Concrete Mix Design - STFA - 09.06.2009

STFA - EREN J.V.
Contract 225 - Benghazi Port Project - Phase II

Contract Specification - Concrete - Volume II - Section 14
CONCRETE MIX DESIGN REPORT

Class of concrete
: C 40
Characteristic Compressive
Type of Consturuction
: Trial Mix
Required Slump (mm)
: 150
Strength (N/mm2)
: 40 N/mm2 at 28 days
Placing
: Tamping
Target Mean Strength (N/mm2)
: 41 N/mm2
Cement Quantity (kg)
: 390
Cement Type
: ASTM C 150 Type II
Dmax (mm)
: 20
Admixture
: Sikament R-2002
W/C
: 0.420
Water
: Local
Admixture %
: 1.20
MIX DESIGN
SAND and AGGREGATES
for 1 m
GRADATION / GRADASYON
FA2
CA1
CA2
5-10 mm
10-20 mm
Mix
CA3
mm
21/2''
63
100.0
100.0
100.0
100.0
2''
50
100.0
100.0
100.0
100.0
11/2''
37.5
100.0
100.0
100.0
100.0
3/4''
20
100.0
100.0
100.0
100.0
1/2''
14
100.0
99.9
65.3
86.8
3/8''
10
100.0
99.5
20.5
69.6
No 4
100.0
28.8
3.2
41.1
No 8
2.36
100.0
6.9
3.2
34.4
No 16
1.18
99.7
6.3
3.1
34.0
No 30
0.600
77.8
6.0
3.1
27.2
No 50
0.300
24.6
5.6
3.0
10.5
No 100
0.150
0.7
5.6
3.0
3.1
No 200
0.075
0.2
4.9
2.6
2.6
% in Mix
Source
Type (N/C)
31
31
Shat Al
Abidin
BS 882
Lower
inch
SAND
Specification Limit
38
Upper
95.0
100.0
35.0
55.0
10.0
35.0
0.0
8.0
FA1 Volume = Va x Fa1% =
FA2
CA2 CA2 Volume = Va x Ca2% =

Sikament R-2002
Admixture %
Total
Moisture %
2.21
0.00
0.17
0.05
0.00
0.00
W. Absorption %
0.80
0.00
2.92
2.69
0.00
Difference %
-1.4
0.0
2.8
2.6
0.0
0.0
Corrected Water (lt)
-8.4
0.0
15.2
18.8
0.0
0.0
Total Free
Water (lt)
Unit Wt.
CORRECTED BATCH WEIG

Material
25.7
Cement
TRIAL MIX
Specimen Weight
- Specimen Unit
Weight
FA1
Admixture %
C
Weight
Volume of Aggregate= 1000-Sum of Partial Volume
100
MOISTURE CORRECTION
Specimen No
Water
Sum of Partial Volume
El Abiyar
Cement
Fine
Aggregate
FA1
Coarse Aggregate
Coarse
Aggregate
BS882
Sand
For 1m
Sieves (mm)
MATERIALS
Weight
Unit Wt.
Weight
Unit Wt. Water
Calculations
g/cm3
gr
g/cm3
gr
g/cm3
COMPRESSIVE STRENGTH (MPa)
fcmin.
fcmin.
fcmin.
fcavg.
3rd Days
7th Days
28th Days
6/11/2009
6/15/2009
7/6/2009
1
2
3
32.00
39.53
Average
32.0
Specimen No
For 1 m3
2
3
Hard Concrete
Fine
Aggregate
gr
FA1
FA2
Coarse
Aggregate
Specimen No
Specimen Weight
- Specimen Unit
Weight
39.29
Total Weight (kg)
39.4
Admixture 1
Sikament R-2002
Admixture 2
REMARKS :
lk Slump 195 mm.

6 adet kp numune hazrland.
MAVRE VERLD
7 - 28 gnlk krmlarna baklacak

Tested by
Fatih DOGANAY
Laboratory Engineer
Savaser YETIS
QC Engineer
Ozan KURSAN
II
tion 14
Doc. Number :
Mix Design No : 40/20

Date : 08/06/2009
SIGN
AIR (lt/m)
W/C
IALS
0
0.420
VOLUME
SSD
Sp. Grav.
WEIGHT
kg.
dm
g/cm3
(SSD)
125.8
3.1
390
163.8
1.00
164
289.6
554
of Partial Volume Va=
710.4
1860
= Va x Fa1% =
220.2
2.691
593
= Va x Fa2% =
0.0
0.000
= Va x Ca1% =
220.2
2.513
553
= Va x Ca2% =
269.9
2.643
713
= Va x Ca3% =
0.0
0.000
3.95
1.185
4.68
1.20
ment R-2002
1000 m
2413 kg
ED BATCH WEIGTHS
culations
Corrected
Required
Wight (kg) Weight (kg)
in 1 m3
in 0.022 m3
Slump
Temperature
390
8.580
Hour
189
4.169 1) initial
mm
195
19.0
= Va x Fa1% =
601
13.221
= Va x Fa2% =
0.000
= Va x Ca1% =
538
11.840
= Va x Ca2% =
695
15.282
= Va x Ca3% =
0.000
2413
53.093
4.68
0.1030
ment R-2002
2) 10 min.
3) 15 min.
4) 30 min.
5) 45 min.
Owner's Consultant Engineer
STFA-EREN J.V.
CONCRETE MIX DESIGN GRADATION CURVE

