Documente Academic
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GT2012
June 11-15, 2012, Copenhagen, Denmark
GT2012-68934
Thrust Reverser for a Mixed Exhaust High Bypass Ratio Turbofan Engine and its
Effect on Aircraft and Engine Performance
Tashfeen Mahmood , Anthony Jackson, Syed. H. Rizvi, Pericles Pilidis, Mark Savill, Vishal Sethi,
School of Engineering, Dept of Power and Propulsion,
Cranfield University, Cranfield, Bedford, MK43 0AL, UK
Email: t.mahmood@cranfield.ac.uk
ABSTRACT
This paper discusses thrust reverser techniques
for a mixed exhaust high bypass ratio turbofan engine and
its effect on aircraft and engine performance. The turbofan
engine chosen for this study was CUTS_TF (Cranfield
University Three Spool Turbofan) which is similar to RollsRoyce TRENT 772 engine and the information available for
this engine in the public domain is used for the engine
performance analysis along with the Gas Turbine
Performance Software, GasTurb 10. The CUTEA
(Cranfield University Twin Engine Aircraft) which is similar
to the Airbus A330 is used along side with the engine
model for the thrust reverser performance calculations.
The aim of this research paper is to investigate the effects
on mixed exhaust engine performance due to the pivoting
door type thrust reverser deployment. The paper looks into
the engine off-design performance characteristics and how
the engine components get affected when the thrust
reverser come into operation. This includes the changes
into the operating point of fan, IP compressor, HP
compressor, HP turbine, IP turbine, LP turbine and the
engine exhaust nozzle. Also, the reverser deployment
effect on aircraft, deceleration time and landing distances
are discussed.
1. INTRODUCTION
Thrust reversers are used universally on civil
aircraft as they offer additional safety during landing and
the use of thrust reversers can be beneficial for extending
the life of aircraft brakes. A thrust reverser system is
designed to operate mainly when the aircraft touches
ground during landing. The thrust reverser is deployed
shortly after touchdown by selection of the pilot. The most
effective braking from a thrust reverser is achieved at high
speeds during the landing run. This is because the
propulsive efficiency for the reverse thrust has its highest
values at high forward speeds; as the aircraft speed
reduces so does the reverse thrust. The thrust reverser is
stowed back at speeds near 60 knots (30.9 m/s) to prevent
3. ENGINE PERFORMANCE
The CUTS_TF (which is similar to TRENT 772
engine Fig. 3) is a three shaft turbofan engine
comprising a single stage fan, an eight stage IP
compressor fitted with VIGVs and the first two stages are
installed with VSVs, six stage HP compressor, single
stage HP turbine, single stage IP turbine, four stage LP
turbine, common nozzle for combined fan/core flow and a
pivoting quadruple door type thrust reverser. In a three
spool engine the components interact, producing
distinctive trends when any single components
performance changes. Within a three-shaft engine, the
outermost rotor system is the HP rotor. Within the HP
rotor there are two more concentric shafts transmitting
power the IP and the LP [8].
The CUTS_TF also incorporates bleed valves at
the end of the IP and HP compressors. When bleed
valves downstream of a compressor are opened the
compressor map is left unaffected, but the working line
shows a steep change away from surge, thus maintaining
acceptable part speed surge margin [5]. The operation of
bleed valves, IGVs and VSVs are relevant to the thrust
reverser as they allow a smooth transition of engine thrust
on landing from forward to reverse.
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Design
Point
Off-Design
SLS Max
Power
Take-off
M=0.24
Cruise
Alt=12,500m
M=0.82
910
939
276.8
527.36
316.3
258
53.51
65.61
-123.1
-209.104
5.0
35.5
1649
1.0
5.07
34.8
1649
1.0
5.05
36.8
1610
0.998
6.23
13.51
1100
1.02
6.0
15.96
1200
-
5.44
27.4
1468
-
0.48
0.49
0.52
0.45
0.36
0.45
Landing
M= 0.211
Idle
Rev/Thrust
M=0.211
Max
Rev/Thrust
(M=0.211)
587.8
837.656
0.37
0.71
0.4
0.52
0.4
1.69
1.74
2.69
1.22
2.96
2.96
2.96
2.96
2.96
2.96
1.305
1.305
2.038
2.038
Table 2: Compressor
operating conditions.
pressure
ratios
HP
Compressor
P.R
4.64
4.62
4.73
3.72
3.86
4.25
at
different
Table 1: Engine design point at SLS condition and offdesign at takeoff, cruise, landing, idle-reverse, and
maximum reverse conditions.
