fitted externally to the
boiler as described in Section 3.7.5
(if possible on the central heating
return in an accessible position). In
these circumstances, the replacement
expansion vessel must be correctly
sized ignoring the original expansion
vessel which can be left in position on
the boiler.
38
2
1
3
GW 639/1
fig. 63
fig. 64
GW 620/1
7.9 Replacement of CH
expansion vessel
7.10 Replacement of
transformer
fig. 65
GW 614/1
2
fig. 66
GW 615/2X
fig. 67
7
8
9
N
L
3
4
5
GW 645/0
3
1
fig. 68
GW 559/1
supply.
Remove front casing as in section
7.1.3
Lower front control panel as in
section 7.1.6.
Disconnect ignition leads (3, fig.
65) from rear of control box.
Remove back of control box by
undoing the 3 screws (1 and 2, fig.
65).
Unplug transformer (A, fig 67)
connecting lead from main switch
board.
Move clips (3, fig. 67) to the left
and remove transformer from
control box.
Reassemble in reverse order.
Carry out electrical checks (see
section 5.1).
1 3
39
7.1.3.
Release CH water pressure and
drain boiler as in section 7.1.2.
Lower front control panel as in
section 7.1.6.
Remove spring clip (1, fig. 66).
Disconnect wires from overheat
thermostat (2, fig. 66).
Remove temperature gauge phial
from primary flow pipe.
Undo unions (3, fig. 66). Remove
bypass/connecting pipe.
Undo union (1, fig. 69) to remove
bypass.
Reassemble in reverse order using
sealing washers supplied.
Refill and repressurise the boiler
(see section 5.4).
40
fig. 69
2
1
fig. 70
GW 646/1
7.1.3.
Release CH water pressure and
drain boiler as in section 7.1.2.
Open hot water taps.
Lower front control panel as in
section 7.1.6.
Remove pump as in 7.12
Remove three screws (1, fig. 70)
and pump support bracket (2, fig.
70).
Remove clip and disconnect pressure
tube (1, fig. 71) from diverter valve.
Undo nut (2, fig. 71) and
disconnect pressure guage tube.
Disconnect union (6, fig. 71).
Disconnect electrical connections
from DHW microswitch (3, fig 71).
Remove clip (4, fig. 71) by pulling
down.
Undo two unions (5, fig. 71).
Undo union (3, fig. 72).
Carefully pull diverter valve and
cold water inlet pipe away from
DHW heat exchanger Lift valve and
cold water inlet pipe (1, fig. 72)
out of boiler.
Reassemble in reverse order.
Carry out electrical checks (see
section 5.1).
Refill and repressurise the boiler
(see section 5.4).
GW 647/1
7.1.3.
Release CH water pressure and
drain boiler as in section 7.1.2.
Lower front control panel as in
section 7.1.6.
Unscrew cap (2, fig. 68) of auto air
release and remove inner
components.
Replace with new inner
components and reassemble in
reverse order.
Refill and repressurise the boiler
(see section 5.4).
GW 607/1
5
1
6
2
3
4
5
fig. 71
2
5
4
1
fig. 72
GW 635/1-a
fig. 73
GW 649/1
Remove
bottom cover as in section
7.1.3.3.
Open hot water taps.
Remove clip (2), undo union (3)
Remove 6 screws (4).
Pull water section base away from
DHW heat exchanger and drop
down.
Remove diaphragm.
Replace in reverse order.
Carry out electrical checks (see
section 5.1).
Refill and repressurise the boiler
(see section 5.4).
7.1.3.
Release CH water pressure and
drain boiler as in section 7.1.2.
Lower front control panel as in
section 7.1.6.
Remove clip at rear of switch by
pulling it to the left.
Disconnect wires from switch (1,
fig. 73).
Pull pressure differential switch
forward to remove.
Reassemble in reverse order.
Carry out electrical checks (see
section 5.1).
Refill and repressurise the boiler
(see section 5.4).
41
supply.
Remove front casing as in section
7.1.3.
Lower front control panel as in
section 7.1.6.
Lift off microswitch retaining bow
spring,
Pull microswitch forward to remove
from mounting bracket and
disconnect wires.
Reassemble in reverse order.
Carry out electrical checks (see
section 5.1).
7.1.3.
Release CH water pressure and
drain boiler as in section 7.1.2.
Lower front control panel as in
section 7.1.6.
Unscrew the top two unions (1, fig.
