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ABSTRACT
We all are aware of the exhausting energy sources and its time that we
think about alternative solutions for our day to day requirements since we cannot
curb down our needs and our dependency on the energy sources. It is peak time that
we need to start reaching out for the alternative ways before we completely run out of
the resources. Some of the renewable energy alternatives are wind energy, solar energy,
tidal energy, thermal energy, geo-thermal energy. But most of these cannot be
harnessed at all locations. Hence, the best alternatives we can think of is the solar
energy which is never exhausting and also pollution free. Solar energy can be
harnessed at any location without any hindrance. One can install them for the street
lights, on the rooftops, fields, etc. So why not we go eco-friendly and harness the solar
energy which has less maintenance and presents easy installation on roof-tops or
ground.
There are many players in India manufacturing and providing a wide
range of solar energy products and solutions. The following report gives technical
details of a solar cell, module manufacturing procedure and also detailed description
of 1MW and 10MW solar power plants. Report concludes with a live Case Study on
off-grid solar power plant design.
CONTENTS
1. INTRODUCTION
2. SOLAR CELL AND ELECTRICAL PARAMETERS
3. MANUFACTURING OF SOLAR CELLS
4. MANUFACTURING OF SOLAR MODULES
5. INVERTERS
5.1 STRING INVERTER
5.1 CENTRAL INVERTER
6. TRACKERS
6.1 SINGLE AXIS TRACKERS
6.2 DUAL AXIS TRACKERS
7. MAXIMUM POWER POINT TRACKING
8. GRID SYNCHRONIZATION
9. MOMINPET POWER PLANT VISIT
10. MIDJIL POWER PLANT VISIT
11. ANALYSIS OF SOLAR POWER PLANT
11.1 SOLAR PLANT PERFORMANCE INDEX
11.2 POTENTIAL INDUCED DEGRADATION
11.3 FILL FACTOR IMPACT
12. CASE STUDY
13. CONCLUSION
1. INTRODUCTION
The shortage of power, rapid consumption of non-renewable energy, everincreasing demand for power supply, daily warnings about our environment are enough
signs to tell us that it is time we need to do something. So, what can we do? How about
harnessing solar energy?? Some of the advantages of plugging into sun are:
Reduces dependence on exhausting resources.
Solar energy is renewable.
Making way for a healthier environment.
Solar panels help protect the atmosphere by generating electricity without the
greenhouse gases that traditional power plants produce. 1 kWh produced from coal
emits 0.33 kg of CO2. 1 kWh produced by the combination of all sources of renewable
energy emits 0.04 kg of CO2.
If we build a solar power plant that produces 40,500 kWh per year, we would save
7.3 tons of CO2 at no longer produce those watts in a carbon plant. So for every 1MWh
per year, we would save 0.18 tons of CO2.
Under JNNSM (Jawaharlal Nehru National Solar Mission), Government of India
has taken steps to develop and deploy solar energy for supplementing the energy
th
requirements of the country. JNNSM was launched on 11 January, 2010 by the Prime
Minister and has set the ambitious target of deploying 20,000 MW of grid connected
solar power by 2022 is aimed at reducing the cost of solar power generation in the
country through (i) long term policy; (ii) large scale deployment goals; (iii) aggressive
R&D; and (iv) domestic production of critical raw materials, components and products,
as a result to achieve grid tariff parity by 2022. Solar mission will create an enabling policy
framework to achieve this objective and make India a global leader in solar energy.
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The solar cell is the basic building block of solar photovoltaics. The cell can be
considered as a two terminal device which conducts like a diode in the dark and
generates a photovoltage when charged by the sun.
In reality cells dissipate power through the resistance of the contacts and through
leakage currents around the sides of the device. These effects are equivalent electrically
to two parasitic resistances in series (Rs) and in parallel (Rsh) with the cell.
Fig: Equivalent circuit of solar cell including series and shunt resistances.
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Solar cells convert the photon light around the pn- junction directly into electricity
without any moving or mechanical parts. PV cells produce energy from sunlight,
not from heat. In fact, they are most efficient when they are cold.
When exposed to sunlight (or other intense light source), the voltage produced
by a single solar cell is about 0.58V DC, with the current flow being proportional to the
light energy (photons). In most solar cells, the voltage is nearly constant, and the
current is proportional to the size of the cell and the intensity of the light.
