Documente Academic
Documente Profesional
Documente Cultură
JI - 182
Calculation Sheet
Rabab Gas Separator
V-2501
2/14/2006
AS
KJ
LV
REV
DATE
PRPD BY
CHKD BY
APPD BY
DESCRIPTION
file:///var/www/apps/conversion/tmp/scratch_5/293311022.xls
PROJ. ENG
SIGN
PDO APPROVAL
file:///var/www/apps/conversion/tmp/scratch_5/293311022.xls
Design Basis:
1.
The separator shall be designed to contain hydrodynamic slugs expected from the trunklines between the Normal Operating
Level and the high level alarm.This shall be taken as 30m3 required volume but shall be confirmed by hydraulic calculations.
2.
3.
4.
The separator shall be provided with two manholes providing human access for vessel entry for sludge removal .
5.
Sampling points shall be provided on the feed inlet, gas and liquid outlet lines as close as possible to enable performance
to be measured.Samples from each stream are analysed for oil in water concentrations, water in oil concentrations,
liquid in gas carry over and compositions of each stream.
Calculation sheet
Client
Project
Location
Calc No
Made by
Checked by
AS
KJ
Basis
Determine vessel sizing in line with Shell DEP criteria and Functional Specifications.
Determine vessel design conditions
Design Cases
Maximum sizing cases are determined from final simulation for Phase 2C cases.
Rabab Separator
Max Gas
Max Oil
Max Water
P2C High
Water 2009,
Summer
P2C High
Water 2009,
Summer
P2C High
Water 2009,
Winter
120 barg
82C
Operating Pressure
Operating Temperature
Design Conditions
Design Pressure
Design Temperature
99 barg
20-50C
Performance Criteria
The following should be the minimum performance requirements:
a) Maximum Liquid Carry-Over in the vapour : 0.0134 m3/MMSm3
b) Maximum Gas carry-under in the liquid: 2% (vol).
c) Maximum pressure drop between inlet Flange and gas outlet flange: 50mbar
d) Minimum Liquid Residence Time within the settling zone: 5 minutes (both oil and water) between LAL and LAH.
e) The water separated shall contain no droplets greator than 100 microns.
f) 3 minutes hold up time for control volume is considered between LAL to LAH.
Slug Volume
A slug volume of 30 m is required between NLL & LAH (refer to EHM/04/201/FS/0103)
Design Margin
For Phase 2C a design margin of 20% will be added, 3 trains
For Phase 2A/2B no design margin will be added, 2 trains
Preliminary Nozzle Locations
N1
N2
N4
N3
Meshpad
Weir Plate
Flow Dist
Vessel Dia
Tan Length
1315
8330
8560
8060
7170
8560
1315
2.78 m
9.56 m
SHEET 18
Date
Date
19-Feb-06
ts:
m3
flange: 50mbar
minutes (both oil and water) between LAL and LAH.
00 microns.
een LAL to LAH.
SHEET 19
Y (Y/N)
CASE
CASE TITLE
Design
Well clean up
Turndown
Free flow
5
10m3 oil slug on
case4
N
N
N
N
N
N
N
N
N
N
20.0
19.2
19.1
20.2
20.2
85
0
0
0
85
20
0
0
0
20
20
0
0
0
20
85
0
0
0
85
85
0
0
0
85
barg
bara
kg/cm-g
kg/cm-a
kpa-g
kpa-a
psig
psia
bara
0.0
72.4
0
0
0
0
0
0
72.4
0.0
99.8
0
0
0
0
0
0
99.75
0.0
72.4
0
0
0
0
0
0
72.4
0.0
137.4
0
0
0
0
0
0
137.4
0.0
137.4
0
0
0
0
0
0
137.4
kg/m
lb/ft
S.G
kg/m
53.0
0
0
53.00
101.1
0
0
101.10
68.5
0
0
68.50
105.9
0
0
105.90
105.9
0
0
105.90
kg/m
lb/ft
kg/m
699.0
0
699
666.0
0
666
686.0
0
686
666.0
0
666
666.0
0
666
kg/m
lb/ft
kg/m
1000.0
0
1000
1047.0
0
1047
1045.0
0
1045
1007.0
0
1007
1007.0
0
1007
Used unit
cP
cS
Pa.s
cP
0.0153
0
0
0.0153
0.0153
0
0
0.0153
0.0137
0
0
0.0137
0.0179
0
0
0.0179
0.0179
0
0
0.0179
LIQUID VISCOSITY
Unit
cP
(cP,cS,Pa.s)
