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Kick penetration is one of the most critical concerns for stripping operation because a
kick height will change due to change of hole geometry. In this this article, we will
describe about this situation.
This is will be happened when the string penetrates the kick.Height of influx will
increase when the drillstring penetrates a kick; therefore, hydrostatic pressure
decreases and casing pressure increases in order to compensate this situation.
If the casing is maintained constant while penetrating the kick, you will have high
chance to take more influx because of underbalance situation (Figure 1). This article
will teach you about how to determine pressure increment while penetrating into the
kick, what to look for, etc.
Figure 1 Height of Influx increases when the drillstring penetrates into it.
However, if the constant surface pressure is utilized for the stripping operation, you
must account for pressure increment due to height of influx change. The equation
below is for calculating the increase in casing pressure.
CP = H x (MG KG)
Where: CP = Increase in casing pressure, psi
H = Change in length of influx, ft
MG = Mud Gradient, psi/ft
KG = Kick Gradient, psi/ft
The example below demonstrates how to calculate casing pressure increase.
Hole TD = 12,000MD/12,000TVD
Hole size =11.75
Drill pipe = 5
Drill collar = 6.5
Drill collar length = 800 ft
Pit gain = 35 bbl
Mud weight = 12.0 ppg
than 37 psi. This will prevent the underbalance situation when the influx is
penetrated and you dont need to worry about the time when the influx penetration
will actually happens.
For gas kick, it is impossible to use either the constant pressure method or the
volume accounting method because gas will migrate. You must have the method to
control the bottom hole pressure and deal with increase in surface pressure due to
gas migration. For gas kick, the volumetric control stripping technique must be used.
This technique will account for volume of pipe bled back and surface pressure
increase. We will discuss this technique separately in a next topic.
Determine whether the drillstring weight is over the pressure force pushing
upwards
Where;
MI = Mud Increment (MI), bbl
Determine how many feet that you need to strip to penetrate the kick. This
calculation must be account for gas migration and stripping speed. You can read
more details here
Determine pressure increase when the drillstring penetrate the kick. You can
read more details about this topic here Kick Penetration For Stripping Operation
2. Stab a safety valve (full opening safety valve) and follow by an IBOP valve.
Safety
6. Maintain constant casing pressure by bleeding off fluid while stripping until the
difference between the drillstring displacement and the actual mud bled back
equals to Mud Increment (MI).
7. Strip into the well without bleed off fluid until the casing pressure increases by
Pressure Increment (PI).
8. Repeat step#6 and #7 until the drillstring penetrates the gas kick. Once the gas
kick is penetrated, you need to allow casing pressure increased by pre-determined
figure. This is will be your new casing pressure. Practically, you can add the
pressure increase caused by the kick penetration into the safety factor and use the
mud increment based on the volume between drillstring and the casing. This will
be the conservative way which can prevent you to be in an underbalanced
condition.
9. Strip into the desired depth by repeating step#6 and #7.
Determine whether the drillstring weight is over the pressure force pushing
upwards.
Determine how many feet that you need to strip to penetrate the kick
Determine pressure increase when the drillstring penetrate the kick.
Determine safety factor. If you plan to use the constant surface pressure method
for the stripping operation, the safety factor added into the system must be
sufficient to compensate the effect of influx penetration.
Determine volume bleed back per stand if you plan to use the volume
accounting method.
2. Stab a safety valve (full opening safety valve) and follow by an IBOP valve.
Strip to the required depth based on your selected method. You have a choice to
use either the volume accounting or the constant surface pressure. You can read
more details about these two methods from this article Stripping Methods for Non
Migration Kicks When There is an Off Bottom Well Control.
Gas kick at the bottom but unable to circulate due to drillstring plugged off. The well
control information is listed below;
Where;
MI = Mud Increment (MI), bbl
PI = Pressure Increment (PI), psi
ACF = annular capacity factor between casing and drillstring, bbl/ft
MW = mud weight, ppg
ACF = (12.52 52) 1029.4 = 0.1275 bbl/ft
We determine the Safety Factor (SF), Pressure Increment (PI) and Mud
Increment (MI).
o
Safety Factor (SF) = 100 psi
o
Pressure Increment (PI) = 100 psi
o
Mud Increment (MI) = 100 psi
2.
Wait for casing pressure to increase by Safety Factor (SF) + Mud Increment (MI).
For this case, we will wait until casing pressure reaches 600 psi (400 + 200). At
this point, the over balance is 200 psi and gas migrates up from the bottom of the
well.
3.