74), bottom left hand union and
backnut (2, fig. 74)
Note: The connection between the
DHW heat exchanger and water
section is a push fit joint.
remove.
Reassemble in reverse order using
new sealing rings supplied.
Refill and repressurise the boiler
(see Section 5.4).
42
2
fig. 74
GW 650/2
N
L
3
4
5
7
8
9
3
5
GW 615/1
7.1.1.
Remove front casing as in section
7.1.3.
Lower front control panel as in
section 7.1.6.
Remove back of control box by
undoing the 3 screws (1 and 2,
fig. 65).
Disconnect ignition leads from rear
of control box.
fig. 75
1
I II
section 5.1)
fig. 76
GW 774/1
43
8.1 Introduction
The TURBOmax has built in diagnostic
indicator lights (fig. 77) to assist you
with fault finding in the unlikely event
of a boiler malfunction. The lights will
illuminate in sequence, indicating the
operational status of the boiler.
Should a fault develop in the boiler
the indicators may flash highlighting
the possible fault e.g.
Power on indicator (green)
Illuminates when the electricity supply
to the boiler is on, the main on/off
control is set to position ( ) and the
internal boiler fuses are o.k.
(A flashing indicator shows that the
overheat thermostat has cut out.)
Hot water demand indicator (yellow)
Illuminates whenever there is a
demand for hot water i.e. a hot water
tap is opened.
Central heating demand indicator
(yellow)
Illuminates whenever there is a
demand for central heating i.e. the
central heating control is set to
position (
) and the external
heating controls are calling for heat.
Note: If the external controls are not
calling for heat (i.e. the room
thermostat has reached temperature)
this indicator will go out. This is
perfectly normal.
Fan operation indicator (yellow)
Illuminates to indicate that the fan is
operating and has been checked by
the fan pressure switch.
(A flashing indicator shows that the air
pressure switch has not made.)
8.2.2 Procedure
Note: Always check the operation of
the boiler for central heating first
before checking hot water operation.
Do not open a hot tap unless
instructed to by the fault finding guide.
6
5
4
3
6
5
4
3
60
30
90
0C
120
0
3 bar
2
fig. 77
44
GW 849/1
8. Fault finding
45
Repair external
wiring fault.
Note 1
For test purposes, disconnect
external controls from terminals
3 - 4 and replace with a bridge
between these terminals. If
appliance then operates, the
fault is with the external controls.
Go to sheet B.
Sheet A
No
No
Go to sheet C.
Yes
Yes
No
Yes
Yes
Yes
Yes
No
No
No
No
Go to sheet C.
46
Sheet B
No
No
No
No
Yes
Yes
Yes
Go to sheet C.
47
Sheet C
No
No
No
Yes
Go to sheet D.
No
Yes
Go to sheet H.
48
Sheet D
Yes
Yes
No
No
No
No
Yes
Yes
No
No
Yes
Go to sheet E.
Go to sheet H.
Yes
Yes
No
Go to sheet F.
49
Sheet E
Yes
No
No
Go to sheet C.
No heat demand.
No
No
No
Yes
No
Yes
Yes
Yes
Yes
Check/replace fan.
Yes
No
Yes
No
Go to sheet H.
Go to sheet F.
Yes
Yes
No
Defective electronic
boards.
No
No
Yes
50
Sheet F
Check continuity of
microswitch. Replace if
necessary. Check connection
of ribbon plug to switch board.
If burner still fails to light,
replace electronic boards.
Yes
No
No
No
Is solenoid activated?
Yes
Yes
No
Yes
No
Yes
Go to sheet G.
Go to sheet .H
51
Sheet G
Yes
Yes
No
Yes
Ignition transformer on
electronic board defective,
replace electronic boards.
No
No
Yes
No
Go to sheet H.
Yes
Go to sheet H.
Check/change NTC
and connections
52
Sheet H
Check/clean burner,
ionization sensor and cable
for defects, good contacts
and correct position.
Yes
Check connections/operation
of both solenoids, replace gas
valve as necessary.
No
No
No
Yes
Yes
Go to sheet J.
No
No
Yes
53
Sheet J
Yes
Yes
Check/replace
D.H.W. microswitch.