Section
Test Doc. Number
Type of Material
: CONCRETE AGGREGATE (Sand, 5-10, 10-20)
Date of Sampling
: 6/1/2009
Taken From
: BENGHAZI
Date of Reporting
: 6/8/2009
Quary
: EL ABIYAR - SHAT AL ABIDIN
Place of Use
12
100
4 3
2 1 1
3/8
8 10
16 20
30
40
50 60 70
100 140 200
90
PERCENT COARSER BY WEIGHT
80
70
60
50
40
30
20
10
0
0.01
BOULDER
REMARKS :
0.1
COBBLE
1
GRAIN SIZE IN MILLIMETRES
GRAVEL
COARSE
10
SAND
FINE
COARSE
MEDIUM
FINE
100
SILT or CLAY
Tested by
Laboratory Engineer
Fatih DOGANAY
Savaser YETIS
50
37.5
19.5
9.5
4.75
2
0.425
0.075
100
70
50
40
30
20
10
5
37.5
19.5
9.5
4.75
2
0.425
0.075
100
80
70
60
50
25
10
QC Engineer
Owner's Consul Engineer
STFA-EREN J.V.
Benghazi Port Project - Phase II

ion - Concrete - Volume II - Section 14
X DESIGN GRADATION CURVE

6/1/2009
6/8/2009
0
10
20
40
50
60
70
80
90
10
100
100
PERCENT FINER BY WEIGHT
30
STFA - EREN J.V.


Class of concrete
: C 40
: Trial Mix
Required Slump (mm)
: 150
Strength (N/mm2)
Placing
: Tamping
: 41 N/mm2
: 390
Cement Type
Dmax (mm)
: 20
Admixture
: Sikament R-2002
W/C
: 0.420
Water
: Local
Admixture %
: 1.30
MIX DESIGN
SAND and AGGREGATES
for 1 m
FA2
CA1
CA2
5-10 mm
10-20 mm
Mix
CA3
mm
21/2''
63
100.0
100.0
100.0
100.0
2''
50
100.0
100.0
100.0
100.0
11/2''
37.5
100.0
100.0
100.0
100.0
3/4''
20
100.0
100.0
100.0
100.0
1/2''
14
100.0
99.9
65.3
86.1
3/8''
10
100.0
99.5
20.5
68.1
No 4
100.0
28.8
3.2
40.6
No 8
2.36
100.0
6.9
3.2
34.3
No 16
1.18
99.7
6.3
3.1
34.0
No 30
0.600
77.8
6.0
3.1
27.1
No 50
0.300
24.6
5.6
3.0
10.5
No 100
0.150
0.7
5.6
3.0
3.0
No 200
0.075
0.2
4.9
2.6
2.5
% in Mix
Source
Type (N/C)
31
29
Shat Al
Abidin
BS 882
Lower
inch
SAND
Specification Limit
40
Upper
95.0
100.0
35.0
55.0
10.0
35.0
0.0
8.0
FA2

Sikament R-2002
Admixture %
Total
Moisture %
2.21
0.00
0.17
0.05
0.00
0.00
W. Absorption %
0.80
0.00
2.92
2.69
0.00
Difference %
-1.4
0.0
2.8
2.6
0.0
0.0
-8.4
0.0
14.2
19.8
0.0
0.0
Total Free
Water (lt)
Unit Wt.

Material
25.7
Cement
TRIAL MIX
Specimen Weight
- Specimen Unit
Weight
FA1
Admixture %
C
Weight
100
MOISTURE CORRECTION
Specimen No
Water
El Abiyar
Cement
Fine
Aggregate
FA1
Coarse Aggregate
Coarse
Aggregate
BS882
Sand
For 1m
Sieves (mm)
MATERIALS
Weight
Unit Wt.
Weight
Unit Wt. Water
Calculations
g/cm3
gr
g/cm3
gr
g/cm3
fcmin.
fcmin.
fcmin.
fcavg.
3rd Days
7th Days
28th Days
6/10/2009
6/14/2009
7/5/2009
1
2
3
39.27
44.97
Average
39.3
Specimen No
For 1 m3
2
3
Hard Concrete
Fine
Aggregate
gr
FA1
FA2
Coarse
Aggregate
Specimen No
Specimen Weight
- Specimen Unit
Weight
44.65
Total Weight (kg)
44.8
Admixture 1
Sikament R-2002
Admixture 2
REMARKS :
lk Slump 200 mm. - 15 dk sonra ki Slump 150 mm

Tested by
Fatih DOGANAY
Laboratory Engineer
Savaser YETIS
QC Engineer
Ozan KURSAN
II
tion 14
Doc. Number :