Some of the key concepts regarding the solar cells are the Standard Test Conditions
(STC) which are as follows:
1. AM (Air Mass Index) =1.5
o
2. Temp= 25 C
3. Irradiance= 100mW/cm
3.
Silicon is the eighth most common element in the universe by mass, but very rarely
occurs as the pure free element in nature. It is most widely distributed in dusts, sands,
planetoids, and planets as various forms of silicon dioxide (silica) or silicates. Over 90% of
the Earth's crust is composed of silicate minerals, making silicon the second most abundant
element in the Earth's crust (about 28% by mass) after oxygen. More modern silicon
compounds such as silicon carbide form abrasives and high-strength ceramics. Silicon is the
basis of the widely used synthetic polymers called silicones.
The process of solar cells manufacturing, first starts with the mining of quartz from
the earth and then conversion of that quartz into Mg-Si by carbothermic reaction. Mg-Si
is processed into poly-silicon by Siemens process. The poly-silicon is then made into ingot
with the help of a seed of the silicon. The circular ingot obtained is then cut into particular
shape at the edges. This structure is then cut into very thin slices to give wafers which are
processed to give solar cells. The upper surface of the module is n-type and the bottom
part needs to be made into p-type by diffusing POCl3 at 800C. The edges are then made
proper by the process of plasma edging and it removes the excess of the p-type material.
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The two types of PV crystalline cells mono and multi are compared in the table below.
Monocrystalline
(Single crystalline)
Multi-crystalline
(Polycrystalline)
4. More expensive
4. Less expensive
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IEC 60904-1:2006
Edition 2.0 (2006-09-13)
Photovoltaic devices - Part 1: Measurement of photovoltaic current-voltage characteristics
IEC 60904-2:2007
Edition 2.0 (2007-03-20)
Photovoltaic devices - Part 2: Requirements for reference solar devices
IEC 60904-3:2008
Edition 2.0 (2008-04-09)
Photovoltaic devices - Part 3: Measurement principles for terrestrial photovoltaic (PV)
solar devices with reference spectral irradiance data
IEC 60904-4:2009
Edition 1.0 (2009-06-09)
Photovoltaic devices - Part 4: Reference solar devices - Procedures for establishing
calibration traceability
IEC 60904-5:2011
Edition 2.0 (2011-02-17)
Photovoltaic devices - Part 5: Determination of the equivalent cell temperature (ECT) of
photovoltaic (PV) devices by the open-circuit voltage method
IEC 60904-7:2008
Edition 3.0 (2008-11-26)
Photovoltaic devices - Part 7: Computation of the spectral mismatch correction for
measurements of photovoltaic devices
IEC 60904-8:2014
Edition 3.0 (2014-05-08)
Photovoltaic devices - Part 8: Measurement of spectral responsivity of a PV device
Complete standards published by TC 82 can be found on at this link:
http://www.iec.ch/dyn/www/f?p=103:23:0::::FSP_ORG_ID,FSP_LANG_ID:1276,25
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Bus Wire (Connecting wire): Similar to tab wire but it is much wider and used to carry
the current across the cell and can range from 2.5mm to 5mm depending on the power and
size of the cell. It is made out of copper coated with solder. At the end of the tabbing process,
2 pairs of positive and negative terminals are left out for further connection into the bypass
diodes which are fixed at the end of the whole process.
3. Stringing:
Process where the solar cells are connected in series. Standard module sizes are 6 x 3,
6 x 6, 6 x10 and 6 x12. At the end of the process we get a cell module. After this process the
module is sent for lamination.
4. Lamination:
The cell module so obtained is covered with Ethylene Vinyl Acetate (EVA) sheets at
the top and bottom which reduces the loss of electrical conductivity and also reducing the
CTM (cell to module) loss. High transmission glass (having low iron content) is fixed on
the top EVA and the bottom EVA is covered with a back cover which is made up of PVF
(Poly Vinyl Fluoride) made of TPT (Tedlar Polyester Tedlar). The TPT is made up of
multi-laminated sheets and possesses high durability, impermeability, insolubility, erosion
durability, mechanical stability, hydrophobic property.