0.571
0.354
1.661
0.356
1.782
0.404
0.691
0.296
0.691
0.296
TEMPERATURE
Used unit
PRESSURE
Used unit
GAS DENSITY
Used unit
OIL DENSITY
Used unit
WATER DENSITY
Used unit
GAS VISCOSITY
C
F
R
K
C
Water
Oil
SHEET 20
CASE TITLE
GAS FLOW
Design
Well clean up
Turndown
Free flow
5
10m3 oil slug on
case4
MMSCFD
MMSCMD
MMNCMD
scf/bbl
scm/bbl
kg/hr
lb/hr
m/hr
ft/hr
kg/hr
DESIGN FLOW
0
0
0
0
0
248787
0
0
0
248787
248787.0
0
0
0
0
0
334601
0
0
0
334601
334601.0
0
0
0
0
0
47755
0
0
0
47755
47755.0
0
0
0
0
0
320000
0
0
0
320000
320000.0
0
0
0
0
0
320000
0
0
0
320000
320000.0
bbl/d
kg/hr
lb/hr
m/hr
ft/hr
kg/hr
DESIGN FLOW
0
39218
0
0
0
39218
39218.0
0
67183
0
0
0
67183
67183.0
0
2267
0
0
0
2267
2267.0
0
67183
0
0
0
67183
67183.0
0
73843
0
0
0
73843
73843.0
bbl/d
kg/hr
lb/hr
m/hr
ft/hr
kg/hr
DESIGN FLOW
0
48892
0
0
0
48892
48892.0
0
47097
0
0
0
47097
47097.0
0
599
0
0
0
599
599.0
0
48892
0
0
0
48892
48892.0
0
48892
0
0
0
48892
48892.0
0.9150
0.7850
0.8300
0.8800
0.8800
53.115
100.101
68.537
106.017
0.000
Used unit
OIL FLOW
Used unit
WATER FLOW
Used unit
kg/m
SHEET 21
6
10m3 water slug
on case 4
N
N
20.2
85
0
0
0
85
0.0
137.4
0
0
0
0
0
0
137.4
105.9
0
0
105.90
666.0
0
666
1007.0
0
1007
0.0179
0
0
0.0179
0.691
0.296
SHEET 22
0
67183
0
0
0
67183
67183.0
0
58962
0
0
0
58962
58962.0
0.8800
0
0
0
0.000
SHEET 23
Sheet :
Date : 14-Feb-06
Rev : 0
By : AS
Wheatstone
0
0
Multiuse separator
CASE NO :
CASE TITLE : Design
BOOT FITTED : N
CENTRAL IN : N
Operating Pressure
Operating Temperature
Inlet Water in Oil
Gas Fraction
Liquid Density
Vessel data
Vessel ID
Tan / Tan Length
HEMI OR 2:1 ELLIP HEADS :
Design Temperature
Design Pressure
Shell Thickness
Corrosion Allowance
Shell Weight
Head Weight
Nozzle Weight
Total Vessel Weight
Water Filled Weight
TAN TO WEIR :
EFFECTIVE SEP LENGTH OIL :
EFFECTIVE SEP LENGTH WATER :
HEIGHT OF WEIR :
TOTAL VESSEL VOLUME :
72.40
85.00
46.56%
0.738
0.978
839.2
bara
C
BS&W v/v
w/w
v/v
kg/m
2.780
9.560
H
100
152
118.20
3
78262
22947
15652
116861
69282
m
m
(H/E)
degC
barg
mm
mm
kg
kg
kg
kg
kg
WATER
48892.00 kg/hr
1000.00 kg/m
0.571 cP
1.333 m/s
0.029 m/s
Flow
Density
Viscosity
I.D
m
18
Pipe Sch.
GAS OUT
20
Pipe Sch.
OIL OUT
8
Pipe Sch.
WATER OUT
6
Pipe Sch.
FLANGE TO FLANGE PRESSURE DROP
8.560
7.560
7.060
1.080
69.28
m
m
m
m
m
0.419
60
0.456
80
0.199
60
0.154
40
SHEET 24
Velocity
m/s
9.66
rho-v
kg/ms
6555
Pressure drop
mbar
32.8
8.00
3390
10.2
0.50
177
0.5
0.73
530
1.6
Check mom
50.9
Y
8.56 m
8.56 m
Oil
Oil
Oil
Oil
Oil
Oil
Oil
Water
Water
Water
Water
Water
Water
HHLL(2)
HHLL
HLL
NLL
NLL
LLL
LLLL
Weir height
HHIL
HIL
NIL
NIL
LIL
LLIL
Ullage
Level
m
Vessel fill
%
1.590
1.590
1.490
1.180
1.180
1.080
0.680
1.080
1.080
0.980
0.530
0.530
0.400
0.300
0.000
57.2
57.2
53.6
42.4
42.4
38.8
24.5
=
=
<
=
<
2.48 m
1.190 m
f =
f =
wm
Selected
0.038
0.009
42
1
100
2.85
0.004
0.070
If a vane pack, use 0.1 to allow for slugs. If a bare vessel, use 0.07
Recommended Gas Flow Area
2.58
10.53
7.44
2.53
1.71
3.21
0.00
0.0168
Yes
0.086
0.089
1
0.957
Volume between
levels
m
0.00
3.24
10.09
15.74
3.20
2.07
2.00 !!
Residence time
mins
(Including heads)
0.00
3.47
10.79
16.83
3.42
2.22
2.13
Interval
HHLL/HHLL(2)
HLL/HHLL
NLL/HLL
NIL to
LLL/NLL
LLLL/LLL
BV/LLLL
3.17
12.92
9.13
3.10
2.10
3.93
HIL/HHIL
NIL/HIL
NIL to
LIL/NIL
LLIL/LIL
LILL to
29 microns to NLL
0.0095
38.8
35.3
19.1
19.1
14.4
10.8
Axial velocity
m/s
5.335 m
Less than actual gas space!