Date : 07/06/2009
SIGN
AIR (lt/m)
W/C
IALS
0
0.420
VOLUME
SSD
Sp. Grav.
WEIGHT
kg.
dm
g/cm3
(SSD)
125.8
3.1
390.0
163.8
1.00
163.8
289.6
553.8
710.4
1268.7
= Va x Fa1% =
220.2
2.691
592.6
= Va x Fa2% =
0.0
0.000
0.0
= Va x Ca1% =
206.0
2.513
517.7
= Va x Ca2% =
284.2
2.643
751.0
= Va x Ca3% =
0.0
0.000
0.0
4.28
1.185
5.07
1.30
ment R-2002
1000 m
2415 kg
ED BATCH WEIGTHS
culations
Corrected
Required
in 1 m3
in 0.022 m3
Slump
Temperature
390
8.580
Hour
190
4.169 1) initial
mm
200
19.0
= Va x Fa1% =
601
13.221
= Va x Fa2% =
0.000
= Va x Ca1% =
503
11.076
= Va x Ca2% =
731
16.086
= Va x Ca3% =
0.000
2415
53.133
5.07
0.1115
ment R-2002
2) 10 min.
3) 15 min.
150
19.0
4) 30 min.
5) 45 min.
STFA - EREN J.V.


Class of concrete
: C 40
: Trial Mix
Required Slump (mm)
: 150
Strength (N/mm2)
Placing
: Tamping
: 41 N/mm2
: 390
Cement Type
Dmax (mm)
: 20
Admixture
: Sikament R-2002
W/C
: 0.420
Water
: Local
Admixture %
: 1.30
MIX DESIGN
SAND and AGGREGATES
for 1 m
FA2
CA1
CA2
5-10 mm
10-20 mm
Mix
CA3
mm
21/2''
63
100.0
100.0
100.0
100.0
2''
50
100.0
100.0
100.0
100.0
11/2''
37.5
100.0
100.0
100.0
100.0
3/4''
20
100.0
100.0
100.0
100.0
1/2''
14
100.0
99.9
65.3
86.8
3/8''
10
100.0
99.5
20.5
69.6
No 4
100.0
28.8
3.2
41.1
No 8
2.36
100.0
6.9
3.2
34.4
No 16
1.18
99.7
6.3
3.1
34.0
No 30
0.600
77.8
6.0
3.1
27.2
No 50
0.300
24.6
5.6
3.0
10.5
No 100
0.150
0.7
5.6
3.0
3.1
No 200
0.075
0.2
4.9
2.6
2.6
% in Mix
Source
Type (N/C)
31
31
Shat Al
Abidin
BS 882
Lower
inch
SAND
Specification Limit
38
Upper
95.0
100.0
35.0
55.0
10.0
35.0
0.0
8.0
FA2

Sikament R-2002
Total
0.00
0.57
0.11
0.00
0.00
W. Absorption %
0.80
0.00
2.92
2.69
0.00
Difference %
-1.8
0.0
2.4
2.6
0.0
0.0
-10.5
0.0
13.0
18.4
0.0
0.0
Total Free
Water (lt)
Unit Wt.

Material
20.9
Cement
TRIAL MIX
Specimen Weight
- Specimen Unit
Weight
Admixture %
2.58
Weight
FA1
Admixture %
Moisture %
Specimen No
100
MOISTURE CORRECTION
Water
El Abiyar
Cement
Fine
Aggregate
FA1
Coarse Aggregate
Coarse
Aggregate
BS882
Sand
For 1m
Sieves (mm)
MATERIALS
Weight
Unit Wt.
Weight
Unit Wt. Water
Calculations
g/cm3
gr
g/cm3
gr
g/cm3
fcmin.
fcmin.
fcmin.
fcavg.
Specimen No
3rd Days
7th Days
28th Days
6/11/2009
6/15/2009
7/6/2009
1
2
3
For 1 m3
2
3
Hard Concrete
Fine
Aggregate
gr
FA1
FA2
Coarse
Aggregate
Specimen No
Specimen Weight
- Specimen Unit
Weight
Total Weight (kg)

Admixture 1
Average
Sikament R-2002
Admixture 2
REMARKS :
kalba alnmad
Tested by
Fatih DOGANAY
Laboratory Engineer
Savaser YETIS
QC Engineer
Ozan KURSAN
II
tion 14
Doc. Number :

Date : 08/06/2009
SIGN
AIR (lt/m)
W/C
IALS
0
0.420
VOLUME
SSD
Sp. Grav.
WEIGHT
kg.
dm
g/cm3
(SSD)
125.8
3.1
390.0
163.8
1.00
163.8
289.6
553.8
710.4
1859.5
= Va x Fa1% =
220.2
2.691
592.6
= Va x Fa2% =
0.0
0.000
0.0
= Va x Ca1% =
220.2
2.513
553.4
= Va x Ca2% =
269.9
2.643
713.5
= Va x Ca3% =
0.0
0.000
0.0
4.28
1.185
5.07
1.30
ment R-2002
1000 m
2413 kg
ED BATCH WEIGTHS
culations
Corrected
Required
in 1 m3
in 0.022 m3
Slump
Temperature
390
8.580
Hour
185
4.063 1) initial
mm
220
19.0
= Va x Fa1% =
603
13.270
= Va x Fa2% =
0.000
= Va x Ca1% =
540
11.889
= Va x Ca2% =
695
15.292
= Va x Ca3% =
0.000
2413
53.093
5.07
0.1115
ment R-2002
2) 10 min.
3) 15 min.
190
19.0
4) 30 min.
5) 45 min.
STFA - EREN J.V.


