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Material Test Results P7

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Low Cost

ARTICLE NAME
PROJECT NAME

LAB no

PROJECT No

SEAT

PO 174

CUSTOMER

COST CENTER

APPLICATION / TECHNOLOGY
LAMINATION MATERIAL

Symbol

FREQUENCY
/ To do

VW 50105

TYPE OF TEST
Ensaio

No.

TEST METHOD
Mtodo

Total weigth

REQUIREMENT
Requisito
g/m2

DIN EN 29073-1 and


DIN EN 12127

Face fabric weigth

Foam weigth

g/m2

Total thickness

mm

Face fabric thickness

BATCH NUMBER

400000 (General Development)

TECHN. REGULATION
SEAT

tbd

A5236-G15-01-A2

ARTICLE NUMBER

Woven for seat covers, head and


arm rest, wallpanels
RESULT
Resultado

OK

NOT
OK

381

g/m2

3.51

mm
PV 3919

Foam thickness

mm

Residual foam thickness

mm

Raw density foam calculated

Kg/m3

3.22

Tensile Strength

1.1

Initial conditions

1.1.1

Total construction

1.1.2

DIN EN ISSO 13934-1

Lenght > 600 N

1921.5

Cross > 600 N

780.6

Lenght > 400 N

520.2

Cross > 400 N

514.6

Warp < 6 mm

4-4-5

Weft < 6 mm

7,5

Warp < 0.5 mm

1,5 - 2 - 2,5

Weft < 0.5 mm

4,5

After high-temperature light expusure testing: 3 periods


acc. To

1.3
1.3.1

PV 1303

1.3.2

Lenght > 500 N


Cross > 500 N

Seam behaviour

x
2.1

DIN EN ISSO 13935-1


PV 3946

Seam Strength

x
2.2

Seam shifting resistance

2.2.1

Seam opening under 400N load

x
x
PV 3955
x
2.2.2

Seam opening under 10N load

No visible permanent seam opening permitted - OK /


NOK

After discharge
3
x

3.1

Adhesion Strength
Foam/Face fabric

x
x

DIN 53357
3.3

Foam/Scrim

x
4

4.1

5,11 - 9,88 - 6,74

Cross + 10 N

9,75 - 12,72 - 11,38

Lenght + 10 N

8,83 - 5,13 - 8,85

Cross + 10 N

8,8 - 9,23 - 7,8

6,3 - 5,87 - 5,63

4 - 4,02 - 4,28

Elongation Total

7+3

Static elongation

PV 3909
4.2

Lenght + 10 N

7+3

Permanent elongation

4.2.1

<2%

1.01

4.2.2

<2%

0,82 - 0 - 1,2

4.3

Snag test

PV 3949
External pilling characteristics

With Velcro

PV 3928
PV 3361

> 3-4
>4

Without Velcro
6

>4

Wear characteristics

Material Test Results P7


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ARTICLE NAME
PROJECT NAME

LAB no

PROJECT No

SEAT

PO 174

CUSTOMER

COST CENTER

APPLICATION / TECHNOLOGY
LAMINATION MATERIAL

Symbol

FREQUENCY
/ To do
6.1

VW 50105

TYPE OF TEST
Ensaio

No.

TEST METHOD
Mtodo

Schopper abrasion test


PV 3908

REQUIREMENT
Requisito

< 0,10 g

6.1.2

Wear profile

No defect permitted
>3

6.2

Martindale abrasion test

DIN EN 20105-A02

Center of seat/Arm rest

DIN EN ISO 12 947-1

(35000 turns)

6.2.1

6.2.2
7

Side of seat/Bolster/pads

(50000 turns)

Head rest/Door panel trim

(25000 turns)

Contrast
High-temperature light behavior

RESULT
Resultado

OK

0.0554

4/5

No defect permitted
No fiber Degradation (hairy)

Wear profile
x

Woven for seat covers, head and


arm rest, wallpanels

Contact force 10 N
1000 turns

Weight loss

6.1.1

BATCH NUMBER

400000 (General Development)

TECHN. REGULATION
SEAT

tbd

A5236-G15-01-A2

ARTICLE NUMBER

DIN EN 20105-A02

>3

PV 1303
3 periods

>4

No fiber Degradation
(hairy)

Color fastness

8.1

Against water

8.2

Against abrasion

8.2.1

Wet

8.2.2

Dry

8.3

Emissions

DIN EN 20105-A03
& Section 10.5

DIN EN ISO 105-X12


& Section 10.5 (crockmeter test)
Gray-scale level acc. DIN EN 20105-A03

> 4-5

> 4-5
> 4-5

VW 50180

Fogging condensate value

PV 3015

Max. 2 mg

Head space value

PV 3341

Max. 50 gC/g

Odor test

PV 3900
(2h 80)

< 3,5

Air permeability

10

Burning behavior

DIN EN ISO 9237

> 75 l/min/dm (or l/min/ 100cm2)

Lenght < 100 mm/min

SE

Lenght < 100 mm/min

SE

Lenght < 100 mm/min

SE

Cross < 100 mm/min

SE

Cross < 100 mm/min

SE

Cross < 100 mm/min

SE

Lenght < 100 mm/min


Lenght < 100 mm/min
x

Without aging

Cross < 100 mm/min


Cross < 100 mm/min
TL 1010

Cross < 100 mm/min


Lenght < 100 mm/min
Lenght < 100 mm/min
Lenght < 100 mm/min
Lenght < 100 mm/min
Lenght < 100 mm/min

With aging conditions

Cross < 100 mm/min


Cross < 100 mm/min
Cross < 100 mm/min

NOT
OK

Material Test
Results P7
TL 1010
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Low Cost

ARTICLE NAME
PROJECT NAME

PO 174

CUSTOMER

Symbol

COST CENTER

APPLICATION / TECHNOLOGY
LAMINATION MATERIAL

VW 50105

TYPE OF TEST
Ensaio

No.

BATCH NUMBER

400000 (General Development)

TECHN. REGULATION
WithSEAT
aging conditions

tbd

A5236-G15-01-A2

PROJECT No

SEAT

FREQUENCY
/ To do

LAB no

ARTICLE NUMBER

TEST METHOD
Mtodo

REQUIREMENT
Requisito

Woven for seat covers, head and


arm rest, wallpanels
RESULT
Resultado

OK

>4

4/5

Length

<130

126

Width

<130

119

Cross < 100 mm/min


Cross < 100 mm/min
Cross < 100 mm/min

10.8

PV3959
(120h @ 90C - 100%)

Environmental Aging (Hydrolisis)

11

ie: no delamination, no crumbling and an existing


resilience of the foam - 5 sec recovery time
OK or NOK

Behavior against cleaning agent


Water

VW 50105 Point 8.1

Benzene
13

No ring formation - OK
No ring formation - OK

Thread pull out test


PV 3949
(5 double strokes)

Lenght > 4
Cross > 4

14

Velcro test

PV 3961

16

Ins. 3.4_GQ3_29 Edicion:03


Angle of breakage

- Regulamentation
- Critical

and Safety

characteristics

Issued by (Name/Function):
Susana Azevedo

Date:

Approved by (Name/Function):
4/27/2015

Date:

NOT
OK