Consult Prinicipal to see if it is acceptable
60 microns
0.526 m/s
SHEET 25
NLL
NLL
of
SHEET 26
NLL
BV
BV
HHLL
HHLL
SHEET 27
Sheet :
Date : 14-Feb-06
Rev : 0
By : AS
Wheatstone
0
0
Multiuse separator
CASE NO :
2
CASE TITLE : Well clean up
BOOT FITTED : N
CENTRAL IN : N
Operating Pressure
Operating Temperature
Inlet Water in Oil
Gas Fraction
Liquid Density
Vessel data
Vessel ID
Tan / Tan Length
HEMI OR 2:1 ELLIP HEADS :
Design Temperature
Design Pressure
Shell Thickness
Corrosion Allowance
Shell Weight
Head Weight
Nozzle Weight
Total Vessel Weight
Water Filled Weight
TAN TO WEIR :
EFFECTIVE SEP LENGTH OIL :
EFFECTIVE SEP LENGTH WATER :
HEIGHT OF WEIR :
TOTAL VESSEL VOLUME :
99.75
20.00
30.84%
0.745
0.958
783.5
bara
C
BS&W v/v
w/w
v/v
kg/m
2.780
9.560
H
82
120
118.20
3
78262
22947
15652
116861
69282
m
m
(H/E)
degC
barg
mm
mm
kg
kg
kg
kg
kg
WATER
47097.00 kg/hr
1047.00 kg/m
1.661 cP
0.960 m/s
0.041 m/s
Flow
Density
Viscosity
I.D
m
18
Pipe Sch.
GAS OUT
20
Pipe Sch.
OIL OUT
8
Pipe Sch.
WATER OUT
6
Pipe Sch.
FLANGE TO FLANGE PRESSURE DROP
8.560
7.560
7.060
1.080
69.28
m
m
m
m
m
0.419
100
0.456
100
0.199
100
0.154
40
SHEET 28
Velocity
m/s
6.96
rho-v
kg/ms
6289
Pressure drop
mbar
31.4
5.64
3215
9.6
0.91
546
1.6
0.67
470
1.4
Check mom
49.1
Y
8.56 m
8.56 m
Oil
Oil
Oil
Oil
Oil
Oil
Oil
Water
Water
Water
Water
Water
Water
HHLL(2)
HHLL
HLL
NLL
NLL
LLL
LLLL
Weir height
HHIL
HIL
NIL
NIL
LIL
LLIL
Ullage
Level
m
Vessel fill
%
1.590
1.590
1.490
1.180
1.180
1.080
0.680
1.080
1.080
0.980
0.530
0.530
0.400
0.300
0.000
57.2
57.2
53.6
42.4
42.4
38.8
24.5
=
=
<
=
<
2.48 m
1.190 m
f =
f =
wm
Selected
0.035
0.017
50
0.5
100
2.85
0.006
0.070
If a vane pack, use 0.1 to allow for slugs. If a bare vessel, use 0.07
Recommended Gas Flow Area
2.58
10.53
7.44
2.53
1.71
3.21
0.00
0.0155
Yes
0.048
0.123
0.5638780831
0.942
Volume between
levels
m
0.00
3.24
10.09
15.74
3.20
2.07
2.00 !!
Residence time
mins
(Including heads)
0.00
1.93
6.00
9.36
1.90
1.23
1.19
Interval
HHLL/HHLL(2)
HLL/HHLL
NLL/HLL
NIL to
LLL/NLL
LLLL/LLL
BV/LLLL
3.44
14.04
9.93
3.37
2.28
4.28
HIL/HHIL
NIL/HIL
NIL to
LIL/NIL
LLIL/LIL
LILL to
41 microns to NLL
0.0170
38.8
35.3
19.1
19.1
14.4
10.8
Axial velocity
m/s
5.556 m
Less than actual gas space!
Consult Prinicipal to see if it is acceptable
60 microns
0.526 m/s
SHEET 29
NLL
NLL
of
SHEET 30
NLL
BV
BV
HHLL
HHLL
SHEET 31
Sheet :
Date : 14-Feb-06
Rev : 0
By : AS
Wheatstone
0
0
Multiuse separator
CASE NO :
3
CASE TITLE : Turndown
BOOT FITTED : N
CENTRAL IN : N
Operating Pressure
Operating Temperature
Inlet Water in Oil
Gas Fraction
Liquid Density
Vessel data
Vessel ID
Tan / Tan Length
HEMI OR 2:1 ELLIP HEADS :
Design Temperature
Design Pressure
Shell Thickness
Corrosion Allowance
Shell Weight
Head Weight
Nozzle Weight
Total Vessel Weight
Water Filled Weight
TAN TO WEIR :
EFFECTIVE SEP LENGTH OIL :
EFFECTIVE SEP LENGTH WATER :
HEIGHT OF WEIR :
TOTAL VESSEL VOLUME :
72.40
20.00
14.78%
0.943
0.994
739.1
bara
C
BS&W v/v
w/w
v/v
kg/m
2.780
9.560
H
100
152
118.20
3
78262
22947
15652
116861
69282
m
m
(H/E)
degC
barg
mm
mm
kg
kg
kg
kg
kg
WATER
599.00 kg/hr
1045.00 kg/m
1.782 cP
0.195 m/s
0.001 m/s
Flow
Density
Viscosity
I.D
m
18
Pipe Sch.
GAS OUT
20
Pipe Sch.
OIL OUT
8
Pipe Sch.
WATER OUT
6
Pipe Sch.