Class of concrete
: C 20
: Trial Mix
Required Slump (mm)
: 100
Strength (N/mm2)
Placing
: Tamping
: 21 N/mm2
: 320
Cement Type
Dmax (mm)
: 20
Admixture
: Sikament R-2002
W/C
: 0.450
Water
: Local
Admixture %
: 1.00
MIX DESIGN
SAND and AGGREGATES
for 1 m
FA2
CA1
CA2
5-10 mm
10-20 mm
Mix
CA3
mm
21/2''
63
100.0
100.0
100.0
100.0
2''
50
100.0
100.0
100.0
100.0
11/2''
37.5
100.0
100.0
100.0
100.0
3/4''
20
100.0
100.0
100.0
100.0
1/2''
14
100.0
99.9
65.3
86.8
3/8''
10
100.0
99.5
20.5
69.6
No 4
100.0
28.8
3.2
41.1
No 8
2.36
100.0
6.9
3.2
34.4
No 16
1.18
99.7
6.3
3.1
34.0
No 30
0.600
77.8
6.0
3.1
27.2
No 50
0.300
24.6
5.6
3.0
10.5
No 100
0.150
0.7
5.6
3.0
3.1
No 200
0.075
0.2
4.9
2.6
2.6
% in Mix
Source
Type (N/C)
31
31
Shat Al
Abidin
BS 882
Lower
inch
SAND
Specification Limit
38
Upper
95.0
100.0
35.0
55.0
10.0
35.0
0.0
8.0
FA2

Sikament R-2002
Total
0.00
0.57
0.11
0.00
0.00
W. Absorption %
0.80
0.00
2.92
2.69
0.00
Difference %
-1.8
0.0
2.4
2.6
0.0
0.0
-11.2
0.0
13.8
19.5
0.0
0.0
Total Free
Water (lt)
Unit Wt.

Material
22.1
Cement
TRIAL MIX
Specimen Weight
- Specimen Unit
Weight
Admixture %
2.58
Weight
FA1
Admixture %
Moisture %
Specimen No
100
MOISTURE CORRECTION
Water
El Abiyar
Cement
Fine
Aggregate
FA1
Coarse Aggregate
Coarse
Aggregate
BS882
Sand
For 1m
Sieves (mm)
MATERIALS
Weight
Unit Wt.
Weight
Unit Wt. Water
Calculations
g/cm3
gr
g/cm3
gr
g/cm3
fcmin.
fcmin.
fcmin.
fcavg.
3rd Days
7th Days
28th Days
6/11/2009
6/15/2009
7/6/2009
1
2
3
32.03
38.88
Average
32.0
Specimen No
For 1 m3
2
3
Hard Concrete
Fine
Aggregate
gr
FA1
FA2
Coarse
Aggregate
Specimen No
Specimen Weight
- Specimen Unit
Weight
40.50
Total Weight (kg)
39.7
Admixture 1
Sikament R-2002
Admixture 2
REMARKS :
Tested by
Fatih DOGANAY
Laboratory Engineer
Savaser YETIS
QC Engineer
Ozan KURSAN
II
tion 14
Doc. Number :

Date : 08/06/2009
SIGN
AIR (lt/m)
W/C
IALS
0
0.450
VOLUME
SSD
Sp. Grav.
WEIGHT
kg.
dm
g/cm3
(SSD)
103.2
3.1
320
144.0
1.00
144
247.2
464
752.8
1970
= Va x Fa1% =
233.4
2.691
628
= Va x Fa2% =
0.0
0.000
= Va x Ca1% =
233.4
2.513
586
= Va x Ca2% =
286.1
2.643
756
= Va x Ca3% =
0.0
0.000
2.70
1.185
3.20
1.00
ment R-2002
1000 m
2434 kg
ED BATCH WEIGTHS
culations
Corrected
Required
in 1 m3
in 0.022 m3
Slump
Temperature
320
7.040
Hour
166
3.654 1) initial
mm
80
= Va x Fa1% =
639
14.061
= Va x Fa2% =
0.000
= Va x Ca1% =
573
12.598
= Va x Ca2% =
737
16.204
= Va x Ca3% =
0.000
2434
53.558
3.20
0.0704
ment R-2002
2) 10 min.
3) 15 min.
4) 30 min.
5) 45 min.
STFA-EREN J.V.
CONCRETE MIX DESIGN GRADATION CURVE

Class of Concrete
: C 20 / 20 - Lean Concrete
Test Doc. Number
Type of Material
: CONCRETE AGGREGATE (Sand, 5-10, 10-20)
Date of Sampling
: 4/4/2009
Type of Construction
: Trial Mix
Date of Reporting
: 4/10/2009
Dmax (mm)
: 20
Mix Date
: 6/8/2009
12
100
4 3
2 1 1
3/8
8 10
16 20
30
40
50 60 70
100 140 200
90
PERCENT COARSER BY WEIGHT
80
70
60
50
40
30
20
10
0
0.01
BOULDER
REMARKS :
0.1
COBBLE
1
GRAIN SIZE IN MILLIMETRES
GRAVEL
COARSE
10
SAND
FINE
COARSE
MEDIUM
FINE
100
SILT or CLAY
Tested by
Laboratory Engineer
Fatih DOGANAY
Savaser YETIS
50
37.5
19.5
9.5
4.75
2
0.425
0.075
100
70
50
40
30
20
10
5
37.5
19.5
9.5
4.75
2
0.425
0.075
100
80
70
60
50
25
10
QC Engineer
STFA-EREN J.V.
Benghazi Port Project - Phase II

ion - Concrete - Volume II - Section 14
X DESIGN GRADATION CURVE

4/4/2009
4/10/2009
6/8/2009
0
10
20
40
50
60
70
80
90
10
100
100
PERCENT FINER BY WEIGHT
30
STFA - EREN J.V.