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In the laminator, renise sheets are used to avoid sticking of the EVA sheets. The
elasticity of EVA and toughness of TPT gives the solar cell better astigmatic property and
comprehensive protections. The laminator is a double vacuum chamber with temperature
around 100C which melts EVA in about 8-10 mins. Once the lamination is completed, the
structure so obtained is sent to the curing oven where the cross-linking of the EVA sheet
takes place. After curing, the edges of module are sharpened and sent for testing.
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Silicones:
Alternating silicon-oxygen chains with hydrogen attached to the remaining silicon
bonds form the ubiquitous silicon-based polymeric materials known as silicones. These
compounds containing silicon-oxygen and occasionally silicon-carbon bonds have the
capability to act as bonding intermediates between glass and organic compounds, and to
form polymers with useful properties such as impermeability to water, flexibility and
resistance to chemical attack. Silicones are often used in waterproofing treatments,
moulding compounds, mould-release agents, mechanical seals, high temperature greases
and waxes, and caulking compounds.
Once the silicone taping is done, the modules are framed with aluminium metal and
the name plate with the specifications is also placed.
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Two types of diodes are available as bypass diodes in solar panels and arrays: the pnjunction Silicon diode and the Schottky diode. Both are available with a wide range of
current ratings. The Schottky barrier diode has a much lower forward voltage drop of
about 0.4V as opposed to the PN diodes 0.7Vdrop for a Silicon device.
This lower voltage drop allows a savings of one full PV cell in each series branch of
the solar array therefore; the array is more efficient since less power is dissipated in the
blocking diode. Most manufacturers include both blocking diodes and bypass diodes in
their solar panels simplifying the design.
SPV Modules:
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Special Features:
High energy conversion efficiency because of high fill factor.
Cells sorted by power and current to minimize field mismatch losses.
Electroluminescence test carried out for micro-cracks.
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5. INVERTERS
Inverter converts DC output of PV panels into a clean AC current for AC appliances
or fed back into grid line. Inverter is a critical component used in any PV system where
alternative current (AC) power output is needed.
Basically there are two types of inverters, they are:
String inverter
Central inverter
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6. TRACKERS
A solar tracker is a device that orients a payload toward the sun. Payloads can be
photovoltaic panels, reflectors, lenses or other optical devices.
In concentrated photovoltaic (CPV) and concentrated solar thermal (CSP)
applications, trackers are used to enable the optical components in the CPV and CSP
systems. The optics in concentrated solar applications accepts the direct component of
sunlight light and therefore must be oriented appropriately to collect energy. Tracking
systems are found in all concentrator applications because such systems do not produce
energy unless pointed at the sun.
The sun travels through 360 East to West per day, but from the perspective of any
fixed location the visible portion is 180 during an average 1/2 day period (more in spring
and summer; less, in fall and winter). Local horizon effects reduce this somewhat, making
the effective motion about 150. A solar panel in a fixed orientation between the dawn and
sunset extremes will see a motion of 75 to either side, and thus, according to the table
above, will lose 75% of the energy in the morning and evening. Rotating the panels to the
east and west can help recapture those losses. A tracker rotating in the East-West direction
is known as a single-axis tracker.
The sun also moves through 46 North and South during a year. The same set of
panels set at the midpoint between the two local extremes will thus see the sun move 23
on either side, causing losses of 8.3%. A tracker that accounts for both the daily and seasonal
motions is known as a dual-axis tracker. Generally speaking, the losses due to seasonal angle
changes are complicated by changes in the length of the day, increasing collection in the summer
in northern or southern latitudes. This biases collection toward the summer, so if the panels are
tilted closer to the average summer angles, the total yearly losses are reduced compared to a system
tilted at the spring/fall solstice angle (which is the same as the site's latitude).
The primary benefit of a tracking system is to collect solar energy for the longest period of
the day, and with the most accurate alignment as the Sun's position shifts with the seasons.
In addition, the greater the level of concentration employed, the more important accurate
tracking becomes, because the proportion of energy derived from direct radiation is higher, and
the region where that concentrated energy is focused becomes smaller.
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In the above graph, the line which intersects the IV-curve gives the maximum power
transfer point.
