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Abstract
The kinetics of ethane hydrate decomposition was studied using an isothermal/isobaric semibatch stirred-tank reactor. The
experimental set-up and procedure used was similar to that used by Kim, Bishnoi, Heidemann and Rizvi (1987), Chemical Engineering
Science, 42, (1645}1653) with one major modi"cation; the addition of an on-line particle size analyser. The experiments were
conducted at temperatures ranging from 274.15 to 281.15 K and at pressures between 5 and 11 bar. A new mathematical model is
developed to determine the rate constant of decomposition. The model accounts for the distribution of particle sizes in the hydrate
phase when determining the intrinsic rate constant of decomposition. The e!ect of the rate of stirring on the rate constant was also
investigated to establish the regime where mass and heat transfer e!ects were negligible. The data were then obtained to determine the
intrinsic rate constant. It was found that the activation energy for ethane hydrate decomposition is 104 kJ/mol and the intrinsic rate
constant of decomposition is 2.56;10 mol/m Pa s. 2000 Elsevier Science Ltd. All rights reserved.
Keywords: Gas hydrates; Kinetics; Crystallisation; Particulate; Population balance
1. Introduction
Gas hydrates constitute a class of solids in which small
molecules occupy almost spherical holes in ice-like lattices made up of hydrogen-bonded water molecules. This
class of solids is known as clathrates. Technically speaking, clathrate compounds are characterised by the structural combinations of two substances which remain
associated not through strong attractive forces, but because strong mutual binding of the molecules of one sort
makes possible the "rm enclosure of the other. The hydrate forming gases include light alkanes, carbon dioxide,
hydrogen sulphide, nitrogen and oxygen. Gas hydrates
can exist in one of the four structures: structure I and
structure II (Claussen, 1951; von Stackelberg & MuK ller,
1954; Je!ery & McMullan, 1967), structure H (Ripmeester, Ratcli!e & Tse, 1998) and a new, as of yet unnamed
structure (Konstantin, Uchadin & Ripmeester, 1999).
Ethane is known to form structure I hydrates.
Gas hydrates have signi"cant importance in the petroleum industry. Traditionally, for the transportation of oil
* Corresponding author. Tel.: #1-403-2206695; fax: #1-403-2823945.
E-mail address: bishnoi@ucalgary.ca (P. R. Bishnoi).
0009-2509/00/$ - see front matter 2000 Elsevier Science Ltd. All rights reserved.
PII: S 0 0 0 9 - 2 5 0 9 ( 0 0 ) 0 0 1 3 7 - 8
4870
4871
Preliminary details regarding the experimental apparatus and procedure have been given by Clarke and
Bishnoi (1999). Fig. 1 shows a simpli"ed schematic of the
experimental apparatus. The current set-up consists of an
isothermal, isobaric semi-batch stirred-tank reactor,
a gas supply reservoir for hydrate formation, a collection
reservoir for decomposition and a Galai PSA 2010 particle size analyser.
The slurry of hydrates is circulated through a highpressure micro#ow cell in the analyser by means of a Gilson 303 reciprocating pump at the rate of 25 ml/min. The
high-pressure micro#ow cell was originally designed to
study asphaltene precipitation (Nielsen, Svrcek & Mehrotra, 1994). The slurry, as it #ows out of the reactor and
through the circuit, would gain heat from the ambient
causing the hydrates to decompose. To prevent the thermal decomposition of hydrates, the entire circuit is chilled by circulating cooling glycol from the reactor bath
through a concentric tube cooling arrangement. The hydrate}water slurry #ows through the inner tube and the
cooling glycol through the outer tube.
The temperature and pressure control system was the
same as that used in the studies of Englezos et al. (1987)
and later by Malegoankar et al. (1997). Di!erential pressure transducers were used to measure the pressure in the
reactor and in the supply and collection reservoirs.
Type-T thermocouples were used to measure the temperature in the reactor and in the reservoirs. The temperatures and pressures were recorded using a NationalInstruments AT-MIO-16X data acquisition card.
A data-acquisition program was written to interface with
the card and to calculate the number of moles of the gas
in the hydrate phase at any time during the experiment.
4872
dn
dt
"!K A ( f !f 4),
B N
E
(2)
1
1
1
" # .
(2a)
K
k
k
B
P
K
The term k is the reaction rate constant (steps 1 and 2)
P
and the term k is the mass transfer coe$cient. Mass
K
transfer e!ects arise as a result of the temperature di!erence between the hydrate surface and the gas cloud
surrounding the hydrate particle and are dependent
upon the rate of heat transfer as well as upon the degree
of mixing. Good mixing of the reacting mass can eliminate the temperature di!erence. Thus, 1/k becomes negliK
gible.
The particle surface area for a non-spherical particle
can be written as
n
A "
" .
N
Q
t
(3)
p 6
T
t"
.
(4)
p
Q
In the model of Kim et al. (1987), the particle surface
area was obtained by measuring the settling time and
applying Stoke's law to obtain an average particle diameter. In the present study, the total surface area is
obtained from the measured hydrate particle size distribution.