Class of concrete
: C 40
: Trial Mix
Required Slump (mm)
: 150
Strength (N/mm2)
Placing
: Tamping
: 41 N/mm2
: 390
Cement Type
Dmax (mm)
: 20
Admixture
: Rheobuild 181R
W/C
: 0.420
Water
: Local
Admixture %
: 1.20
MIX DESIGN
SAND and AGGREGATES
for 1 m
FA1
FA2
CA1
CA2
5-10 mm
10-20 mm
Mix
CA3
mm
21/2''
63
100.0
100.0
100.0
100.0
2''
50
100.0
100.0
100.0
100.0
11/2''
37.5
100.0
100.0
100.0
100.0
3/4''
20
100.0
100.0
100.0
100.0
1/2''
14
100.0
99.9
65.3
86.8
3/8''
10
100.0
99.5
20.5
69.6
No 4
100.0
28.8
3.2
41.1
No 8
2.36
100.0
6.9
3.2
34.4
No 16
1.18
99.7
6.3
3.1
34.0
No 30
0.600
77.8
6.0
3.1
27.2
No 50
0.300
24.6
5.6
3.0
10.5
No 100
0.150
0.7
5.6
3.0
3.1
No 200
0.075
0.2
4.9
2.6
2.6
% in Mix
Source
Type (N/C)
31
31
Shat Al
Abidin
BS 882
Lower
inch
SAND
Specification Limit
38
Upper
95.0
100.0
35.0
55.0
10.0
35.0
0.0
8.0
FA2

Rheobuild 181R
Total
0.00
0.57
0.11
0.00
0.00
W. Absorption %
0.80
0.00
2.92
2.69
0.00
Difference %
-1.8
0.0
2.4
2.6
0.0
0.0
-10.5
0.0
13.0
18.4
0.0
0.0
Total Free
Water (lt)
Unit Wt.

Material
20.9
Cement
TRIAL MIX
Specimen Weight
- Specimen Unit
Weight
Admixture %
2.58
Weight
FA1
Admixture %
Moisture %
Specimen No
100
MOISTURE CORRECTION
Water
El Abiyar
Cement
Fine
Aggregate
BS882
Coarse Aggregate
Coarse
Aggregate
Sand
For 1m
Sieves
MATERIALS
Weight
Unit Wt.
Weight
Unit Wt. Water
Calculations
g/cm3
gr
g/cm3
gr
g/cm3
fcmin.
fcmin.
fcmin.
fcavg.
3rd Days
7th Days
28th Days
6/11/2009
6/15/2009
7/6/2009
1
2
3
37.28
43.97
Average
37.3
Specimen No
For 1 m3
2
3
Hard Concrete
Fine
Aggregate
gr
FA1
FA2
Coarse
Aggregate
Specimen No
Specimen Weight
- Specimen Unit
Weight
43.18
Total Weight (kg)
43.6
Admixture 1
Rheobuild 181R
Admixture 2
REMARKS :
lk Slump 200 mm.

Tested by
Fatih DOGANAY
Laboratory Engineer
Savaser YETIS
QC Engineer
Ozan KURSAN
II
tion 14
Doc. Number :

Date : 08/06/2009
SIGN
AIR (lt/m)
W/C
IALS
0
0.420
VOLUME
SSD
Sp. Grav.
WEIGHT
kg.
dm
g/cm3
(SSD)
125.8
3.1
390.0
163.8
1.00
163.8
289.6
553.8
710.4
1859.5
= Va x Fa1% =
220.2
2.691
592.6
= Va x Fa2% =
0.0
0.000
0.0
= Va x Ca1% =
220.2
2.513
553.4
= Va x Ca2% =
269.9
2.643
713.5
= Va x Ca3% =
0.0
0.000
0.0
4.03
1.160
4.68
1.20
obuild 181R
1000 m
2413 kg
ED BATCH WEIGTHS
culations
Corrected
Required
in 1 m3
in 0.022 m3
Slump
Temperature
390
8.580
Hour
185
4.063 1) initial
mm
190
19.0
= Va x Fa1% =
603
13.270
= Va x Fa2% =
0.000
= Va x Ca1% =
540
11.889
= Va x Ca2% =
695
15.292
= Va x Ca3% =
0.000
2413
53.093
4.68
0.1030
obuild 181R
2) 10 min.
3) 15 min.
4) 30 min.
5) 45 min.
STFA - EREN J.V.