FLANGE TO FLANGE PRESSURE DROP
8.560
7.560
7.060
1.080
69.28
m
m
m
m
m
0.419
100
0.456
100
0.199
100
0.154
40
SHEET 32
Velocity
m/s
1.41
rho-v
kg/ms
144
Pressure drop
mbar
1.19
97
0.3
0.03
0.0
0.01
0.0
0.7
9.0
Y
8.56 m
8.56 m
Oil
Oil
Oil
Oil
Oil
Oil
Oil
Water
Water
Water
Water
Water
Water
HHLL(2)
HHLL
HLL
NLL
NLL
LLL
LLLL
Weir height
HHIL
HIL
NIL
NIL
LIL
LLIL
Ullage
Level
m
Vessel fill
%
1.590
1.590
1.490
1.180
1.180
1.080
0.680
1.080
1.080
0.980
0.530
0.530
0.400
0.300
0.000
57.2
57.2
53.6
42.4
42.4
38.8
24.5
=
=
<
=
<
2.48 m
1.190 m
f =
f =
wm
Selected
0.000
0.001
10
1
100
2.85
0.001
0.070
If a vane pack, use 0.1 to allow for slugs. If a bare vessel, use 0.07
Recommended Gas Flow Area
2.58
10.53
7.44
2.53
1.71
3.21
0.00
0.0002
Yes
0.050
0.018
0.5622943142
0.991
Volume between
levels
m
0.00
3.24
10.09
15.74
3.20
2.07
2.00 !!
Residence time
mins
(Including heads)
0.00
58.85
183.13
285.74
58.02
37.62
36.23
Interval
HHLL/HHLL(2)
HLL/HHLL
NLL/HLL
NIL to
LLL/NLL
LLLL/LLL
BV/LLLL
270.16
1101.95
779.04
264.40
179.05
335.59
HIL/HHIL
NIL/HIL
NIL to
LIL/NIL
LLIL/LIL
LILL to
8 microns to NLL
0.0006
38.8
35.3
19.1
19.1
14.4
10.8
Axial velocity
m/s
0.921 m
60 microns
0.526 m/s
SHEET 33
NLL
NLL
of
SHEET 34
NLL
BV
BV
HHLL
HHLL
SHEET 35
Sheet :
Date : 14-Feb-06
Rev : 0
By : AS
Wheatstone
0
0
Multiuse separator
CASE NO :
CASE TITLE : Free flow
BOOT FITTED : N
CENTRAL IN : N
Operating Pressure
Operating Temperature
Inlet Water in Oil
Gas Fraction
Liquid Density
Vessel data
Vessel ID
Tan / Tan Length
HEMI OR 2:1 ELLIP HEADS :
Design Temperature
Design Pressure
Shell Thickness
Corrosion Allowance
Shell Weight
Head Weight
Nozzle Weight
Total Vessel Weight
Water Filled Weight
TAN TO WEIR :
EFFECTIVE SEP LENGTH OIL :
EFFECTIVE SEP LENGTH WATER :
HEIGHT OF WEIR :
TOTAL VESSEL VOLUME :
137.40
85.00
32.49%
0.734
0.953
776.8
bara
C
BS&W v/v
w/w
v/v
kg/m
2.780
9.560
H
100
152
118.20
3
78262
22947
15652
116861
69282
m
m
(H/E)
degC
barg
mm
mm
kg
kg
kg
kg
kg
WATER
48892.00 kg/hr
1007.00 kg/m
0.691 cP
0.881 m/s
0.042 m/s
Flow
Density
Viscosity
I.D
m
18
Pipe Sch.
GAS OUT
20
Pipe Sch.
OIL OUT
8
Pipe Sch.
WATER OUT
6
Pipe Sch.
FLANGE TO FLANGE PRESSURE DROP
8.560
7.560
7.060
1.080
69.28
m
m
m
m
m
0.419
100
0.456
100
0.199
100
0.154
40
SHEET 36
Velocity
m/s
6.39
rho-v
kg/ms
5607
Pressure drop
mbar
28.0
5.15
2807
8.4
0.91
546
1.6
0.72
527
1.6
44.4
Y
8.56 m
8.56 m
Oil
Oil
Oil
Oil
Oil
Oil
Oil
Water
Water
Water
Water
Water
Water
HHLL(2)
HHLL
HLL
NLL
NLL
LLL
LLLL
Weir height
HHIL
HIL
NIL
NIL
LIL
LLIL
Ullage
Level
m
Vessel fill
%
1.590
1.590
1.490
1.180
1.180
1.080
0.680
1.080
1.080
0.980
0.530
0.530
0.400
0.300
0.000
57.2
57.2
53.6
42.4
42.4
38.8
24.5
=
=
<
=
<
2.48 m
1.190 m
f =
f =
wm
Selected
0.038
0.017
48
0.5
100
2.85
0.007
0.070
If a vane pack, use 0.1 to allow for slugs. If a bare vessel, use 0.07
Recommended Gas Flow Area
2.58
10.53
7.44
2.53
1.71
3.21
0.00
0.0167
Yes
0.084
0.134
1
0.937
Volume between
levels
m
0.00
3.24
10.09
15.74
3.20
2.07
2.00 !!
Residence time
mins
(Including heads)
0.00
1.93
6.00
9.36
1.90
1.23
1.19
Interval
HHLL/HHLL(2)
HLL/HHLL
NLL/HLL
NIL to
LLL/NLL
LLLL/LLL
BV/LLLL
3.19
13.01
9.20
3.12
2.11
3.96
HIL/HHIL
NIL/HIL
NIL to
LIL/NIL
LLIL/LIL
LILL to
38 microns to NLL
0.0170
38.8
35.3
19.1
19.1
14.4
10.8
Axial velocity
m/s
5.214 m
Less than actual gas space!