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8. GRID SYNCHRONIZATION
Inverters are used in grid synchronization with the solar power plant. Special protective
devices are used to prevent the risk of danger in the event of mains interference. The more
the PV plants feed into the grid, greater are the demands placed on the grid services.
If the feed-in power of the PV plants is greater than the capacity of the local grids, then
adjustable local grid transformers are used to regulate the voltage and prevent the upper
limit from being exceeded. This task can be performed by power storage systems.
When a large amount of power is being consumed, then the line voltage in these weak
grid lines decreases, thus the act of feeding in solar power counteracts this voltage drop and
in turn, supports the grid. Measures need to be taken to avoid excessive increasing in
voltage during the period when the feed-in is high and the consumption is low. Also, in this
situation the currents may also flow in reverse direction. Disconnection devices are used in
between the PV generating plant and the grid, which can disconnect the plant from the grid
in cases of repair, failure, etc. In smaller plants, ADD or manual disconnection is done.
ADD (Automatic Disconnecting Device):
ADD device monitors the energy feedback into the 230/400 V grid. If mains power is
switched off by the electricity supply company, or by a protective device, it is vital for smallscale power plants to be disconnected within a few milliseconds. Monitoring the voltage
and frequency and recognizing isolated (off-grid) operation are essential requirements for
any ADD.
MSD (Mains Switching Devices): Similar to the ADD; it measures the grid
impedance and is able to recognize power failure and cut-offs on the basis of
impedance jumps.
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1250
11000 V
400 V
65.6 A
1804.2 A
3
50 Hz
kVA
HV
LV
HV
LV
Phases
Frequency
Switchyard which gives extra protection to the system contains components like
auxiliary relay, vacuum switch gear, over current and earth fault relay, trip circuit supervision
relay, under voltage relay and master trip relay.
Vacuum switchgear:
Remote Terminal Units (RTU) are installed in all inverters and any fault at inverter level can
be identified by the operator sitting in the control room with the help of SCADA system.
Number of lightning arrestors used - 1
PV arrays are earthed using GI Flat material.
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Fig: Switchyard
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Protecting devices:
Lightning arrestors are installed for protection from lightning. In total there are 7
lightning arrestors.
Earthing is done to every AJB with GI Flat material and connected to earth pit. These
earth pits are internally connected to form a loop.
Fencing is done for protection from intruders.
SCADA system is also installed for identification of faults.
As of now generation of the plant is 6.5MW and construction for generation of
remaining 3.5 MW is under progression. PR of the plant is 82.07% and PLF is 24.56%- 30%.
The total area of plant is 68 acres.
Fig: Transformer
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Specifications:
kVA
2400
HV -33kV
Voltage at no-load
LV1-380V
LV2-380V LV3-380 V
Rated current
HV- 41.98A LV1- 1215.47A LV2- 1215.47A LV31215.47A
Remote Terminal Units (RTU) are installed in all inverters and any fault at
inverter level can be identified by the operator sitting in the control room with the help of
SCADA system.
Readings on SCADA monitor at the time of visit:
Day: 22 Dec 2014
Time: 12:40 PM
Evaluating technical performance of a solar power plant is very important for the
growth of solar PV industry. There are two solar plant performance indices. They are:
1. Plant Load Factor
2. Performance Ratio
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In the Indian solar context, CUF is perhaps the most overused word when it comes to
measuring a solar power plant performance. The interesting thing is, not many people
outside India understand the CUF because most of them use a much better metric
Performance Ratio (PR).
How CUF is calculated and how different it is from the globally accepted standard
of Performance Ratio (PR).
CHROSIS, a Germany based consulting firm, has published this excellent whitepaper on
the subject that gives some good insights on the subject.
Some of the highlights of the whitepaper are as follows:Capacity Utilisation Factor (CUF) =Energy measured (kWh) / (365*24*installed
capacity of the plant).
So on one side, PR is a measure for the performance of a PV system taking into
account environmental factors (temperature, irradiation, etc.) and on the other side is
CUF that completely ignores all these factors and also the de-rating or degradation of the
panels.
Some more factors that can also be important when comparing PR vs. CUF:
PR will take into account the availability of the grid, CUF will not.
PR will take into account the minimum level of irradiation needed to generate
electrical energy, CUF will not.