Class of concrete
: C 40
: Trial Mix
Required Slump (mm)
: 150
Strength (N/mm2)
Placing
: Tamping
: 41 N/mm2
: 390
Cement Type
Dmax (mm)
: 20
Admixture
: Sikament R-2002
W/C
: 0.420
Water
: Local
Admixture %
: 1.30
MIX DESIGN
SAND and AGGREGATES
for 1 m
FA2
CA1
CA2
5-10 mm
10-20 mm
Mix
CA3
mm
21/2''
63
100.0
100.0
100.0
100.0
2''
50
100.0
100.0
100.0
100.0
11/2''
37.5
100.0
100.0
100.0
100.0
3/4''
20
100.0
100.0
100.0
100.0
1/2''
14
100.0
99.9
65.3
86.8
3/8''
10
100.0
99.5
20.5
69.6
No 4
100.0
28.8
3.2
41.1
No 8
2.36
100.0
6.9
3.2
34.4
No 16
1.18
99.7
6.3
3.1
34.0
No 30
0.600
77.8
6.0
3.1
27.2
No 50
0.300
24.6
5.6
3.0
10.5
No 100
0.150
0.7
5.6
3.0
3.1
No 200
0.075
0.2
4.9
2.6
2.6
% in Mix
Source
Type (N/C)
31
31
Shat Al
Abidin
BS 882
Lower
inch
SAND
Specification Limit
38
Upper
95.0
100.0
35.0
55.0
10.0
35.0
0.0
8.0
FA2

Sikament R-2002
Admixture %
Total
Moisture %
0.34
0.00
0.20
0.10
0.00
0.00
W. Absorption %
0.80
0.00
1.75
1.45
0.00
Difference %
0.5
0.0
1.6
1.4
0.0
0.0
2.7
0.0
8.8
9.4
0.0
0.0
Total Free
Water (lt)
Unit Wt.

Material
20.9
Cement
TRIAL MIX
Specimen Weight
- Specimen Unit
Weight
FA1
Admixture %
C
Weight
100
MOISTURE CORRECTION
Specimen No
Water
El Abiyar
Cement
Fine
Aggregate
FA1
Coarse Aggregate
Coarse
Aggregate
BS882
Sand
For 1m
Sieves (mm)
MATERIALS
Weight
Unit Wt.
Weight
Unit Wt. Water
Calculations
g/cm3
gr
g/cm3
gr
g/cm3
Fine
Aggregate
gr
1
2
For 1 m3
3
Hard Concrete
fcmin.
fcmin.
fcmin.
fcavg.
Specimen No
3rd Days
7th Days
28th Days
6/19/2009
6/23/2009
7/14/2009
1
2
3
FA1
FA2
Coarse
Aggregate
Specimen No
Specimen Weight
- Specimen Unit
Weight
Total Weight (kg)

Admixture 1
Average
Sikament R-2002
Admixture 2
REMARKS :
Balang Slump:
30 dk. sonra Slump:
195 mm.
145 mm.
Kalba alnd:
OK
Tested by
Fatih DOGANAY
Kp Says:
Laboratory Engineer
Savaser YETIS
3
QC Engineer
Ozan KURSAN
II
tion 14
Doc. Number :

Date : 16/06/2009
SIGN
AIR (lt/m)
W/C
IALS
0
0.420
VOLUME
SSD
Sp. Grav.
WEIGHT
kg.
dm
g/cm3
(SSD)
125.8
3.1
390
163.8
1.00
164
289.6
554
710.4
1853
= Va x Fa1% =
220.2
2.691
593
= Va x Fa2% =
0.0
0.000
= Va x Ca1% =
220.2
2.574
567
= Va x Ca2% =
269.9
2.568
693
= Va x Ca3% =
0.0
0.000
4.28
1.185
5.07
1.30
ment R-2002
1000 m
2406 kg
ED BATCH WEIGTHS
culations
Corrected
Required
in 1 m3
in 0.022 m3
Slump
Temperature
390
8.580
Hour
185
4.063 1) initial
mm
195
= Va x Fa1% =
590
12.978
= Va x Fa2% =
0.000
= Va x Ca1% =
558
12.277
= Va x Ca2% =
684
15.045
= Va x Ca3% =
0.000
2406
52.943
5.07
0.1115
ment R-2002
2) 10 min.
3) 15 min.
4) 30 min.
145
5) 45 min.
STFA - EREN J.V.


Class of concrete
: C 40
: Trial Mix
Required Slump (mm)
: 150
Strength (N/mm2)
Placing
: Tamping
: 41 N/mm2
: 390
Cement Type
Dmax (mm)
: 20
Admixture
: Rheobuilt 181R
W/C
: 0.420
Water
: Local
Admixture %
: 1.30
MIX DESIGN
SAND and AGGREGATES
for 1 m
FA2
CA1
CA2
5-10 mm
10-20 mm
Mix
CA3
mm
21/2''
63
100.0
100.0
100.0
100.0
2''
50
100.0
100.0
100.0
100.0
11/2''
37.5
100.0
100.0
100.0
100.0
3/4''
20
100.0
100.0
100.0
100.0
1/2''
14
100.0
99.9
65.3
86.8
3/8''
10
100.0
99.5
20.5
69.6
No 4
100.0
28.8
3.2
41.1
No 8
2.36
100.0
6.9
3.2
34.4
No 16
1.18
99.7
6.3
3.1
34.0
No 30
0.600
77.8
6.0
3.1
27.2
No 50
0.300
24.6
5.6
3.0
10.5
No 100
0.150
0.7
5.6
3.0
3.1
No 200
0.075
0.2
4.9
2.6
2.6
% in Mix
Source
Type (N/C)
31
31
Shat Al
Abidin
BS 882
Lower
inch
SAND
Specification Limit
38
Upper
95.0
100.0
35.0
55.0
10.0
35.0
0.0
8.0
FA2