The variation of performance of the gas turbine
over the complete operating speed range and power
output, normally referred to as the off-design engine
performance, was also performed at take-off, cruise,
landing, idle and thrust reverser mode. Here the geometry
is fixed (except during reverse thrust) and operating
conditions are changeable. The data available in the public
domain was used for this study, together with the
performance software GasTurb 10 [9]. Performance
graphs for the fan, IP compressor, HP compressor, HP
turbine, IP turbine, LP turbine, and nozzle were then
plotted along with the thermal and propulsive efficiency
variation during reverse thrust operation.
The design and off design studies are beneficial as
they allow a comparison of thrust reverser operation with
other operating conditions. The compressor, turbine and
nozzle design and off-design studies are described below
in sections 3.2, 3.3 and 3.4. The off-design operating
conditions such as takeoff, cruise, landing etc are
abbreviated by suffix i, ii, iii.
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iii) Landing:
The aircraft lands at a speed of about 0.211 M
(140 knots). Once the aircraft is below 9.144m (30ft) the
engine thrust will be set to idle. The idle thrust reflects
several engine issues including combustor stability,
engine temperatures, surge margin levels and the
achievable acceleration times to higher power or thrust. In
our case, the CUTEA aircraft will touchdown in idle thrust.
Figure 4, 5, and 6 shows the Landing Idle Thrust point for
the fan, IP and HP compressors. The Landing Idle Thrust
point is close to the SLS running line but at lower power.
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v) Reverse Idle:
At landing the thrust lever will be at forward idle.
The pilot deploys the thrust reversers by disengaging the
forward thrust lever and engaging the reverser lever. This
changes the engine thrust from forward idle to reverse idle.
This condition is important because sometimes the pilot
prefers to decelerate the aircraft by setting the thrust to
reverse idle. However, its also important to note, that
during reverse idle condition the engine will be at a higher
power than it was at forward idle. This ensures that, if the
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LPT P.R
3.51
3.5
3.62
2.09
2.74
4.26
i) Take-off:
At take-off (0.24 M) the mass flow relative to the
design point increases across the HP, IP and LP turbines.
The corrected mass flow, however, remains constant. The
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Engine Operating
Conditions
Sea level static
(maximum power)
Take-off (M=0.24,
160 knots)
Typical Cruise (Alt
=12,414m, M=0.8)
Landing
(at
M=0.211)
ii) Cruise:
At cruise (0.82 M) the mass flow and corrected
mass flow relative to the design point reduces across the
HP, IP and LP turbines (Fig. 9, 10 and 11). The decrease
in corrected mass flow, by a very small amount, is due to
the cp effect. The pressure ratios across the HP and IP
turbines remains at almost the same value as that in SLS
conditions, however, the LP turbine P.R increases.
Nozzle
P.R
Nozzle
Mach no
Tmixed
(K)
Mcold
Mhot
Mmixed
1.69
0.9
1.0
432
0.28
0.31
0.3
1.74
0.93
1.0
433
0.29
0.31
0.3
2.69
1.0
0.99
387
0.29
0.31
0.31
1.35
0.67
1.01
372
0.26
0.22
0.25
iii) Landing:
At landing (0.211 M), the mass flow relative to the
design point reduces across the HP, IP and LP turbines.
The corrected mass flow across the LP turbine and
pressure ratios across the IP and LP turbines will reduce
(Fig. 10 and 11).
iv) Reverse Idle:
At reverse idle (0.211 M) the mass flow, corrected
mass flow and the pressure ratios across the HP, IP and
LP turbines will increase as the configuration is changed
from forward idle to reverse idle (Table 1 and 4) and (Fig 9,
10 and 11). The reverse thrust was calculated as a 2D
force the explanation of which is given in (Section 4).
Fig 12: Common nozzle corrected mass flow against the
common nozzle P.R at different operating conditions.