Consult Prinicipal to see if it is acceptable
60 microns
0.526 m/s
SHEET 37
NLL
NLL
of
SHEET 38
NLL
BV
BV
HHLL
HHLL
SHEET 39
Sheet :
Date : 14-Feb-06
Rev : 0
By : AS
Wheatstone
0
0
Multiuse separator
CASE NO :
5
CASE TITLE : 10m3 oil slug on case4
BOOT FITTED : N
CENTRAL IN : N
Operating Pressure
Operating Temperature
Inlet Water in Oil
Gas Fraction
Liquid Density
Vessel data
Vessel ID
Tan / Tan Length
HEMI OR 2:1 ELLIP HEADS :
Design Temperature
Design Pressure
Shell Thickness
Corrosion Allowance
Shell Weight
Head Weight
Nozzle Weight
Total Vessel Weight
Water Filled Weight
TAN TO WEIR :
EFFECTIVE SEP LENGTH OIL :
EFFECTIVE SEP LENGTH WATER :
HEIGHT OF WEIR :
TOTAL VESSEL VOLUME :
137.40
85.00
30.45%
0.723
0.950
769.8
bara
C
BS&W v/v
w/w
v/v
kg/m
2.780
9.560
H
100
152
118.20
3
78262
22947
15652
116861
69282
m
m
(H/E)
degC
barg
mm
mm
kg
kg
kg
kg
kg
WATER
48892.00 kg/hr
1007.00 kg/m
0.691 cP
0.884 m/s
0.044 m/s
Flow
Density
Viscosity
I.D
m
18
Pipe Sch.
GAS OUT
20
Pipe Sch.
OIL OUT
8
Pipe Sch.
WATER OUT
6
Pipe Sch.
FLANGE TO FLANGE PRESSURE DROP
8.560
7.560
7.060
1.080
69.28
m
m
m
m
m
0.419
100
0.456
100
0.199
100
0.154
40
SHEET 40
Velocity
m/s
6.41
rho-v
kg/ms
5710
Pressure drop
mbar
28.6
5.15
2807
8.4
1.00
660
2.0
0.72
527
1.6
45.0
Y
8.56 m
8.56 m
Oil
Oil
Oil
Oil
Oil
Oil
Oil
Water
Water
Water
Water
Water
Water
HHLL(2)
HHLL
HLL
NLL
NLL
LLL
LLLL
Weir height
HHIL
HIL
NIL
NIL
LIL
LLIL
Ullage
Level
m
Vessel fill
%
1.590
1.590
1.490
1.180
1.180
1.080
0.680
1.080
1.080
0.980
0.530
0.530
0.400
0.300
0.000
57.2
57.2
53.6
42.4
42.4
38.8
24.5
=
=
<
=
<
2.48 m
1.190 m
f =
f =
wm
Selected
0.038
0.019
0
0.5
100
2.85
0.007
0.070
If a vane pack, use 0.1 to allow for slugs. If a bare vessel, use 0.07
Recommended Gas Flow Area
2.58
10.53
7.44
2.53
1.71
3.21
0.00
0.0167
Yes
0.084
0.142
1
0.934
Volume between
levels
m
0.00
3.24
10.09
15.74
3.20
2.07
2.00 !!
Residence time
mins
(Including heads)
0.00
1.75
5.46
8.52
1.73
1.12
1.08
Interval
HHLL/HHLL(2)
HLL/HHLL
NLL/HLL
NIL to
LLL/NLL
LLLL/LLL
BV/LLLL
3.19
13.01
9.20
3.12
2.11
3.96
HIL/HHIL
NIL/HIL
NIL to
LIL/NIL
LLIL/LIL
LILL to
39 microns to NLL
0.0187
38.8
35.3
19.1
19.1
14.4
10.8
Axial velocity
m/s
5.214 m
Less than actual gas space!
Consult Prinicipal to see if it is acceptable
60 microns
0.526 m/s
SHEET 41
NLL
NLL
#VALUE!
of
SHEET 42
NLL
BV
BV
HHLL
HHLL
SHEET 43
Sheet :
Date : 14-Feb-06
Rev : 0
By : AS
Wheatstone
0
0
Multiuse separator
CASE NO :
6
CASE TITLE : 10m3 water slug on case 4
BOOT FITTED : N
CENTRAL IN : N
Operating Pressure
Operating Temperature
Inlet Water in Oil
Gas Fraction
Liquid Density
Vessel data
Vessel ID
Tan / Tan Length
HEMI OR 2:1 ELLIP HEADS :
Design Temperature
Design Pressure
Shell Thickness
Corrosion Allowance
Shell Weight
Head Weight
Nozzle Weight
Total Vessel Weight
Water Filled Weight
TAN TO WEIR :
EFFECTIVE SEP LENGTH OIL :
EFFECTIVE SEP LENGTH WATER :
HEIGHT OF WEIR :
TOTAL VESSEL VOLUME :
137.40
85.00
36.73%
0.717
0.950
791.2
bara
C
BS&W v/v
w/w
v/v
kg/m
2.780
9.560
H
82
120
118.20
3
78262
22947
15652
116861
69282
m
m
(H/E)
degC
barg
mm
mm
kg
kg
kg
kg
kg
WATER
58962.00 kg/hr
1007.00 kg/m
0.691 cP
0.884 m/s
0.044 m/s
Flow
Density
Viscosity
I.D
m
18
Pipe Sch.