Hold casing pressure constant and bleed off fluid volume by Mud Increment
(MI). For this case, the volume of mud bled off is equal to 22.3 bbl. At this point,
the over balance will be 100 psi.
Figure 5 Diagram Showing Bleeding off Mud Volume by Mud Increment (MI) Holding Casing Pressure
Constant
4.
Shut the well in and wait until casing pressure increases by Pressure Increment
(PI). At this point, casing pressure will increase to 700 psi and the overbalance of
the wellbore is 200 psi.
5.
Repeat step#3 and step#4 until gas at surface (casing pressure stops increasing)
or the well kill operation can be performed with an alternative method. For
example, if the pumps fails and the volumetric well control method is selected
because you dont want the bottom hole pressure increase too much. When the
pumps are back in a service, other well control methods as drillers method or wait
& weight can be performed. As per this example, we will perform the volumetric
well control until gas at surface.
Referring to Figure 8, you can see that casing pressure is allowed to increase and the
mud is bled off to compensate increase in bottom hole pressure. Figure 9 is a
summary chart showing casing pressure and over balance during the volumetric
operation. The overbalance of the well bore is maintained between 100 psi to 200 psi.
In some situations when there is a chance to break formation at a casing shoe, you
might consider selecting the lower figure of safety factor as 50 psi.
Step 1 Calculation
Three calculations must be determined before conducting volumetric well control.
Safety Factor (SF) The Safety Factor (SF) in an increase in bottom hole pressure
which we allow to happen naturally when gas influx migrates up with the shut in well.
SF is important because it will allow the bottom hole pressure to be over formation
pressure so the well is not in underbalance condition while conducting later steps.
Typically, SF is around 50 200 psi. If the initial shut in casing pressure is very close
to maximum allowable surface pressure. Personnel must select small safety factor to
prevent fracturing formation.
Mud Increment (MI) It is volume of mud bled off from the annulus to reduce
hydrostatic pressure by amount of Pressure Increment. It is very important that the
rig must have an accurate measurement to measure small amount of mud bled from
annulus. Mud Increment is determined by the following equation:
Where;
Mud Increment is in bbl.
PI is pressure increment in psi.
ACF is annular capacity factor in bbl/ft
MW is mud weight in ppg.
Step 2 Allow Casing Pressure To Increase To Safety Factor Plus Pressure Increment
After the first step is completed, the 2nd step is to wait until casing pressure increases
by an amount equal to Safety Factor (SF) plus Pressure Increment (PI). At this stage,
the bottom hole pressure will increase by surface pressure but hydrostatic pressure is
still the same.
For example, if SF is 100 psi and PI is 100 psi, we need to wait until casing pressure increase by 200 psi.
Step 3- Hold Casing Pressure Constant While Mud Increment Is Bled Off
Since we have the overbalance in step-2, in order to keep raising casing pressure due
to gas migration, hydrostatic pressure must be taken out by bleeding off mud volume.
This step will bleed off amount of mud equal to mud increment. Bleeding mud with
constant casing pressure is performed to ensure that the bottom hole pressure is
decreased by a loss of hydrostatic pressure only. Failure to keep casing pressure
constant while bleeding off mud results in reduction of the bottom hole pressure. This
can lead to more severe well control problem.
Every bleed off volume (mud increment) will reduce the bottom hole pressure by the
amount of Pressure Increment. Once the bleed off is complete, the bottom hole
pressure will be over balance by the safety factor.
At this step, we must wait to gas to migrate up until the surface casing pressure
increase by Pressure Increment. When this step finishes, the bottom hole pressure will
increase by the amount of Pressure Increment therefore the bottom hole pressure will
be over balance by the amount of Safety Factor plug Pressure Increment.
Step 5 Repeat Step 3 and Step 4 Until The Gas Migrates To Surface
The rest of volumetric well control is to repeat step#3 and step#4 until the gas finally
migrates all the way to surface. During each step of bleeding off, the gas bubble
expands and its pressure decreases. By the time, the gas reach at surface, the gas
pressure will greatly reduce and its volume increases according to Boyles Laws.
Volumetric well control method is a special well control method which will be used
when the normal circulation cannot be done. It is not a kill method but it the method
to control bottom hole pressure and allow influx to migrate without causing any
damage to the well.
There are several situations where you cannot circulate the well as follows:
Pumps broken down
Plugged drill string/bit
Drill string above the kick
Drill string is out of the hole completely
With the volumetric method, the volume of gas influx will allow migrating and casing
pressure will increase till a certain figure then a specific amount of mud will bleed off
to compensate the increase in casing pressure. The volumetric method will allow the
kick to surface while the bottom hole pressure is almost constant. Successful use of
volumetric method requires personnel understand three basic concepts .