PR will take into account irradiation levels at a given period of time, CUF will not
PR can be used as a tool to compare different solar PV systems with each other even
if they are located at different locations since all environmental factors will be taken into
account. Therefore only the design and the ability of the system to convert solar energy
into electrical energy will be compared with each other.
Therefore it is not convincing that the CUF is a good tool to provide insights into a
solar PV system.
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251
10
225
11
105
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241
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243
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230
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Potential Induced Degradation is a very recent phenomenon that has taken the solar
industry by surprise.
Introduction:
Potential Induced Degradation (PID) is an undesirable property of some solar
modules. The factors that enable PID (voltage, heat and humidity) exist on all photovoltaic
(PV) systems, but the effect does not occur on all or even most PV systems. According to
Dr. Peter Hacke of the National Renewable Energy Laboratory (NREL), All c-Si
[crystalline silicon] modules have elements of reversible and non- reversible [PID]
mechanisms. The key is to understand the extent to which modules experience these
mechanisms.
PID was first recognized in the 1970s, and has been studied since. The rapid growth
in PV plant deployments, combined with dramatic reduction in module prices (and in some
cases, module quality), has brought renewed interest in the phenomenon. And because the
issue is highly technical, requiring at least some understanding of chemistry and physics, the
renewed interest has been accompanied by substantial fear, uncertainty and doubt in the
market today.
The Causes of PID:
Potential Induced Degradation, as the designation implies, occurs when the modules
voltage potential and leakage current drive ion mobility within the module between the
semiconductor material and other elements of the module (e.g. glass, mount and frame), as
shown in Figure 1, thus causing the modules power output capacity to degrade. The ion
mobility accelerates with humidity, temperature and voltage potential. Tests have revealed
the relationship of mobility to temperature and humidity: Planar contact with the panel
surface also causes a capacitive coupling to the cells, resulting in a capacitive leakage current
of varying strength. The PV system and environment interact to cause PID. The
conditions necessary for the occurrence of PID involve:(i)
(ii)
(iii)
(iv)
Environmental factors
System
Module
Cells.
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While the environment is set for each individual installation, it is possible to prevent PID
by properly controlling only one of the factors
JOINT PRESS RELEASE FOR EU PVSEC 2011
Initial test conditions for potential induced degradation (PID) of solar modules developed
German testing institutes and solar companies present first step toward specific,
relevant PID test conditions
Test conditions make it possible to clearly, easily and quickly distinguish between
crystalline silicon modules that are stabilised against PID and those prone to PID
PVSEC Hamburg, 5 September 2011 Potential induced degradation (PID) has recently
been identified as a key factor impacting the energy yield of solar modules. Output of a solar
module can be reduced if the module is exposed to high negative voltage between solar cells
and the ground during operation, especially in major plants. Basically, this effect is
reversible. It can also be avoided by implementing additional system design measures. The
more economical option, however, is using a technology that provides for modules or cells
that are resistant against PID.
A broadly accepted or even standardized test for PID resistance, which would
facilitate quick and easy assessment, is not available at present, though couple of solar
companies have obtained PID test reports.
Four independent institutes the Fraunhofer Institute for Solar Energy Systems
(ISE), Photovoltaic Institute Berlin (PI-Berlin), TV Rheinland and VDE Testing and
Certification Institute and the German Solar companies Q-Cells, Schott Solar and Solon
have defined conditions to test crystalline PV modules for their PID sensitivity. These
conditions were comprehensively checked for applicability and accuracy in separating PIDfree products from items that are prone to PID.
The inspection was carried out at room temperature (25 Celsius) to provide a
simple test that would not require expensive special equipment. According to the
established parameters, negative voltage of 1,000 volts is to be applied to the cells of a
module for seven days (168 hours) through the junction box.
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The front panels of all modules are covered with aluminium foil or a continuous
film of water and grounded, ensuring full comparability. A module will be deemed resistant
against PID if power output decreases by less than 5% during the test. Solon had produced
special modules that were prone to PID to confirm the test conditions relevance.
Significant losses in output were observed when testing these modules.