GAS OUT
20
Pipe Sch.
OIL OUT
8
Pipe Sch.
WATER OUT
6
Pipe Sch.
FLANGE TO FLANGE PRESSURE DROP
8.560
7.560
7.060
1.080
69.28
m
m
m
m
m
0.419
100
0.456
100
0.199
100
0.154
40
SHEET 44
Velocity
m/s
6.41
rho-v
kg/ms
5754
Pressure drop
mbar
28.8
5.15
2807
8.4
0.91
546
1.6
0.87
766
2.3
45.2
Y
8.56 m
8.56 m
Oil
Oil
Oil
Oil
Oil
Oil
Oil
Water
Water
Water
Water
Water
Water
HHLL(2)
HHLL
HLL
NLL
NLL
LLL
LLLL
Weir height
HHIL
HIL
NIL
NIL
LIL
LLIL
Ullage
Level
m
Vessel fill
%
1.590
1.590
1.490
1.180
1.180
1.080
0.680
1.080
1.080
0.980
0.530
0.530
0.400
0.300
0.000
57.2
57.2
53.6
42.4
42.4
38.8
24.5
=
=
<
=
<
2.48 m
1.190 m
f =
f =
wm
Selected
0.046
0.017
0
0.5
100
2.85
0.007
0.070
If a vane pack, use 0.1 to allow for slugs. If a bare vessel, use 0.07
Recommended Gas Flow Area
2.58
10.53
7.44
2.53
1.71
3.21
0.00
0.0202
Yes
0.084
0.144
1
0.933
Volume between
levels
m
0.00
3.24
10.09
15.74
3.20
2.07
2.00 !!
Residence time
mins
(Including heads)
0.00
1.93
6.00
9.36
1.90
1.23
1.19
Interval
HHLL/HHLL(2)
HLL/HHLL
NLL/HLL
NIL to
LLL/NLL
LLLL/LLL
BV/LLLL
2.64
10.79
7.63
2.59
1.75
3.29
HIL/HHIL
NIL/HIL
NIL to
LIL/NIL
LLIL/LIL
LILL to
38 microns to NLL
0.0170
38.8
35.3
19.1
19.1
14.4
10.8
Axial velocity
m/s
5.214 m
Less than actual gas space!
Consult Prinicipal to see if it is acceptable
60 microns
0.526 m/s
SHEET 45
NLL
NLL
#VALUE!
of
SHEET 46
NLL
BV
BV
HHLL
HHLL
SHEET 47
Plate Pack
293311022.xls
1.5
39218.0
699.0
0.35
48892.0
1000.0
0.57
55.490
1.5
67183.0
666.0
0.36
47097.0
1047.0
1.66
41.21
1.5
2267.0
686.0
0.40
599.0
1045.0
1.78
20.90
1.5
67183.0
666.0
0.30
48892.0
1007.0
0.69
42.12
1
73843.0
666.0
0.30
48892.0
1007.0
0.69
39.84
1
67183.0
666.0
0.30
58962.0
1007.0
0.69
46.74
839.16
105.00
56.11
48.89
783.50
145.86
100.88
44.98
739.07
3.88
3.30
0.57
776.80
149.43
100.88
48.55
769.85
159.43
110.88
48.55
791.24
159.43
100.88
58.55
Plate Geometry
Plate Angle (degrees)
d pp Plate Distance (mm)
t pp Plate Thickness (mm)
L pp Length of Plate (m)
45
10
1
1.000
45
10
1
1.000
45
10
1
1.000
45
10
1
1.000
45
10
1
1.000
45
10
1
1.000
0.900
0.800
850
0.90
0.80
850
0.90
0.80
850
0.90
0.80
850
0.90
0.80
850
0.90
0.80
850
0.020
1.086
0.839
0.020
1.850
0.278
0.020
0.055
0.003
0.020
2.225
0.694
0.020
1.631
0.462
0.020
1.483
0.558
2.482
2.644
0.072
3.673
2.629
2.580
1.327
1.154
1.200
2.261
0.382
0.067
0.005
2.720
0.954
1.993
0.636
1.813
0.767
0.000
0.000
100
100
0.000
0.000
0.000
0.000
SHEET
DATE
REVISION
0.000
0.0020
0.000
0.0000
0.000
0.0000
0.000
0.0000
0.000
0.0000
0.000
0.0000
19
84
0
0
0
0
0
0
0
0
0
0
Vessel Details
Hydrualic Diameter for Liquid/Liquid Separation (m)
Min. Inlet Compartment (m)
Min. Settling Compartment (m)
Min. Outlet Compartment (m)
Minimum Tan Length (m)
1.778
1.390
1.650
0.695
5.407
1.835
0.917
1.650
0.459
5.407
0.302
0.151
1.650
0.076
5.407
2.163
1.081
1.650
0.541
5.407
1.829
0.915
1.650
0.457
5.407
1.812
0.906
1.650
0.453
5.407
2.780
0.200
0.19
0.16
1.200
2.31
2.08
6.07
0.00
0.00
0.00
0.00
0.00
0.00
0.00
0.00
0.00
0.00
0.00
0.00
0.00
0.00
0.00
0.00
0.00
0.00
0.00
0.00
OF
2-Nov-15
SIGN
PROJECT REF
Page 48
0.785
2.780
1.590
0.025
0.050
0.080
1.0062
0.018
2.630
0.001
0.000
Contoured Ht.