A global rate of disappearance can be obtained by
integrating Eq. (2) over all particle sizes present:
p
R (t)"! K ( f !f 4) u(, t) d,
W
B
E
t
p
R (t)"! K ( f !f 4)k (t),
E
W
t B
(5)
dn
"
dt
(8)
dn
p
"R (t)<"! <K ( f !f 4)k2 (t),
W
B
E
dt
t
(9)
LR
L
dn"(n(t)!n )
R
p
<K ( f !f 4) k (t) dt.
(10)
B
E
t
The second moment can be obtained from the population balance. By assuming that there is no breakage or
agglomeration, the population balance can be written as
"!
*u
*
# (Gu)"0.
*t
*
*u
*
Hd#
(Gu)H d"0.
(12)
*t
*
Eq. (12) can be integrated term by term as follows:
*u
d
dk
H d"
uH d " H ,
(13)
*t
dt
dt
k " uH d.
(14)
H
The second term in Eq. (12) is integrated by parts. The
derivative term only applies to the product Gu. Also,
when integrating Eq. (12), it must be noted that the value
of the particle density function is zero at size equals zero
and size equals in"nity, and that the linear growth rate is
assumed to be independent of size. Therefore,
*
(Gu)H d"G uH"!j H\u d
*
"!jGk .
(15)
H\
After performing the moment transformations, Eq. (11)
becomes
(6)
k (t)" u(, t) d.
(7)
A material balance on the reacting mass volume gives
4873
(11)
dk
H "jGk .
H\
dt
(16)
The value of j that is chosen depends on what information is required. For example, if it is the volume of
particles that is important, j is chosen as 3. This would
give four di!erential equations. Setting j equal to in"nity
would give the entire distribution.
For the case of hydrate decomposition, the second
moment of the particle size distribution is needed. The
second moment may be obtained from Eq. (16) by writing
the terms for j"0, 2. This gives the following set of
ordinary di!erential equations:
dk
"0, k (0)"kM ,
dt
dk
"Gk , k (0)"kM ,
(17)
dt
dk
"2Gk , k (0)"kM .
dt
The solution to the above set of di!erential equations
has been given by Clarke and Bishnoi (1999). The solution to the moment equations are
k
1
0
0
k "kM tG #kM 1
#kM 0 .
k
tG
2Gt
1
(18)
4874
The expression for the second moment can be combined with Eq. (10) to give
p
n(t)"n ! K <( f !f 4)( kM Gt
M t B
E
#kM Gt#kM t).
The linear growth rate is obtained from
dn
&
dt
"!K A ( f !f 4),
B N
E
N
A "
,
N
Q
< "
,
N
4
o<
o
n " N" 4 .
&
M
M
(19)
as follows:
n
1
g" n(t)" ! n ! K <( f !f 4) kM Gt
M t B
E 3
#kM Gt#kM t
Eqs. (3) and (21) are substituted into Eq. (2) to give
o
d
4
dt
M
"!K
( f !f 4),
(22)
B Q
E
N
3o
d
4
"!K
( f !f 4),
(23)
B Q
E
M
dt
N
d
K M( f !f 4)
E
Q.
"G"! B
(24)
dt
3o
N
T
The ratio of the shape factors can be written in terms of
sphericity by using Eq. (4):
n 6
Q"
T
.
(25)
t
n
T
T
When combined with Eq. (24) the linear growth rate
becomes
K M( f !f 4) n
6
E
Q
T
G"! B
.
(26)
3o
t n
T
The negative sign in Eq. (26) is due to the fact that the
particle is shrinking.
Eqs. (26) and (19) completely describe the intrinsic rate
of decomposition of gas hydrates of any arbitrary shape,
as long as the surface area is known.
If it is assumed that all particles have the same initial
diameters, the new model reduces to the model of Kim
et al. (1987).
3.1. Determination of the rate constant
The rate constant, K , can be determined by using
B
a least-squares analysis on Eq. (19) along with the experimental data. It is important to note that the only unknown in Eq. (19) is the rate constant. The least squares
problem can be set up by de"ning an objective function
p
a(t)" <( f !f 4)(kM Gt#kM Gt#kM t).
E
t
(27)
(28)
(30)
(31)
4875
Fig. 5. Moles of ethane consumed during formation and remaining in the hydrate phase during decomposition.
4876
dy
u"! .
dx
(32)
(33)
From Eq. (33), the number area and volume distributions below 5 lm can be determined as follows:
V
u(x) dx,
(34)
V
V
A"p u(x)x dx,
(35)
V
p V
<"
u(x)x dx.
(36)
6
V
From the analysis of the cumulative oversize number
distribution, it can be shown that particles below
5 mm constitute 23.43% of the number distribution,
2.27% of the area distribution and 0.10% of the volume
distribution.
