Documente Academic
Documente Profesional
Documente Cultură
Commissioning
and Maintenance Instructions
A
ABBBB
CONTENTS
0.
1.
INTRODUCTION.....................
pag. 4
2.
pag. 4
3.
3.1.
3.2.
3.2.1.
3.2.2.
3.3.
3.3.1.
3.3.2.
3.4.
3.4.1.
3.5.
3.6.
3.6.1.
3.6.2.
3.6.3.
3.6.3.1.
3.6.3.2.
DESCRIPTION OF DEVICE..............................................
Accessories
Circuit Breaking Chamber
General
Description
Combined line/earth disconnector
General
Description
SF6/air bushings
Description
BLK82 Type Motor Charged Spring Operating Device
Disconnector drive
General
Description
Operation
Electrical operation
Manual operation
pag. 4
4.
4.1.
4.2.
4.3.
4.4.
RUPTURE DISC................................
Description
Packaging
Assembly
Check to be made during operation
pag. 6
5.
SHIPPING.........................
pag. 7
6.
INCOMING CHECK.......................
pag. 7
7.
STORAGE..............................
pag. 7
8.
8.1.
8.2.
8.3.
8.4
8.5.
8.6.
8.6.1
INSTALLATION..................
Introduction
Fixing the vertical frames
Mounting the transportable assembly unit
Laying the L.V. cables and connections
Connecting the earth cables
Filling at rated SF6 / CF4 pressure
Checking the SF6 / CF4 gas seal
pag. 7
9.
9.1.
9.2.
pag. 9
10.
pag. 10
11.
pag. 10
12.
pag. 10
13.
13.1.
13.2.
13.2.1.
13.2.2.
13.2.3.
13.2.4.
13.2.5.
13.3.
13.3.1.
13.3.2.
13.3.3.
LOGISTICS.................................................................................................................................................................
Information for ordering
Expendable material
SF6 insulating gas
Cleaning material
Cleaning agents
Greases and oils
Adhesives
Tools and equipment
Standard tools
Special tools
Equipment
pag. 10
14.
pag. 13
2 / 32
CONTENTS OF FIGURES
fig.
fig.
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fig.
fig.
fig.
fig.
fig.
fig.
fig.
fig.
fig.
fig.
fig.
fig.
fig.
fig.
1
1a
2
3
3a
4
5
6
7
8
9
10
11
12
13
14
15
Layout.....
Gas diagram..........................................................................
Circuit Breaking Chamber...................
Combined disconnector........................................
Disconnector signal indication..........................................................................................
SF6/air bushings....................
Disconnector drive...........................
Manual operation and mechanical blocks......................
Rupture disc...................
Shipping..................................................................................................................................
Fixing the vertical frames...........................
Adjusting the vertical masonry structure.......................
Positioning the Assembly Unit...................................................
Installing the Assembly Unit .....................
L.V. cables........................................
Earth connections...............................
SF6 - CF4 gas filling..............................
pag.
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pag.
pag.
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14
15
16
17
18
19
20
21
22
23
24
25
26
27
28
29
30
pag.
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3
9
9
9
10
10
11
11
11
11
11
12
12
12
13
TABLES
tab.
tab.
tab.
tab.
tab.
tab.
tab.
tab.
tab.
tab.
tab.
tab.
tab.
tab.
tab.
1
2
3
4
5
6
7
8
9
10
11
12
13
14
15
Basic documentation..................
PASS M00 filling pressure (20c)....................................................
PASS M00 correction pressure.............................................
PASS M00 filling pressure (example -10c)........................................
Spare parts kit.............................
Special tools, appliances and handling equipment..............................
Expendable and auxiliary material : SF6 insulating gas........................................................
Expendable and auxiliary material : cleaning materials.......................................................
Expendable and auxiliary material : cleaning agents...........................................................
Expendable and auxiliary material : greases and oils..........................................................
Expendable and auxiliary material : adhesives.....................................................................
Tools and equipment : standard tools...................................................................................
Tools and equipment : special tools......................................................................................
Tools and equipment : equipment..........................................................................................
Torque wrench settings.....................
0. BASIC DOCUMENTATION
The complete series of operating instructions for SF6 multifunctional, compact prefabricated, type PASS M00
equipment, consists in basic documentation and quoted documentation. The complete list of such
documentation, relating to these instructions, is shown in the table below:
Title
Volume
identification
2GJA700060 (E)
FM 445E
MDS 100
FD 217E
tab.1
2GJA700060 (E) / rev. B / 12.2004
3 / 32
1. INTRODUCTION
The PASS M00 is a compact multifunctional unit (fig.1) consisting of a limited number of subassemblies,
designed and tested at the factory and fully transportable to the site where it may be installed quickly and
safely.