m
m
m
m
m
m
m
m
m
m
Chord
0.130
Case 1
Max rho-v
Req area (m)
Actual area (m)
Vane 'K' factor
Sector area
1.140
0.0998
Case 2
89
1.0062
1.0062
0.3712
Number of
Vanes
Non-cont height
0.865
89
0.9798
1.0062
0.3865
Actual
W
Case 3
89
0.1699
1.0062
0.0641
Actual
H
Case 4
89
0.9156
1.0062
0.3627
Actual
Sector area
Case 5
89
0.9156
1.0062
0.3627
Case 6
89
0.9156
1.0062
0.3627
Actual
h
60
1.127
0.127
0.0962
0.879
Case 1
0.085
4.394
4.576
2.41
Case 2
0.085
4.576
4.576
2.41
Case 3
0.085
0.759
4.576
2.41
Case 4
0.085
4.294
4.576
2.41
Case 5
0.085
4.294
4.576
2.41
13.000
Underside of
vanebox to top
of vessel (m)
Underside of
vanebox to high
HHLL (m)
1.231
-0.041
MESHPAD SIZING
627 SQUARE SIZING
Angle
Width
Length
Height
Top of Vessel
Underside of
vanebox to top
of vessel (m)
60
1.003
1.003
0.220
0.474
deg
m
m
m
m
K Factor
Req area (m)
Actual area (m)
Mespad dia (m)
Underside of
vanebox to high
high liq level (m)
0.694
0.496
of
#REF!
#REF!
Case 6
0.085
4.2939
4.5756
2.41
Sheet :
Date :
Revision :
Signature :
Reference :
of
02-Nov-15
SCHOEPENTOETER
(VANE TYPE) INLET DEVICE CALCULATIONS
Document reference :
Project reference :
Customer :
Vessel reference :
0
Wheatstone
0
Multiuse separator
Input data
Output results
2780
419
H
7
316
mm
mm
(V/H)
(161,304,316)
(825,4462)
3 mm
3.5
600 mm
N (Y/N)
M (M/N)
Vane thickness
Inlet / Length ratio
Manway internal diameter
Vacuum operation
Exit manway or nozzle
7
100
100
10.03
12
26.74
141
X
Nv
Rounded Nv
Edge angle - beta
Wvo
Maximum vane height
Space available
Required vane height
Maximum ladder height
mm
kg
per side
mm
1315 mm
734 mm
Approximate length
Approximate maximum width
Intermediate calculations
mm
mm
Table to determine E
=
=
=
=
=
=
=
=
=
3.076
12.969
12
10.03
26.74
564.98
1467
439
439
mm
mm
mm
mm
mm
D
0
2000
4000
E
2095.5
2095.5
2095.5
59 kg each
22 kg
141 kg
Lv
100
100
150
200
Rv
50
100
100
100
A
165
215
715
B
120
170
435
Notes :
1.
The value of X is not a physical dimension on the vane type inlet device.
It is purely a ratio used to determine the required values of Lv and Rv.
2.
The above spreadsheet assists in determining the preliminary layout of the vane type inlet device.
For final dimensions of the vane type inlet device please refer to the fabrication drawings.
BM Ref : Wheatstone
Client/Project Ref :
0
Vessel : Multiuse separator
1
53.0
0.015
4694.1
699.0
1.01
0.371
1.296
Vane Velocity
(m/s)
1.296
1.231
1.166
1.101
1.037
0.972
0.907
0.842
0.778
0.713
0.648
0.583
0.518
0.454
0.389
0.324
0.259
0.194
0.130
0.065
D100
(microns)
7.8
8.0
8.2
8.5
8.7
9.0
9.3
9.7
10.1
10.5
11.0
11.6
12.3
13.2
14.2
15.6
17.4
20.1
24.6
34.9
Flowrate
(%)
100
95
90
85
80
75
70
65
60
55
50
45
40
35
30
25
20
15
10
5
7.560
1.190
0.5256
60 microns
% Flowrate
Case
Gas density (kg/m)
Gas Viscosity (cP)
Gas Inlet flow (m/hr)
Bulk Liquid density (kg/m)
Actual vane area (m)
Vane Pack K Factor (m/s)
Vane Velocity (m/s)
10
1
5.0
10.0
15.0
20.0
25.0
30.0
D100 (microns)
Sheet :
Date :
Revision :
Signature :
Reference :
of
02-Nov-15
35.0
40.0
NB
1
2
3
4
6
8
10
12
14
16
18
20
24
30
32
34
36
38
40
42
44
46
48
52
56
60
64
68
72
76
80
60.3
88.9
114.3
168.3
219.1
273
323.9
355.6
406.4
457.2
508
609.6
762
813
864
914
965
1016
1067
1117
1168
1219
1321
1422
1524
1626
1727
1829
1930
3032
INLET
Pipe Size
(NB)
10
2
342.9
393.7
444.5
495.3
596.9
746.2
797.16
848.16
898.16
949.16
Sch No
18
20
3
30
4