Rheobuilt 181R
Admixture %
Total
Moisture %
0.34
0.00
0.20
0.10
0.00
0.00
W. Absorption %
0.80
0.00
1.75
1.45
0.00
Difference %
0.5
0.0
1.6
1.4
0.0
0.0
2.7
0.0
8.8
9.4
0.0
0.0
Total Free
Water (lt)
Unit Wt.

Material
20.9
Cement
TRIAL MIX
Specimen Weight
- Specimen Unit
Weight
FA1
Admixture %
C
Weight
100
MOISTURE CORRECTION
Specimen No
Water
El Abiyar
Cement
Fine
Aggregate
FA1
Coarse Aggregate
Coarse
Aggregate
BS882
Sand
For 1m
Sieves (mm)
MATERIALS
Weight
Unit Wt.
Weight
Unit Wt. Water
Calculations
g/cm3
gr
g/cm3
gr
g/cm3
Fine
Aggregate
gr
1
2
For 1 m3
3
Hard Concrete
fcmin.
fcmin.
fcmin.
fcavg.
Specimen No
3rd Days
7th Days
28th Days
6/19/2009
6/23/2009
7/14/2009
1
2
3
FA1
FA2
Coarse
Aggregate
Specimen No
Specimen Weight
- Specimen Unit
Weight
Total Weight (kg)

Admixture 1
Average
Rheobuilt 181R
Admixture 2
REMARKS :
Balang Slump:
30 dk. sonra Slump:
195 mm.
155 mm.
Kalba alnd:
OK
Tested by
Fatih DOGANAY
Kp Says:
Laboratory Engineer
Savaser YETIS
3
QC Engineer
Ozan KURSAN
II
tion 14
Doc. Number :

Date : 16/06/2009
SIGN
AIR (lt/m)
W/C
IALS
0
0.420
VOLUME
SSD
Sp. Grav.
WEIGHT
kg.
dm
g/cm3
(SSD)
125.8
3.1
390
163.8
1.00
164
289.6
554
710.4
1853
= Va x Fa1% =
220.2
2.691
593
= Va x Fa2% =
0.0
0.000
= Va x Ca1% =
220.2
2.574
567
= Va x Ca2% =
269.9
2.568
693
= Va x Ca3% =
0.0
0.000
4.37
1.160
5.07
1.30
obuilt 181R
1000 m
2406 kg
ED BATCH WEIGTHS
culations
Corrected
Required
in 1 m3
in 0.022 m3
Slump
Temperature
390
8.580
Hour
185
4.063 1) initial
mm
195
= Va x Fa1% =
590
12.978
= Va x Fa2% =
0.000
= Va x Ca1% =
558
12.277
= Va x Ca2% =
684
15.045
= Va x Ca3% =
0.000
2406
52.943
5.07
0.1115
obuilt 181R
2) 10 min.
3) 15 min.
4) 30 min.
155
5) 45 min.
STFA - EREN J.V.


Class of concrete
: C 40
: Trial Mix
Required Slump (mm)
: 150
Strength (N/mm2)
Placing
: Tamping
: 41 N/mm2
: 390
Cement Type
Dmax (mm)
: 20
Admixture
: Rheobuilt 181R
W/C
: 0.420
Water
: Local
Admixture %
: 1.20
MIX DESIGN
SAND and AGGREGATES
for 1 m
FA2
CA1
CA2
5-10 mm
10-20 mm
Mix
CA3
mm
21/2''
63
100.0
100.0
100.0
100.0
2''
50
100.0
100.0
100.0
100.0
11/2''
37.5
100.0
100.0
100.0
100.0
3/4''
20
100.0
100.0
100.0
100.0
1/2''
14
100.0
99.9
65.3
86.8
3/8''
10
100.0
99.5
20.5
69.6
No 4
100.0
28.8
3.2
41.1
No 8
2.36
100.0
6.9
3.2
34.4
No 16
1.18
99.7
6.3
3.1
34.0
No 30
0.600
77.8
6.0
3.1
27.2
No 50
0.300
24.6
5.6
3.0
10.5
No 100
0.150
0.7
5.6
3.0
3.1
No 200
0.075
0.2
4.9
2.6
2.6
% in Mix
Source
Type (N/C)
31
31
Shat Al
Abidin
BS 882
Lower
inch
SAND
Specification Limit
38
Upper
95.0
100.0
35.0
55.0
10.0
35.0
0.0
8.0
FA2

Rheobuilt 181R
Admixture %
Total
Moisture %
0.35
0.00
0.13
0.13
0.00
0.00
W. Absorption %
0.80
0.00
1.75
1.45
0.00
Difference %
0.5
0.0
1.6
1.3
0.0
0.0
2.7
0.0
9.2
9.2
0.0
0.0
Total Free
Water (lt)
Unit Wt.