1. Boyles Law Boyles law states that at constant temperature, the absolute
pressure and the volume of a gas are inversely proportional in case of constant
temperature within a closed system. The illustration below demonstrates volume
and pressure as per Boyles Law.
If the gas bubble is not allowed to expanded, the gas bubble in the well migrates up
will act on the mud column below and increase bottom hole pressure. Increasing in
the bottom hole pressure equates to hydrostatic pressure below the bubble.
Bottom hole pressure = Gas bubble pressure + Hydrostatic pressure below the bubble
If we dont want increase in bottom hole pressure, mud need to be bled off the well
while the gas migrating up and the casing pressure must increase to compensate loss
of hydrostatic pressure from bleed off.
In the volumetric control, there are two ways to control bottom hole pressure while
allowing the gas migrating up to surface.
1. Wait and let gas migrate. The migration of gas will increase bottom hole pressure
and casing pressure.
2. Bleed off mud from the annulus. Mud that is bled off must be equal to the increase
in bottom hole pressure.
Both steps above must be carefully performed perform in a sequence. We will go to the
detailed procedures in later post.
Relationship of height and fluid volume as determined by annular capacity In order
to determine volume of mud that equates to required hydrostatic pressure, we need to
understand annulus capacity. It tells us how many bbl per foot in annulus and it can
be calculated by this following formulas:
Annular Capacity Factor (ACF) = (OD2-ID2) 1029.4
Where;
ACF = Annular Capacity Factor in bbl/ft
OD = Outside Diameter of Annular in inch
ID = Inside Diameter of Annular in inch
Once the ACF is know, we can determine Mud Increment (MI) which is the volume of
mud bled off from the annulus to reduce the annular hydrostatic pressure by the
amount of the pressure required.
Mud Increment (MI) can be calculated by this following equation:
Mud Increment (MI) = (PI x ACF) (0.052 x MW)
Where;
PI = Pressure Increment in psi
ACF = Annular Capacity Factor in bbl/ft
MW = Mud Weight in the well in ppg
In some special well control cases, you will not be able to circulate kick out of the well then the kick is brought
up to the surface using special well control procedure like Volume Metric Method. At this point, surface
pressure is the height because of decreased hydrostatic pressure in the well bore.
How can we remove the gas out of the well bore without allowing more influx coming into the well
bore for this scenario?
This is the time that we must perform a special well control procedure called Lubricate and Bleed.
Lubricate and bleed procedure is the way to remove the gas when the circulation is impossible to conduct.
The basic theory is the same asVolumetric Well Control Method but it is just a reverse process. Surface
pressure will be replaced with hydrostatic pressure by pumping drilling fluid into the wellbore. The gas and
drilling mud are allowed to swap the places and amount of surface pressure will be bled off later.
If you use the current mud weight to perform the lubricate and bleed procedure, the well will not be killed and
there is remaining surface casing pressure. Only surface casing pressure will be decreased to where it
balances to formation pressure. In many cases, it is sometimes desirable to pump heavier mud in to the
wellbore and hopefully it will kill the well too.
You will wonder why I use the phase hopefully kill the well. The reason is you may not have enough
hydrostatic height to create extra hydrostatic head to just balance the formation pressure. This is based on
case by case.
The lubricate and bleed procedure is listed in the following steps:
This example demonstrates the calculations and the steps of lubricate and bleed which will help you
understand about what calculations according to lubricate and bleed procedures.
Gas kick migrates to surface underneath the BOP safely via Volumetric Well Control. The circulation is not
possible due to drillstring plugged off therefore the decision is made to perform Lubricate and Bleed to kill the
well. The well control information is listed below;
Hole TD = 9,000MD/9,000TVD
Casing ID = 12.5
Where;
LI = Lube Increment (MI), bbl
PI = Pressure Increment (PI), psi
ACF = annular capacity factor between casing and drillstring, bbl/ft, at surface.
ACF = (12.52 52) 1029.4 = 0.1275 bbl/ft
MW = mud weight, ppg
We determine the Safety Factor (SF), Pressure Increment (PI) and Mud Increment (MI).
o
2.
For this step, it will add safety factor into the well; however, if surface casing pressure already has safety
factor, step#2 and step#3 must be skipped in order to prevent excessive safety factor which may cause
fracturing shoe.
Volume gas is compressed by lubricated mud.