Once the complete particle size distribution is known,
it is possible to calculate the number of moles of ethane in
the hydrate phase, n . The value of n that is calculated
M
M
from the data acquisition should be the same as the value
that is calculated from the particle size analysis. For the
experiment shown in Fig. 5, n is found to be 7.463;
M
10\ mol from the temperature and pressure measurements and 7.201;10\ mol from the particle size analysis. This is a di!erence of about 4%. This di!erence
may be attributed to the non-sphericity of the particles
N"
b
(c!x)
y"a# 1#erf !
2
(2d
is given by
4877
(37)
(38)
(39)
l
Sc"
.
(40)
D
The case of Sh"2 corresponds to the situation of di!usion away from a sphere in a stagnant #uid. This is
complete mass transfer control.
The appropriate velocity to use in Eq. (39) is the slip
velocity. The slip velocity is usually assumed to be the
free-fall velocity of the particle (Mullin, 1997). According
to Mullin (1997) the free fall velocity can be estimated by
the following equations:
u "0.153g
Do
o\
g\
,
R
Q
(4g*o/3o ,
Q
4500 lm,
'500 lm.
(41)
Eqs. (37)}(41) show that for ethane hydrate, the Sherwood number approaches 2 as the particle diameter
approaches 56 nm. It was found, however, that the contribution of the particles with diameter less than or equal
to 56 nm to the total number of moles of ethane in the
hydrate phase is negligible.
4.5. Reproducibility of results
The reproducibility of the results was established by
conducting the experiment under the same conditions
and comparing the results from each run. Three runs
were done at a temperature of 275.75 K, a pressure of
5.87 bar and a stirring rate of 400 rpm. From the three
4878
Fig. 8. E!ect of agitation rate on the rate constant for ethane hydrate decomposition.
(42)
KM "2.56;10 mol/m Pa s
B
*E
"12511.39 K$727.4 K
R
or
Figs. 9}12 show the experimental results for the decomposition stage of the experiment at four di!erent
temperatures. Table 1 summarises the rate constants for
ethane at each of the conditions. Because heat and mass
transfer resistances have been eliminated, the global rate
constant, from Eq. (2a), is equal to the intrinsic rate
constant. As expected, the rate constant increases with
temperature.
*E
K "KM exp !
.
B
B
R
or
*E"104 kJ/mol.
Since hydrate decomposition is endothermic, it should
be expected that the activation energy is at least as large
as the heat of formation (Smith, 1981). The heat of formation is approximately 80 kJ/mol. A linear Arrhenius plot
is further evidence that heat and mass transfer resistances
have been eliminated.
4.8. Intrinsic versus global kinetics
The pre-exponential term, KM , is an intrinsic rate conB
stant and is independent of the pressure, temperature,
particle geometry and process geometry. The intrinsic
rate of reaction refers only to the rate at which one
chemical species is converted into another. It is completely independent of physical processes such as heat,
mass and momentum transfer. What is measured in the
laboratory is the global rate of reaction, which is the rate
associated with the bulk temperature and pressure.
However, the construction and operating conditions of
laboratory reactors can be chosen to reduce the di!erences
4879
Fig. 9. Moles of ethane remaining in the hydrate phase at 1.0 C and 4.87 bar.
Fig. 10. Moles of ethane remaining in the hydrate phase at 2.6 C and 7.88 bar.
4880
Fig. 11. Moles of ethane remaining in the hydrate phase at 6.0 C and 7.88 bar.
Fig. 12. Moles of ethane remaining in the hydrate phase at 7.5 C and 10.87 bar.
4881
Table 1
Rate constants for Ethane Hydrate Decomposition
(K)
K (mol/m Pa s)
274.15
274.15
275.75
275.75
275.75
279.15
280.65
6.87
6.87
8.37
8.37
8.37
12.87
14.87
4.87
4.87
5.87
5.87
5.87
9.12
10.87
3.65436E-12
3.69074E-12
5.32831E-12
5.20260E-12
5.35292E-12
9.18665E-12
1.13846E-11
5. Conclusion
An experimental procedure for the determination of the
intrinsic kinetics of gas hydrate decomposition is presented and a new model for the determination of the intrinsic
kinetics of gas hydrate decomposition is developed. The
new experimental technique utilises an on-line particle size
analyser. The mathematical model is based on the work of
Kim et al. (1987) and crystallisation theory. The intrinsic
rate of ethane hydrate decomposition is calculated from
experimental data. It is found that the rate constant of
ethane hydrate decomposition increases with temperature
and that it follows an Arrhenius relationship.
Notation
A
N
D
f
CO
4882
f4
E
g
G
k
k
K
K
B
KM
B
m(t)
M
n(t)
n
M
P
r
A
R
R (t)
W
Re
S
A
Sh
t
u
u
R
<
<
N
z
Greek Letters
*E
*o
Q
u
g
k
K
l
o
o
Q
t
Acknowledgements
Funding for this work was provided by Shell
E & P Houston and by the Natural Sciences and Research
Council of Canada (NSERC).
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4883