(KPa)
(KPa)
105.03
0.23
1.04
133.2
0.64
1.31
111.47
0.38
1.1
166.7
0.87
1.65
111.24
0.37
1.09
163.4
0.86
1.61
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i) Takeoff:
At take-off (0.24 M) the common nozzle
parameters were compared against the design point. It
was found that the nozzle mass flow, corrected mass flow,
pressure ratio and throat Mach no will all increase (Table6)
and (Fig. 12).
ii) Cruise condition:
At cruise (0.82 M) the common nozzle parameters
were compared against the design point. The nozzle mass
flow, nozzle throat pressure and temperature will decrease.
However, the nozzle corrected mass flow, pressure ratio,
and the throat Mach number will increase (Table 6) and
(Fig. 12). The common nozzle will be choked.
Procedure
From main gear touchdown to lift dumpers effective
From main gear touchdown to brakes effective
From main gear touchdown to ground idle
Time(s)
1.8
2
3
[Equation 1]
In the above equation,
, and is regarded as
the resultant force. , is the vertical component of the
reverse thrust, , is the horizontal component of the
reverse thrust and
, is the side component of the
reverse thrust. The individual gross thrust forces will be
calculated as follows:
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[Equation 2]
[Equation 3]
[Equation 4]
In the calculation of this paper, the above equations will be
simplified to 2D (Fig. 14). The reverser thrust will be
calculated as a 2D force, as the angle
will only be
provided by the manufacturer or calculated from the
aerodynamic and/or CFD model. The axial and vertical
force components will be:
where
[Equation 5]
[Equation 6]
[Equation 7]
Aircraft Landing
Weight (kg)
185,000
185,000
185,000
185,000
185,000
185,000
185,000
185,000
185,000
V
(m/s)
(kg/s)
71.8
66.7
61.6
56.5
51.4
46.3
41.2
36.1
30.9
(N)
(N)
Time
(sec)
838
34,162
349,328
0
835
29,472
346,665
2.14
832
25,145
344,200
4.39
829
21,154
341,932
6.76
827
17,500
339,861
9.24
825
14,193
337,988
11.83
823
11,232
336,312
14.54
821
8,621
334,832
17.34
819
6,355
333,549
20.2
Total deployment time = 20.24 seconds
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[Equation 10]
CONCLUSIONS
In this paper, the thrust reverser for a high bypass
ratio mixed exhaust engine operates only on fan stream.
Therefore, thrust reverser deployment changes the
engine configuration from mixed to separate exhaust. The
optimum reverser exit area value was found using the
same engine designed as a separate exhaust. The
reverser exit area is well designed to give optimum
reverser performance. However, the exit area for the core
flow will increase the LP turbine pressure ratio, hence; the
fan speed should be monitored at high power. Analyses
for time estimation and landing distances were performed
using a 35 degree pivoting door angle. It was observed
that on a dry runway the use of thrust reversers can
reduce the landing distance on average by 522 m (1,712
feet).
ACKNOWLEDGMENTS
This work was supported by Cranfield University
Power and Propulsion Department. The main author
would like to thank and acknowledge Anthony Jackson for
his guidance and significant expertise in the area of
aircraft and engine performance. The author would also
like to thank Pericles Pilidis, Mark Savill, Syed Hassan
and Vishal Sethi for their valuable suggestions and
guidance.
[Equation 13]
(m/s)
(m/s)
(m/s)
(k/g)
Rev/T
(kN)
(m)
(m)
(m)
NOMENCLATURE
Alt
= altitude, m
BPR
= bypass ratio
CUTEA
= Cranfield University twin engine aircraft
CUTS_TF
=Cranfield University three spool turbofan
= drag coefficient
D
= drag, kN
DP
= design point
ECAM
= engine centralized aircraft monitor
EPR
= engine pressure ratio
FADEC
= full authority digital engine control
F.O.D
= foreign object damage
= resultant reverse force, kN
10
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HP
IAS
IGV
IP
LP
m
M
Mcold
Mhot
Mmixed
MAX
MAESTO
for
N
OPR
Pcore
Pfan
P.R
r.p.m
s.f.c
SLS
S
TOGA
T1
TET
Tambient
Tmixed
VIGV
VSV
Vj
[2]
[3]
[4]
[5]
[6]
[7]
[8]
[9]
[10]
[11]
[12]
[13]
[14]
[15]
[16]
[17]
[18]
[19]
11
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