2. MAIN FEATURES AND ADVANTAGES COMPARED TO CONVENTIONAL EQUIPMENT
-
3.5. BLK82 Type motor charged spring operating device (see document FM 445E)
3.6. Disconnector drive
3.6.1. General
The BES7 disconnector drive is a manual and electrical control unit for driving the PASS M00 connectors.
3.6.2. Description (fig. 5)
This drive consists essentially of:
-
5 / 32
3.6.3. Operation
3.6.3.1. Electrical operation
When the open/close button is pressed on the control cabinet, or remotely, the disconnector rotates. The
disconnector drive is situated on the side pole and motion is transmitted to the other two poles by
transmissions.
3.6.3.2. Manual operation (fig.6)
For manual operation the electromagnet (6) must be energised, i.e. the conditions that enable this operation
to be performed must exist. Therefore pull the mechanical unlock lever (7), inserting its end into the disc (10);
turn the crank (8) two or three revolutions, release the unlock lever (7) that will remain inserted in the disk
(10); continue turning the crank (8) until the unlock lever (7) is released from the disc (10). Check the
position, reached by the disconnector, on the indicator.
NB:
in order to carry out the manual operation correctly, pay attention to the direction in which the
disconnector rotates. This depends on the position of the disconnector and can be kept under
control by the rotation of the disc (10), which, since it is fitted with indicator plates, defines the
position of the disconnectors.
4. RUPTURE DISC (fig.7)
4.1. Description
The rupture disc (or membrane) consists of a convex metal plate, pressed between the two flanges so that it
is gas tight, and constitutes a separation barrier between the gas compartment and the atmosphere.
It has special rupture points that break when a specific pressure value is reached that does not compromise
the integrity of the circuit breaker casing in any way.
-
WARNING:
whenever the safety device has to be removed, it must be replaced together with its seals.
4.2. Packaging
Each fracture disc is packed individually in polystyrene containers. The bursting pressure and manufacturing
number is indicated externally on its side.
4.3. Assembly
The rupture disc device is completely assembled in the factory and must be replaced only for servicing or
overhauling.
Proceed as follows to replace it:
-
after having completely evacuated the SF6 and brought the compartment to atmospheric pressure
remove the protective plate (6) by unscrewing the two M4 screws (10);
unscrew the two M8 screws (11), with torque 19 Nm and remove the protective shield (7);
unscrew the four M8 screws (12) that secure the flange (8), torque 19 Nm;
remove the disc (3) and the seal (9);
replace the disc (3) with the seal (9) proceeding in reverse order for mounting, after perfectly cleaning
the seal surfaces and lightly greasing the seal;
apply the new disc with the convex side facing towards the inside of the gas compartment;
assemble the flange (8) with the screws M8 (12) tightening them alternately in a cross arrangement,
applying the specified torque;
centre the protective shield (7) and mount the protective plate (6).
6 / 32
check the building works (if it is to be assembled on plinths, or a platform, made of reinforced concrete);
fix the vertical platform to the reinforced concrete plinths (if present) using the chemical or expansion
plugs;
position and assemble the main shipping unit;
lay and connect up the L.V. cables;
connect the earth cables;
fill with SF6 CF4 at rated pressure.
7 / 32
8 / 32
Lock out
( MPa rel.)
0,640
0,540
tab. 2
If the reaches the pressure is effected on density switch is not necessary to do some correction.
If reading is done with sample pressure gauge, it need do a correction of filling pressure, working of ambient
temperature. So for different temperatures by 20C the filling pressure, for PASS M00, it will be as following
table:
Temperature
Filling pressure in (MPa) rel..
-40
0,456
-30
0,480
-20
0,504
-10
0,528
0
0,552
+10
0,576
+20
0,600
+30
0,624
+40
0,648
tab. 3
In the following table is done example of correction of filling pressure for temperature at 10C.
Lock out
( MPa abs.)
Lock out
( MPa rel.)
0,568
0,468
tab. 4
At the end of the filling operation:
-
NOTE 1 : The operations described above are also to be performed even if you need to refilling.
NOTE 2: (fig.15) The filling devices (see from pos. 7 till to pos. 17) and the pressure gauge (pos.3) are
not included in the supply. The pressure gauge shows only relative pressure:
Pabs = Prel + Patm
8.6.1. Checking the SF6 Gas Seal
Having filled up, check the gas seal using the special leak detector device (not included in the supply) at all
the joints and flanges. The gas seal is to be considered satisfactory if no alarms are detected during the
course of one year.
9. CHECKS TO BE MADE AFTER ASSEMBLY AND COMMISSIONING
The device is completely tested at the factory. The checks listed below serve, above all, for checking that the
product has not been distorted or damaged during transport.