Volume of gas = Volume of gas at previous condition Lube Increment (LI)
Volume of gas = 70 8.8 = 61.2 bbl
Pressure of compressed gas is determined by Boylds Law.
P2 = (P1 V1) V2
Where;
P1 = Pressure of gas at previous condition, psi
V1 = Volume of gas at previous condition, bbl
V2 = Volume of gas compressed by lubricated mud, bbl
P2 = Pressure of gas compressed by lubricated mud, psi
This pressure represents casing pressure due to gas compression.
P2 = (1000 70) 61.2 = 1,144 psi
Overbalance of bottom hole pressure
Overbalance = P2 + Hydrostatic Pressure due to Lube Increment (LI) P1 + Safety Factor
Where;
P1 = Pressure of gas at previous condition, psi
P2 = Pressure of gas compressed by lubricated mud, psi
3.
Bleed gas via choke until casing pressure reach the initial pressure in step#2
This step will establish a Safety Factor (SF) because surface pressure is bleed off to the original value and
the only thing that adds into the wellbore is hydrostatic pressure from Lube Increment (LI) which is 50 psi for
this example.
Overbalance of bottom hole pressure
Overbalance = Current Overbalance in step#2 (Casing Pressure after Lubricating Casing Pressure after
Bleeding off)
Overbalance = 194 (1,144 1,000) = 50 psi
4.
8.8 bbl of mud is pumped and this will give 50 psi hydrostatic pressure increment.
Gas volume will be compressed by 8.8 bbl therefore the volume of gas will be reduced from 61.2 bbl to 52.4
bbl (61.2-8.8 = 52.4).
This pressure represents casing pressure due to gas compression.
Pressure of compressed gas is determined by Boylds Law.
P2 = (P1 V1) V2
Where;
P1 = Pressure of gas at previous condition, psi
V1 = Volume of gas at previous condition, bbl
V2 = Volume of gas compressed by lubricated mud, bbl
P2 = Pressure of gas compressed by lubricated mud, psi
This pressure represents casing pressure due to gas compression.
P2 = (1000 61.2) 52.4 = 1,168 psi
Overbalance of bottom hole pressure
Overbalance = P2 + Hydrostatic Pressure due to Lube Increment (LI) P1 + Safety Factor
Where;
P1 = Pressure of gas at previous condition, psi
P2 = Pressure of gas compressed by lubricated mud, psi
Hydrostatic Pressure due to Lube Increment (LI) = Pressure Increment (PI)
Safety Factor = 50 psi ** The safety factor is established from step#2 and step#3.
5.
Bleed casing pressure until casing pressure is equal to casing pressure in step#4 before
lubricating minus Pressure Increment (PI)
This step will intentionally reduce casing pressure which has the same value of Pressure Increment (PI)
which is 50 psi for this case.
Casing pressure @ step#4 before lubricating = 1,000 psi
PI = 50 psi
Casing pressure after bleeding off = 1000 50 = 950 psi
Overbalance of bottom hole pressure
Overbalance = Current Overbalance in step#4 (Casing Pressure after Lubricating Casing Pressure after
Bleeding off)
Overbalance = 268 (1,168 950) = 50 psi
6.
Repeat step#4 and step#5 until gas is out of the annulus (well dead) or casing pressure
increase to Maximum Allowable Surface Casing Pressure (MASCP)
The table (Figure 10) shows all the required steps as per Lubricate and Bleed.
Figure 10 Table Represents Pressure and Volume Bled off with Lubricate and Bleed
One thing that we would like to point out is at the last step the volume of gas left in hole is 8.4 bbl. Beyond
this step is impossible because you need to lubricate a lubricate volume of 8.8 bbl and the casing pressure
will exceed the MASCP. Therefore, the operation will stop at this point and casing pressure will be down from
1,000 psi to 750 psi with 50 psi overbalance.
Figure 11 Not Enough Volume Gas Left in the Well to Lubricate and Casing Pressure Exceeds MASCP
Thing to Remember
Lubricate and Bleed may or may not be able to kill the well but at least you can reduce surface
casing pressure in a controlled manner.
Gas volume is getting smaller due to bleed off therefore it may reach the point that when you try to
lubricate the mud, it will create very high surface casing pressure because of Boyles law. High surface
pressure can cause either surface equipment damage or fracture formation at a casing shoe. It is very
important to do the full step calculations in order to know when you will not be able to lubricate anymore.
You need to know Maximum Allowable Surface Casing Pressure (MASCP) as your maximum lubricated
pressure.