206.4
260.3
311.2
339.8
390.6
441.4
489
590.6
736.6
787.6
838.6
888.6
205
257.4
307.1
336.6
387.4
434.9
482.6
581.1
730.2
781.4
832.4
882.4
118.20
60
6
198.5
247.6
295.4
325.4
373.1
419.1
466.8
560.4
80
7
49.2
73.7
97.2
146.4
193.7
242.8
289
317.5
363.5
409.6
455.6
547.7
778.04
829.04
879.04
OIL OUTLET
Pipe Size
Sch No
(NB)
8
Pipe Dia
(mm)
60
419.1
6
40
5
52.5
77.9
102.3
154.1
202.7
254.5
303.3
333.3
381
428.7
477.8
574.6
191
60
6
HEDULE (mm)
100
8
120
9
140
10
188.9
236.5
281
308
354
398.5
442.9
531.8
92
139.8
182.6
230.1
273.1
300
344.5
387.4
431.8
517.6
177.9
222.2
266.7
292.1
333.4
377.8
419.1
504.8
933.24
984.24
1035.24
1085.24
1136.24
1187.24
1289.24
1390.24
1492.24
1594.24
1695.24
1797.24
1898.24
3000.24
926.9
977.9
1028.9
1078.9
1129.9
1180.9
1282.9
1383.9
1485.9
1587.9
1688.9
1790.9
1891.9
2993.9
920.54
971.54
1022.54
1072.54
1123.54
1174.54
1276.54
1377.54
1479.54
1581.54
1682.54
1784.54
1885.54
2987.54
Pipe Dia
(mm)
198.5
160 WN
11
42.8
66.6
87.3
131.8
173.1
215.8
257.2
284.2
325.4
366.7
408
490.5
914.2
965.2
1016.2
1066.2
1117.2
1168.2
1270.2
1371.2
1473.2
1575.2
1676.2
1778.2
1879.2
2981.2
WATER OUTLET
Pipe Size
Sch No
(NB)
6
12
50.8
76.2
101.6
152.4
203.2
254
304.8
355.6
406.4
457.2
508
609.6
762
812.8
863.6
914.4
965.2
1016
1066.8
1117.6
1168.4
1219.2
1320.8
1422.4
1524
1625.6
1727.2
1828.8
1930.4
2032
Pipe Dia
(mm)
40
154.1
5
GAS OUTLET
Pipe Size
Sch No
(NB)
20
80
7
Pipe Dia
(mm)
455.6
Sheet
Calculation No:
Client:
Project:
Location:
Contract No:
9516 (check)
PDO
Harweel Phase 2
Oman
L3885
REV
P1
P2
2
3
BY
PHyp
PHyp
10
of
11
CHKD
MK
APP
DATE
3/26/2004
5/26/2004
Pv/Pl/Ph
Vg
K
Q/60*Vg
0.29
0.083
4.509
59
0.3892
34
2.780
6.070
2.362
-48
9.56
3.44
1.000
58.03
51.96
31.74
Fg
hcrest,l
D
A
A*Fg
L
V
V1
Oil
699
0.35
n/a
3.922E+04
0.94
Water
1000
0.57
n/a
4.889E+04
0.81
m/s
m/s (Shell DEP 31.22.05.11)
m
% of Diameter
:
mm (Shell DEP 31.22.05.12)
m
m
m
%
m
m from Oil outlet end Tan Line
m
m
m
15.29 % of Diameter
9.7 % of Overall CSA
51.4 % of Overall CSA
As
As
Height of phase
Residence time
As*V1/Q
T
Q*T
Continuous Phase
mm
Oil
1208
Water
425
min
15.3
6.2
min
m
bbl
5.00
8.75
54.9
5.00 min
4.07 m
25.6 bbl
Sheet
Calculation No:
Client:
Project:
Location:
Contract No:
9516 (check)
PDO
Harweel Phase 2
Oman
L3885
REV
P1
P2
2
3
BY
PHyp
PHyp
11
of
11
CHKD
MK
APP
DATE
03/26/04
05/26/04
12/30/99
12/30/99
Vessel Diameter
Vessel Length
Weir Position
Weir height (including liquid crest)
Design Oil Flow
Design Water Flow
2.78
9.56
1
1633
0.94
0.81
m
=
m
m from Oil outlet end Tan Line
mm
actual m/min
actual m/min
6.070
1190
2.5
4.509
-45
m
mm =
m
m
%
2780 mm
of X-sect area
of X-sect area
of X-sect area
See Sizing
1633 mm =
13.07 m =
HHIL
Volume between HHIL & HIL
1080 mm =
2.30 m =
Minutes of wat
HIL
Volume between HIL & NIL
980 mm =
11.34 m =
Minutes of wat
425 mm =
0.42 m =
Minutes of wat
LIL
Volume between LLIL and LIL
400 mm
1.58 m =
LLIL
Volume to vessel empty
300 mm =
3.02 m =
Minutes of oil
Minutes of wat
1590 mm =
0.591 of X-sect area
2.64 m =
1.51 Minutes of oil and water flow
ERROR: HHLL Below Weir Height with Crest
HLL
Total Surge Volume between HLL and
weir height including crest (water side)
and NLL (oil side).
1490 mm =
-2.52 m =
1180 mm =
0.27 m =
LLL
Volume between LLL and LLLL
1080 mm
1.03 m =
LLLL
Volume to vessel empty
680 mm =
1.15 m =
Minutes of oil
Minutes of oil
Minutes of oil f