Set:
The circuit breaker in AP-CH position 5 times;
The disconnector in AP-CH position 3 times;
The earthing switch in AP-CH position 3 times;
2GJA700060 (E) / rev. B / 12.2004
9 / 32
To perform these operations electrically from the local module cabinet, set the S43 switch in Local position.
To perform manual operations, set the S43 switch in Manual position.
The electric interlocks between the circuit breaker and disconnector have already been checked in
the factory. Your are advised to repeat this operation on site.
9.1. Apparatus for site tests (not included in the supply)
-
10. SET OF SPARE PARTS FOR OPERATION (NOT INCLUDED IN THE SUPPLY)
Article
1
2
3
4
5
6
7
8
9
Description
Drive mechanism for circuit breaker
Drive mechanism for combined disconnector
Opening coil
Closing coil
Rupture disk
Set of resistances (2 per type)
Set of relays (1 per type)
Set of seals (2 per type)
Set of terminal blocks (3 per type)
Quantity
1
1
1
1
1
1
1
1
1
tab.5
For quick and easy maintenance, we recommend you purchase a complete set consisting of:
circuit breaker, combined disconnector, SF6/air bushings.
11. SPECIAL TOOLS, APPLIANCES AND SF6 GAS HANDLING EQUIPMENT
The tools, appliances and SF6 equipment necessary for installation, operations and maintenance are
not included in the supply (if not in the order);
Article
1
2
3
4
5
6
7
8
9
10
11
12
Description
Circuit breaker hand-crank (supplied))
Set of jets for overhauling and maintenance work
SF6 (43kg) gas bottle
Bottle carrying trolley
Empty bottle
Box containing SF6 control and refill unit (0.7MPa)
Pressure control gauge
SI33 silicone grease (1kg)
Complete piping for electrolytic hygrometer
Electrolytic hygrometer
SF6 gas leak detector
Dil SF6 gas filtering and recovery service wagon (optional)
Quantity
1
1
1
1
1
1
1
1
1
1
1
1
tab.6
12. PREVENTIVE MAINTENANCE GUIDE (see 2GJA600065 (E)).
13. LOGISTICS
The large number of operations and/or maintenance carried out on the PASS M00 equipment requires that
the operator makes use of all the material, specified by the manufacturer, in these operating instructions.
10 / 32
Allocation
SF6 insulating gas
Application
Order number
Supplier: see FD 217 point: 1.5.5.
Application
Order number
Available commercially
Available commercially
Available commercially
Available commercially
Application
Order number
Available commercially
Available commercially
tab.7
13.2.2. cleaning material
Quantity
1
1
1
1
Allocation
Clean rags, without threads
Sand paper
Scraper
Metal brush
tab.8
13.2.3. cleaning agents
Quantity
1
1
Allocation
Ethyl alcohol
Volatile agents
tab. 9
13.2.4. Greases and oils
Quantity
1
1
1
1
Allocation
Grease: RHODIA Pat 4
Grease: ASEOL utea 806/12
Grease: ASEOL NLGI1 1730
Grease: AEROSHELL 22
Application
Seals
Main contacts
BLK closure spring
BLK releases
BLK kinetics
Order number
Available commercially
Available commercially
Available commercially
Available commercially
tab. 10
13.2.5. Adhesives
Quantity
1
1
Allocation
Application
FD Plast
Silicone
tab. 11
11 / 32
Order number
UA500267P01
Available commercially
Allocation
Installer tools
Application
Order number
Available commercially
tab. 12
13.3.2 Special tools
Quantity
1
Allocation
Complete crank
Application
BES control
Order number
UA420553R01
Application
Order number
UA414631R06
tab. 13
13.3.3 Equipment
Quantity
1
Allocation
SF6 control and filling kit
tab. 14
12 / 32
3.6
4.6
5.6
5.8
6.8
8.8
10.9
19.60
23.5
29.4
39.2
47
62.7
88.2
NOTES
DIMENS. x PITCH
M 4 x 0.7
0.08
0.10
0.13
0.17
0.21
0.28
0.40
M 5 x 0.8