When they were inspected at the institutes laboratories, PID-protected glassfoil standard modules from series production at Q-Cells, Solon and Schott achieved output
reductions of less than 5%, proving that they are resistant against PID. A cross check with
an unrepresentative sample of modules from other brand manufacturers procured in the
market revealed a loss of output of significantly more than 50% for some modules. This
means a preliminary test design has been developed, which assesses crystalline solar
modules sensitivity to PID in a simple, specific and relevant manner and separates modules
that are prone to PID from their PID-resistant counterparts.
However, it is not yet possible to draw conclusions on the long-term
performance of installed modules on the basis of these test conditions, as it will largely
depend on module wiring and climatic factors. The involved institutes and companies are
committed to further developing PID tests into a general standard.
Conclusion:
Potential Induced Degradation can have profound adverse impact on the financing
and operating of PV plants. While the entire PV system interacts to cause PID, the failure
mode occurs in the modules. Fortunately PID does not occur in all modules, and tests are
available to determine whether modules are susceptible or resistant to the effect. Many
module manufacturers have taken steps to produce PID resistant modules. And for existing
c-Si modules that do experience PID, the effect is usually reversible with cost-effective
mitigation measures.
Because mitigating PID in the PV plant can increase initial system costs, a judicious
choice of resistant modules and other preventative efforts, within the constraints of each
individual system, may be warranted. But it is also possible, of course, to intentionally
design a new PV plant with modules susceptible to PID if the savings from using such
modules is greater than the mitigation measures required. Refer to the Mitigating Panel
Polarization application note for options using Advanced Energy inverters.
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The best solution for the industry long-term is to minimize or eliminate PID by
making design changes at the system, module and/or cell levels. Until then, it will remain
important for operators to overcome any fear, uncertainty, and doubt by becoming more
knowledgeable about PID, and hopefully the information and references provided here
help achieve that objective.
11.3 Fill Factor Impact
The short-circuit current and the open-circuit voltage are the maximum current and
voltage respectively from a solar cell. However, at both of these operating points, the power
from the solar cell is zero. The "fill factor", more commonly known by its abbreviation FF",
is a parameter which, in conjunction with Voc and Isc, determines the maximum power from
a solar cell. The FF is defined as the ratio of the maximum power from the solar cell to the
product of Voc and Isc. Graphically, the FF is a measure of the "squareness" of the solar cell
and is also the area of the largest rectangle which will fit in the IV curve. The FF is illustrated
below.
Graph of cell output current (red line) and power (blue line) as function of voltage.
Also shown are the cell short-circuit current (Isc) and open-circuit voltage (Voc) points, as
well as the maximum power point (Vmp, Imp). Click on the graph to see how the curve
changes for a cell with low FF.
As FF is a measure of the "squareness" of the IV curve, a solar cell with a higher voltage
has a larger possible FF since the "rounded" portion of the IV curve takes up less area. The
maximum theoretical FF from a solar cell can be determined by differentiating the power
from a solar cell with respect to voltage and finding where this is equal to zero.
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Hence:
However, the above technique does not yield a simple or closed form equation. The
equation above only relates Voc to Vmp, and extra equations are needed to find Imp and FF. A
more commonly used expression for the FF can be determined empirically as:
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Influence of FF:
The picture below illustrates the I-V curves of both a high fill factor solar panel and a
low fill factor panel.
As can be seen, both curves (solar panels) hold the same open circuit voltage and
short circuit current, however, the lower fill factor panel actually produces less power at its
maximum power point compared to the higher fill factor panel.
During the manufacture of commercial grade solar panels, each and every single solar
cell is tested for its fill factor. If its fill factor is low (below 0.7), the cells are sold off as GradeB cells, then sliced, and used for hobbyist use.
To make things clearer, look at the picture below.
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We can see that the dummy power (or the theoretical power) is the area in red, and
the actual power is the area in the blue. The fill factor is the ratio of the blue area to the red
area. The higher the fill factor of a solar panel, the closer the blue curve is to the red curve.
One can say that a higher FF solar panel has less parasitic losses, i.e., losses due to the
series and parallel resistances within the cell itself.
When commercial solar panels are labelled, they take the FF into account, and only
measure the real power. When hobby cells are labelled, you will see that most of the time
they will just states the short circuit current and open circuit voltage.
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Solar PV system includes different components depended on your system type, site
location and applications. The major components for solar PV system are solar charge
controller, inverter, battery bank, auxiliary energy sources and loads (appliances).