Material
21.0
Cement
TRIAL MIX
Specimen Weight
- Specimen Unit
Weight
FA1
Admixture %
C
Weight
100
MOISTURE CORRECTION
Specimen No
Water
El Abiyar
Cement
Fine
Aggregate
FA1
Coarse Aggregate
Coarse
Aggregate
BS882
Sand
For 1m
Sieves (mm)
MATERIALS
Weight
Unit Wt.
Weight
Unit Wt. Water
Calculations
g/cm3
gr
g/cm3
gr
g/cm3
Fine
Aggregate
gr
1
2
For 1 m3
3
Hard Concrete
fcmin.
fcmin.
fcmin.
fcavg.
Specimen No
3rd Days
7th Days
28th Days
6/20/2009
6/24/2009
7/15/2009
1
2
3
FA1
FA2
Coarse
Aggregate
Specimen No
Specimen Weight
- Specimen Unit
Weight
Total Weight (kg)

Admixture 1
Average
Rheobuilt 181R
Admixture 2
REMARKS :
Balang Slump:
30 dk. sonra Slump:
Kalba alnd:
Tested by
Fatih DOGANAY
205
150
Kp Says:
Laboratory Engineer
Savaser YETIS
5
QC Engineer
Ozan KURSAN
II
tion 14
Doc. Number :

Date : 17/06/2009
SIGN
AIR (lt/m)
W/C
IALS
0
0.420
VOLUME
SSD
Sp. Grav.
WEIGHT
kg.
dm
g/cm3
(SSD)
125.8
3.1
390
163.8
1.00
164
289.6
554
710.4
1853
= Va x Fa1% =
220.2
2.691
593
= Va x Fa2% =
0.0
0.000
= Va x Ca1% =
220.2
2.574
567
= Va x Ca2% =
269.9
2.568
693
= Va x Ca3% =
0.0
0.000
4.03
1.160
4.68
1.20
obuilt 181R
1000 m
2406 kg
ED BATCH WEIGTHS
culations
Corrected
Required
in 1 m3
in 0.022 m3
Slump
Temperature
390
8.580
Hour
185
4.066 1) initial
mm
205
= Va x Fa1% =
590
12.979
= Va x Fa2% =
0.000
= Va x Ca1% =
558
12.269
= Va x Ca2% =
684
15.050
= Va x Ca3% =
0.000
2406
52.943
4.68
0.1030
obuilt 181R
2) 10 min.
3) 15 min.
4) 30 min.
150
5) 45 min.

Concrete Mix Design - STFA - 09.06.2009

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STFA - EREN J.V.

Contract 225 - Benghazi Port Project - Phase II

CONCRETE MIX DESIGN REPORT

Required Slump (mm)

Target Mean Strength (N/mm2)

Cement Quantity (kg)

: ASTM C 150 Type II

SAND and AGGREGATES

FA1 Volume = Va x Fa1% =

FA2 Volume = Va x Fa2% =

CA2 CA2 Volume = Va x Ca2% =

CA3 CA3 Volume = Va x Ca3% =

Corrected Water (lt)

CORRECTED BATCH WEIG

CA1 CA1 Volume = Va x Ca1% =

Volume of Aggregate= 1000-Sum of Partial Volume

Sum of Partial Volume

Unit Wt. Water

COMPRESSIVE STRENGTH (MPa)

FA1 Volume = Va x Fa1% =

FA2 Volume = Va x Fa2% =

CA1 CA1 Volume = Va x Ca1% =

CA2 CA2 Volume = Va x Ca2% =

CA3 CA3 Volume = Va x Ca3% =

Total Weight (kg)

lk Slump 195 mm.

7 - 28 gnlk krmlarna baklacak

Mix Design No : 40/20

of Partial Volume Va=

Owner's Consultant Engineer

CONCRETE MIX DESIGN GRADATION CURVE

Test Doc. Number

: CONCRETE AGGREGATE (Sand, 5-10, 10-20)

: EL ABIYAR - SHAT AL ABIDIN

100 140 200

PERCENT COARSER BY WEIGHT

Owner's Consul Engineer

Benghazi Port Project - Phase II

X DESIGN GRADATION CURVE

PERCENT FINER BY WEIGHT

Owner's Consul Engineer

STFA - EREN J.V.

CONCRETE MIX DESIGN REPORT

Required Slump (mm)

Target Mean Strength (N/mm2)

Cement Quantity (kg)

: ASTM C 150 Type II

SAND and AGGREGATES

FA1 Volume = Va x Fa1% =

FA2 Volume = Va x Fa2% =

CA2 CA2 Volume = Va x Ca2% =

CA3 CA3 Volume = Va x Ca3% =

Corrected Water (lt)

CORRECTED BATCH WEIG

CA1 CA1 Volume = Va x Ca1% =

Volume of Aggregate= 1000-Sum of Partial Volume

Sum of Partial Volume

Unit Wt. Water

COMPRESSIVE STRENGTH (MPa)

FA1 Volume = Va x Fa1% =

FA2 Volume = Va x Fa2% =

CA1 CA1 Volume = Va x Ca1% =

CA2 CA2 Volume = Va x Ca2% =

CA3 CA3 Volume = Va x Ca3% =