0.17
0.20
0.26
0.35
0.42
0.56
0.79
M6x1
0.30
0.36
0.45
0.60
0.72
0.96
1.35
M8x1
0.78
0.94
1.17
1.56
1.88
2.50
3.50
M 8 x 1.25
0.73
0.87
1.09
1.45
1.74
2.32
3.30
M 10 x 1
1.64
1.97
2.46
3.30
3.90
5.20
7.40
M 10 x 1.25
1.55
1.86
2.32
3.10
3.70
5.00
7.00
M 10 x 1.5
1.46
1.75
2.19
2.91
3.50
4.70
6.60
M 12 x 1
2.88
3.50
4.30
5.80
6.90
9.20
13.00
M 12 x 1.25
2.75
3.30
4.10
5.50
6.60
8.80
12.40
REFER
M 12 x 1.75
2.49
3.00
3.70
5.00
6.00
8.00
11.20
M 14 x 1.5
4.40
5.40
6.70
8.80
10.60
13.50
19.50
M 14 x 2
4.00
4.80
6.00
8.00
9.50
12.70
17.90
M 16 x 1.5
6.60
7.90
9.90
13.10
15.80
21.00
29.60
M 16 x 2
6.10
7.30
9.20
12.20
14.70
19.60
27.50
M 18 x 1.5
9.60
12.80
16.00
19.30
23.00
31.00
43.00
M 18 x 2
9.40
11.90
15.50
18.10
20.50
30.00
37.80
M 18 x 2.5
8.90
11.50
14.90
17.20
19.70
29.00
36.50
M 20 x 1.5
13.40
16.00
20.00
26.70
32.00
43.00
60.00
M 20 x 2
12.70
15.20
19.00
25.30
30.00
40.00
57.00
M 20 x 2.5
12.00
14.30
17.90
23.90
28.70
38.00
54.00
M 22 x 2.5
18.00
22.00
28.00
32.00
39.00
52.00
72.00
REFER
M 24 x 2
22.70
27.20
34.00
45.00
54.00
73.00
102.00
M 24 x 3
20.70
24.80
31.00
41.00
50.00
66.00
93.00
M 30 x 2
46.00
55.00
69.00
92.00
111.00
148.00
208.00
M 30 x 3.5
41.00
50.00
62.00
83.00
99.00
132.00
186.00
tab.15
13 / 32
fig. 1
14 / 32
fig. 1a
15 / 32
fig. 2
16 / 32
1.
2.
3.
4.
5.
6.
7.
8.
fixed contact
mobile contact
nozzle
switching fingers
upper screen
lower screen
molecular filters
cover with rupture disc
fig. 3
17 / 32
1.
2.
3.
4.
5.
mobile contact
fixed contact side L1 - L2
fixed contact earth side
rotating chamber
inspection window
fig. 3a
18 / 32
1
2
3
4
5
fig. 4
19 / 32
1.
2.
3.
4.
5.
6.
7.
8.
9.
fig. 5
20 / 32
electric motor
gear reduction motor
main shaft
secondary terminal box
position indicator : red close; green open
electro-magnet to handle manual drive
mechanical unlock for manual drive
crank for manual operation
connectors for electrical connection
fig. 6
21 / 32
6.
7.
8.
electromagnet
Mechanical unlock for manual drive
crank
10. disk
11. hinge pin
12. padlock
fig. 7
22 / 32
1.
2.
3.
4.
5.
6.
7.
8.
9.
10.
11.
12.
lid
closing flange
rupture disc
flat seal
inspection window
protective plate
deflector
closure ring
ring seals
screw M4
screw M8
screw M8
fig. 8
23 / 32
indicative
fig. 9
24 / 32
Base plate
fig. 10
25 / 32
fig. 11
26 / 32
4 ropes
Weight : 650 kg
fig. 12
27 / 32
fig. 13
28 / 32
EARTH CONNECTION
1.
2.
3.
platform
cabinet earth wire
circuit breaker control box
fig. 14
29 / 32
1.
2.
3.
4.
5.
6.
7.
8.
9.
10.
11.
12.
13.
14.
15.
16.
17.
cap
valve
sample pressure
gauge
nut
cap
valve
reduction knob
tap
bottle
H.P. gauge
L.P. gauge
hose
tap
piston
valve
nut
instrument box
fig. 15
30 / 32
Reproduction prohibited
By law, we remain the owners of this document. Under no circumstances may it be reproduced, handed over or
disclosed to competitor companies or to third parties without our written authorisation.
Address
ABB PT SpA U.O. Adda
Via Pavia, 3
26900 Lodi Italy
tel. +39.0371 452.1
fax +39.0371 452.222
internet : http:/www.abb.com/it
Notes
These instructions describe high voltage technology products and are intended specifically for
making known the use of such products.
These instructions are not intended to replace valid regulations, with regard to high voltage systems
and equipment, and are intended for the use of specialists in the electrical field.
31 / 32
AB B
ABB PT SpA U.O. Adda
Via Pavia, 3
26900 Lodi - Italy
tel. +39 0371 452.1
fax. +39 0371 452.222
e-mail : abb-adda.itadd@it.abb.com
internet : http://www.abb.com/it
32 / 32