Total watt hours per day required on an average by all appliances in the nearby industry to
which power is to be supplied is 572500
2
The lowest month solar has a daily average of 4.1 kWh/ m /day and is observed in the
month of august.
This is equivalent to 4.1 hours of 1000 W/m2 sunlight every day. Each Wp of the panel
would therefore deliver 4.1 Wh/day.
Corrections that have to be considered include:
10% for losses due to not receiving energy at the maximum power point (not
present if there is a MPPT controller)
Total power = 0.85 x .95 x .90 x .95x .90 = 0.62 of the original Wp rating.
Accounting for losses, Panel Generation Factor (PGF) can be calculated as
4.1*0.62=2.54 Wh/Wp/day
Losses that have to be addressed by panel are
Total losses around 30%, so the panel will need to produce enough Wh/day for the
load plus enough to cover the losses. So it will have to produce about 130% of the energy
required by the load
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To calculate the Wh/day needed from the panel, multiply the load Wh/day times 1.3
Minimum Wp (peak wattage) of the plant needed to meet load requirement is
= 572500*1.3/PGF
= 572500*1.3/2.54
=293012
So capacity of solar plant can install is approximately 293kW.
PV Module Specification:
Pmax (Wp) = 255.55
Vmax =31.42
Imax = 8.13A
Voc= 37.59 V
Isc= 8.7116 A
FF= 78.04%
Efficiency= 15.7%
Total number of PV modules required
= 293012/255.55
= 1146.82
= 1147 (approx.)
Two blocks can be designed each of 12 rows. Each row can be made of two strings
with each string comprising of 24 modules in series. This setup needs in total of 1152
modules and it is always a better choice to use a bit more number of modules than required.
One motor can be used for each block for the purpose of single axis tracking. If we
consider 4 rows as a group, there are 6 groups in total and each group can be arranged with
one AJB. So there are 6 AJBs in total. 8 strings connected to one AJB are arranged in parallel
configuration.
ELECTRICAL CALCULATION
Output voltage of each string = 24*31.42 =754.08 V Output current of each string = 8.13 A
Output voltage of each group = 754.08 V Output current of each group = 8.13*8=65.04 A
Dc Output Calculation:
Output power of each string = 754.08*8.13=6130.67 W
Output power of each group = 754.08*65.04=49045.36 W Output power of 6 groups =
294.3 kW
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Battery Size:
If battery of 48V is used
Battery Size (Ah) = (572500*1.3*1)/ (0.85*0.6*48) = 30402.4
Since formula for battery size is:
'0.85' accounts for battery losses 0.6 accounts for depth of discharge
Solar Charge Controller Sizing:
Its function is to regulate the voltage and current from the solar arrays to the battery
in order to prevent overcharging and also over discharging. According to standard practice,
the sizing of solar charge controller is to take the short circuit current (Isc) of the PV array,
and multiply it by 1.3
Solar charge controller sizing = Short circuit current of PV Array*1.3 Isc of a module or
string = 8.7116 A
Number of strings = 48
Solar charge controller rating = 48*8.7116*1.3 =543.6 A
Inverter sizing:
An inverter is used in the system where AC power output is needed. Inverter can
tolerate input up to 120% of its capacity so a central inverter of size 280kW is suitable for
this purpose.
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13. CONCLUSION
Solar radiation data is available from several sources including satellite simulations.
The data collection and simulation is a complex procedure and can have inaccuracies
varying from 3-20%. The most reliable data is ground measured with accurate instruments.
Capacity utilization factor (CUF) depends on several factors including the solar
radiation, temperature, air velocity apart from the module type and quality, angle of tilt (or
tracking), design parameters to avoid cable losses and efficiencies of inverters and
transformers. There are some inherent losses which can be reduced through proper
designing but not completely avoided. It would be desirable to monitor the solar plant
installations and build up database for future work.
How to reasonably utilize green energy and keep sustainable development is the
most important challenge. Solar Photovoltaic power plants will play an important role in the
overall energy supply. The grid parity is likely to be achieved around 2017-2020. We should
grasp the opportunity to build the most suitable environmental friendly solar PV power
plants, and welcome a better tomorrow.
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