Yes
No
No
No
No
Yes
9 Electrical diagrams
9.1 Functional Flow diagram: VUW 242/1 E, 282/1 E
CONTROL BOX
MAIN SWITCH
F2A
F2A
MAIN
TRANSFORMER
MAIN SWITCHBOARD
230V 20V
OVERHEAT
THERMOSTAT
POWER SUPPLY
AIR
PRESSURE
SWITCH
CONTROL BOARD
plug in connector
FANCONTROL
b
br
FAN
r
IGNITION
TRANSFORMER
IGNITION ELECTRODES
r
plug in connector
PUMP
WATER-PUMP
SELECTOR
DHW
MICRO
SWITCH
NOTE
ALL UNCODED
WIRES ARE BLACK
NTC
TEMPERATURE
SENSOR
brown
red
transparent
GAS
VALVE
fig. 78
54
FLAME
SENSOR
GW 651/1
br
r
PRESSSURE
DIFFERENTIAL
SWITCH
LEGEND
b
blue
fig. 79
Control box
Flame sensing
electrode
Combustion chamber
Fan
Control
board
Main
switchboard
Water
switch
Ignition
transformer
Pressure differential
switch
Overheat
thermostat
Air pressure
switch
Main
transformer
Gas valve
Pump
GW 1542/0
55
b
FAN
br
NTC
TEMPERATURE
SENSOR
FLAME-SENSOR
IGNITION-ELECTRODES
t
r
GAS VALVE
PUMP
PRESSURE
DIFFERENTIAL
SWITCH
OVERHEAT
THERMOSTAT
DHW MICRO
SWITCH
9 8 7 5 4 3 LN
MAIN
TRANSFORMER
IGNITION
TRANSFORMER
green
orange
grey
MAIN
SWITCHBOARD
CONTROL-BOARD
CONTROL-BOX
fig. 80
56
br
r
brown
red
transparent
GW 652/1
LEGEND
b
blue
Key No.
Description
Part No.
01
02
03
04
05
06
07
08
09
10
11
12
13
14
15
16
17
18
19
20
21
Fan
Air pressure switch
Main heat exchanger VUW 242/1
Main heat exchanger VUW 282/1
Burner VUW 242/1
Burner VUW 282/1
Diverter valve
DHW heat exchanger
Ignition electrode
Flame sensing electrode
HT lead (ignition electrode)
Expansion vessel
Pump
Gas valve (natural gas)
Modulating regulator (natural gas)
DHW microswitch
Diaphragm
Switch and control board
Main transformer
NTC temperature sensor
Temperature and pressure gauge
19
05
06
06
04
04
01
06
09
09
09
18
16
05
17
12
01
13
28
25
10
01
GW 680/1
GW 688/1
fig. 82
0162
0557
4951
4952
1960
1961
1269
4950
0562
0563
1534
1045
1111
3369
0376
6255
0357
0438
7442
2805
1558
03/04
02
fig. 81
GC No.
fig. 83
GW 695/1
05/06
07
fig. 86
GW 687/1
fig. 85
GW 694/1
fig. 84
GW 696/2
08
57
09
10
fig. 88
GW 693/1
fig. 87
GW 684/1
GW 683/1
12
fig. 89
13
14
fig. 91
GW 682/1
fig. 90
GW 691/1
GW 686/1
15
fig. 92
18
17
N
L
3
4
5
7
8
9
16
fig. 94
20
58
fig. 97
GW 681/2
fig. 96
GW 685/2
21
fig. 95
GW 692/1
fig. 93
GW 690/1
GW 689/1
19
11. Supplementary
information for
TURBOmax
L.P.G. Appliances:
Related documents to be
supplemented by:
Technical Data
VUW 242/1 EB
VUW 282/1 EB
BS 5482:
Type
VUW
242/1 E B
VUW
282/1 E B
Countries of
Destination
GB, IE
GB, IE
16 x 7/075
18 x 7/075
number x mark.
Restrictor
2 * 350
2 * 375
marking
Delivered gas
Propane
Gross C.V. (s.t.)
Gas consumption (s.t.)
G 31 96.65
G 30 125.81
1.09 (Propane)
0.84 (Butane)
1.27 (Propane)
0.98 (Butane)
MJ/m3
MJ/m3
m3/h
m3/h
59
Head Office
Vaillant Ltd., Vaillant House,
Medway City Estate, Trident Close,
Rochester, Kent ME 2 4 EZ
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Service Solutions
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Printed on 100 % recycled paper
Subject to alteration
We do not accept liability for damage arising as
a result of the non-observance of these instructions